US4435379A - Process for treating chlorinated hydrocarbons - Google Patents

Process for treating chlorinated hydrocarbons Download PDF

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US4435379A
US4435379A US06/409,383 US40938382A US4435379A US 4435379 A US4435379 A US 4435379A US 40938382 A US40938382 A US 40938382A US 4435379 A US4435379 A US 4435379A
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metal oxide
chlorinated hydrocarbon
chlorinated
metal
chlorine
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Robert S. Olson
Joseph P. Surls, Jr.
Ben F. West
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Dow Chemical Co
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    • A—HUMAN NECESSITIES
    • A62—LIFE-SAVING; FIRE-FIGHTING
    • A62D—CHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00—Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/30—Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents
    • A62D3/38—Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents by oxidation; by combustion
    • A—HUMAN NECESSITIES
    • A62—LIFE-SAVING; FIRE-FIGHTING
    • A62D—CHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00—Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/30—Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents
    • A62D3/37—Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents by reduction, e.g. hydrogenation
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B9/00—General methods of preparing halides
    • C01B9/02—Chlorides
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00—Compounds of aluminium
    • C01F7/48—Halides, with or without other cations besides aluminium
    • C01F7/56—Chlorides
    • C01F7/58—Preparation of anhydrous aluminium chloride
    • C01F7/60—Preparation of anhydrous aluminium chloride from oxygen-containing aluminium compounds
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G1/00—Methods of preparing compounds of metals not covered by subclasses C01B, C01C, C01D, or C01F, in general
    • C01G1/06—Halides
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G23/00—Compounds of titanium
    • C01G23/02—Halides of titanium
    • C01G23/022—Titanium tetrachloride
    • A—HUMAN NECESSITIES
    • A62—LIFE-SAVING; FIRE-FIGHTING
    • A62D—CHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D2101/00—Harmful chemical substances made harmless, or less harmful, by effecting chemical change
    • A62D2101/20—Organic substances
    • A62D2101/22—Organic substances containing halogen

Definitions

  • Undesirable chlorinated hydrocarbons are conventionally handled by incineration. However, such operations are generally expensive in part because of the fuel required to sustain combustion. Moreover, nitrogen oxides or other undesirable by-products may be produced. Accordingly, it would be desirable to have a method of converting chlorinated hydrocarbons to useful products.
  • a chlorinated hydrocarbon other than carbon tetrachloride is converted to a metal chloride or metal oxychloride and oxide of carbon by reaction with a suitable refractory metal oxide.
  • This process comprises the step of contacting at reactive conditions at least one chlorinated hydrocarbon with a sufficient quantity of the refractory metal oxide and chlorine or oxygen to convert substantially all (at least 90 percent) of the carbon atoms present in the chlorinated hydrocarbon to carbon monoxide or carbon dioxide.
  • the chlorinated hydrocarbons reacted in the subject process are part of a large, but well known class of compounds. These comounds include any known compound corresponding to the formula, C a H b Cl c , wherein "a” is an integer greater than 1, “c” is an integer greater than 0 and "b” is an integer equal to at least 0. Also excluded are compounds which decompose completely at the instant reaction conditions to CCl 4 . However, mixtures of said chlorinated hydrocarbons, including mixtures with CCl 4 , may also be employed.
  • chlorinated hydrocarbons include hexachlorobutadiene and hexachloroethane.
  • aromatic chlorinated hydrocarbons such as hexachlorobenzene or polychlorinated biphenyls, which are particularly difficult to deal with by conventional methods.
  • these preferred chlorinated hydrocarbons form during the reaction of carbon and chlorine, carbon tetrachloride or other chlorinated hydrocarbon feeds with metal oxides.
  • the refractory metal oxides to be reacted with the chlorinated hydrocarbons are also known in the art. See, e.g., Kirk-Othmer, Encyclopedia of Chemical Technology, 2nd Ed., Vol. 17, pp. 227-267 (1968). Oxides of metals selected from Groups IVb, Vb, VIb, VIIb, IIIa and IVa (excluding carbon, of course) of the standard periodic table of the elements and oxides of beryllium, magnesium, thorium and uranium are in general operable, as long as these metal oxides are normally solid at the reaction temperature employed.
  • the metal chloride or oxychloride derived by chlorination of the metal oxide or mixture of oxides as a starting material typically will possess a more positive Gibb's free energy of formation at temperatures in the desired operating range (e.g., 500° to 1200° C.) on a balanced chemical equivalent basis than the starting materials. That is, the metal oxide generally cannot be chlorinated with chlorine in the absence of a carbon-containing material which is contemporaneously oxidized. However, iron oxide is an exception. Generally, the free energy of formation per equivalent of oxygen in a mole of the metal oxide starting material should not be substantially more negative (i.e., an absolute difference of more than 47,000 calories at 500° C.
  • thermodynamics of the reaction is available in "JANAF Thermochemical Tables", (available as National Bureau of Standards Publication 37) and other similar compilations.
  • metal oxides are preferred but partially chlorinated derivatives of these oxides can also be employed and may be formed in situ during chlorination of the metal oxide.
