US5592281A - Development scheme for three color highlight color trilevel xerography - Google Patents
Development scheme for three color highlight color trilevel xerography Download PDFInfo
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- US5592281A US5592281A US08/345,045 US34504594A US5592281A US 5592281 A US5592281 A US 5592281A US 34504594 A US34504594 A US 34504594A US 5592281 A US5592281 A US 5592281A
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Images
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/01—Apparatus for electrographic processes using a charge pattern for producing multicoloured copies
- G03G15/0142—Structure of complete machines
- G03G15/0147—Structure of complete machines using a single reusable electrographic recording member
- G03G15/0152—Structure of complete machines using a single reusable electrographic recording member onto which the monocolour toner images are superposed before common transfer from the recording member
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/01—Apparatus for electrographic processes using a charge pattern for producing multicoloured copies
- G03G15/0105—Details of unit
- G03G15/011—Details of unit for exposing
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/01—Apparatus for electrographic processes using a charge pattern for producing multicoloured copies
- G03G15/0142—Structure of complete machines
- G03G15/0147—Structure of complete machines using a single reusable electrographic recording member
- G03G15/0152—Structure of complete machines using a single reusable electrographic recording member onto which the monocolour toner images are superposed before common transfer from the recording member
- G03G15/0163—Structure of complete machines using a single reusable electrographic recording member onto which the monocolour toner images are superposed before common transfer from the recording member primary transfer to the final recording medium
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N1/00—Scanning, transmission or reproduction of documents or the like, e.g. facsimile transmission; Details thereof
- H04N1/46—Colour picture communication systems
- H04N1/50—Picture reproducers
- H04N1/502—Reproducing the colour component signals dot-sequentially or simultaneously in a single or in adjacent picture-element positions
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/01—Apparatus for electrophotographic processes for producing multicoloured copies
- G03G2215/0167—Apparatus for electrophotographic processes for producing multicoloured copies single electrographic recording member
- G03G2215/0174—Apparatus for electrophotographic processes for producing multicoloured copies single electrographic recording member plural rotations of recording member to produce multicoloured copy
Definitions
- This invention relates generally to highlight color imaging and more particularly to a printing apparatus and method for forming one black and two color images,
- This charge pattern is made visible by developing it with toner by passing the photoreceptor past a single developer housing.
- the toner is generally a colored powder which adheres to the charge pattern by electrostatic attraction.
- the developed image is then fixed to the imaging surface or is transferred to a receiving substrate such as plain paper to which it is fixed by suitable fusing techniques.
- the charge retentive surface contains three voltage levels which correspond to two image areas and to a background voltage area.
- One of the image areas corresponds to non-exposed (i.e. charged) areas of the photoreceptor, as in the case of conventional xerography, while the other image areas correspond to fully exposed (i.e., discharged) areas of the photoreceptor.
- the charge pattern is developed with toner particles of first and second colors.
- the toner particles of one of the colors are positively charged and the toner particles of the other color are negatively charged.
- the toner particles are supplied by a developer which comprises a mixture of triboelectrically relatively positive and relatively negative carrier beads.
- the carrier beads support, respectively, the relatively negative and relatively positive toner particles.
- Such a developer is generally supplied to the charge pattern by cascading it across the imaging surface supporting the charge pattern.
- the toner particles are presented to the charge pattern by a pair of magnetic brushes. Each brush supplies a toner of one color and one charge.
- the development systems are biased to about the background voltage. Such biasing results in a developed image of improved color sharpness.
- the xerographic contrast on the charge retentive surface or photoreceptor is divided three, rather than two, ways as is the case in conventional xerography.
- the photoreceptor is charged, typically to 900 v. It is exposed imagewise, such that one image corresponding to charged image areas (which are subsequently developed by Charged Area Development, i.e. CAD) remains at or near the fully charged photoreceptor potential represented by V cad or V ddp .
- the other images are formed by discharging the photoreceptor to its residual potential, i.e.V dad or V c (typically 100 v) which corresponds to discharged area images that are subsequently developed by Discharged Area Development (DAD).
- DAD Discharged Area Development
- the background areas are formed by discharging the photoreceptor to reduce its potential to halfway between the V cad and V dad potentials, (typically 500 v) and is referred to as V white or V w .
