US3868162A - Electrical connector - Google Patents

Electrical connector Download PDF

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US3868162A
US3868162A US39378773A US3868162A US 3868162 A US3868162 A US 3868162A US 39378773 A US39378773 A US 39378773A US 3868162 A US3868162 A US 3868162A
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plug
receptacle
contacts
contact
housing
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John Preston Ammon
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Elfab Corp
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Elfab Corp
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01RLINE CONNECTORS; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCBs], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/51Fixed connections for rigid printed circuits or like structures
    • H01R12/55Fixed connections for rigid printed circuits or like structures characterised by the terminals
    • H01R12/58Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
    • H01R12/585Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board

Abstract

An electrical connector comprising interengageable receptacle and plug members each including a plurality of contact elements which complete a series of electrical circuits through the connector when the members are interengaged. The plug and receptacle members are each formed by press fitting contacts into plated-through holes in an insulative substrate and then covering the protruding contacts with a layover insulative housing. The press fitted neck portion of each contact is reinforced by a longitudinally extending stiffening rib to permit the use of a contact material of relatively uniform thickness.

Description

United States Patent 91 Ammon [451 Feb. 25, 1975 ELECTRICAL CONNECTOR [75] Inventor: John Preston Ammon, Dallas, Tex.

[73] Assignee: Elfab Corporation, Dallas, Tex.

[22] Filed: Sept. 4, 1973 [21] Appl. No.: 393,787

[52] US. Cl.... 339/17 M, 317/101 D, 339/176 MP,

339/184 M [51] Int. Cl H05k l/07, HOlr 13/64 [58] Field of Search 339/17, 18, 75, 66, 65,

339/176,184,186, 217, 219, 220, 221; 317/101 D, 101 DH [56] References Cited UNITED STATES PATENTS 2,699,534 l/l955 Hostermann 339/176 MP 3,101,231 8/1963 Klostermann 339/176 MP 3,671,917 6/1972 Ammon et a1. 339/17 L 3,721,941 3/1973 Wisser 339/17 CF Mattingly, Jr. et al......... 339/186 M 1/1974 Kurtz et a1. 339/176 MP Primary Examiner-Roy D. Frazier Assistant ExaminerTerrell P. Lewis Attorney, Agent, or Firm-Clegg, Cantrell & Crisman [57] ABSTRACT An electrical connector comprising interengageable receptacle and plug members each including a plurality of contact elements which complete a series of electrical circuits through the connector when the members are interengaged. The plug and receptacle members are each formed by press fitting contacts into plated-through holes in an insulative substrate and then covering the protruding contacts with a layover insulative housing. The press fitted neck portion of each contact is reinforced by a longitudinally extending stiffening rib to permit the use of a contact material of relatively uniform thickness.

13 Claims, 15 Drawing Figures PATENTED 3.868.162

sum3g3 FIG. I2

BACKGROUND OF THE INVENTION l. Field of the Invention The invention relates to an electrical connector and, more particularly, to an electrical connector including substrate mounted plug and receptacle members which are engagable to complete a plurality of electrical circuits through the connector.

2. History of the Prior Act One type of connector used in interconnecting backpanels for printed circuit cards is that shown and claimed in U.S. Pat. No. 3,671,917 to J. P. Ammon et al, assigned to the assignee of the present invention. Such connectors include rows of contact terminals press fitted into receiving apertures in a'substrate, generally known as a motherboard, and then covered by a layover insulative housing. The connector housings include a top opening for receiving the edge ofa printed circuit card to be terminated, generally known as a daughter board.

Substrate mounted, card edge connectors, such as that disclosed in the Ammon et al patent, possess many advantages. For example, rows of contacts may be simultaneously press fitted into plated through receiving holes in the substrate for interconnection with printed wiring on the motherboard. This technique of manufacture, as taught in U.S. Pat. No. 3,676,926, produces rapid connector assembly and may also be used to produce a multi-layer motherboard in accordance with the teachings of U.S. Pat. No. 3,660,726. Further, substrate mounted card edge connectors, such as that disclosed in the Ammon et al patent employ a layover insulator which also contributes to speed of assembly and ease of repairability and preloading.

For certain applications, such as where it is inconvenicnt or impossible to terminate one set of circuit paths along a card edge, the motherboard mounted edge connector is not practicable. In these situations it would be desirable to use mating plug and receptacle members which, unfortunately, possess a number of disadvantages. Generally, in prior art plug and receptacle connectors each contact in both the plug member and the receptacle member must be individually assembled into a housing and then individually wired to a circuit path. This consumes a great deal of assembly time and leads to a more expensive product.

The connector of the present invention combines the function of a plug and receptacle connector with the advantages of a substrate mounted, card edge type connector.

SUMMARY OF THE INVENTION The invention relates to an electrical connector member having contact terminals inserted into a substrate and covered by a layover insulative housing. More particularly, the invention involves an electrical connector including interengagable plug and receptacle members comprising a pair of planar mounting substrates having a plurality of contact terminals mounted in each. A pair of interengagable, insulative plug and receptacle housings each comprise an outer shell having side walls open at the bottom to permit the shells to fit down over and substantially enclose the contact terminals and top openings adapted for interengagement with one another. The plug housing is laid over the contact terminals mounted in one substrate while the receptacle housing is laid over the contact terminals mounted in the other substrate. The contact terminals inone substrate are electrically coupled to the contact terminals in the other substrate when the plug and receptacle members are interengaged.

