US548935A - wallace - Google Patents

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US548935A
US548935A US548935DA US548935A US 548935 A US548935 A US 548935A US 548935D A US548935D A US 548935DA US 548935 A US548935 A US 548935A
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shaft
mold
die
plunger
feed
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/0061Moulds or cores; Details thereof or accessories therefor characterised by the configuration of the material feeding channel
    • B29C33/0072Moulds or cores; Details thereof or accessories therefor characterised by the configuration of the material feeding channel with a configuration promoting turbulency, e.g. for after-mixing in the mould

Definitions

  • FIG. 8 is a section in detail on line 88, Fig. 7.
  • Fig.'9 is atop plan in section on line 9 9, Fig. 7.
  • suitable means might also be employed for securing the lever (not shown) employed for turning said shaft or rod to the adjacent side bar O, and thereby assist the bolts or screws that secure the cap-plates to the side members in holding the cam or eccentric shaft or rod in the desired adjustment.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Description

(No Model.) sheets-sheen 1.
W; W. WALLACE ra R, c. PENFIELD.
Y I BRICK PRESS.
No. 548,935., l Patented Oct. 29, 1895:.
' Wdh-C8665,
- 4-SheetS-Sheet WALLACE &'R. G. PENFIELD.
` rZnz/,enolr Patented Oct. 29, 1895.
BRICK PRESS.
No. 548,935. 7i am (Nomoael.) Y 4sheets-Vshet W. W. WALLACE 8v R. C, P'ENFIELD.
BRICK PRESS.
Patented Oct. 29, 1895.
Ira/enfin n; mneoaeo Maw (No Model.) 4 sheetssheet 4.
w. w.-WALLA0R 9 R. C fPRNFIRLD.
BRICK PRESS.
` No. 548,935. Patented oct. 29, 1895.
...9. A x' o x '.9 0 )(f x3 I R 2@ x l ve n (olif .t (v1 e Je 0j Y MLM im y j @Rgzs/:gq
ANDREW B BRHAM.FHOTO'UTHWASMINGTONAIIC UNITED lSrrn'rnsn PATENTl OFFICE.
WILLIAM W. WALLACE AND RAYMOND C. VPENFIELD, OF WILLOUGHBY, OHIO, ASSIGNORS TO J. W. PENFIELD t SON, OF SAME PLACE.
BRICK- PRESS.
SPECIFICATION forming part ofIietters Patent No. 548,935, dated October 29, 1895.
Application filed September 28, 1893. Serial No. 486,721. (No model.)
To all whom it may concern.-
Be it known that we, WILLIAMW. WAL- LACE and RAYMOND C. PENFIELD, of Willoughby, in the county of Lake and State of Ohio, have inventedy certain new and useful Improvements in Brick-Presses; and we do hereby declare the following to bea full,'clear, and exact description of the invention, such as will enable others skilled in the art to which it pertains to make and use the same.
Our invention relates to improvements in brick-presses, more especially what are known as dry-brick presses; and it consists in certain features of construction and in combination of parts hereinafter described, and pointed out in the claims.
In the accompanying drawings, Figure lis a front side elevation of a brick-press embody-v ing our invention, portions being broken away and in section to more clearly show the construction. Fig. 2 is a right-hand side elevation relative to Fig. l, partly broken away to more clearly show certain features in the construction.
Fig. 3 is an elevation in detail, partly in section, showing the means employed for adjusting the toggle-arms vertically and the means employed for securing the same in the desired adjustment. is a front side elevation of the feed-box and feed-hopper, showing, also, the means em;-
ployed for supporting said hopper; and Fig. 5
is a right-hand side elevation of the same,
Vlower plunger, as will hereinafter more fully appear. Fig. 8 is a section in detail on line 88, Fig. 7. Fig.'9 is atop plan in section on line 9 9, Fig. 7.
The supporting structure of the machine comprises a base A and two heavy side frames V2B B,.rigidly mounted upon the base. -The side frames are provided with suitable boxes that afford bearing, respectively, for shafts C, D, E, and F.
C designates the driving-shaft, (see Fig. 2,) that is supported at the rear extremity of the supporting structure, said shaft being provided withv a driving-pulley C. On shaft C (see FigfZ) is also operatively mounted a pinion C3, that meshes with a gear D on shaft D. A pinion D2 is also operatively mounted upon shaft-D and meshes with a large gear E', operatively mounted upon shaft E. Shaft D is located a suitable distance forward, but preferably in the same horizontal plane with the driving-shaft, and shaft E is, of course, supported asuitable distance above and somewhat forward of shaft D. A cam E2 that op' crates the mechanism for reciprocating the feed-box hereinafter described is mounted upon or rigid with gear E', and a cam E3, that operates the mechanism 'for actuating the lower plunger hereinafter 'referred'to, is also operatively mounted upon shaft E. Shaft F is located a suitable distance above and somewhat forward of shaft E, and shaft F is operatively connected with shaft E by means ofa pair of elliptic gears f.
