US3917156A - Stackable packing trays - Google Patents

Stackable packing trays Download PDF

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Publication number
US3917156A
US3917156A US416201A US41620173A US3917156A US 3917156 A US3917156 A US 3917156A US 416201 A US416201 A US 416201A US 41620173 A US41620173 A US 41620173A US 3917156 A US3917156 A US 3917156A
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United States
Prior art keywords
panel
side panel
corner
tab
tray
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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US416201A
Inventor
Marcel Baudet
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Epex SARL
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Epex SARL
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Publication date
Priority claimed from FR7240593A external-priority patent/FR2206242B1/fr
Priority claimed from FR7246966A external-priority patent/FR2212271B2/fr
Priority claimed from FR7338495A external-priority patent/FR2248980A2/en
Application filed by Epex SARL filed Critical Epex SARL
Application granted granted Critical
Publication of US3917156A publication Critical patent/US3917156A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/001Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable
    • B65D5/0015Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel
    • B65D5/002Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel having integral corner posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/001Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable
    • B65D5/0015Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel
    • B65D5/003Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel having ledges formed by extensions of the side walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/001Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable
    • B65D5/0015Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel
    • B65D5/0045Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel having both integral corner posts and ledges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/2014Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form the central panel having a non rectangular shape
    • B65D5/2019Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form the central panel having a non rectangular shape with at least partially curved edges or the like
    • B65D5/2023Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form the central panel having a non rectangular shape with at least partially curved edges or the like the folded-up portions being folded along non-rectilinear fold-lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/2038Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form at least two opposed folded-up portions having a non-rectangular shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/30Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with tongue-and-slot or like connections between sides and extensions of other sides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/4295Ventilating arrangements, e.g. openings, space elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/64Lids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S229/00Envelopes, wrappers, and paperboard boxes
    • Y10S229/915Stacking feature
    • Y10S229/918Corner construction

