US3989662A - Single component polyurethane varnish of long shelf life - Google Patents

Single component polyurethane varnish of long shelf life Download PDF

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US3989662A
US3989662A US05/455,152 US45515274A US3989662A US 3989662 A US3989662 A US 3989662A US 45515274 A US45515274 A US 45515274A US 3989662 A US3989662 A US 3989662A
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tin
varnishes
acid
acids
day
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US05/455,152
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Karl Schmitt
Josef Disteldorf
Werner Flakus
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Veba Oel AG
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Veba Oel AG
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    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04—Polyurethanes
    • C09D175/06—Polyurethanes from polyesters
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00—Polymeric products of isocyanates or isothiocyanates
    • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40—High-molecular-weight compounds
    • C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4205—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups
    • C08G18/4208—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups
    • C08G18/4211—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups derived from aromatic dicarboxylic acids and dialcohols
    • C08G18/4216—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups derived from aromatic dicarboxylic acids and dialcohols from mixtures or combinations of aromatic dicarboxylic acids and aliphatic dicarboxylic acids and dialcohols
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00—Polymeric products of isocyanates or isothiocyanates
    • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72—Polyisocyanates or polyisothiocyanates
    • C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
    • C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
    • C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
    • C08G18/753—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
    • C08G18/755—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate

Definitions

  • This invention relates to single-component polyurethane varnishes based on IPDI and having long shelf life.
  • Moisture-setting single-component polyurethane varnishes have been described many times in the literature. Certain difficulties with this type of reaction varnishes have evidently long been an obstacle to the wider use of this attractive reaction varnish system.
  • the 3-isocyanatomethyl-3,5,5-trimethylcyclohexylisocyanate also known as isophorone diisocyanate or IPDI, which is used as the isocyanate component, has proven to be an especially advantageous reaction component in view of the performance which the market requires of such varnish systems.
  • IPDI isophorone diisocyanate
  • the special suitability of this isocyanate in conjunction with the branched polyesters containing hydroxyl terminal groups results from the structural peculiarity of this sterically impeded, cycloaliphatic compound of the following formula. ##
  • the aliphatic NCO group has a reactivity that is about ten times greater than the isocyanate group substituted directly on the ring carbon.
  • Branched polyesters containing tin and hydroxyl groups and prepared on the basis of mixtures of aliphatic and aromatic dicarboxylic acids and polyols are used for the reaction with the IPDI, 15 to 85 mole-% of the dicarboxylic acid mixture consisting of aliphatic acid moieties and the remainder being aromatic acids.
  • the branching of the polyester is obtained by using, in addition to the diols constituting the principal polyol content, polyols having more than two hydroxyl groups, the latter having to be present to the extent of at least 5 mole-%.
  • Suitable aliphatic dicarboxylic acids are especially aliphatic hydrocarbon acids having at least 4 carbon atoms, such as succinic acid, glutaric acid, adipic acid, suberic acid, sebacid acid, azelaic acid. etc.
  • the aromatic acid component may be, for example, one of the following dicarboxylic acids: phthalic acid, isophthalic acid and terephthalic acid, and other such acids. These acids may also have one or more alkyl substituents.
  • polyesters containing hydroxyl groups are aliphatic diols having terminal primary hydroxyl groups which are free of hetero atoms in the chain and whose middle carbon atoms may be alkyl-substituted, the term "middle carbon atoms" meaning those which are not bearers of primary hydroxyl groups.
  • the diols may also be circumscribed by the following formula:
  • a C 1 to C 4 radical such as ethylene glycol, propylene glycol-(1,3), butanediol-(1,4), pentanediol-(1,5), hexanediol-(1,6) as well as the alkyl monosubstituted and polysubstituted derivatives, 2,2-dimethylpropanediol-(1,3),
  • the branching of the polyesters is achieved through partial replacement of the diols by polyols having more than 2 hydroxyl groups.
  • the replacement of the diols or other polyols can take place in such amounts that 5 to 50 mole-% of the hydroxyl groups, for example, will be from such trivalent or polyvalent polyols.
  • Polyols of the following general formula are suitable for the achievement of branching: ##STR2## in which R' may be an alkyl, preferably C 1 and C 2 alkyl radical, or methylol radical, such as 1,1,1-trimethylolethane, 1,1,1-trimethylolpropane, pentaerythritol, and the like.
  • the dicarboxylic acids may also be used in the form of functional derivatives, i.e., the corresponding esters and the pure and mixed acid anhydrides.
  • esters those of short-chain alcohols are especially preferred--for example the corresponding methyl, ethyl, n- and di-propyl and n- and di-butyl esters.
  • polyols and dicarboxylic acids are used in such quantities that there will be 1.2 to 1.75 hydroxyl groups per carboxyl group.
  • Suitable compounds for the incorporation of tin into the polyesters are tin esters, tin ester oxides, tin alkyl esters, tin halides, and the like, such as di-n-butyltinoxide, di-n-butyltindilaurate, tin tetrachloride, tin dichloride, tin diisooctate, tin diformiate, etc.
  • Tin compounds are used in such quantities that the polyester containing hydroxyl terminal groups will contain tin in amounts of 0.1 to 0.5% by weight.
  • the branched polyesters containing hydroxyl terminal groups and containing tin in the polyester molecule may be prepared in a known and conventional manner. For example, the following process may be used for the purpose.
  • the process sets out from dicarboxylic acids or their anhydrides.
  • the ratio of the equivalents of acids to alcohol is governed, of course, by the desired molecule size and by the hydroxy number to be established.
  • the reaction components are first heated without catalyst in a suitable apparatus through which an inert gas such as nitrogen is being passed. At approximately 140° C the first yielding of water takes place. The water is removed from the reaction by distillation. The reaction temperature is raised to 210° C over a period of several hours. When 60 to 70% of the theoretical yield of water has been achieved, the esterification is continued after the addition of the tin compound, preferably dibutyl tin oxide. After 10 to 24 hours the reaction is concluded.
  • the hydroxyl-group-containing polyester thus prepared are of a fluid to resinous consistency.
  • the esterification products are colorless or light yellow.
  • the esters are soluble in the solvents commonly used in the paint industry, such as butyl acetate, ethyl glycol acetate, xylene and naphthene hydrocarbons, in high concentrations. Desirable working viscosities are obtained with solutions of 50 to 60% by weight.
  • the hydroxyester is largely freed of water by a brief vacuum treatment down to a moisture content of 0.02% by weight. After determination of the hydroxy number and the moisture content, the reaction of the hydroxyester with IPDI in the solvents to be described below takes place at room temperature and with cooling, precisely at an equivalence ratio of --OH to --NCO content of 1:2.
  • the resulting adducts may be pigmented in a sand mill with dry commercial pigments or they may be applied as clear varnishes after thinning in accordance with the method of application.
  • the solvent for the reaction may be any solvent that is free of moisture; furthermore, it must not contain any reactive hydrogen atoms.
  • the suitable solvents must satisfy the requirement that they be solvents also for the end products. If the solutions obtained are applied as varnishes, the selection of the appropriate solvents is restricted by the upper and lower boiling points of the solvents commonly used for varnishes.
  • Solvent mixtures may be used in addition to straight solvents. All of the solvents are used in polyurethane quality. Solvents having especially desirable characteristics combined with less objectionable odor have proven to be mixtures of n-butyl acetate with technical xylol mixture and ethyl glycol acetate (EGA) in a ratio of 6:5:2 or 6:4:3.
  • hydroxyesters adapted to the special isocyanate component as regards the acid and polyol component and having a definite degree of condensation and functionality are necessary for the preparation of high-performance varnish systems of long shelf life.
  • the unpigmented or pigmented synthetic films obtained have a strikingly high thermostability. They are resistant to light, weather and chemicals and have excellent mechanical characteristics.
  • Analogous adducts of similar construction formed with other isocyanates do not have this breadth of quality. In many cases reactive varnish systems have been obtained with various other diisocyanates, but they had physical properties that were not easily reproducible and they had a rather limited shelf life. These adducts also had a relatively high monomer content as the result of irregularities occurring in the reaction with the formation of isocyanate adducts of higher molecular weight (formation of oligomers).
  • the solid content is adjusted by dilution to from 5 to 55% by weight. If the setting of the varnishes takes place at high atmospheric humidity, activation by tertiary amines may be omitted; otherwise, additions are made of 0.1 to 0.2 wt-% of amine derivatives such as DABCO (N,N'-endoethylenepiperazine) or similar compounds.
  • DABCO N,N'-endoethylenepiperazine
  • Leveling agents are often unnecessary if the adducts have been properly made and filtered. In case of leveling difficulty, leveling agents such as silicone oil additives may be used in amounts of 0.01 to 0.05 wt-%.
  • the single-component varnishes of the invention may be used industrially in many ways depending on their form: for example, as clear varnish for the finishing of wood, wash concrete, brick masonry, concrete, aluminum, glass, ceramic, as a finish for epoxy resin coatings, and the like.
  • Pigmented varnishes of this kind may be used for the above applications and also, for example, as coatings for pots and pans, decorative coatings on a variety of materials, for the "enamelling" of metals of all kinds, for coating glass concrete, and for marking roadways.
  • the varnishes may be applied both manually and mechanically.
  • They may be made to set at room temperature and, depending on the substrate, at higher temperatures.
  • the storage stability test therefore determines the physical state of the varnish after the action of 0.3 wt-% water, setting out in the normal case from a 50 wt-% adduct solution.
  • the dilution with EGA, technical xylene, and n-butyl acetate (polyurethane quality) was performed in accordance with the intended application.
  • the 65 wt-% adduct solution was milled together with dried commercial inorganic or organic pigments to the correct pigment bulk concentration and thinned according to the intended use.
  • the storage stability test results were perfect in all cases.
  • Adduct 2b (after dilution to 55% resin).
  • a clear varnish of this kind may also be used for coating leather, PVC, artificial leather, rubber and polyester moldings.
  • Adduct 3b After thinning to 55 wt-% resin the following determinations were performed as described under 1c:
  • a pigmented varnish was prepared from 29.1 wt-% TiO 2 white pigment obtainable commercially under the name Kronos RNCX, 40.8 wt-% adduct 3b, 9.4 wt-% EGA, 20.4 wt-% technical xylene, 0.2 wt-% DABCO and 0.1 wt-% silicone oil, and it was tested the same as in 1c.
  • the setting of all of the adducts may also be thermally accelerated, and takes place in the case of 3b in:
  • Adduct 4b After dilution to 55 wt-% resin the following determinations were performed:
  • Adduct 5b After dilution to 55 wt-% resin the following determinations were performed:
  • the solution may be used as described under 1b.
  • Example 2 the same tin-containing compound was used, in the same quantity as in Example 1 for the preparation of the tin-containing polyester.
  • the weight-percent given refers to the sum of the acids and polyols used for the esterification.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Paints Or Removers (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)

Abstract

Single-component polyurethane varnishes having long shelf life containing conventional solvents and the reaction product of 3-isocyanatomethyl-3,5,5-trimethylcyclohexylisocyanate (IPDI) and branched polyesters containing terminal hydroxyl groups. The polyesters contain intermolecular tin and are based on mixtures of aliphatic and aromatic dicarboxylic acids, 15 to 85 mole percent of the acids being aliphatic, the balance aromatic. The polyester and IPDI are reacted without catalysts at temperatures of 10° to 35° C and in such quantities that there are two isocyanate group for each --OH group.