I represents the die or mold in which the material is compressed, said dieor mold being suitablysupported from and between the upright sid'eframes of the supporting structure.
K and L represent the upper and lowerplungers, respectively, the upper plunger IC being adapted to compress the material into the die or mold from above, and lower plun` ger` L being adapted to compress the material from below and elevate the pressed material yor bricks from the die or moldflush with the top surfaces of the die or mold and table M, suitably supported in front of the die or mold. The plun gers comprise,respectively, a series of heads lo @that are adapted to it the respective compartments of the die or mold, which it is not considered necessary to illustratein detail. The upper plunger K is actuated by toggle-arms N N', suitably connected with each other and operatively connected by means of a link f with the crank Fofcrankshaft F. The lower end of the lower togglearm is suitably pivoted to the upper plunger, and the upper end of the upper toggle-arm is IOO pivotally connected with vertically-movable side bars O O by means of the cam or eccentric shaft or rod P, (see Figs. l and 3,) the upper toggle-arm suitably embracing the cam or eccentric portion P (see Fig. 3) of said shaft or rod. Said shaft or rod is journaled in vertically-sliding boxes P2, adapted to move up and downV in slots b in the side frames of the supporting structure. Cap-plates Q are secured to the ends of cam or eccentric shaft or rod P, preferably by means of one or more bolts or screws Q, and are preferably keyed to the shaft or rod, as at Q2, said keys engaging opposing slots in the respective end of the shaft or rod and cap-plate, as shown very clearly in Figs. l and 3. 1
By the construction just described, it will be observed that cap-plates Q and the eccentric or cam shaft or rod to which they are secured must turn together, and that by adjusting said shaft or rod circumferentially the toggle-arms are elevated or lowered as required in making the different sizes of brick. Gaps Q are preferably provided with one or more holes Qsgfor receiving a wrench or lever (not shown) for turning the eccentric shaft or rod in adjusting the toggle-arms up or down. Cap-plates Q overlap the side bars O and are secured to the latter in the desired adjustment of the cam or eccentric shaft, preferably by means of a bolt or screw Q4, the bolt-holes Q5 inthe cap-plates for receiving bolts or screws Q4 being elongated concentric with the axis of the aforesaid shaft or rod to accommodate the aforesaid circumferential adjustment of the shaft or rod, that is held in the desired adjustment by tightening the bolts or screws Q4.
1f desired, suitable means (not shown) might also be employed for securing the lever (not shown) employed for turning said shaft or rod to the adjacent side bar O, and thereby assist the bolts or screws that secure the cap-plates to the side members in holding the cam or eccentric shaft or rod in the desired adjustment.
, An important feature of ourinvention consists in the employment of elliptic gears to establish operative connection between crankshaft F and shaft E, and such an arrangement of the parts that -a very slow movement is given to the upper plunger during the compression of the material in the die or mold by said plunger, and that said plunger is caused to dwell or come to a short stand after the compression of the material by said plunger, and to move comparatively rapidly upon its return stroke. By this construction and arrangement of parts the machine possesses both great efficiency and capacity. Preferably there is a little lost motion left between the pin that pivotally secures the upper plunger Vto the lower toggle-arm and its seat.
The front table M, as already indicated, receives the pressed bricks as the latter are elcvated from Vthe die or mold, and from said table the bricks are supposed to be removed by hand. Another table Ris suitably supported at the rear of the die or mold, the top surface of said rear table being liush with the top surfaces of the die or mold and forward table. On the rear table operates the reciprocating feed-box S, (see Figs. 4 ,5, and 6,) and over this feed-box is suitably supported a feed-hopper T, that discharges into the feed-box.
The feed-hopper is preferably supported in the following manner: The rear table at opposite sides'has rigidly secured thereto two upright brackets r, respectively, (see Figs. 4 and 5,) said brackets being slotted laterally, as at r', with the slots open at their upper ends, the upper portion of said slots being engaged by laterally-projecting ears or lianges T on the feed-hopper. Brackets r are hanged laterally at the lower end of slots o", as at r2, and said flanges are provided with vertical screw-threaded perforations for the reception of screw-threaded rods or studs r3, that extend upwardly through holes T2 in the laterally-projecting members T of the feedhopper, a spring U being confined upon each stud or rod r3 between the lower side of the laterally-projecting member T of the feedhopper and a nut r4, mounted upon the stud or rod a suitable distance below member T', and a spring U is confined upon each rod or stud r3 between the upper side of said laterally-projecting member and a nut 35, mounted upon the stud or rod a suitable distance above said projecting member of the feed-hopper.