  • the operable metal oxides include oxides of titanium (IV), aluminum (III), iron (II and III), zirconium (IV), tin (II and IV), vanadium (III, IV and V) and chromium (III and IV). Titanium dioxide and aluminum oxide (Al 2 O 3 ) are preferred as metal oxides.
  • the metal oxides can be employed in a refined state. Generally, metal oxides present in a crude mineral ore are operable and less expensive than the refined material. These mineral ores optionally can include silicates.
  • the metal oxide can be partially hydrated; activated alumina is an example of such a hydrate.
  • Illustrative ores include fosterite, spinel, zircon and mullite. Preferred are rutile or ilmenite mineral ores.
  • sufficient oxygen is available for reaction such that at least about one atom of oxygen is present for each atom of carbon introduced.
  • a less than stoichiometric amount of oxygen can be employed and some carbon will be formed.
  • the oxygen involved in the reaction can be released by the metal oxide, if sufficient chlorine moieties are borne by the chlorinated hydrocarbon to displace a stoichiometric quantity of oxygen.
  • an oxygen-containing gas can be introduced to the reaction mixture to provide additional oxygen directly or chlorine can be introduced to release additional oxygen from the metal oxide.
  • a mixture of oxygen and chlorine gases can also be employed.
  • the ratio of carbon atoms to oxygen atoms available for reaction is in the range from about 1:1 to about 2:1.
  • An excess of available oxygen may result in chlorine gas being produced, while carbon may form at ratios less than stoichiometric.
  • the oxygen available is the total of the oxygen introduced together with the oxygen released by the metal oxide or other oxygen-containing compounds present in reaction with chlorine introduced and the chlorine from the chlorinated hydrocarbon.
  • Carbon or hydrocarbons may optionally be introduced along with or preceding the chlorinated hydrocarbon and oxidized to aid in achieving or maintaining the desired operating temperature.
  • the hydrogen chloride can be conveniently separated from the product gases via conventional methods. In some instances it may be desirable to add hydrogen, hydrocarbons or water so that additional hydrogen chloride is produced. At least about a stoichiometric quantity or preferably an excess of metal oxide should be present to ensure essentially complete reaction of the chlorine moieties derived from the chlorinated hydrocarbon. In general, the hydrogen moieties from the hydrocarbon feed are more reactive toward chlorine than are metal oxides. Accordingly, the overall ratio of chlorine to hydrogen moieties must be at least 1:1 if any metal chloride is to be produced.
  • the chlorinated hydrocarbon and the oxygen or chlorine gases are first preheated as a mixture or separately to vaporize the chlorinated hydrocarbon.
  • These reactants can be preheated in any conventional manner known in the art.
  • at least part of the heat is derived from heat exchange with the product gases once the process is underway.
  • a liquid chlorinated hydrocarbon can be employed by introducing it directly to a heated metal oxide bed, where it is vaporized.
  • the chlorinated hydrocarbon and the oxygen or chlorine gas optionally together with a gas essentially inert in the reaction, such a nitrogen, are introduced to a packed or fluidized bed of the refractory metal oxide.
  • the metal oxide is present in particles having a high surface to volume ratio, but no so small that the gas flow is deleteriously impeded. Particles of from about 24 to about 325 U.S. Sieve size are preferred.
  • An essentially inert packing material can also be employed to provide improved flow distribution of the gases.
  • the temperature during contact between the chlorinated hydrocarbon and the metal oxide is advantageously in the range from about 700° to about 1200° C., more preferably about 900° to about 1100° C. Temperatures below about 700° C. generally result in undesirably slow reaction rates. Temperature above about 1200° C. are not necessary and can necessitate the use of expensive materials in the reactor and associated equipment.
  • reaction rate will generally be fairly rapid. Accordingly, a residence time of less than 1 second in the reaction zone will typically effect essentially complete conversion of most chlorinated hydrocarbons. Residence times of up to one minute may be necessary under less preferred conditions. Of course, the actual reaction time may be somewhat longer or may be as brief as 0.01 second depending on the specific metal oxide, the reaction temperature, the size of the metal oxide particles, the identity of the chlorinated hydrocarbon and other factors.
  • the pressure in the reaction zone is not generally critical. An absolute pressure of from about 0.1 to about 10 atmospheres is convenient, with a pressure of about 1 atmosphere being preferred.
  • the metal chloride or metal oxychloride produced in the preferred embodiments of the subject process have a greater value than the starting metal oxide.
  • the metal chloride can be recovered by techniques known in the prior art. Generally, the metal chlorides formed will vaporize or sublime at the instant reaction conditions and can be recovered readily from the product gas stream by condensation. It is desirable to employ an excess of metal oxide in the subject process to prevent breakthrough of the chlorinated hydrocarbon through the reaction bed. Conveniently, this process is conducted continuously by introducing additional metal oxide to the reaction zone as metal chloride departs in the gas phase.
  • Hexachlorobenzene was charged to a round-bottom flask equipped with a thermometer, a sparging tube for introducing gas into the hexachlorobenzene and a Vycor tube packed with a refractory metal oxide.