BRIEF DESCRIPTION OF THE DRAWINGS For a more complete understanding of the present invention and for further objects and advantages thereof, reference may now be had to the following description taken in conjunction with the accompanying drawing, in which:

FIG. 1 is a perspective view of the interconnected plug and receptacle of the electrical connector of the present invention;

FIG. 2 is a vertical cross-section view taken about lines 2-2 of FIG. 1;

FIG. 3A is a front view of one embodiment of a strip supported contact terminal used in the invention;

FIG. 3B is a side view of the contact of FIG. 3A;

FIG. 3C is a cross-section view taken about the lines 3c-3c of FIG. 3A;

FIG. 4A is a front view of another embodiment of a strip supported contact terminal used in the invention;

FIG. 4B is a side view of the contact shown in FIG. 4A;

FIG. 5 is a top view of the receptacle member of the of the connector of the present invention;

FIG. 6 is a front view of the receptacle member shown in FIG. 5;

FIG. 7 is a vertical cross-section view taken about the lines 7-7 of FIG. 5;

FIG. 8 is a top view of the plug member of the connector of the present invention;

FIG. 9 is a front view of the plug member shown in FIG. 8;

FIG. 10 is a vertical cross-section view taken about the lines 10-40 of FIG. 8;

FIG. 11 is a side view of a receptacle member constructed in accordance with the invention in interengagement with a cable connector plug member; and

FIG. 12 is a side view of a plurality of motherboards interconnected by the connector of the present inventron.

DETAILED DESCRIPTION Referring to FIG. 1, there is shown a plug and receptacle electrical connector 10, constructed in accordance withthe invention. The. connector 10 is shown interengaged with the plug member 11 overlying and partially enclosing the receptacle member 12. The plug member 11 is attached to and includes a first substrate 13 while the receptacle member is fixed to a second parallel substrate 14. Both of the substrates l3 and 14 preferably comprise either single or plural layer conventional printed circuit boards, having a plurality of rows of holes 15 formed therein. A function of the connector 10 is to complete a plurality of circuit paths 16 located on the first substrate 13, through the connector 10 to a plurality of circuit paths (not shown) located on the second substrate 14.

Referring now to FIG. 2, there is shown a crosssection view of the connector 10 illustrating the manner in which the plug member 11 and the receptacle member 12 are mechanically interfitted within one another and electrically interengaged. Each of the substrates l3 and 14 may comprise, in one embodiment,

a pair of conventional printed circuit boards 17 & 18.

The boards 17 and 18 are preferably formed of an insulative material such as a glass filled epoxy resin (known 7 as G-lO Printed Circuit board material) and may be either single or double sided, i.e., each board may have conductive pathways 16-(FIG. 1) formed on either one of the holes 15. The inside surface of each of the holes is preferably plated with an inner layer of a conductive material such as copper, and an outer layer of tinlead material so that the upper and lower pads 21 surrounding each hole 15 are joined by a continuous metal layer forming the walls of a conventional platedthrough hole.

The adjacent boards 17 and 18 are separated by a thin layer of insulative material 22, such as MYLAR polyester film available from E. I. duPont de Nemours & Co. Each of the sheets 22 is drilled with holes to correspond with those in the board so that the platedthrough holes in the pads 21 lie in axial alignment but are electrically isolated from one another by the insulative sheets 22.

When the boards 17 and 18, of both the substrates l3 and 14, are arranged with the plated-through holes 15 in axial alignment, conductive metal contact terminals 31 are press fitted into the holes 15 to be held tight and motionless. If desired, the tin-lead material in the hole may be heated and reflowed following the press fitting operation. The contacts 31 are preferably assembled into the boards 17 and 18 in accordance with the techniques of US. Pat. No. 3,676,926 to form multi-layer boards in accordance with US. Pat. No. 3,660,726, both of which are assigned to the assignee of the present invention. I

Referring to FIGS. 3A and 38 there are shown, respectively, front and side views of a strip mounted contact terminal 31. The terminals are preferably stamped from a single long thin strip of metal, suchas phosphor-bronze, and then finished by plating with a layer of nickel and an outer layer of gold, or some other acceptable contact plating. The contact terminals are joined to a common support strip 41 by a beveled reduced section 42.

Each of the contact terminals 31 comprises a connector portion 32 and a neck section 33 separated by a shoulder portion 34. The neck section 33 is of such a width and thickness that when a contact 31 is press fitted into a contact receiving hole 15, there is a tight frictional engagement between the neck 33 and the malleable inner walls of the hole 15 so that the contact is held rigid and motionless. The connector portion 32 of the contact terminal 31 is curved into a bowed configuration and is terminated at its upper end by a flange portion 35. A small detent 36 is impressed into the face of the connector portion 32 to provide a snap action engagement with other contact terminals. The contact terminal of FIGS. 4A and 4B is identical to that of FIGS. 3A and 38 except that the former also includes a shank portion 37 to permit additional wiring connections by such techniques as wire wrapping.

