US3882838A

US3882838A - Charge forming method and apparatus with overspeed governor

Info

Publication number: US3882838A
Application number: US454211A
Authority: US
Inventors: Warren D Nutten; Bernard C Phillips
Original assignee: Borg Warner Corp
Current assignee: TILLOTSON Ltd (TILLOSTSON") A CORP OF IRELAND; Borg Warner Corp
Priority date: 1972-11-01
Filing date: 1974-03-25
Publication date: 1975-05-13
Anticipated expiration: 1992-05-13

Abstract

The invention disclosed embraces a charge forming method of and apparatus embodying an instrumentally responsive to engine vibrations or disturbances brought into operation when the engine reaches a predetermined speed to automatically deliver excess fuel to the engine thereby momentarily providing a nonignitible mixture preventing overspeeding of the engine.

Description

United States Patent 1191 Nutten et al.

Best ltvailab le'cop'y 51 May 13, 1973 CHARGE FORMING METHOD AND APPARATUS WITH OVERSPEED GOVERNOR Inventors: Warren D. Nutten, Grafton, Wis; Bernard C. Phillips, Toledo, Ohio Assignee: Borg-Warner Corporation, Chicago,

Ill.

Filed: Mar. 25, 1974 Appl. No.: 454,211

Related U.S. Application Data Division of Ser. No. 302,902, Nov. 1, 1972, Pat. No. 3,822,685, which is a division of Ser. No. 74,812, Sept. 23, 1970, Pat. No. 3,738,608, which is a division of Ser. No, 766,580, Oct, 10, 1968,,

abandoned.

U.S. Cl. 123/127; 123/115; 123/97; 123/198 D Int. Cl. F02m 13/06 Field of Search 123/198 D, 127, 100, 106, 123/115,111,101,114

[56] References Cited UNITED STATES PATENTS 1,828,650 .10/1931 Duer C1181 123/106 3.521.652 7/1970 Reeks 3,601,102 8/1971 Schneider 123/119 FOREIGNPATENTS 0R APPLlCATlONS 212,651 4/1965 Sweden 123/106v Primary ExaminerChar1es J. Myhre Assistant Examiner-Ronald B. Cox Attorney, Agent, or Firm-Harry O. Ernsberger [57] ABSTRACT The invention, disclosed vembraces a charge forming method of and apparatus embodying an instrumentally responsive to engine vibrations or disturbances brought into operation whenthe engine reaches a predetermined speedtto automatically deliver excess fuel to the engine thereby momentarily providing a nonignitible mixture preventing overspeeding of the engine.

18 Claims, 76 Drawing Figures T ll SHEET 110F16 PMENIEU 3'882'838 SHEET 1% OF 16 FZJENTED W I 3i975 73,. 882.838

sum 15 or 1 A I f 1 I CHARGE FORMING METHOD AND APPARATUS WITH OVERSPEED GOVERNOR This is a division of application Ser. No. 302,902, filed Nov. 1, 1972, now US. Pat. No. 3,822,685, which is a division of application Ser. No. 74,812, filed Sept. 23, 1970, now US. Pat. No. 3,738,608, which is a division of application Ser. No. 766,580, filed Oct. 10, 1968, now abandoned.

The invention relates to a method of and apparatus for controlling delivery of fuel and air mixture to an internal combustion engine to normally supply a power mixture for engine operation under load conditions and to automatically modify the mixture at predetermined engine speed to govern the engine and prevent excessive high speed.

Internal combustion engines of the reciprocating piston type and particularly two cycle engines are used extensively for powering tools, such as chain saws, and for other uses where the engine is periodically subjected to high loads. When the load is suddenly reduced or removed, overspeeding of the engine results if the throttle remains in full open position. One of the most important uses of small two cycle engines where such overspeeding of the engine is encountered is that of operating chain saws. In the felling of trees or cutting of logs and tree limbs by the use of an engine driven chain saw, the saw is subjected to intermittent loading. When cutting a log or limb, the load on the engine endures until the log or limb is severed. When the saw cut is completed, the saw breaks through and the engine, being momentarily unloaded, attains an excessively high speed within a fraction of a second after the load is removed. Overspeeding of a small engine, particularly an engine of the two cycle type, may result in severe damage to the engine for several reasons. As the lubricant for the two-cycle engine is contained in the liquid fuel there may be insufficient lubrication at excessive high speed. The components of the engine subjected to excessive high speed may be broken or fractured by centrifugal forces. As running friction is greatly increased at high engine speeds, piston or bearing seizure may ensure rendering the engine inoperable.

