US4347108A - Electrodeposition of copper, acidic copper electroplating baths and additives therefor - Google Patents
Electrodeposition of copper, acidic copper electroplating baths and additives therefor Download PDFInfo
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- US4347108A US4347108A US06/268,645 US26864581A US4347108A US 4347108 A US4347108 A US 4347108A US 26864581 A US26864581 A US 26864581A US 4347108 A US4347108 A US 4347108A
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- United States
- Prior art keywords
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- bath
- copper plating
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- copper
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 78
- 239000010949 copper Substances 0.000 title claims abstract description 78
- 230000002378 acidificating effect Effects 0.000 title claims abstract description 9
- 239000000654 additive Substances 0.000 title claims description 17
- 238000009713 electroplating Methods 0.000 title claims description 6
- 238000004070 electrodeposition Methods 0.000 title 1
- 238000007747 plating Methods 0.000 claims abstract description 68
- 239000000203 mixture Substances 0.000 claims abstract description 47
- -1 aliphatic aldehyde Chemical class 0.000 claims abstract description 41
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 33
- 239000002253 acid Substances 0.000 claims abstract description 31
- 150000001875 compounds Chemical class 0.000 claims abstract description 28
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 17
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 17
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 16
- 239000001257 hydrogen Substances 0.000 claims abstract description 16
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 16
- WGJCBBASTRWVJL-UHFFFAOYSA-N 1,3-thiazolidine-2-thione Chemical compound SC1=NCCS1 WGJCBBASTRWVJL-UHFFFAOYSA-N 0.000 claims abstract description 15
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000005282 brightening Methods 0.000 claims abstract description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 12
- 125000005843 halogen group Chemical group 0.000 claims abstract description 10
- ZNZYKNKBJPZETN-WELNAUFTSA-N Dialdehyde 11678 Chemical compound N1C2=CC=CC=C2C2=C1[C@H](C[C@H](/C(=C/O)C(=O)OC)[C@@H](C=C)C=O)NCC2 ZNZYKNKBJPZETN-WELNAUFTSA-N 0.000 claims abstract description 9
- 229910052783 alkali metal Chemical group 0.000 claims abstract description 9
- 125000003118 aryl group Chemical group 0.000 claims abstract description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract description 8
- PDQAZBWRQCGBEV-UHFFFAOYSA-N Ethylenethiourea Chemical compound S=C1NCCN1 PDQAZBWRQCGBEV-UHFFFAOYSA-N 0.000 claims abstract description 8
- PFRUBEOIWWEFOL-UHFFFAOYSA-N [N].[S] Chemical compound [N].[S] PFRUBEOIWWEFOL-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 8
- 125000000623 heterocyclic group Chemical group 0.000 claims abstract description 8
- 150000001340 alkali metals Chemical group 0.000 claims abstract description 7
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 6
- 150000001879 copper Chemical class 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 5
- 229910017464 nitrogen compound Inorganic materials 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 150000002391 heterocyclic compounds Chemical class 0.000 claims abstract description 4
- 239000000080 wetting agent Substances 0.000 claims description 26
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 15
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 9
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 8
- 230000000996 additive effect Effects 0.000 claims description 8
- 150000004780 naphthols Polymers 0.000 claims description 8
- 229920001223 polyethylene glycol Polymers 0.000 claims description 8
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Polymers C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 claims description 6
- 239000004615 ingredient Substances 0.000 claims description 6
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 5
- 150000001299 aldehydes Chemical class 0.000 claims description 5
- 229910052717 sulfur Inorganic materials 0.000 claims description 5
- 239000011593 sulfur Substances 0.000 claims description 5
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims description 4
- 229910000365 copper sulfate Inorganic materials 0.000 claims description 4
