This application is a continuation, now abandoned of application Ser. No. 085,426, filed 8/14/87.
BACKGROUND OF THE INVENTION
The present invention relates to a centrifuge drum for clarifying or separating centrifugates, with at least one skimmer accommodated in a skimming chamber to divert the clarified or separated liquids and with a stationary intake pipe extending through an intake space that rotates along with the drum and consists of a vestibule and of an intake chamber, whereby the intake chamber communicates with the separation space in the drum through channels, resulting in a choking effect that extensively fills the intake chamber.
A centrifuge drum of this type is known from German Patent No. 3 019 737. It allows the centrifugate to be supplied gently. It has for that purpose choking structures that extensively fill the intake chamber at a prescribed intake flow. There are, however, drawbacks to this known drum. Even a slight variation in the prescribed intake flow will either prevent the intake chamber from filling or will cause it to overflow, because the resistance produced by the choking structures varies with the square of the flow. Since centrifuge drums of the same size are operated at a wide range of outputs, it is necessary to keep a wide selection of choking structures on hand. The intake pipe and the intake chamber must also be adapted to the particular intake flow because it is necessary to maintain minimum flow rates. These drawbacks, furthermore, are unavoidable when the intake flow varies while the drum is in operation.
SUMMARY OF THE INVENTION
The object of the present invention is to improve a centrifuge drum of the aforesaid type to the extent that the intake chamber will be completely full over the entire output range.
This object is attained in accordance with the invention in that the diameter D
K of the intake chamber will be longer in the vicinity of the channels than the diameter D
F of the surface of the liquid in the skimming chamber that must be maintained during operation, and in that there is an annular gap between the vestibule and the intake chamber demarcated by the outside diameter of a
disk 18 secured to the intake pipe and by the inside diameter of the intake space, whereby the vestibule contains ribs.
The choking effect derives in this case not from constrictions in the channels, but on the compulsory shift in the level of liquid in the skimming chamber until the diameter at is surface becomes shorter than the diameter of the intake chamber at the level where the channels lead out of it. Since there are no ribs in the intake chamber, the centrifugate flowing through it will not rotate at the same speed as the drum, and the rotary pressure that shifts the level of liquid in the skimming chamber of known drums will be absent. The only pressure acting will be the static pressure of the liquid in the intake chamber imposed on it by the incoming centrifugate. Since, on the other hand there will be rotary pressure in the ribbed vestibule, the vestibule will fill only until the liquid pressure generated at the annular gap between the disk and the inside diameter of the intake chamber precisely equals the pressure generated at the same point by the unribbed intake chamber. Since the resistance to flow through the drum depends on the output, it must be kept as low as possible.
Diameter DK will preferably be long enough to ensure the desired inflow pressure at the diameter DF at the surface of the liquid in the intake chamber. Given the range of output at which the drum is intended to operate, it must be ensured both that the intake chamber will be full at the minimum inflow rate and that the vestibule does not overflow at the maximum inflow rate.
The ratio between the two diameters can accordingly be expressed as ##EQU1## where ρ is the density of the centrifugate, u1 is the peripheral speed at diameter DK, u2 is the peripheral speed at the outside diameter of the disk, P1 is the pressue at the outflow end of the intake pipe, P2 is the static pressure at the outside diameter of the disk, d1 is the diameter at which the vestibule will overflow, d2 is the diameter of the disk, and W is the resistance to flow through the drum.
The disk can have radial channels that communicate with flow-off openings on its bottom surface for recirculating centrifugate into the intake chamber. This measure will generate enough turbulence below the disk to prevent product from accumulating in the intake chamber.
The intake chamber in one practical embodiment of the drum in accordance with the invention accommodates, above the channels at its bottom, an annular insert that the intake pipe opens into, and the inside diameter of the insert is selected to convert the pressure of the kinetic energy of the incoming liquid. Since both the kinetic energy of the entering centrifugate and resistance to flow through the drum increase along with the inflow rate, the measure just specified provides a practical compensation for both parameters, and the available pressure will increase along with the resistance.
The vicinity of the intakes into the channels can be designed to promote flow and decrease the entry impact in a practical way.
Some preferred embodiments of the invention will now be specified with reference to the attached drawings, wherein
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a cross-section through the drum,
FIG. 2 illustrates the intake space with an annular insert, and
FIG. 3 is a section through the intake space illustrated in FIG. 1.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The rotating centrifuge drum 1 illustrated in FIG. 1 has in the vicinity of its inlet a skimmer 2 that is stationary when the drum is in operation. The drum has a solids space 3 and a separation space, which is occupied by a set of individual disks 4 resting on a distributor 5. The separation and solids spaces are demarcated at the top by the cover 6 and on the bottom by the
jacket 7 of drum 1. The cover and the jacket are secured together by a sealing ring
In the vicinity of skimmer 2 is a central intake pipe 9, to which is secured a skimming disk 10 that diverts the clarified liquid. The skimming disk is accommodated in a skimming chamber 11 and communicates with the separation space through
diversion channels 12. An intake pipe 9 extends into an
intake space 13 that consists of a
vestibule 15 with
ribs 14 and of an
unribbed intake chamber 16.
Vestibule 15 and
intake chamber 16 communicate through an annular gap 17 that is left between the outside diameter of a
disk 18 secured to intake pipe 9 and the inside diameter of
intake space 13.
Channels 19 extend from
intake chamber 16 to other channels 20 that rise through set 4 of disks.
Centrifugate is supplied to
intake chamber 16 through intake pipe 9 and initially fills solids space 3 through
channels 19. It then distributes itself uniformly through rising channels 20 over the total set 4 of disks and arrives in skimming chamber 11 through
diversion channels 12. The centrifugate is simultanesously accelerated by channels or ribs to the same angular speed as the drum until the surface of the liquid arrives in the vicinity of
intake chamber 16, which does not have any accelerating ribs. Since the centrifugate, which is now filling the intake chamber, can accordingly not generate any rotational pressure, the level of the centrifugate will stop shifting in skimming chamber 11. As soon as the centrifugate in
intake chamber 16 arrives at the bottom of intake pipe 9, the liquid pressure prevailing in the pipe will force the centrifugate into
vestibule 15 through annular gap 17, where it will be encountered by
ribs 14. The resulting rotational pressure will be transmitted through gap 17 to the centrifugate in
intake chamber 16, raising the level of centrifugate in skimming chamber 11 until the diameter at its surface equals diameter D
F. The highest pressure that can be generated in
intake chamber 16 equals the rotational pressure in
vestibule 15 just before the latter overflow. An overflow diameter will be selected for
vestibule 15 that is preferably short enough for skimming chamber 11 to overflow first subject to all operating conditions.
FIG. 2 shows the
intake chamber 16 above
channels 19 and provided with an annular insert 21 that improves the pressure conversion of the kinetic energy in the centrifugate.
Deposits of product in
intake chamber 16 below
disk 18 can be avoided when
disk 18 is provided with
radial channels 22 that communicate with outflow openings 23 on the bottom of the disk, generating sufficient turbulence at that point.
One section of
channels 19 is located in a rib insert 24, where the channels extend backwards in relation to the direction that the drum rotates in to improve uptake of the centrifugate. The shape of these channels will be evident from FIG. 3.