If the operator does not instantly reduce the speed of the engine by manipulation of the throttle when a no load condition occurs, engine damage is liable to ensue. Chain saw operators, in trimming limbs from a felled tree are prone to walk along the tree trunk cutting off the limbs successively while holding the throttle continuously in wide open position causing severe overspeeding of the engine between the limb cutting operations, a practice which usually results in damage to the engine. Such conditions of operation greatly reduce engine life and subject the saw manufacturer to excessive warranty claims. The same difficulties are encountered in other uses of internal combustion engines where the engine is subjected to overspeeding under no load conditions.

The invention embraces a method of preventing excessive high speed of an internal combustion engine by automatically modifying the fuel and air ratio of the fuel and air mixture when the engine exceeds a predetermined speed, the modification or change in fuel to air ratio being effected through a medium or means responsive to engine vibrations or disturbances independently of the aspiration or reduced pressure existent in the charge forming apparatus or carburetor providing the normal fuel and air mixture.

Another object of the invention resides in a method of governing the operation of an internal combustion engine, the method involving the automatic delivery of an excess amount of liquid fuel to the engine whenever the engine attains a predetermined speed, the delivery of excess fuel being controlled by a vibration responsive instrumentality.

Another object of the invention resides in a method of governing or limiting the speed of an internal combustion engine to prevent overspeeding of the engine involving a medium responsive to engine vibration occurring at a predetermined engine speed effective to superimpose excess liquid fuel on the normal fuel and air mixture supplied to an engine to effect an impaired or slow burning mixture resulting in an instantaneous decrease in the power of the engine and hence a substantial reduction in engine speed.

Another object of the invention resides in a method of governing the speed of an internal combustion engine involving the automatic-delivery of an excess of liquid fuel into any region of the induction system through the use of an instrumentality responsive to a predetermined frequency of vibration of the engine.

Another object of the invention resides in an apparatus or device activated by or rendered out of phase with engine vibration of predetermined frequency to thereby deliver an excess of fuel into the induction system operative to reduce the engine speed.

Still another object of the invention is the provision in the induction system of an internal combustion engine of a vibration responsive valve rendered effective at a predetermined frequency to admit an excess of liquid fuel into the induction system or charge forming device to thereby reduce engine speed.

Another object of the invention is the provision of a vibration responsive valve associated with the induction system or charge forming apparatus for an internal combustion engine intercalated with fuel conveying passage means for delivering excess fuel to the engine at a predetermined frequency of vibration of the engine to prevent overspeeding thereof.

Further objects and advantages are within the scope v of this invention such as relate to the arrangement, op-

eration and function of the related elements of the structure, to various details of construction and to combinations of parts, elements per se, and to economies of manufacture of numerous other features as will be apparent from a consideration of the specification and drawing of a form of the invention, which may be preferred, in which:

FIG. 1 is a side elevational view of a portion of a chain saw of conventional construction illustrating the engine and a combined diaphragm carburetor and fuel pump construction embodying a form of the invention;

FIG. 2 is a top plan view of a combined diaphragm carburetor and diaphragm fuel pump construction shown in FIG. 1 embodying a form of the invention;

FIG. 3 is a side elevational view of the construction shown in FIG. 2;

FIG. 4 is an elevational view of the opposite side of the construction shown in FIG. 2;

FIG. 5 is a view of the air inlet end of the carburetor and fuel pump construction shown in FIG. 2;

FIG. 6 is a view of the mixture outlet end of the carburetor and fuel pump construction;