As can be seen from reference to FIGS. 3A and 3B, the thickness of the contact 31 is uniform and relatively thin throughout its entire length. To insure that the uniformly thin contact 31 flexes above the surface of the substrate, a central, axially extending ridge 38 is formed from a point just above the shoulder portion 34 to a point just above the bottom of the neck section 33. The ridge 38 is formed generally along the region of the contact to be press fitted into a receiving hole. As best shown in FIG. 3C, the ridge 38 is formed by stamping a groove 39 into the opposite face to plastically deform the metal. The central ridge 38 provides stiffness and rigidity to the present contact to ensure that flexure thereof occurs above the surface of the mounting substrate.

FIGS. 5-7 show, respectively, top, side and end cross-sectional views of a receptacle member 12 constructed in accordance with the invention. Referring first to FIG. 7, there is shown acorss-sectional view of the receptacle member 12 illustrating a pair of contact terminals 31 press fitted into the receiving holes 15 and substantially enclosed by an insulative housing 51. The housing 51 is preferably formed of a moldable insulative material such as nylon, plastic or a polycarbonate material and includes an outer shell which is open at the bottom to allow the shell to fit down over and receive the contact terminals 31. The upper portion of the housing is partiall'yclosed by two U-shaped edge sections 52 defining a top opening 53 for receiving a plug member to engage the contact terminals 31. The housing 51 is preferably divided into a plurality of internal chambers 54 by transversely extending wall sections 55, each of which includes a central slot 56 for receiving a portion of a plug member. Each of the chambers 54 receives an opposed pair of contact terminals 31 when the insulative housing 51 is laid over the terminal ends. An overhanginglip 57 is formed on the innermost portion of each of the U-shaped sections 52 to support the flange portions 35 and preload the contacts As may be seen from the top view in FIG. 5, the rec'eptacle member 12 is polarity keyed by making one side wall 58 of the insulator 51 somewhat longer than the other'side wall 59. When the receptacle member 12 is used with a plug member similarly keyed, it is impossible to reverse the polarity of the mating contacts because the members will only fit together in one orientation.

FIGS. 8-10 show, respectively, top, side and end cross-sectional views of a plug member 11 constructed in accordance with the invention. Referring to FIG. 10, there is shown a cross-section of the plug member 11, illustrating a pair of contact terminals 31 press fitted into receiving holes 15 in the substrate 13 and covered by an insulative housing 61. The plug housing 61, like the receptacle housing 51, is preferably formed of a moldable insulative material and includes an outer shell which is open at the bottom to allow the shell to fit down over and receive the contact terminals 31. The plug housing 61 comprises a pair of spaced, parallel, upwardly extending side walls 62 and an upwardly extending central rib 63, parallel to and spaced between the walls'62. The central rib 63 includes a transverse strip 64 extending along the top and forming a U- shaped edge 65 along each side, of the strip 64. The inner portion of each of the U-shaped edges 65 is terminated by an overhanging lip section 66 which contacts and supports the flanged portion 35 of each contact terminal 31.

The inside bottom portion of the plug housing 61 is formed by a floor 67 which is perforated by a plurality of spaced slots, each of which is divided into two adjacent chambers 68 and 69 by the central rib 63. Each of 31 of an opposed contact pair when the insulative plug housing 61 is laid over the terminal ends.

As can be seen from the top view in FIG. 8, the plug member 11 is polarity keyed by making one side wall 71 of the insulator 61 somewhat longer than the other sidewall 72. When the plug member 11 is used with a receptacle member similarly keyed, it is impossible to reverse the polarity of the mating contacts because the members will only fit together in one orientation. For example, the receptacle member 12 (of FIG. 5) would only interengage the plug member 11 (of FIG. 8) with wall 58 adjacent wall 71 and wall 59 adjacent wall 72.

Referring again to FIGS. 5, 6, and 7, the receptacle member 12 is assembled by separating the required number of contact terminals 31 (FIGS. 3A & B or 4A & B) from a strip and inserting the shanks thereof into receiving holes 15 in the substrate 14. Thecontact terminals 31 are then press fitted into the holes to form two rows. The receiving holes 15 into which the opposed contact terminal pairs are inserted are spaced from one another so that the bowed sections ofthe contactor positions 32 of opposed terminal pairs are separated from one another a distance slightly less than that between the mating plug member contacts to be inserted. The insulative housing 51 is then laid over the upper ends of the contact terminals to receive opposed pairs of contacts up into the chambers 54. When the housing 51 is initially placed over the contact terminals 31, it comes to rest with the ends ofthh overhanging lip portions 57 in contact with the ends of the flange portions 35, as can be visualized from FIG. 7. The insulative housing 51 is placed in final position by caming the contact terminals 31 apart and pressing the housing downwardly, as taught in US. Pat. No. 3,67l,9l7. In the finally assembled receptacle member 12, the flanges 35 rest against the inside edges of the overhanging lip portions 57 and exert a preselected loading force against them.

Similarly, the plug member 11, of FIGS. 8, 9 and 10 is assembled by separating a selected number of contact terminals 31 from a strip and inserting the shanks thereof into receiving holes in the substrate 13. The contacts 31 are then press fitted into the holes to form two rows of opposed contact pairs. The insulative housing 61 is then laid over the upper ends of the contact terminals to receive opposed pairs of contacts up into the chambers 68 and 69. The housing 61 is placed in final position by caming the opposed rows of terminals toward one another and pressing the housing downwardly. In the finally assembled plug member 11, the flanges 35 rest against the inside edges of the overhanging lip portions 66 and exert a preselected loading force against them.

