US3840869A - Yarn balloon detector for cone over cone lazy twist - Google Patents
Yarn balloon detector for cone over cone lazy twist Download PDFInfo
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- US3840869A US3840869A US00264459A US26445972A US3840869A US 3840869 A US3840869 A US 3840869A US 00264459 A US00264459 A US 00264459A US 26445972 A US26445972 A US 26445972A US 3840869 A US3840869 A US 3840869A
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- Prior art keywords
- signal
- strand
- producing
- yarn
- output
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
- B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
- B65H63/028—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element
- B65H63/032—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element electrical or pneumatic
- B65H63/0321—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element electrical or pneumatic using electronic actuators
- B65H63/0324—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element electrical or pneumatic using electronic actuators using photo-electric sensing means, i.e. the defect signal is a variation of light energy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- This fluctuating voltage is applied to a circuit including a blocking capacitor, a pair of darlington connected transistors, a further capacitor connected to the transistor output and a further pair of darlington connected transistors which provide a first output when a fluctuating voltage is applied and a second output when a substantially constant voltage is applied.
- This output is in turn applied to an exclusive OR circuit together with a detector signal for another strand.
- an external device is activated to give an alarm or provide a control function.
- a mementary circuit which is enabled by a manual switch, causes the external device to be activated for only a short time interval, for example, for looms having solenoids designed to be operated only momentarily. Alternately, the external device can be operated continuously.
- the invention relates to a detector and circuit for detecting the presence of a ballooning yarn strand moving through a passage and more particularly an apparatus for operating an exterior device such as an alarm, etc. When either of two strands of yarn, which are being twisted together, has broken.
- This type of yarn can be produced by one of several different methods,
- cone plied yarn can be wound on quills to be run on a conventional box loom, or it can be run on'a Unifil winder equipped loom. Operation on a Unifil winder loom is ordinarily more efficient than on a conventional box loom.
- two cones of yarn can be plied together by running one cone of yarn over the other such that the bottom yarn is fed through the hollow center of the top cone.
- the bottom yarn and the top yarn are then wound simultaneously onto a quill.
- These two yarns are plied together in a lazy twist fashion, since the balloon of the top yarn as it is pulled off the cone causes it to wrap around the bottom yarn which is being pulled to the center of the top cone.
- the quills containing the lazy twist yarn can then be run on a box-type loom.
- the U.S. Pat. No. 3,146,573 to Jones describes one such technique whereby the two strands pass through a guide ring.
- two cones of yarn are also plied by running the bottom yarn through the center of the top cone and then permitting yarn from the top cone to balloon and twist about the yarn from the bottom cone in a lazy twist fashion.
- the two yarns from this cone-over-cone operation are then fed directly to a Unifil winder mounted on a loom, and the twisted yarn is directly woven in the fabric without additional and excessive handling.
- Unifil winders are well known in the textile art.
- plied yarn does not necessarily twist evenly due to the variable pattern of the natural balloons which is formed by the yarn being wound on the cone.
- the third method whereby the twisted yarn is fed to a Unifil mounted on a loom is the least expensive.
- this method is not practical unless the Unifil can be immediately stopped from winding a single end should either end on the top or bottom cone break. Since the yarn is plied and quilled directly on the loom, there is no chance for visual inspection for single ends before the cloth is woven. Weaving single ends, of course, results in cloth which must be rejected, resulting in a considerable and expensive waste. 7
- This invention relates to a system which will prevent single ends from being woven into cloth when the ends are plied at the loom in any of the fashions described above. Further, the'detector isprovided with a conically converging passage in which the ballooning yarn twists about the yarn moving through that same passage in a fashion which will satisfactorily -control ballooning to insure more uniform twist. While the invention can be used with any of the abovementioned approaches, it finds particular utility with the third method.
- the balloon is controlled by the edge of the passage which the ballooning yarn first encounters.
- the uniformity varies as a function of the diameter of the opening which the yarn t'irst'encounters, and the, distance between the device andthe lower cone.
- a circuit is set forth which will produce a-tirst output. to operate an alarm,
- thecircuit includes a manually operable switch for either operating the external device momentarily or-maintaining that external device operative so long as'the input signal remains at i a constant value.
- FIG. 1 illustrates schematically the lazy twist method for producing twist yarn andthe novel apparatus of this invention whereby the ballooning yarn on the top cone is uniformly'twisted about the yarn moving through the centerofthe top cone and'through a passage, and in addition breakages of either of the yarn strands results in a signal being produced which either forms any other desiredfunction.