  • the outlet of the Vycor column was connected sequentially to a first flask maintained at a temperature of 150° C., a second flask maintained at a temperature of about 25° C. and a gas scrubber containing a 0.1 molar aqueous solution of KI.
  • the Vycor tube was heated to a temperature of about 700°, 800° or 900° C.
  • Chlorine gas was introduced to liquid hexachlorobenzene in a round-bottom flask at a rate monitored with a flowmeter.
  • the hexachlorobenzene in the gas introduced into the Vycor column was estimated from empirical determination of mass transported at specific operating temperatures and rates of chlorine gas flow. Residence times for the gas in the packed bed were calculated from the free volume of the column and estimated feed gas volumes.
  • Table I tabulates the metal oxide, C 6 Cl 6 flow rate in cubic centimeters (cc) per minute (min), chlorine flow rate in cc/min, packed bed temperature, gas residence time, run time, chlorine efficiency and quantity of unreacted chlorocarbon in grams (g) for each of eight runs.
  • Hexachlorobutadiene was reacted at 900° C. with a packed bed of 58 grams of rutile in a manner otherwise similar to Example 1.
  • the flow rate of C 4 Cl 6 and Cl 2 was 30 cc/min for each gas for 26 minutes and then was increased to 50 cc/min for each gas for a period of 24 minutes. Also 20 cc/min of nitrogen were introduced during the 50-minute reaction period. Essentially all of the C 4 Cl 6 introduced was converted to metal chloride and oxides of carbon.
  • Hexachloroethane was reacted at 900° C. with a packed bed of 35 grams of rutile in a manner otherwise similar to Example 1 except that no chlorine gas was introduced and instead nitrogen gas was used as a carrier in a volume of 40 cc/min.
  • the gas residence time in the bed was about 1 second.
  • chlorocarbon Only 0.04 gram of chlorocarbon was isolated from the gas product stream, but approximately ten grams of metal chloride was recovered. The chlorocarbon recovered was predominantly hexachlorobenzene.
  • a column 2.2 centimeters (cm) in diameter and 34 cm in length was equipped with a ceramic frit at one end and disposed vertically. On the frit was placed about 10 grams of Vycor (a high-silica glass) chips, followed by 10 grams of 48 mesh Al 2 O 3 . To the next portion of the column was introduced 162.7 grams of DENSTONE 57, a one-quarter inch in diameter, spherical, aluminum silicate packing material obtained from Norton Company, and 38.1 grams of fluidized Al 2 O 3 to produce a packed fluidized bed 32 cm in height. Each end of the column was connected to a truncated cone which connected the column to a smaller diameter gas inlet or outlet pipe while maintaining good gas flow distribution.

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Abstract

A process is described for reacting chlorinated hydrocarbons other than carbon tetrachloride with metal oxides so as to convert essentially all of the carbon atoms to oxides of carbon. This process provides an efficient and economical means for utilizing chlorinated hydrocarbons.

Description

BACKGROUND OF THE INVENTION
This is a novel process for converting chlorinated hydrocarbons to metal chlorides and oxides of carbon.
Undesirable chlorinated hydrocarbons are conventionally handled by incineration. However, such operations are generally expensive in part because of the fuel required to sustain combustion. Moreover, nitrogen oxides or other undesirable by-products may be produced. Accordingly, it would be desirable to have a method of converting chlorinated hydrocarbons to useful products.
U.S. Pat. No. 2,486,912 teaches that carbon tetrachloride can be reacted with titanium dioxide to yield titanium tetrachloride and oxides of carbon. However, other chlorinated hydrocarbons are generally recognized to be much less reactive (unless the chlorinated compound decomposes to carbon tetrachloride at the reaction conditions).
Unexpectedly, it has now been found that by maintaining he appropriate ratio of carbon to available oxygen, virtually all chlorinated hydrocarbons will essentially completely react with a suitable refractory metal oxide.
SUMMARY OF THE INVENTION
According to this invention, a chlorinated hydrocarbon other than carbon tetrachloride is converted to a metal chloride or metal oxychloride and oxide of carbon by reaction with a suitable refractory metal oxide. This process comprises the step of contacting at reactive conditions at least one chlorinated hydrocarbon with a sufficient quantity of the refractory metal oxide and chlorine or oxygen to convert substantially all (at least 90 percent) of the carbon atoms present in the chlorinated hydrocarbon to carbon monoxide or carbon dioxide.
DETAILED DESCRIPTION OF THE INVENTION
The chlorinated hydrocarbons reacted in the subject process are part of a large, but well known class of compounds. These comounds include any known compound corresponding to the formula, Ca Hb Clc, wherein "a" is an integer greater than 1, "c" is an integer greater than 0 and "b" is an integer equal to at least 0. Also excluded are compounds which decompose completely at the instant reaction conditions to CCl4. However, mixtures of said chlorinated hydrocarbons, including mixtures with CCl4, may also be employed.
