US3900587A - Imaging process employing treated carrier particles - Google Patents
Imaging process employing treated carrier particles Download PDFInfo
- Publication number
- US3900587A US3900587A US431279A US43127974A US3900587A US 3900587 A US3900587 A US 3900587A US 431279 A US431279 A US 431279A US 43127974 A US43127974 A US 43127974A US 3900587 A US3900587 A US 3900587A
- Authority
- US
- United States
- Prior art keywords
- dye
- carrier particles
- particles
- carrier
- electrostatic latent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002245 particle Substances 0.000 title claims abstract description 138
- 238000000034 method Methods 0.000 title claims description 45
- 230000008569 process Effects 0.000 title claims description 34
- 238000003384 imaging method Methods 0.000 title claims description 26
- 239000000203 mixture Substances 0.000 claims abstract description 42
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 11
- 150000002739 metals Chemical class 0.000 claims abstract description 8
- 150000002736 metal compounds Chemical class 0.000 claims abstract description 7
- 229910001092 metal group alloy Inorganic materials 0.000 claims abstract description 7
- 239000000975 dye Substances 0.000 claims description 100
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- 229910052742 iron Inorganic materials 0.000 claims description 12
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 claims description 11
- 229910052711 selenium Inorganic materials 0.000 claims description 11
- 239000011669 selenium Substances 0.000 claims description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 239000001044 red dye Substances 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052787 antimony Inorganic materials 0.000 claims description 3
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 3
- 239000000987 azo dye Substances 0.000 claims description 3
- 229910052790 beryllium Inorganic materials 0.000 claims description 3
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052797 bismuth Inorganic materials 0.000 claims description 3
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims description 3
- 229910052793 cadmium Inorganic materials 0.000 claims description 3
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 239000011575 calcium Substances 0.000 claims description 3
- 229910017052 cobalt Inorganic materials 0.000 claims description 3
- 239000010941 cobalt Substances 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 150000002576 ketones Chemical class 0.000 claims description 3
- 239000011133 lead Substances 0.000 claims description 3
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 3
- 229910044991 metal oxide Inorganic materials 0.000 claims description 3
- 150000004706 metal oxides Chemical class 0.000 claims description 3
- 239000001007 phthalocyanine dye Substances 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- 239000004332 silver Substances 0.000 claims description 3
- 239000011135 tin Substances 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 150000001247 metal acetylides Chemical class 0.000 claims description 2
- 239000013528 metallic particle Substances 0.000 claims description 2
- 150000004767 nitrides Chemical class 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 1
- 239000000463 material Substances 0.000 description 29
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 238000000576 coating method Methods 0.000 description 15
- 238000011161 development Methods 0.000 description 15
- 239000000969 carrier Substances 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 8
- 108091008695 photoreceptors Proteins 0.000 description 8
- 239000002904 solvent Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 238000010908 decantation Methods 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- -1 ketone amine Chemical class 0.000 description 5
- LOBCDGHHHHGHFA-LBPRGKRZSA-N (S)-monastrol Chemical compound CCOC(=O)C1=C(C)NC(=S)N[C@H]1C1=CC=CC(O)=C1 LOBCDGHHHHGHFA-LBPRGKRZSA-N 0.000 description 4
- 239000006229 carbon black Substances 0.000 description 4
- 238000002845 discoloration Methods 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 239000012876 carrier material Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000012217 deletion Methods 0.000 description 2
- 230000037430 deletion Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- OARRHUQTFTUEOS-UHFFFAOYSA-N safranin Chemical compound [Cl-].C=12C=C(N)C(C)=CC2=NC2=CC(C)=C(N)C=C2[N+]=1C1=CC=CC=C1 OARRHUQTFTUEOS-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- ADGGJQPKBDIZMT-UHFFFAOYSA-K trisodium;4-[(4-anilino-5-sulfonatonaphthalen-1-yl)diazenyl]-5-hydroxynaphthalene-2,7-disulfonate Chemical compound [Na+].[Na+].[Na+].C=12C(O)=CC(S([O-])(=O)=O)=CC2=CC(S([O-])(=O)=O)=CC=1N=NC(C1=CC=CC(=C11)S([O-])(=O)=O)=CC=C1NC1=CC=CC=C1 ADGGJQPKBDIZMT-UHFFFAOYSA-K 0.000 description 2
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 description 2
- XZSUEVFAMOKROK-UHFFFAOYSA-N 1,2-dihydroxy-3-nitroanthracene-9,10-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C(O)=C(O)C([N+]([O-])=O)=C2 XZSUEVFAMOKROK-UHFFFAOYSA-N 0.000 description 1
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- SYUYTOYKQOAVDW-UHFFFAOYSA-N 2-nitrosonaphthalen-1-ol Chemical compound C1=CC=C2C(O)=C(N=O)C=CC2=C1 SYUYTOYKQOAVDW-UHFFFAOYSA-N 0.000 description 1
- BCHZICNRHXRCHY-UHFFFAOYSA-N 2h-oxazine Chemical compound N1OC=CC=C1 BCHZICNRHXRCHY-UHFFFAOYSA-N 0.000 description 1
- IGFPPYWLUIIXOJ-UHFFFAOYSA-N 8-n,8-n,3-trimethyl-10-phenylphenazin-10-ium-2,8-diamine;chloride Chemical compound [Cl-].C12=CC(N(C)C)=CC=C2N=C2C=C(C)C(N)=CC2=[N+]1C1=CC=CC=C1 IGFPPYWLUIIXOJ-UHFFFAOYSA-N 0.000 description 1
- NWCVEHKBLWQPKB-UHFFFAOYSA-N C12=C(S(O)(=O)=O)C([N+]([O-])=O)=C([N+]([O-])=O)C=C2C2=CC=C3C=C4C=CC=CC4=CC3=C2C2=C1C(S(=O)(=O)O)C(=O)C1=CC=CC=C12 Chemical compound C12=C(S(O)(=O)=O)C([N+]([O-])=O)=C([N+]([O-])=O)C=C2C2=CC=C3C=C4C=CC=CC4=CC3=C2C2=C1C(S(=O)(=O)O)C(=O)C1=CC=CC=C12 NWCVEHKBLWQPKB-UHFFFAOYSA-N 0.000 description 1
- 239000004859 Copal Substances 0.000 description 1
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 description 1
- 241000782205 Guibourtia conjugata Species 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 241000736873 Tetraclinis articulata Species 0.000 description 1
- ZMZDMBWJUHKJPS-UHFFFAOYSA-M Thiocyanate anion Chemical compound [S-]C#N ZMZDMBWJUHKJPS-UHFFFAOYSA-M 0.000 description 1
- 239000000999 acridine dye Substances 0.000 description 1
- DPKHZNPWBDQZCN-UHFFFAOYSA-N acridine orange free base Chemical compound C1=CC(N(C)C)=CC2=NC3=CC(N(C)C)=CC=C3C=C21 DPKHZNPWBDQZCN-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 239000001000 anthraquinone dye Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- DZBUGLKDJFMEHC-UHFFFAOYSA-N benzoquinolinylidene Natural products C1=CC=CC2=CC3=CC=CC=C3N=C21 DZBUGLKDJFMEHC-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- MRQIXHXHHPWVIL-UHFFFAOYSA-N chembl1397023 Chemical compound OC1=CC=C2C=CC=CC2=C1N=NC1=CC=CC=C1 MRQIXHXHHPWVIL-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000013068 control sample Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- PPSZHCXTGRHULJ-UHFFFAOYSA-N dioxazine Chemical compound O1ON=CC=C1 PPSZHCXTGRHULJ-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- JMGZBMRVDHKMKB-UHFFFAOYSA-L disodium;2-sulfobutanedioate Chemical compound [Na+].[Na+].OS(=O)(=O)C(C([O-])=O)CC([O-])=O JMGZBMRVDHKMKB-UHFFFAOYSA-L 0.000 description 1
- ZBGMJIMKBFEAHJ-UHFFFAOYSA-L disodium;[5,7-dibromo-2-(5,7-dibromo-3-sulfonatooxy-1h-indol-2-yl)-1h-indol-3-yl] sulfate Chemical compound [Na+].[Na+].N1C2=C(Br)C=C(Br)C=C2C(OS([O-])(=O)=O)=C1C1=C(OS(=O)(=O)[O-])C2=CC(Br)=CC(Br)=C2N1 ZBGMJIMKBFEAHJ-UHFFFAOYSA-L 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical class O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- ZMZDMBWJUHKJPS-UHFFFAOYSA-N hydrogen thiocyanate Natural products SC#N ZMZDMBWJUHKJPS-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- IYRMWMYZSQPJKC-UHFFFAOYSA-N kaempferol Chemical compound C1=CC(O)=CC=C1C1=C(O)C(=O)C2=C(O)C=C(O)C=C2O1 IYRMWMYZSQPJKC-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 description 1
- CXKWCBBOMKCUKX-UHFFFAOYSA-M methylene blue Chemical compound [Cl-].C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 CXKWCBBOMKCUKX-UHFFFAOYSA-M 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- 239000001005 nitro dye Substances 0.000 description 1
- 239000001006 nitroso dye Substances 0.000 description 1