FIG. 7 is an enlarged longitudinal sectional view through the carburetor and fuel pump construction, the section line being taken substantially on the line 77 of FIG. 2;

FIG. 8 is an enlarged transverse sectional view taken substantially on the line 88 of FIG. 7;

FIG. 9 is an enlarged fragmentary sectional view taken substantially on the line 9--9 of FIG. 3;

FIG. 10 is an enlarged sectional view taken substantially on the line 10-10 of FIG. illustrating one form of overspeed governor means embodied in the carburetor;

FIG. 11 is an enlarged fragmentary sectional view taken substantially on the line 1111 of FIG. 4 illustrating the overspeed governor means shown in FIG.

FIG. 12 is a detail sectional view of a modified form of overspeed governor instrumentality;

FIG. 13 is a detail sectional view illustrating another form of overspeed governor instrumentality similar to that shown in FIG. 11;

FIG. 14 is an enlarged longitudinal sectional view of a charge forming apparatus or carburetor of the floatcontrolled type embodying a form of overspeed governor instrumentality of the invention;

FIG. 15 is an elevational view illustrating a reciprocating-piston internal combustion engine of the four cycle type illustrating a form of overspeed governor instrumentality of the invention associated therewith;

FIG. 16 is a top plan view ofa portion of the carburetor or charge forming apparatus of FIG. 15 illustrating the position of the overspeed governor means of the invention;

FIG. 17 is an enlarged fragmentary detail sectional view of a form of overspeed governor means of FIG. 15, the view being taken substantially on the line l7-17 of FIG. 15;

FIG. 18 is an end view of the construction shown in FIG. 17;

FIG. 19 is an elevational view of a two cycle engine associated with a float type carburetor and embodying a form of overspeed governor instrumentality of the invention;

FIG. 20 is an elevational view of a two cycle engine associated with a diaphragm type carburetor and embodying a form of overspeed governor instrumentality of the invention;

FIG. 21 is a longitudinal sectional view of the diaphragm type carburetor illustrated in FIG. 20;

FIG. 22 is an elevational view of a reciprocating piston four cycle engine equipped with a float-controlled type carburetor in combination with an engine-driven fuel pump and an overspeed governor means of the invention associated with the mixture intake manifold;

FIG. 23 is a top plan view of the carburetor shown in FIG. 22 embodying an overspeed engine governor instrumentality;

FIG. 24 is a view similar to FIG. 23 illustrating a fitting between the carburetor and the intake manifold equipped with an overspeed governor means of the invention;

FIG. 25 is a sectional view of a diaphragm type carburetor and fuel pump construction similar to the form shown in FIG. 8 and embodying a form of overspeed engine governor means of the invention;

FIG. 26 is a top plan view of a diaphragm type carburetor and fuel pump disposed within an air filter enclosure, the arrangement embodying a form of overspeed governor of the invention;

FIG. 27 is an enlarged detail sectional view of a form of overspeed governor device embodied in the arrangement shown in FIG. 26;

FIG. 28 is a top plan view of a diaphragm type of charge forming apparatus or carburetor equipped with an overspeed governor means of the invention;

FIG. 29 is a longitudinal sectional view through the carburetor, the view being taken substantially on the line 2929 of FIG. 28;

FIG. 30 is a transverse sectional view taken substantially on the line 3030 of FIG. 28;

FIG. 31 is an enlarged fragmentary transverse sectional view taken substantially on the line 31-3l of FIG. 28;

FIG. 32 is a view similar to FIG. 31 illustrating a form of capillary seal arrangement for a main fuel delivery orifice associated with the overspeed governor device of the invention;

FIG. 33 is a top plan view of a carburetor similar to FIG. 28 embodying a modified form of overspeed governor device;

FIG. 34 is an enlarged detail sectional view taken substantially on the line 3434 of FIG. 33;

FIG. 35 is a top plan view of a charge forming apparatus similar to FIG. 33 embodying a form of overspeed governor means of the invention;

FIG. 36 is an enlarged detail sectional view taken substantially on the line 3636 of FIG. 35;