Preferably, in the formula Ca Hb C1c, c≧b; more preferably b=0. Preferred chlorinated hydrocarbons include hexachlorobutadiene and hexachloroethane. Especially preferred are aromatic chlorinated hydrocarbons, such as hexachlorobenzene or polychlorinated biphenyls, which are particularly difficult to deal with by conventional methods. In some embodiments of this invention, these preferred chlorinated hydrocarbons form during the reaction of carbon and chlorine, carbon tetrachloride or other chlorinated hydrocarbon feeds with metal oxides.
The refractory metal oxides to be reacted with the chlorinated hydrocarbons are also known in the art. See, e.g., Kirk-Othmer, Encyclopedia of Chemical Technology, 2nd Ed., Vol. 17, pp. 227-267 (1968). Oxides of metals selected from Groups IVb, Vb, VIb, VIIb, IIIa and IVa (excluding carbon, of course) of the standard periodic table of the elements and oxides of beryllium, magnesium, thorium and uranium are in general operable, as long as these metal oxides are normally solid at the reaction temperature employed.
From a thermodynamic standpoint, the metal chloride or oxychloride derived by chlorination of the metal oxide or mixture of oxides as a starting material typically will possess a more positive Gibb's free energy of formation at temperatures in the desired operating range (e.g., 500° to 1200° C.) on a balanced chemical equivalent basis than the starting materials. That is, the metal oxide generally cannot be chlorinated with chlorine in the absence of a carbon-containing material which is contemporaneously oxidized. However, iron oxide is an exception. Generally, the free energy of formation per equivalent of oxygen in a mole of the metal oxide starting material should not be substantially more negative (i.e., an absolute difference of more than 47,000 calories at 500° C. or 58,000 calories at 1200° C.) than the free energy of formation on a molar basis of the metal chloride or the metal oxychloride product per two atoms of chlorine present in the chemical formula of the product. The necessary free energy data to evaluate the thermodynamics of the reaction is available in "JANAF Thermochemical Tables", (available as National Bureau of Standards Publication 37) and other similar compilations.
In general, metal oxides are preferred but partially chlorinated derivatives of these oxides can also be employed and may be formed in situ during chlorination of the metal oxide. The operable metal oxides include oxides of titanium (IV), aluminum (III), iron (II and III), zirconium (IV), tin (II and IV), vanadium (III, IV and V) and chromium (III and IV). Titanium dioxide and aluminum oxide (Al2 O3) are preferred as metal oxides. The metal oxides can be employed in a refined state. Generally, metal oxides present in a crude mineral ore are operable and less expensive than the refined material. These mineral ores optionally can include silicates. Alternatively, the metal oxide can be partially hydrated; activated alumina is an example of such a hydrate. Illustrative ores include fosterite, spinel, zircon and mullite. Preferred are rutile or ilmenite mineral ores.
Advantageously, sufficient oxygen is available for reaction such that at least about one atom of oxygen is present for each atom of carbon introduced. Optionally, but less preferably, a less than stoichiometric amount of oxygen can be employed and some carbon will be formed. The oxygen involved in the reaction can be released by the metal oxide, if sufficient chlorine moieties are borne by the chlorinated hydrocarbon to displace a stoichiometric quantity of oxygen. Alternatively, an oxygen-containing gas can be introduced to the reaction mixture to provide additional oxygen directly or chlorine can be introduced to release additional oxygen from the metal oxide. A mixture of oxygen and chlorine gases can also be employed.
Preferably, the ratio of carbon atoms to oxygen atoms available for reaction is in the range from about 1:1 to about 2:1. An excess of available oxygen may result in chlorine gas being produced, while carbon may form at ratios less than stoichiometric. The oxygen available is the total of the oxygen introduced together with the oxygen released by the metal oxide or other oxygen-containing compounds present in reaction with chlorine introduced and the chlorine from the chlorinated hydrocarbon. Carbon or hydrocarbons may optionally be introduced along with or preceding the chlorinated hydrocarbon and oxidized to aid in achieving or maintaining the desired operating temperature.
It is important that sufficient chlorine be present to convert any hydrogen moieties present on the chlorinated hydrocarbon to hydrogen chloride. The hydrogen chloride can be conveniently separated from the product gases via conventional methods. In some instances it may be desirable to add hydrogen, hydrocarbons or water so that additional hydrogen chloride is produced. At least about a stoichiometric quantity or preferably an excess of metal oxide should be present to ensure essentially complete reaction of the chlorine moieties derived from the chlorinated hydrocarbon. In general, the hydrogen moieties from the hydrocarbon feed are more reactive toward chlorine than are metal oxides. Accordingly, the overall ratio of chlorine to hydrogen moieties must be at least 1:1 if any metal chloride is to be produced.
In one embodiment of the subject process, the chlorinated hydrocarbon and the oxygen or chlorine gases are first preheated as a mixture or separately to vaporize the chlorinated hydrocarbon. These reactants can be preheated in any conventional manner known in the art. Preferably, at least part of the heat is derived from heat exchange with the product gases once the process is underway. Alternatively, a liquid chlorinated hydrocarbon can be employed by introducing it directly to a heated metal oxide bed, where it is vaporized.