- 229920000847 nonoxynol Polymers 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical class CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- 238000000643 oven drying Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- OXNIZHLAWKMVMX-UHFFFAOYSA-N picric acid Chemical compound OC1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O OXNIZHLAWKMVMX-UHFFFAOYSA-N 0.000 description 1
- 229920001490 poly(butyl methacrylate) polymer Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229920005553 polystyrene-acrylate Polymers 0.000 description 1
- RSRNHSYYBLEMOI-UHFFFAOYSA-M primuline Chemical compound [Na+].S1C2=C(S([O-])(=O)=O)C(C)=CC=C2N=C1C(C=C1S2)=CC=C1N=C2C1=CC=C(N)C=C1 RSRNHSYYBLEMOI-UHFFFAOYSA-M 0.000 description 1
- 229940051201 quinoline yellow Drugs 0.000 description 1
- 239000004172 quinoline yellow Substances 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 235000012752 quinoline yellow Nutrition 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000988 sulfur dye Substances 0.000 description 1
- 239000001016 thiazine dye Substances 0.000 description 1
- 239000001017 thiazole dye Substances 0.000 description 1
- 239000001003 triarylmethane dye Substances 0.000 description 1
- GPRLSGONYQIRFK-MNYXATJNSA-N triton Chemical compound [3H+] GPRLSGONYQIRFK-MNYXATJNSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000001018 xanthene dye Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/10—Developers with toner particles characterised by carrier particles
- G03G9/113—Developers with toner particles characterised by carrier particles having coatings applied thereto
- G03G9/1138—Non-macromolecular organic components of coatings
Definitions
- a carrier for electrostatographic developers comprising carrier particles comprising metals, metal alloys, metal compounds and mixtures thereof treated with a strongly adhering adsorbable organic dye. This carrier is used with toner particles to develop electrostatic latent images.
- This invention relates in general to imaging systems and, more particularly, to improved developing materials, their manufacture and use.
- the formation and development of images on the surface of photoconductive materials by electrostatic means is well known.
- the basic electrostatographic imaging process as taught by C. F. Carlson in U.S. Pat. No. 2,297,691, involves placing a uniform electrostatic charge on a photoconductive insulating layer, exposing the layer to a light and shadow image to dissipate the charge on the areas of the layer exposed to the light and developing the resulting electrostatic latent image by depositing on the image a finely divided electroscopic material referred to in the art as toner.
- the toner will normally be attracted to those areas of the layer which retain a charge, thereby forming a toner image corresponding to the electrostatic latent image.
- This powder image may then be transferred to a support surface such as paper.
- the transferred image may subsequently be permanently affixed to the support surface as by heat.
- latent image formation by uniformly charging the photoconductive layer and then exposing the layer to a light and shadow image
- the powder image may be fixed to the photoconductive layer if elimination of the powder image transfer step is desired.
- Other suitable fixing means such as solvent or overcoating treatment may be substituted for the foregoing heat fixing step.
- the toner parti cles are electrostatically deposited and secured to the charged portion of the latent image and are not deposited on the uncharged or background portions of the image. Most of the toner particles accidentally deposited in the background are removed by the rolling carrier, due apparently, to the greater electrostatic attraction between the toner and the carrier than between the toner and the discharged background. The carrier particles and unused toner particles are then recycled. This technique is extremely good for the development of line copy images.
- the cascade development process is the most widely used commercial xerographic development technique. A general purpose office copying machine incorporating this technique is described in U.S. Pat. No.. 3,099,943.
- developer material containing toner and magnetic carrier particles is carried by a magnet.
- the magnetic field of the magnet causes alignment of the magnetic carriers in a brushlike configuration.
- This magnetic brush is engaged with an electrostatic image bearing surface and the toner particles are drawn from the brush to the electrostatic image by electrostatic attraction.
- the separation may be in the form of chips, flakes or entire layers and is primarily caused by fragile, poorly adhering coating materials which fail upon impact and abrasive contact with machine parts and other carrier particles.
- Carriers having coatings which tend to chip and otherwise separate from the carrier core must be frequently replaced thereby increasing expense and consuming time. Print deletion and poor print quality occur when carriers having damaged coatings are not replaced. Fines and grit formed from carrier disintegration tend to drift and form unwanted deposits on critical machine parts.
- Many carrier coatings having high compressive and tensile strength either do not adhere well to the carrier core or do not possess the desired triboelectric characteristics. The triboelectric and flow characteristics of many carriers are adversely affected when relative humidity is high.
- the triboelectric values of some carrier coatings fluctuate with changes in relative humidity and are not desirable for employment in electrostatographic systems, particularly in automatic-machines which require carriers having stable and predictable triboelectric values.
- electrostatic latent images there is a continuing need for a better system for developing electrostatic latent images.
- the carrier treating materials of this invention are organic dyes which are adsorbable on the outer surface of metallic carrier particles.
- the adsorbed organic dye adheres to the carrier surface through a mechanism which is not clearly understood.
- the adsorbed organic dye may consist of monolayers, multilayers, concentrations of dye material in tiny capillaries of the adsorbent carrier surface or a combination of these forms.
- the dye may be physically and/or chemically adsorbent to the surface of the metal carriers.
- Typical adsorbable dyes include: azo dyes such as Oil Red (CI. 258), Luxol Fast Blue AR, Solvent Blue 37 (CI. 13390), Sudan Red BV ,(C.I. .1125), and Sudan Orange RA New (CI. 12055);
- azoic dyes such as Napthol As-LT (C.l. 37540) and Fast Black LB Base (CI. 37205); acridine dyes such as Flaveosine (CI. 46060) and Acridine Orange R (CI. 46055); azine dyes such as Safranine T (CI. 50240) and Rhoduline Violet (CI. 50215); ketone amine dyes such as Helindon Yellow (C.I. 5600) and Helindon Brown .CR (CI. 56045); methine dyes such as Astro Violet FF extra C.l. 48080) and Astro Violet FN extra (CI. 48075); nitro dyes such as Picric Acid (CI. 10305) and Brilliant Yellow (CI. 10317); nitroso dyes such as Dioxine L (C.I. 10015) and Gambine R (CI.
- oxazine dyes such as Ultracyanine (CI. 51130) and Meta Celestine Blue (C.l. 51170); quinoline dyes such as Supra Light Yellow GGL (CI. 47020) and Quinoline Yellow (C.l. 47005); thiazine dyes such as lndochromogen S (CI. 52050) and Methylene Blue A (CI. 52015); thiazole dyes such as Primuline (C.l. 49000) and Thioflavin (CI. 49005); triarylmethane dyes such as Wool Fast Violet FB (CI. 44500) and v Wool Fast Blue FGL (CI. 44505); dioxazine dyes such as Sirius Supra Blue FFB (CI. 51305) and Sirius Light Blue FFGL (C.I. 51320); xanthene dyes such as Fanal Red 6BM (CI. 45175) and Spirit Fast Violet K (C.I.
- sulfur dyes such as Sulphur Brown 42 (CI. 53030) and Sulphur Brown 35 (CI. 53035); anthraquinone dyes such as Alizarin Orange G (CI. 58250) and dinitroanthrachrysone disulfonic acid (CI. 58510); in-
- the quantity of dye adsorbed on the carrier surfaces decreases per unit time as the concentration of dissolved dye decreases.
- Various additives may be added to the dye solution to promote adsorption of the dye onto the carrier surface.
- surface active agents such as toluene, methyl ethyl ketone and methanol
- surface tension reducing agents such as ethoxylated nonyl phenols, for example, Triton X-l00, available from Rohm & Haas Company, neutral detergents such as Sulframin DR, available from Ultra Chemical Works, and dioxtyl sodium sulfosuccinate, for example, Aerosol OT, available from American Cyanamid Company, as well as core oxidation inhibitors such as amonium thiocyanate and cerric sulfate may be employed in the dye solution.