- FIG. 2 shows a detailed perspective of the device shown in FIG; 1 for controlling ballooning and producing the signal.
- FIGS. 3 and 3A illustrate an electrical schematic of the novel detector circuit of this invention for producing a signal indicating detection of breakage of either of the yarn ends.
- FIG. 1 illustrates a schematic of the novel apparatus of this invention for producing twisted yarn.
- a first cone of yarn is disposed below a second cone of yarn 22 with which it is to be twisted, and the yarns can be held in any suitable fashion so that the yarn will be pulled off the two cones.
- the cones can be mounted on any suitable framework, including a frame having a rotatable member for receiving the cone with a passage through it for the yarn from the cone below.
- the yarn from bottom cone 20 is pulled through a ring 24 and balloons freely about that ring.
- Ring 24 preferably includes a detector for providing an output signal indicating the presence or absence of yarn moving through ring 24. This detector can be the same type of detector which is described in detail below for detecting the ballooning yarn which moves through device 28. Alternately, a switch or any other device which does not interfere with the proper movement can be employed.
- the yarn passing through ring 24 moves through the hollow center of top cone 22 and through conically shaped passage 30 in device 28 which is described in detail with reference to FIGJZ.
- the yarn from top cone 22 likewise passes through the passage 30 in device 28 and spins about the periphery of the lower opening thereof as it is pulled off cone 22 and balloons, twisting about the yarn from cone 20 to provide a uniform twisted yarn which is then wound directly on a device 29 such as a quill, or a Unifil mounted directly on a loom.
- the ballooning yarn contacts the periphery of the lower edge which controls the balloons and ensures uniformtwist. If desired a single ring of limited height could be substituted for device 28. A diameter of one and one half inches with a distance of seven inches between the lower edge of passage 30 and the top of cone 22 has been found to. produce satisfactory uniformity for most cone sizes and speeds. Too large a diameter or too small a diameter will not produce uniform twisting.
- one or more additional cones can be mounted below cone 22 with their ends tied together. When one of the lower cones runs out, the twisting need not stop and the cone can be leisurely replaced with the end of the replacement being tied to the end of one of the others.
- the detector which is used for detecting the presence of the ballooning yarn from cone 22 in the embodiment of this invention illustrated in the drawings. includes a light source 32 which is mounted preferably flush within the interior surface of passage 30 and providing a light beam which normally impinges upon a conventional photosensitive detector 34 likewise mounted in passage 30.
- a solid state light source has been found to be quite satisfactory and holds up well to the vibrations inevitably present during twisting.
- Any suitable photosensitive device of the type which displays a resistance which varies as a function of the incident light can be used for the detector.
- the light beam passing across passage 30 in no way affects the ballooning yarn which is spinning about that passage and wrapping about the yarn from bottom cone 20. As can be seen in FIG. 2, the twisted yarns pass through an eyelet 26 before being wound on device 29.
- Device 28 is preferably comprised of an environment hard, molded material such as plastic, and the extent of passage 30 is preferably sufficient to produce satisfactory twisting of the yarn from cone 22 about the yarn from cone 20.
- a plurality of contacts are preferably mounted as shown on device 28 for providing the electrical input signals to the detector and also for providing output signals as described in detail below which can then be used to provide an alarm should one of the yarn ends break, to automatically stop the loom or to provide any other control or informational function which is desired.
- Apparatus 28 can be mounted using mounting studs 40 and 42, or in any other suitable fashion.
- the yarn from cone 22 spinning about the interior of passage 30 periodically interrupts the light beam between source 32 and detector 34, so that the resistance displayed by detector 34 fluctuates when yarn 22 is present. In the absence of yarn 22, no substantial fluctuation of that resistance takes place; the resistance will be substantially constant at a value which depends on the extent the light path is blocked by the yarn from bottom cone 20 or will vary slowly about the constant value.
- FIG. 3 illustrates one electrical circuit which has been found to be particularly advantageous for producing an output signal from the signals provided by detector 34.
- An AC signal of roughly 12 volts is half-wave rectified by diode and filtered by capacitances 52 and 54 and resistance 56.
- the output of the filter is applied to a conventional power supply circuit 58 which provides a 5-volt DC output of at least one amp.
