US5120882A - Nitrated metalloporphyrins as catalysts for alkane oxidation - Google Patents
Nitrated metalloporphyrins as catalysts for alkane oxidation Download PDFInfo
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- US5120882A US5120882A US07/758,147 US75814791A US5120882A US 5120882 A US5120882 A US 5120882A US 75814791 A US75814791 A US 75814791A US 5120882 A US5120882 A US 5120882A
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- porphyrin ring
- nitrated
- metalloporphyrin
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- 150000001335 aliphatic alkanes Chemical class 0.000 title claims abstract description 12
- 230000003647 oxidation Effects 0.000 title claims description 12
- 238000007254 oxidation reaction Methods 0.000 title claims description 12
- 239000003054 catalyst Substances 0.000 title abstract description 25
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims abstract description 18
- 150000004032 porphyrins Chemical group 0.000 claims abstract description 18
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 16
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000001301 oxygen Substances 0.000 claims abstract description 9
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 9
- 125000005843 halogen group Chemical group 0.000 claims abstract description 8
- 239000007789 gas Substances 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 239000011651 chromium Substances 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 229910052707 ruthenium Inorganic materials 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 2
- AYCYQLNJARYMMW-UHFFFAOYSA-N FC1=C(C2=C(C3=C(C(=C(N3F)C=C3C=CC(C=C4C=CC(=CC1=N2)N4)=N3)C3=CC=CC=C3)F)F)F.FC3=C(C4=C(C2=C(C(=C(N2F)C=C2C=CC(C=C1C=CC(=CC3=N4)N1)=N2)C2=CC=CC=C2)F)F)F.FC2=C(C1=C(C4=C(C(=C(N4F)C=C4C=CC(C=C3C=CC(=CC2=N1)N3)=N4)C4=CC=CC=C4)F)F)F.FC4=C(C3=C(C1=C(C(=C(N1F)C=C1C=CC(C=C2C=CC(=CC4=N3)N2)=N1)C1=CC=CC=C1)F)F)F.[Fe] Chemical compound FC1=C(C2=C(C3=C(C(=C(N3F)C=C3C=CC(C=C4C=CC(=CC1=N2)N4)=N3)C3=CC=CC=C3)F)F)F.FC3=C(C4=C(C2=C(C(=C(N2F)C=C2C=CC(C=C1C=CC(=CC3=N4)N1)=N2)C2=CC=CC=C2)F)F)F.FC2=C(C1=C(C4=C(C(=C(N4F)C=C4C=CC(C=C3C=CC(=CC2=N1)N3)=N4)C4=CC=CC=C4)F)F)F.FC4=C(C3=C(C1=C(C(=C(N1F)C=C1C=CC(C=C2C=CC(=CC4=N3)N2)=N1)C1=CC=CC=C1)F)F)F.[Fe] AYCYQLNJARYMMW-UHFFFAOYSA-N 0.000 claims 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 11
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 8
- 229930195733 hydrocarbon Natural products 0.000 description 7
- 150000002430 hydrocarbons Chemical class 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 6
- 239000004215 Carbon black (E152) Substances 0.000 description 6
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- MGWGWNFMUOTEHG-UHFFFAOYSA-N 4-(3,5-dimethylphenyl)-1,3-thiazol-2-amine Chemical compound CC1=CC(C)=CC(C=2N=C(N)SC=2)=C1 MGWGWNFMUOTEHG-UHFFFAOYSA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 4
- 229910052794 bromium Chemical group 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 229910052801 chlorine Chemical group 0.000 description 4
- 229910052731 fluorine Chemical group 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 3
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 3
- 239000001282 iso-butane Substances 0.000 description 3
- 229910052748 manganese Inorganic materials 0.000 description 3
- 239000011572 manganese Substances 0.000 description 3
- AFABGHUZZDYHJO-UHFFFAOYSA-N 2-Methylpentane Chemical compound CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 2
- PFEOZHBOMNWTJB-UHFFFAOYSA-N 3-methylpentane Chemical compound CCC(C)CC PFEOZHBOMNWTJB-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 2
- -1 alkane Chemical class 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 150000001924 cycloalkanes Chemical class 0.000 description 2
- 150000001925 cycloalkenes Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000026030 halogenation Effects 0.000 description 2