When the plug and receptacle members 11 and 12, respectively, are interengaged, as shown in FIG. 2, the central rib 63 extends down into the top opening 53 while the body of the receptacle member 12 is received within the parallel walls 62 of the plug member 11. As the plug member 11 is being inserted into the receptacle member 12, the contactor portions 32 of the respective terminals 31 engage one another. The spacing of contacts is such that, during interengagement, both plug and receptacle contacts are moved from their rest positions, i.e., abuting the respective lip portions, and slid along the surface of one another until the opposed detents 36 have interlocked" each other, as shown in FIG. 2. This ensures a positive electrical connection between the contactsof the plug member 11 and the contacts of the receptacle member 12.

In other embodiments of the invention it will be understood that cable connectors can be made by press fitting contacts into a substrate, laying an insulative housing over the contactor positions, severing the contact supporting section of the substrate from the re- -mainder, attaching cable wires to the tails of the contacts and covering the cable wires and attachments with a cable hood.

It should be noted that either the plug member 11 or the receptacle member 12 can be used with a mating cable connector. Referring to FIG. 11, there is shown a receptacle member 81 mounted to a substrate 82 and having a plurality of outwardly extending contact tails 83. For example, the substrate 82 may comprise part of an interconnecting backpanel for electronic components (not shown). The receptacle member 81 is interengaged to a cable connector plug 84 which terminates a plurality of wires 85 bound into a cable 86. The cable connector 84 may be of a type similar to the Blue Ribbon cable connector manufactured by the Amphenol Corporation. The wire/plug interconnections are covered by a cable hood 87. Thus, it can be seen how electrical circuits on a backpanel can be interconnected with circuits in a cable by means of the connector of the present invention.

Referring to FIG. 12, it can be seen how the plug and receptacle members of the connector of the present invention may be used to directly interconnect and stack a plurality of circuit panels. Each panel 91 may comprise either single or multi-layer interconnecting backpanels and may have both plug members 92 and receptacle members 93, mounted thereto. By interengaging the mating plug and receptacle members 92 and 93, the electrical circuits on the panels 91 are easily interconnected.

Having described the invention in connection with certain specific embodiments thereof, it is to be understood that further modifications may now suggest themselves to those skilled in the art and it is intended to cover such modifications as fall within the scale of the appended claims.

What is claimed is:

1. An electrical connector including interengagable receptacle and plug members, comprising:

first and second substrates having aligned contact receiving hole arrays therein, each of said hole arrays lying along a linear path;

a plurality of contacts press fitted into the holes in each of said substrates, said contacts each including a contactor portion resilient in a direction transverse to said linear paths lying along said hole arrays;

an insulative receptacle housing placed down over to substantially enclose the press fitted contacts on the first substrate, said receptacle housing having bottom openings of sufficient size to receive the contactor portions of said contacts and a top opening to receive a plug member, said receptacle housing having substantially planar inner wall surfaces extending parallel to said linear paths lying along said hole arrays and spaced from any engagement with the rear portions of said receptacle contacts; and

an insulative plug housing placed down over to substantially enclose the press fitted contacts on the second substrate, said plug housing having bottom openings of sufficient size to receive the contactor portions of said contacts, and a top opening surrounding a central rib, said central rib having substantially planar inner wall surfaces extending parallel to said linear paths lying along said hole arrays and spaced from any engagement with the rear portions of said plug contacts, said plug and receptacle members being interengagable by inserting the central rib of said plug into the top opening of said receptacle to receive the receptacle housing into the top opening of said plug housing and bring the respective plug and receptacle contacts into generally parallel, facing electrical engagement along a line parallel to said linear hole arrays and spaced from the inner wall surfaces of both said plug and said receptacle housings with the forces of engagement between contacts being in a direction perpendicular to said line of engagement.

2. An electrical connector including interengagable receptacle and plug members so set forth in claim 1 wherein: i

the contacts are press fitted into the first substrate in two parallel rows along saidlinear paths with the contactor portions of adjacent receptacle contacts in different rows, forming contact pairs, facing toward one another and spaced from the inner wall surfaces of said receptacle housing; the contacts are press fitted into the second substrate in two parallel rows along said linear paths with the contactor portions of adjacent plug contacts in different rows forming contact pairs, facing away from one another andbeing separated by the central rib of said plug housing and spaced from the inner wall surfaces of said central rib; and the contactor portions of said plug and receptacle contacts electrically connect one another when said plug and receptacle members are interengaged along a line parallel to said linear paths with forces of engagement being perpendicular to said paths. 3. An electrical connector including interengagable receptacle and plug members as set forth in claim 2 wherein:

each of said receptacle contacts are preloaded to exert a force toward the adjacent contacts in said pairs; and each of said plug contacts are preloaded to exert a force away from the adjacent contacts in said pairs. 4. An electrical connector including interengagable receptacle and plug members as set forth in claim 3 wherein:

said contacts each include a flange portion at the upper end thereof; said receptacle housing includes a pair of lip portions parallel to said linear paths lying along said hole arrays and spaced from one another on opposite sides of the top opening, said contact flanges engaging said lip portions to preload said receptacle contacts with forces acting in a direction perpendicular to said linear paths; and said plug housing including a pair of lip portions extending on opposite sides of said central rib to engage the contact flanges and preload said plug contacts with forces acting in a direction perpendicular to said linear paths.