- V bb developer is typically biased about 100 v closer to V cad than V white is to V cad , resulting in a V bb of about 600 volts, and the DAD developer system is biased about 100 v closer to V dad than V white is to V dad resulting in a V cb of about 400 volts.
- the composite tri-level image initially consists of both positive and negative toners.
- To enable conventional corona transfer it is necessary to first convert the entire image to the same polarity. This must be done without overcharging the toner that already has the correct polarity for transfer. If the amount of charge on the toner becomes excessive, normal transfer will be impaired and the coulomb forces may cause toner disturbances in the developed image. On the other hand, if the toner whose polarity is being reversed is not charged sufficiently its transfer efficiency will be poor and the transferred image will be unsatisfactory.
- FIGS. 1 and 2 illustrate how the multiwavelength exposure method works.
- the upper portion shows the voltage profile of the two layered photoreceptor after it has been exposed by ⁇ 1 or ⁇ 2, ⁇ 1+ ⁇ 2 combined, or neither.
- the voltage profile is the corresponding cross section of a two layer photoreceptor where the shaded areas denote portions that remain charged after exposure.
- the top layer, for example, of photoreceptor is fully discharged leaving the photoreceptor surface potential at ⁇ V 0/2 .
- This is the background reference (V white ) component of the trilevel latent image.
- V white the background reference
- the photoreceptor In regions where both beams are off, the photoreceptor remains charged to V 0 forming the first color, Charged Area Developed (CAD) portion of the three color trilevel latent image.
- the second color, Discharge Area Developed (DAD) latent image is formed wherever both the upper and lower layers of photoreceptor are discharged to V residual by both beams acting in unison.
- the third color, Discharge Area Developed (DAD) latent image is formed by a ⁇ 1 imagewise exposure which leaves the photoreceptor charged to ⁇ V 0/2 .
- the photoreceptor voltage profile contains a first color CAD image and a second color DAD image above, and below respectively, the reference voltage V white , but because the third color DAD latent image is also at the V white , it is electrostatically indistinguishable from background to the first and second development systems.
- the photoreceptor is then flood exposed by light of wavelength ⁇ 2 or some other suitable wavelength which will discharge layer 2 but not layer 1. This additional exposure has no effect on the potential in the background regions that have been previously exposed by ⁇ 2, but does complete the discharge in regions that were exposed by ⁇ 1.
- the toner used to develop the CAD and first DAD images are opaque to light at the wavelength of the flood exposure in order to avoid developing additional voltage offsets.
- CMB Conductive Magnetic Brush
- non-contact, powder cloud-like development systems typically respond to electrostatic edges of ⁇ 30 volts or more.
- CMB development systems require cleaning fields on the order of ⁇ 100 volts to suppress spurious background development.
- the shaded areas in FIG. 3 denote the neutralized CAD and first DAD image after development.
- the voltage offset at the edges between the CAD, and second DAD image would be ⁇ 200 volts, and therefore halos of the third color would be developed around the CAD image.
- a three color trilevel electrostatic image is developed without the undesirable interactions noted above which result in halos around the CAD image.
- the CAD and first DAD image are developed by conventional trilevel CMB development means.
- one or more field sensitive charging devices are used to uniformly recharge the photoreceptor to the reference potential, V white ( ⁇ V 0 /2), after which, a third color image is made electrostatically visible and developed with a non-contact development system.
- the developed composite, three color image is then converted to a common polarity by a pretransfer charging step and transferred to paper.
- FIG. 1 depicts the voltage profile of a two-layer photoreceptor after it has been subjected to two exposures at different wavelengths.
- FIG. 2 is cross-sectional view depicting charge distribution on the two-layer photoreceptor corresponding to the voltage profile of FIG. 1.
- FIG. 3 depicts the neutralized CAD and first DAD image after development.
- FIG. 4 is a schematic illustration of a xerographic processing engine incorporating the invention.
- a xerographic processor 8 may utilize a charge retentive member in the form of a photoconductive belt structure 10 comprising photoconductive surface and an electrically conductive substrate and mounted for movement past a charging station A, a first exposure station B, a first development station C, a second development station D, a recharging station E, a second exposure station F, a third development station G, a pretransfer charging station H, a transfer station I, a fusing station J and a cleaning station K.