By the construction just described, it will be observed that the lower set of springs U sustain the weight of the hopper, and that the upper set of springs U permit the hopper to rise in case of any hard substance or obstruction finding ingress between the feed-box and lower edge of the hopper, and thereby relieve the hopper without doing any damage.
The feed-box has a series of compartments S', corresponding with the compartments of the die or mold. The feed-box rests upon the rear table and is adapted to be reciprocated upon said table, in under the feed-hopper, preferably by the following-mechanism: V (see Figs. 2, 5, and 6) represents a rock-shaft suitably supported from the side frames of the supporting structure a suitable distance forward of shaft E. Said rock-shaft bears a rock-arm V and a double rock-arm or rocking frame V2. The free end of arm V carries a roller V2, adapted to be engaged by cam E2, and the free end of double rock-arm or frame V2 is operatively connected with the feed-box, preferably as shown in Figs. 5 and 6, wherein the feed-box has a cut-off plate S2, flush with the top surface of the box and eX- tendinga suitable distance rearwardly of the box proper, the Afunction of said cut-otf being to retain the material in the hopper during the time that the feed-box moves from under the hopper in supplying the die or mold. The cut-off of the feed-box carries a shaft S2, and a collar S4 is rigidly mounted upon each end of said shaft, said collars extending beyond IOC IOC
IlC
thelends of the shaft, and the parts of the collars thus extending beyond the shaft ends are perforated laterally, as at S5, for the reception of links or rods S6, operatively connected with rock-arms or rocking frame V2. Links S6, at the end connected with collars S4, are screwthreaded, and nuts S7 are mounted upon said screw-threaded portion of the links at either side of the collars, whereby said links are adj ustable endwise.
The depth of the feed-box is such that it will hold ample material for the bricks to be pressed at each operation of the machine. If there is more material in the feed-box than is needed, the surplus is carried back with the feed-box in under the hopper. The feed-box having received the discharge from the-hopper, is thrust forward over the die or mold, where the material discharges into the die or mold by gravity, and as the feed-box is thrust forward to deliver the material into the die or mold it pushes forward the bricks already pressed onto the table M, where they are supposed to be removed by hand or otherwise, the pressed bricks being elevated from the die or mold by the lower plunger.
The lower plunger, as already indicated, is adapted to elevate the bricks flush with the top surface of the mold, subject to the action of the front side of the feed-box, that pushes the bricks onto the front table. The mechanism employed for actuating the lower plunger is preferably as shown in Figs. 2, 7, and S, and comprises a lever W, that near its longitudinal center has axialtrunnions W', j ournaled in eccentric-boxes vW2, suitably supported by the upright side frames of the supporting structure. Lever W is operatively connected with the lower plunger by means of a link or pitman lVS, and at its opposite end is provided with a roller W4, that. at the proper time is engaged by cam E3, that actuates the lever to lift the lower plunger, resulting in the elevation of the bricksfrom the die or mold. Upon the disengagement lof said cam and lever, the latter reverses by gravity of the lower plunger. It will, of course, be understood that the axial trunnions of the lower plunger must be adjusted with accuracy, so that the plunger, when elevated, shall always be brought ush with the top surface of the die or mold; hence the employment of eccentric-boxes W2 for the trunnions of lever W aforesaid. Said boxes are cylindrical blocks of metal journaled in suitable holes in the side frames of the supporting structure, and these blocks are bored eccentric with their axes to receive the trunnions of the aforesaid lever. By turning these eccentric-boxes the axis of the lever is raised or lowered to adjust the upward movement of the lower plunger. Said boxes have flanges W5, that overlap .the side frames of the supporting structure, and said flanges have holes W6 in which a bar of metal or lever (not shown) can be inserted for turning them. A screw orbolt Wsecures the boxes, respectively, to the supporting-frame 4and holds the respective box in the desired adjustment, the hole Ws in the flange W5 of the box for the passage of said screw or bolt being elongated-concentrically with the axis of the box to accommodate the circumferential adjustment of the box.