Definitions

  • a stackable packing tray having a bottom and four side walls is constructed from a cardboard blank having a quadrilateral bottom panel, side panels extending from each side of thequadrilateral and first and second tabs at each apex' of the bottom panel.
  • the first tab is integral with a first side panel and secured by glue or staples to the outside of the second side panel at the same apex thereby forming a corner of the tray.
  • the second tab is integral with the second side panel and is similarly secured to the inside of the first side panel.
  • the second tab includes a corner brace and support panel which acts as a brace for giving the tray great rigidity and strength in stacking and a support for supporting the bottom panel of a superposed tray.
  • the lower portion of the corner of the superposed tray is partially covered by the corner of the tray therebeneath which is formed by the first side panel and its first tab.
  • the corner brace panel can be triangular or rectangular.
  • the second tab may be divided into strips. Space taken up by the second tab inside the tray may be reduced by making the comer brace and support panel asymmetrical with respect to the edge of the associated comer and eliminated by arranging the second tab along the top edge of the associated corner.
  • the present invention relatesto stackable packing trays and more particularly cutout blanks of cardboard, paperboard or other foldable material from which the stackable packing trays are formed.
  • An aim of the invention is to provide a, tray of very great rigidity and very high stacking strength.
  • the invention consists in a stackable packing tray of the type formed from a cutout cardboard blank, at the four corners of the tray the sides panels are secured in pairs by means of a first tab integral with one of the sides panels extending'at least in part laterally the heightof the one siderpanel being slightly greater than the height of the other side panel and bendable, the first tab coming into contact along the outside surface of the other side panel, and a sec- I ond tab integral with the other side panel from which it extends laterally and is adapted to come into contact along the inside surface of the one side panel, means integral with the other side being providedfor forming at each corner of the tray cornerbrace and-support means enabling stacking and disposed below the upper edge of the said one side panel.
  • the corner brace and support means also enable the stacking of the trays. Indeed, when two trays according to the invention are stacked, the lower corners of the upper tray are supported on the corner brace and support means of the tray therebeneath.
  • the corner brace and support means may be constructed as shown in'the description, i.e., panels cutting off the corners, the upper edge of which will function as the stacking support per se, or triangular tabs or tongues which may be bent over horizontally in each corner.
  • the transverse wedging of the upper tray is ensured in each corner of the tray by the first mentioned tabs which form, with the end portions of the sidepanels integral therewith, the corners of the tray extending beyond the upper edge of the corner brace and support means and covering the lower parts of the corners of the tray thereabove.
  • the tabs are formed by cutouts inside the rectangle bounded by the outer edges of the side panels of the unfolded cardboard blank forming the tray. This provides great savings of material, rejects being minimized.
  • FIG. 1 is a plan view ofthe blank for a stackable tray
  • FIG. 4 is a perspective view of corner of FIG. 3;
  • FIG. 5 is a plan view of a portion of a blank forming the corner of the tray with a triangular corner brace and support panel extending from the bottom of the corner;
  • FIG. 6 is a perspective view of the tray formed by the blank of FIG. 5; 7
  • FIG. 7 is a top view of a corner with a fold at the centre of the. corner brace panel for packing rounded or cylindrical articles;
  • FIG. 8 is a perspective view of a corner with a triangular corner panel formed in the upper strip of a tab divided in two portions the lower strip forming a right dihedral angle as in the embodiment of FIG. 4;
  • FIG. 9 is a plan view of a blank for a tray with a shifted or symmetrical triangular corner brace panel and a domed bottom panel; Y,
  • FIG. 10 is a plan .view of the cover for the tray of FIG.
  • FIG. 11 is a perspective view of the domed bottom tray of FIG. 9;
  • FIG. 12 is a plan view of a blank for a tray having a right-angled corner brace and support means
  • FIG. 13 is a view of a corner of the tray formed by folding the blank of FIG. 12;
  • FIG. 14 is a top view of the corner of FIG. 13 of the assembled tray
  • FIG. 15 is a perspective view of a corner of a tray with a shifted or asymmetrical corner brace panel without a cutout in the bottom;
  • FIG. 16 is a plan view of the portion of a blank forming a corner in which the corner brace and support means is a triangular ta b with a tongue glued on its outside surface;
  • FIG. 17 is a perspective view from the outside of the corner formed by the blank of FIG. 16. v
  • FIG. 1 A tray blank is showngin FIG. 1 comprising a substantially rectangular bottom panel 1, two opposed longitudinal side panels 2 and two opposed lateral side panels
  • the side panels 2 are folded up along the fold lines 4 and the side panels 3 are folded up along the fold lines 5.
  • the lateral side panels 3 are provided with cutouts 6, the height of the end portions of the lateral side panels 3 is substantially greater than the height of the longitudinal side panels 2.
  • the side panels are fixed in pairs at the four apices of the bottom panel 1 by means of a first tab 7 integral with the side panel 3 and a second tab 8 integral with the side panel 2.
  • Each tab' 7 extends the side panel 3 laterally, the upper edge 7a of the tab 7 being a continuation of the upper edge 3a of the side panel 3.
  • the tabs 7 are folded up relative to their associated side panel 3 along the fold lines 9 which are very slightly inclined outwardly relative to the edge 3b of the side panel 3.
  • the second tab 8 comprises a first fold line 10 joining the outer edge 2a to the fold line 4 at a point on the fold line 4 located at a distance equal to the distance of the top of the resulting corner from the bottom of the resultingcorner of the tray.
  • the fold line 10 is slightly inclined outwardly relative to the fold line 4.
  • the tab 8 comprises two panels or parts separated by a fold line 11 substantially parallel to the fold line 10 and located in the middle of the tab 8.
  • the tabs 7 and 8 are cut out from a rectangle bounded by the edges 2a and 3a of the side panels of the blank, the tabs 7 and 8 being of 3 complementary configuration in order to minimize cardboard or paperboard waste.
  • FIG. 2 shows a tray formed by folding the blank shown in FIG. 1.
  • the tabs 7 are folded up at right angles with respect to the side panels 3 so that the inside surface of the tabs 7 come into contact with the outside surface of the side panels 2.
  • the tab 8 is folded so that the outside surface of the part 8b comes into contact with the inside surface of the side panels 3 whereby the part 8a formsa panel cutting off the corners of the tray from the interior thereof.
  • the securing of the tabs is preferably effected by gluing, the glue being applied on one face of the blank shown in FIG. 1. Indeed, by referring to FIG. 1 it can be seen that it is simply necessary to apply glue at least partially along the exposed face of the tabs 7 as well as on the part of the exposed face of the side panels 3 against which the parts or panels Sb of the tabs 8 come into contact.
  • the upper tray is supported on the upper edge of the parts or panels 8a cutting off the corners from interior of the tray constitute the corner braces and supports at each corner of the tray.
  • the upper tray is therefore perfectly held (against movement) in all three directions.
  • FIGS. 3 and 4 show a modification of the embodiment of FIGS. 1 and 2.
  • the tab 8 is divided into two (half-sized) tabs by a longitudinal cut 12, the upper tab portion or strip of the two-pronged tab again provides a corner brace and support with parts or panelsfia and 8b whereas the lower tab portion or strip 8c of the tab mating with the corner, overlies the side panel 3 owing to the presence of the fold line 13.
  • FIGS. 5 and 6 there is a reorganization of the corners, the rectangular corner brace panel Sa'of the tab 8 is replaced by a triangular corner brace panel 8d bounded by fold line 10a terminates at its lower (FIG. 5) or inner (FIG.
  • FIG. 8 illustrates an embodiment similar to that of FIGS. 3 and 4 in which the corner brace panel is of triangular configuration as in the case of the preceding embodiment.
  • FIGS. 9 and 11 show a tray in which the corner brace panel 8d is offset, it may be arranged at (symmetri- 4 cal with respect to the corner edge) as in the preceding embodiments or off-centre and asymmetrically with respect to the edge of the associated corner towards one of the panels forming the corner of the. tray.
  • the corner brace panel is shifted towards the side panel 3.