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 4
- 229920001521 polyalkylene glycol ether Polymers 0.000 claims description 4
- 239000004094 surface-active agent Substances 0.000 claims description 4
- 229930040373 Paraformaldehyde Natural products 0.000 claims description 3
- 229920002866 paraformaldehyde Polymers 0.000 claims description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 2
- 239000002202 Polyethylene glycol Substances 0.000 claims description 2
- 239000011260 aqueous acid Substances 0.000 claims description 2
- 238000009736 wetting Methods 0.000 claims description 2
- 239000012670 alkaline solution Substances 0.000 claims 2
- 239000000460 chlorine Substances 0.000 claims 2
- 229910052801 chlorine Inorganic materials 0.000 claims 2
- 125000001309 chloro group Chemical group Cl* 0.000 claims 2
- 229920001515 polyalkylene glycol Polymers 0.000 claims 2
- 239000000758 substrate Substances 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims 1
- 150000002367 halogens Chemical group 0.000 abstract description 4
- RPAJSBKBKSSMLJ-DFWYDOINSA-N (2s)-2-aminopentanedioic acid;hydrochloride Chemical class Cl.OC(=O)[C@@H](N)CCC(O)=O RPAJSBKBKSSMLJ-DFWYDOINSA-N 0.000 abstract description 2
- 241001061127 Thione Species 0.000 abstract 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 24
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 23
- 238000006243 chemical reaction Methods 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 229920001577 copolymer Polymers 0.000 description 8
- 239000000047 product Substances 0.000 description 7
- 229920002359 Tetronic® Polymers 0.000 description 6
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 4
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 125000003545 alkoxy group Chemical group 0.000 description 4
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 239000013067 intermediate product Substances 0.000 description 4
- 239000002609 medium Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- DDLBHIIDBLGOTE-UHFFFAOYSA-N 3-chloro-2-hydroxypropane-1-sulfonic acid Chemical compound ClCC(O)CS(O)(=O)=O DDLBHIIDBLGOTE-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- AUZONCFQVSMFAP-UHFFFAOYSA-N disulfiram Chemical compound CCN(CC)C(=S)SSC(=S)N(CC)CC AUZONCFQVSMFAP-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 3
- 229920005862 polyol Polymers 0.000 description 3
- 150000003077 polyols Chemical class 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 159000000000 sodium salts Chemical class 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- WQAITRZWPVOVLU-UHFFFAOYSA-N 4-chloro-2-hydroxybutane-1-sulfonic acid Chemical compound ClCCC(O)CS(O)(=O)=O WQAITRZWPVOVLU-UHFFFAOYSA-N 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 description 2
- NBBJYMSMWIIQGU-UHFFFAOYSA-N Propionic aldehyde Chemical compound CCC=O NBBJYMSMWIIQGU-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 125000005263 alkylenediamine group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000012736 aqueous medium Substances 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical group O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 125000000542 sulfonic acid group Chemical group 0.000 description 2
- 150000003460 sulfonic acids Chemical class 0.000 description 2
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 2
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 2
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 1
- RUHYPDTWURIZAR-UHFFFAOYSA-N 3-bromo-2-hydroxypropane-1-sulfonic acid Chemical compound BrCC(O)CS(O)(=O)=O RUHYPDTWURIZAR-UHFFFAOYSA-N 0.000 description 1
- PDQZIAKTGIESIT-UHFFFAOYSA-N 4-bromo-2-hydroxybutane-1-sulfonic acid Chemical compound BrCCC(O)CS(O)(=O)=O PDQZIAKTGIESIT-UHFFFAOYSA-N 0.000 description 1
- UMHJEEQLYBKSAN-UHFFFAOYSA-N Adipaldehyde Chemical compound O=CCCCCC=O UMHJEEQLYBKSAN-UHFFFAOYSA-N 0.000 description 1
- 229920005682 EO-PO block copolymer Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical group C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical group [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- GJEAMHAFPYZYDE-UHFFFAOYSA-N [C].[S] Chemical group [C].[S] GJEAMHAFPYZYDE-UHFFFAOYSA-N 0.000 description 1
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N butyric aldehyde Natural products CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 1
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical class NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 1