5. An electrical connector including interengagable receptacle and plug members as set forth in claim 1 wherein:

said contacts each include a central, axially extending stiffening ridge formed in the contact region press fitted into the holes in the substrates.

6. An electrical connector including interengagable receptacle and plug members as set forth in claim 5 wherein:

said contacts are of generally uniform thinness and each also include a groove formedfin the opposite surface thereof from said ridge.

7. An electrical connector including interengagable receptacle and plug members comprising:

a pair of planar mounting substrates;

a plurality of contact terminals mounted in each of said substrates in contact arrays wherein said contacts mounted in each substrate lie along linear paths;

' a pair of interengagable, insulative plug and receptacle housings each comprising an outer shell having side walls open at the bottom to permit said shells to fit down over and substantially enclose said' contact terminals above said substrates and top openings adapted for interengagement with one an- I other the inner surfaces of said outer shells being substantially planar and extending parallel to said linear paths spaced from said contacts, said plug housing being fitted down over contact terminals mounted in one substrate andsaid receptacle housing being fitted down over contact terminals mounted in the other substrate, contact terminals in one substrate being electrically coupled to aligned contact terminals in the other substrate along a line of engagement parallel to said-linear paths by forces perpendicular to said linear paths when the plug and receptacle members are interengaged.

8. An electrical connector including interengagable receptacle and plug members as set forth in claim 7 wherein:

each of said contact terminals includes a flange portion at one end thereof, a neck section at the opposite end thereof mounted in said substrate and a contactor portion inbetween; and

said outer shells including lip portions adjacent the top openings which engage the flange portions of said contact terminals to flex each of said contacts above the point of engagement of said contacts in said substrate and uniformly preload said contacts with forces acting in a direction perpendicular to said linear paths.

9. An electrical connector including interengagable receptacle and plug members as set forth in claim 8 wherein:

each of said contact terminals are of generally uniform thinness and also include a central, axially extending stiffening rib formed in one surface thereof in the region of the neck section to ensure said contact terminals flex above the surfaces of said subtrates.

10. An electrical connector including interengagable receptacle and plug members as set forth in claim 7 wherein:

said contact terminals are mounted in said substrates in opposed contact pairs; and

terengagement with a cable connector, comprising:

a planar substrate having aligned contact receiving holes therein; a plurality of contacts press fitted into the holes in saidsubstrate, said contacts each being resilient in a direction transverse to said aligned holes; and

an insulative housing having bottom openings of sufficient size to receive said contacts and a top opening to receive a cable connector, said housing being placed down over said press fitted contacts to substantially enclose said contacts and to receive a cable connector in the top opening with the contacts of said cable connector in conductive engagement with the contacts of said connector member;

a cable including a plurality of wires, each attached respectively to one of said press fitted contacts on the opposite side of said substrate from said insulative housing; and

a cable hood attached to said substrate and enclosing said wires and their respective points of attachment.

12. A plurality of stacked, interconnected printed circuit substrate arrays comprising:

a plurality of insulative substrates arranged in parallel planes and spaced from one another a preselected distance;

a plurality of longitudinally spaced contact receiving hole arrays in each of said substrates, each of said holes being plated and in electrical connection with circuitry on said substrate, said hole arrays lying along linear paths of predetermined length, each path being opposite to a path on a parallel adjacent substrate; plurality of contacts press fitted into the holes in each of said substrates, said contacts each including a contactor portion resilient in a direction transverse to said linear paths lying along said hole arrays, the contacts on one substrate extending toward an adjacent substrate;

an insulative receptacle housing placed down over to substantially enclose the press fitted contacts on a first one ofsaid plurality of substrates and extending toward said spaced parallel adjacent substrate, said receptacle housing having bottom openings of sufficient size to receive the contactor portions of said contacts and a top opening to receive an interconnecting plug member, said receptacle housing having substantially planar inner wall surfaces extending parallel to said linear paths lying along said hole arrays and spaced from any engagement with the rear portions of said receptacle contacts;

aninsulative plug housing placed down over to substantially enclose the press fitted contacts on a second one of said plurality of substrates and extending toward said spaced, parallel adjacent substrate and in alignment with said receptacle housing, said plug housing having bottom openings of sufficient size to receive the contactor portions of said contacts, and a top opening surrounding a central rib, said central rib having substantially planar inner wall surfaces extending parallel to said linear paths lying along said hole arrays and spaced from any engagement with the rear portions of said plug contacts, said plug and receptacle members being interengagable by inserting the central rib of said plug into the top opening of said receptacle to receive the receptacle housing into the top opening of said plug housing and electrically connect circuitry on said adjacent substrates by bringing the respective plug and receptacle contacts into generally parallel, facing electrical engagement along a line parallel to said linear hole arrays and spaced from the inner wall surfaces of both vsaid plug and said receptacle housings with the forces of engagement between contacts being in a direction perpendicular to said line of engagement.