  • the bottom panel of the tray which is domed by means of part-circular fold lines 4a and 5a is especially designed for moist articles or articles conserved in ice.
  • This curve-sided bottom panel facilitates the outflow of water from the tray and prevents the collapse of the tray at its centre. 7
  • perforations 20 are provided at the four corners of the ing a stacking function has a locking lug 15 which is.
  • a fold line 21 folding in a direction opposite to that of the panels of the associated corner forms a square therewith which will be pushed outwardly once the tray assembled by means of perforation 22 provided at the corner defined by the side panel 3 and the tab 7 (FIG. 14).
  • perforation 22 provided at the corner defined by the side panel 3 and the tab 7
  • FIG. 15 illustrates a tray corner which employs the asymmetrical or shifted triangular corner brace panel of FIG. 9.
  • the tab portion 8b is integrated into the side panel 3.
  • the fold line 11b acts as a hinge during assembly so that the gluing is effected between the tab panel 8b and the side panel 3.
  • the triangular corner brace panel is then shifted a maximum dis tance towards the side panel 3 thereby facilitating the sary: on the tongue 26 and the side/panel 3 and the tab.
  • This tray may also have a longitudinal surface for increasing the rigidity of the side panels and the stacking stability of superposed trays by an extension of the triangular panel 25 to include a longitudinal surface panel.
  • a blank of the type when set up forms a stackable tray including a polygonal bottom paneland four side panels each joined thereto by an associated fold line
  • the improvement comprising means defining at each corner of the bottom panel a polygonal area of material bounded at least in part by a lateral edge of each adjacent side panel for forming a stacking and securing panel internally of the set up tray at each corner thereof, a first side panel at each corner having a height greater than that of a second side panel at each corner, a tab projecting from each first side panel lateral edge and being adapted for securement to the exterior of its adjacent second side panel, the tab of each first side panel having an edge additionally setting-off at least in part said stacking and securing panel, and at least a single fold line in each stacking and securing panel for dividing the same into a stacking panel joined to its associated second side panel at the latters lateral edge and a terminal securing panel joined by said at least a single fold line to its associated stacking panel whereby upon the secure
  • each second side panel lateral edge and its associated at least a single fold line are in spaced generally parallel relationship.
  • each lateral edge of each first panel is defined by a cut line and a fold line, and said lastmentioned fold line joins each tab to its associated first side panel.
  • each lateral edge of each first panel is defined by a cut line and a fold line, and a portion of said out line in part sets-off said polygonal area of material and a portion of said bottom panel at each corner thereof.
  • each lateral edge of each first panel is defined by a cut line and a fold line, and said lastmentioned fold line joins each tab to its associated first side panel.
  • each lateral edge of each first panel is defined by a cut line and a fold line, and a portion of said cut line in part sets-off said polygonal area of material and a portion of said bottom panel at each corner thereof.
  • each second side panel lateral edge is defined by a pair of offset noncolinear fold lines.
  • each said at least a single fold line and the lateral edge of its associated second side panel define therebetween an acute angle opening in a direction 13.
  • the improvement comprising means defining at each corner of the bottom panel a polygonal area of material bounded at least in part by a lateral edge of each adjacent side panel for forming a stacking and securing panel internally ofthe set up tray at each corner thereof, a first side panel at each corner having a height greater than that of a second sidepanel at each corner, a tab projecting from each first side panel lateral edge and being adapted for securement to the exterior of its adjacent second side panel, the tab of each first side panel having an edge additionally setting-off at least in part said stacking and securing panel, and each said stacking and securing panel having a locking projection projecting therefrom in the same direction as the firstment
  • each said stacking panel has a locking projection projecting therefrom in the same direction as the first-mentioned projection associated therewith.
  • a blank of the type when set up forms a stackable tray including a polygonal bottom panel and four side panels each joined thereto by an associated fold line
  • the improvement comprising means defining at each corner of the bottom panel a polygonal area of material bounded at least in part by a lateral edge of each adjacent side panel for forming a supporting panel internally of the set up tray at each corner thereof, a first side panel at each corner having a height greater than that of a second side panel at each corner, a tab projecting from each first side panel lateral edge and being adapted for securement to the exterior of its adjacent second side panel, the tab of each first side panel having an edge additionally setting-off at least in part said supporting panel, a stacking panel projecting from each second side panel in the same direction as its associated first side panel prjecting tab, and means for securing a portion of each said stacking panel in sandwiched relationship between its associated side and supporting panels.
  • a stackable tray comprising a polygonal bottom panel and four upstanding side panels each joined thereto by an associated fold line, a first side panel at each corner of said tray having a height greater than that of a second side panel at each corner, a tab projecting from a lateral edge of each first side panel, means securing each tab to an exterior surface of its associated second side panel whereby said tray is retained in its erected condition, each second side panel being joined by a first fold line to at least a single stacking panel, each stacking panel being joined by a second fold line to a terminal securing panel, means securing each securing panel to its associated first side panel, each stacking panel having an uppermost stacking edge disposed below an uppermost edge of its associated second side panel, and each stacking panel spans its associated corner between its first and second side panels in inward spaced relationship to an apex of the associated corner.
  • first and second fold lines are in generally parallel relationship to each other and are disposed in vertical relationship to said bottom panel.
  • the stackable tray as defined in claim 17 including another tab disposed beneath said stacking panel, said another tab being joined by a third fold line to an associated second side panel, and means securing each another tab to an interior surface of its associated first side panel.
  • a stackable tray comprising a polygonal bottom panel and four upstanding side panels each joined thereto by an associated fold line, a first side panel at each corner of said tray having a height greater than that of a second side panel at each corner, a tab projecting from a lateral edge of each first side panel, means securing each tab to an exterior surface of its associated second side panel whereby said tray is retained in its erected condition, each second side panel being joined by a first fold line to a stacking panel, each stacking panel having a stepped upper edge defined by a vertically upwardly directed locking projection, said stepped upper edge being defined by an uppermost edge of said locking projection and a lowermost edge of 8 a remaining portion of said stacking panel, and each uppermost edge being disposed between its associated lowermost edge and an uppermost edge of its associated first side panel.
  • the stackable tray as defined in claim 23 including a generally planar support contoured to the general configuration of the interior of said tray, notch means in said support for interlockingly receiving said locking projections, and said support being supported by said lowermost edges.
  • a stackable tray comprising a polygonal bottom panel and four upstanding side panels each joined thereto by an associated fold line, a first side panel at each corner of said tray having a height greater than that of a second side panel at each corner, a tab projecting from a lateral edge of each first side panel,
  • each tab means securing each tab to an exterior surface of its as-' sociated second side panel, whereby said tray is retained in its erected condition, each second side panel being joined by a first vertically upstanding fold line to a terminal panel, each terminal panel being in side-by-side relationship with its associated first side panel, a stacking panel disposed in a generally horizontal plane and spanning its associated corner between the first and 30.
  • the stackable tray as defined in claim 30 wherei each tongue is sandwiched between an associated first side panel and terminal panel.