- 238000005658 halogenation reaction Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000012263 liquid product Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical class CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 2
- 238000006396 nitration reaction Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- KJFOLKYJHQHTRT-UHFFFAOYSA-N CCCCCC(C)C.CCCCC(C)CC Chemical compound CCCCCC(C)C.CCCCC(C)CC KJFOLKYJHQHTRT-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910018965 MCl2 Inorganic materials 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 230000010718 Oxidation Activity Effects 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Natural products CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- MQLHYOUWTKERPC-UHFFFAOYSA-L [Cl-].FC1=C(C2=C(C3=C(C(=C(N3F)C=C3C=CC(C=C4C=CC(=CC1=N2)N4)=N3)C3=CC=CC=C3)F)F)F.FC3=C(C4=C(C2=C(C(=C(N2F)C=C2C=CC(C=C1C=CC(=CC3=N4)N1)=N2)C2=CC=CC=C2)F)F)F.FC2=C(C1=C(C4=C(C(=C(N4F)C=C4C=CC(C=C3C=CC(=CC2=N1)N3)=N4)C4=CC=CC=C4)F)F)F.FC4=C(C3=C(C1=C(C(=C(N1F)C=C1C=CC(C=C2C=CC(=CC4=N3)N2)=N1)C1=CC=CC=C1)F)F)F.[Fe+2].[Cl-] Chemical compound [Cl-].FC1=C(C2=C(C3=C(C(=C(N3F)C=C3C=CC(C=C4C=CC(=CC1=N2)N4)=N3)C3=CC=CC=C3)F)F)F.FC3=C(C4=C(C2=C(C(=C(N2F)C=C2C=CC(C=C1C=CC(=CC3=N4)N1)=N2)C2=CC=CC=C2)F)F)F.FC2=C(C1=C(C4=C(C(=C(N4F)C=C4C=CC(C=C3C=CC(=CC2=N1)N3)=N4)C4=CC=CC=C4)F)F)F.FC4=C(C3=C(C1=C(C(=C(N1F)C=C1C=CC(C=C2C=CC(=CC4=N3)N2)=N1)C1=CC=CC=C1)F)F)F.[Fe+2].[Cl-] MQLHYOUWTKERPC-UHFFFAOYSA-L 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 230000031709 bromination Effects 0.000 description 1
- 238000005893 bromination reaction Methods 0.000 description 1
- 235000013844 butane Nutrition 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- WJTCGQSWYFHTAC-UHFFFAOYSA-N cyclooctane Chemical compound C1CCCCCCC1 WJTCGQSWYFHTAC-UHFFFAOYSA-N 0.000 description 1
- 239000004914 cyclooctane Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 229960002089 ferrous chloride Drugs 0.000 description 1
- 238000003682 fluorination reaction Methods 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 238000004949 mass spectrometry Methods 0.000 description 1
- 230000000802 nitrating effect Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- HCIIFBHDBOCSAF-UHFFFAOYSA-N octaethylporphyrin Chemical compound N1C(C=C2C(=C(CC)C(C=C3C(=C(CC)C(=C4)N3)CC)=N2)CC)=C(CC)C(CC)=C1C=C1C(CC)=C(CC)C4=N1 HCIIFBHDBOCSAF-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- JZRYQZJSTWVBBD-UHFFFAOYSA-N pentaporphyrin i Chemical compound N1C(C=C2NC(=CC3=NC(=C4)C=C3)C=C2)=CC=C1C=C1C=CC4=N1 JZRYQZJSTWVBBD-UHFFFAOYSA-N 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- YNHJECZULSZAQK-UHFFFAOYSA-N tetraphenylporphyrin Chemical class C1=CC(C(=C2C=CC(N2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3N2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 YNHJECZULSZAQK-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/48—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by oxidation reactions with formation of hydroxy groups
- C07C29/50—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by oxidation reactions with formation of hydroxy groups with molecular oxygen only
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/27—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
- C07C45/32—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
- C07C45/33—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/27—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
- C07C45/32—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
- C07C45/33—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties
- C07C45/34—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds
Definitions
- This invention relates to oxidation of alkanes using metalloporphyrins as catalysts, and more particularly to such processes in which nitro groups have been substituted for hydrogen in the porphyrin ligand.