Description

BACKGROUND
This invention relates to single-component polyurethane varnishes based on IPDI and having long shelf life.
Moisture-setting single-component polyurethane varnishes have been described many times in the literature. Certain difficulties with this type of reaction varnishes have evidently long been an obstacle to the wider use of this attractive reaction varnish system.
Some of these difficulties are:
1. The achievement of long shelf life.
2. The pigmentability of these varnish systems.
3. Sufficient reactivity in relation, of course, to moisture and/or temperature, and finally the bubble-free forming of synthetic resin films, and
4. The achievement of excellent light resistance, weather resistance, chemical resistance and thermostability in the varnish films.
SUMMARY
It has now been found that the previous disadvantages may easily be prevented and that most of the above-named requirements of such a varnish can be fulfilled by using pigmentable single-component polyurethane varnishes of long storage life which consist of conventional polyurethane solvents and the product of the reaction of 3-isocyanatomethyl-3,5,5-trimethylcyclohexylisocyanate with branched polyesters containing hydroxyl terminal groups, based on mixtures of aliphatic and aromatic dicarboxylic acids, the polyester and the isocyanate being reacted in such amounts that there will be 2 isocyanate groups for each OH group, and 15 to 85, preferably 30 to 70, mole-% of the dicarboxylic acids are aliphatic and the rest aromatic acids, without the addition of an extraneous catalyst, at 10° to 35° C, preferably 15° to 25° C, and the polyesters contain tin incorporated in the polyester molecule. These polyurethane single-component varnishes, which are stable in storage and pigmentable, may additionally contain dry pigments which are commonly available commercially.
DESCRIPTION
The 3-isocyanatomethyl-3,5,5-trimethylcyclohexylisocyanate, also known as isophorone diisocyanate or IPDI, which is used as the isocyanate component, has proven to be an especially advantageous reaction component in view of the performance which the market requires of such varnish systems. The special suitability of this isocyanate in conjunction with the branched polyesters containing hydroxyl terminal groups results from the structural peculiarity of this sterically impeded, cycloaliphatic compound of the following formula. ##STR1##
Thus, at room temperature the aliphatic NCO group has a reactivity that is about ten times greater than the isocyanate group substituted directly on the ring carbon.
Branched polyesters containing tin and hydroxyl groups and prepared on the basis of mixtures of aliphatic and aromatic dicarboxylic acids and polyols are used for the reaction with the IPDI, 15 to 85 mole-% of the dicarboxylic acid mixture consisting of aliphatic acid moieties and the remainder being aromatic acids. The branching of the polyester is obtained by using, in addition to the diols constituting the principal polyol content, polyols having more than two hydroxyl groups, the latter having to be present to the extent of at least 5 mole-%.
Suitable aliphatic dicarboxylic acids are especially aliphatic hydrocarbon acids having at least 4 carbon atoms, such as succinic acid, glutaric acid, adipic acid, suberic acid, sebacid acid, azelaic acid. etc. The aromatic acid component may be, for example, one of the following dicarboxylic acids: phthalic acid, isophthalic acid and terephthalic acid, and other such acids. These acids may also have one or more alkyl substituents.
Suitable for the preparation of polyesters containing hydroxyl groups are aliphatic diols having terminal primary hydroxyl groups which are free of hetero atoms in the chain and whose middle carbon atoms may be alkyl-substituted, the term "middle carbon atoms" meaning those which are not bearers of primary hydroxyl groups. The diols may also be circumscribed by the following formula:
HO -- CH.sub.2 -- (CRR).sub.n -- CH.sub.2 -- OH
wherein n = O and R = hydrogen or an alkyl radical, prefferably a C1 to C4 radical, such as ethylene glycol, propylene glycol-(1,3), butanediol-(1,4), pentanediol-(1,5), hexanediol-(1,6) as well as the alkyl monosubstituted and polysubstituted derivatives, 2,2-dimethylpropanediol-(1,3), 2,2,4- and 2,4,4-trimethylhexanediol-(1,6), and the like.
The branching of the polyesters is achieved through partial replacement of the diols by polyols having more than 2 hydroxyl groups. The replacement of the diols or other polyols can take place in such amounts that 5 to 50 mole-% of the hydroxyl groups, for example, will be from such trivalent or polyvalent polyols. Polyols of the following general formula are suitable for the achievement of branching: ##STR2## in which R' may be an alkyl, preferably C1 and C2 alkyl radical, or methylol radical, such as 1,1,1-trimethylolethane, 1,1,1-trimethylolpropane, pentaerythritol, and the like.
In the preparation of the polyester, the dicarboxylic acids may also be used in the form of functional derivatives, i.e., the corresponding esters and the pure and mixed acid anhydrides. When esters are used, those of short-chain alcohols are especially preferred--for example the corresponding methyl, ethyl, n- and di-propyl and n- and di-butyl esters.
In the preparation of the hydroxy esters, polyols and dicarboxylic acids are used in such quantities that there will be 1.2 to 1.75 hydroxyl groups per carboxyl group.
Suitable compounds for the incorporation of tin into the polyesters are tin esters, tin ester oxides, tin alkyl esters, tin halides, and the like, such as di-n-butyltinoxide, di-n-butyltindilaurate, tin tetrachloride, tin dichloride, tin diisooctate, tin diformiate, etc. Tin compounds are used in such quantities that the polyester containing hydroxyl terminal groups will contain tin in amounts of 0.1 to 0.5% by weight.
The branched polyesters containing hydroxyl terminal groups and containing tin in the polyester molecule may be prepared in a known and conventional manner. For example, the following process may be used for the purpose.
The process sets out from dicarboxylic acids or their anhydrides. The ratio of the equivalents of acids to alcohol is governed, of course, by the desired molecule size and by the hydroxy number to be established. The reaction components are first heated without catalyst in a suitable apparatus through which an inert gas such as nitrogen is being passed. At approximately 140° C the first yielding of water takes place. The water is removed from the reaction by distillation. The reaction temperature is raised to 210° C over a period of several hours. When 60 to 70% of the theoretical yield of water has been achieved, the esterification is continued after the addition of the tin compound, preferably dibutyl tin oxide. After 10 to 24 hours the reaction is concluded. In this manner one obtains on the one hand reproducible hydroxy esters of high color quality and furthermore the incorporation of the tin catalyst into the hydroxy ester molecule for the activation of the later formation of urethane and urea at low temperatures is assured with a high degree of probability.
The hydroxyl-group-containing polyester thus prepared are of a fluid to resinous consistency. The esterification products are colorless or light yellow. The esters are soluble in the solvents commonly used in the paint industry, such as butyl acetate, ethyl glycol acetate, xylene and naphthene hydrocarbons, in high concentrations. Desirable working viscosities are obtained with solutions of 50 to 60% by weight.
For the further reaction the hydroxyester is largely freed of water by a brief vacuum treatment down to a moisture content of 0.02% by weight. After determination of the hydroxy number and the moisture content, the reaction of the hydroxyester with IPDI in the solvents to be described below takes place at room temperature and with cooling, precisely at an equivalence ratio of --OH to --NCO content of 1:2.
The resulting adducts may be pigmented in a sand mill with dry commercial pigments or they may be applied as clear varnishes after thinning in accordance with the method of application.