13. A plurality of stacked, interconnected printed circuit substrates as set forth in claim 12, wherein:

said substrate arrays comprise at least three substrates;

each substrate includes a housing enclosed array of contacts projecting toward the surface of a parallel adjacent substrate; and

each housing and contact array is interconnected with a mating housing on the adjacent substrate to electrically couple each of the substrates in said stack.

Claims (13)

1. An electrical connector including interengagable receptacle and plug members, comprising: first and second substrates having aligned contact receiving hole arrays therein, each of said hole arrays lying along a linear path; a plurality of contacts press fitted into the holes in each of said substrates, said contacts each including a contactor portion resilient in a direction transverse to said linear paths lying along said hole arrays; an insulative receptacle housing placed down over to substantially enclose the press fitted contacts on the first substrate, said receptacle housing having bottom openings of sufficient size to receive the contactor portions of said contacts and a top opening to receive a plug member, said receptacle housing having substantially planar inner wall surfaces extending parallel to said linear paths lying along said hole arrays and spaced from any engagement with the rear portions of said receptacle contacts; and an insulative plug housing placed down over to substantially enclose the press fitted contacts on the second substrate, said plug housing having bottom openings of sufficient size to receive the contactor portions of said contacts, and a top opening surrounding a central rib, said central rib having substantially planar inner wall surfaces extending parallel to said linear paths lying along said hole arrays and spaced from any engagement with the rear portions of said plug contacts, said plug and receptacle members being interengagable by inserting the central rib of said plug into the top opening of said receptacle to receive the receptacle housing into the top opening of said plug housing and bring the respective plug and receptacle contacts into generally parallel, facing electrical engagement along a line parallel to said linear hole arrays and spaced from the inner wall surfaces of both said plug and said receptacle housings with the forces of engagement between contacts being in a direction perpendicular to said line of engagement.
2. An electrical connector including interengagable receptacle and plug members so set forth in claim 1 wherein: the contacts are press fitted into the first substrate in two parallel rows along said linear paths with the contactor portions of adjacent receptacle contacts in different rows, forming contact pairs, facing toward one another and spaced from the inner wall surfaces of said receptacle housing; the contacts are press fitted into the second substrate in two parallel rows along said linear paths with the contactor portions of adjacent plug contacts in different rows forming contact pairs, facing away from one another and being separated by the central rib of said plug housing and spaced from the inner wall surfaces of said central rib; and the contactor portions of said plug and receptacle contacts electrically connect one another when said plug and receptacle members are interengaged along a line parallel to said linear paths with forces of engagement being perpendicular to said paths.
3. An electrical connector including interengagable receptacle and plug members as set forth in claim 2 wherein: each of said receptacle contacts are preloaded to exert a force toward the adjacent contacts in said pairs; and each of said plug contacts are preloaded to exert a force away from the adjacent contacts in said pairs.
4. An electrical connector including interengagable receptacle and plug members as set forth in claim 3 wherein: said contacts each include a flange portion at the upper end thereof; said receptacle housing includes a pair of lip portions parallel to said linear paths lying along said hole arrays and spaced from one another on opposite sides of the top opening, said contact flanges engaging said lip portions to preload said receptacle contacts with forces acting in a direction perpendicular to said linear paths; and said plug housing including a pair of lip portions extending on opposite sides of said central rib to engage the contact flanges and preload said plug contacts with forces acting in a direction perpendicular to said linear paths.
5. An electrical connector including interengagable receptacle and plug members as set forth in claim 1 wherein: said contacts each include a central, axially extending stiffening ridge formed in the contact region press fitted into the holes in the substrates.
6. An electrical connector including interengagable receptacle and plug members as set forth in claim 5 wherein: said contacts are of generally uniform thinness and each also include a groove formed in the opposite surface thereof from said ridge.
7. An electrical connector including interengagable receptacle and plug members comprising: a pair of planar mounting substrates; a plurality of contact terminals mounted in each of said substrates in contact arrays wherein said contacts mounted in each substrate lie along linear paths; a pair of interengagable, insulative plug and receptacle housings each comprising an outer shell having side walls open at the bottom to permit said shells to fit down over and substantially enclose said contact terminals above said substrates and top openings adapted for interengagement with one another the inner surfaces of said outer shells being substantially planar and extending parallel to said linear paths spaced from said contacts, said plug housing being fitted down over contact terminals mounted in one substrate and said receptacle housing being fitted down over contact terminals mounted in the other substrate, contact terminals in one substrate being electrically coupled to aligned contact terminals in the other substrate along a line of engagement parallel to said linear paths by forces perpendicular to said linear paths when the plug and receptacle members are interengaged.