- the rate of adsorption of the dye is often improved by imparting vibratory energy to the dye solution. Satisfactory results are achieved with vibratory frequencies of from about 1700 to about 2,100 cycles per minute.
- the solvent and excess dye may be removed by any suitable technique such as by exposure to infrared heat lamps, oven drying, drying in ambient air, forced air drying and the like.
- the amount of dye adsorbed by a carrier depends upon numerous factors such as the magnesium combination of materials employed, the length of contact time, the temperature of the solution, the presence of additives (e.g., surface active agents) the use of agitation, and other conditions.
- the carrier need not be treated to the extent that maximum dye adsorption is achieved.
- unadsorbed dye it is desirable to remove all unadsorbed dye from the treated carrier mixture. Removal of excess unadsorbed dye, if any, may be effected by any suitable process such as by washing with a solvent, air separation, or screening. Removal of unadsorbed dye is preferred to avoid undesirable contamination of reusable photoreceptor surfaces and variation in print quality as the unadsorbed dye material is depleted from a reusable developer. Sufficient dye is adsorbed on the carrier surface of this invention when a carrier core is merely immersed in a solution of dye having a concentration of about /2 percent by weight, based on the weight of the solvent, at F. until completely wetted and thereafter removed and dried. Complete wetting occurs when the observed color change of the carrier surface stabilizes.
- Carrier surfaces comprising aluminum, nickel, zinc, iron and alloys thereof treated with azoic, azine, ketone, phthalocyanine dyes or mixtures thereof are preferred because of the marked effect on the triboelectric value of the carrier per given quantity of dye. Optimum results are achieved with porous carrier surfaces treated with adsorbed dyes because of the improved adherence and greater life of the adsorbed dye.
- Any suitable carrier particle containing a metal, metal compound, metal alloy or mixture of metals which will adsorb organic dyes may be employed.
- Typical metals include: aluminum, cobalt, copper, iron, lead, magnesium, nickel, tin, zinc, gold, silver, antimony, beryllium, bismuth, cadmium, calcium, manganese, selenium, titanium, tungsten, vanadium, zirconium and mixtures and alloys thereof.
- Many metallic compounds will also absorb dyes.
- Typical metallic compounds include metal oxides such as aluminum oxide, oxidized steel, nickel oxide, and zirconium oxide;
- the carriers of this invention may be treated with an adsorbable dye by any suitable means.
- the carriers are treated with an adsorbable dye dissolved in a solvent.
- the carrier may be treated with the dye solution by spraying, dipping, or any other suitable technique.
- An ultimate treated carrier particle diameter between about 1 and about 1,000 microns performs satisfactorily.
- the treated carrier particles should have a diameter be tween about 1 to about 250 microns.
- carrier particles for use in magnetic'brush development systems should be attractable by a magnet.
- the treated carrier particles should have a diameter between about 30 microns and about 1,000 microns.
- carrier particles for cascade development should possess sufficient density and inertia to avoid adherence to electrostatic images during development. Adherence of carrier beads to a reusable electrostatographic imaging surface is undesirable cleaning steps, particularly when cleaning is accomplished by a web cleaner such as the web disclosed by W. P. Graff, Jr. et al. in US. Pat. No. 3,186,838.
- the carrier particles may have a smooth, porous or rough surface and may have a spherical, regular, or irregular configuration.
- the carrier particles are preferably selected to have a spherical shape for maximum control over copy quality including control over image density, image definition, and reduction of background deposits.
- any suitable pigmented or dyed electroscopic toner material may be employed with the treated carriers of this invention.
- Typical toner materials include: gum, copal, gum sandarac, rosin, cumaroneindene resin, asphaltum, gilsonite, phenolformaldehyde resins, rosin modified phenolformaldehyde resins, methacrylate res ins, polystyrene resins, polypropylene resins, epoxy resins, polyethylene resins and mixtures thereof.
- the particular toner material to be employed obviously depends upon the separation of the toner from treated carrier beads in the triboelectric series.
- patents describing the electroscopic toner compositions are US. Pat. Nos.
- Any treated carrier particle may be employed in combination with any suitable toner particle by selecting an adsorbable dye material which will permit the carrier particles to acquire a charge having an opposite polarity to that of the toner particles when brought in close contact with the toner particles so that the toner particles adhere to and surround the carrier particles.
- the adsorbable dye is selected so that the toner particles acquire a charge having a polarity opposite to that of the electrostatic latent image.
- the adsorbable organic dye is selected so that the toner particles acquire a charge having the same polarity as that of the electrostatic image.
- the adsorbable dye for the carrier particles is selected in accordance with its triboelectric properties in respect to the electroscopic toner so that whenm'ixed or brought into mutual contact, either the adsorbable dye the toner than the carrier particles.
- the adsorbable dye for the carrier particles is selected in accordance with its triboelectric properties in respect to the electroscopic toner so that whenm'ixed or brought into mutual contact, either the adsorbable dye the toner than the carrier particles.
- the adsorbed dyes of this invention adhere extremely well to carrier particle surfaces without the aid of a resin binder.
- problems encountered with resinous carrier coatings such as carrier particle agglomeration during and subsequent to coating,
- EXAMPLE I About 1000 grams of iron filings having an average particle size of about microns is dispersed in a dye solution consisting of about 1 gram of Oil Red dye (available from E. I. duPont de Nemours & Company, Incorporated) dissolved in about 300 milliliters of acetone. After the resulting slurry is stirred for about 5 minutes, the excess dye solution is removed by decantation. The treated iron filings are then loosely scattered in a shallow pan and dried in an oven heated to about l40F.
- Oil Red dye available from E. I. duPont de Nemours & Company, Incorporated
- the dried iron particles are mixed with about 3 grams of toner particles comprising a carbon black pigmented blend of polystyrene and polybutylmethacrylate having a particle size of about 14 microns to form a magnetic brush developer.
- the resulting magnetic developer is then formed into a magnetic brush as described in US. Pat. No. 2,874,063 and employed to develop a positively charged electrostatic latent image on a selenium photoreceptor surface.
- the deposited toner image is electro statically transferred to a paper sheet.
- the transferred image is dense, very sharp and very little background discoloration is observed.
- Example I The process described in Example I is repeated with about 1 gram of Luxol Fast Blue AR dye (available from E. I. duPont de Nemours & Company, Incorporated) substituted for the Oil Red dye.
- the toner particles deposit in the discharged areas of the positively charged electrostatic latent image bearing selenium photoreceptor surface to form a dense, sharp, reversal image.
- EXAMPLE III EXAMPLE IV
- the developer described in Example III is formed into a magnetic brush as described in US. Pat. No. 2,874,063 and employed to develop a negatively charged electrostatic latent image bearing zinc oxide binder plate surface.
- the toner particles deposit in the charged areas to form clearly defined direct images devoid of visible background toner deposits.
- Example V The process described in Example IV is repeated with the developer employed in Example I.
- the toner particles deposit in the discharged areas to form dense reversal toner images.
- Example VI The process described in Example IV is repeated 7 with untreated iron filings substituted for the dye treated iron filings.
- the resulting toner image is characterized by poorly defined low density direct and reversal images.
- the results described in Examples IV, V and VI clearly demonstrate the rapid conversion of normally unsuitable or marginal carrier material to excellent carriers by treating the carrier materials with an adsorbable organic dye.
- EXAMPLE VII About 450 grams of zirconium oxide particles having an average particle size of about 600 microns is dispersed in a dye solution consisting of Safranine T dissolved in about 400 milliliters of methyl ethyl ketone. After the resulting slurry is stirred for about minutes, the excess dye solution is removed by decantation and the treated particles are dried. About 150 grams of the dried treated carrier particles are mixed with about 1 gram of carbon black pigmented styrenebutylmethacrylate copolymer toner particles having a particle size of about 10-15 microns to form a developer composition. The developer composition is employed in a Xerox Model D electrostatic copying machine to develop a reversal charged electrostatic latent image on a selenium photoreceptor surface. The deposited toner image is sharp and clear with very little background discoloration.
- EXAMPLE VIII About 450 grams of nickel particles having an average particle size of about 450 microns is dispersed in a dye solution consisting of Monastrol Green GNS dis solved in about 450 milliliters of toluene. After the re sulting slurry is stirred for about 5 minutes, the excess dye solution is removed by decantation and the treated particles are dried. About 100 grams of the dried treated carrier particles are mixed with about 1 gram of carbon black pigmented styrene-butyl methacrylate copolymer toner particles having a particle size of about l6 microns to form a developer composition.