Abstract

A stackable packing tray having a bottom and four side walls is constructed from a cardboard blank having a quadrilateral bottom panel, side panels extending from each side of the quadrilateral and first and second tabs at each apex of the bottom panel. The first tab is integral with a first side panel and secured by glue or staples to the outside of the second side panel at the same apex thereby forming a corner of the tray. The second tab is integral with the second side panel and is similarly secured to the inside of the first side panel. The second tab includes a corner brace and support panel which acts as a brace for giving the tray great rigidity and strength in stacking and a support for supporting the bottom panel of a superposed tray. The lower portion of the corner of the superposed tray is partially covered by the corner of the tray therebeneath which is formed by the first side panel and its first tab. The corner brace panel can be triangular or rectangular. The second tab may be divided into strips. Space taken up by the second tab inside the tray may be reduced by making the corner brace and support panel asymmetrical with respect to the edge of the associated corner and eliminated by arranging the second tab along the top edge of the associated corner.

Description

United States Patent [1 1 Baudet NOV. 4, 1975 STACKABLE PACKING TRAYS [73] Assignee: Societe a Responsabilite Limitee EPEX, Nantes, France [22] Filed: Nov. 15, 1973 [21] Appl. No.1 416,201
[30] Foreign Application Priority Data Nov. 15, 1972 France 72.40593 Dec. 29, 1972 France 72.46966 Oct. 29, 1973 France 73.38495 [52] US. Cl 229/32; 229/DIG. 11 [51] Int. (11. B651) 5/26 [58] Field of Search 229/32, 41 B, DIG.- ll
[56] References Cited UNITED STATES PATENTS I 1,373,365 3/1921 Smouse 229/32 1,826,197 10/1931 Adams 229/28 2,801,740 8/1957 Fallert 229/32 X 2,885,137 5/1959 Guyer.... 229/32 X 3,027,062 3/1962 l-luss 229/32 X 3,572,577 3/1971 Dorfman 229/32 FOREIGN PATENTS OR APPLICATIONS 103,933 3/1966 Denmark 229/32 1,170,263 12/1969 United Kingdom 229/32 Primary Examiner-Edward J. McCarthy Attorney, Agent, or FirmBaldwin, Wight & Brown [57] ABSTRACT A stackable packing tray having a bottom and four side walls is constructed from a cardboard blank having a quadrilateral bottom panel, side panels extending from each side of thequadrilateral and first and second tabs at each apex' of the bottom panel. The first tab is integral with a first side panel and secured by glue or staples to the outside of the second side panel at the same apex thereby forming a corner of the tray. The second tab is integral with the second side panel and is similarly secured to the inside of the first side panel. The second tab includes a corner brace and support panel which acts as a brace for giving the tray great rigidity and strength in stacking and a support for supporting the bottom panel of a superposed tray. The lower portion of the corner of the superposed tray is partially covered by the corner of the tray therebeneath which is formed by the first side panel and its first tab. The corner brace panel can be triangular or rectangular. The second tab may be divided into strips. Space taken up by the second tab inside the tray may be reduced by making the comer brace and support panel asymmetrical with respect to the edge of the associated comer and eliminated by arranging the second tab along the top edge of the associated corner.
31 Claims, 17 Drawing Figures U.S. Patent Nov. 4-, 1975 Sheet 1 of8 3,917,156
U.S. Patent Nov. 4, 1975 Sheet 2 of8 3,917,156
fig 3 U.S. Patent Nov. 4, 1975 Sheet 3 of8 3,917,156
US. Patent Nov. 4, 1975 Sheet4of 3,917,156
US. Patent Nov. 4, 1975 Sheet 5 of8 3,917,15 6
fig 10 fig 11 US. Patent Nov. 4, 1975 Sheet 6 of8 3,917,156
"* fig-14 U.S. Patent Nov. 4, 1975 Sheet7 of8 3,917,156
fig 15 US. Patent Nov. 4, 1975 Sheet 8 of8 3,917,156
1 STACK/sate FACKING TiiAYs The present invention relatesto stackable packing trays and more particularly cutout blanks of cardboard, paperboard or other foldable material from which the stackable packing trays are formed.
An aim of the invention is to provide a, tray of very great rigidity and very high stacking strength.
For this purpose, the invention consists in a stackable packing tray of the type formed from a cutout cardboard blank, at the four corners of the tray the sides panels are secured in pairs by means of a first tab integral with one of the sides panels extending'at least in part laterally the heightof the one siderpanel being slightly greater than the height of the other side panel and bendable, the first tab coming into contact along the outside surface of the other side panel, and a sec- I ond tab integral with the other side panel from which it extends laterally and is adapted to come into contact along the inside surface of the one side panel, means integral with the other side being providedfor forming at each corner of the tray cornerbrace and-support means enabling stacking and disposed below the upper edge of the said one side panel.
The mutual fastening of the side panels of the assem-' bled tray provides it with a very great rigidity.
This rigidity is further increased by the provision of the corner brace and support means at the corners of the assembled tray.
The corner brace and support means also enable the stacking of the trays. Indeed, when two trays according to the invention are stacked, the lower corners of the upper tray are supported on the corner brace and support means of the tray therebeneath. The corner brace and support means may be constructed as shown in'the description, i.e., panels cutting off the corners, the upper edge of which will function as the stacking support per se, or triangular tabs or tongues which may be bent over horizontally in each corner. Further, the transverse wedging of the upper tray is ensured in each corner of the tray by the first mentioned tabs which form, with the end portions of the sidepanels integral therewith, the corners of the tray extending beyond the upper edge of the corner brace and support means and covering the lower parts of the corners of the tray thereabove.
Preferably, the tabs are formed by cutouts inside the rectangle bounded by the outer edges of the side panels of the unfolded cardboard blank forming the tray. This provides great savings of material, rejects being minimized.
Other features and advantages of the invention will become apparent from the following description of embodiments of the above blank and the resulting packing tray, merely given by way of example with reference to the accompanying drawings in which:
FIG. 1 is a plan view ofthe blank for a stackable tray FIG. 4 is a perspective view of corner of FIG. 3;
FIG. 5 is a plan view of a portion of a blank forming the corner of the tray with a triangular corner brace and support panel extending from the bottom of the corner;
FIG. 6 is a perspective view of the tray formed by the blank of FIG. 5; 7
FIG. 7 is a top view of a corner with a fold at the centre of the. corner brace panel for packing rounded or cylindrical articles; I
FIG. 8 is a perspective view of a corner with a triangular corner panel formed in the upper strip of a tab divided in two portions the lower strip forming a right dihedral angle as in the embodiment of FIG. 4;
FIG; 9 is a plan view of a blank for a tray with a shifted or symmetrical triangular corner brace panel and a domed bottom panel; Y,
FIG. 10 is a plan .view of the cover for the tray of FIG.
FIG. 11 is a perspective view of the domed bottom tray of FIG. 9; I
FIG. 12 is a plan view of a blank for a tray having a right-angled corner brace and support means;
FIG. 13 is a view ofa corner of the tray formed by folding the blank of FIG. 12;
FIG. 14 is a top view of the corner of FIG. 13 of the assembled tray;
FIG. 15 is a perspective view of a corner of a tray with a shifted or asymmetrical corner brace panel without a cutout in the bottom;
FIG. 16 is a plan view of the portion of a blank forming a corner in which the corner brace and support means is a triangular ta b with a tongue glued on its outside surface; and
FIG. 17 is a perspective view from the outside of the corner formed by the blank of FIG. 16. v
A tray blank is showngin FIG. 1 comprising a substantially rectangular bottom panel 1, two opposed longitudinal side panels 2 and two opposed lateral side panels The side panels 2 are folded up along the fold lines 4 and the side panels 3 are folded up along the fold lines 5. In their central portions, the lateral side panels 3 are provided with cutouts 6, the height of the end portions of the lateral side panels 3 is substantially greater than the height of the longitudinal side panels 2.
The side panels are fixed in pairs at the four apices of the bottom panel 1 by means of a first tab 7 integral with the side panel 3 and a second tab 8 integral with the side panel 2. i
Each tab' 7 extends the side panel 3 laterally, the upper edge 7a of the tab 7 being a continuation of the upper edge 3a of the side panel 3. The tabs 7 are folded up relative to their associated side panel 3 along the fold lines 9 which are very slightly inclined outwardly relative to the edge 3b of the side panel 3.