The chlorinated hydrocarbon and the oxygen or chlorine gas optionally together with a gas essentially inert in the reaction, such a nitrogen, are introduced to a packed or fluidized bed of the refractory metal oxide. Desirably, the metal oxide is present in particles having a high surface to volume ratio, but no so small that the gas flow is deleteriously impeded. Particles of from about 24 to about 325 U.S. Sieve size are preferred. An essentially inert packing material can also be employed to provide improved flow distribution of the gases.
The temperature during contact between the chlorinated hydrocarbon and the metal oxide is advantageously in the range from about 700° to about 1200° C., more preferably about 900° to about 1100° C. Temperatures below about 700° C. generally result in undesirably slow reaction rates. Temperature above about 1200° C. are not necessary and can necessitate the use of expensive materials in the reactor and associated equipment.
At the aforementioned reaction temperatures the reaction rate will generally be fairly rapid. Accordingly, a residence time of less than 1 second in the reaction zone will typically effect essentially complete conversion of most chlorinated hydrocarbons. Residence times of up to one minute may be necessary under less preferred conditions. Of course, the actual reaction time may be somewhat longer or may be as brief as 0.01 second depending on the specific metal oxide, the reaction temperature, the size of the metal oxide particles, the identity of the chlorinated hydrocarbon and other factors.
The pressure in the reaction zone is not generally critical. An absolute pressure of from about 0.1 to about 10 atmospheres is convenient, with a pressure of about 1 atmosphere being preferred.
The metal chloride or metal oxychloride produced in the preferred embodiments of the subject process have a greater value than the starting metal oxide. The metal chloride can be recovered by techniques known in the prior art. Generally, the metal chlorides formed will vaporize or sublime at the instant reaction conditions and can be recovered readily from the product gas stream by condensation. It is desirable to employ an excess of metal oxide in the subject process to prevent breakthrough of the chlorinated hydrocarbon through the reaction bed. Conveniently, this process is conducted continuously by introducing additional metal oxide to the reaction zone as metal chloride departs in the gas phase.
The following examples are presented to further illustrate the invention. All parts and percentages are by weight unless indicated otherwise.
EXAMPLES 1-8
Hexachlorobenzene was charged to a round-bottom flask equipped with a thermometer, a sparging tube for introducing gas into the hexachlorobenzene and a Vycor tube packed with a refractory metal oxide. The outlet of the Vycor column was connected sequentially to a first flask maintained at a temperature of 150° C., a second flask maintained at a temperature of about 25° C. and a gas scrubber containing a 0.1 molar aqueous solution of KI.
The Vycor tube was heated to a temperature of about 700°, 800° or 900° C. Chlorine gas was introduced to liquid hexachlorobenzene in a round-bottom flask at a rate monitored with a flowmeter. The hexachlorobenzene in the gas introduced into the Vycor column was estimated from empirical determination of mass transported at specific operating temperatures and rates of chlorine gas flow. Residence times for the gas in the packed bed were calculated from the free volume of the column and estimated feed gas volumes.
Any chlorinated hydrocarbon which broke through the packed column condensed in on of the two flasks in line after the column. Cyclohexane and water were added to the contents of each of these two flasks. The metal and chloride ions were analyzed by conventional methods to identify the metal chloride present in the aqueous phase. The chlorinated hydrocarbon present in the organic phase was also analyzed. The quantity of chlorine removed by the scrubber was also determined by standard methods. Chlorine efficiency was then determined by dividing the chlorine content of the metal chloride product by the sum of the chlorine content of the metal chloride, chlorinated hydrocarbon recovered and chlorine in the scrubber.
Table I tabulates the metal oxide, C6 Cl6 flow rate in cubic centimeters (cc) per minute (min), chlorine flow rate in cc/min, packed bed temperature, gas residence time, run time, chlorine efficiency and quantity of unreacted chlorocarbon in grams (g) for each of eight runs.
                                  TABLE I                                 
__________________________________________________________________________
     Metal Oxide                                                          
               C.sub.6 Cl.sub.6                                           
                    Cl.sub.2                                              
                         Temp.                                            
                              Res. Time                                   
                                    Run Cl.sub.2                          
                                              Recovered                   
Example                                                                   
     (Weight)  (cc/min)                                                   
                    (cc/min)                                              
                         (°C.)                                     
                              (Sec.)                                      
                                    (Min.)                                
                                        Efficiency                        
                                              C.sub.a Cl.sub.c            
__________________________________________________________________________
                                              (g)                         
1    Rutile (50 g)                                                        
               5-8   7-24                                                 
                         800  2-5   195 94%   N.D.                        
2    Rutile (25 g)                                                        
               1.5-7                                                      
                    5-9  800  3-7   270 N.D.  N.D.                        