- Belt 10 moves in the direction of arrow 12 to advance successive portions thereof sequentially through the various processing stations disposed about the path of movement thereof.
- Belt 10 is entrained about a plurality of rollers 14, 16 and 18.
- the roller 16 may be used as a drive roller and the roller 14 may be used to provide suitable tensioning of the photoreceptor belt 10.
- Motor 20 rotates roller 16 to advance belt 10 in the direction of arrow 12.
- Roller 16 is coupled to motor 20 by suitable means such as a belt drive, not shown.
- a corona discharge device such as a scorotron, corotron or dicorotron indicated generally by the reference numeral 22, charges the belt 10 to a selectively high uniform positive or negative potential, V 0 .
- Any suitable control well known in the art, may be employed for controlling the corona discharge device 22.
- the uniformly charged portions of the photoreceptor surface are advanced through exposure station B.
- the uniformly charged photoreceptor or charge retentive surface 10 is exposed to a laser based output scanning device 24 which effects selective discharge of the photoreceptor belt structure 10.
- the raster output scanner 24 can use a dual wavelength hybrid or monolithically integrated laser semiconductor structure 26 consisting of a 670 nm wavelength laser emitter such as a semiconductor structure of AIGaInP/GaAs and a 830 nm laser emitter such as a semiconductor structure of AlGaAs/GaAs, both laser emitter structures being known to those of ordinary skill in the art.
- a 670 nm wavelength laser emitter such as a semiconductor structure of AIGaInP/GaAs
- a 830 nm laser emitter such as a semiconductor structure of AlGaAs/GaAs
- the different wavelength beams 30 and 32 must be scanned over on top of each other on the photoreceptor to maintain registration and avoid misalignment.
- the tangential offset is given an upper limit of 300 ⁇ m since tangential offset does not introduce scan line bow.
- the effect of tangential offset is to require delay in the electronic modulation signals to one of the dual beams relative to the other since one beam lags the other during scanning across the photoreceptor.
- Sagittal offset can also be used so that the beams are simultaneously scanning adjacent lines. On each successive scan the line previously scanned by the forward beam is overscanned by the trailing beam.
- Appropriate image processing algorithms produce the desired image.
- the dual wavelength laser structure provides a substantially common spatial origin for each beam. Each beam is independently modulated so that it exposes the photoreceptor structure in accordance with a respective color image.
- the two laser beams 30 and 32 emitted from the laser structure 26 are input to a conventional beam input optical system 40 which collimates, conditions and focuses the beams onto optical paths such that they impinge on a rotating polygon mirror 42 having a plurality of facets 44. As the polygon mirror rotates, the facets cause the reflected beams to deflect repeatedly in the direction indicated by the arrow 46.
- the deflected laser beams are input to a single set of imaging and correction optics 48, which corrects for errors such as polygon angle error and wobble and focuses the beams onto the photoreceptor belt structure 10.
- the photoreceptor belt structure 10 (FIG. 2) comprises a conductive substrate 52, a first combination transport/generator layer structure 54 and a second transport/generator layer structure 56.
- the substrate can be opaque, translucent, semitransparent, or transparent, and can be of any suitable conductive material, including copper, brass, nickel, zinc, chromium, stainless steel, conductive plastics and rubbers, aluminum, semitransparent aluminum, steel, cadmium, silver, gold, paper rendered conductive by the inclusion of a suitable material therein or through conditioning in a humid atmosphere to ensure the presence of sufficient water content to render the material conductive, indium, tin, metal oxides, including tin oxide and indium tin oxide, and the like.
- the substrate can comprise an insulative layer with a conductive coating, such as vacuum-deposited metallized plastic, such as titanized or aluminized MylarTM polyester, wherein the metallized surface is in contact with the bottom photoreceptor layer or any other layer such as a charge injection blocking or adhesive layer situated between the substrate and the bottom photoreceptor layer.
- the substrate has any effective thickness, typically from about 6 to about 250 microns, and preferably from about 50 to about 200 microns, although the thickness can be outside of this range.
