US3849223A - Method of making a non-woven needled fabric having a random linear streaked design - Google Patents

Method of making a non-woven needled fabric having a random linear streaked design Download PDF

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US3849223A
US3849223A US00335923A US33592373A US3849223A US 3849223 A US3849223 A US 3849223A US 00335923 A US00335923 A US 00335923A US 33592373 A US33592373 A US 33592373A US 3849223 A US3849223 A US 3849223A
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web
fibers
bundles
backing
streaked
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US00335923A
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R Kent
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Armstrong World Industries Inc
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Armstrong Cork Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/02Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H11/00Non-woven pile fabrics
    • D04H11/04Non-woven pile fabrics formed by zig-zag folding of a fleece or layer of staple fibres, filaments, or yarns, strengthened or consolidated at the folds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2327/00Polyvinylhalogenides
    • B32B2327/06PVC, i.e. polyvinylchloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • B32B2471/02Carpets

Definitions

  • ABSTRACT A random linear streaked design is achieved in a nonwoven needled fabric structure particularly adapted for carpets by: laying up a web comprised of dyed staple fiber bundles, individual bundles being of one of a plurality of colors, by opening the bundles and blending the bundles forming the web to a controlled degree such that individual bundles in the web retain their distinct coloration; garnetting the web to orient the fibers at a speed whereby further blending is minimized; cross-lapping said web onto a preformed backing web positioned on a stationary apron to form a plurality of layers in which the garnetted fibers are substantially parallel to cross-machine direction; and transporting said backing web and overlying layers to a needling operation andneedling the web and overlying layers to form an integral, unitary, needled fabric in which the slightly opened commingled fibers form colorful streaks having a random linear design comprised of the plurality of colors forming the original staple fiber bundles.
  • This invention relates to a method of manufacturing a non-woven, needled fabric having a random linear pattern and, more particularly, a non-woven, needled carpet structure adapted for acoustical applications to wall surfaces.
  • staple fiber bundles of a plurality of colors are opened and blended to a controlled degree such that each of the bundles retains its distinct coloration while blending to form a web of a plurality of such colors.
  • This web is then garnetted to orient the fibers but at a speed whereby further color blending is minimized.
  • the garnetted web is then cross-lapped onto a backing web positioned on a stationary apron thus forming a plurality of layers in which the fibers are oriented parallel to cross-machine direction.
  • the plurality of layers and backing web are then transported to a needling operation and the layers needled to the backing web to form an integral, unitary, needled fabric or carpet structure in which the slightly opened, commingled fibers at the surface form colorful streaks creating a random linear pattern of the plurality of colors of the original staple fiber bundles.
  • a scrim may be interposed between the decorative surface layers and backing web prior to needling or the decorative surface layers and backing web may be integrated with a backing scrim which is placed beneath the backing web just prior to the needling operation to provide a dimensionally stable carpet structure.