- the developer composition is employed in a Xerox Model D electrostatic copying machine to develop a positively charged electrostatic latent image on a selenium photoreceptor surface.
- the deposited toner image is dense, sharp and clear with no visible discoloration due to background toner deposits.
- EXAMPLE IX About 450 grams of aluminum shot particles having an average particle size of about 250 microns is dispersed in a dye solution consisting of Monastrol Blue RFS dissolved in about 400 milliliters of toluene. After the resulting slurry is stirred for about 5 minutes, the excess dye solution is removed by decantation and the treated particles are dried. About 200 grams of the dried treated carrier particles are mixed with about 1 gram of carbon black pigmented styrenebutylmethacrylate copolymer toner particles having a particle size of about 15 microns to form a developer composition.
- the developer composition is employed in a Xerox Model D electrostatic copying machine to develop a positively charged electrostatic latent image on a selenium photoreceptor surface.
- the deposited toner image is sharp, clear and dense with very little discoloration due to background toner deposits.
- EXAMPLE X About 450 grams of aluminum-zinc shot particles having an average particle size of about 250 microns is dispersed in a dye solution consisting of Monastrol Blue BXS dissolved in about 450 milliliters of toluene. After the resulting slurry is stirred for about 5 minutes, the excess dye solution is removed by decantation and the treated particles are dried. About 150 grams of the dried treated carrier particles are mixed with about 1 gram of toner particles described in Example IX to form a developer composition. The developer composition is employed in a flat plate type electrostatic copying machine to develop a positively charged electrostatic latent image on a selenium photoreceptor surface. The deposited toner image is clear, sharp and dense with a very slight coloration of background areas.
- EXAMPLE XI About 300 grams of iron shot particles having an average particle size of about 100 microns is dispersed in a dye solution consisting of Monastrol Blue GS dissolved in about 450 milliliters of toluene. After the resulting slurry is stirred for about 5 minutes, the excess dye solution is removed by decantation and the treated particles are dried. About grams of the dried treated carrier particles are mixed with about 1 gram of toner particles described in Example IX to form a developer composition. The developer composition is employed in a flat plate type electrostatic copying machine to develop a positively charged electrostatic latent image on a selenium photoreceptor surface. The deposited toner image is sharp, clear and dense with a slight coloration of the background areas.
- EXAMPLE xn A control sample containing about one part colored toner particles having an average particle size of about 10 to about 20 microns and about 99 parts coated carrier particles available in the Xerox 813 Developer sold by the Xerox Corporation is cascaded across a reusable electrostatic image bearing selenium surface. The resulting developed toner image is electrostatically transferred to a sheet of paper whereon it is fused by heat. After the copying process is repeated 2,000 times, the developer mix is examined for the presence of carrier coating chips and flakes. Numerous carrier coating chips and flakes are found in the developer mix.
- Example XIII The process of Example XII is repeated with the carrier described in Example IX substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material abraded from the carrier surfaces.
- Example XIV The process of Example XII is repeated with the carrier described in Example X substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material abraded from the carrier surfaces.
- Example XII The process of Example XII is repeated with the carrier described in Example XI substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material abraded from the carrier surfaces.
- Example XVI The process of Example XII is repeated with the carrier described in Example VIII substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material abraded from the carrier surfaces.
- Example XVII The process of Example XII is repeated with the carrier described in Example VII substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material abraded from the carrier surfaces.
- Example XVIII The process of Example XII is repeated with the carrier described in Example II substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material from the carrier surfaces.
- An electrostatographic imaging process comprising the steps of forming an electrostatic latent image on an imaging surface and developing said electrostatic latent image by contacting said electrostatic latent image with an electrostatographic developer mixture comprising finely divided toner particles electrostatically clinging to the surface of larger, dye-treated carrier particles, said carrier particles comprising solid metallic particles selected from the group consisting of metals, metal alloys, metal compounds, and mixtures thereof coated with an adsorbed layer of an organic dye wherein said dye-treated carrier particles are characterized as being resistant to fluctuations in triboelectric properties, whereby at least a portion of said finely divided toner particles are attracted to and held on said imaging surface in conformance to said electrostatic latent image.
- An electrostatographic imaging process comprising the steps of forming an electrostatic latent image on an imaging surface and developing said electrostatic latent image by contacting said electrostatic latent image with an electrostatographic developer mixture comprising finely divided toner particles electrostatically clinging to the surface of dye-treated carrier particles, said dye-treated carrier particles comprising metallic carrier particles coated with an adsorbed layer of an organic dye and wherein said dye-treated carrier particles are characterized as being resistant to fluctuations in triboelectric properties, said carrier particles having an average particle diameter from between about 1 micron and about 1,000 microns and having been selected from the group consisting of metals, metal alloys, metal compounds, and mixtures thereof, said dye having been selected in accordance with its triboelectric properties with respect to said toner particles so that when said toner particles are mixed or brought into contact with said treated carrier particles either said treated carrier particles or said toner particles are charged positively if said toner particles are below said treated carrier particles in a triboelectric series and negatively if said toner particles are above said treated carrier particles in
- metallic carrier particles are selected from aluminum, cobalt, copper, iron, lead, magnesium, nickel, tin, zinc, gold, silver, antimony, beryllium, bismuth, cadmium, calcium, manganese, selenium, titanium, tungsten, vanadium, zirconium, metal oxides, refractory nitrides, carbides, and mixtures thereof.
- organic dye is selected from the group consisting of azo dyes, azoic dyes, azine dyes ketone dyes, phthalocyanine dyes, and mixtures thereof.
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Abstract
A carrier for electrostatographic developers comprising carrier particles comprising metals, metal alloys, metal compounds and mixtures thereof treated with a strongly adhering adsorbable organic dye. This carrier is used with toner particles to develop electrostatic latent images.
Description
United States Patent [1 1 Lenhard et al.
[451 Aug. 19, 1975 IMAGING PROCESS EMPLOYING TREATED CARRIER PARTICLES [73] Assignee: Xerox Corporation, Stamford,
Conn.
22 Filed: Jan. 7, 1974 21 Appl. No.: 431,279
Related U.S. Application Data [62] Division of Ser. No, 218,014, Jan. 14, 1972.
[52] U.S. CI 427/19; 96/1 R; 252/621; 96/1 SD [51] Int. Cl G03g 13/08 [58] Field of Search 117/17.5, 100 B, 100 M, 117/100 S, 27; 96/1 R, 1 SD; 252/621; 355/3, 4, 17
[56] References Cited UNITED STATES PATENTS 2,624,652 1/1953 Carlson 117/17.5
8/1965 Sachsel et a1 1 17/100 S 3,454,347 7/1969 Leimbacher 3,609,532 9/1971 Kirk et al 252/6252 3,743,682 7/1973 Crooks ll7/l7.5
OTHER PUBLICATIONS Russian Patent Abstracts, V01. 1, No. 1, Textiles Dying, No. 144460, Applying Colored Designs to Textiles by Kunova.
Surface Chemistry by Osipow, Reinhold Publishing Co., (1962), Pp- 540-555.
Primary ExaminerMichael Sofocleous 5 7 ABSTRACT A carrier for electrostatographic developers comprising carrier particles comprising metals, metal alloys, metal compounds and mixtures thereof treated with a strongly adhering adsorbable organic dye. This carrier is used with toner particles to develop electrostatic latent images.
5 Claims, No Drawings IMAGING PROCESS EMPLOYING TREATED CARRIER PARTICLES This application is a divisional application of copending application Ser. No. 218,014, filed Jan. 14, 1972.
BACKGROUND OF THE INVENTION This invention relates in general to imaging systems and, more particularly, to improved developing materials, their manufacture and use.
The formation and development of images on the surface of photoconductive materials by electrostatic means is well known. The basic electrostatographic imaging process, as taught by C. F. Carlson in U.S. Pat. No. 2,297,691, involves placing a uniform electrostatic charge on a photoconductive insulating layer, exposing the layer to a light and shadow image to dissipate the charge on the areas of the layer exposed to the light and developing the resulting electrostatic latent image by depositing on the image a finely divided electroscopic material referred to in the art as toner. The toner will normally be attracted to those areas of the layer which retain a charge, thereby forming a toner image corresponding to the electrostatic latent image. This powder image may then be transferred to a support surface such as paper. The transferred image may subsequently be permanently affixed to the support surface as by heat. Instead of latent image formation by uniformly charging the photoconductive layer and then exposing the layer to a light and shadow image, one may form the latent image by directly charging the layer in image configuration. The powder image may be fixed to the photoconductive layer if elimination of the powder image transfer step is desired. Other suitable fixing means such as solvent or overcoating treatment may be substituted for the foregoing heat fixing step.
