This is a continuation of application Ser. No. 178,229, filed Apr. 6, 1988, now U.S. Pat. No. 4,893,518.
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to improvements in an electric tilt or telescopic steering apparatus for a vehicle, and more particularly to an electric steering apparatus in which occurrence of back-lash of a position adjusting portion can be effectively prevented.
2. Related Background Art
An electric steering apparatus is such that the position of a steering wheel can be adjusted by the drive force of an electric motor, and there are known an electric steering apparatus in which a steering wheel tilts and an electric steering apparatus in which a steering wheel moves axially (telescopically). In any of these conventional types, a screw shaft is connected to an upper column and a nut member threadably engaged with the screw shaft is supported by a bracket and is rotated by an electric motor to thereby move the screw shaft in the axial direction and adjust the position of the steering wheel.
In the conventional tilt type electric steering apparatus, in addition to the screw shaft and a hinge portion, a speed reduction mechanism and a mechanism for changing the direction of transmission of the drive force (a gear, etc.) are disposed in the path for transmitting the drive force of the electric motor to the upper and, back-lash exists in each of these portions Individual back-lash in each portion is small, but the cumulative effect may be great, whereby back-lash appears in the direction of tilt of the steering wheel. This spoils the sense of rigidity, and has led to the problem that during driving, stability of manipulation is lacking and annoying vibrations and noise occur.
On the other hand, in the telescopic type electric steering apparatus, the hinge portion is absent but the speed reduction mechanism and the mechanism for changing the direction of transmission exhibit back-lash as in the tilt type electric steering apparatus. One such an electric steering apparatus, is shown, for example, in Japanese Laid-Open Patent Application No. 230861/1984, but this apparatus has disadvantages in that the number of parts is great and the structure is complex and that the presence of two fulcrums for a link leads to great back-lash and cumbersomeness of operation.
In the conventional tilt apparatus, the upper column pivotally moves and thus, the locus of movement of a particular point of the upper column describes an arc. If a nut is directly coupled to the upper column without the use of a link, the direction of movement of the nut member which provides a screw shaft does not coincide with the direction of movement of the nut member controlled by the upper column. Therefore, an unreasonable force is applied to the portion at which the nut member is fixed to a fixed bracket, the threadably engaged portions of the nut member and the screw shaft, and the connecting portion between the screw shaft whereby the upper column, and smooth tilt is difficult.
OBJECTS AND SUMMARY OF THE INVENTION
The present invention has been made with the above-described circumstances as background, and an object thereof is to provide an electric steering apparatus which requires a minimized number of parts, which is very simple in structure and easy to work, and in which occurrence of back lash in the threadably engaged portions of a screw shaft and a nut member, a hinge portion and a speed reduction mechanism can be effectively prevented.
Another object of the present invention is to provide an electric steering apparatus in which the drive force by a screw shaft can be smoothly transmitted to an upper steering column without complicating the structure and without increasing the number of coupled portions.
To solve the above-noted problems, the present invention, provides an electric steering apparatus in which a lower shaft having one end connected to a steering gear is rotatably contained in a bracket and a lower column fixed to a vehicle body, an upper shaft having a steering wheel at one end thereof is rotatably contained in an upper column, the other end of said lower shaft and the other end of said upper shaft are connected to each other, a screw shaft having a screw portion at one end thereof is disposed in said upper column substantially parallel to said two columns near a coupling portion coupled to adjust the position of said steering wheel relative to said bracket, a nut member rotatably supported by a housing fixed to said bracket but help against movement in the axial direction of said screw shaft is threadably engaged with the screw portion of said screw shaft, the other end of said screw shaft is connected to said upper column, said nut member is rotatively driven by an electric motor to move said screw shaft in the axial direction and thereby move said upper column, back-lash preventing means presses said screw shaft against said nut member in a radial direction such that threadably engaged portions of said screw shaft and said nut member are urged against each other.
Since said screw shaft is pressed against said nut member in a radial direction and the threadably engaged portions of the two members are urged against each other, the left and right tooth surfaces of the threads of the threadably engaged portions are pressed into contact with each other, whereby back-lash of the threadably engaged portions is prevented and the hinge portion of the screw shaft is pressed in one direction to achieve, pre-pressed contact free of back-lash.