The solvent for the reaction may be any solvent that is free of moisture; furthermore, it must not contain any reactive hydrogen atoms. In addition, the suitable solvents must satisfy the requirement that they be solvents also for the end products. If the solutions obtained are applied as varnishes, the selection of the appropriate solvents is restricted by the upper and lower boiling points of the solvents commonly used for varnishes. Solvent mixtures may be used in addition to straight solvents. All of the solvents are used in polyurethane quality. Solvents having especially desirable characteristics combined with less objectionable odor have proven to be mixtures of n-butyl acetate with technical xylol mixture and ethyl glycol acetate (EGA) in a ratio of 6:5:2 or 6:4:3.
It has been found that hydroxyesters adapted to the special isocyanate component as regards the acid and polyol component and having a definite degree of condensation and functionality are necessary for the preparation of high-performance varnish systems of long shelf life. The unpigmented or pigmented synthetic films obtained have a strikingly high thermostability. They are resistant to light, weather and chemicals and have excellent mechanical characteristics.
Analogous adducts of similar construction formed with other isocyanates do not have this breadth of quality. In many cases reactive varnish systems have been obtained with various other diisocyanates, but they had physical properties that were not easily reproducible and they had a rather limited shelf life. These adducts also had a relatively high monomer content as the result of irregularities occurring in the reaction with the formation of isocyanate adducts of higher molecular weight (formation of oligomers).
Depending on the intended use, the solid content is adjusted by dilution to from 5 to 55% by weight. If the setting of the varnishes takes place at high atmospheric humidity, activation by tertiary amines may be omitted; otherwise, additions are made of 0.1 to 0.2 wt-% of amine derivatives such as DABCO (N,N'-endoethylenepiperazine) or similar compounds.
Leveling agents are often unnecessary if the adducts have been properly made and filtered. In case of leveling difficulty, leveling agents such as silicone oil additives may be used in amounts of 0.01 to 0.05 wt-%.
The single-component varnishes of the invention may be used industrially in many ways depending on their form: for example, as clear varnish for the finishing of wood, wash concrete, brick masonry, concrete, aluminum, glass, ceramic, as a finish for epoxy resin coatings, and the like. Pigmented varnishes of this kind may be used for the above applications and also, for example, as coatings for pots and pans, decorative coatings on a variety of materials, for the "enamelling" of metals of all kinds, for coating glass concrete, and for marking roadways.
The varnishes may be applied both manually and mechanically.
They may be made to set at room temperature and, depending on the substrate, at higher temperatures.
In view of the great importance of the shelf like of single-component varnishes, a test method developed for that purpose has proven to be a valuable indicator of the stability to be expected of the resins in solution.
Setting out from the fact learned from experience that from the time the adducts are prepared to the time of their use a series of operations are performed in which the varnish systems clearly come into positive contact with moisture (humidity in the air, water content of solvents and pigments etc.), it is apparent that the stability of these systems in storage can be tested with a specific amount of water. The water content to be used for this purpose may be determined on the basis of a mathematical estimate of all of the handling procedures. As a datum close to actual practice, the action of 0.3 wt-% of water, with reference to the overall system, is considered to be a sufficient safety factor as the sum of all moisture influences including the technical water contents of solvents and pigments.
The storage stability test therefore determines the physical state of the varnish after the action of 0.3 wt-% water, setting out in the normal case from a 50 wt-% adduct solution.
Storage Stability Test
All of the amounts of the isocyanate adducts described in the following examples, e.g., 50 g of a 50 wt-% solution in a conventional polyurethane solvent and water, e.g. 150 mg, diluted in 5 ml of acetone, were brought to reaction in a sealed vessel for about 2 days at room temperature on a laboratory roller. The excess carbon dioxide pressure that developed was relieved by two or three brief ventings. After the NCO content had been determined, the varnish was diluted to 40 weight-percent and tested on sheet metal for the percentage of gel that had formed. If the quality of the varnish was perfect, the starting adduct was considered to be technically sufficiently stable in storage. Adducts which did not withstand this test perfectly all skinned over during further processing, or even jelled up, often after only being let stand.
The invention is illustrated by the following examples (the determination of the properties of the varnishes was performed in accordance with the pertinent DIN Standards, i.e., pendulum hardness per DIN 53,157, Erichsen cupping per DIN 53,156 and cross-slashing test per DIN 53,151):
EXAMPLE 1 a. Preparation of the Hydroxy Ester
498 g of isophthalic acid, 292 g of adipic acid, 590 g of hexanediol-(1,6) and 268 g of 1,1,1-trimethylolpropane were brought to esterification. After 5 moles of water had been yielded, 0.2 wt-% of di-n-butyl tin oxide (DBTO) was added and esterification was continued until a total acid number of 0.2 was achieved.
By applying a vacuum at 200° C for about 30 minutes, a product was obtained having a moisture content of 0.02 wt-%, with a hydroxyl value of 224-227 mg KOH/g, theoretically 229 mg KOH/g.
b. Formation of the Adduct
1000 g of the hydroxy ester obtained in 1a was dissolved in 618.5 g of anhydrous ethyl glycol acetate (EGA) and technical xylene in a ratio of 1:3 by weight, and over a period of 5 hours at 20° C, was fed into a mixture of 891.5 g of IPDI in 400 g of a mixture of EGA and technical xylene in a weight ratio of 1:3 with cooling, stirring and the exclusion of moisture. The reaction mixture was then stirred for 12 hours and analyzed. The NCO content was 5.75 - 5.77%, theoretical: 5.79%.
For the testing of the adduct of 1b, the dilution with EGA, technical xylene, and n-butyl acetate (polyurethane quality) was performed in accordance with the intended application. In the case of pigmentation, the 65 wt-% adduct solution was milled together with dried commercial inorganic or organic pigments to the correct pigment bulk concentration and thinned according to the intended use. The storage stability test results were perfect in all cases.
c. Varnish Characteristics
The adduct of 1b, after the solution had been thinned with the same solvent mixture as before to 55% resin by weight, was applied at room temperature by means of a silk-screen frame to steel sheets 1 mm thick and allowed to set at a relative humidity of 40 to 60% and a temperature of 20° C. The following varnish characteristics were determined:
Konig pendulum hardness:
______________________________________                                    
1st day             41                                                    
3rd day             116                                                   
7th day             145                                                   
14th day            154                                                   
Dry film thickness  30 - 50 microns                                       
Erichsen cupping    11 - 12 mm                                            
Cross-slash test    0                                                     
______________________________________
When the setting was performed at 60 to 80% relative humidity at 20° C the following values were obtained:
Konig pendulum hardness:
______________________________________                                    
1st day             74                                                    
3rd day             148                                                   
7th day             166                                                   
14th day            175                                                   
Dry fill thickness: 30 - 50 microns                                       
Erichsen cupping    11 - 12 mm                                            
Cross-slash test    0                                                     
______________________________________
Also, the following characteristics of the varnish solutions were determined:
______________________________________                                    
Dustfree drying time:                                                     
              45 - 60 minutes depending on hu-                            
              midity and ventilation                                      
Resistance to solvents                                                    
and chemicals:                                                            
              7 days Hardening good                                       
              14 days Hardening very good                                 
Storage stability:                                                        
              Tested for more than 12 months.                             
______________________________________
EXAMPLE 2 a. Preparation of the Hydroxy Ester
In accordance with the hydroxy ester preparation method described in Example 1, a., 1 mole of adipic acid, 6 moles of hexanediol-(1,6) and 1 mole of 1,1,1-trimethylolpropane were brought to esterification. The hydroxyl value amounted to from 100 to 103 mg KOH/g and the acid number was less than 1.
b. Formation of the Adduct
1000 g of hydroxyester 2a and 563.4 g of a mixture of EGA and technical xylene in a weight ratio of 1:3 to dissolve the hydroxy ester and 417.8 g of IPDI in 200 g of a 1:3 mixture of EGA and technical xylene was brought to reaction as described in 1b above. The NCO number amounted to 3.56 to 3.58%. The storage stability test results were perfect.
c. Varnish Characteristics
Adduct 2b (after dilution to 55% resin).
Determination of the varnish characteristics was performed as described under 1c.
a. 40 to 60% relative humidity, 20° C
Konig pendulum hardness:
______________________________________                                    
1st day             19                                                    
3rd day             45                                                    
7th day             68                                                    
14th day            114                                                   
Dry film thickness: 30 - 40 microns                                       
Erichsen cupping    11 - 12 mm                                            
Cross-slash test    0                                                     
______________________________________
b. 60 to 80% relative humidity, 20° C
Konig pendulum hardness:
______________________________________                                    
1st day             26                                                    
3rd day             56                                                    
7th day             78                                                    
14th day            114                                                   
Dry film thickness: 30 - 40 microns                                       
Erichsen cupping    11 - 12 mm                                            
Cross-slash test    0                                                     
______________________________________
Other varnish quality determinations:
______________________________________                                    
Dustfree drying time:                                                     
              57 to 70 minutes according to                               
              humidity and ventilation                                    
Resistance to sol-                                                        
vents & chemicals                                                         
              7 days hardening good                                       
              14 days hardening very good                                 
Storage stability:                                                        
              Tested over more than 12 months                             
______________________________________
In addition to the applications described above, a clear varnish of this kind may also be used for coating leather, PVC, artificial leather, rubber and polyester moldings.
EXAMPLE 3 a. Preparation of the Hydroxy Ester
By the method described under 1a, 3 moles of phthalic acid, 2 moles of adipic acid, 5 moles of hexanediol-(1,6) and 2 moles of 1,1,1-trimethylolpropane were brought to esterification. Hydroxyl value = 224 - 227 mg KOH/g, acid number less than 1.
b. Preparation of the Adduct
1000 g of hydroxyester 3a in 621.1 g of a mixture of EGA and technical xylene (ratio 1:3 by weight) to dissolve the hydroxy ester and 898.9 g of IPDI in 400 g of a mixture of EGA and technical xylene (ratio 1:3 by weight) were brought to reaction as described under 1b. NCO number = 5.76 - 5.78%, storage stability test results perfect.
c. Varnish Characteristics
Adduct 3b -- After thinning to 55 wt-% resin the following determinations were performed as described under 1c:
a. 40 to 60% relative humidity, 20° C
Konig pendulum hardness
______________________________________                                    
1st day             46                                                    
3rd day             120                                                   
7th day             147                                                   
14th day            155                                                   
Dry film thickness  40 - 60 microns                                       
Erichsen cupping    11 - 12 mm                                            
Cross-slash test    0                                                     
______________________________________
b. 60 to 80% relative humidity, 20° C
Konig pendulum hardness:
______________________________________                                    
1st day       79                                                          
3rd day       155                                                         
7th day       174                                                         
14th day      181                                                         
Dry film thickness                                                        
              40 to 60 microns                                            
Erichsen cupping                                                          
              11 - 12 mm                                                  
Cross-slash test                                                          
              0                                                           
Additional tests:                                                         
Dustfree drying time                                                      
              45 - 60 minutes depending on                                
              humidity and ventilation                                    
Resistance to solvents                                                    
and chemicals:                                                            
              7 days of hardening, good                                   
              14 days of hardening, very good                             
Storage stability                                                         
              Tested over more than 12 months                             
Applications: Same as Adduct 1b                                           
______________________________________
d. Adduct 3b -- Pigmentation
A pigmented varnish was prepared from 29.1 wt-% TiO2 white pigment obtainable commercially under the name Kronos RNCX, 40.8 wt-% adduct 3b, 9.4 wt-% EGA, 20.4 wt-% technical xylene, 0.2 wt-% DABCO and 0.1 wt-% silicone oil, and it was tested the same as in 1c.
Varnish Characteristics - Adduct 3b pigmented
As in 1c:
a. 40 to 60% relative humidity, 20° C
Konig pendulum hardness
______________________________________                                    
1st day             40                                                    
3rd day             90                                                    
7th day             140                                                   
14th day            150                                                   
Dry film thickness  40 - 60 microns                                       
Erichsen cupping    11 mm                                                 
Cross-slash test    0                                                     
______________________________________
b. 60 to 80% relative humidity, 20° C Konig pendulum hardness
______________________________________                                    
1st day        58                                                         