Many methods are known for applying the electroscopic particles to the electrostatic latent image to be developed. One development method, as disclosed by E. N. Wise in U.S. Pat. No. 2,618,552 is known as cascade development. In this method, a developer material comprising relatively large carrier particles having finely divided toner particles electrostatically clinging to the surface of the carrier particles is conveyed to and rolled or cascaded across the electrostatic latent image bearing surface. The composition of the toner particles is so chosen as to have a triboelectric polarity opposite that of carrier particles. As the mixture cascades or rolls across the image bearing surface, the toner parti cles are electrostatically deposited and secured to the charged portion of the latent image and are not deposited on the uncharged or background portions of the image. Most of the toner particles accidentally deposited in the background are removed by the rolling carrier, due apparently, to the greater electrostatic attraction between the toner and the carrier than between the toner and the discharged background. The carrier particles and unused toner particles are then recycled. This technique is extremely good for the development of line copy images. The cascade development process is the most widely used commercial xerographic development technique. A general purpose office copying machine incorporating this technique is described in U.S. Pat. No.. 3,099,943.
Another technique for developing electrostatic images is the magnetic brush process as disclosed, for example, in U.S. Pat. No. 2,874,063. In this method, a
developer material containing toner and magnetic carrier particles is carried by a magnet. The magnetic field of the magnet causes alignment of the magnetic carriers in a brushlike configuration. This magnetic brush" is engaged with an electrostatic image bearing surface and the toner particles are drawn from the brush to the electrostatic image by electrostatic attraction.
While ordinarily capable of producing good quality images, conventional developing materials suffer serious deficiencies in certain areas. The developing materials must flow freely to facilitate accurate metering and even distribution during the development and developer recycling phases of the electrostatographic process. Some developer material though possessing desirable properties such as proper triboelectric characteristics, are unsuitable because they tend to cake, bridge and agglomerate during handling and storage. Adherence of carrier particles to reusable electrostatographic imaging surfaces causes the formation of undesirable scratches on the imaging surfaces during image transfer and surface cleaning steps. The coatings of most carrier particles deteriorate rapidly when employed in continuous processes which require the recycling of carrier particles by bucket or screw conveyors partially submerged in the developer supply. Deterioration occurs when portions of or the entire coating separates from the carrier core. The separation may be in the form of chips, flakes or entire layers and is primarily caused by fragile, poorly adhering coating materials which fail upon impact and abrasive contact with machine parts and other carrier particles. Carriers having coatings which tend to chip and otherwise separate from the carrier core must be frequently replaced thereby increasing expense and consuming time. Print deletion and poor print quality occur when carriers having damaged coatings are not replaced. Fines and grit formed from carrier disintegration tend to drift and form unwanted deposits on critical machine parts. Many carrier coatings having high compressive and tensile strength either do not adhere well to the carrier core or do not possess the desired triboelectric characteristics. The triboelectric and flow characteristics of many carriers are adversely affected when relative humidity is high. For example, the triboelectric values of some carrier coatings fluctuate with changes in relative humidity and are not desirable for employment in electrostatographic systems, particularly in automatic-machines which require carriers having stable and predictable triboelectric values. Thus, there is a continuing need for a better system for developing electrostatic latent images.
SUMMARY OF THE INVENTION It is, therefore, an object of this invention to provide developing materials which overcome the above noted deficiencies.
It is another object of this invention to provide developing materials which flow freely.
It is a further object of this invention to provide carrier coating materials which tenaciously adhere to carrier cores.
It is still a further object of this invention to provide carrier coatings which are resistant to chipping, flaking and the like.
It is another object of this invention to provide developers having physical and chemical properties superior to those of known developer materials.
@dyes such as Sirius Supra Green FFGL The above objects and others are accomplished, generally speaking, by providing dye treated metallic carrier particles having improved properties. In general, the carrier treating materials of this invention are organic dyes which are adsorbable on the outer surface of metallic carrier particles. The adsorbed organic dye adheres to the carrier surface through a mechanism which is not clearly understood. The adsorbed organic dye may consist of monolayers, multilayers, concentrations of dye material in tiny capillaries of the adsorbent carrier surface or a combination of these forms. The dye may be physically and/or chemically adsorbent to the surface of the metal carriers.
Any suitable dye which is adsorbable on a metal surface may be employed. Typical adsorbable dyes include: azo dyes such as Oil Red (CI. 258), Luxol Fast Blue AR, Solvent Blue 37 (CI. 13390), Sudan Red BV ,(C.I. .1125), and Sudan Orange RA New (CI. 12055);
azoic dyes such as Napthol As-LT (C.l. 37540) and Fast Black LB Base (CI. 37205); acridine dyes such as Flaveosine (CI. 46060) and Acridine Orange R (CI. 46055); azine dyes such as Safranine T (CI. 50240) and Rhoduline Violet (CI. 50215); ketone amine dyes such as Helindon Yellow (C.I. 5600) and Helindon Brown .CR (CI. 56045); methine dyes such as Astro Violet FF extra C.l. 48080) and Astro Violet FN extra (CI. 48075); nitro dyes such as Picric Acid (CI. 10305) and Brilliant Yellow (CI. 10317); nitroso dyes such as Dioxine L (C.I. 10015) and Gambine R (CI.
10010); oxazine dyes such as Ultracyanine (CI. 51130) and Meta Celestine Blue (C.l. 51170); quinoline dyes such as Supra Light Yellow GGL (CI. 47020) and Quinoline Yellow (C.l. 47005); thiazine dyes such as lndochromogen S (CI. 52050) and Methylene Blue A (CI. 52015); thiazole dyes such as Primuline (C.l. 49000) and Thioflavin (CI. 49005); triarylmethane dyes such as Wool Fast Violet FB (CI. 44500) and v Wool Fast Blue FGL (CI. 44505); dioxazine dyes such as Sirius Supra Blue FFB (CI. 51305) and Sirius Light Blue FFGL (C.I. 51320); xanthene dyes such as Fanal Red 6BM (CI. 45175) and Spirit Fast Violet K (C.I.
, 45185); sulfur dyes such as Sulphur Brown 42 (CI. 53030) and Sulphur Brown 35 (CI. 53035); anthraquinone dyes such as Alizarin Orange G (CI. 58250) and dinitroanthrachrysone disulfonic acid (CI. 58510); in-
digoid dyes such as Soluble Vat Blue 2B (CI. 73066) and Indigo Yellow 3G (CI. 73100); phthalocyanine (CI. 74320) and Solvent Blue 24 (CI. 74380), and mixtures thereof. Preferably, the carrier particles are treated with a solution of the adsorbable dye because greater control over uniform treatment of the carrier particles is achieved. Satisfactory results are achieved with solu- I tions containing from about 0.5 to about 25 parts by weight of dissolved adsorbable dye. Surprisingly, no free dye material is observed with carrier particles treated with solutions containing a dye concentration as high as 25 parts by weight dye. Generally, the quantity of dye adsorbed on the carrier surfaces decreases per unit time as the concentration of dissolved dye decreases. Various additives may be added to the dye solution to promote adsorption of the dye onto the carrier surface. For example, surface active agents such as toluene, methyl ethyl ketone and methanol; surface tension reducing agents such as ethoxylated nonyl phenols, for example, Triton X-l00, available from Rohm & Haas Company, neutral detergents such as Sulframin DR, available from Ultra Chemical Works, and dioxtyl sodium sulfosuccinate, for example, Aerosol OT, available from American Cyanamid Company, as well as core oxidation inhibitors such as amonium thiocyanate and cerric sulfate may be employed in the dye solution. The rate of adsorption of the dye is often improved by imparting vibratory energy to the dye solution. Satisfactory results are achieved with vibratory frequencies of from about 1700 to about 2,100 cycles per minute. After the carrier particles are treated with the dye solution, the solvent and excess dye may be removed by any suitable technique such as by exposure to infrared heat lamps, oven drying, drying in ambient air, forced air drying and the like. The amount of dye adsorbed by a carrier depends upon numerous factors such as the magnesium combination of materials employed, the length of contact time, the temperature of the solution, the presence of additives (e.g., surface active agents) the use of agitation, and other conditions. The carrier need not be treated to the extent that maximum dye adsorption is achieved. However, it is desirable to remove all unadsorbed dye from the treated carrier mixture. Removal of excess unadsorbed dye, if any, may be effected by any suitable process such as by washing with a solvent, air separation, or screening. Removal of unadsorbed dye is preferred to avoid undesirable contamination of reusable photoreceptor surfaces and variation in print quality as the unadsorbed dye material is depleted from a reusable developer. Sufficient dye is adsorbed on the carrier surface of this invention when a carrier core is merely immersed in a solution of dye having a concentration of about /2 percent by weight, based on the weight of the solvent, at F. until completely wetted and thereafter removed and dried. Complete wetting occurs when the observed color change of the carrier surface stabilizes. Carrier surfaces comprising aluminum, nickel, zinc, iron and alloys thereof treated with azoic, azine, ketone, phthalocyanine dyes or mixtures thereof are preferred because of the marked effect on the triboelectric value of the carrier per given quantity of dye. Optimum results are achieved with porous carrier surfaces treated with adsorbed dyes because of the improved adherence and greater life of the adsorbed dye.