  • FIGURE of the drawing is a diagrammatic perspective view of the apparatus and process steps used in carrying out the invention.
  • the size of the bundle determining the width and length of the particular colored streak in the final carpet structure. As shown in the drawing, opened bundles of ciently built up to completely hide the backing web.
  • the structure When sufficient layers of the web have been crosslapped onto the backing web, the structure is transported the width of the cross-lapper and additional garnetted layers are cross-lapped onto the newly exposed backing web 5.
  • the intermittent operations are continued with the backing web 5 and the overlying decorative layers 7 being fed as indicated by arrow 8 to a conventional needling operation 9 (needle loom) where the several layers and backing webare needled to form a unitary, non-woven, needled structure having a variable linear pattern in which the colors of the individual fiber bundles randomly repeat, giving a natural overall linear streaked effect to the surface or facing layer of the finished product.
  • Colored staple organic fibers such as fibers formed of poly (vinyl chloride), rayon, nylon, acrylics and wool may be readily utilized in the practice of this invention. It is generally preferred to utilize fire-resistant fibers in forming the streaked wear layer, particularly such fibers as the modacrylics, such as Eastman Kodaks Verel and Union Carbides Dynel, so as to form a final carpet structure having a fire-resistant facing layer.
  • the modacrylics such as Eastman Kodaks Verel and Union Carbides Dynel
  • a scrim 10 between the backing web 5 and the several layers 7 which form the surfacing web prior to the first needling operation or to position a scrim beneath the originally needled structure and, at a second needling station, to needle the fabric to the dimensionally stable scrim.
  • Conventional methods may be utilized to apply the conventional latex backings to the needled, nonwoven, carpet structure after theneedling operations.
  • the apron is moved intermittently during the fabric forming operation, remaining stationary while sufficient layers of web from the garnett are cross-lapped so as to form a facing layer completely hiding the backing web; in this instance eight layers are cross-lapped to form a three ounce facing layer in which the three colors are maintained as individual streaks running generally parallel to cross-machine direction, the dominant background color being formed from the orange bundles.
  • the crosslapper Upon formation of the necessary layers, the crosslapper is stopped and the apron moved the width of the cross-lapper to expose the backing web and the operations repeated.
  • the backing web carrying the decorative streaked facing layer is then transported to a needle loom where the non-woven fabric is needled forming an integral, needled fabric in which the slightly open, commingled fibers in the facing layer form a random linear streaked pattern of the three colors.
  • a dimensionally stable glass fiber scrim is then positioned beneath the needled fabric and united thereto at a second needle loom.
  • a conventional latex backing is applied and cured, forming a decorative streaked carpet structure having a fire-retardant surface.
  • the carpet structure is particularly adaptable for use as a decorative wall surfacing material for acoustic applications.
  • a method of manufacturing a non-woven needled fabric having a random linear streaked design of a plurality of colors comprising:

Abstract

A random linear streaked design is achieved in a non-woven needled fabric structure particularly adapted for carpets by: laying up a web comprised of dyed staple fiber bundles, individual bundles being of one of a plurality of colors, by opening the bundles and blending the bundles forming the web to a controlled degree such that individual bundles in the web retain their distinct coloration; garnetting the web to orient the fibers at a speed whereby further blending is minimized; crosslapping said web onto a preformed backing web positioned on a stationary apron to form a plurality of layers in which the garnetted fibers are substantially parallel to cross-machine direction; and transporting said backing web and overlying layers to a needling operation and needling the web and overlying layers to form an integral, unitary, needled fabric in which the slightly opened commingled fibers form colorful streaks having a random linear design comprised of the plurality of colors forming the original staple fiber bundles.

Description

United States Patent 1 Nov. 19, 1974 METHOD OF MAKING A NON-WOVEN NEEDLED FABRIC HAVING A RANDOM LINEAR STREAKED DESIGN [75] Inventor: Raymond C. Kent, Lancaster, Pa.
[73] Assignee: Armstrong Cork Company,
Lancaster, Pa.
[22] Filed: Feb. 26, 1973 [21] Appl. No.: 335,923
156/180, 156/181, 28/722 R [51] Int. Cl B321) 23/02 [58] Field of Search 156/72, 148, 62.2, 62.4,
156/63,166,176,l78,l80,181, 91, 93; 28/4, 72.2 R, 72 NW; 112/401, 410, 415, 429; 161/50, 55, 60, 61, 62, 67, 80, 81
Lochner.- 156/148 Primary Examiner-Charles E. Van Horn Assistant ExaminerF. Frisenda, Jr.
[5 7] ABSTRACT A random linear streaked design is achieved in a nonwoven needled fabric structure particularly adapted for carpets by: laying up a web comprised of dyed staple fiber bundles, individual bundles being of one of a plurality of colors, by opening the bundles and blending the bundles forming the web to a controlled degree such that individual bundles in the web retain their distinct coloration; garnetting the web to orient the fibers at a speed whereby further blending is minimized; cross-lapping said web onto a preformed backing web positioned on a stationary apron to form a plurality of layers in which the garnetted fibers are substantially parallel to cross-machine direction; and transporting said backing web and overlying layers to a needling operation andneedling the web and overlying layers to form an integral, unitary, needled fabric in which the slightly opened commingled fibers form colorful streaks having a random linear design comprised of the plurality of colors forming the original staple fiber bundles.
6 Claims, 1 Drawing-Figure METHOD OF MAKING A NON-WOVEN NEEDLED FABRIC HAVING A RANDOM LINEAR STREAKED DESIGN BACKGROUND OF THE INVENTION unidirectional, oriented, filamentary material and states that by using differently colored filamentary materials or specially prepared or textured filamentary materials a very great variety of patterned and textured non-woven fabrics can be produced.
SUMMARY OF THE INVENTION This invention relates to a method of manufacturing a non-woven, needled fabric having a random linear pattern and, more particularly, a non-woven, needled carpet structure adapted for acoustical applications to wall surfaces. In the method of this'invention, staple fiber bundles of a plurality of colors are opened and blended to a controlled degree such that each of the bundles retains its distinct coloration while blending to form a web of a plurality of such colors. This web is then garnetted to orient the fibers but at a speed whereby further color blending is minimized. The garnetted web is then cross-lapped onto a backing web positioned on a stationary apron thus forming a plurality of layers in which the fibers are oriented parallel to cross-machine direction. The plurality of layers and backing web are then transported to a needling operation and the layers needled to the backing web to form an integral, unitary, needled fabric or carpet structure in which the slightly opened, commingled fibers at the surface form colorful streaks creating a random linear pattern of the plurality of colors of the original staple fiber bundles. At the needling operation a scrim may be interposed between the decorative surface layers and backing web prior to needling or the decorative surface layers and backing web may be integrated with a backing scrim which is placed beneath the backing web just prior to the needling operation to provide a dimensionally stable carpet structure.
DESCRIPTION OF THE DRAWING The FIGURE of the drawing is a diagrammatic perspective view of the apparatus and process steps used in carrying out the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT Stock dyed fibers (about 2 inches to 4 inches staple) having deniers of from approximately 3 to about 8 are I initially formed into opened bundles of a single color,
the size of the bundle determining the width and length of the particular colored streak in the final carpet structure. As shown in the drawing, opened bundles of ciently built up to completely hide the backing web.
This usually requires about six to 10 layers of lapped web. Since the apron is stationary, the cross-lapper feeds the web in a single direction parallel to the crossmachine direction of the fabric. Direction of crosslapped web travel is indicated by arrows.