- circuit 58 The output of circuit 58 is applied as shown to the serial connection of light source 32, and a variable resistance 60 which can be varied to adjust the level of light incident upon the detector.
- a source furnishing infrared light around 900-950 nanometers in wavelength has been found to be satisfactory.
- a photoresponsive device 34 is also serially connected with resistor 64 to the output of circuit 58, and the resistance of device 34 varies directly as a function of the light from source 32 which is incident upon it. For visible light, a photodiode has been found satisfactory and for infrared light a phototransistor.
- a pair of darlington connected transistors 66 and 68 are connected to the junction between detector 34 and resistance 64 by a DC blocking capacitor 62 with the base of transistor 66 also connected to one side of circuit 58 by resistor 70.
- the collectors of transistor 66 and 68 are likewise connected to that same side of circuit 58 by resistances 72 and 74. Whenever photore sponsive element 34 remains at a substantial constant resistance.
- capacitor 62 charges to a value sufficient to maintain transistor 66 in its conductive condition which in turn maintains transistor 68 non-conductive, so that capacitor 76, which is connected between the collector and emitter of transistor 68, charges to a level maintaining transistor 78 in its conductive condition which in turn keeps transistor 80 non-conductive and applies a high voltage as one input to a conventional exclusive OR circuit 84, the functions of which are described in detail below.
- the other input to exclusive OR circuit 84 is connected to a detector 86 which, as shown in FIG. 1, detects the presence of the yarn from the lower cone 20. Since free ballooning of the yarn from cone 20 is not essential, any type of detector, mechanical, electrical, etc. can be used for detecting the presence of the yarn passing through ring 24. Detector 86 applies a low signal to exclusive OR circuit 84 whenever that detector detects the presence of the yarn from cone 20 passing through ring 24.
- exclusive OR circuit 84 produces a low output when both inputs are the same, i. e., when both inputs are high or both low. Thus, should one of the yarn ends break, exclusive OR circuit 84 shifts from a low to a high output condition. When the output of exclusive OR circuit 84 is low, the junction (FIG. 3A) of capacitor 100, resistor 102, and resistor 104 is held low by diode 106. However, should exclusive OR circuit 84 shift to a high output, capacitor 100 begins to charge, raising the potential applied to the base of transistor 110 which together with transistor 112, resistor 114, capacitor 116, resistor 118, and resistor 120 forms a conventional Schmidt trigger circuit. The Schmidt trigger circuit then shifts its output at the collector of transistor 1 12 from a low output condition, which is applied to the base of transistor 121 via resistor 122, to a high output condition and maintains this high output condition so long as the input to transistor 110 remains high.
- External device 134 can be a relay for stopping the motion of the loom, a light, a buzzer, or other alarm for indicating breakage, or any other device for providing a control or informational function.
- the novel circuitry which is shown in FIGS. 3 and 3A includes a manual switch 140 which, when operated, causes the external device to be operated only momentarily each time the Exclusive OR goes from low to high.
- switch 140 remains open, triac remains conductive, activating the external device 134 until the output of exclusive OR circuit 84 shifts to a low condition indicating that both yarns are again being detected moving through their respective rings.
- Closing switch connects resistor 142 and capacitor 144 to one side of the output of circuit 58.
- the junction of resistor 142 and capacitor 144 is connected by diode 146 to the collector of transistor 112 which normally is conductive so that the junction of resistor 142 and capacitor 144 is normally held at a' low voltage which is applied .via resistor 150 and diode 152 to transistor 154 which together with transistor 156, resistor 158, capacitor and resistors 162 and 164 also forms a conventional Schmidt trigger circuit. Since transistor 154 is normally non-conductive, transistor 156 is normally conductive. A low input signal is not applied to the base of transistor 126, since diode 124 applied a high signal maintainingtransistor 126 conductive and triac 130 non-conductive.
- exclusive OR circuit 84 shifts to its high output condition upon detection of a breakage of one of the yarns, the collector of transistor 112 shifts to a high output, as transistor 112 becomes non-conductive and this causes capacitor 144 to charge and apply a voltage The time interval that the external device remains ac-.
- any number of cones in a stack can be employed.
- yarn from a bottom cone can be twisted with a yarn from a cone above it as shown in FIG. 1.
- This twisted yarn could be then fed through the center of another yarn cone which is ballooned about it on a device such as shown in FIG. 2.
