US4880880A - Adhesive tapes including same - Google Patents
Adhesive tapes including same Download PDFInfo
- Publication number
- US4880880A US4880880A US07/236,426 US23642688A US4880880A US 4880880 A US4880880 A US 4880880A US 23642688 A US23642688 A US 23642688A US 4880880 A US4880880 A US 4880880A
- Authority
- US
- United States
- Prior art keywords
- methyl
- vinyl
- pentanol
- composition
- carboxylic acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
Definitions
- the present invention relates to novel adhesives and, more particularly, to novel adhesives which can be coated onto an aluminum backing material to provide so-called foil tapes which meet the very severe Underwriter Laboratories, Inc. (UL) 181A requirements and specifications for use with rigid fiberglass air ducts.
- UL Underwriter Laboratories, Inc.
- Foil tapes e.g. pressure-sensitive or heat-bonded aluminum tapes are of course known in the art. It is also heretofore known to employ foil tapes for such purposes as closure systems for use with factory-made air ducts and connectors. However, recently UL has imposed very severe standards for this usage. Consequently, the primary task of this invention can be said to develop a novel aluminum (foil) tape which will meet the recent UL requirements and specifications, as detailed hereinafter, for the aforementioned usage.
- the shear adhesion strength of the tape (in each of the above tests) shall be such that the tape is able to maintain the test loads specified in the tests for the indicated test durations without evidence of separation or slippage in excess of 1/32 inch (0.79 mm).
- peel adhesion and shear adhesion constitute the essential criteria which are critical to achieve in order to provide an aluminum tape meeting UL specifications for use with air ducts and connectors.
- they are not the only tests which must be passed to satisfy UL specifications.
- One such test is a tensile strength test for the tape backing (foil).
- Another is peel adhesion at 20° angle. The former is not relevant to this invention and the latter will be met if the adhesive passes the five critical tests enumerated above.
- the tetrapolymer being crosslinked with a crosslinking agent reactive with said carboxylic acid moiety through its reactive hydrogen atom, the macromolecular monomer being a compound of the formula:
- R is lower alkyl
- Z is a repeating monomeric unit selected from the group consisting of styrene, alpha(methylstyrene), isoprene, butadiene and mixtures thereof
- n is a positive integer such that molecular weight is in the range from about 5,000 to about 50,000
- x is a polymerizable end group selected from the group consisting of: ##STR1##
- n' is a positive integer from 1-4 and R' is alkyl having 1-4 carbon atoms.
- the task of the present invention can accordingly be described as being to prepare a metal foil tape meeting UL requirements which is not necessarily better than the invention in the earlier copending application, but which utilized readily obtainable starting materials.
- R is hydrogen or methyl; and each R', which may be the same or different, is alkyl having 1-6 carbon atoms, cycloalkyl having 5-6 carbon atoms, or a 2-hydroxyalkyl having 2-6 carbon atoms.
- novel adhesives of this invention will comprise a copolymer of:
- the present invention is directed to metal foil tapes meeting UL181A specifications for use with rigid fiberglass air ducts, which tapes comprise a metal foil backing carrying a novel adhesive which is a copolymer of:
- Useful monomers of Formula I include methyl acrylamidoglycolate methyl ether (MAGME), ethyl acrylamidoglycolate ethyl ether, butyl acrylamidoglycolate butyl ether, methyl acrylamidoglycolate ethyl ether, and ethyl acrylamidoglycolate methyl ether.
- MAGME methyl acrylamidoglycolate methyl ether
- ethyl acrylamidoglycolate ethyl ether ethyl acrylamidoglycolate ethyl ether
- butyl acrylamidoglycolate butyl ether methyl acrylamidoglycolate ethyl ether
- ethyl acrylamidoglycolate methyl ether methyl acrylamidoglycolate methyl ether
- the monomers of Formula I including the aforementioned illustrative species, are known in the art and are described, for example, in U.S. Pat. No. 4,521,563 issued to Howard R. Lucas and assigned to American Cyanamid Company.
- a preferred monomer of this description is: ##STR3## a white solid, melting point 70°-73° C., available commercially in 95-97% purity from American Cyanamid Co.
