US3831617A - Additive injection system - Google Patents

Additive injection system Download PDF

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US3831617A
US3831617A US36096373A US3831617A US 3831617 A US3831617 A US 3831617A US 36096373 A US36096373 A US 36096373A US 3831617 A US3831617 A US 3831617A
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conduit
water
flow
motor
additive
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W Livingston
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Factory Mutual Research Corp
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Factory Mutual Research Corp
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D11/00Control of flow ratio
    • G05D11/02Controlling ratio of two or more flows of fluid or fluent material
    • G05D11/03Controlling ratio of two or more flows of fluid or fluent material without auxiliary power
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C35/00Permanently-installed equipment
    • A62C35/58Pipe-line systems
    • A62C35/60Pipe-line systems wet, i.e. containing extinguishing material even when not in use
    • A62C35/605Pipe-line systems wet, i.e. containing extinguishing material even when not in use operating and sounding alarm automatically
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C5/00Making of fire-extinguishing materials immediately before use
    • A62C5/002Apparatus for mixing extinguishants with water
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/2496Self-proportioning or correlating systems
    • Y10T137/2514Self-proportioning flow systems

Definitions

  • ABSTRACT An injection apparatus for introducing a slurry of water swellable gelling agent into a water line feeding a fixed fire extinguishing system to form an ablative extinguishant therein.
  • the apparatus includes a peristaltic pump driven by a hydraulic motor using water at line pressure for motive fluid and controlled by a servomechanism driven in part by a flow sensor to ensure injection rates corresponding to flow rates of water in the line.
  • the injection apparatus is operated in a no-injection failure mode to avoid interference with normal flow of plain water to the fire extinguishing system.
  • This invention relates to an additive injection system and more particularly, it concerns a system for injecting a gelling additive automatically into a water line to provide a fire extinguishant in the form of an ablative gel for supply to thermally actuated sprinkler heads in a fixed fire protection system.
  • the thermal absorption characteristics of the ablative gel greater than water, but equally an important, the gel is substantially more viscous than plain water and tends to cling to the surfaces of which it is sprayed. As a result, a much lower quantity of ablative extinguishant is required to put out a fire than that of plain water, thereby enabling system designs with lower flow capacity, not to mention a significant reduction in water damage to the space protected.
  • the injection system In light of the tolerances required of the various parameters of a gel additive injection system used with fixed extinguishing systems, and the need for the extinguishing system to be absolutely operative when called to extinguish a fire, it is also imperative that the additive injection system not impede the flow of plain water through the system. Hence, the injection system must be capable of achieving the characteristics outlined above without in any way presenting an obstruction in the conduit by which water is supplied to the sprinkler heads located in the building space protected.
  • a gel slurry additive injection system for fixed extinguishing systems by which substantially all of the problems heretofore experienced in the use of such additives are substantially avoided. More particularly, the injection system of this invention avoids the need for an external pumping power source by means of a hydraulic motor using as its motive fluid, water tapped at line pressure from the main conduit supplying the fire extinguishing system. Water is supplied to the motor through a control valve operated by a servomechanism in .tum controlled by means responsive to water flow in the system feed conduit. The motor thus initiated and operated by water supplied to the fire extinguishing system is employed to drive an injection pump by which the additive gel slurry is introduced into the flowing line. Preferably, means in the form of an impact clutch is interposed between the motor and the pump so that the motor develops a sufficiently high torque after starting to drive the pump.
  • the pump employed in the injection system is preferably a peri staltic pump or one which develops a gradual build-up of pressure on the fluid being pumped, thereby avoiding an abnormal increase in the viscosity of the additive.
  • Uniform mixing of the additive with the flowing stream of water is achieved with the injection system of the present invention by the employment of a baffle or eddy plate in the main water conduit at the point where the gel additive is introduced.
  • the eddy plate be formed of material which is flexible so that under conditions where the gel is being introduced, thereby developing lower system flow rates due to the formation of the ablative fluid extinguishant in the system, the eddy plate functions to develop the necessary mixing flow paths and turbulence.
  • the injection system fails upon the demand for extinguishant by the sprinkler heads in the fire extinguishing system, significantly greater flow rates are required by the system as a result of the relatively low viscosity of plain water.
  • the eddy plate responds to these greater flow rates by flexing so that the increase flow rates needed by the sprinkler heads of the system are not impeded by the eddy plate.