FIG. 37 is a longitudinal sectional view through a carburetor similar to FIG. 10 illustrating a modified fuel channel arrangement for the overspeed governor device;

FIG. 38 is an enlarged detail sectional view taken substantially on the line 3838 of FIG. 37;

FIG. 39 is a top plan view of a diaphragm type carburetor embodying a form of overspeed governor of the invention;

FIG. 40 is a side elevational view of the construction shown in FIG. 39;

FIG. 41 is a horizontal sectional view taken substantially on the line 41-41 of FIG. 40;

FIG. 42 is an enlarged detail sectional view taken substantially on the line 42--42 of FIG. 41;

FIG. 43 is an enlarged detail sectional view taken substantially on the line 4343 of FIG. 40;

FIG. 44 is an enlarged fragmentary sectional view similar to FIG. 42 illustrating a capillary seal anti-back bleed means in the main fuel delivery orifice;

FIG. 45 is an enlarged sectional view illustrating a modified form of overspeed governor instrumentality;

FIG. 46 is an enlarged sectional view illustrating another modification of overspeed governor means;

FIG. 47 is an end view of the construction of FIG. 46;

FIG. 48 is an enlarged sectional view illustrating another modified form of overspeed governor means;

FIG. 49 is a bottom plan view of a carburetor with the diaphragm removed showing the fuel chamber, the carburetor being of the general character shown in FIGS. 39 and 40 and embodying a further modification of' overspeed governor means of the invention;

FIG. 50 is a sectional view taken substantially on the line 5050 of FIG. 49 illustrating the overspeed governor means;

FIG. is an enlarged detaiied sectional view illus- V trating another modified form of overspeed governor means;

FIG. 52 is an end view of the construction of FIG. SI;

Fl $3 is an enlarged sectional view of a further modification of overspeed governor means;

FiG. is a sectional view taken substantially on the line S ll-5d of FIG. 53;

Fifi. n5 is a view similar to FIG. illustrating a modified form of overspeed governor construction of the invention;

FIG as is a sectional view taken substantially on the line 5n5d of FIG. 55;

FIG. is an enlarged detail sectional view of the over need governor construction shown in FIGS. 55 and FIG. is an end view of the construction shown in FIG. :37;

FiG. is a sectional view of a closure member for the construction shown in FIG. 57;

FIG. an is a view of the construction shown in FIG. 5'7 with a sealing means for sealing the adjustment in fixed position;

FIG. fit is a view similar to FIG. 57 illustrating a modified form of seat configuration for the vibration responsive bail valve;

FIG. re is an enlarged sectional view similar to FIG. illustrating a closure means for the adjustable member;

FIG. as is an end view of the construction shown in FiG. 52;

FIG. (1 i is an enlarged sectional view illustrating a modified form of adjustable overspeed governor construotion;

FiG. as is an end view of the construction shown in FIG. 6-4;

FiG. an is a fragmentary sectional view of a portion of the construction shown in FIG. 64 illustrating a sealing means for the adjustment;

FIG. s7 is an enlarged sectional view illustrating an other form of overspeed governor construction of the invention;

FIG. FEG. e7;

FIG. is an enlarged sectional view illustrating another form of overspeed governor construction;

FIG. l ft is an end view of the construction shown in FIG. as;

"" H is an enlarged sectional view similar to FIG.

is an end view of the construction shown in l "1U. h l illustrating a closure for the housing of the overspeed governor construction;

MG. 72 is an end view of the construction shown in FIG. 7t;

FIG "3 is an enlarged longitudinal sectional view ilng another form of overspeed governor means; t is an end view of the construction illustrated Flt, i

FIG

ing piston engine illustrating the relationship of the o crspeed governor means shown in FIG. 73 with moving components of an engine for attaining overspeed governor operation, and

Fifi, 7a is an enlarged sectional view of another modification of the overspeed governor means of the invention.

method and the apparatus of the invention involve feeding an excess of liquid fuel to a reciprocating piston internal combustion engine of either the two cycle or four cycle type through the use of a vibration responsive body actuated by or rendered out of phase with engine vibrations or disturbance occurring at a particular speed of the engine to cause oscillation or relative displacement of the body and thereby admit fuel into the engine induction system in an amount ef fective to reduce the. engine speed and prevent overspeed of the engine.