Any suitable carrier particle containing a metal, metal compound, metal alloy or mixture of metals which will adsorb organic dyes may be employed. Typical metals include: aluminum, cobalt, copper, iron, lead, magnesium, nickel, tin, zinc, gold, silver, antimony, beryllium, bismuth, cadmium, calcium, manganese, selenium, titanium, tungsten, vanadium, zirconium and mixtures and alloys thereof. Many metallic compounds will also absorb dyes. Typical metallic compounds include metal oxides such as aluminum oxide, oxidized steel, nickel oxide, and zirconium oxide;
The carriers of this invention may be treated with an adsorbable dye by any suitable means. Generally, the carriers are treated with an adsorbable dye dissolved in a solvent. The carrier may be treated with the dye solution by spraying, dipping, or any other suitable technique. An ultimate treated carrier particle diameter between about 1 and about 1,000 microns performs satisfactorily. For a magnetic brush development process, the treated carrier particles should have a diameter be tween about 1 to about 250 microns. In addition, carrier particles for use in magnetic'brush development systems should be attractable by a magnet. For cascade development processes, the treated carrier particles should have a diameter between about 30 microns and about 1,000 microns. Further, carrier particles for cascade development should possess sufficient density and inertia to avoid adherence to electrostatic images during development. Adherence of carrier beads to a reusable electrostatographic imaging surface is undesirable cleaning steps, particularly when cleaning is accomplished by a web cleaner such as the web disclosed by W. P. Graff, Jr. et al. in US. Pat. No. 3,186,838.
The carrier particles may have a smooth, porous or rough surface and may have a spherical, regular, or irregular configuration. For cascade development processes, the carrier particles are preferably selected to have a spherical shape for maximum control over copy quality including control over image density, image definition, and reduction of background deposits.
Any suitable pigmented or dyed electroscopic toner material may be employed with the treated carriers of this invention. Typical toner materials include: gum, copal, gum sandarac, rosin, cumaroneindene resin, asphaltum, gilsonite, phenolformaldehyde resins, rosin modified phenolformaldehyde resins, methacrylate res ins, polystyrene resins, polypropylene resins, epoxy resins, polyethylene resins and mixtures thereof. The particular toner material to be employed obviously depends upon the separation of the toner from treated carrier beads in the triboelectric series. Among the patents describing the electroscopic toner compositions are US. Pat. Nos. 2,659,670 to Copley; 2,753,308 to Landrigan; 3,079,342 to lnsalaco; Re 25,136 to Carlson; and 2,788,288 to Rheinfrank et al. These toners generally have an average particle diameter between about 1 and about 30 microns.
Any treated carrier particle may be employed in combination with any suitable toner particle by selecting an adsorbable dye material which will permit the carrier particles to acquire a charge having an opposite polarity to that of the toner particles when brought in close contact with the toner particles so that the toner particles adhere to and surround the carrier particles. When a positive reproduction of an electrostatic image is desired, the adsorbable dye is selected so that the toner particles acquire a charge having a polarity opposite to that of the electrostatic latent image. Alternatively, if a reversal reproduction of the electrostatic image is desired, the adsorbable organic dye is selected so that the toner particles acquire a charge having the same polarity as that of the electrostatic image. Thus, the adsorbable dye for the carrier particles is selected in accordance with its triboelectric properties in respect to the electroscopic toner so that whenm'ixed or brought into mutual contact, either the adsorbable dye the toner than the carrier particles. Generally speaking,-
satisfactory results are obtained when about 1 part by weight of toner is used with about 10 to about 200 parts by weight of treated carrier.
Surprisingly, the adsorbed dyes of this invention adhere extremely well to carrier particle surfaces without the aid of a resin binder. Thus, the problems encountered with resinous carrier coatings such as carrier particle agglomeration during and subsequent to coating,
' coating deterioration through chipping and flaking, and
print deletion due to loose carrier coating particles are eliminated with the carriers of this invention. In addition, carriers treated with adsorbed organic dyes possess greater resistance to fluctuations in triboelectric properties for greater periods of time.
DESCRIPTION OF THE PREFERRED EMBODIMENTS The following examples furtherdefine, describe and compare exemplary methods of preparing the development system components of the present invention and of utilizing them in a development process. Parts and percentages are by weight unless otherwise indicated. The examples, other than the control examples, are also intended to illustrate the various preferred embodiments of the present invention.
EXAMPLE I About 1000 grams of iron filings having an average particle size of about microns is dispersed in a dye solution consisting of about 1 gram of Oil Red dye (available from E. I. duPont de Nemours & Company, Incorporated) dissolved in about 300 milliliters of acetone. After the resulting slurry is stirred for about 5 minutes, the excess dye solution is removed by decantation. The treated iron filings are then loosely scattered in a shallow pan and dried in an oven heated to about l40F. About 97 grams of the dried iron particles are mixed with about 3 grams of toner particles comprising a carbon black pigmented blend of polystyrene and polybutylmethacrylate having a particle size of about 14 microns to form a magnetic brush developer. The resulting magnetic developer is then formed into a magnetic brush as described in US. Pat. No. 2,874,063 and employed to develop a positively charged electrostatic latent image on a selenium photoreceptor surface. The deposited toner image is electro statically transferred to a paper sheet. The transferred image is dense, very sharp and very little background discoloration is observed.
EXAMPLE I] The process described in Example I is repeated with about 1 gram of Luxol Fast Blue AR dye (available from E. I. duPont de Nemours & Company, Incorporated) substituted for the Oil Red dye. The toner particles deposit in the discharged areas of the positively charged electrostatic latent image bearing selenium photoreceptor surface to form a dense, sharp, reversal image.
EXAMPLE III EXAMPLE IV The developer described in Example III is formed into a magnetic brush as described in US. Pat. No. 2,874,063 and employed to develop a negatively charged electrostatic latent image bearing zinc oxide binder plate surface. The toner particles deposit in the charged areas to form clearly defined direct images devoid of visible background toner deposits.
EXAMPLE V The process described in Example IV is repeated with the developer employed in Example I. The toner particles deposit in the discharged areas to form dense reversal toner images.
EXAMPLE VI The process described in Example IV is repeated 7 with untreated iron filings substituted for the dye treated iron filings. The resulting toner image is characterized by poorly defined low density direct and reversal images. Thus, the results described in Examples IV, V and VI clearly demonstrate the rapid conversion of normally unsuitable or marginal carrier material to excellent carriers by treating the carrier materials with an adsorbable organic dye.
EXAMPLE VII About 450 grams of zirconium oxide particles having an average particle size of about 600 microns is dispersed in a dye solution consisting of Safranine T dissolved in about 400 milliliters of methyl ethyl ketone. After the resulting slurry is stirred for about minutes, the excess dye solution is removed by decantation and the treated particles are dried. About 150 grams of the dried treated carrier particles are mixed with about 1 gram of carbon black pigmented styrenebutylmethacrylate copolymer toner particles having a particle size of about 10-15 microns to form a developer composition. The developer composition is employed in a Xerox Model D electrostatic copying machine to develop a reversal charged electrostatic latent image on a selenium photoreceptor surface. The deposited toner image is sharp and clear with very little background discoloration.