- CSNJTIWCTNEOSW-UHFFFAOYSA-N carbamothioylsulfanyl carbamodithioate Chemical class NC(=S)SSC(N)=S CSNJTIWCTNEOSW-UHFFFAOYSA-N 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- CRBWLPLGQBCCCY-UHFFFAOYSA-L copper;dicarbamate Chemical compound [Cu+2].NC([O-])=O.NC([O-])=O CRBWLPLGQBCCCY-UHFFFAOYSA-L 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 150000002019 disulfides Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229940015043 glyoxal Drugs 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- GBMDVOWEEQVZKZ-UHFFFAOYSA-N methanol;hydrate Chemical compound O.OC GBMDVOWEEQVZKZ-UHFFFAOYSA-N 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920001983 poloxamer Polymers 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229910052700 potassium Chemical group 0.000 description 1
- 239000011591 potassium Chemical group 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical class CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Chemical group 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- XTHPWXDJESJLNJ-UHFFFAOYSA-N sulfurochloridic acid Chemical class OS(Cl)(=O)=O XTHPWXDJESJLNJ-UHFFFAOYSA-N 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/38—Electroplating: Baths therefor from solutions of copper
Definitions
- This invention relates to aqueous acidic copper plating baths, and more particularly, to aqueous acidic copper plating baths capable of depositing bright and level copper deposits over a wide current density range.
- Acid copper plating baths for producing a brilliant copper finish on articles have been known in the art, and a number of patents have described various brightening agents which can be added to acidic baths. Examples of such patents include U.S. Pat. Nos. 2,707,166, 2,707,167, 2,830,014, 3,276,979 and 3,288,690. In U.S. Pat. No. 3,725,220, it has been suggested that the utilization of organic sulfonates or carboxylates as brightening additives in acid aqueous copper plating baths results in improved stability of the bath and effective deposition of copper over a satisfactory current density range.
- 3,101,305 describes a leveling additive obtained from the condensation of thiourea with aliphatic aldehyde such as formaldehyde. Since the additives which have been described in the prior art are useful either as brightening agents or leveling agents, it generally has been necessary to utilize two additives in acid copper plating baths, one for brighteners and another for leveling.
- U.S. Pat. No. 4,038,161 is an example of a patent which describes the use of two additives in acid copper plating baths.
- One type of brightener compound disclosed in U.S. Pat. No. 4,038,161 to be used in combination with a leveling agent is the dithiocarbamic acid derivatives of the formula
- R 1 and R 2 are hydrogen, aliphatic or aromatic groups, n is an integer from one to ten, and X is a hydroxyl group, a carboxyl group, a sulfonic acid group or an alkali metal salt of the carboxyl or sulfonic acid groups.
- U.S. Pat. No. 3,414,493 also describes brightener compositions for copper plating baths, and one of the types of brightener composition can be presented by the formula
- R 3 and R 4 are alkyl radicals, n is an integer from 3 to 8, and M is hydrogen, sodium or potassium.
- R and R' are each independently hydrogen, alkyl or aryl groups
- X is a halogen
- n is one or two and M is hydrogen or an alkali metal
- compositions are effective particularly as leveling and brightening agents for acid copper plating baths, and when incorporated into copper plating baths, result in an improved level and bright copper deposit over a wide current density range.
- a brightener composition containing in its molecule (a) an acrylic carbon-sulfur group in which the carbon atoms is attached to at least one other hetero-atom selected from the group consisting of sulfur and oxygen and (b) a water-solubilizing group.
- Aqueous acidic copper electroplating baths which contain as essential ingredients:
- R and R' are each independently hydrogen, alkyl or aryl groups
- X is a halogen
- n is one or two and M is hydrogen or an alkali metal
- the plating baths preferably also contain a wetting agent or surface-active agent.
- the acid copper plating baths of the invention produce a lustrous smooth and level deposit of copper over a wide range of current densities for an extended period of use.