When sufficient layers of the web have been crosslapped onto the backing web, the structure is transported the width of the cross-lapper and additional garnetted layers are cross-lapped onto the newly exposed backing web 5. The intermittent operations are continued with the backing web 5 and the overlying decorative layers 7 being fed as indicated by arrow 8 to a conventional needling operation 9 (needle loom) where the several layers and backing webare needled to form a unitary, non-woven, needled structure having a variable linear pattern in which the colors of the individual fiber bundles randomly repeat, giving a natural overall linear streaked effect to the surface or facing layer of the finished product.
Colored staple organic fibers such as fibers formed of poly (vinyl chloride), rayon, nylon, acrylics and wool may be readily utilized in the practice of this invention. It is generally preferred to utilize fire-resistant fibers in forming the streaked wear layer, particularly such fibers as the modacrylics, such as Eastman Kodaks Verel and Union Carbides Dynel, so as to form a final carpet structure having a fire-resistant facing layer.
In order to form a more dimensionally stable carpet structure, it is preferable to either interpose a scrim 10 between the backing web 5 and the several layers 7 which form the surfacing web prior to the first needling operation or to position a scrim beneath the originally needled structure and, at a second needling station, to needle the fabric to the dimensionally stable scrim. Conventional methods may be utilized to apply the conventional latex backings to the needled, nonwoven, carpet structure after theneedling operations.
' EXAMPLE From stock dyed staple modacrylic fibers (Eastman Verel) supplied in a variety of colors, clumps of orange, yellow and red were opened up and formed into bundles having diameters ranging from about 2 to 6 inches. The individual staple fibers forming the bundles were approximately 3 inches in length and of 8 denier. Individual bundles of each of the three colors were blended" lapper and cross-lapped onto an apron carrying a preformed three ounce backing web formed of the same staple fibers which have previously been thoroughly blended together. The apron is moved intermittently during the fabric forming operation, remaining stationary while sufficient layers of web from the garnett are cross-lapped so as to form a facing layer completely hiding the backing web; in this instance eight layers are cross-lapped to form a three ounce facing layer in which the three colors are maintained as individual streaks running generally parallel to cross-machine direction, the dominant background color being formed from the orange bundles.
Upon formation of the necessary layers, the crosslapper is stopped and the apron moved the width of the cross-lapper to expose the backing web and the operations repeated.
The backing web carrying the decorative streaked facing layer is then transported to a needle loom where the non-woven fabric is needled forming an integral, needled fabric in which the slightly open, commingled fibers in the facing layer form a random linear streaked pattern of the three colors.
A dimensionally stable glass fiber scrim is then positioned beneath the needled fabric and united thereto at a second needle loom. A conventional latex backing is applied and cured, forming a decorative streaked carpet structure having a fire-retardant surface. The carpet structure is particularly adaptable for use as a decorative wall surfacing material for acoustic applications.
What is claimed is:
l. A method of manufacturing a non-woven needled fabric having a random linear streaked design of a plurality of colors comprising:
a. forming a fibrous layer by opening and blending dyed staple organic fiber bundles to a controlled degree such that each of the bundles retains its distinct coloration, the individual bundles being of one of a plurality of colors;
b. garnetting said layer into a web whereby the fibers are oriented but at a speed whereby further fiber blending is minimized;
c. cross-lapping said web onto a backing web positioned on a stationary apron to build up sufficient layers to hide the backing;
d. transporting said backing web and plurality of surfacing layers to a needling station and needling the web and overlying layers to form an integral, unitary, needled fabric in which the commingled fibers form colorful streaks having a random linear pattern of the plurality of colors of the staple fiber bundles.
2. The method in accordance with claim 1 wherein the denier of the staple fibers is from about 3 to 8 and wherein the lengths of said fibers are from about 2 to 4 inches.
3. The method in accordance with claim 2 wherein the fibers are of a fire-retardant modacrylic composition.
4. The method in accordance with claim 2 wherein a dimensionally stable scrim is positioned over the backing web.
5. The method in accordance with claim 2 wherein a dimensionally stable scrim is united to the back of the needled fabric at a second needling station and a latex backing is thereafter secured to form a decorative streaked carpet structure.
6. The method in accordance with claim 3 wherein a dimensionally stable scrim is united to the back of the needled fabric at a second needling station and a latex backing thereafter applied to forma decorative carpet structure having a flame-retardant random linear streaked surface.