  • FIG. I is a schematic view illustrating the operative elements of the additive injections apparatus of the present invention in a fixed fire extinguishing system
  • FIG. 2 is an enlarged fragmentary cross-section taken on line 2-2 of FIG. 1; 7
  • FIG. 3 is an enlarged cross-section taken on line 3--3 of FIG. 2;
  • FIG. 4 is a fragmentary cross-section taken on line 4-4 of FIG. 3;
  • FIG. is a fragmentary cross-section similar to FIG. 4 but under different operating conditions of the injection apparatus and fire extinguishing system.
  • the injection apparatus of this invention is generally designated by the reference numeral 10 and incorporated in a fire extinguishing including a main feed conduit 12 connected by means of a T-coupling 14 to a riser 16.
  • the riser 16 extends upwardly to one or more branch lines 18 having a plurality of nozzles or sprinkler heads 20 depending therefrom.
  • each of the nozzles is provided with temperature responsive release means 21 so that upon the development of a fire in the vicinity of one or more of the nozzles, the system is activated automatically to supply water from the main conduit 12 through the riser 16, the branch line 18 and out of the nozzles 20.
  • FIG. 1 the general organization of the apparatus is shown in FIG. 1 to include a storage tank 22 for a gel additive slurry preferably of the type described above.
  • the tank 22 is connected at its lower end by means of a discharge conduit 24 to the intake 26 of a peristaltic pump 28 having a discharge tube 30 coupled by a reducer 32 to the T-coupling 14.
  • a gear box and bearing assembly 34 for transmitting torque from an input shaft 36 in turn drivably connected to a hydraulic motor 38 by a motor output shaft 40 and slip-impact clutch 42.
  • the motor 38 is preferably of a positive displacement piston type designed to develop full torque at low speeds and has communication with the main conduit 12 by way of a tap line 46 having a control valve 48 therein.
  • An exhaust pipe 50 is provided on the motor 38 so that the admission of water under line pressure to the intake port 44, through the pump 38 and out of the exhaust pipe 50 will effect rotation of the pump rotor (not shown) and correspondingly drive the output shaft 40 at speeds controlled by the valve 48 in a manner well known to those familiar with such pumps.
  • a servomechanism is providd to regulate the motor control valve 48 to insure that the pump 28 will be operated in conformity to flow rates in the conduit 12.
  • a flow responsive device in the form of a rotatable screw 52 is supported in the main conduit 12 Rotation of the screw 52 is transmitted by means including a shaft 54 to one end input of a conventional differential gear 56 having output ring gear 58.
  • the shaft 54 providing the input at one end of the differential gear 56 is connected to the sensing screw 52 by one-way torque transmitting means, such as a clutch 60, so that the shaft 54 may be rotated by the screw 52 but so that rotation of the screw by the shaft 54 is prevented.
  • the other end of the differential 56 is connected by a servo-shaft 62 to a similar one-way torque transmitting device 64 on the motor 38. Because of this arrangement, the ring gear 58 will be driven in accordance with differential input from both ends by the shafts 54 and 62.
  • the ring gear 58 is in mesh with a gear 66 keyed to an actuating and control shaft 68 connected at its opposite end with the valve 48.
  • valve 48 is preferably of the type having an inherent bias toward the open position to bring about an opening movement with a minimum of torque delivered to the shaft 68.
  • the peristaltic pump 28 as above-mentioned, is available commercially and is known to be a positive displacement, progressive cavity-type.
  • Such pumps as shown in FIG 2 of the drawings, include a worm-like rotor 70 disposed within a stator 72 which cooperates with the rotor upon rotation thereofto establish a series of progressively developed, discrete chambers advancing from the feed chamber 26 through the discharge tube 30.
  • the tube extends through the T-coupling 14 in the embodiment shown and terminates at its open end 74 within the lower horizontal portion of the riser l6.
  • Peristaltic pumps of this design are particularly suited for use in the injection apparatus of this invention because of their peristaltic action, Le, a gradual build-up of pumping pressure, in light of the dilatant physical characteristics of the gel additive slurry, and also because they function as a valve and will not pass fluid as long as the rotor 70 is stationary. While this latter characteristic, in itself, would prevent inadvertent discharge of the additive into the riser 16, it is contemplated that a frangible cap 76 beprovided over the open end 74 of the pump to provide a positive seal between the additive and water within the line.
  • the cap 76 is equipped with an explosive actuator 78 connected by a conductor 80 to a pulse generator 82 mechanically coupled to the output shaft of the motor 38.