8. An electrical connector including interengagable receptacle and plug members as set forth in claim 7 wherein: each of said contact terminals includes a flange portion at one end thereof, a neck section at the opposite end thereof mounted in said substrate and a contactor portion in between; and said outer shells including lip portions adjacent the top openings which engage the flange portions of said contact terminals to flex each of said contacts above the point of engagement of said contacts in said substrate and uniformly preload said contacts with forces acting in a direction perpendicular to said linear paths.
9. An electrical connector including interengagable receptacle and plug members as set forth in claim 8 wherein: each of said contact terminals are of generally uniform thinness and also include a central, axially extending stiffening rib formed in one surface thereof in the region of the neck section to ensure said contact terminals flex above the surfaces of said subtrates.
10. An electrical connector including interengagable receptacle and plug members as set forth in claim 7 wherein: said contact terminals are mounted in said substrates in opposed contact pairs; and said insulative housings each include wall surfaces spaced from said contacts and extending perpendicular to said linear paths to separate adjacent ones of said contact pairs.
11. An electrical connector member adapted for interengagement with a cable connector, comprising: a planar substrate having aligned contact receiving holes therein; a plurality of contacts press fitted into the holes in said substrate, said contacts each being resilient in a direction transverse to said aligned holEs; and an insulative housing having bottom openings of sufficient size to receive said contacts and a top opening to receive a cable connector, said housing being placed down over said press fitted contacts to substantially enclose said contacts and to receive a cable connector in the top opening with the contacts of said cable connector in conductive engagement with the contacts of said connector member; a cable including a plurality of wires, each attached respectively to one of said press fitted contacts on the opposite side of said substrate from said insulative housing; and a cable hood attached to said substrate and enclosing said wires and their respective points of attachment.
12. A plurality of stacked, interconnected printed circuit substrate arrays comprising: a plurality of insulative substrates arranged in parallel planes and spaced from one another a preselected distance; a plurality of longitudinally spaced contact receiving hole arrays in each of said substrates, each of said holes being plated and in electrical connection with circuitry on said substrate, said hole arrays lying along linear paths of predetermined length, each path being opposite to a path on a parallel adjacent substrate; a plurality of contacts press fitted into the holes in each of said substrates, said contacts each including a contactor portion resilient in a direction transverse to said linear paths lying along said hole arrays, the contacts on one substrate extending toward an adjacent substrate; an insulative receptacle housing placed down over to substantially enclose the press fitted contacts on a first one of said plurality of substrates and extending toward said spaced parallel adjacent substrate, said receptacle housing having bottom openings of sufficient size to receive the contactor portions of said contacts and a top opening to receive an interconnecting plug member, said receptacle housing having substantially planar inner wall surfaces extending parallel to said linear paths lying along said hole arrays and spaced from any engagement with the rear portions of said receptacle contacts; an insulative plug housing placed down over to substantially enclose the press fitted contacts on a second one of said plurality of substrates and extending toward said spaced, parallel adjacent substrate and in alignment with said receptacle housing, said plug housing having bottom openings of sufficient size to receive the contactor portions of said contacts, and a top opening surrounding a central rib, said central rib having substantially planar inner wall surfaces extending parallel to said linear paths lying along said hole arrays and spaced from any engagement with the rear portions of said plug contacts, said plug and receptacle members being interengagable by inserting the central rib of said plug into the top opening of said receptacle to receive the receptacle housing into the top opening of said plug housing and electrically connect circuitry on said adjacent substrates by bringing the respective plug and receptacle contacts into generally parallel, facing electrical engagement along a line parallel to said linear hole arrays and spaced from the inner wall surfaces of both said plug and said receptacle housings with the forces of engagement between contacts being in a direction perpendicular to said line of engagement.
13. A plurality of stacked, interconnected printed circuit substrates as set forth in claim 12, wherein: said substrate arrays comprise at least three substrates; each substrate includes a housing enclosed array of contacts projecting toward the surface of a parallel adjacent substrate; and each housing and contact array is interconnected with a mating housing on the adjacent substrate to electrically couple each of the substrates in said stack.
US3868162A 1973-09-04 1973-09-04 Electrical connector Expired - Lifetime US3868162A (en)