- nitrated metalloporphyrins and nitrated/halogenated metalloporphyrins have utility a catalysts for the oxidation with oxygen-containing gas of alkanes such as methane, ethane, propane, butanes and the like.
- the process of the invention comprises contacting alkane with oxygen-containing gas in the presence of a metalloporphyrin in which 12.5 to 100 percent of the hydrogen atoms in the porphyrin ring have been replaced with nitro groups.
- the metal in the catalyst is selected from the group consisting of iron, chromium, manganese, ruthenium, cobalt or copper.
- Other metals known for making metalloporphyrins may be used, but in general such other metalloporphyrins are less active than metalloporphyrins containing the preferred metals above.
- the metalloporphyrin is substituted both with nitro groups and with halogen atoms.
- a porphyrin substituted with 20 fluorine atoms and 8 nitro groups about 28 percent of the hydrogen atoms have been replaced with nitro groups and about 72 percent of the hydrogen atoms have been replaced with halogen atoms.
- 1 to 8 of the pyrrolic hydrogens in the porphyrin ring have been replaced with nitro groups.
- remaining hydrogens in the porphyrin ring have been replaced with halogen.
- Specific catalysts useful according to the invention include nitrated meso-perfluorinatedalkylporphyrin, nitrated iron tetrakispentafluorylphenylporphyrin and metallomesotetranitroporphine.
- the catalysts used in the invention are particularly effective in the oxidation of alkanes and alkenes, including cycloalkanes and cycloalkenes, substituted alkanes and alkenes and the like.
- the starting materials include straight and branched-chain compounds having from about 1 to 2 carbon atoms, preferably 1 to 10 carbon atoms, such as methane, ethane, propane, n-butane, isobutane, n-pentane, n-hexane, 2-methylpentane, 3-methylpentane, heptane, 2-methylheptane 3-methylheptane, the corresponding alkene forms, and the like., as well as cycloalkanes and cycloalkenes having from about 5 to 20 carbon atoms, preferably 5 to 10 carbon atoms, such as cyclopentane, cyclohexane, cycloheptane, cyclooctane,
- the oxidation which may be carried out in a generally known manner, is desirably conducted in the liquid phase, although this is not critical, using such organic solvents as benzene, acetic acid, acetonitrile, methyl acetate, or like solvents which are inert to the conditions of the reactions, or in a neat solution of the hydrocarbon if it is liquid, and under pressures ranging from about 15 to 1500 psig, preferably 30 to 750 psig, at temperature of from about 25 to 250o C., more preferably 70 to 180o C
- the hydrocarbon to be oxidized is a solid, liquid or gas, it is dissolved in or bubbled through the solvent, together with air or oxygen, in the presence of the catalyst used according to the invention, for periods of time sufficient to yield the desired oxidation product, generally from about 0.5 to 100 hours, and more preferably from 1 to 10 hours.
- solvent while not critical, can have an effect on the rates and selectivities obtained and should be carefully selected in order to optimize the desired results. For example, it has been found that solvents such as acetonitrile and acetic acid are often very effective for the oxidation of alkanes to form oxygen-containing compounds, whereas reactions carried out in solvents such as methyl acetate or benzene may occur more slowly. Thus, by routine experimentation, the optimum solvent for the particular process can be readily determined.
- the ratios of the various reactants may vary widely, and are not critical.