- Any number of yarn strands can be successively twisted in this fashion. Accordingly, this scope is intended to be limited only by the scope of the appended claims.
- Apparatus for producing a plurality of twisted yarn strands of substantially uniform twist comprising:
- said detecting means includes a light source disposed for providing a light beam across the region in which said one strand is twisting about said other strand so that said beam is periodically interrupted by the said ballooning strand,
- a light detector disposed for receiving said light beam and producing a signal which varies as a function of incident light so that said signal fluctuates when said beam is being periodically interrupted, and wherein said producing means includes:
- circuit means connected to said detector for receiving said varying signal and producing a first output signal when said signal from said detector indicates said beam is being periodically interrupted
- circuit means includes:
- first electronic switch means with an input connected to said blocking capacitor for shifting from a first to second output condition when said blocking capacitor passes parts of a fluctuating signal which are changing in a given polarity direction
- second electronic switch means connected to said further capacitor for producing said second output signal when said further capacitor changes its charge to a given voltage level and producing said first output signal when said further'capacitor does not change its charge to at least said given voltage level.
- said electronic switching means each includes first and second darlington connected transistors.
- An apparatus as in claim 4 further including means for producing a direct current voltage, means for connecting said light source to said direct current voltage circuit, means for connecting said light detector to said blocking capacitor and to said direct current voltage producing means for causing said detector to vary in resistance as a function of incident light so as to apply said input signal to said blocking capacitor.
- logic means connected to said second electronic switch means for providing an output voltage of first or second voltage levels
- a third capacitor connected to said logic means for changing its charge toward a given constant voltage when said logic means shifts from said first to second output voltage level
- third electronic switch means with an input connected to said third capacitor for shifting from a first to second output condition when said third capacitor changes its charge to a predetermined voltage level
- fourth electronic switch means connected to said third electronic switch means and to a device of the type which is operated by a change in the electric current flowing through it for causing said device to be operated when said third switch means shifts to said second condition
- a fourth capacitor connected to the said third electronic switch means for changing its charge toward a predetermined voltage when said third electronic condition when said fourth capacitor changes its 7 charge to a given voltage level and for causing said device to be deactivated when said fifth electronic means shifts to said second output condition.
- said third and fifth electronic switching means each includes a Schmidt trigger circuit.
- said logic means includes an exclusive OR circuit.
- said fourth electronic switch means includes a first transistor, a second transistor, a diode connecting said first transistor to said second transistor, and a triac connected in series with a current carrying portion of said device and to said second transistor and wherein said fifth electronic switch means includes a diode connected to said second transistor.
- second electronic switch means connected to said further capacitor for producing said second output signal when said further capacitor changes its charge to a given voltage level and producing said first output signal when said further capacitor does not change its charge to at least said given voltage level
- said electronic switch means each includes first and second darlington connected transistors.
- a circuit as in claim 1 1, wherein said means connected to said blocking capacitor includes means for producing a direct current voltage, a light source connected to said direct current voltage producing circuit, photoresponsive means connected to said blocking capacitor and to said direct current voltage producing means for varying in resistance as a function of incident light so as to apply said input signal to said blocking capacitor.
- Apparatus for detecting yarn balloon comprising:
- a light detector disposed in said passage for receiving said light beam, and producing a signal which varies as a function of incident light so that said signal fluctuates when said beam is being periodically interrupted
- circuit means connected to said detector for receiving said varying signal and producing a first signal when said signal from said detector indicates said beam is being periodically interrupted and a second signal when said signal from said detector indicates said beam is not being periodically interrupted.
- a method of producing a plurality of twisted yarn strands of substantially uniform twist comprising pulling strands from first and second yarn quantities through a passage, ballooning one of the yarn strands about another so that the ballooning strand at least intermittently contacts the periphery of the passage to insure uniform twist, detecting the ballooning strand within said passage and producing a given signal when said ballooning strand is not ballooning.
- step of de-' tecting includes the step of producing a beam of light which impinges upon photoresponsive means and which is periodically interrupted by the ballooning strand.