3rd day        110                                                        
7th day        150                                                        
14th day       160                                                        
Dry film thickness                                                        
               40 - 60 microns                                            
Erichsen cupping                                                          
               11 mm                                                      
Cross-slash test                                                          
               0                                                          
Additional testing:                                                       
Dustfree drying time:                                                     
               40 to 60 min., depending on                                
               ventilation and humidity                                   
______________________________________
The setting of all of the adducts may also be thermally accelerated, and takes place in the case of 3b in:
______________________________________                                    
        20 minutes at 150° C                                       
        10 to 12 minutes at 180° C                                 
        5 minutes at 250° C                                        
        1.5 to 2 minutes at 300° C                                 
Pendulum hardness    150 - 170                                            
Erichsen cupping     12 mm                                                
Cross-slash test     0                                                    
______________________________________
Both the chemical and the solvent resistance corresponds after cooling and curing by storage at room temperature to that of the cold-setting systems.
Applications same as Adduct 1b.
EXAMPLE 4 a. Preparation of the Hydroxy Ester
By the method described under 1a, 3 moles of phthalic acid, 3 moles of adipic acid, 6 moles of hexanediol-(1,6) and 1 mole of 1,1,1-trimethylolpropane were brought to esterification. Hydroxyl value = 104-106 KOH/g, acid number less than 1.
b. Preparation of the Adduct
1000 g of hydroxy ester 4a in 573.8 g of a mixture of EGA and technical xylene (ratio 1:3 by weight) to dissolve the hydroxy ester and 437.2 g of IPDI in 200 g of a mixture of EGA and technical xylene (ratio 1:3 by weight) were brought to reaction as described in 1b. NCO number = 3.68 - 3.70%, storage stability test results perfect.
c. Varnish Characteristics
Adduct 4b -- After dilution to 55 wt-% resin the following determinations were performed:
a. 40 to 60% relative humidity, 20° C
Konig pendulum hardness
______________________________________                                    
1st day             13                                                    
3rd day             19                                                    
7th day             25                                                    
14th day            30                                                    
Dry film thickness  30 to 50 microns                                      
Erichsen cupping    11 - 12 mm                                            
Cross-slash test    0                                                     
______________________________________
b) 60 to 80% relative humidity, 20° C
Konig pendulum hardness
______________________________________                                    
1st day        15                                                         
3rd day        24                                                         
7th day        30                                                         
14th day       30                                                         
Dry film thickness                                                        
               30 - 50 microns                                            
Erichsen cupping                                                          
               11 - 12 mm                                                 
Cross-slash test                                                          
               0                                                          
Dustfree drying time                                                      
               70 - 90 minutes depending on                               
               ventilation and humidity                                   
Storage stability:                                                        
               tested for more than 12 months                             
Applications:  As clear varnish in the airless                            
               spraying of such substrates as                             
               leather, PVC, textiles and ar-                             
               tificial leather.                                          
______________________________________
Setting at elevated temperature, at 75° to 150° C depending on substrate, within 4 to 5 minutes results in non-sticky coatings which finally set fully when let stand at room temperature.
EXAMPLE 5 a. Hydroxy Ester Preparation
In the manner described in 1a, 3 moles of phthalic acid, 3 moles of adipic acid, 6 moles of hexanediol-(1,6) and 2 moles of 1,1,1-trimethylolpropane were brought to esterification. Hydroxyl value: 190 to 194 mg KOH/G, acid number less than 1.
b. Preparation of the Adduct
1000 g of the hydroxy ester of 5a in 648.7 g of a mixture of EGA and technical xylene (ratio 1:3 by weight) for the dissolution of the hydroxy ester and 769.1 g of IPDI in 300 g of EGA and technical xylene (ratio 1:3 by weight) were brought to reaction as described in 1b. NCO number = 5.30 - 5.35%; storage stability test results perfect.
c. Varnish Characteristics
Adduct 5b -- After dilution to 55 wt-% resin the following determinations were performed:
a. 40 to 60% relative humidity, 20° C
Konig pendulum test
______________________________________                                    
1st day             30                                                    
3rd day             80                                                    
7th day             135                                                   
14th day            160                                                   
Dry film thickness  30 - 50 microns                                       
Erichsen cupping    11 - 12 mm                                            
Cross-slash test    0                                                     
______________________________________
b. 60 to 80% relative humidity, 20° C
Konig pendulum test
______________________________________                                    
1st day       52                                                          
3rd day       119                                                         
7th day       153                                                         
14th day      170                                                         
Dry film thickness                                                        
              30 - 50 microns                                             
Erichsen cupping                                                          
              11 - 12 mm                                                  
Cross-slash test                                                          
              0                                                           
Dustfree drying time:                                                     
              50 - 70 minutes depending on                                
              humidity and ventilation                                    
Resistance to solvents                                                    
              7 days hardening, good                                      
and chemicals:                                                            
              14 days hardening, very good                                
Storage Stability:                                                        
              Tested over more than 12 months                             
______________________________________
The solution may be used as described under 1b.
In Examples 2 to 5, the same tin-containing compound was used, in the same quantity as in Example 1 for the preparation of the tin-containing polyester. The weight-percent given refers to the sum of the acids and polyols used for the esterification.