- the amount of catalyst employed can range from about 10 -6 to 10 -3 moles per mole of hydrocarbon such as alkane, and more preferably from about 10 -5 to 10 -4 mole of catalyst per mole of hydrocarbon, although other amounts are not precluded; while the amount of oxygen relative to the hydrocarbon starting material may also vary widely, generally 10 -2 to 10 2 moles of oxygen per mole of hydrocarbon. Care should be taken since some of the ratios fall within explosive limits. As a group, the catalysts are almost always soluble unless used in large excess. Thus, as a rule, the reactions are generally carried out homogeneously.
- the catalysts used in the process of the invention may be made by any suitable method, of which the following are examples.
- Iron tetrakispentafluorophenylporphine chloride is reacted with nitrogen dioxide (1-8) equivalents in methylene chloride or benzene leading to varying amounts of nitration at the beta positions on the ring according to the severity of the reaction conditions. Beta-positions left unnitrated are subsequently halogenated using normal chlorination, bromination or fluorination techniques.
- the general structure for the products is: ##STR1## where M is Fe, Cr, Mn, Ru, Co or Cu, X is nitro, Y is nitro or Cl or Br or F and Z is H or Cl or Br or F.
- Zn(porphine) is reacted with nitrogen dioxide in methylene chloride to produce Zn(mesotetranitroporphine).
- the zinc is removed by acid treatment and Fe or other transition metal, M, is inserted by the usual method of ferrous chloride or MCl 2 in dimethylformamide.
- the beta or pyrrolic hydrogens can be further nitrated or halogenated as desired.
- the general formula is: ##STR2## where M is Fe, Cr, Mn, Ru, Cu or Co, X is nitro, and Y is nitro, Cl, F, Br or any combination thereof.
- the catalyst prepared as described in Example 1 is used as a catalyst for the oxidation of isobutane to t-butyl alcohol in the following manner.
- Isobutane (6-7 grams) is dissolved in 25 ml of benzene containing the catalyst, and air is added to a pressure of 100 psi.
- Oxidation is carried out at a temperature of 60° C. for six hours.
- Gaseous and liquid products are analyzed by gas chromatography and mass spectrometry.
- Catalyst activity is expressed as "catalyst turnovers", i.e., moles of oxygen consumed/mole of catalyst.
- Selectivity is the moles of TBA per mole of liquid product.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Catalysts (AREA)
Abstract
Alkanes are oxidized by contact with oxygen-containing gas in the presence as catalyst of a metalloporphyrin in which hydrogen atoms in the porphyrin ring have been replaced with one or more nitro groups. Hydrogen atoms in the porphyrin ring may also be substituted with halogen atoms.
Description
This invention relates to oxidation of alkanes using metalloporphyrins as catalysts, and more particularly to such processes in which nitro groups have been substituted for hydrogen in the porphyrin ligand.
The use of metalloporphyrins as catalysts for the oxidation of hydrocarbons with air in the liquid phase has been shown in our U.S. Pat. Nos. 4,895,680 and 4,895,682 with the further finding that halogenation of the porphyrin ring led to even more active and stable catalysts (our U.S. Pat. Nos. 4,900,871 and 4,895,682 and pending application Ser. No. 568,118 filed Aug. 16, 1990). Since these discoveries we have been able to correlate increased electron withdrawal from halogenation of the porphyrin ring to increased catalytic air oxidation activity. J. E. Lyons and P. E. Ellis, Jr., Catalvsis Letters 8, 45 (1991).
It is also known that other functional groups besides halogens can lead to electron withdrawal in porphyrins. For example, L. C. Gong and D. Dolphin in Can. J. Chem., 63, 401 (1985) found that successive nitration at the meso positions of Zn(octaethylporphine) eventually giving Zn(mesotetranitrooctaethylporphine) led to more easily reduced porphyrins, evidence for electron withdrawal from the ring. Other workers such as Catalano, et.al. in J. Chem. Soc., 1535 (1984) have been able to nitrate the beta or pyrrolic positions in various metal tetraphenylporphyrins.
