US5384709A - Miniature fluorescent lamp processing apparatus - Google Patents
Miniature fluorescent lamp processing apparatus Download PDFInfo
- Publication number
- US5384709A US5384709A US08/021,425 US2142593A US5384709A US 5384709 A US5384709 A US 5384709A US 2142593 A US2142593 A US 2142593A US 5384709 A US5384709 A US 5384709A
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- United States
- Prior art keywords
- inlet
- exhaust
- manifold
- disposed
- end plate
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/46—Machines having sequentially arranged operating stations
- H01J9/48—Machines having sequentially arranged operating stations with automatic transfer of workpieces between operating stations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/38—Exhausting, degassing, filling, or cleaning vessels
Definitions
- the present invention generally relates to apparatus for manufacturing miniature fluorescent lamps, and more particularly relates to such apparatus having a flow-through gas design and even more particularly concerns a computer controlled apparatus for manufacturing miniature fluorescent lamps.
- a miniature fluorescent lamp might be manufactured as follows:
- the present invention provides an apparatus for manufacturing miniature fluorescent lamps, which is designed to satisfy the aforementioned needs, produce the earlier propounded objects, include the above described features and achieve the already articulated advantages.
- the invention is carried out in a "backflush-less” system in the sense that the repeated backflushes in and out a single orifice of the fluorescent lamp have been eliminated. Instead, a flow-through design is utilized where a gas is passed through both one open end of the fluorescent lamp and out the other.
- the invention is also carried out in a "widely variable internal gas pressure-less” fashion in the sense that the widely varying internal gas pressures associated with lamps produced without strict process controls have been reduced.
- the present invention includes a computer controlled manifold system that monitors the temperature around each lamp and provides for more precise regulation of the valves and, thus, the internal gas pressure of the finished lamp.
- FIG. 1 is a perspective view of the apparatus of the present invention showing the oven, inlet manifold, exhaust manifold, and computer control devices.
- FIG. 2 is a schematic representation of the inlet manifold and related hardware.
- FIG. 3 is a schematic representation of the exhaust manifold and related hardware.
- FIG. 4 is a cross-sectional top view of the tipoff ovens and coils and associated hardware.
- FIG. 5 is a schematic electrical diagram of the control interface of the present invention.
- FIG. 6 is a schematic diagram of the analog interface of the present invention.
- FIG. 7 is a schematic electronic representation of the IEEE 488 interface of the present invention.
- the system as shown in FIG. 1, is generally designated 100, has an adjustable temperature oven, generally designated 102, with a translatable oven box 104 and a fixed oven endplate 106. Box 104 is shown disposed on rails 108 which are preferably V grooved for receiving the box 104.
- Oven 102 is shown having an inlet manifold 120, which has computer controlled valves associated therewith, an exhaust manifold 130, which has computer controlled valves associated therewith, a plurality of computer controlled tipoff ovens 140, compressed gas tanks 150 and 152, and electronics computer cabinets 160 and 162. Also shown is first temperature sensor 170, second temperature sensor 172 and third temperature sensor 174 which are coupled to electronics cabinets 160 and 162 by electronics bus 180.
- the present invention is utilized to manufacture miniature fluorescent lamps by placing lamps in contact with the temperature sensors 170, 172 and 174, and translating the box 104 so that it meets firmly with endplate 106.
- Lamp 182 which has a first end (not shown) and second end (not shown) and is configured in an "m" shape, however, other shapes could be utilized.
- First end is coupled to first exhaust port 192 and second lamp end connected to first inlet manifold port 194.
- the computer monitors the temperature at each lamp station and monitors and controls the pressure in the manifolds so as to allow for the proper gas pressure in the lamp at its particular temperature.
- the computer processors in cabinets 160 and 162 are capable of monitoring the temperature at each lamp station and calculate using the ideal gas law, the desired fill pressure for that temperature which results in the proper gas pressure at the operating temperature of the lamp.
- Manifold 120 allows high purity argon to be admitted to the lamp at controlled mass flow rate. Flows from the manifold 120 will be used to both purge the lamp of impurities and fill the lamp to the final desired fill pressure with accuracy and precision.