Further, the back-lash of the screw shaft in the direction of rotation about the axis thereof which would otherwise be caused by the back-lash of the hinge portion is also prevented by the resistance of means for pressing the screw shaft and of the screw shaft.
Furthermore, in the present invention, the nut member threadably engaged with the screw shaft and rotatably supported by the fixed bracket is made pivotable in the same direction as the direction of tilt of the upper column. Therefore, even if during tilt the screw shaft pivotally moves in the same direction as the direction of tilt of the upper column, the nut member can pivotally move and absorb the tilt of the screw shaft, so that said unreasonable force is not produced. The nut member is threadably engaged with the screw shaft and supported by the fixed bracket against movement in the axial direction of the screw shaft, and is rotatively driven about the screw shaft by the electric motor during tilt. As a mode for pivotally supporting the nut member, for example, a bearing capable of self-aligning may be suitably utilized.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a front view showing a first embodiment of the present invention.
FIG. 2 is a longitudinal cross sectional view of portions of FIG. 1.
FIG. 3 is a cross-sectional view taken along
line 3--3 of FIG. 2.
FIG. 4 is a cross-sectional view taken along
line 4--4 of FIG. 2.
FIG. 5 is a cross-sectional view showing a modification of the first embodiment and corresponding to FIG. 4.
FIG. 6 is a front view showing a second embodiment of the present invention.
FIG. 7 is a longitudinal cross-sectional view of portions of FIG. 6.
FIG. 8 is a front view showing a third embodiment of the present invention.
FIG. 9 is a cross-sectional view of portions of FIG. 8.
FIG. 10 is a cross-sectional view taken along
line 10--10 of FIG. 9.
FIG. 11 is a cross-sectional view of the principal portions of a fourth embodiment of the present invention.
FIG. 12 is a cross-sectional view taken along
line 12--12 of FIG. 11.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Some embodiments of the present invention will hereinafter be described with reference to an drawings
FIGS. 1 and 2 show the electric tilt steering apparatus of the present invention.
A
fixed bracket 12 of U-shaped cross-section is fixed to the
body portion 10 of a vehicle, and a
lower column 14 is fixed to the
fixed bracket 12 and an
upper column 18 is tiltably mounted to the
fixed bracket 12 by means of a
tilt pin 16. A
pin 20 fixed to the
upper column 18 extends into an
arcuate slot 22 formed in the
fixed bracket 12, and the tilting movement of the
upper column 18 may be controlled by the
pin 20 bearing against the side edge of the
arcuate slot 22. A
lower steering shaft 24 extends in the
lower column 14 and the
fixed bracket 12, and the lower end portion thereof (the left end portion as viewed in FIG. 2) is connected to the
steering gear 13 of a wheel.
On the other hand, the upper end portion of the
lower steering shaft 24 is connected to an
upper steering shaft 28 through a
universal joint 26. A steering wheel 30 (see FIG. 1) is fixed to the upper end portion (the right end portion as viewed in FIG. 2) of the
upper steering shaft 28. Thus,,if the
steering wheel 30 is rotated, torque will be transmitted by the
upper steering shaft 28, the
universal joint 26 and the
lower steering shaft 24 with a result that the wheels will be steered. As shown in FIGS. 2 and 3, a
housing 32 is fixed to the underside of the
fixed bracket 12, and this housing comprises a
first portion 35 and a
second portion 37. A
screw shaft 40 having a
male screw 38 extends from the housings first portion to a point beside the
upper column 18, and the
female screw 45 of an inner race (worm wheel) 44, which is a nut member is threadably engaged with the
male screw 38. A
gear 46 having teeth gently curved so that the faces of the teeth become outwardly convex is formed on the axially intermediate portion of the
inner race 44, and a pair of
ball rolling grooves 48 are annularly formed in the outer surfaces of the opposite sides thereof. A pair of
outer races 52 having in the inner surfaces thereof annular ball rolling grooves 50 opposed to the
ball rolling grooves 48 of the inner race are disposed in the
first portion 35 of the housing, and
balls 54 are interposed for rolling between the opposed
ball rolling grooves 48 and 50. A pair of angular bearings are formed by the
inner race 44, the
outer races 52 and the balls The angular bearings are prepressed in the axial direction by a
cover 56 threadably engaged with an entrance portion of the
first portion 35 of the housing and are thus maintained in their assembled state.