3    Rutile (20 g)                                                        
               2-5  10-15                                                 
                         800  2-3   200 94%   0.36                        
4    Rutile (15 g)                                                        
               0.8  2.8  800  6     260 91%   Trace                       
5    Activated Alumina                                                    
               0.7  3.2  800  50    300 95%   0.03                        
     (12 g)                                                               
6    Magnetite*                                                           
               0.7-1.5                                                    
                    6-8  500-800                                          
                              7     260 N.D.  0.2                         
     (30 g)                                                               
7    Calcined  0.7   5   900  9     285 96%   0.09                        
     Alumina**                                                            
     (9 g)                                                                
8    Rutile, (68 g)                                                       
               7    10   800  6     110 96%   --                          
__________________________________________________________________________
 N.D. = Not determined.                                                   
 *>95% Fe.sub.2 O.sub.3.                                                  
 **˜80% -Al.sub.2 O.sub.3
The data in Table I indicates that hexachlorobenzene can be essentially completely reacted with a variety of metal oxides in the presence of chlorine to produce a metal chloride.
EXAMPLES 9-12
In a manner otherwise similar to Example 1, hexachlorobenzene was reacted with rutile in the presence of air instead of chlorine. The operating parameters and weight of the metal chloride and chlorinated hyrocarbon recovered are tabulated in Table II. No oxides of nitrogen were detected in the product gases.
                                  TABLE II                                
__________________________________________________________________________
     Metal Oxide                                                          
            C.sub.6 Cl.sub.6                                              
                 Air  Temp.                                               
                          Res. Time                                       
                                Run Metal  Recovered                      
Example                                                                   
     (Weight)                                                             
            (cc/min)                                                      
                 (cc/min)                                                 
                      (°C.)                                        
                          (Sec.)                                          
                                (min.)                                    
                                    Chloride (g)                          
                                           C.sub.a Cl.sub.c               
__________________________________________________________________________
                                           (g)                            
 9   Act. Alumina                                                         
            2-3.5                                                         
                 20   800 30-35 710 3.7    0.006                          
     (56 g)                                                               
10   Act. Alumina                                                         
            2.5  10   700 60    300 1.2    1.31                           
     (56 g)                                                               
11   Rutile (66 g)                                                        
            2.4   5   800 12    290 7.2    --                             
12   Rutile (65 g)                                                        
            3.4  15   900 15    200 5.0    --                             
__________________________________________________________________________
The data in Table II shows that hexachlorobenzene can be essentially completely reacted with rutile or Al2 O3 in the presence of air.
EXAMPLE 13
Hexachlorobutadiene was reacted at 900° C. with a packed bed of 58 grams of rutile in a manner otherwise similar to Example 1. The flow rate of C4 Cl6 and Cl2 was 30 cc/min for each gas for 26 minutes and then was increased to 50 cc/min for each gas for a period of 24 minutes. Also 20 cc/min of nitrogen were introduced during the 50-minute reaction period. Essentially all of the C4 Cl6 introduced was converted to metal chloride and oxides of carbon.
EXAMPLE 14
Hexachloroethane was reacted at 900° C. with a packed bed of 35 grams of rutile in a manner otherwise similar to Example 1 except that no chlorine gas was introduced and instead nitrogen gas was used as a carrier in a volume of 40 cc/min. The gas residence time in the bed was about 1 second.
Only 0.04 gram of chlorocarbon was isolated from the gas product stream, but approximately ten grams of metal chloride was recovered. The chlorocarbon recovered was predominantly hexachlorobenzene.
EXAMPLE 15
A column 2.2 centimeters (cm) in diameter and 34 cm in length was equipped with a ceramic frit at one end and disposed vertically. On the frit was placed about 10 grams of Vycor (a high-silica glass) chips, followed by 10 grams of 48 mesh Al2 O3. To the next portion of the column was introduced 162.7 grams of DENSTONE 57, a one-quarter inch in diameter, spherical, aluminum silicate packing material obtained from Norton Company, and 38.1 grams of fluidized Al2 O3 to produce a packed fluidized bed 32 cm in height. Each end of the column was connected to a truncated cone which connected the column to a smaller diameter gas inlet or outlet pipe while maintaining good gas flow distribution.
To the packed fluidized bed maintained at a temperature of 900° C. was introduced a gas mixture of hexachlorobenzene and chlorine at various gas flow rates. Operating parameters and products recovered in sequential runs using the same bed are compiled in Table III.
              TABLE III                                                   
______________________________________                                    
       C.sub.6 Cl.sub.6                                                   
             Cl.sub.2                                                     
                     Res.          Recovered                              
     Al.sub.2 O.sub.3                                                     
             (cc/    (cc/  Time  Run   AlCl.sub.3                         
                                             C.sub.a Cl.sub.c             
Run  (g)     min)    min)  (sec.)                                         
                                 (Min.)                                   