The second tab 8 comprises a first fold line 10 joining the outer edge 2a to the fold line 4 at a point on the fold line 4 located at a distance equal to the distance of the top of the resulting corner from the bottom of the resultingcorner of the tray. Preferably, the fold line 10 is slightly inclined outwardly relative to the fold line 4. The tab 8 comprises two panels or parts separated by a fold line 11 substantially parallel to the fold line 10 and located in the middle of the tab 8.
As it can be seen in FIG. 1, the tabs 7 and 8 are cut out from a rectangle bounded by the edges 2a and 3a of the side panels of the blank, the tabs 7 and 8 being of 3 complementary configuration in order to minimize cardboard or paperboard waste.
FIG. 2 shows a tray formed by folding the blank shown in FIG. 1. During the folding, the tabs 7 are folded up at right angles with respect to the side panels 3 so that the inside surface of the tabs 7 come into contact with the outside surface of the side panels 2. The tab 8 is folded so that the outside surface of the part 8b comes into contact with the inside surface of the side panels 3 whereby the part 8a formsa panel cutting off the corners of the tray from the interior thereof.
The securing of the tabs is preferably effected by gluing, the glue being applied on one face of the blank shown in FIG. 1. Indeed, by referring to FIG. 1 it can be seen that it is simply necessary to apply glue at least partially along the exposed face of the tabs 7 as well as on the part of the exposed face of the side panels 3 against which the parts or panels Sb of the tabs 8 come into contact.
It isevident that by such an assembly of the blanks the resulting trays have very great rigidity and excellent strength in stacking.
If a second tray identical to the tray in FIG. 2 is placed on the tray illustrated in FIG. 2, the four corners of the bottom panel 1 of the top tray will be inserted in the corners upstanding at the four apices of the bottom panel of the lower tray and formed by the tabs 7 and by the upper portions of the end portions of the side panels 3. The slight incline of the fold lines 9, 10 and 11 is intended to facilitate this insertion by slightly opening the side panels 2 and 3 outwardly towards the top.
Further, the upper tray is supported on the upper edge of the parts or panels 8a cutting off the corners from interior of the tray constitute the corner braces and supports at each corner of the tray.
The upper tray is therefore perfectly held (against movement) in all three directions.
FIGS. 3 and 4 show a modification of the embodiment of FIGS. 1 and 2. In this embodiment, the tab 8 is divided into two (half-sized) tabs by a longitudinal cut 12, the upper tab portion or strip of the two-pronged tab again provides a corner brace and support with parts or panelsfia and 8b whereas the lower tab portion or strip 8c of the tab mating with the corner, overlies the side panel 3 owing to the presence of the fold line 13.
In the embodiment of FIGS. 5 and 6 there is a reorganization of the corners, the rectangular corner brace panel Sa'of the tab 8 is replaced by a triangular corner brace panel 8d bounded by fold line 10a terminates at its lower (FIG. 5) or inner (FIG. 4) end at the intersection of the bottom panel 1 and the fold lines 4 and 5 hingedly connected to the side panels 2 and 3 which produces an even greater stacking strength, because of the fact that it is supported at precisely each of the corners of the bottom panels In order to facilitate the loading of the tray with rounded articles or cylindrical articles, another fold line 14 is provided along the median of the triangular panel 8d causing the corner brace panel to approach the surrounding corner of the tray thereby enabling an u automated loading of articles in one or two rows.
FIG. 8 illustrates an embodiment similar to that of FIGS. 3 and 4 in which the corner brace panel is of triangular configuration as in the case of the preceding embodiment.
FIGS. 9 and 11 show a tray in which the corner brace panel 8d is offset, it may be arranged at (symmetri- 4 cal with respect to the corner edge) as in the preceding embodiments or off-centre and asymmetrically with respect to the edge of the associated corner towards one of the panels forming the corner of the. tray.
In the embodiment illustrated in FIGS. 9 and 11, the corner brace panel is shifted towards the side panel 3. The bottom panel of the tray which is domed by means of part-circular fold lines 4a and 5a is especially designed for moist articles or articles conserved in ice. This curve-sided bottom panel facilitates the outflow of water from the tray and prevents the collapse of the tray at its centre. 7
In order to permit the outflow of water from the tray,
perforations 20 are provided at the four corners of the ing a stacking function has a locking lug 15 which is.
adapted to be held in the notches 16 in the cover 17 (FIG. 10), the cover 17 being supported along the. major portion of its periphery on the top of the side panels 2 as well as on the shifted triangular corner brace panels 811 extended by the, tab portions 8b. Slots 18 are provided in the side panels 3 for locking the locking lugs 19 of the cover 17 (having a central groove 28) for forming a slight dome when it is positioned on a tray and thereby enabling a proper stacking of the superposed tray and a perfect squaring of the panels.
In the organization of the corner in the embodiment of FIG. 12, a fold line 21 folding in a direction opposite to that of the panels of the associated corner forms a square therewith which will be pushed outwardly once the tray assembled by means of perforation 22 provided at the corner defined by the side panel 3 and the tab 7 (FIG. 14). In this version of the invention, it is possible to re-fold the corner once glued owing to a diagonal fold line 23 provided in the side panel 2 thereby enabling the delivery of flattened pre-assembled trays to the user (FIG. 13).
FIG. 15 illustrates a tray corner which employs the asymmetrical or shifted triangular corner brace panel of FIG. 9. In this version, the tab portion 8b is integrated into the side panel 3. The fold line 11b acts as a hinge during assembly so that the gluing is effected between the tab panel 8b and the side panel 3. The triangular corner brace panel is then shifted a maximum dis tance towards the side panel 3 thereby facilitating the sary: on the tongue 26 and the side/panel 3 and the tab.
' 7 thereby making available the entire interior of the tray for receiving articles.
This tray may also have a longitudinal surface for increasing the rigidity of the side panels and the stacking stability of superposed trays by an extension of the triangular panel 25 to include a longitudinal surface panel.
In all these embodiments, it is possible to interchange the longitudinal and lateral side panels without ad-- versely affecting the design or the rigidity of the tray.
What we claim is:
1. In a blank of the type when set up forms a stackable tray including a polygonal bottom paneland four side panels each joined thereto by an associated fold line, the improvement comprising means defining at each corner of the bottom panel a polygonal area of material bounded at least in part by a lateral edge of each adjacent side panel for forming a stacking and securing panel internally of the set up tray at each corner thereof, a first side panel at each corner having a height greater than that of a second side panel at each corner, a tab projecting from each first side panel lateral edge and being adapted for securement to the exterior of its adjacent second side panel, the tab of each first side panel having an edge additionally setting-off at least in part said stacking and securing panel, and at least a single fold line in each stacking and securing panel for dividing the same into a stacking panel joined to its associated second side panel at the latters lateral edge and a terminal securing panel joined by said at least a single fold line to its associated stacking panel whereby upon the securement of each terminal securing panel to its associated first side panel the stacking panel thereof spans its associated bottom panel corner spaced inwardly from its apex to form a stacking edge spaced below an uppermost edge of the associated side panel.
2. The improvement in the blank as defined in claim 1 wherein each second side panel lateral edge and its associated at least a single fold line are in spaced generally parallel relationship.
3. The improvement in the blank as defined in claim 1 wherein each lateral edge of each first panel is defined by a cut line and a fold line, and said lastmentioned fold line joins each tab to its associated first side panel.
4. The improvement in the blank as defined in claim 1 wherein each lateral edge of each first panel is defined by a cut line and a fold line, and a portion of said out line in part sets-off said polygonal area of material and a portion of said bottom panel at each corner thereof.