- a preferred method of preparing MAGME is disclosed in U.S. Pat. No. 4,443,623 issued to James M. Photis and assigned to American Cyanamid Company.
- ethylenically unsaturated carboxylic acids containing 3-5 carbon atoms mention may be made of acrylic acid, methacrylic acid, itaconic acid, maleic acid and fumaric acid, acrylic acid being particularly preferred.
- Useful acrylic or methacrylic acid esters of non-tertiary alcohols having 1-14 carbon atoms include those previously mentioned with reference to U.S. Pat. No. 4,554,324, i.e. methanol, ethanol, 1-propanol, 1-butanol, 1-pentanol, 2-pentanol, 3-pentanol, 2-methyl-1-butanol, 1-methyl-1-butanol, 1-methyl-1-pentanol, 2-methyl-1-pentanol, 3-methyl-1-pentanol, 2-ethyl-1-butanol, 3,5,5-trimethyl-1-hexanol, 3-heptanol,2-octanol,1-decanol, 1-dodecanol as well as others.
- acrylic acid esters of non-tertiary alcohols having 4-14 carbon atoms e.g. butyl acrylate, amyl acrylate, decyl acrylate, lauryl acrylate, and the like, 2-ethylhexyl acrylate being particularly preferred.
- Suitable vinyl esters are those wherein the acid contains 1-6 carbon atoms, e.g. vinyl acetate, vinyl propionate, vinyl butyrate, vinyl valerate, etc., vinyl acetate being particularly preferred.
- crosslinking agents i.e. crosslinkers reactive with the carboxylic acid moiety through its reactive hydrogen atom are per se known in the art and its selection will be within the expected judgment of the skilled worker in the light of the present disclosure.
- Such per se known crosslinkers include aluminum acetylacetonate and alkylated amino crosslinkers of the "CYMEL” or “BEETLE” (Trademarks of American Cyanamide Co.) Series, highly alkylated melamines such as “CYMEL” 303 (understood to be hexamethoxymethyl melamine) being a particularly efficient one. Others may be readily suggested to those skilled in the art.
- an important aspect of the present invention is the discovery that crosslinking in the described manner markedly increases the shear adhesion with a slighter "trade” or drop-off in peel adhesion. Accordingly, the non-crosslinked polymer should have sufficient initial adhesion to allow for a slight drop-off and still possess sufficient peel adhesion to meet UL specifications. Since the peel adhesion criteria is not as difficult to achieve as the shear adhesion, particularly shear adhesion meeting high temperature and long term criteria, this is not a significant problem in the selection of the monomers for copolymerization.
- the copolymers of this invention may be prepared by routine chemical synthesis within the expected judgment of those skilled in the art. Specifically, the monomeric components may be admixed and polymerization effected in the presence of the usual polymerization initiators, chain extenders, etc. The resulting copolymer (which may be regarded as an intermediate in the synthesis of the ultimate chemically crosslinked polymers of this invention) is then admixed with per se known crosslinkers for the carboxylic acid monomeric components, as heretofore discussed, to provided the desired polymeric adhesive. Sufficient crosslinking will occur during manufacture, e.g. solvent removal, to make the adhesive operative for meeting UL specifications. However, it has been determined that further crosslinking will occur over a period of time, particularly during shelf life at elevated temperatures.
- novel adhesives of this invention meeting UL181A specifications for foil tapes for use with rigid fiberglass air ducts consist essentially of:
- the polymer being crosslinked with a crosslinking agent reactive with the carboxylic acid moiety through its reactive hydrogen atom.
- foil tapes carrying a layer of this adhesive meet the aforementioned UL181A criteria. It follows a fortiori that the particular monomer employed, their amounts and the degree of crosslinking must all be selected so that the resulting crosslinked polymeric adhesive will meet UL181A criteria.
- the polymers listed in Table 1 may be crosslinked with a suitable crosslinker for the acrylic acid moiety as heretofore described, e.g. aluminum acetylacetonate or CYMEL 303.