- Manifold 120 is shown having a first manifold port 202, a second manifold port 204, and a third manifold port 206 which are respectively coupled with first intake bellows valve 212, second intake bellows valve 214 and third intake bellows valve 216, which are respectively coupled to first valve solenoid 222, second valve solenoid 224 and third valve solenoid 226, respectively.
- Valves 212, 214 and 216 are coupled with fittings 252, 254 and 256, respectively, by tubes 242, 244 and 246, respectively, which are coupled with inlet tubulation 251, 253 and 255, respectively.
- Manifold 120 is coupled at one end to UHP argon supply 152 through flex-tubing 260 and through flow controller 262. The output of the valve is controlled by an electrical signal proportional to the flow rate.
- the command signal input is preferably connected to one of the analog output ports on the MKS 288 IEE controller (FIG. 7).
- Flow controller 262 is preferably coupled to air actuated bellows shut-off valve 266 which is coupled to solenoid valve 264.
- Manifold 120 is coupled to pressure transducer 270 which is preferably a 0-100 TORR full scale (absolute pressure) capacitance manometer and preferably has an output that is proportional to manifold pressure. It is operable over the range of 15-200 degrees centigrade.
- Pressure transducer 270 is coupled with a power supply and readout electronics 271 which have an output to the IEE 488 interface (FIG. 7).
- the inlet manifold 120 is capable of providing argon from argon tank 152 to tubulations 251, 253 and 255 on a precisely regulated basis by passing from the tank 152 through the valve 266 which is controlled by solenoid 264 into manifold 120.
- the pressure is monitored by pressure transducer 270 and controlled by valve 266 and allowed to pass from manifold 120 to tubulations 251, 253, 255 by valves 212, 214 and 216 which are controlled by solenoids 222, 224 and 226, respectively.
- FIG. 3 there is shown an exhaust manifold 130, of FIG. 1.
- the exhaust manifold 130 collects gases generated during lamp processing as well as the argon purge gas. Gas flow is always from the lamp to the exhaust manifold.
- the manifold 130 includes a first exhaust port 302, second exhaust port 304, and a third exhaust port 306 which are coupled in a regulated fashion to three exhaust tubulations 352, 354, and 356 which would extend in to one end of three different fluorescent lamps.
- the valves 312, 314 and 316 are coupled to the tubulations 352, 354 and 356, respectively, by tubes 342, 344 and 346, respectively.
- At one end of the manifold 130 is cold cathode gauge and controller 360 which is used to measure the base pressure of the molecular drag pump 367.
- a rough pump port 362 which is coupled to the rough pump 376 by bellows 370, gate valve 372 and TC gauge and display 374.
- molecular drag pump port 364 is coupled to molecular drag pump 367 and throttle valve 365.
- the valve 367 is electronically coupled to controller 369.
- a tank of compressed nitrogen 378 which is coupled to electropnuematic valves 312, 314, 316, and 372 through the solenoid valves 322, 324, 326 and 399.
- the molecular drag port 364 is coupled to pressure transducer 380 which is an absolute pressure capacitance manometer, preferably having an electrical output that is proportional to the manifold pressure and can be operated over the range of 15-200 degrees centigrade.
- This manometer 380 is coupled to controller 369.
- pressure transducer 382 is similar to pressure transducer 380.
- Pressure transducer 382 is coupled to interface and read out electronics 271.
- Exhaust tubulation 351 extends through the end plate wall 106 and into the lamp legs 182, which are disposed on the oven box 104 side of the end wall 106.
- the exhaust tubulation 351 is shown having a mercury trough 430 with a drop 432 of mercury disposed therein.
- the exhaust tubulation extends to coupler 356, which couples the tubulation into exhaust manifold 130.
- the exhaust tubulation extends through the tip off oven 412, which consists of a first tip off coil 414 and a second tip off coil 416 which have electrical connections 417, 418 and 419, 421 coupled thereto, respectively.