5. The improvement in the blank as defined in claim 2 wherein each lateral edge of each first panel is defined by a cut line and a fold line, and said lastmentioned fold line joins each tab to its associated first side panel.
6. The improvement in the blank as defined in claim 2 wherein each lateral edge of each first panel is defined by a cut line and a fold line, and a portion of said cut line in part sets-off said polygonal area of material and a portion of said bottom panel at each corner thereof.
7. The improvement in the blank as defined in claim 5 wherein a portion of said cut line in part sets off said polygonal area of material and a portion of said bottom panel at each corner thereof.
8. The improvement in the blank as defined in claim 1 wherein each second side panel lateral edge is defined by a pair of offset noncolinear fold lines.
9. The improvement in the blank as defined in claim 1 including 'a second tab disposed between each firstmentioned tab and the adjacent first side panel, and each second tab being joined by a fold line to its associated second side panel and adapted for securement to its associated adjacent first side-panel.
10. The improvement in the blank as defined in claim 8 including a second tab disposed between each firstmentioned tab and the adjacent first side panel, and each second tab being joined by a fold line to its associated second side panel and adapted for securement to its associated adjacent first side panel.
11. The improvement in the blank as defined in claim 1 wherein each said at least a single fold line and the lateral edge of its associated second side panel define therebetween an acute angle opening in a direction 13. In a blank of the type when set up forms a stackable tray including a polygonal bottom panel and four side panels each joined thereto by an associated fold line, the improvement comprising means defining at each corner of the bottom panel a polygonal area of material bounded at least in part by a lateral edge of each adjacent side panel for forming a stacking and securing panel internally ofthe set up tray at each corner thereof, a first side panel at each corner having a height greater than that of a second sidepanel at each corner, a tab projecting from each first side panel lateral edge and being adapted for securement to the exterior of its adjacent second side panel, the tab of each first side panel having an edge additionally setting-off at least in part said stacking and securing panel, and each said stacking and securing panel having a locking projection projecting therefrom in the same direction as the firstmentioned projection associated therewith.
14. The improvement in the blank as defined in claim 1 wherein each said stacking panel has a locking projection projecting therefrom in the same direction as the first-mentioned projection associated therewith.
15. In a blank of the type when set up forms a stackable tray including a polygonal bottom panel and four side panels each joined thereto by an associated fold line, the improvement comprising means defining at each corner of the bottom panel a polygonal area of material bounded at least in part by a lateral edge of each adjacent side panel for forming a supporting panel internally of the set up tray at each corner thereof, a first side panel at each corner having a height greater than that of a second side panel at each corner, a tab projecting from each first side panel lateral edge and being adapted for securement to the exterior of its adjacent second side panel, the tab of each first side panel having an edge additionally setting-off at least in part said supporting panel, a stacking panel projecting from each second side panel in the same direction as its associated first side panel prjecting tab, and means for securing a portion of each said stacking panel in sandwiched relationship between its associated side and supporting panels.
16. The improvement in the blank as defined in claim 15 wherein said last-mentioned means is defined by an 7 interlocking opening formed in each first side panel and a tongue carried by each associated second side panel projection received therein.
17. A stackable tray comprising a polygonal bottom panel and four upstanding side panels each joined thereto by an associated fold line, a first side panel at each corner of said tray having a height greater than that of a second side panel at each corner, a tab projecting from a lateral edge of each first side panel, means securing each tab to an exterior surface of its associated second side panel whereby said tray is retained in its erected condition, each second side panel being joined by a first fold line to at least a single stacking panel, each stacking panel being joined by a second fold line to a terminal securing panel, means securing each securing panel to its associated first side panel, each stacking panel having an uppermost stacking edge disposed below an uppermost edge of its associated second side panel, and each stacking panel spans its associated corner between its first and second side panels in inward spaced relationship to an apex of the associated corner.
18. The stackable tray as defined in claim 17 wherein said first and second fold lines are in generally parallel relationship to each other and are disposed in vertical relationship to said bottom panel.
19. The stackable tray as defined in claim 17 including another tab disposed beneath said stacking panel, said another tab being joined by a third fold line to an associated second side panel, and means securing each another tab to an interior surface of its associated first side panel.
20. The stackable tray as defined in claim 19 wherein said first through third fold lines are in generally parallel relationship to each other and are disposed in vertical relationship to said bottom panel.
21. The stackable tray as defined in claim 19 wherein said first and second fold lines are in upward diverging relationship to each other.
22. The stackable tray as defined in claim 21 wherein said first and second fold lines converge at each associated corner apex.
23. A stackable tray comprising a polygonal bottom panel and four upstanding side panels each joined thereto by an associated fold line, a first side panel at each corner of said tray having a height greater than that of a second side panel at each corner, a tab projecting from a lateral edge of each first side panel, means securing each tab to an exterior surface of its associated second side panel whereby said tray is retained in its erected condition, each second side panel being joined by a first fold line to a stacking panel, each stacking panel having a stepped upper edge defined by a vertically upwardly directed locking projection, said stepped upper edge being defined by an uppermost edge of said locking projection and a lowermost edge of 8 a remaining portion of said stacking panel, and each uppermost edge being disposed between its associated lowermost edge and an uppermost edge of its associated first side panel.
24. The stackable tray as defined in claim 23 including a generally planar support contoured to the general configuration of the interior of said tray, notch means in said support for interlockingly receiving said locking projections, and said support being supported by said lowermost edges.
25. The stackable tray as defined in claim 24 wherein said support includes tongues, said side panels include openings, and said tongues are received in said openings.
26. The stackable tray as defined in claim 24 wherein said second side panels have upwardly directed projections having uppermost edges in generally horizontal alignment with said first-mentioned projection uppermost edges for additionally supporting said support.
27. The stackable tray as defined in claim 25 wherein said second side panels have upwardly directed projections having uppermost edges in generally horizontal:
alignment with said first-mentioned projection uppermost edges for additionally supporting said support.
28. A stackable tray comprising a polygonal bottom panel and four upstanding side panels each joined thereto by an associated fold line, a first side panel at each corner of said tray having a height greater than that of a second side panel at each corner, a tab projecting from a lateral edge of each first side panel,
means securing each tab to an exterior surface of its as-' sociated second side panel, whereby said tray is retained in its erected condition, each second side panel being joined by a first vertically upstanding fold line to a terminal panel, each terminal panel being in side-by-side relationship with its associated first side panel, a stacking panel disposed in a generally horizontal plane and spanning its associated corner between the first and 30. The stackable tray as defined in claim 28 wherein 1' said securing means included a tongue carried by each stacking panel received in an opening formed in its associated first side panel. 31. The stackable tray as defined in claim 30 wherei each tongue is sandwiched between an associated first side panel and terminal panel.