We have now found that nitrated metalloporphyrins and nitrated/halogenated metalloporphyrins have utility a catalysts for the oxidation with oxygen-containing gas of alkanes such as methane, ethane, propane, butanes and the like.
The process of the invention comprises contacting alkane with oxygen-containing gas in the presence of a metalloporphyrin in which 12.5 to 100 percent of the hydrogen atoms in the porphyrin ring have been replaced with nitro groups.
Preferably, the metal in the catalyst is selected from the group consisting of iron, chromium, manganese, ruthenium, cobalt or copper. Other metals known for making metalloporphyrins may be used, but in general such other metalloporphyrins are less active than metalloporphyrins containing the preferred metals above.
In one embodiment of the invention, the metalloporphyrin is substituted both with nitro groups and with halogen atoms. In such cases, preferably, 4 to 28 percent of the hydrogen atoms in the porphyrin ring have been replaced with nitro groups and 0 to 72 percent of the hydrogen atoms in the porphyrin ring have been replaced with halogen atoms. For example, in a porphyrin substituted with 20 fluorine atoms and 8 nitro groups, about 28 percent of the hydrogen atoms have been replaced with nitro groups and about 72 percent of the hydrogen atoms have been replaced with halogen atoms.
In one embodiment, 1 to 8 of the pyrrolic hydrogens in the porphyrin ring have been replaced with nitro groups. In a further embodiment, remaining hydrogens in the porphyrin ring have been replaced with halogen.
Preferably all of the hydrogen atoms have been replaced either with nitro groups or halogen atoms, but this is not essential.
Specific catalysts useful according to the invention include nitrated meso-perfluorinatedalkylporphyrin, nitrated iron tetrakispentafluorylphenylporphyrin and metallomesotetranitroporphine.
The catalysts used in the invention are particularly effective in the oxidation of alkanes and alkenes, including cycloalkanes and cycloalkenes, substituted alkanes and alkenes and the like. The starting materials include straight and branched-chain compounds having from about 1 to 2 carbon atoms, preferably 1 to 10 carbon atoms, such as methane, ethane, propane, n-butane, isobutane, n-pentane, n-hexane, 2-methylpentane, 3-methylpentane, heptane, 2-methylheptane 3-methylheptane, the corresponding alkene forms, and the like., as well as cycloalkanes and cycloalkenes having from about 5 to 20 carbon atoms, preferably 5 to 10 carbon atoms, such as cyclopentane, cyclohexane, cycloheptane, cyclooctane, the corresponding alkene forms, and the like.
The oxidation, which may be carried out in a generally known manner, is desirably conducted in the liquid phase, although this is not critical, using such organic solvents as benzene, acetic acid, acetonitrile, methyl acetate, or like solvents which are inert to the conditions of the reactions, or in a neat solution of the hydrocarbon if it is liquid, and under pressures ranging from about 15 to 1500 psig, preferably 30 to 750 psig, at temperature of from about 25 to 250o C., more preferably 70 to 180o C Depending upon whether the hydrocarbon to be oxidized is a solid, liquid or gas, it is dissolved in or bubbled through the solvent, together with air or oxygen, in the presence of the catalyst used according to the invention, for periods of time sufficient to yield the desired oxidation product, generally from about 0.5 to 100 hours, and more preferably from 1 to 10 hours.
The choice of solvent, while not critical, can have an effect on the rates and selectivities obtained and should be carefully selected in order to optimize the desired results. For example, it has been found that solvents such as acetonitrile and acetic acid are often very effective for the oxidation of alkanes to form oxygen-containing compounds, whereas reactions carried out in solvents such as methyl acetate or benzene may occur more slowly. Thus, by routine experimentation, the optimum solvent for the particular process can be readily determined.
The ratios of the various reactants may vary widely, and are not critical. For example, the amount of catalyst employed can range from about 10-6 to 10-3 moles per mole of hydrocarbon such as alkane, and more preferably from about 10-5 to 10-4 mole of catalyst per mole of hydrocarbon, although other amounts are not precluded; while the amount of oxygen relative to the hydrocarbon starting material may also vary widely, generally 10-2 to 102 moles of oxygen per mole of hydrocarbon. Care should be taken since some of the ratios fall within explosive limits. As a group, the catalysts are almost always soluble unless used in large excess. Thus, as a rule, the reactions are generally carried out homogeneously.