- the nitrogen and sulfur brightening compositions used in the baths of the invention are prepared by reacting a mixture of a disulfide, a halo hydroxysulfonic acid and an aliphatic aldehyde in the presence of an aqueous alkaline medium.
- the disulfides which are useful have the formula
- R and R' are each independently hydrogen, alkyl or aryl groups.
- the alkyl groups may contain from 1 to about 5 carbon atoms although alkyl groups containing 1 or 2 carbon atoms are preferred.
- both R and R' are alkyl groups containing 1 or 2 carbon atoms, that is, the disulfide is either bis(dimethylthiocarbamoyl) disulfide or bis(diethylthiocarbamoyl) disulfide.
- halo hydroxysulfonic acids utilized in the preparation of the brightener compositions have the formula
- X is a halogen
- n is one or two and M is hydrogen or an alkali metal.
- sulfonic acids represented by Formula II include 3-chloro-2-hydroxypropyl sulfonic acid; 3-bromo-2-hydroxypropyl sulfonic acid; 4-chloro-2-hydroxybutyl sulfonic acid; 4-bromo-2-hydroxybutyl sulfonic acid; and the alkali metal salts of the sulfonic acids such as sodium 3-chloro-2-hydroxypropyl sulfonate.
- the sodium salts of the chlorosulfonic acids preferably are used in the reaction mixture since these are commercially available or easily prepared.
- the aliphatic aldehyde included in the mixture may contain up to about 3 carbon atoms and may be formaldehyde, acetaldehyde or propionaldehyde. Formaldehyde or paraformaldehyde are preferred examples of the aliphatic aldehydes which are useful in the preparation of these brightener compositions.
- the aliphatic aldehyde is charged to the reaction mixture prior to heating to the reflux temperature.
- the amount of aliphatic aldehyde incorporated into the mixture may be varied, but it is preferred that about 1 mole of aliphatic aldehyde be included in the mixture containing about 0.5 mole of the disulfide.
- the above described thiocarbamoyl disulfides, halo hydroxysulfonic acids and aldehydes are reacted in an aqueous alkaline medium.
- the aqueous medium may be either water or a water:alcohol mixture wherein the alcohol may be methanol, ethanol, propanol, etc.
- the aqueous medium contains an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide.
- a preferred embodiment utilizes a mixture of disulfide, sulfonic acid, aliphatic aldehyde and alkali metal hydroxide in a molar ratio of about 0.5:1:1:1.
- the reaction mixture containing the aliphatic aldehyde is refluxed for a period of time which depends also on the type of reactants included in the mixture. Generally, from about 0.5 to about 5 or 6 hours at the reflux temperature of the mixture is sufficient to insure complete reaction.
- a mixture of 14.8 parts of bis(N,N-diethylthiocarbamoyl) disulfide, 4.0 parts of sodium hydroxide, 8.2 parts of formaldehyde, 19.7 parts of the sodium salt of 3-chloro-2-hydroxypropyl sulfonic acid and 65 parts of water is prepared, stirred and heated to the reflux temperature for about 4 hours.
- the reaction product is cooled and diluted with water or a water methanol mixture as desired.
- Example 1 The procedure of Example 1 is repeated except that the disulfide used in this example is bis(N,N-dimethylthiocarbamoyl) disulfide.
- Example 1 The procedure of Example 1 is repeated except that the propyl sulfonic acid salt is replaced by an equivalent amount of the sodium salt of 4-chloro-2-hydroxybutyl sulfonic acid.
- Example 1 The producure of Example 1 is repeated except that the formaldehyde is replaced by an equivalent amount of acetaldehyde.
- the heterocyclic sulfur-nitrogen compounds which are utilized in the copper plating baths of the present invention are (e) 2-thiazolidinethione and its lower alkyl derivatives, (f) 2-imidazolidinethione and its lower alkyl derivatives, and (g) bath-soluble reaction products of (e) or (f) with an alkyl aldehyde or dialdehyde.