A
worm gear 64 formed on the
output shaft 62 of an
electric motor 60 fixed to the
first portion 35 of the housing fits to the
gear 46 of said worm wheel. when the
electric motor 60 is driven, the
output shaft 62 may be rotated and the rotation of the
worm gear 64 may be transmitted to the
worm wheel 44 and decelerated, and by the rotation of the
worm wheel 44, the
screw shaft 40 may be moved in the axial direction (the left to right direction as viewed in FIG. 2, or a direction perpendicular to the plane of the drawing sheet as viewed in FIG. 3).
As shown in FIGS. 2 and 4, the
second portion 37 of the
housing 32 is of a vertically elongate shape, and a
holder 43 is disposed at the bottom thereof with a
spring 41 interposed therebetween. An
hourglass roller 47 is rotatably mounted on the holder by means of a
pin 49. The
roller 47 is in contact with a non-threaded portion of the
screw shaft 40 and biases the
screw shaft 40 in a direction orthogonal to the axial direction thereof The opening in the
second portion 37 of the housing is closed by a
blank cap 51 after the
holder 43, the
roller 47, etc. have been inserted therein
A
bracket 70 of U-shaped cross-section having the opposite ends thereof folded is fixed to the underside of the
upper column 18, an end portion of the
screw shaft 40 extends between the folded portions, and is pivotally connected to the
bracket 70 by a
pin 72 to thereby form a hinge portion.
Operation of the present embodiment will now be described.
When the vehicle driver operates a designated switch (not shown), in FIG. 2, the
electric motor 60 is operated and the
output shaft 62 thereof is rotated, so that the
screw shaft 40 is moved axially through the meshing engagement between the
worm gear 64 and the
worm wheel 44 and the threadable engagement between the
worm wheel 44 and the
screw shaft 40.
Here, considering a case where the
screw shaft 40 has been moved in the leftward direction as viewed in FIG. 2, the
pin 72 is moved in the leftward direction and therefore, the
bracket 70 and the
upper column 18 are turned rightwardly as a unit about the
tilt pin 16. As a result, the
upper steering shaft 28 and the
steering wheel 30 are set at lower positions. The amount of tilt of the
steering wheel 30 is determined by the amount of movement of the
screw shaft 40 caused by the
electric motor 60, and the maximum amount of tilt downward from the neutral position is determined by the
pin 20 of the upper column bearing against the right side edge of the
arcuate slot 22 formed in the fixed bracket 12 (at this time, the
wheel 30 is in a position indicated by 30a in FIG. 1). The angle of rock of the
pin 72 corresponding thereto is indicated by α in FIG. 2.
On the other hand, the upward tilt of the steering wheel 30 (the rightward movement of the
screw shaft 40 as viewed in FIG. 2) is accomplished by rotating the
electric motor 60 in the opposite direction by the operation of a switch to thereby move the
screw shaft 40 in the rightward direction as viewed in FIG. 2 and leftwardly turn the
upper column 18 and the
upper steering shaft 28 about the
tilt pin 16. The amount of tilt of the
steering wheel 30 upward from the neutral position is determined by the
pin 20 bearing against the left side edge of the
arcuate slot 22, and then the position of the
wheel 30 is indicated by 30b in FIG. 1. Also, the angle of rock of the
pin 72 corresponding thereto is indicated by β in FIG. 2.
In this embodiment, provision is made such that during the tilt of the
steering wheel 30, there is produced no unreasonable force between the
screw shaft 40 and the
housing 32 and
bracket 70 associated therewith.