- connections 417, 418, 419, and 421 are coupled to the electronics cabinet 160.
- Currents are caused to flow through coils 416 and 414 thereby creating a high temperature area therebetween and causing the tubulation 351 to seal or "tip off". This is accomplished in a regulated and precise manner by the computer processor in cabinet 160.
- the inlet tubulation 251 is coupled from the inlet manifold 120 through the connector 256 to lamp leg 184.
- Tubulation 251 is disposed between tip off oven 402 which comprises a first tip off coil 404 and a second tip off coil 406, which are coupled to electronics cabinet 160 (not shown) by leads 407, 408 and 409, 411, respectively.
- Both tubulation 351 and 251 are shown in the process of being tipped off where the tubulation is still capable of permitting flow therethrough, however, is almost tipped off.
- FIG. 5 there is shown an electronic schematic diagram, of the relay interface of the present invention, generally designated 500.
- the control interface for the isolation valves, the tip off ovens, and the vacuum pumps to the computer system preferably consist of a set of relays which will be activated by the computer system.
- the control relay interface 500 shows numerous switches coupled to the line 502 to tip off ovens for station 1, the line 504 to tip off ovens for station 2, the line 506 to tip off ovens for station 3, the line 508 to the molecular drag pump, the line 510 to inlet isolation valve for station 1, the line 512 to inlet isolation valve for station 2, the line 514 to inlet isolation valve for station 3, the line 516 to flow controller isolation valve, the line 518 to the roughing pump isolation valve, the line 520 to the oven closing actuator, the line 522 to the oven opening actuator, the line 524 to the oven door closing actuation, the line 526 to the oven door opening actuation, the line 528 to the roughing pump, the line 530 to exhaust isolation valve for station 3, the line 532 to exhaust isolation valve for station 2, the line 534 to exhaust isolation valve for station 1.
- an analog interface generally designated 600.
- the outputs of the flow controller and oven controller preferably are brought out to the connector 602 on the side of the electronics cabinet 160, the output of the flow controller is preferably an electrical signal proportional to the flowrate.
- the connection between the controllers and connector 602 is preferably made with twisted shielded pairs.
- the lamp station temperature monitors are preferably type J (iron/Constantan) thermocouples.
- Connector 604 is mounted on the electronics cabinet 160 and connects the cabinet 160 to the thermocouples.
- FIG. 7 there is shown an electronic diagram, generally designated 700 which is used to monitor the switches on the oven where switch 702 controls signals corresponding to the oven open position, switch 704 controls signals corresponding to the oven closed position, switch 706 controls signals corresponding to the door open position and switch 708 control signals corresponding to the door closed position.
Abstract
Description
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/021,425 US5384709A (en) | 1993-02-23 | 1993-02-23 | Miniature fluorescent lamp processing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/021,425 US5384709A (en) | 1993-02-23 | 1993-02-23 | Miniature fluorescent lamp processing apparatus |
Publications (1)
Publication Number | Publication Date |
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US5384709A true US5384709A (en) | 1995-01-24 |
Family
ID=21804160
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US08/021,425 Expired - Lifetime US5384709A (en) | 1993-02-23 | 1993-02-23 | Miniature fluorescent lamp processing apparatus |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5828572A (en) * | 1995-07-07 | 1998-10-27 | Canon Kabushiki Kaisha | Processing System and semiconductor device production method using the same including air conditioning control in operational zones |