Abstract
Description
Claims (18)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US00264459A US3840869A (en) | 1972-06-20 | 1972-06-20 | Yarn balloon detector for cone over cone lazy twist |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US00264459A US3840869A (en) | 1972-06-20 | 1972-06-20 | Yarn balloon detector for cone over cone lazy twist |
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US3840869A true US3840869A (en) | 1974-10-08 |
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US00264459A Expired - Lifetime US3840869A (en) | 1972-06-20 | 1972-06-20 | Yarn balloon detector for cone over cone lazy twist |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3968637A (en) * | 1973-08-06 | 1976-07-13 | Akzona Incorporated | Yarn break detection by means of triboelectrical noise signal |
US4160360A (en) * | 1978-07-27 | 1979-07-10 | Owens-Corning Fiberglas Corporation | Optical strand sensor for detecting a filament being wound and twisted on a spool |
US4256247A (en) * | 1977-10-05 | 1981-03-17 | Gebruder Loepfe Ag | Device for monitoring yarn motion on a textile machine |
US4421144A (en) * | 1982-02-12 | 1983-12-20 | Burlington Industries, Inc. | Filling stop identification for looms |
US4501114A (en) * | 1981-06-13 | 1985-02-26 | Skf Kugellagerfabriken Gmbh | Apparatus for controlling passage of material through textile spinning or twisting machine |
US4541236A (en) * | 1983-09-14 | 1985-09-17 | Redaelli Tecna Meccanica S.P.A. | Device for sensing the tension in the individual threads in a stranding machine |
EP0322471A1 (en) * | 1987-12-24 | 1989-07-05 | Barco Automation, Naamloze Vennootschap | Device for measuring thread |
EP0322470A1 (en) * | 1987-12-24 | 1989-07-05 | Barco Automation, Naamloze Vennootschap | Device for measuring thread |
EP0418780A1 (en) * | 1989-09-19 | 1991-03-27 | Elitex Liberec | Device for guarding the yarn motion |
US5760594A (en) * | 1996-09-30 | 1998-06-02 | Vlsi Technology, Inc. | Contamination monitoring using capacitance measurements on MOS structures |
US20160312386A1 (en) * | 2015-04-27 | 2016-10-27 | Saurer Germany Gmbh & Co. Kg | Device and method for determining the diameter of a yarn balloon formed by a running yarn at a workstation of a textile machine |
-
1972
- 1972-06-20 US US00264459A patent/US3840869A/en not_active Expired - Lifetime
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3968637A (en) * | 1973-08-06 | 1976-07-13 | Akzona Incorporated | Yarn break detection by means of triboelectrical noise signal |
US4256247A (en) * | 1977-10-05 | 1981-03-17 | Gebruder Loepfe Ag | Device for monitoring yarn motion on a textile machine |
US4160360A (en) * | 1978-07-27 | 1979-07-10 | Owens-Corning Fiberglas Corporation | Optical strand sensor for detecting a filament being wound and twisted on a spool |
US4501114A (en) * | 1981-06-13 | 1985-02-26 | Skf Kugellagerfabriken Gmbh | Apparatus for controlling passage of material through textile spinning or twisting machine |
US4421144A (en) * | 1982-02-12 | 1983-12-20 | Burlington Industries, Inc. | Filling stop identification for looms |
US4541236A (en) * | 1983-09-14 | 1985-09-17 | Redaelli Tecna Meccanica S.P.A. | Device for sensing the tension in the individual threads in a stranding machine |
EP0322471A1 (en) * | 1987-12-24 | 1989-07-05 | Barco Automation, Naamloze Vennootschap | Device for measuring thread |
EP0322470A1 (en) * | 1987-12-24 | 1989-07-05 | Barco Automation, Naamloze Vennootschap | Device for measuring thread |
US4963757A (en) * | 1987-12-24 | 1990-10-16 | W. Schlafhorst & Co. | Apparatus for sensing a characteristic of a traveling yarn |
EP0418780A1 (en) * | 1989-09-19 | 1991-03-27 | Elitex Liberec | Device for guarding the yarn motion |
US5760594A (en) * | 1996-09-30 | 1998-06-02 | Vlsi Technology, Inc. | Contamination monitoring using capacitance measurements on MOS structures |
US20160312386A1 (en) * | 2015-04-27 | 2016-10-27 | Saurer Germany Gmbh & Co. Kg | Device and method for determining the diameter of a yarn balloon formed by a running yarn at a workstation of a textile machine |
US10000867B2 (en) * | 2015-04-27 | 2018-06-19 | Saurer Germany Gmbh & Co. Kg | Device and method for determining the diameter of a yarn balloon formed by a running yarn at a workstation of a textile machine |
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