That is, during the tilting movement of the
bracket 70 caused by movement of the
screw shaft 40, the
pin 72 moves on an arc centered at the
tilt pin 16, and the other end portion of the
pin 72, i.e., the
screw shaft 40, is slightly displaced in a direction substantially perpendicular to the axial direction of the screw shaft 40 (the direction of tilt of the upper column 18), with a result that the
entire screw shaft 40 is slightly tilted about the portion thereof which is contained in the
housing 32.
Also, as previously described, the
male screw 38 of the
screw shaft 40 and the
female screw 45 of the
worm wheel 44 are in ordinary threadable engagement. However, according to the present embodiment, the occurrence of back-lash between these components is effectively prevented. That is, a
roller 47 is resiliently urged against the
screw shaft 40 by a
spring 41, the
screw shaft 40 is pressed in a radial direction against the nut member (worm wheel) 44, the threadably engaged portions of the
screw shaft 40 and the
nut member 44 are urged in one direction and the left and right tooth surfaces of the thread are in contact with each other so that no back-lash of the threadably engaged portions occurs. The
roller 47 is made rotatable and therefore, when the
screw shaft 40 is moved in the axial direction, the
roller 47 rotates to guide it and does not interfere with the movement of the screw shaft.
Because
member 44 singularly serves as a nut threadably engaged with the
screw shaft 40, as a worm wheel and as the inner race of an angular bearing the construction of the invention is compact and requires only a small number of parts. Also, forming a pair of angular bearings and forming the outer tooth surface of the
gear 46 in the direction of tooth trace into a gently arcuate shape is effective to make self-alignment of the
nut member 44 smoother.
The
second portion 37 of the
housing 32 may be made into a downwardly open shape as shown in FIG. 5, and a
holder 43 supporting the
roller 47 by a
pin 49 may be mounted through the opening and the
spring 41 may be mounted, whereafter a
lid member 51 may be threadably engaged with the opening portion. If this is done, the compression length of the
spring 41 can be changed by adjusting the position of the
lid member 51, and the magnitude of the resilient force applied from the
roller 47 to the
screw shaft 40 can be adjusted.
An electric telescopic steering apparatus of the present invention will now be described with reference to FIGS. 6 and 7.
The
lower column 14 and the
upper column 18 are telescopically fitted to each other, and the
upper shaft 28 is rotatably supported on the
upper column 18 by means of a
ball bearing 27. A
spline tube 31 is fixedly fitted to the lower end of the
upper shaft 28, and a
spline 33 formed in the
lower shaft 24 is spline-fitted to the
spline tube 31.
The
housing 32 comprising the
first portion 35 and the
second portion 37 is coupled to the
lower column 14, and the
screw shaft 40 extends through the two portions. The
worm wheel 44 is threadably engaged with the
male screw 38 of the
screw shaft 40 and is rotatably supported by a pair of
thrust ball bearings 39 disposed in the
first portion 35. The
gear portion 46 of the
worm wheel 44 is in meshing engagement with the
worm gear 64 formed on the
output shaft 62 of the
motor 60.
In the
second portion 37 of the
housing 32, as in the embodiment shown in FIG. 4, the
hourglass roller 47 is supported by a
holder 43 through the intermediary of a
pin 49 and is resiliently urged against the
screw shaft 40 by the action of the
spring 41.
According to the present embodiment, the
worm gear 64 is rotated by rotation of the
motor 60 and, when the
worm wheel 44 is rotated, the
screw shaft 40 is moved axially As a result, the
upper column 18, the
upper shaft 28 and the
spline tube 31 are moved as a unit through the intermediary of a
support plate 82, and the
steering wheel 30 can be adjusted to any position between the upper limit position indicated by 30a in FIG. 6 and the lower limit position indicated by 30b.
The back-lash which would otherwise occur in the threadably engaged portions of the
worm wheel 44 and
screw shaft 40 during this position adjustment and during the fixing does not occur for a reason similar to what has been previously set forth in connection with the first embodiment--that is, by the
roller 47 being resiliently urged against the
screw shaft 40 by the
spring 41 and the
screw shaft 40 being pressed in one radial direction against the
worm wheel 44.
The urging member need not always be a rotational member like the
roller 47 in the above-described embodiment, but may be an ordinary (non-rotational) member Also, the urging member may be adjusted not by the use of the resilient pressure by the
spring 41, but by causing the
lid member 51 to directly bear against the
holder 43.