EXAMPLE VIII About 450 grams of nickel particles having an average particle size of about 450 microns is dispersed in a dye solution consisting of Monastrol Green GNS dis solved in about 450 milliliters of toluene. After the re sulting slurry is stirred for about 5 minutes, the excess dye solution is removed by decantation and the treated particles are dried. About 100 grams of the dried treated carrier particles are mixed with about 1 gram of carbon black pigmented styrene-butyl methacrylate copolymer toner particles having a particle size of about l6 microns to form a developer composition. The developer composition is employed in a Xerox Model D electrostatic copying machine to develop a positively charged electrostatic latent image on a selenium photoreceptor surface. The deposited toner image is dense, sharp and clear with no visible discoloration due to background toner deposits.
EXAMPLE IX About 450 grams of aluminum shot particles having an average particle size of about 250 microns is dispersed in a dye solution consisting of Monastrol Blue RFS dissolved in about 400 milliliters of toluene. After the resulting slurry is stirred for about 5 minutes, the excess dye solution is removed by decantation and the treated particles are dried. About 200 grams of the dried treated carrier particles are mixed with about 1 gram of carbon black pigmented styrenebutylmethacrylate copolymer toner particles having a particle size of about 15 microns to form a developer composition. The developer composition is employed in a Xerox Model D electrostatic copying machine to develop a positively charged electrostatic latent image on a selenium photoreceptor surface. The deposited toner image is sharp, clear and dense with very little discoloration due to background toner deposits.
EXAMPLE X About 450 grams of aluminum-zinc shot particles having an average particle size of about 250 microns is dispersed in a dye solution consisting of Monastrol Blue BXS dissolved in about 450 milliliters of toluene. After the resulting slurry is stirred for about 5 minutes, the excess dye solution is removed by decantation and the treated particles are dried. About 150 grams of the dried treated carrier particles are mixed with about 1 gram of toner particles described in Example IX to form a developer composition. The developer composition is employed in a flat plate type electrostatic copying machine to develop a positively charged electrostatic latent image on a selenium photoreceptor surface. The deposited toner image is clear, sharp and dense with a very slight coloration of background areas.
EXAMPLE XI About 300 grams of iron shot particles having an average particle size of about 100 microns is dispersed in a dye solution consisting of Monastrol Blue GS dissolved in about 450 milliliters of toluene. After the resulting slurry is stirred for about 5 minutes, the excess dye solution is removed by decantation and the treated particles are dried. About grams of the dried treated carrier particles are mixed with about 1 gram of toner particles described in Example IX to form a developer composition. The developer composition is employed in a flat plate type electrostatic copying machine to develop a positively charged electrostatic latent image on a selenium photoreceptor surface. The deposited toner image is sharp, clear and dense with a slight coloration of the background areas.
EXAMPLE xn A control sample containing about one part colored toner particles having an average particle size of about 10 to about 20 microns and about 99 parts coated carrier particles available in the Xerox 813 Developer sold by the Xerox Corporation is cascaded across a reusable electrostatic image bearing selenium surface. The resulting developed toner image is electrostatically transferred to a sheet of paper whereon it is fused by heat. After the copying process is repeated 2,000 times, the developer mix is examined for the presence of carrier coating chips and flakes. Numerous carrier coating chips and flakes are found in the developer mix.
EXAMPLE XIII The process of Example XII is repeated with the carrier described in Example IX substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material abraded from the carrier surfaces.
EXAMPLE XIV The process of Example XII is repeated with the carrier described in Example X substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material abraded from the carrier surfaces.
EXAMPLE XV The process of Example XII is repeated with the carrier described in Example XI substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material abraded from the carrier surfaces.
EXAMPLE XVI The process of Example XII is repeated with the carrier described in Example VIII substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material abraded from the carrier surfaces.
EXAMPLE XVII The process of Example XII is repeated with the carrier described in Example VII substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material abraded from the carrier surfaces.
EXAMPLE XVIII The process of Example XII is repeated with the carrier described in Example II substituted for the Xerox 813 carrier. An examination of the developer mix after test termination reveals substantially no loose dye material from the carrier surfaces.
Although specific materials and conditions are set forth in the above exemplary processes in making and using the treated carriers of this invention, these are merely intended as illustrations of the present invention. Various other toners, organic dyes, carriers, additives, substitutes and processes such as those listed above may be substituted for those in the Examples with similar results.
Other modifications of the present invention will occur to those skilled in the art upon a reading of the present disclosure. These are intended to be included within the scope of this invention.
What is claimed is:
1. An electrostatographic imaging process comprising the steps of forming an electrostatic latent image on an imaging surface and developing said electrostatic latent image by contacting said electrostatic latent image with an electrostatographic developer mixture comprising finely divided toner particles electrostatically clinging to the surface of larger, dye-treated carrier particles, said carrier particles comprising solid metallic particles selected from the group consisting of metals, metal alloys, metal compounds, and mixtures thereof coated with an adsorbed layer of an organic dye wherein said dye-treated carrier particles are characterized as being resistant to fluctuations in triboelectric properties, whereby at least a portion of said finely divided toner particles are attracted to and held on said imaging surface in conformance to said electrostatic latent image.
2. An electrostatographic imaging process comprising the steps of forming an electrostatic latent image on an imaging surface and developing said electrostatic latent image by contacting said electrostatic latent image with an electrostatographic developer mixture comprising finely divided toner particles electrostatically clinging to the surface of dye-treated carrier particles, said dye-treated carrier particles comprising metallic carrier particles coated with an adsorbed layer of an organic dye and wherein said dye-treated carrier particles are characterized as being resistant to fluctuations in triboelectric properties, said carrier particles having an average particle diameter from between about 1 micron and about 1,000 microns and having been selected from the group consisting of metals, metal alloys, metal compounds, and mixtures thereof, said dye having been selected in accordance with its triboelectric properties with respect to said toner particles so that when said toner particles are mixed or brought into contact with said treated carrier particles either said treated carrier particles or said toner particles are charged positively if said toner particles are below said treated carrier particles in a triboelectric series and negatively if said toner particles are above said treated carrier particles in said triboelectric series, whereby at least a portion of said finely divided toner particles are attracted to and held on said imaging surface in conformance to said electrostatic latent image.
3. An electrostatographic imaging process according to claim 2 wherein said metallic carrier particles are selected from aluminum, cobalt, copper, iron, lead, magnesium, nickel, tin, zinc, gold, silver, antimony, beryllium, bismuth, cadmium, calcium, manganese, selenium, titanium, tungsten, vanadium, zirconium, metal oxides, refractory nitrides, carbides, and mixtures thereof.
4. An electrostatographic imaging process according to claim 2 wherein said organic dye is selected from the group consisting of azo dyes, azoic dyes, azine dyes ketone dyes, phthalocyanine dyes, and mixtures thereof.
5. An electrostatographic imaging process according to claim 2 wherein said organic dye comprises Oil Red dye and said metallic carrier particles comprise iron filmgs.
Claims (5)
1. AN ELECTROSTATOGRAPHIC IMAGING PROCESS COMPRISING THE STEPS OF FORMING AN ELECTROSTATIC LATENT IMAGE ON AN IMAGING SURFACE AND DEVELOPING SAID ELECTROSTATIC LATENT IMAGE BY CONTACTING SAID ELECTROSTATIC LATENT IMAGE WITH AN ELECTROSTATOGRAPHIC DEVELOPER MIXTURE COMPRISING FINELY DIVIDED TONER PARTICLES ELECTROSTATICALLY CLINGING TO THE SURFACE OF LARGER, DYE-TREATED CARRIER PARTICLES, SAID CARRIER PARTICLES COMPRISING SOLID METALLIC PARTICLES SELECTED FROM THE GROUP CONSISTING OF METALS, METAL ALLOYS, METAL COMPOUNDS, AND MIXTURES THEREOF COATED WITH AN ADSORBED LAYER OF AN ORGANIC DYE WHEREIN SAID DYE-TREATED CARRIER PARTICLES ARE CHARACTERIZED AS BEING RESISTANT TO FLUCTUATIONS IN TRIBOELECTRIC PROPERTIES, WHEREBY AT LEAST A PORTION OF SAID FINELY DIVIDED TONER PARTICLES ARE ATTRACTED TO AND HELD ON SAID IMAGING SUFACE IN CONFORMANCE TO SAID ELECTROSTATIC LATENT IMAGE.