                                       (g)   (g)                          
______________________________________                                    
1    38.1    6.9     50    12    77    14.3  0.07                         
3    ˜34                                                            
             11      75     8    22    7.2   0.80                         
4    ˜32                                                            
             12      50    11    30    7.6   0.18                         
5    ˜30                                                            
             17      75     8    45    20.5  0.47                         
______________________________________

Claims (11)

What is claimed is:
1. A process for using a chlorinated hydrocarbon to convert a metal oxide to a metal chloride or metal oxychloride, said process consisting essentially of:
contacting at reactive conditions at least one gaseous chlorinated hydrocarbon of the formula Ca Hb ClC, wherein "a" is an integer greater than 1, "c" is an integer greater than 0 and "b" is an integer equal to at least 0, with a sufficient quantity of a suitable refractory metal oxide and a sufficient quantity of chlorine to convert substantially all of the carbon atoms of the chlorinated hydrocarbon to carbon monoxide or carbon dioxide and to convert any hydrogen moieties present on the chlorinated hydrocarbon to hydrogen chloride, wherein the ratio of carbon atoms present to oxygen atoms available for reaction is in the range from about 1:1 to about 1:2 and the metal oxide is chlorinated contemporaneously with the oxidation of the chlorinated hydrocarbon.
2. The process as described in claim 1 wherein the metal oxide is selected from oxides of titanium (IV), aluminum (III), iron (II and III), zirconium (IV), tin (II and IV), vanadium (III, IV and V) and chromium (III and IV).
3. The process as described in claim 1 wherein the metal oxide is titanium dioxide or an aluminum oxide.
4. The process as described in claim 3 wherein the titanium dioxide is present in rutile or ilmenite.
5. The process as described in claim 1 wherein the chlorinated hydrocarbon bears at least one aryl moiety.
6. The process as described in claim 1 where in the formula Ca Hb Clc, c≧b.
7. The process as described in claim 6 wherein the chlorinated hydrocarbon is hexachlorobenzene, polychlorinated biphenyls or mixtures thereof with other chlorinated hydrocarbons.
8. The process as described in claim 6 wherein the chlorinated hydrocarbon is hexachlorobutadiene or hexachloroethane.
9. The process as described in claim 7 wherein the metal oxide is aluminum oxide or titanium dioxide.
10. The process as described in claim 9 wherein the reaction temperature is in the range from 900° to 1200° C.
11. The process as described in claim 1 wherein b=0.
US06/409,383 1982-08-18 1982-08-18 Process for treating chlorinated hydrocarbons Expired - Lifetime US4435379A (en)

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US4541907A (en) * 1984-04-16 1985-09-17 Aluminum Company Of America Process for decomposing chlorinated hydrocarbon compounds
EP0159366A1 (en) * 1982-08-18 1985-10-30 The Dow Chemical Company Process for converting chlorinated hydrocarbons and metal oxides to oxides of carbon and metal chlorides
US4587116A (en) * 1984-02-06 1986-05-06 The Dow Chemical Company Process for treating chlorinated nitrogen-containing hydrocarbons
EP0306540A1 (en) * 1986-11-27 1989-03-15 Friedrich Dipl.-Chem. Suppan Process and plant for producing energy from toxic wastes with simultaneous disposal of the latter
EP0439738A1 (en) * 1990-01-27 1991-08-07 MAN Nutzfahrzeuge Aktiengesellschaft Process for the decomposition of organic halogen compounds
US5141629A (en) * 1990-05-15 1992-08-25 State Of Israel, Atomic Energy Commission Process for the dehalogenation of organic compounds
US5396006A (en) * 1992-10-20 1995-03-07 Basf Aktiengesellschaft Preparation of alkenes and of cyclopentane and cyclohexane
US5490919A (en) * 1990-08-14 1996-02-13 State Of Isreal, Atomic Energy Commission Process for the dehalogenation of organic compounds
WO1999004861A1 (en) * 1997-07-23 1999-02-04 Pac Holding S.A. Method for eliminating halogenated and non halogenated waste
US6069291A (en) * 1996-06-12 2000-05-30 Guild Associates, Inc. Catalytic process for the decomposition of perfluoroalkanes
RU2178115C2 (en) * 2000-01-12 2002-01-10 Ляпкин Александр Александрович Method for detoxification of polychlorodiphenyls
US6483005B1 (en) * 1998-10-07 2002-11-19 British Nuclear Fuels Plc Treatment of effluents
US6509511B1 (en) 1998-10-07 2003-01-21 Guild Associates, Inc. Process for the conversion of perfluoroalkanes, a catalyst for use therein and a method for its preparation
US20030113255A1 (en) * 2001-11-27 2003-06-19 Wayne Harlan Activated alumina and method of producing same
US6673326B1 (en) 2000-08-07 2004-01-06 Guild Associates, Inc. Catalytic processes for the reduction of perfluorinated compounds and hydrofluorocarbons