By the above-described construction and operation, the nut member, the screw shaft and the hinge portion of the screw shaft are pushed in one direction, the cross-section of the screw portion is such that the left and right tooth surfaces of the thread are urged against each other, and the hinge portion is such that the bearing portion is pressed in one direction. Therefore, pre-pressed contact which is free of back-lash in all directions can be provided. There is no back-lash of the upper column coupled to the screw shaft or of the upper shaft and steering wheel rotatably supported on the upper column. Thus, in accordance with the invention, there can be provided an electric steering apparatus in which the sense of rigidity is not spoiled, stability of manipulation is increased and occurrence of vibrations and noise is prevented.
Third and fourth embodiments of the present invention will now be described with reference to the drawings.
As shown in FIGS. 8 and 9, a fixed
bracket 112 of U-shaped cross-section is fixed to the
body portion 110 of a vehicle, and a
lower column 114 is fixed to the fixed
bracket 112 and an
upper column 118 is tiltably mounted to the fixed bracket by means of a
tilt pin 116. A
pin 120 fixed to the
upper column 118 extends into an
arcuate slot 122 formed in the
bracket 112, and the tilting movement of the
upper column 118 may be controlled by the
pin 120 bearing against the side edge of the arcuate slot 122 A
lower steering shaft 124 extends in the
lower column 114 and the fixed
bracket 112, and the lower end portion thereof (the left end portion as viewed in FIG. 9) is connected to the steering device (not shown) of a wheel. On the other hand, the upper end portion of the
lower steering shaft 124 is connected to an
upper steering shaft 128 through a
universal joint 126. A
steering wheel 130 is fixed to the upper end portion (the right end portion as viewed in FIG. 8) of the
upper steering shaft 128 Thus, if the
steering wheel 130 is rotated, torque will be transmitted by the
upper steering shaft 128, the
universal joint 126 and the
lower steering shaft 124 with a result that the wheels will be steered.
As shown in FIGS. 9 and 10, a
housing 132 is fixed to the underside of the fixed
bracket 112, and this housing generally presents a bottomed cylindrical shape. A
screw shaft 140 having a
male screw 138 extends from the
housing 132 to the
upper column 118 side, and the
female screw 145 of an inner race (worm wheel) 144 which serves as a nut member is threadably engaged with the
male screw 138. A
gear 146 having teeth gently curved so that the faces of the teeth become outwardly convex is formed on the axially intermediate portion of the
inner race 144, and a pair of ball rolling grooves 148 are annularly formed in the outer surfaces of the opposite sides thereof A pair of
outer races 152 having in the inner surfaces thereof annular ball rolling grooves 150 opposed to the ball rolling grooves 148 of the inner race are disposed in the
housing 132, and balls 154 are interposed for rolling between the opposed ball rolling grooves 148 and 150. A pair of angular bearings are formed by the
inner race 144, the
outer races 152 and the balls. The angular bearings are pre-pressed in the axial direction by a
cover 156 threadably engaged with the entrance portion of the
housing 132 and are thus maintained in their assembled state.
A
worm gear 164 formed on the
output shaft 162 of an
electric motor 160 fixed to the
housing 132 is in meshing engagement with the
gear 146 of said worm wheel. When the
electric motor 160 is driven, the
output shaft 162 may be rotated and the rotation of
worm gear 164 may be transmitted to the
worm wheel 144 and decelerated, and by the rotation of the
worm wheel 144, the
screw shaft 140 may be moved in the axial direction (the left to right direction as viewed in FIG. 9, or a direction perpendicular to the plane of the drawing sheet as viewed in FIG. 10).
A
bracket 170 of U-shaped cross-section having the opposite ends thereof folded is fixed to the underside of the
upper column 118, and an end portion of the
screw shaft 140 extends between the folded portions and is pivotally connected to the
bracket 170 by a
pin 172.
Operation of the present embodiment will now be described.