- the polymerization was carried out in a glass reaction kettle equipped with a reflux condenser, mechanical stirrer and two graduated dropping funnels attached to metering pumps.
- To the reaction kettle was placed about 9.135 parts by weight of 2-ethylhexyl acrylate, 1.116 parts of MAGME, 0.792 parts of acrylic acid and 1.366 parts of vinyl acetate (approximately 25% of the monomer mixture), along with 0.779 parts of toluene (as molecular weight regulator or chain transfer agent), 0.111 parts of "Lupersol PMS” (trademark of Pennwalt Corporation for a polymerization initiator, 1-butyperoxy-2-ethylhexanoate) and 15.851 parts of ethyl acetate (solvent).
- the reaction kettle was purged with nitrogen and heated at 75° C. (+2° C.) for about one hour.
- the remaining 75% of the monomer mix namely 27.406 parts of 2-ethylhexyl acrylate, 3.347 parts of MAGME, 2.378 parts of acrylic acid and 4.098 parts of vinyl acetate were meanwhile added to 24.471 parts of ethyl acetate and premixed to a homogenous state.
- This premix was added to the reaction kettle over a period of about 13/4 hours.
- 0.222 parts of azobisisobutyronitrile (initiator) in 7.647 parts of ethylacetate were added at a constant rate over a period of about 11/4 hour.
- the monomer and initiator additions were at a sufficient rate to raise the reaction temperature exceeding 75° C. after about 30 minutes.
- An exothermic reaction resulted with the maximum temperature exceeding 75° C., thus requiring external cooling.
- 0.028 additional parts of azobisisobutyronitrile in 1.251 parts of ethyl acetate were added. The reaction mixture was then maintained at about 75° C.
- Formulae 2-5 selected as model candidtates, were crosslinked with varying amounts of CYMEL 303 or aluminum acetylacetonate, as detailed hereinafter in Table 2.
- Aluminum foil tapes were prepared from each of the crosslinked adhesives of Example 12-16, i.e. the crosslinked copolymers of formulae 12-16.
- aluminum tapes were prepared from certain of the non-crosslinked copolymers to serve as controls.
- the adhesive was cast onto the backing material at a thickness of about 1.5 mils.
- the present invention permits the use of significantly thinner adhesive coatings than those employed in the practice of the invention described and claimed in the aforementioned copending application, Ser. No. 019,832, (PF1040).
- thicknesses on the order of 2.3-2.5 mils were employed as compared with the 1.5 mils in the instant illustrative examples, a reduction in thickness of about 35-40% resulting in a significant cost saving in the manufacture along with a corresponding reduction in diameter and weight of a roll of tape of a given length.
- Shear Tests 4 long term and 5 (high temperature) are the most critical and that if an adhesive tape passes these tests, it will easily pass shear test 2 and 3, as well. Of course, the converse is not true so that passage of tests 2 and 3 does not imply passage of 4 and 5.
- Applicant can state unequivocally, based upon his knowledge of testing adhesives in general and specifically in view of his observation in the aforementioned related application Ser. No. 019,832, (PF1040) that Tests 2 and 3 can in fact be eliminated to expedite ascertainment of whether or not a particular candidate meets UL181A specifications.