Claims (8)

What is claimed is:
1. Single-component polyurethane varnishes having long shelf life comprising polyurethane solvents and the reaction product of 3-isocyanatomethyl-3,5,5-trimethylcyclohexylisocyanate with branched, hydroxyl-terminal-group-containing polyesters, said polyesters having tin incorporated in the molecule and being based on mixtures of aliphatic and aromatic dicarboxylic acids with 15 to 85 mole-% of the dicarboxylic acids being aliphatic acids and the remainder aromatic acids, said polyester and said isocyanate being reacted without the addition of catalyst at 10° to 35° C and in such quantities that there are two isocyanate groups per OH group.
2. Varnishes of claim 1 containing dry commercial pigments.
3. Varnishes of claim 1 wherein the aliphatic dicarboxylic acids are aliphatic hydrocarbon acids having at least 4 carbon atoms.
4. Varnishes of claim 3 wherein said acids are selected from the group of succinic acid, glutaric acid, adipic acid, suberic acid, sebacid acid, and azelaic acid.
5. Varnishes of claim 1 wherein said aromatic dicarboxylic acids are selected from the group of phthalic acid, isophthalic acid and terephthalic acid.
6. Varnishes of claim 1 wherein compounds for the incorporation of tin into said polyesters are tin esters, tin ester oxides, tin alkyl esters or tin halides.
7. Varnishes of claim 6 wherein said tin compounds are selected from the group of di-n-butyl tin oxide, di-n-butyltindilaurate, tin tetrachloride, tin dichloride, tin diisooctate, and tin diformiate.
8. Varnishes of claim 6, wherein said tin compounds are used in quantities such that the branched polyester contains tin in an amount of from 0.1% to 0.5% by weight.
US05/455,152 1973-03-30 1974-03-27 Single component polyurethane varnish of long shelf life Expired - Lifetime US3989662A (en)

Applications Claiming Priority (2)

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DE2315910A DE2315910C3 (en) 1973-03-30 1973-03-30 Storage-stable polyurethane one-component paints
DT2315910 1973-03-30