2. An electrostatographic imaging process comprising the steps of forming an electrostatic latent image on an imaging surface and developing said electrostatic latent image by contacting said electrostatic latent image with an electrostatographic developer mixture comprising finely divided toner particles electrostatically clinging to the surface of dye-treated carrier particles, said dye-treated carrier particles comprising metallic carrier particles coated with an adsorbed layer of an organic dye and wherein said dye-treated carrier particles are characterized as being resistant to fluctuations in triboelectric properties, said carrier particles having an average particle diameter from between about 1 micron and about 1,000 microns and having been selected from the group consisting of metals, metal alloys, metal compounds, and mixtures thereof, said dye having been selected in accordance with its triboelectric properties with respect to said toner particles so that when said toner particles are mixed or brought into contact with said treated carrier particles either said treated carrier particles or said toner particles are charged positively if said toner particles are below said treated carrier particles in a triboelectric series and negatively if said toner particles are above said treated carrier particles in said triboelectric series, whereby at least a portion of said finely divided toner particles are attracted to and held on said imaging surface in conformance to said electrostatic latent image.
3. An electrostatographic imaging process according to claim 2 wherein said metallic carrier particles are selected from aluminum, cobalt, copper, iron, lead, magnesium, nickel, tin, zinc, gold, silver, antimony, beryllium, bismuth, cadmium, calcium, manganese, selenium, titanium, tungsten, vanadium, zirconium, metal oxides, refractory nitrides, carbides, and mixtures thereof.
4. An electrostatographic imaging process according to claim 2 wherein said organic dye is selected from the group consisting of azo dyes, azoic dyes, azine dyes ketone dyes, phthalocyanine dyes, and mixtures thereof.
5. An electrostatographic imaging process according to claim 2 wherein said organic dye comprises Oil Red dye and said metallic carrier particles comprise iron filings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US431279A US3900587A (en) | 1972-01-14 | 1974-01-07 | Imaging process employing treated carrier particles |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US21801472A | 1972-01-14 | 1972-01-14 | |
| US431279A US3900587A (en) | 1972-01-14 | 1974-01-07 | Imaging process employing treated carrier particles |
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| Publication Number | Publication Date |
|---|---|
| US3900587A true US3900587A (en) | 1975-08-19 |
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ID=26912491
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US431279A Expired - Lifetime US3900587A (en) | 1972-01-14 | 1974-01-07 | Imaging process employing treated carrier particles |
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| US (1) | US3900587A (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2640192A1 (en) * | 1975-09-29 | 1977-04-07 | Xerox Corp | ELECTROPHOTOGRAPHIC COLOR RECORDING PROCESS AND SUPPORT FOR CARRYING OUT THE PROCESS |
| FR2330040A1 (en) * | 1975-10-28 | 1977-05-27 | Xerox Corp | ELECTROSTATOGRAPHIC DEVELOPER OR THE TONER AND THE CARRIER HAVE SENSITIVELY THE SAME COMPOSITION |
| US4057426A (en) * | 1975-09-29 | 1977-11-08 | Xerox Corporation | Magenta toner with a coated carrier |
| US4058397A (en) * | 1975-09-29 | 1977-11-15 | Xerox Corporation | Yellow developer employing a coated carrier |
| US4073965A (en) * | 1975-09-29 | 1978-02-14 | Xerox Corporation | Yellow developer employing a coated carrier and imaging process using same |
| US4113641A (en) * | 1977-10-07 | 1978-09-12 | Pitney-Bowes, Inc. | Carrier particles having the surface thereof treated with perfluoro sulfonic acid and method of making the same |
| US4147834A (en) * | 1975-07-11 | 1979-04-03 | International Business Machines Corporation | Fluorinated polymer coated carrier particles |
| US4171274A (en) * | 1977-07-07 | 1979-10-16 | Xerox Corporation | Alteration of tesselated magnetic particles by fracture |
| US4230787A (en) * | 1976-08-10 | 1980-10-28 | Konishiroku Photo Industry Co., Ltd. | Magnetic toner for developing latent electrostatic images and a process for the preparation thereof |
| US4252881A (en) * | 1978-12-11 | 1981-02-24 | Xerox Corporation | Developer mixture |
| US5422216A (en) * | 1994-03-01 | 1995-06-06 | Steward | Developer composition and method of preparing the same |
| US5506083A (en) * | 1995-01-27 | 1996-04-09 | Xerox Corporation | Conductive developer compositions with wax and compatibilizer |
| US5510220A (en) * | 1995-01-27 | 1996-04-23 | Xerox Corporation | Conductive developer compositions with surface additives |
| US5516614A (en) * | 1995-01-27 | 1996-05-14 | Xerox Corporation | Insulative magnetic brush developer compositions |
| US5798198A (en) * | 1993-04-09 | 1998-08-25 | Powdertech Corporation | Non-stoichiometric lithium ferrite carrier |
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| US3609532A (en) * | 1969-07-25 | 1971-09-28 | Magnaflux Corp | Method of detecting inhomogeneities by the use of mixtures of fluorescent and visible dye-colored magnetic particles |
| US3743682A (en) * | 1970-02-02 | 1973-07-03 | Ibm | An electrophotographic developer composition containing boron nitride |
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| US2624652A (en) * | 1944-10-11 | 1953-01-06 | Chester F Carlson | Graphic recording |
| US3202533A (en) * | 1962-07-24 | 1965-08-24 | Ibm | Method of encapsulating liquids |
| US3454347A (en) * | 1964-05-12 | 1969-07-08 | Heberlein & Co Ag | Fabric dyeing by transferring by heating or solubilizing a dye from an electrostatically deposited,heat or solvent fused water soluble dielectric carrier |
| US3609532A (en) * | 1969-07-25 | 1971-09-28 | Magnaflux Corp | Method of detecting inhomogeneities by the use of mixtures of fluorescent and visible dye-colored magnetic particles |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4147834A (en) * | 1975-07-11 | 1979-04-03 | International Business Machines Corporation | Fluorinated polymer coated carrier particles |
| DE2640192A1 (en) * | 1975-09-29 | 1977-04-07 | Xerox Corp | ELECTROPHOTOGRAPHIC COLOR RECORDING PROCESS AND SUPPORT FOR CARRYING OUT THE PROCESS |
| US4057426A (en) * | 1975-09-29 | 1977-11-08 | Xerox Corporation | Magenta toner with a coated carrier |
| US4058397A (en) * | 1975-09-29 | 1977-11-15 | Xerox Corporation | Yellow developer employing a coated carrier |
| US4066563A (en) * | 1975-09-29 | 1978-01-03 | Xerox Corporation | Copper-tetra-4-(octadecylsulfonomido) phthalocyanine electrophotographic carrier |
| US4073965A (en) * | 1975-09-29 | 1978-02-14 | Xerox Corporation | Yellow developer employing a coated carrier and imaging process using same |
| FR2330040A1 (en) * | 1975-10-28 | 1977-05-27 | Xerox Corp | ELECTROSTATOGRAPHIC DEVELOPER OR THE TONER AND THE CARRIER HAVE SENSITIVELY THE SAME COMPOSITION |
| US4230787A (en) * | 1976-08-10 | 1980-10-28 | Konishiroku Photo Industry Co., Ltd. | Magnetic toner for developing latent electrostatic images and a process for the preparation thereof |
| US4171274A (en) * | 1977-07-07 | 1979-10-16 | Xerox Corporation | Alteration of tesselated magnetic particles by fracture |
| US4113641A (en) * | 1977-10-07 | 1978-09-12 | Pitney-Bowes, Inc. | Carrier particles having the surface thereof treated with perfluoro sulfonic acid and method of making the same |
| US4252881A (en) * | 1978-12-11 | 1981-02-24 | Xerox Corporation | Developer mixture |
| US5798198A (en) * | 1993-04-09 | 1998-08-25 | Powdertech Corporation | Non-stoichiometric lithium ferrite carrier |
| US5422216A (en) * | 1994-03-01 | 1995-06-06 | Steward | Developer composition and method of preparing the same |
| US5506083A (en) * | 1995-01-27 | 1996-04-09 | Xerox Corporation | Conductive developer compositions with wax and compatibilizer |
| US5510220A (en) * | 1995-01-27 | 1996-04-23 | Xerox Corporation | Conductive developer compositions with surface additives |
| US5516614A (en) * | 1995-01-27 | 1996-05-14 | Xerox Corporation | Insulative magnetic brush developer compositions |
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