  • a capacitor 84 may be placed in the line 80 to store small electrical charges accumulated as a result of such slight rotation of the shaft 36.
  • the capacitor 84 is selected, onthe other hand, so that upon any continuous operation of the shaft 40, the capacitor will discharge to explode the charge 78 and disintegrate the seal cap 76.
  • a mixing means in the form of an eddy plate 86 is provided at the open or discharge end of the tube 30 at the point where the gel additive is introduced into the horizontal portion of the riser 16.
  • the characteristics of the gel additive are such that upon contact with water, the gel particles thereof immediately swell to form a relatively viscous fluid.
  • the additive is not thoroughly mixed with the water to which it is injected, there is a likelihood that large globs of gelatin will be formed, capable of developing flow stoppages in the riser 16, the branch line 18, or in the sprinkler heads 20 and resulting in a malfunction of the fire extinguishing system.
  • the eddy plate 86 is in the form of a circular disc and is fixed at the open end of the tube 30 by appropriate means such as collars 88.
  • the eddy plate 86 is formed of reasonably stiff rubber or other elastomeric materials having resilient, yieldable qualities so that at flow rates of the type that exists when ablative fluid is being fed to the sprinkler heads 2t), it maintains a position normal to the pump discharge tube 30 as shown in FIGS. 3 and 4 of the drawings. In this position, the eddy plate 86 operates to create a zone of turbulence in the water as depicted in the solid line in FIG. 4 of the drawings.
  • the pump 28 will be operative under these conditions to inject the gel additive out of the discharge end 74 thereof, the additive will pass into the turbulent zone as depicted by the dash line arrows in FIG. 4 and be uniformly and thoroughly mixed with the water to provide the desired viscosity of the ablative extinguishant delivered to the sprinkler heads 20. If, on the other hand, the injection apparatus 10 should malfunction so that the ablative extinguishant is not formed, the fire extinguishing system plumbing including the riser l6, branch line 18, and sprinkler heads 20 will permit flow at significantly higher rates.
  • the eddy plate if rigid, would present an obstacle to such high flow rates between the main conduit 12 and the riser 16, being formed of flexible material, it will particularly collapse to the position illustrated in FIG. 5 of the drawings and permit water to flow at high rates into the riser l6.
  • the gel additive slurry which is passed by gravity from the tank 22 through the discharge pipe 24 into the pump feed chamber 26, will be pumped through the tube 30 and out through the open end 74 thereof to be mixed with the flowing stream of water in the turbulent zone immediately downstream from the eddy plate 86 in the manner described above.
  • the danger of over injection of the additive to the system is avoided by virtue of the fact that the motor uses as its motive fluid, water in the feed line 12 and also because of the under-inject failure mode of the injection apparatus. In other words, should i any component of the injection apparatus 10 malfunction, the result will be under injection or no injection, in which case the eddy plate would flex out of the way as described above to permit an adequate supply of water to reach the sprinkler heads to be effective in extinguishing the fire.
  • Injection apparatus for introducing a water swellable gelling agent into a conduit upon the development of water flow therein.
  • said apparatus comprising: means for sensing water flow in the conduit and generating an output function corresponding to said flow, means for injecting the agent into the conduit under the control of said output function, and eddy plate means positioned in said conduit to develop a zone of turbulent flow immediately downstream from the locus of agent injection under relatively low flow rates in the conduit as a result of the relatively high viscosity of the fluid formed from the injection of said agent, said eddy plate means being reactive to relatively high flow rates in the conduit so that obstruction to such high flow rates by said eddy plate is avoided.
  • injection means comprises a pump having an inlet to receive said agent and an outlet adapted to be positioned in said conduit, a hydraulic motor for driving said pump and a tap line connected between said motor and the conduit whereby the water in the conduit is used as the motive fluid for said motor.
  • servomeans having first input means driven directly by the output function of said sensing means, second input means driven directly by said motor and output means driven by said differential of said first and second input means, and valve means in said tap line to control the speed of said motor, and means to regulate said valve means under the control of the output of said servomeans.
  • An apparatus for injecting additive into water flowing in a conduit comprising first means responsive to the flow of water in said conduit for producing one type of power output proportional to the rate of said flow, said first means comprising a sensing member disposed in said conduit and adapted to rotate in response to the flow of water through said conduit, a branch conduit registering with said conduit, a valve disposed in said branch conduit for controlling the flow rate of water therethrough, and connecting means operatively connecting said sensing member to said valve; second means responsive to another type of power input for continuously injecting additive into said conduit; and third means operatively connected between said first means and said second means for converting said power output to said power input for driving said second means so that said additive is continuously injected into said conduit in proportion to said flow rate.