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JP (1) JPS5026834A (en)
AT (1) AT337843B (en)
BE (1) BE812892A (en)
CA (1) CA1052490A (en)
CH (1) CH601373A5 (en)
DE (1) DE2315910C3 (en)
ES (1) ES424746A1 (en)
FR (1) FR2223435B1 (en)
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4184989A (en) * 1975-08-29 1980-01-22 Veba-Chemie Aktiengesellschaft Thermally linkable aqueous polyurethane dispersions
US4188477A (en) * 1977-09-29 1980-02-12 Union Carbide Corporation Isocyanate derivatives of ester diol alkoxylates and compositions thereof
US4195160A (en) * 1977-09-29 1980-03-25 Union Carbide Corporation Epoxide derivatives of ester diol alkoxylates and compositions thereof
US5735622A (en) * 1995-12-14 1998-04-07 Pentech International Inc. Writing instrument with a compressible friction coating and method of making
CN111978528A (en) * 2020-09-02 2020-11-24 浙江大学 Method for synthesizing aromatic polyester without catalyst and product thereof

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4050978A (en) * 1973-05-14 1977-09-27 Moore Alvin E Method for producing light-weight construction member
US3979870A (en) * 1975-01-24 1976-09-14 Moore Alvin E Light-weight, insulated construction element and wall
US4068429A (en) * 1975-04-21 1978-01-17 Moore Alvin E Wall and wall part
DE3638488A1 (en) * 1986-11-11 1988-05-19 Basf Ag METHOD FOR PRODUCING COMPACT OR CELLED POLYURETHANE ELASTOMERS IN THE PRESENCE OF A POLYESTER POLYOL CONTAINING TITANE AND / OR TIN COMPOUNDS AS A CATALYST AND THE USE OF THIS CATALYST

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Publication number Priority date Publication date Assignee Title
US3055867A (en) * 1959-03-31 1962-09-25 Pittsburgh Plate Glass Co Metallic tin as a catalyst in the preparation of polyesters by reaction of a polyol and a polycarboxylic acid
US3057824A (en) * 1959-03-31 1962-10-09 Pittsburgh Plate Glass Co Tin salts as catalysts in forming polyesters
US3157618A (en) * 1959-03-31 1964-11-17 Pittsburgh Plate Glass Co Oxides of tin as catalysts in the preparation of polyesters
US3194791A (en) * 1962-02-23 1965-07-13 Eastman Kodak Co Tin salts catalysts for polyesterification process
US3208978A (en) * 1961-11-16 1965-09-28 Monsanto Co Tin derivatives of polyesters
US3352830A (en) * 1964-07-21 1967-11-14 Scholven Chemie Ag Polyurethanes from 1-isocyanato-3-isocyanatomethyl-3, 5, 5-tri-alkylcyclohexane
US3425994A (en) * 1965-01-22 1969-02-04 Kalle Ag Process for the manufacture of a linear polyester using stannous oxalate as a polycondensation catalyst
US3549569A (en) * 1966-10-10 1970-12-22 Textron Inc Polyurethane coating compositions prepared from 1-isocyanato-3-isocyanatomethyl-3,5,5-trimethylcyclohexane

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3055867A (en) * 1959-03-31 1962-09-25 Pittsburgh Plate Glass Co Metallic tin as a catalyst in the preparation of polyesters by reaction of a polyol and a polycarboxylic acid
US3057824A (en) * 1959-03-31 1962-10-09 Pittsburgh Plate Glass Co Tin salts as catalysts in forming polyesters
US3157618A (en) * 1959-03-31 1964-11-17 Pittsburgh Plate Glass Co Oxides of tin as catalysts in the preparation of polyesters
US3208978A (en) * 1961-11-16 1965-09-28 Monsanto Co Tin derivatives of polyesters
US3194791A (en) * 1962-02-23 1965-07-13 Eastman Kodak Co Tin salts catalysts for polyesterification process
US3352830A (en) * 1964-07-21 1967-11-14 Scholven Chemie Ag Polyurethanes from 1-isocyanato-3-isocyanatomethyl-3, 5, 5-tri-alkylcyclohexane
US3425994A (en) * 1965-01-22 1969-02-04 Kalle Ag Process for the manufacture of a linear polyester using stannous oxalate as a polycondensation catalyst
US3549569A (en) * 1966-10-10 1970-12-22 Textron Inc Polyurethane coating compositions prepared from 1-isocyanato-3-isocyanatomethyl-3,5,5-trimethylcyclohexane

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4184989A (en) * 1975-08-29 1980-01-22 Veba-Chemie Aktiengesellschaft Thermally linkable aqueous polyurethane dispersions
US4188477A (en) * 1977-09-29 1980-02-12 Union Carbide Corporation Isocyanate derivatives of ester diol alkoxylates and compositions thereof
US4195160A (en) * 1977-09-29 1980-03-25 Union Carbide Corporation Epoxide derivatives of ester diol alkoxylates and compositions thereof
US5735622A (en) * 1995-12-14 1998-04-07 Pentech International Inc. Writing instrument with a compressible friction coating and method of making
CN111978528A (en) * 2020-09-02 2020-11-24 浙江大学 Method for synthesizing aromatic polyester without catalyst and product thereof
CN111978528B (en) * 2020-09-02 2021-11-09 浙江大学 Method for synthesizing aromatic polyester without catalyst and product thereof

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NL7404291A (en) 1974-10-02
ATA254474A (en) 1976-11-15
FR2223435A1 (en) 1974-10-25
BE812892A (en) 1974-07-15
DE2315910C3 (en) 1979-01-25
DE2315910B2 (en) 1978-06-01
CH601373A5 (en) 1978-07-14
CA1052490A (en) 1979-04-10
DE2315910A1 (en) 1974-10-10
FR2223435B1 (en) 1978-11-17
GB1461882A (en) 1977-01-19
ES424746A1 (en) 1976-06-01
IT1011197B (en) 1977-01-20
AT337843B (en) 1977-07-25
SE412249B (en) 1980-02-25
JPS5026834A (en) 1975-03-19

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