The apparatus for accomplishing this method is re ferred to herein generally as a vibration responsive instrumentality, means or unit providing an overspeed governor, the governing medium being responsive to and actuated or displaced by engine vibrations when the engine attains a predetermined speed. The over speed governor method and arrangement of the invention have particular utility with iow horsepower two and four cycle engines and especially engines employed for powering chain saws, lawn mowers, portable drills and the like It is found that the vibration responsive means or valve may be arranged to deliver liquid fuel into various regions of the induction system of an engine and the drawings illustrate various arrangements for positioning or mounting a vibration responsive body or valve whereby it is subjected to engine vibrations and is effected at a particular frequency of vibration to be moved or oscillated by such vibration to admit excess fuel to the engine for engine governing purposes.

Referring initially to FIG. I there is illustrated a side elevational view, partly in section, of a portion of the power driven chain saw showing a form of charge forming apparatus or carburetor embodying the invention associated with the engine. The arrangement shown in FIG. I is inclusive of a chain saw frame construction 10 which forms an integral part of an engine crankcase 11 of a two cycle engine I2 on which is mounted a cylinder 1 13 having cooling fins I5. Slidable in the cylinder I4 is a conventional piston 16 having a piston pin 17 connected by a connecting rod 18 with a crank pin 19 on a crank arm of a crankshaft 2t] journally supported in the crankcase II.

The engine illustrated is of the two cycle type, viz. wherein the fuel and air mixture is admitted into the chamber provided by the crankcase II and compressed therein upon the down stroke of the piston in, the compressed mixture being then delivered through a suitable port into the combustion chamber of the cylinder above the piston in the conventional manner. The mixture is ignited by a spark plug 22. at each revolution of the crankshaft.

The fuel and air combustible mixture is provided through a combined fuel pump and carburetor or charge forming apparatus 24 mounted by the engine crankcase, the carburetor illustrated being shown in detail in FIGS. 2 through if and hereinafter described.

The frame I0 is fashioned with a forwardly extending portion 34- to which is secured an elongated plate-like member 35 providing a support and guide means for an endless chain type saw construction 36. The saw support plate 35 is secured to the frame by means of bolts 37. The forward end of the support member 35 is provided with a housing 38 which journally supports a roller guide 39 which is engaged by the chain saw 36 in the conventional manner.

A removable housing on the opposite side of housing 42. encloses a conventional centrifugally-actuated

Claims

1. A fuel flow control construction for use with the induction system of an internal combustion engine for delivering excess fuel from a supply to the engine including, in combination, means providing a chamber, a relatively movable valve member in said chamber being solely responsive to engine structural vibration transmitted through the engine frame, said valve member having a spherically curved surface region, a valve seat surface disposed to be engaged by the spherically curved surface region of the valve member, said valve seat surface being configurated to define a fuel port, spring means providing the sole force normally biasing the valve member to port-closing position, fuel passage means in communication with said chamber, said valve member being of a mass to be vibrated away from the valve seat surface under the influence of engine structural vibration of a predetermined frequency to effect flow of fuel from the supply through said port.

2. The combination according to claim 1 wherein the valve seat surface is of frusto-conical shape.

3. The combination according to claim 1 wherein the valve member biasing means is a coil spring.

4. The combination of claim 3 including a relatively movable element engageable with the spring for damping movements thereof.

5. The combination according to claim 3 including means for regulating the biasing pressure of the coil spring.

6. A fuel flow control construction for use with the induction system of an internal combustion engine for delivering excess fuel from a supply to the engine including, in combination, means providing a chamber, a relatively movable valve member in said chamber being solely responsive to engine structural vibration transmitted through the engine frame, said valve member having a curved surface region, a valve seat surface disposed to be engaged by the curved surface region of the valve member, said valve seat surface being configurated to define a fuel port, means normally biasing the valve member to port-closing position, said valve member biasing means being a body of foam material, adjusting means for controlling the biasing pressure of the body on the valve member, and fuel passage means in communication with said chamber, said valve member being of a mass to be vibrated away from the valve seat surface under the influence of engine structural vibration of a predetermined frequency to effect flow of fuel from the supply through said port.