- the lower alkyl derivatives generally are the methyl and ethyl derivatives, and the degree of substitution that can be made is limited by the solubility of the substituted product in the acid copper plating baths.
- the substituted compounds can be made more soluble in the plating bath by first dissolving the compound in sulfuric acid, alcohol or sodium hydroxide.
- the tautomeric form of 2-thiazolidinethione, namely, 2-mercapto thiazoline can be utilized as a component of the copper plating baths of the invention.
- the compounds of type (g) are produced by reacting the heterocyclic sulfur-nitrogen compounds with an alkyl aldehyde or dialdehyde wherein the alkyl radical has 1 to 10 carbon atoms.
- the molar ratio of the two types of heterocyclic sulfur-nitrogen compounds to aldehyde used for the reaction can be varied from about 1:1 to about 1:10, and preferably, the molar ratio is maintained between about 1:1.5 and 1:2.
- aldehydes that are useful in the reaction include formaldehyde, acetaldehyde, adipaldehyde, etc.
- An example of a dialdehyde is glyoxal.
- the reactions between the aldehydes and dialdehydes with the heterocyclic compounds generally are carried out at a temperature range of from about 65° to about 100° C. At these temperatures, the reactions proceed relatively rapidly as indicated by a change in the color of the reaction mixture.
- the conventional acid copper plating baths to which the above-described compositions are added should normally contain one or more bath-soluble copper salts, free acid and chloride ions. Copper sulfate, CuSO 4 .5H 2 O is most often utilized as a source of copper, while sulfuric acid is the most common source of free acid.
- Other acids which have been utilized in the art include sulfamic or fluoboric acids, and the copper may be combined with an acid as copper carbamate or as a salt of sulfamic or fluoboric acid.
- the concentration of copper salt may be within the range of from about 40 to about 250 gms. and the free acid concentration can be between 45 to about 200 gms. per liter of plating bath.
- the baths often will contain from about 0.01 to about 0.1 gm. of chloride ions per liter of plating bath, added to the bath as hydrochloric acid.
- the amount of the brightener (D) and heterocyclic sulfur-nitrogen compositions (E) incorporated into the copper plating baths of the invention will be those amounts required to provide the desired bright and level deposit.
- the amount of the brightener will range from about 0.001 to about 1.0 gm. per liter, although a range of from about 0.01 gm. to about 0.15 gm. per liter provides desirable bright and level deposits.
- Lesser amounts of the heterocyclic sulfur-nitrogen compositions are required in the baths and amounts as little as 0.0001 gm. per liter, more often 0.0005 gm. per liter are useful in improving the properties of the baths. More than 1 gm.
- heterocyclic sulfur-nitrogen compositions per liter of the heterocyclic compound is not generally used in the bath.
- the incorporation of the heterocyclic sulfur-nitrogen compositions in combination with the above-described brightener compositions results in baths which deposit improved bright and level copper coatings over a wide current density range, and the bath continues to deposit acceptable coatings for longer periods of time.
- Polyoxyalkylated naphthols are one type of wetting agent found to be useful in improving the quality of the copper deposits. Amounts of the substituted naphthol of up to about 1 gm. per liter and preferably from about 0.2 to about 0.8 gm. per liter provide improved copper deposits.
- the polyoxyalkylated naphthols useful in the baths of this invention are obtained by reacting a naphthol with an alkylene oxide such as ethylene oxide and propylene oxide and more particularly, with from about 6 to about 40 moles of ethylene oxide per mole of naphthol.
- the naphthol reactant may be either ⁇ - or ⁇ -naphthol and the naphthalene rings may contain various substituents such as the alkyl groups or alkoxy groups, especially lower alkyl and lower alkoxy groups of up to seven carbon atoms each, so long as the polyoxyalkylated naphthol remains bath-soluble.
- polyoxyalkylated naphthols When present, there usually will not be more than two such substituents per polyoxyalkylated naphthol; that is, two lower alkoxy groups, two lower alkyl groups, or a lower alkyl or a lower alkoxy group.