The catalysts used in the process of the invention may be made by any suitable method, of which the following are examples.
Iron tetrakispentafluorophenylporphine chloride is reacted with nitrogen dioxide (1-8) equivalents in methylene chloride or benzene leading to varying amounts of nitration at the beta positions on the ring according to the severity of the reaction conditions. Beta-positions left unnitrated are subsequently halogenated using normal chlorination, bromination or fluorination techniques. The general structure for the products is: ##STR1## where M is Fe, Cr, Mn, Ru, Co or Cu, X is nitro, Y is nitro or Cl or Br or F and Z is H or Cl or Br or F.
Zn(porphine) is reacted with nitrogen dioxide in methylene chloride to produce Zn(mesotetranitroporphine). The zinc is removed by acid treatment and Fe or other transition metal, M, is inserted by the usual method of ferrous chloride or MCl2 in dimethylformamide. The beta or pyrrolic hydrogens can be further nitrated or halogenated as desired. The general formula is: ##STR2## where M is Fe, Cr, Mn, Ru, Cu or Co, X is nitro, and Y is nitro, Cl, F, Br or any combination thereof.
Meso-perfluorinated alkyl porphyrins, made as disclosed in our copending application Serial No. 568,118 filed Aug. 16, 1990, the disclosure of which is herein incorporated by reference, can be nitrated in the beta or pyrrolic positions using nitrogen dioxide in methylene dichloride or nitric acid/sulfuric acid nitrating solutions. The general structure is: ##STR3## where M is Fe, Cr, Mn, Ru, Cu or Co, X is 0-6, and Y is nitro and Z is NO2 or Cl or Br or F.
The invention will be further disclosed with reference to the following examples.
The catalyst prepared as described in Example 1 is used as a catalyst for the oxidation of isobutane to t-butyl alcohol in the following manner. Isobutane (6-7 grams) is dissolved in 25 ml of benzene containing the catalyst, and air is added to a pressure of 100 psi. Oxidation is carried out at a temperature of 60° C. for six hours. Gaseous and liquid products are analyzed by gas chromatography and mass spectrometry. Catalyst activity is expressed as "catalyst turnovers", i.e., moles of oxygen consumed/mole of catalyst. Selectivity is the moles of TBA per mole of liquid product. Higher numbers of catalyst turnovers and/or greater selectivity are obtained with the catalyst of the invention as compared with otherwise similar catalyst which has not been substituted with nitro groups. Similar results are obtained when the catalysts of Examples 2 and 3 above are used as alkane oxidation catalysts.
Claims (8)
1. Process for oxidation of alkanes which comprises contacting alkane with oxygen-containing gas in the presence of a metalloporphyrin in which hydrogen atoms in the porphyrin ring have been replaced with at least one nitro group.
2. Process according to claim 1 in which the metalloporphyrin contains iron, chromium, manganese, ruthenium, cobalt or copper.
3. Process according to claim 1 in which 1 to 8 of the pyrrolic hydrogen atoms in the porphyrin ring have bee replaced with nitro groups.
4. Process according to claim 3 in which remaining hydrogen atom in the porphyrin ring have been substituted with halogen atoms.
5. Process according to claim 4 in which 4 to 8 hydrogen atoms in the porphyrin ring have been replaced with nitro groups and in which 8 to 20 hydrogen atoms in the porphyrin ring have been replaced with halogen.