GB2374978A (en) * | 2001-04-28 | 2002-10-30 | Yuan Lin Tsai | Vacuum processing apparatus for making neon tubes |
US6609070B1 (en) | 1998-06-19 | 2003-08-19 | Rodi Systems Corp | Fluid treatment apparatus |
US20030160962A1 (en) * | 2001-01-08 | 2003-08-28 | Jarrett Mark J. | Manifold for processing a stacked array of laser block assemblies |
US7063583B2 (en) * | 2001-03-23 | 2006-06-20 | Wafermasters, Inc. | Multi-spectral uniform light source |
US20070264130A1 (en) * | 2006-01-27 | 2007-11-15 | Phluid, Inc. | Infusion Pumps and Methods for Use |
US20090287180A1 (en) * | 2008-05-19 | 2009-11-19 | Diperna Paul M | Disposable pump reservoir and related methods |
US20100008795A1 (en) * | 2008-01-25 | 2010-01-14 | Diperna Paul M | Two chamber pumps and related methods |
US20100065579A1 (en) * | 2008-09-16 | 2010-03-18 | Diperna Paul M | Slideable flow metering devices and related methods |
US20100071446A1 (en) * | 2008-09-19 | 2010-03-25 | David Brown | Solute concentration measurement device and related methods |
US20110144586A1 (en) * | 2009-07-30 | 2011-06-16 | Tandem Diabetes Care, Inc. | Infusion pump system with disposable cartridge having pressure venting and pressure feedback |
US9962486B2 (en) | 2013-03-14 | 2018-05-08 | Tandem Diabetes Care, Inc. | System and method for detecting occlusions in an infusion pump |
US10258736B2 (en) | 2012-05-17 | 2019-04-16 | Tandem Diabetes Care, Inc. | Systems including vial adapter for fluid transfer |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3313610A (en) * | 1964-07-09 | 1967-04-11 | Westinghouse Electric Corp | Method of tipping-off exhaust tubing |
US3932164A (en) * | 1973-08-14 | 1976-01-13 | U.S. Philips Corporation | Method of manufacturing miniature incandescent lamps |
US3967871A (en) * | 1972-06-23 | 1976-07-06 | Egyesult Izzolampa Es Villamossagi Resvenytarsasag | Process for manufacturing tubeless vacuum electric discharge lamps |
US4481442A (en) * | 1981-03-31 | 1984-11-06 | Patent Treuhand-Gesellschaft Fur Elektrische Gluhlampen Mbh | Low-pressure mercury vapor discharge lamp, particularly U-shaped fluorescent lamp, and method of its manufacture |
US4768985A (en) * | 1985-06-26 | 1988-09-06 | Hamai Electric Lamp Co., Ltd. | Method of manufacturing miniature tipless halogen lamp and apparatus for carrying out the same |
US5108331A (en) * | 1990-08-17 | 1992-04-28 | Stanley Electric Co., Ltd. | Method for manufacturing small tubular lamps |
-
1993
- 1993-02-23 US US08/021,425 patent/US5384709A/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3313610A (en) * | 1964-07-09 | 1967-04-11 | Westinghouse Electric Corp | Method of tipping-off exhaust tubing |
US3967871A (en) * | 1972-06-23 | 1976-07-06 | Egyesult Izzolampa Es Villamossagi Resvenytarsasag | Process for manufacturing tubeless vacuum electric discharge lamps |
US3932164A (en) * | 1973-08-14 | 1976-01-13 | U.S. Philips Corporation | Method of manufacturing miniature incandescent lamps |
US4481442A (en) * | 1981-03-31 | 1984-11-06 | Patent Treuhand-Gesellschaft Fur Elektrische Gluhlampen Mbh | Low-pressure mercury vapor discharge lamp, particularly U-shaped fluorescent lamp, and method of its manufacture |
US4768985A (en) * | 1985-06-26 | 1988-09-06 | Hamai Electric Lamp Co., Ltd. | Method of manufacturing miniature tipless halogen lamp and apparatus for carrying out the same |
US5108331A (en) * | 1990-08-17 | 1992-04-28 | Stanley Electric Co., Ltd. | Method for manufacturing small tubular lamps |
Cited By (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5828572A (en) * | 1995-07-07 | 1998-10-27 | Canon Kabushiki Kaisha | Processing System and semiconductor device production method using the same including air conditioning control in operational zones |