- the preferred polyoxyalkylated naphthols are ethoxylated naphthols having the formula ##STR1## wherein y is from about 6 to about 40 and preferably from about 8 to about 20.
- wetting agents based on ethylene oxide for example, polyglycol compounds and the like, and sulfonated wetting agents also are useful.
- the nonionic wetting agents such as those containing ether linkages are particularly useful additives.
- Examples of such ether-containing wetting agents are those having the general formula
- R is an aryl or alkyl group containing from about six to 20 carbon atoms and n is an integer between 2 and 100.
- Such wetting agents are produced generally by treating fatty alcohols or alkyl-substituted phenols with excess ethylene oxide.
- the alkyl carbon chain may contain from about 14 to 24 carbon atoms and may be derived from alcohol such as oleyl alcohol or stearyl alcohol.
- Carbowax-type wetting agents which are polyethylene glycols having different molecular weights have been found to give good results.
- Carbowax No. 1000 has a molecular weight range of from about 950 to 1,050 and contains from 20 to 24 ethoxy units per molecule.
- Carbowax No. 4000 has a molecular weight range of from about 3000 to 3700 and contains from 68 to 85 ethoxy units per molecule.
- Other known nonionic glycol derivatives such as polyalkylene glycol ethers and methoxy polyethylene glycols which are available commercially can be utilized as wetting agents in the compositions of the invention.
- non-ionic polyoxyalkylene compound which is found to be useful in the copper plating baths of the invention are the block copolymers of ethylene oxide and propylene oxide based on a glycol such as ethylene glycol or propylene glycol.
- the copolymers based on propylene glycol generally are prepared by forming a hydrophilic base by reaction of propylene oxide with propylene glycol to form an intermediate product which then is condensed with ethylene oxide.
- the molecular weight of the intermediate product generally is at least about 300.
- Copolymers of this type can be represented by the following formula
- b, c and d are integers, the sum of b and d is at least about 10, and c is at least about 5.
- the copolymers based on ethylene glycol similarly are prepared by reaction of ethylene glycol followed by condensation of the intermediate product with propylene oxide.
- the intermediate product generally will have a molecular weight of at least about 300.
- the copolymers based on ethylene glycol generally can be represented by the following formula
- e, f and g are integers, the sum of e and g is at least about 10, and f is at least about 5.
- the properties may be varied.
- Both of the above types of copolymes are available commercially such as from BASF Wyandotte under the general trademark PLURONIC.
- the condensates based on ethylene glycol are identified as the "R” series, and these compounds preferably contain from about 30% to about 80% of polyoxyethylene in the molecule and may be either liquids or solids.
- the condensates based on propylene glycol are identified generally by BASF Wyandotte as the "F,” “L” or “P” series, and these may contain from about 5% to about 80% of ethylene oxide.
- the "L” series of propylene glycol based copolymers are liquids, and "F” series are solids and the “P” series are pastes.
- the solids and pastes can be used when they are soluble in the bath formulation (or as mentioned below, in the aqueous rinse).
- the molecular weights of these block copolymers range from about 400 to about 14,000 and more preferably from about 2000 to about 8000.
- the propylene glycol based copolymer available from BASF Wyandotte under the designation "PLURONIC L-64" is a particularly preferred example of a non-ionic polyoxyalkylene compound useful in the plating bath (and, as mentioned below, in the aqueous rinse).
- non-ionic polyoxyalkylene compounds represented by Formulas V and VI are well known in the art. For example, procedures are described in Schwartz, Perry & Berch, Surface Active Agents and Detergents, Vol. II, Interscience Publishing (1958), pages 163-166; Moilliet, Collie & Black, Van Nostrand (1961), pages 474-8; and the Encyclopedia of Polymer Science and Technology, Vol. 6 (1967), pages 103-209.