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US3868162A US3868162A (en) 1973-09-04 1973-09-04 Electrical connector
DE19742440648 DE2440648A1 (en) 1973-09-04 1974-08-24 Electrical plug connection
GB3848074A GB1485971A (en) 1973-09-04 1974-09-03 Electrical connector members

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US3868162A true US3868162A (en) 1975-02-25

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GB (1) GB1485971A (en)

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US4296457A (en) * 1979-01-15 1981-10-20 Vdo Adolf Schindling Ag Apparatus for electrically connecting a plurality of contacts
FR2534075A1 (en) * 1982-09-30 1984-04-06 Control Data Corp circuit board connecting assembly
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US4894022A (en) * 1988-07-28 1990-01-16 Hewlett-Packard Company Solderless surface mount card edge connector
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US5567166A (en) * 1994-04-08 1996-10-22 Berg Technology, Inc. Low profile connector and processes for making and using the same
US5967850A (en) * 1992-12-01 1999-10-19 Crane, Jr.; Stanford W. High-density electrical interconnect system
US6379191B1 (en) * 2000-09-01 2002-04-30 Next Planet, Inc. Circular connector system
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US20040211954A1 (en) * 2003-04-22 2004-10-28 Shih-Hsien Wu Compositive laminate substrate with inorganic substrate and organic substrate
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USRE39380E1 (en) * 1993-01-19 2006-11-07 The Whitaker Corporation Electrical connector with protection for electrical contacts
US20080005442A1 (en) * 1994-03-11 2008-01-03 The Panda Project Backplane system having high-density electrical connectors
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US4133592A (en) * 1975-11-11 1979-01-09 Amp Incorporated Stacked printed circuit boards and circuit board system
FR2331935A1 (en) * 1975-11-11 1977-06-10 Amp Inc wafer mount PRINTED CIRCUIT
US4296457A (en) * 1979-01-15 1981-10-20 Vdo Adolf Schindling Ag Apparatus for electrically connecting a plurality of contacts
FR2534075A1 (en) * 1982-09-30 1984-04-06 Control Data Corp circuit board connecting assembly
US4482937A (en) * 1982-09-30 1984-11-13 Control Data Corporation Board to board interconnect structure
US4506939A (en) * 1983-01-31 1985-03-26 General Electric Company Arrangement for connecting printed circuit boards
US4894022A (en) * 1988-07-28 1990-01-16 Hewlett-Packard Company Solderless surface mount card edge connector
US4971565A (en) * 1989-11-28 1990-11-20 Fox Jr Roy W Surface mount stacking connector
US5181855A (en) * 1991-10-03 1993-01-26 Itt Corporation Simplified contact connector system
US6554651B2 (en) 1992-12-01 2003-04-29 Stanford W. Crane, Jr. High-density electrical interconnect system
US5967850A (en) * 1992-12-01 1999-10-19 Crane, Jr.; Stanford W. High-density electrical interconnect system
USRE39380E1 (en) * 1993-01-19 2006-11-07 The Whitaker Corporation Electrical connector with protection for electrical contacts
US20080005442A1 (en) * 1994-03-11 2008-01-03 The Panda Project Backplane system having high-density electrical connectors
US7803020B2 (en) 1994-03-11 2010-09-28 Crane Jr Stanford W Backplane system having high-density electrical connectors
US20100323536A1 (en) * 1994-03-11 2010-12-23 Wolpass Capital Inv., L.L.C. Backplane system having high-density electrical connectors
US5567166A (en) * 1994-04-08 1996-10-22 Berg Technology, Inc. Low profile connector and processes for making and using the same
US20040221083A1 (en) * 1997-09-26 2004-11-04 Rambus Inc. High frequency bus system
US20050246471A9 (en) * 1997-09-26 2005-11-03 Rambus Inc. High frequency bus system
US7085872B2 (en) * 1997-09-26 2006-08-01 Rambus, Inc. High frequency bus system
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US20110090727A1 (en) * 1997-09-26 2011-04-21 Haw-Jyh Liaw Memory Module Having Signal Lines Configured for Sequential Arrival of Signals at Synchronous Memory Devices
US20060277345A1 (en) * 1997-09-26 2006-12-07 Haw-Jyh Liaw High Frequency Bus System
US20070150636A1 (en) * 1997-09-26 2007-06-28 Haw-Jyh Liaw Memory Module Having a Clock Line and Termination
US20070150635A1 (en) * 1997-09-26 2007-06-28 Haw-Jyh Liaw Memory System Having Memory Devices on Two Sides
US20070156943A1 (en) * 1997-09-26 2007-07-05 Haw-Jyh Liaw Memory Module Having a Clock Line and Termination
US20070216800A1 (en) * 1997-09-26 2007-09-20 Haw-Jyh Liaw Memory System Having a Clock Line and Termination
US8214575B2 (en) 1997-09-26 2012-07-03 Rambus Inc. Memory module having signal lines configured for sequential arrival of signals at synchronous memory devices
US20090210604A1 (en) * 1997-09-26 2009-08-20 Haw-Jyh Liaw Memory Module Having Signal Lines Configured for Sequential Arrival of Signals at Synchronous Memory Devices
US7519757B2 (en) 1997-09-26 2009-04-14 Rambus Inc. Memory system having a clock line and termination
US7523244B2 (en) 1997-09-26 2009-04-21 Rambus Inc. Memory module having memory devices on two sides
US7523247B2 (en) 1997-09-26 2009-04-21 Rambus Inc. Memory module having a clock line and termination
US7523246B2 (en) 1997-09-26 2009-04-21 Rambus Inc. Memory system having memory devices on two sides
US8364878B2 (en) 1997-09-26 2013-01-29 Rambus Inc. Memory module having signal lines configured for sequential arrival of signals at a plurality of memory devices
US6425785B1 (en) 1999-04-28 2002-07-30 Berg Technology, Inc. Electric connector
US6379191B1 (en) * 2000-09-01 2002-04-30 Next Planet, Inc. Circular connector system
US20040211954A1 (en) * 2003-04-22 2004-10-28 Shih-Hsien Wu Compositive laminate substrate with inorganic substrate and organic substrate
US7101206B2 (en) * 2003-06-17 2006-09-05 Molex Incorporated Memory card connector with switch terminals having improved contacts
US20050003693A1 (en) * 2003-06-17 2005-01-06 Chia-Chen Chang Memory card connector with switch terminals having improved contacts
US20080102701A1 (en) * 2004-11-24 2008-05-01 Matsushita Electric Industrial Co., Ltd. Connector with Shield, and Circuit Board Device
US20090264023A1 (en) * 2008-04-22 2009-10-22 Hon Hai Precision Ind. Co., Ltd. High density connector having two-leveled contact interface
US7785152B2 (en) * 2008-04-22 2010-08-31 Hon Hai Precision Ind. Co., Ltd High density connector having two-leveled contact interface

Also Published As

Publication number Publication date Type
DE2440648A1 (en) 1975-03-06 application
GB1485971A (en) 1977-09-14 application

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