US6609070B1 (en) | 1998-06-19 | 2003-08-19 | Rodi Systems Corp | Fluid treatment apparatus |
US20030160962A1 (en) * | 2001-01-08 | 2003-08-28 | Jarrett Mark J. | Manifold for processing a stacked array of laser block assemblies |
US6819430B2 (en) | 2001-01-08 | 2004-11-16 | Honeywell International, Inc. | Manifold for processing a stacked array of laser block assemblies |
US7063583B2 (en) * | 2001-03-23 | 2006-06-20 | Wafermasters, Inc. | Multi-spectral uniform light source |
GB2374978A (en) * | 2001-04-28 | 2002-10-30 | Yuan Lin Tsai | Vacuum processing apparatus for making neon tubes |
GB2374978B (en) * | 2001-04-28 | 2003-06-18 | Yuan Lin Tsai | Multi-functional vacuum processing apparatus |
US20070264130A1 (en) * | 2006-01-27 | 2007-11-15 | Phluid, Inc. | Infusion Pumps and Methods for Use |
US8986253B2 (en) | 2008-01-25 | 2015-03-24 | Tandem Diabetes Care, Inc. | Two chamber pumps and related methods |
US20100008795A1 (en) * | 2008-01-25 | 2010-01-14 | Diperna Paul M | Two chamber pumps and related methods |
US20090287180A1 (en) * | 2008-05-19 | 2009-11-19 | Diperna Paul M | Disposable pump reservoir and related methods |
US20100065579A1 (en) * | 2008-09-16 | 2010-03-18 | Diperna Paul M | Slideable flow metering devices and related methods |
US8408421B2 (en) | 2008-09-16 | 2013-04-02 | Tandem Diabetes Care, Inc. | Flow regulating stopcocks and related methods |
US8448824B2 (en) | 2008-09-16 | 2013-05-28 | Tandem Diabetes Care, Inc. | Slideable flow metering devices and related methods |
US20100071446A1 (en) * | 2008-09-19 | 2010-03-25 | David Brown | Solute concentration measurement device and related methods |
US8650937B2 (en) | 2008-09-19 | 2014-02-18 | Tandem Diabetes Care, Inc. | Solute concentration measurement device and related methods |
US20110166544A1 (en) * | 2009-07-30 | 2011-07-07 | Tandem Diabetes Care, Inc. | Infusion pump system with disposable cartridge having pressure venting and pressure feedback |
US8298184B2 (en) | 2009-07-30 | 2012-10-30 | Tandem Diabetes Care, Inc. | Infusion pump system with disposable cartridge having pressure venting and pressure feedback |
US8287495B2 (en) | 2009-07-30 | 2012-10-16 | Tandem Diabetes Care, Inc. | Infusion pump system with disposable cartridge having pressure venting and pressure feedback |
US20110144616A1 (en) * | 2009-07-30 | 2011-06-16 | Tandem Diabetes Care, Inc. | Infusion pump system with disposable cartridge having pressure venting and pressure feedback |
US8758323B2 (en) | 2009-07-30 | 2014-06-24 | Tandem Diabetes Care, Inc. | Infusion pump system with disposable cartridge having pressure venting and pressure feedback |
US8926561B2 (en) | 2009-07-30 | 2015-01-06 | Tandem Diabetes Care, Inc. | Infusion pump system with disposable cartridge having pressure venting and pressure feedback |
US20110144586A1 (en) * | 2009-07-30 | 2011-06-16 | Tandem Diabetes Care, Inc. | Infusion pump system with disposable cartridge having pressure venting and pressure feedback |
US9211377B2 (en) | 2009-07-30 | 2015-12-15 | Tandem Diabetes Care, Inc. | Infusion pump system with disposable cartridge having pressure venting and pressure feedback |
US11135362B2 (en) | 2009-07-30 | 2021-10-05 | Tandem Diabetes Care, Inc. | Infusion pump systems and methods |
US11285263B2 (en) | 2009-07-30 | 2022-03-29 | Tandem Diabetes Care, Inc. | Infusion pump systems and methods |
US10258736B2 (en) | 2012-05-17 | 2019-04-16 | Tandem Diabetes Care, Inc. | Systems including vial adapter for fluid transfer |
US9962486B2 (en) | 2013-03-14 | 2018-05-08 | Tandem Diabetes Care, Inc. | System and method for detecting occlusions in an infusion pump |
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