- the photoreceptor layers themselves may consist of two or more sublayers. Each photoreceptor layer in FIG. 2 consists of two sublayers, i.e. a charge generation layer and a charge transport layer.
- the layer structure 54 may comprise a titanyl phthalocyanine (TiOPc) generator layer of approximately 0.1 to 1 ⁇ m thickness and a transport layer of N,N'-diphenyI-N,N'-bis(3"-methylphenyl)-(1,1'-biphenyl)-4,4'-diamine in polycarbonate (TPD) which is hole transporting and approximately 15 ⁇ m thick.
- TiOPc titanyl phthalocyanine
- TPD polycarbonate
- the layer structure 56 may comprise a benzimidazole perylene (BZP) generator layer of approximately 0.1 to 1 ⁇ m thickness, a transport layer of TPD in polycarbonate which is hole transporting and approximately 15 ⁇ m thick.
- BZP benzimidazole perylene
- the TiOPc generator layer should be thin enough to maintain low dark decay and the BZP generator layer should be thick enough to be opaque to the wavelength used to discharge it.
- BZP is known to be coatable to opaque thicknesses while maintaining low dark decay.
- red light sensitive pigments include perylene pigments such as dibromoanthranthrone, crystalline trigonal selenium, beta-metal free phthalocyanine, azo pigments, and the like, as well as mixtures thereof.
- suitable infrared sensitive pigments include X-metal free phthalocyanine, metal phthalocyanines such as vanadyl phthalocyanine, chloroindium phthalocyanine, chloroaluminum phthalocyanine, copper phthalocyanine, magnesium phthalocyanine, and the like, squaraines, such as hydroxy squaraine, and the like as well as mixtures thereof.
- charge transport materials examples include diamine molecules, pyrazoline molecules, substituted fluorene molecules, oxadiazole molecules, hydrazone molecules, carbazole phenyl hydrazone molecules, vinylaromatic polymers, oxadiazole derivatives, tri-substituted methanes, and 9-fluorenylidene methane derivatives.
- FIGS. 1 and 2 illustrate how the multiwavelength exposure method works.
- FIG. 1 shows the voltage profile of the multilayered photoreceptor belt structure after it has been exposed to beams 30 and 32. In operation, the belt may be exposed to beam 30 alone, beam 32 alone or beams 30 and 32 in combination.
- FIG. 2 shows the multilayered belt structure 10 depicting the state thereof corresponding to the voltage profile of FIG. 1.
- the top layer 56 is fully discharged leaving the photoreceptor surface potential at ⁇ V 0/2 .
- V CAD Charged Area Developed
- the photoreceptor remains charged to V 0 (V CAD ) forming the first color, Charged Area Developed (CAD) portion of the three color trilevel latent image.
- the CAD image is due to the presence of the charge 60 in the layer 54 together with a charged area 64 in the layer 56.
- the first Discharge Area Developed (DAD) latent image is formed where both of the layers 54 and 56 of the photoreceptor are discharged to V residual by both beams 30 and 32 acting in unison.
- Area 68 of the photoreceptor contains the first DAD image.
- the first DAD image results from the substantial absence of charge in areas 70 and 72 in layers 56 and 54, respectively.
- the third color, Discharge Area Developed (DAD) latent image is formed by imagewise exposure with beam 30 which leaves the photoreceptor charged to ⁇ V 0/2 as indicated by reference character 74 in FIG. 1 and reference character 76 in FIG. 2.
- the second DAD image 74 is due to the presence of charge 76 on the layer 56.
- the photoreceptor voltage profile contains a first color CAD image and a second color DAD image, one above and the other below respectively, the reference voltage V white (V 0/2 ), but because the third color DAD latent image is also at V white , it is electrostatically indistinguishable from background to the first and second development systems.
- the CAD and first DAD images are developed using Conductive Magnetic Brush (CMB) development structures 78 and 80. Magnetic brush rollers 81 and 82 form a part of the structure 78 and serve to deposit toner particles on the CAD image on the photoreceptor 10.
- the developer structures are electrically biased in accordance with conventional trilevel biasing schemes.
- the developer structure 80 contains magnetic brush rollers 83 and 84 for depositing toner particles on the first DAD image.