When the driver operates a designated switch (not shown), the
electric motor 160 is operated and the
worm 162 is rotated, so that the
screw shaft 140 is moved axially through the meshing engagement between the
worm 164 and the
worm wheel 144 and the threadable engagement between the
worm wheel 144 and the
screw shaft 140.
Here, considering a case where the
screw shaft 140 has been moved in the leftward direction as viewed in FIG. 9, the
pin 172 is moved in the leftward direction whereby, the
bracket 170 and the
upper column 118 are turned rightwardly as a unit about the
tilt pin 116 and, the
upper steering shaft 128 and the
steering wheel 130 are set at lower positions. The amount of tilt of the
steering wheel 130 is determined by the amount of movement of the
screw shaft 140 caused by the
electric motor 160, and the maximum amount of tilt downward from the neutral position is determined by the
pin 120 of the upper column bearing against the right side edge of the arcuate slot 122 (at this time, the
wheel 130 is in a position indicated by 130a in FIG. 8). The angle of rock of the
pin 172 corresponding thereto is indicated by α in FIG. 9.
On the other hand, the upward tilt of the
steering wheel 130 is accomplished by rotating the
electric motor 160 in the opposite direction by the operation of a switch to thereby move the
screw shaft 140 in the rightward direction as viewed in FIG. 9 and leftwardly turn the
upper column 118 and the
upper steering shaft 128 about the
tilt pin 116. The amount of tilt of the
steering wheel 130 upward from the neutral position is determined by the
pin 120 bearing against the left side edge of the
arcuate slot 122, and the then position of the
wheel 130 is indicated by 130b in FIG. 8. Also, the angle of rock of the
pin 172 corresponding thereto is indicated by β in FIG. 9.
During the tilting movement of the
bracket 170 caused by movement of the
screw shaft 140, the
pin 172 moves on an arc centered at the
tilt pin 116, and the other end portion of the
pin 172, i.e., the
screw shaft 140, is slightly displaced in a direction substantially orthogonal to the axial direction of the
screw shaft 140 in (the direction of tilt of the upper column 118), with a result that the
entire screw shaft 140 is slightly tilted about the portion thereof which is contained in the
housing 132. Accordingly, at this time, there is produced no unreasonable force between the
screw shaft 140 and the
members 132 and 170 associated therewith The reason is that one end portion of the
screw shaft 140 is supported for tilting about this portion in the
housing 132 by the pair of angular bearings through the
worm wheel 144 which is a nut member.
Because
member 144 singularly serves as a nut threadably engaged with the
screw shaft 140, a worm wheel and the inner race of an angular bearing the resulting construction is compact and has only a small number of parts. Also, forming a pair of angular bearings and forming the outer tooth surface of the
gear 146 into a gently arcuate shape is effective to make the self-aligning of the
nut member 144 smoother. Also, the
nut member 144 and the
member 152 associated therewith are adapted to be pressed and positioned by a
cover 156 threadably engaged with the
housing 132 wherefore, no back-lash occurs and the pre-pressure adjustment of the bearings is easy.
Another embodiment of the present invention will now be described with reference to FIGS. 11 and 12.
The features of this embodiment are such that a
nut member 244 threadably engaged with the
screw shaft 140 is supported for self-alignment relative to a
housing 232 by a
thrust ball bearing 250 having a pair of aligning washers and that an
electric motor 260 is disposed in proximity to the
lower column 114 and in a direction substantially orthogonal thereto so as to provide a compact structure. As will be apparent, the construction (the shape) of the
nut member 244 becomes simple and there is flexibility in the disposition of the
electric motor 260.
The present invention is not restricted to the above-described embodiments, and may be modified in various ways consistent with the principles described herein.
According to the present invention, in an electric tilt steering apparatus, the nut member threadably engaged with the screw shaft for tilting the upper column and rotatively driven by the electric motor is made capable of self-aligning in the direction of tilt of the upper column, i.e., the same direction as the direction of rock of the screw shaft. As a result, during the tilt, no unreasonable force is applied between the screw member and the nut member and the members associated with them, and it is not necessary to utilize a link mechanism as in the prior art furthermore, the problem of back-lash is eliminated, the structure becomes simple and the number of parts is reduced to thereby reduce the cost of manufacture.