  • An apparatus for injecting additive into water flowing in a main conduit comprising first means responsive to the flow of water in said main conduit for producing one type of power output proportional to the flow rate in said main conduit, said first means including a branch conduit registering with said main conduit and receiving a portion of the water flow therefrom, second means responsive to another type of power input for continuously injecting additive into said main conduit, and third means connected to said branch conduit and to said second means for converting said power output to said power input for driving said second means so that said additive is continuously injected into said main conduit in proportion to said flow rate in said main conduit.
  • connecting means is in the form of a servo device having first input means directly driven by said sensing member, second input means directly driven by said third means and output means driven by the differential of said first and second input means and connected to said valve means.
  • said third means is in the form of a water motor connected to said branch conduit so that water flowing in said branch conduit provides motive power for said water motor, said first means controlling the flow rate of the water admitted to said water motor.
  • said second means comprises a pump connected to said water motor in a manner to be driven by same.
  • the apparatus of claim 14 further comprising a slip-impact clutch connecting said motor and said pump to delay operation of said pump by said motor until operating torque is developed by said motor.
  • An apparatus for injecting additive into water flowing in a conduit comprising first means responsive to the flow of water in said conduit for producing one type of power output proportional to the rate of said flow, second means responsive to another type of power input for continuously injecting additive into said conduit, third means operatively con nected between said first means and said second means for converting said power output to said power input for driving said second means so that said additive is continuously injected into said conduit in proportion to said flow rate, and eddy plate means positioned in said conduit to develop a zone of turbulent flow immediately downstream from the locus of additive injection into the conduit to mix said additive with said water, said eddy plate means being reactive to relatively high flow rates in the conduit so that obstruction to such high flow rates by said eddy plate is avoided.
  • An apparatus for injecting additive into water flowing in a main conduit comprising a branch conduit registering with said main conduit and receiving a portion of the water flow therefrom, first means responsive to the flow of water in said main conduit for producing a fluid power output through said branch conduit proportional to the rate of water flow in said main conduit, second means responsive to another type of power input for continuously injecting additive into said main conduit, and third means responsive to said fluid power output and operatively connected to said second means for converting said fluid power output to said power input for driving said second means so that said additive is continuously injected into said main conduit in proportion to said flow rate in said main conduit.

Abstract

An injection apparatus for introducing a slurry of water swellable gelling agent into a water line feeding a fixed fire extinguishing system to form an ablative extinguishant therein. The apparatus includes a peristaltic pump driven by a hydraulic motor using water at line pressure for motive fluid and controlled by a servomechanism driven in part by a flow sensor to ensure injection rates corresponding to flow rates of water in the line. The injection apparatus is operated in a no-injection failure mode to avoid interference with normal flow of plain water to the fire extinguishing system.

Description

United States Patent [191 Livingston Aug, 27, 1974 1 1 ADDlTlVE INJECTION SYSTEM [75] Inventor: William L. Livingston, Sharon,
Mass.
[73] Assignee: Factory Mutual Research Corporation, Norwood, Mass.
[22] Filed: May 16, 1973 [21] Appl. No.: 360,963
Related US. Application Data [60] Continuation of Ser. No. 194,994, Nov. 2, 1971, abandoned, which is a division of Ser. No. 864,757, Oct. 8, 1969, Pat. No. 3,642,072.
[52] 11.5. C1. 137/98, 169/14 [51] Int. Cl. Fl6k 19/00 [58] Field of Search 137/13, 98, 99, 205.5;
[56] References Cited UNlTED STATES PATENTS 1,999,881 4/1935 Lowe 137/99 2,009,622 7/1935 Kennedy 137/99 2,238,747 4/1941 Ornstein 137/99 2,580.011 12/1951 Freeman 169/15 2,696,266 12/1954 Tuve 137/99 X 3,209,780 11/1965 Mercier 137/5253 3,354,084 11/1967 Katzer 169/15 UX 3,520,448 7/1970 Russel1.... 137/98 UX 3,570,508 3/1971 Boggs 239/310 3,647,001 3/1972 Livingston. 169/14 3,647,002 3/1972 Lindsay 137/98 Primary Examiner-Robert G. Nilson Attorney, Agent, or FirmLane, Aitken, Dunner & Ziems [57] ABSTRACT An injection apparatus for introducing a slurry of water swellable gelling agent into a water line feeding a fixed fire extinguishing system to form an ablative extinguishant therein. The apparatus includes a peristaltic pump driven by a hydraulic motor using water at line pressure for motive fluid and controlled by a servomechanism driven in part by a flow sensor to ensure injection rates corresponding to flow rates of water in the line. The injection apparatus is operated in a no-injection failure mode to avoid interference with normal flow of plain water to the fire extinguishing system.