- the non-ionic polyoxyalkylene compounds also may be derived by the reaction of ethylene or propylene oxide with an alkylene diamine followed by the addition of propylene oxide or ethylene oxide, the oxide of the second addition being different from the initial oxide reacted with the diamine.
- the non-ionic compoundsof this type generally can be represented by the formula ##STR3## wherein h and i are integers, R 4 is a lower alkylene group, and R 5 and R 6 are ethylene or propylene groups with the proviso that R 5 and R 6 are different.
- R 4 preferably is an ethylene group.
- Compounds of the type represented by Formula VII wherein R 5 are ethylene groups and R 6 are propylene groups are prepared by the reaction of propylene oxide with N,N,N',N'-tetrakis (polyoxyethylene glycol) ethylene diamine.
- the compound of Formula VII wherein each R 5 is a propylene group and each R 6 is an ethylene group is obtained by reacting ethylene oxide with N,N,N',N'-tetrakis (polyoxypropylene glycol) ethylene diamine.
- the ethylene diamine generally will have a molecular weight of at least about 500.
- a series of non-ionic polyoxyalkylene compounds of the type represented by Formula VII wherein each R 5 is a propylene group and each R 6 is an ethylene group are available from BASF Wyandotte Corporation under the general trade designation "TETRONIC".
- TETRONIC 707 is believed to be the product obtained by reacting about 46 moles of propylene glycol with N,N,N',N'-tetrakis ethylene diamine followed by reaction with about 210 moles of ethylene oxide.
- Other members of the series of compounds available from BASF Wyandotte include TETRONIC 304, TETRONIC 901, TETRONIC 1101 and TETRONIC 1502.
- the amount of wetting agent which is incorporated into the acid copper plating baths and concentrates of the invention will depend upon the types and amounts of other ingredients in the compositions, but generally from about 0 to about 5 grams, and preferably from about 0.1 to about 2 grams per liter of the wetting agent may be incorporated into the plating baths.
- An example of a conventional acid copper plating bath generally identified as a decorative copper plating bath to which the additives of the invention can be added is as follows:
- An example of another conventional acid copper plating bath known generally as a low metal, high throw PCB bath to which the additives of the invention can be added is as follows.
- Example A The bath of Example A to which there also is added 1.5 grams of polyethylene glycol wetting agent (Carbowax 4000).
- Example A The bath of Example A wherein the product of Example 1 is replaced by 0.1 gram of the product of Example 2.
- Example A The bath of Example A to which there also is added 1.0 grams of the product of ⁇ -naphthol with 10 moles of ethylene oxide.
- Example E The bath of Example E to which there also is added 1.5 grams of Carbowax 4000.
- Example E The bath of Example E to which there also is added 1 gram of "PLURONIC L-64" (propylene glycol based copolymer from BASF Wyandotte).
- Example A The plating bath of Example A wherein the 2-mercapto thiazoline is replaced by 0.1 gram of 2-imidazolidinethione.
- the utility of the above-described copper plating baths is illustrated with a plating test conducted in a 267 ml. air-agitated Hull Cell at an operating current of about 2 amperes for about five minutes at room temperature. Copper is deposited on a scratched brass Hull Cell panel.
- the copper plating baths of the type described in the examples above produce a bright, smooth and level deposit of copper over a wide current density range of between 100 to 2 amps/foot. sq.
- the copper plating baths of the invention can be utilized to produce bright and level copper deposits on all types of metals and alloys, for example, on iron, zinc die-cast, copper and brass.
- the improved acid copper plating baths of the invention can be operated on a continuous or intermittent basis. From time to time, the components of the bath have to be replenished. Various components can be added singularly as required, or may be added in combination.
- the amounts of the various ingredients to be added to the plating baths can be varied over a wide range depending on the nature and performance of the copper plating bath to which the ingredients are added. Such amounts can be determined readily by those skilled in the art.
- the combination additive compositions for acid copper plating baths within the present invention comprise an aqueous or water: alcohol mixture of (a) one or more bath-soluble brightening compounds of the type described above, (b) one or more heterocyclic sulfur-nitrogen compounds of the type described above, and optionally (c) one or more wetting agents of the types described above.