- the copolymer of Formula 1 crosslinked with 0.5 and 0.3 parts of crosslinker (as shown in Table 2) was, in each instance, submitted to the low temperature and short term Shear Adhesion Tests 2 and 3. In each instance, no failure way evidenced after 200 hours when the tests were terminated.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
______________________________________ U.L. SPECIFICATIONS ______________________________________ Test No. Description ______________________________________ Peel Adhesion Three samples from each of three separate rolls of tape cut in 1 inch (25.4 mm) wide by 12 inches (305 mm) long strips are to be tested. The tape samples are to be applied (as specified in ASTM D-3330-83) to a stainless steel panel with a mechanically operated roller weighing 10 pounds (4.53 kg.). The roller is to pass over each sample five times in each direction. The test load is to be applied 15 minutes after completion of the rolling. 1. The average peel adhesion strength of each roll of aluminum tape shall be ≧ 3.75 lbs. (60 oz) per inch of width 4 (0.66 N/mm) of tape, with no individual sample having a value ≦ 3.20 lbs (51.2 oz) per inch of width (0.56 N/mm). Shear Adhesion The shear adhesion strength of aluminum tape is to be determined in accordance with ASTM D-3654-82, as modified in the following description. One sample from each of four separate rolls is to be tested. Samples are to be cut in 1-inch (25.4 mm) wide by 6-inch (152 mm) long strips. The cut samples and specified stainless steel panels are to be maintained at the specified application conditions a minimum of one hour prior to applying samples to the panels. The tape is to be applied to the panel with a mechanically operated roller weighing 10 pounds-mass (4.53 kg). The roller is to pass each sample five times in each direction. Using a cutting gig or razor blade, the rolled portion of the sample is to be trimmed to a 1 inch by 1 inch square on the panel, such that the remaining test sample measures 1 inch by 5 inches. The tape is to be allowed to dwell on the panel for the specified time. After dwelling, the clamp is to be placed on the free end of the sample, insuring that the clamp extends completely across the width of the specimen and is aligned to uniformly distribute the load. The specified test load is then to be applied to the clamp gently so as not to cause any shear impact force on the sample. The load is to be applied for the specified test duration. The test panel is to be positioned at 2 degrees from the vertical so that the test substrate forms a 178° angle with the extended tape sample. Individual samples of the tape are to be tested in accordance with each of the conditions as set forth hereinbelow: ______________________________________ Application Dwell Test Test Condition Time Condition Load Duration ______________________________________ 2. 40° F. (4.4° C.) 15 minutes 40° F. 5 lbs. 6 hours dry substrate (22.2N) 3. 73.4° F. (23° C.) 15 minutes 73.4° F. 5 lbs. 6 hours 50% RH 4. 73.4° F. (23° C.) 24 hours 73.4° F. 10 lbs. 120 hours 50% RH 5. 73.4° F. (23° C.) 15 minutes 150° F. 5 lbs. 6 hours 50% RH (65.6° C.) ______________________________________
R[Z].sub.n X
TABLE 1 __________________________________________________________________________ NO. 2-ETHYHEXYL ACRYLATE MAGME ACRYLIC ACID VINYL ACETATE HYDROXYETHYL __________________________________________________________________________ ACRYLIC 1. 73.6 9.0 6.4 11.0 -- 2. 75.6 7.0 6.4 11.0 -- 3. 72.0 9.0 8.0 11.0 -- 4. 71.0 9.0 8.0 12.0 -- 5. 70.0 9.0 8.0 12.0 1.0 6. 72.0 9.0 8.0 10.0 1.0 7. 72.0 9.0 8.0 10.0 1.0 8. 70.0 9.0 8.0 11.5 1.5 9. 72.5 4.5 8.0 12.0 3.0 10. 71.0 4.5 8.0 12.0 4.5 71.0 3.0 8.0 12.0 6.0 __________________________________________________________________________
TABLE 2 __________________________________________________________________________ TEST 2 TEST 3 TEST 4 TEST UL181A SPECIFICATIONS TEST 1 SHEAR SHEAR SHEAR SHEAR TEST COPOLYMERS PEEL (low temp.) (short term) (long term) (high temp.) FORMULA NO. *MEL **AAA >60 oz. >6 hrs. >6 hrs. >120 hrs. >6 hrs. __________________________________________________________________________ 1 -- -- 80.0 110.0 2.4 1 0.5 75.0 >200 >200 >120 >200 1 0.3 80.6 >200 >200 >150 >143 2 0.3 66.5 >300 20.0 3 -- -- 68.4 >260 5.9 4 -- -- 84.5 >312 2.6 4 0.5 80.9 >144 >100 4 -- 0.1 74.2 >120 >145 5 -- -- 89.0 >260 7.3 5 1.0 79.0 >200 >100 5 0.5 80.0 >176 >120 5 0.75 74.2 >120 >145 __________________________________________________________________________