Side bars O are connected below with a heavy bar O', that. is arranged transversely of the machine. The parts are so arranged and timed that while the upper plunger is beling thrust downwardly by the action of the toggle-arms, the lower plunger engages the ltop side of transverse bar O. The descent of the upper plunger in compressing the material in the die or mold is limited by stops B', formed upon the inner side of the upright side frames of the supporting structure, and the arrangement of parts is such that the upper plunger, during its descent, shall engage the aforesaid stops before the toggle-arms are entirely straightened, or so that the further movement of the toggle-arms in the direction to straighten shall, through the medium of the aforesaid side bars O, with which the upper toggle-arm is operatively connected, as hereinbefore described, lift the aforesaid transversely-arranged bar O, and thereby elevate the lower plunger, so that the bricks shall be pressed partly from below as well as partly from above, by means of 'which two pressures the compression of the bricks throughout will be more uniform, the parts being preferably so arranged and timed that the compression by tne lower plunger immediately follows the compression by the upper plunger, whereupon the lower plunger lifts the pressed bricks from the die or mold subject to the action of the feed-box, that is thereupon actuated to remove or push the pressed bricks onto table M and to re-supply the die or mold.
a: (see Figs. 7 and 9) designates a lever having a forked rear end where it is fulcrumed to eyebolts or', that connect with the supporting-base. This leverw has a transverse member x2, and upon the lever at the ends of member :r2 is seated a frame x3, that is provided with four upright pins or members m4, suitably cushioned at their upper ends, as at m5, and the lower plunger is adapted to descend upon the elastic upper extremities of the aforesaid upright pins or members. To the forward end of lever a: are pivoted bolts Y, and these extend up loosely through holes in a plate Y and are provided with nuts Y2, engaging said bolts above the plate. Bearing upward against plate Y is a spring Z, that is carried by a lower plate Z. This lower plate has a centrallylocated screwthreaded hole engagedv by a screw Z2, that is provided with a hand-wheel Z3 for turning the same. By turning screw Z2 in one direction or the other the lower plunger will be raised or lowered, as desired, to gage the amount of material fed into the mold. Of course as soon as the pressure of the togglearms is applied spring Z is compressed and the lower plunger is forced down on member IIO O'. Screw Z2 is supported by a hollow bracket Z4, the rod of course having a suitable shoulder or equivalent to rest on the bracket. The cavity in this bracket forms a 5 suitable case for spring Z. This spring mechanism just described is merely to gage the vertical position of the lower plunger while the material is being fed in. In compressing bricks frorn dry material the pressto ure must be applied somewhat slowly to give the aira chance to escape; otherwise the brick would burst or crack when the pressure was removed. Hence this class of machines is i necessarily limited to comparatively slow t' movements.
By means of the elliptic gears hereinbefore descrlbed a very slow movement is given to the plungers While the heavier part of the i; pressure is being applied, and the plungers Ql are allowed to dwell for a little while after v compression; but during the time that the i pressure is not being applied the movement of the parts is comparatively fast.
The advantage accruing from the use of z5 elliptic gears in the place indicated is a large increase in the efficiency and capacity of the machine.
What we claim is- 1. In a brick-press, the combination with 3o the supporting-structure comprising a base and two upright side-frames mounted a suitable interval apart upon 'the base, a die or mold suitably supported from and between the side-frames, upper and lower plungers for compressing the material in the die or mold and elevating the pressed bricks therefrom, respectively, of suitable mechanism for elevating and lowering the upper plunger, a tilting roller-bearing lever suitably supported 4o between the aforesaid side-frames and operatively connected with the lower plunger, a rotating shaft suitably supported by said sideframes and a cam on the shaft adapted to engage the roller of said roller-bearing lever and thereby actuate the lever to cause the lower plunger to be elevated, said lever having axial trunuions, said trunnions being journaled'in boxes supported in the aforesaid side-frames,
whereby the axis of the lever is elevated or Y lowered according as the journal-boxes are turned in the one direction or the other, said journal-boxes having flanges overlapping the side-frames and screws or bolts extending through said flanges into the supportingframes, the screw or bolt-holes in the anges being elongated to accommodate the circumferential adjustment of the journal-boxes, substantially as set forth.
2. In a brick-machine, the combination of the supporting-structure comprising a supporting-base and two upright side-frames located a suitable distance apart, a die or mold suitably supported from and between the sideframes, upper and lower pluugers for compressing the material within the die or mold, the lower plunger being adapted to elevate the bricks or compressed material from the die or mold, toggle-arms for actuating the upper plunger, two rotating shafts, E and'F, a pair of elliptic gears establishing operative connection between said shafts, suitable means for driving shaft E, suitable mechanism operatively connecting the toggle-arms with shaft F, suitable mechanism for actuating the lower plunger, a vertically-movable horizontal bar or beam located below the lower plunger, links or bars operatively connected with the upper toggle-arms and operatively connected with the aforesaid horizontal beam or bar, a stop for limiting the downward movement of the upper plunger before the straightening of the toggle-arms, and the arrangement of parts being substantially as shown, for the purpose specified.
In testimony whereof we sign this specilication, in the presence of two witnesses, this 2d day of September, 1893.
WILLIAM WV. WALLACE;
RAYMOND C. PENFIELD. Witnesses:
C. I-I. DoRER, WARD HOOVER.
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