- An example of such additive composition is a combination which comprises from about 10 to about 20 parts by weight of the brightening composition, from about 0.1 to about 2 parts by weight of the heterocyclic sulfur-nitrogen compound, and from about 2 to about 20 parts by weight of one or more wetting agents, preferably dissolved in water.
- the amounts of the ingredients in the additive composition of concentrates will be such that when they are diluted and added to the baths, they will provide the requisite amounts of components in the bath or the requisite amounts of the components required to replenish the bath.
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Abstract
[RR'NCS.sub.2 ].sub.2 (Formula I)
X(CH.sub.2).sub.n CH(OH)CH.sub.2 SO.sub.3 M (Formula II)
Description
R.sub.1 R.sub.2 NCS.sub.2 --(CH.sub.2).sub.n --X
R.sub.3 R.sub.4 NCS.sub.2 CH.sub.2 O(CH.sub.2).sub.n SO.sub.3 M
[RR'NCS.sub.2 ].sub.2 (Formula I)
X(CH.sub.2).sub.n CHOH--CH.sub.2 SO.sub.3 M (Formula II)
[RR'NCS.sub.2 ].sub.2 (Formula I)
X(CH.sub.2).sub.n CH(OH)CH.sub.2 SO.sub.3 M (Formula II)
[RR'NCS.sub.2 ].sub.2 (Formula I)
X(CH.sub.2).sub.n CH(OH)--CH.sub.2 SO.sub.3 M (Formula II)
R--O--(CH.sub.2 CH.sub.2 O).sub.n H
HO--(C.sub.2 H.sub.4 O).sub.b (C.sub.3 H.sub.6 O).sub.c (C.sub.2 H.sub.4 O).sub.d --H (Formula V)
HO--(C.sub.3 H.sub.6 O).sub.e (C.sub.2 H.sub.6 O).sub.f (C.sub.3 H.sub.4 O).sub.g --H (Formula VI)
______________________________________
CONVENTIONAL BATH NO. 1
______________________________________
Copper Sulfate
(CuSO.sub.4.5H.sub.2 O)
210 g/l
Sulfuric Acid 60 g/l
Chloride Ion 60 ppm
Water 730 g/l
______________________________________
______________________________________
CONVENTIONAL BATH NO. 2
______________________________________
Copper Sulfate
(CuSO.sub.4.5H.sub.2 O)
83 g/l
Sulfuric Acid 195 g/l
Chloride Ion 60 ppm
Water 722 g/l
______________________________________
Claims (23)
[RR'NCS.sub.2 ].sub.2 (Formula I)
X(CH.sub.2).sub.n CH(OH)CH.sub.2 SO.sub.3 M (Formula II)
[RR'NCS.sub.2 ].sub.2 (Formula I)
X(CH.sub.2).sub.n CH(OH)CH.sub.2 SO.sub.3 M (Formula II)
[RR'NCS.sub.2 ].sub.2 (Formula I)
X(CH.sub.2).sub.n CH(OH)CH.sub.2 SO.sub.3 M (Formula II)
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| US06/268,645 US4347108A (en) | 1981-05-29 | 1981-05-29 | Electrodeposition of copper, acidic copper electroplating baths and additives therefor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US06/268,645 US4347108A (en) | 1981-05-29 | 1981-05-29 | Electrodeposition of copper, acidic copper electroplating baths and additives therefor |
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| Publication Number | Publication Date |
|---|---|
| US4347108A true US4347108A (en) | 1982-08-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US06/268,645 Expired - Fee Related US4347108A (en) | 1981-05-29 | 1981-05-29 | Electrodeposition of copper, acidic copper electroplating baths and additives therefor |
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| US4502926A (en) * | 1983-08-22 | 1985-03-05 | Macdermid, Incorporated | Method for electroplating metals using microemulsion additive compositions |
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