Claims (31)

1. In a blank of the type when set up forms a stackable tray including a polygonal bottom panel and four side panels each joined thereto by an associated fold line, the improvement comprising means defining at each corner of the bottom panel a polygonal area of material bounded at least in part by a lateral edge of each adjacent side panel for forming a stacking and securing panel internally of the set up tray at each corner thereof, a first side panel at each corner having a height greater than that of a second side panel at each corner, a tab projecting from each first side panel lateral edge and being adapted for securement to the exterior of its adjacent second side panel, the tab of each first side panel having an edge additionally setting-off at least in part said stacking and securing panel, and at least a single fold line in each stacking and securing panel for dividing the same into a stacking panel joined to its associated second side panel at the latters lateral edge and a terminal securing panel joined by said at least a single fold line to its associated stacking panel whereby upon the securement of each terminal securing panel to its associated first side panel the stacking panel thereof spans its associated bottom panel corner spaced inwardly from its apex to form a stacking edge spaced below an uppermost edge of the associated side panel.
2. The improvement in the blank as defined in claim 1 wherein each second side panel lateral edge and its associated at least a single fold line are in spaced generally parallel relationship.
3. The improvement in the blank as defined in claim 1 wherein each lateral edge of each first panel is defined by a cut line and a fold line, and said lastmentioned fold line joins each tab to its associated first side panel.
4. The improvement in the blank as defined in claim 1 wherein each lateral edge of each first panel is defined by a cut line and a fold line, and a portion of said cut line in part sets-off said polygonal area of material and a portion of said bottom panel at each corner thereof.
5. The improvement in the blank as defined in claim 2 wherein each lateral edge of each first panel is defined by a cut line and a fold line, and said lastmentioned fold line joins each tab to its associated first side panel.
6. The improvement in the blank as defined in claim 2 wherein each lateral edge of each first panel is defined by a cut line and a fold line, and a portion of said cut line in part sets-off said polygonal area of material and a portion of said bottom panel at each corner thereof.
7. The improvement in the blank as defined in claim 5 wherein a portion of said cut line in part sets off said polygonal area of material and a portion of said bottom panel at each corner thereof.
8. The improvement in the blank as defined in claim 1 wherein each second side panel lateral edge is defined by a pair of offset noncolinear fold lines.
9. The improvement in the blank as defined in claim 1 including a second tab disposed between each first-mentioned tab and the adjacent first side panel, and each second tab being joined by a fold line to its associated second side panel and adapted for securement to its associated adjacent first side panel.
10. The improvement in the blank as defined in claim 8 including a second tab disposed between each first-mentioned tab and the adjacent first side panel, and each second tab being joined by a fold line to its associated second side panel and adapted for securement to its associated adjacent first side panel.
11. The improvement in the blank as defined in claim 1 wherein each said at least a single fold line and the lateral edge of its associated second side panel define therebetween an acute angle opening in a direction away from their associated bottom corner.
12. The improvement in the blank as defined in claim 11 including another fold line between each said at least a single fold line and the lateral edge of its associated second side panel defining with both an acute angle opening in a direction away from their associated bottom corner thereby forming said stacking panel into a pair of triangular stacking panel portions.
13. In a blank of the type when set up forms a stackable tray including a polygonal bottom panel and four side panels each joined thereto by an associated fold line, the improvement comprising means defining at each corner of the bottom panel a polygonal area of material bounded at least in part by a lateral edge of each adjacent side panel for forming a stacking and securing panel internally of the set up tray at each corner thereof, a first side panel at each corner having a height greater than that of a second side panel at each corner, a tab projecting from each first side panel lateral edge and being adapted for securement to the exterior of its adjacent second side panel, the tab of each first side panel having an edge additionally setting-off at least in part said stacking and securing panel, and each said stacking and securing panel having a locking projection projecting therefrom in the same direction as the first-mentioned projection associated therewith.
14. The improvement in the blank as defined in claim 1 wherein each said stacking panel has a locking projection projecting therefrom in the same direction as the first-mentioned projection associated therewith.
15. In a blank of the type when set up forms a stackable tray including a polygonal bottom panel and four side panels each joined thereto by an associated fold line, the improvement comprising means defining at each corner of the bottom panel a polygonal area of material bounded at least in part by a lateral edge of each adjacent side panel for forming a supporting panel internally of the set up tray at each corner thereof, a first side panel at each corner having a height greater than that of a second side panel at each corner, a tab projecting from each first side panel lateral edge and being adapted for securement to the exterior of its adjacent second side panel, the tab of each first side panel having an edge additionally setting-off at least in part said supporting panel, a stacking panel projecting from each second side panel in the same direction as its associated first side panel prjecting tab, and means for securing a portion of each said stacking panel in sandwiched relationship between its associated side and supporting panels.
16. The improvement in the blank as defined in claim 15 wherein said last-mentioned means is defined by an interlocking opening formed in each first side panel and a tongue carried by each associated second side panel projection received therein.
17. A stackable tray comprising a polygonal bottom panel and four upstanding side panels each joined thereto by an associated fold line, a first side panel at each corner of said tray having a height greater than that of a second side panel at each corner, a tab projecting from a lateral edge of each first side panel, means securing each tab to an exterior surface of its associated second side panel whereby said tray is retained in its erected condition, each second side panel being joined by a first fold line to at least a single stacking panel, each stacking panel being joined by a second fold line to a terminal securing panel, means securing each securing panel to its associated first side panel, each stacking panel having an uppermost stacking edge disposed below an uppermost edge of its associated second side panel, and each stacking panel spans its associated corner between its first and second side panels in inward spaced relationship to an apex of the associated corner.
18. The stackable tray as defined in claim 17 wherein said first and second fold lines are in generally parallel relationship to each other and are disposed in vertical relationship to said bottom panel.
19. The stackable tray as defined in claim 17 including another tab disposed beneath said stacking panel, said another tab being joined by a third fold line to an associated second side panel, and means securing each another tab to an interior surface of its associated first side panel.
20. The stackable tray as defined in claim 19 wherein said first through third fold lines are in generally parallel relationship to each other and are disposed in vertical relationship to said bottom panel.
21. The stackable tray as defined in claim 19 wherein said first and second fold lines are in upward diverging relationship to each other.
22. The stackable tray as defined in claim 21 wherein said first and second fold lines converge at each associated corner apex.
23. A stackable tray comprising a polygonal bottom panel and four upstanding side panels each joined thereto by an associated fold line, a first side panel at each corner of said tray having a height greater than that of a second side panel at each corner, a tab projecting from a lateral edge of each first side panel, means securing each tab to an exterior surface of its associated second side panel whereby said tray is retained in its erected condition, each second side panel being joined by a first fold line to a stacking panel, each stacking panel having a stepped upper edge defined by a vertically upwardly directed locking projection, said stepped upper edge being defined by an uppermost edge of said locking projection and a lowermost edge of a remaining portion of said stacking panel, and each uppermost edge being disposed between its associated lowermost edge and an uppermost edge of its associated first side panel.
24. The stackable tray as defined in claim 23 including a generally planar support contoured to the general configuration of the interior of said tray, notch means in said support for interlockingly receiving said locking projections, and said support being supported by said lowermost edges.
25. The stackable tray as defined in claim 24 wherein said support includes tongues, said side panels include openings, and said tongues are received in said openings.
26. The stackable tray as defined in claim 24 wherein said second side panels have upwardly directed projections having uppermost edges in generally horizontal alignment with said first-mentioned projection uppermost edges for additionally supporting said support.
27. The stackable tray as defined in claim 25 wherein said second side panels have upwardly directed projections having uppermost edges in generally horizontal alignment with said first-mentioned projection uppermost edges for additionally supporting said support.
28. A stackable tray comprising a polygonal bottom panel and four upstanding side panels each joined thereto by an associated fold line, a first side panel at each corner of said tray having a height greater than that of a second side panel at each corner, a tab projecting from a lateral edge of each first side panel, means securing each tab to an exterior surface of its associated second side panel whereby said tray is retained in its erected condition, each second side panel being joined by a first vertically upstanding fold line to a terminal panel, each terminal panel being in side-by-side relationship with its associated first side panel, a stacking panel disposed in a generally horizontal plane and spanning its associated corner between the first and second side panels thereof, each stacking panel being joined by a fold line to its associated second side panel, each stacking panel being disposed below an uppermost edge of its associated first side panel, and means securing each stacking panel in its generally horizontally disposed position.
29. The stackable tray as defined in claim 28 wherein said securing means includes a tongue carried by each stacking panel connected to its associated first side panel.
30. The stackable tray as defined in claim 28 wherein said securing means included a tongue carried by each stacking panel received in an opening formed in its associated first sIde panel.
31. The stackable tray as defined in claim 30 wherein each tongue is sandwiched between an associated first side panel and terminal panel.
US416201A 1972-11-15 1973-11-15 Stackable packing trays Expired - Lifetime US3917156A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR7240593A FR2206242B1 (en) 1972-11-15 1972-11-15
FR7246966A FR2212271B2 (en) 1972-12-29 1972-12-29
FR7338495A FR2248980A2 (en) 1973-10-29 1973-10-29 Box and cover for wet or frozen products - corners have different height double layers supporting the cover