Claims (6)

1. A METHOD OF MANUFACTURING A NON-WOVEN NEEDLED FABRIC HVING A RANDOM LINEAR STREAKED DESIGN OF A PLURALITY OF COLORS COMPRISING: A. FORMING A FIBROUS LAYER BY OPENING AND BLENDING DYED STAPLE ORGANIC FIBER BUNDLES TO A CONTROLLED DEGREE SUCH THAT EACH OF THE BUNDLES RETAINS ITS DISTINCT COLORATION, THE INDIVIDUAL BUNDLES BEING OF ONE OF A PLURALITY OF COLORS; B. GARNETTING SAID LAYER INTO A WEB WHEREBY THE FIBERS RE ORIENTED BUT AT A SPEED WHEREBY FURTHER FIBER BLENDING IS MINIMIZED; C. CROSS-LAPPING SAID WEB ONTO A BACKING WEB POSITIONED ON A STATIONARY APRON TO BUILD UP SUFFICIENT LAYERS TO HIDE THE BACKING; D. TRANSPORTING SAID BACKING WEB AND PLURALITY OF SURFACING LAYERS TO A NEEDLING STATION AND NEEDLING THE WEB AND OVERLYING LAYERS TO FORM AN INTEGRAL, UNITARY, NEEDLED FABRIC IN WHICH THE COMINGLED FIBERS FORM COLORFUL STREAKS HAVING A RANDOM LINEAR PATTERN OF THE PLURALITY OF COLORS OF THE STAPLE FIBER BUNDLES.
2. The method in accordance with claim 1 wherein the denier of the staple fibers is from about 3 to 8 and wherein the lengths of said fibers are from about 2 to 4 inches.
3. The method in accordance with claim 2 wherein the fibers are of a fire-retardant modacrylic composition.
4. The method in accordance with claim 2 wherein a dimensionally stable scrim is positioned over the backing web.
5. The method in accordance with claim 2 wherein a dimensionally stable scrim is united to the back of the needled fabric at a second needling station and a latex backing is thereafter secured to form a decorative streaked carpet structure.
6. The method in accordance with claim 3 wherein a dimensionally stable scrim is united to the back of the needled fabric at a second needling station and a latex backing thereafter applied to form a decorative carpet structure having a flame-retardant random linear streaked surface.
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4042655A (en) * 1975-09-05 1977-08-16 Phillips Petroleum Company Method for the production of a nonwoven fabric
US4197343A (en) * 1978-08-02 1980-04-08 Foss Manufacturing Co., Inc. Needle-punched laminate
US4631789A (en) * 1982-11-23 1986-12-30 Oskar Dilo Maschinenfabrik Kg Apparatus for the production of needled, shaped fibrous bodies
US4828914A (en) * 1987-12-14 1989-05-09 Armstrong World Industries, Inc. Non-woven flannel fabric
WO1989010258A1 (en) * 1988-04-29 1989-11-02 Fell Barry M Reinforced thermoplastic honeycomb structure
US4878278A (en) * 1987-08-05 1989-11-07 Wangner Systems Corporation Method for manufacture of paper making fabrics
US4916782A (en) * 1987-12-14 1990-04-17 Armstrong World Industries, Inc. Method for making a non-woven flannel fabric
US6060145A (en) * 1997-07-22 2000-05-09 Synthetic Industries, Inc. Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same
US20020124367A1 (en) * 2000-08-18 2002-09-12 Wong Kong Foo Method and apparatus for manufacturing non-woven fabrics
US20030092341A1 (en) * 2001-09-20 2003-05-15 Polymer Group, Inc. Camouflage material
EP1365061A2 (en) * 2002-05-24 2003-11-26 DWS Teppichwerke GmbH Carpet and method and apparatus for making the same
US20050042378A1 (en) * 1997-01-10 2005-02-24 Falke Garne Kg Process for producing a floor covering
US20050287334A1 (en) * 2004-06-29 2005-12-29 Wright Jeffery J Cushioned flooring products
CN101671919B (en) * 2008-09-09 2011-01-26 仪征市四方轻纺机械厂 Cross lapping machine
US20140245797A1 (en) * 2011-09-30 2014-09-04 Owens Corning Intellectual Capital, Llc Method of forming a web from fibrous material
CN109487440A (en) * 2018-12-29 2019-03-19 深圳全棉时代科技有限公司 A kind of the combination device for layering and combination lapping technique of thin sheets of nonwoven cloth
US20190368091A1 (en) * 2018-05-29 2019-12-05 Nike, Inc. Method for nonwoven textiles with variable zonal properties