US6676913B2 (en) 1996-06-12 2004-01-13 Guild Associates, Inc. Catalyst composition and method of controlling PFC and HFC emissions
AU781344B2 (en) * 1997-07-23 2005-05-19 Pac Holding S.A. Process for disposing of halogenated and non-halogenated waste substances
US20110212017A1 (en) * 2011-04-12 2011-09-01 Tarancon Iii Gregorio Method for the Synthesis of Anhydrous Hydrogen Halide and Anhydrous Carbon Dioxide
US8043574B1 (en) 2011-04-12 2011-10-25 Midwest Refrigerants, Llc Apparatus for the synthesis of anhydrous hydrogen halide and anhydrous carbon dioxide
US8834830B2 (en) 2012-09-07 2014-09-16 Midwest Inorganics LLC Method for the preparation of anhydrous hydrogen halides, inorganic substances and/or inorganic hydrides by using as reactants inorganic halides and reducing agents
CN104986729A (en) * 2015-06-29 2015-10-21 昆明理工大学 Preparation method for hydrogen and carbon dioxide through static bed
CN114160566A (en) * 2021-12-24 2022-03-11 武汉理工大学 Mechanochemical method for decomposing hexachlorobenzene by using natural mineral additive

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EP0159366A1 (en) * 1982-08-18 1985-10-30 The Dow Chemical Company Process for converting chlorinated hydrocarbons and metal oxides to oxides of carbon and metal chlorides
US4587116A (en) * 1984-02-06 1986-05-06 The Dow Chemical Company Process for treating chlorinated nitrogen-containing hydrocarbons
US4541907A (en) * 1984-04-16 1985-09-17 Aluminum Company Of America Process for decomposing chlorinated hydrocarbon compounds
EP0306540A1 (en) * 1986-11-27 1989-03-15 Friedrich Dipl.-Chem. Suppan Process and plant for producing energy from toxic wastes with simultaneous disposal of the latter
EP0439738A1 (en) * 1990-01-27 1991-08-07 MAN Nutzfahrzeuge Aktiengesellschaft Process for the decomposition of organic halogen compounds
US5141629A (en) * 1990-05-15 1992-08-25 State Of Israel, Atomic Energy Commission Process for the dehalogenation of organic compounds
US5490919A (en) * 1990-08-14 1996-02-13 State Of Isreal, Atomic Energy Commission Process for the dehalogenation of organic compounds
US5396006A (en) * 1992-10-20 1995-03-07 Basf Aktiengesellschaft Preparation of alkenes and of cyclopentane and cyclohexane
US6426443B1 (en) 1996-06-12 2002-07-30 Guild Associates, Inc. Catalytic process for the decomposition of perfluoroalkanes
US6069291A (en) * 1996-06-12 2000-05-30 Guild Associates, Inc. Catalytic process for the decomposition of perfluoroalkanes
US6676913B2 (en) 1996-06-12 2004-01-13 Guild Associates, Inc. Catalyst composition and method of controlling PFC and HFC emissions
AU781344B2 (en) * 1997-07-23 2005-05-19 Pac Holding S.A. Process for disposing of halogenated and non-halogenated waste substances
AU747426B2 (en) * 1997-07-23 2002-05-16 Pac Holding S.A. Method for eliminating halogenated and non halogenated waste
US6645449B2 (en) 1997-07-23 2003-11-11 Pac Holding S.A. Method for eliminating halogenated and non-halogenated waste
EP1219324A3 (en) * 1997-07-23 2004-04-07 PAC Holding S.A. Method for elimination of halogenated and non halogenated waste
WO1999004861A1 (en) * 1997-07-23 1999-02-04 Pac Holding S.A. Method for eliminating halogenated and non halogenated waste
US6509511B1 (en) 1998-10-07 2003-01-21 Guild Associates, Inc. Process for the conversion of perfluoroalkanes, a catalyst for use therein and a method for its preparation
US6483005B1 (en) * 1998-10-07 2002-11-19 British Nuclear Fuels Plc Treatment of effluents
RU2178115C2 (en) * 2000-01-12 2002-01-10 Ляпкин Александр Александрович Method for detoxification of polychlorodiphenyls
US6673326B1 (en) 2000-08-07 2004-01-06 Guild Associates, Inc. Catalytic processes for the reduction of perfluorinated compounds and hydrofluorocarbons
US20030113255A1 (en) * 2001-11-27 2003-06-19 Wayne Harlan Activated alumina and method of producing same
US20110212017A1 (en) * 2011-04-12 2011-09-01 Tarancon Iii Gregorio Method for the Synthesis of Anhydrous Hydrogen Halide and Anhydrous Carbon Dioxide
US8043574B1 (en) 2011-04-12 2011-10-25 Midwest Refrigerants, Llc Apparatus for the synthesis of anhydrous hydrogen halide and anhydrous carbon dioxide
US8128902B2 (en) 2011-04-12 2012-03-06 Midwest Refrigerants, Llc Method for the synthesis of anhydrous hydrogen halide and anhydrous carbon dioxide
US8834830B2 (en) 2012-09-07 2014-09-16 Midwest Inorganics LLC Method for the preparation of anhydrous hydrogen halides, inorganic substances and/or inorganic hydrides by using as reactants inorganic halides and reducing agents
CN104986729A (en) * 2015-06-29 2015-10-21 昆明理工大学 Preparation method for hydrogen and carbon dioxide through static bed
CN114160566A (en) * 2021-12-24 2022-03-11 武汉理工大学 Mechanochemical method for decomposing hexachlorobenzene by using natural mineral additive
CN114160566B (en) * 2021-12-24 2023-04-07 武汉理工大学 Mechanochemical method for decomposing hexachlorobenzene by using natural mineral additive

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