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4356952A (en) * 1981-06-08 1982-11-02 Champion International Corporation Stackable tray with corner supports
US4356953A (en) * 1981-06-29 1982-11-02 Champion International Corporation Tray cover with support ledges
WO1986005762A1 (en) * 1985-04-01 1986-10-09 The Mead Corporation Foldable container
US4676429A (en) * 1986-01-21 1987-06-30 International Paper Company Octagonal tray with vertical stacking posts and stabilized corner panels
US4739921A (en) * 1987-04-13 1988-04-26 Clifford Taub Storage box with tray
US5261594A (en) * 1992-01-03 1993-11-16 Brown James M Container post for product protection
US5285956A (en) * 1993-03-31 1994-02-15 Weyerhaeuser Company Container post for product protection
US5431335A (en) * 1993-03-05 1995-07-11 Iberoamericana Del Embalaje S.A. Light-weight container
EP1209088A1 (en) * 2000-11-22 2002-05-29 Assidomän Iberoamericana S.A. -Carboard box for horticultural products
EP1243515A2 (en) * 2001-03-12 2002-09-25 Stone Container Corporation Stockable shipping container
US6604675B2 (en) * 1999-10-22 2003-08-12 Packaging Corporation Of America Displayable produce container and method for making the same
AT15396U1 (en) * 2016-07-22 2017-08-15 Rondo Ganahl Ag Faltsteige from a folding blank
US20180229882A1 (en) * 2017-02-10 2018-08-16 Delkor Systems, Inc. Package Assembly With Reinforced Corners
US20210076575A1 (en) * 2019-09-12 2021-03-18 Opal Packaging Australia Pty Ltd Container and process

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1373365A (en) * 1918-08-02 1921-03-29 Will J Smouse Foldable box
US1826197A (en) * 1929-06-24 1931-10-06 Wallace A Adams Fruit basket crate
US2801740A (en) * 1955-10-31 1957-08-06 Crown Zellerbach Corp Reinforced container for heavy articles
US2885137A (en) * 1956-02-21 1959-05-05 Waldorf Paper Prod Co Stacking containers
US3027062A (en) * 1960-04-13 1962-03-27 American Can Co Combination tray and cover
US3572577A (en) * 1969-12-29 1971-03-30 Grand City Container Corp Ventilated tray

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1373365A (en) * 1918-08-02 1921-03-29 Will J Smouse Foldable box
US1826197A (en) * 1929-06-24 1931-10-06 Wallace A Adams Fruit basket crate
US2801740A (en) * 1955-10-31 1957-08-06 Crown Zellerbach Corp Reinforced container for heavy articles
US2885137A (en) * 1956-02-21 1959-05-05 Waldorf Paper Prod Co Stacking containers
US3027062A (en) * 1960-04-13 1962-03-27 American Can Co Combination tray and cover
US3572577A (en) * 1969-12-29 1971-03-30 Grand City Container Corp Ventilated tray

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4356952A (en) * 1981-06-08 1982-11-02 Champion International Corporation Stackable tray with corner supports
US4356953A (en) * 1981-06-29 1982-11-02 Champion International Corporation Tray cover with support ledges
WO1986005762A1 (en) * 1985-04-01 1986-10-09 The Mead Corporation Foldable container
US4676429A (en) * 1986-01-21 1987-06-30 International Paper Company Octagonal tray with vertical stacking posts and stabilized corner panels
US4739921A (en) * 1987-04-13 1988-04-26 Clifford Taub Storage box with tray
US5261594A (en) * 1992-01-03 1993-11-16 Brown James M Container post for product protection
US5431335A (en) * 1993-03-05 1995-07-11 Iberoamericana Del Embalaje S.A. Light-weight container
US5285956A (en) * 1993-03-31 1994-02-15 Weyerhaeuser Company Container post for product protection
US6604675B2 (en) * 1999-10-22 2003-08-12 Packaging Corporation Of America Displayable produce container and method for making the same
EP1209088A1 (en) * 2000-11-22 2002-05-29 Assidomän Iberoamericana S.A. -Carboard box for horticultural products
EP1243515A2 (en) * 2001-03-12 2002-09-25 Stone Container Corporation Stockable shipping container
US6508395B2 (en) 2001-03-12 2003-01-21 Stone Container Corporation Stackable shipping container
EP1243515A3 (en) * 2001-03-12 2003-06-18 Stone Container Corporation Stockable shipping container
AT15396U1 (en) * 2016-07-22 2017-08-15 Rondo Ganahl Ag Faltsteige from a folding blank
US20180229882A1 (en) * 2017-02-10 2018-08-16 Delkor Systems, Inc. Package Assembly With Reinforced Corners
US20210076575A1 (en) * 2019-09-12 2021-03-18 Opal Packaging Australia Pty Ltd Container and process
US11723317B2 (en) * 2019-09-12 2023-08-15 Opal Packaging Australia Pty Ltd Container and process

Also Published As

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