- the photoreceptor is then uniformly recharged to the reference potential, V white ( ⁇ V 0 /2).
- a field sensitive corona discharge device such as a dicorotron 86 is provided.
- the recharging step is followed by flood exposing the second DAD image, flood exposure being accomplished using a light source 88 having the same wavelength as beam 32 or some other suitable wavelength which will discharge layer 56 but not layer 54.
- the flood exposure has no effect on the potential in the background regions that have been previously exposed by beam 32, but does complete the discharge in regions that were exposed with beam 30.
- This makes the third color DAD image 90 (See FIG. 3) electrostatically visible for development at the second DAD station.
- the second DAD image is then developed with a single component non-contact or non-interactive development system 94.
- the toner used to develop the CAD and first DAD images are opaque to light at the wavelength of the flood exposure in order to avoid developing a voltage offset after the recharge and flood exposure.
- a typically positive pretransfer corona discharge member 96 disposed at pretransfer charging station H is provided to condition the toner for effective transfer to a substrate using positive corona discharge.
- the pretransfer corona discharge member is preferably an AC corona device biased with a DC voltage to operate in a field sensitive mode and to perform tri-level xerography pretransfer charging in a way that selectively adds more charge (or at least comparable charge) to the part of composite tri-level image that must have its polarity reversed compared to elsewhere.
- This charge discrimination is enhanced by discharging the photoreceptor carrying the composite developed latent image with light (not shown) before the pretransfer charging begins. Furthermore, flooding the photoreceptor with light coincident with the pretransfer charging minimizes the tendency to overcharge portions of the image which are already at the correct polarity.
- a sheet of support material 100 is moved into contact with the toner image at transfer station I.
- the sheet of support material is advanced to transfer station I by conventional sheet feeding apparatus, not shown.
- the sheet feeding apparatus includes a feed roll contacting the uppermost sheet of a stack copy sheets. Feed rolls rotate so as to advance the uppermost sheet from stack into a chute which directs the advancing sheet of support material into contact with photoconductive surface of belt 10 in a timed sequence so that the toner powder image developed thereon contacts the advancing sheet of support material at transfer station I.
- Transfer station I includes a corona generating device 102 which sprays ions of a suitable polarity onto the backside of sheet 100. This attracts the charged toner powder images from the belt 10 to sheet 100. After transfer, the sheet continues to move, in the direction of arrow 104, onto a conveyor (not shown) which advances the sheet to fusing station J.
- Fusing station J includes a fuser assembly, indicated generally by the reference numeral 106, which permanently affixes the transferred powder image to sheet 100.
- fuser assembly 106 comprises a heated fuser roller 108 and a backup roller 110.
- Sheet 100 passes between fuser roller 108 and backup roller 110 with the toner powder image contacting fuser roller 108. In this manner, the toner powder image is permanently affixed to sheet 100.
- a chute guides the advancing sheet 100 to a catch tray, also not shown, for subsequent removal from the printing machine by the operator.
- a magnetic brush cleaner housing is disposed at the cleaner station K.
- the cleaner apparatus comprises a conventional magnetic brush roll structure for causing carrier particles in the cleaner housing to form a brush-like orientation relative to the roll structure and the charge retentive surface. It also includes a pair of detoning rolls for removing the residual toner from the brush.
- Other cleaning systems such as fur brush or blade, are also suitable.
- a discharge lamp (not shown) floods the photoconductive surface with light to dissipate any residual electrostatic charge remaining prior to the charging thereof for the successive imaging cycle.
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Abstract
Description
Claims (22)
Priority Applications (1)
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US08/345,045 US5592281A (en) | 1994-11-25 | 1994-11-25 | Development scheme for three color highlight color trilevel xerography |
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US08/345,045 US5592281A (en) | 1994-11-25 | 1994-11-25 | Development scheme for three color highlight color trilevel xerography |
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US5592281A true US5592281A (en) | 1997-01-07 |
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US5807652A (en) * | 1997-08-20 | 1998-09-15 | Xerox Corporation | Process for producing process color in a single pass with three wavelength imager and three layer photoreceptor |
US5837408A (en) * | 1997-08-20 | 1998-11-17 | Xerox Corporation | Xerocolography tandem architectures for high speed color printing |
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