7. The combination According to claim 1 wherein the valve member biasing means is a plate spring.

8. The combination according to claim 1 wherein the valve member is a ball of metallic material.

9. A fuel flow control construction for use with the induction system of an internal combustion engine to admit excess fuel from a fuel supply to the engine including, in combination, a housing providing a chamber, means for conveying fuel from the supply to the chamber, a relatively movable valve body in said chamber and having a spherically curved valve surface, said valve body being solely responsive to engine structural vibration transmitted through the engine frame, a valve seat for the spherically curved valve surface of the valve body, said seat being configurated to define a fuel outlet port, said port being in communication with the engine, spring means normally biasing the valve body to port-closing position, said spring means being the sole force biasing the valve body to portclosing position, said valve body being of a mass to be vibrated away from the valve seat under the influence of engine structural vibration of a particular frequency to effect flow of fuel through said port to the engine.

10. The combination according to claim 9 wherein the spring means is a coil spring.

11. The combination according to claim 9 wherein the valve body is of spherical shape.

12. The combination according to claim 9 including an adjustable member in said housing for adjusting the biasing pressure of the spring means.

13. The combination according to claim 12 including means for retaining the adjustable member in adjusted position.

14. In combination, a carburetor for an internal combustion engine having a body provided with a mixing passage and a fuel chamber, fuel passage means opening into the mixing passage for delivering fuel from the fuel chamber into the mixing passage for normal engine operation, means for delivering excess fuel into the mixing passage for impairing engine operation to limit engine speed including a bore in the carburetor body, a housing disposed in the bore, said housing being formed with a valve chamber, a relatively movable sphericallyshaped valve member in said valve chamber, said valve member being solely responsive to engine structural vibration transmitted through the engine frame, a valve seat surface in the housing configurated to provide a fuel port in communication with the mixing passage, passage means for conveying fuel from the fuel chamber into the valve chamber in the housing, spring means normally biasing the valve member to port-closing position, said spring means being the sole force biasing the valve member to port-closing position, said valve member being of a mass responsive to a particular frequency of engine structural vibration, said valve member being vibrated away from its seat surface under the influence of the particular engine structural vibration frequency to permit flow of fuel through said port into the mixing passage.

15. In combination, a carburetor for an internal combustion engine having a body provided with a mixing passage and a fuel chamber, a diaphragm forming a wall of the fuel chamber, inlet valve means actuated by the diaphragm for controlling delivery of fuel from a supply into the fuel chamber, fuel passage means opening into the mixing passage for delivering fuel from the fuel chamber into the mixing passage for normal engine operation, a bore in the carburetor body, means for delivering excess fuel into the mixing passage for impairing engine operation including a housing disposed in the bore, said housing being formed with a valve chamber, a relatively-movable spherically-shaped valve member in the valve chamber, said valve member being solely responsive to engine structural vibration transmitted through the engine frame, a valve seat associated with the housing shaped to provide a fuel port, said fuel port being in communication with the mixing passage, passage means for conveying fuel from the fuel chamber in the carburetor body into the valve chamber in the housing, and a coil spring in said housing normally biasing the valve member to port-closing position, said coil spring being the sole force biasing the valve member to port-closing position, said valve member being responsive to a predetermined frequency of engine structural vibration whereby at said frequency the valve member is moved from its seat to admit fuel through the fuel port.

16. The combination according to claim 15 wherein the valve-engaging surface of the valve seat is of frusto-conical shape.

17. The combination according to claim 15 wherein the valve seat is of nonmetallic material.

18. The combination according to claim 15 wherein the valve seat is adjustable lengthwise of the housing for controlling the biasing pressure of the resilient means.