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US3250655A (en) * 1961-08-28 1966-05-10 Adler Solomon Method for producing non-woven fabric
US3523059A (en) * 1963-11-21 1970-08-04 Celanese Corp Needled fibrous batting and method of making the same
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US3649400A (en) * 1968-03-16 1972-03-14 Toa Wool Spinning & Weaving Co Method of manufacturing nonwoven fabric with pattern formed thereon
US3705064A (en) * 1969-01-15 1972-12-05 Cik Chemische Ind Kempen Gmbh Process for the manufacture of varicolored,ornamentally designed needled non-woven fabrics

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US2158533A (en) * 1938-02-02 1939-05-16 Carthage Mills Inc Means and method for the manufacture of decorative needled fabrics
US3250655A (en) * 1961-08-28 1966-05-10 Adler Solomon Method for producing non-woven fabric
US3523059A (en) * 1963-11-21 1970-08-04 Celanese Corp Needled fibrous batting and method of making the same
US3615989A (en) * 1967-05-09 1971-10-26 Stevens & Co Inc J P Nonwoven fabric structure
US3649400A (en) * 1968-03-16 1972-03-14 Toa Wool Spinning & Weaving Co Method of manufacturing nonwoven fabric with pattern formed thereon
US3705064A (en) * 1969-01-15 1972-12-05 Cik Chemische Ind Kempen Gmbh Process for the manufacture of varicolored,ornamentally designed needled non-woven fabrics

Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4042655A (en) * 1975-09-05 1977-08-16 Phillips Petroleum Company Method for the production of a nonwoven fabric
US4105381A (en) * 1975-09-05 1978-08-08 Phillips Petroleum Company Apparatus for the production of a nonwoven fabric
US4197343A (en) * 1978-08-02 1980-04-08 Foss Manufacturing Co., Inc. Needle-punched laminate
US4631789A (en) * 1982-11-23 1986-12-30 Oskar Dilo Maschinenfabrik Kg Apparatus for the production of needled, shaped fibrous bodies
US4878278A (en) * 1987-08-05 1989-11-07 Wangner Systems Corporation Method for manufacture of paper making fabrics
US4828914A (en) * 1987-12-14 1989-05-09 Armstrong World Industries, Inc. Non-woven flannel fabric
US4916782A (en) * 1987-12-14 1990-04-17 Armstrong World Industries, Inc. Method for making a non-woven flannel fabric
WO1989010258A1 (en) * 1988-04-29 1989-11-02 Fell Barry M Reinforced thermoplastic honeycomb structure
US7346967B2 (en) * 1997-01-10 2008-03-25 Horustec Gmbh Process for producing a floor covering
US20050042378A1 (en) * 1997-01-10 2005-02-24 Falke Garne Kg Process for producing a floor covering
US6344254B1 (en) 1997-07-22 2002-02-05 Sind, Llc Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same
US6060145A (en) * 1997-07-22 2000-05-09 Synthetic Industries, Inc. Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same
US20020124367A1 (en) * 2000-08-18 2002-09-12 Wong Kong Foo Method and apparatus for manufacturing non-woven fabrics
US6735835B2 (en) * 2000-08-18 2004-05-18 Kong Foo Wong Method and apparatus for manufacturing non-woven fabrics
US20030092341A1 (en) * 2001-09-20 2003-05-15 Polymer Group, Inc. Camouflage material
US6859983B2 (en) * 2001-09-20 2005-03-01 Polymer Group, Inc. Camouflage material
EP1365061A3 (en) * 2002-05-24 2006-05-10 DWS Teppichwerke GmbH Carpet and method and apparatus for making the same
EP1365061A2 (en) * 2002-05-24 2003-11-26 DWS Teppichwerke GmbH Carpet and method and apparatus for making the same
US20050287334A1 (en) * 2004-06-29 2005-12-29 Wright Jeffery J Cushioned flooring products
CN101671919B (en) * 2008-09-09 2011-01-26 仪征市四方轻纺机械厂 Cross lapping machine
US20140245797A1 (en) * 2011-09-30 2014-09-04 Owens Corning Intellectual Capital, Llc Method of forming a web from fibrous material
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