6. Process according to claim 1 in which the metalloporphyrin is a nitrated, mesoperfluorinated alkylporphyrin.
7. Process according to claim 1 in which the metalloporphyrin is a nitrated iron tetrakispentafluorophenylporphine.
8. Process according to claim 1 wherein the metalloporphyrin is a metallomesotetranitroporphine.
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US07/758,147 US5120882A (en) | 1991-09-12 | 1991-09-12 | Nitrated metalloporphyrins as catalysts for alkane oxidation |
| US07/892,106 US5280115A (en) | 1991-09-12 | 1992-06-02 | Nitrated metalloporphyrins as catalysts for alkane oxidation |
| NO923478A NO923478D0 (en) | 1991-09-12 | 1992-09-07 | NITRATED METAL FORPHYRINE CATALYSTS |
| DE69209944T DE69209944T2 (en) | 1991-09-12 | 1992-09-10 | Nitrated metalloporphyrins as catalysts in the oxidation of alkanes |
| CA002077983A CA2077983A1 (en) | 1991-09-12 | 1992-09-10 | Nitrated metalloporphyrins as catalysts for alkane oxidation |
| EP92308246A EP0532326B1 (en) | 1991-09-12 | 1992-09-10 | Nitrated metalloporphyrins as catalysts for alkane oxidation |
| JP4267792A JPH05262684A (en) | 1991-09-12 | 1992-09-11 | Nitrated metalloporphyrins as catalyst for alkane oxidation |
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| US07/758,147 US5120882A (en) | 1991-09-12 | 1991-09-12 | Nitrated metalloporphyrins as catalysts for alkane oxidation |
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| US07/892,106 Continuation-In-Part US5280115A (en) | 1991-09-12 | 1992-06-02 | Nitrated metalloporphyrins as catalysts for alkane oxidation |
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| EP0296712A2 (en) | 1987-06-26 | 1988-12-28 | SUN COMPANY, INC. (R&M) | Hydrocarbon oxidations catalyzed by iron coordination complexes containing a halogenated ligand |
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| US5280115A (en) * | 1991-09-12 | 1994-01-18 | Sun Company, Inc. (R&M) | Nitrated metalloporphyrins as catalysts for alkane oxidation |
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| US6124452A (en) * | 1997-12-19 | 2000-09-26 | University Of Nebraska-Lincoln | Octafluoro-meso-tetraarylporphyrins and methods for making these compounds |
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| US5489716A (en) * | 1987-01-02 | 1996-02-06 | Sun Company, Inc. (R&M) | Reactions catalyzed by haloporphyrins |
| US5990363A (en) * | 1987-01-02 | 1999-11-23 | Sun Company, Inc. | Method for oxidizing alkanes using novel porphyrins synthesized from dipyrromethanes and aldehydes |
| US5723677A (en) * | 1987-01-02 | 1998-03-03 | Sun Company, Inc. (R&M) | Method for hydroperoxide decomposition using novel porphyrins synthesized from dipyrromethanes and aldehydes |
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| US5280115A (en) * | 1991-09-12 | 1994-01-18 | Sun Company, Inc. (R&M) | Nitrated metalloporphyrins as catalysts for alkane oxidation |
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| US5770728A (en) * | 1993-12-29 | 1998-06-23 | Sun Company, Inc. (R&M) | Alkane oxidation with porphyrins and metal complexes thereof having haloalkyl side chains |
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| EP0665230A3 (en) * | 1993-12-29 | 1996-01-17 | Sun Co Inc R & M | Halocaryl-substituted porphyrins and their synthesis from mes-halocaryl-dipyrromethanes and aldehydes. |
| EP0704447A1 (en) | 1994-09-07 | 1996-04-03 | SUN COMPANY, INC. (R&M) | Reactions catalyzed by haloporphyrins |
| US5599948A (en) * | 1995-11-27 | 1997-02-04 | Sun Company, Inc. | Substituted dipyrromethanes and their preparation |
| EP0781744A2 (en) | 1995-12-29 | 1997-07-02 | SUN COMPANY, INC. (R&M) | Catalytic oxidation of light alkanes in presence of a base |
| US6002026A (en) * | 1996-07-26 | 1999-12-14 | The Trustees Of Princeton University | Catalytic oxygenation of hydrocarbons by metalloporphyrin and metallosalen complexes |
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