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/236,426 US4880880A (en) | 1987-03-25 | 1988-08-25 | Adhesive tapes including same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/030,756 US4900624A (en) | 1987-03-25 | 1987-03-25 | Novel adhesives and tapes including same |
US07/236,426 US4880880A (en) | 1987-03-25 | 1988-08-25 | Adhesive tapes including same |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/030,756 Division US4900624A (en) | 1987-03-25 | 1987-03-25 | Novel adhesives and tapes including same |
Publications (1)
Publication Number | Publication Date |
---|---|
US4880880A true US4880880A (en) | 1989-11-14 |
Family
ID=26706424
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/236,426 Expired - Lifetime US4880880A (en) | 1987-03-25 | 1988-08-25 | Adhesive tapes including same |
Country Status (1)
Country | Link |
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US (1) | US4880880A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5095071A (en) * | 1987-10-29 | 1992-03-10 | The Kendall Company | Novel adhesives and tapes including same |
US5369204A (en) * | 1991-11-01 | 1994-11-29 | Cytec Technology Corp. | Low molecular weight acrylamidoglycolate crosslinker and process |
US5405703A (en) * | 1989-12-26 | 1995-04-11 | The Kendall Company | Adhesive composition, method for making same and tapes including same |
WO2006105926A1 (en) * | 2005-04-06 | 2006-10-12 | Evonik Rohmax Additives Gmbh | Polyalkyl (meth)acrylate copolymers having outstanding properties |
US20080102240A1 (en) * | 2006-10-27 | 2008-05-01 | Covalence Specialty Materials Corp. | Polymeric composite adhesive tape |
WO2024047418A1 (en) * | 2022-08-29 | 2024-03-07 | 3M Innovative Properties Company | Pressure sensitive adhesive compositions comprising polymerized amide monomers, articles, and methods |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4185050A (en) * | 1978-12-26 | 1980-01-22 | Celanese Corporation | Pressure sensitive adhesive compositions comprising a mixture of terpolymers |
US4510274A (en) * | 1979-12-19 | 1985-04-09 | Denki Kagaku Kogyo Kabushiki Kaisha | Vinyl acetate-ethylene copolymer emulsion and aqueous emulsion adhesive composition containing the emulsion |
-
1988
- 1988-08-25 US US07/236,426 patent/US4880880A/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4185050A (en) * | 1978-12-26 | 1980-01-22 | Celanese Corporation | Pressure sensitive adhesive compositions comprising a mixture of terpolymers |
US4510274A (en) * | 1979-12-19 | 1985-04-09 | Denki Kagaku Kogyo Kabushiki Kaisha | Vinyl acetate-ethylene copolymer emulsion and aqueous emulsion adhesive composition containing the emulsion |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5095071A (en) * | 1987-10-29 | 1992-03-10 | The Kendall Company | Novel adhesives and tapes including same |
US5405703A (en) * | 1989-12-26 | 1995-04-11 | The Kendall Company | Adhesive composition, method for making same and tapes including same |
US5369204A (en) * | 1991-11-01 | 1994-11-29 | Cytec Technology Corp. | Low molecular weight acrylamidoglycolate crosslinker and process |
WO2006105926A1 (en) * | 2005-04-06 | 2006-10-12 | Evonik Rohmax Additives Gmbh | Polyalkyl (meth)acrylate copolymers having outstanding properties |
US8101559B2 (en) | 2005-04-06 | 2012-01-24 | Rohmax Additives Gmbh | Polyalkyl (meth)acrylate copolymers having outstanding properties |
US8722601B2 (en) | 2005-04-06 | 2014-05-13 | Rohmax Additives Gmbh | Polyalkyl (meth)acrylate copolymers having outstanding properties |
US20080102240A1 (en) * | 2006-10-27 | 2008-05-01 | Covalence Specialty Materials Corp. | Polymeric composite adhesive tape |
US20100189947A1 (en) * | 2006-10-27 | 2010-07-29 | Berry Plastics Corporation | Polymeric composite adhesive tape |
WO2024047418A1 (en) * | 2022-08-29 | 2024-03-07 | 3M Innovative Properties Company | Pressure sensitive adhesive compositions comprising polymerized amide monomers, articles, and methods |
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