21 Claims, 5 Drawing Figures ADDITIVE INJECTION SYSTEM CROSS-REFERENCE TO RELATED APPLICATIONS This application is a continuation of application Ser No. 194,994, filed Nov. 2, I97], and now abandoned; which, in turn, is a divisional of application Ser. No. 864,757, filed Oct. 8, 1969, now US. Pat. No. 3,642,072.
BACKGROUND OF THE INVENTION This invention relates to an additive injection system and more particularly, it concerns a system for injecting a gelling additive automatically into a water line to provide a fire extinguishant in the form of an ablative gel for supply to thermally actuated sprinkler heads in a fixed fire protection system.
In a copending application entitled Method of Controlling Fire, Ser. No. 766,475, filed Oct. 10, 1968 by William L. Livingston and Russell W. Pierce and assigned to the assignee of the present invention, now Pat. No. 3,605,900, a method of fire protection is disclosed in which a gelling agent in the form of a water swellable polymer is injected into a flowing stream of water supplying the sprinkler heads of a fixed extinguishing system upon actuation thereof to put out a fire in the enclosure protected by the system. By so introducing the gel into the flowing water stream, an ablative gel extinguishant is formed having certain advantages over plain water. Now only is the thermal absorption characteristics of the ablative gel greater than water, but equally an important, the gel is substantially more viscous than plain water and tends to cling to the surfaces of which it is sprayed. As a result, a much lower quantity of ablative extinguishant is required to put out a fire than that of plain water, thereby enabling system designs with lower flow capacity, not to mention a significant reduction in water damage to the space protected.
Although systems employing an ablative gel extinguishant, formed by introducing the polymer additive to a water main supplying sprinkler heads, have been found to be extremely effective in experimentation with actual fires, several problems have been presented in the development of a commercially acceptable system. For example, fixed fire extinguishing systems, in general, remain inactive for long periods of time, often exceeding several years duration. Under such circumstances, conventional items of fluid handling hardware can and most likely will become deteriorated due to corrosion and the like, presenting the possibility of malfunction at the same time when the system is called on to extinguish a fire. Also, operation of the system cannot be predicated on conventional power sources such as electricity, because of the probability of the power supply will be cut out during the conditions existing during a fire, particularly large fires of the type in which excessive property damage is likely to occur upon malfunction of the system.
The very nature of the swellable polymer gel additive, both in itself before injection and its behavior after injection in a flowing stream of water, .pose further serious problems to the design of an acceptable injection system. Perhaps the most serious of these problems arises out of the possibility of over injection. In this context, experimentation with ablative gel additives has demonstrated that optimum injection rates, from the standpoint of developing an ablative fluid which will readily flow through the system plumbing while at the same time maintaining the desired level of extinguishing capabilities, is approximately one to four parts gelling agent per thousand parts of water by weight. Injection at higher rates than that indicated can and is very likely to create stoppages in the plumbing system. Obviously, such stoppages not only preclude the attainment of the desirable characteristics of the ablative fluid, but more significantly, disable the system to the extent than even plain water is prevented from reaching the sprinkler heads opened as a result of fire temperatures. The development of improved additive slurries has contributed greatly to solving the problems of handling polymer gel additives in fixed fire extinguishing systems. Generally, such slurries involve mixing the gelling powder with a water soluble, thickened carrier which is chemically inert with the powder and which has a sufficiently high plastic flow yield value to suspend the polymer particles indefinitely. Yet, the avoidance of over injection remains important.
Another problem presented by the injection of additive gel slurries into a flowing stream of water is that of pumping and mixing the additive instantly and completely in the flowing stream. From the standpoint of pumping the slurries, a serious problem is presented by virtue of their dilatant characteristics, that is, their tendency to increase in viscosity with corresponding increases in shear stress. Hence, conventional injection pumps which subject the slurry to high shear stresses cannot be used because of the tendency for the slurry viscosity to increase to a point where it becomes unpumpable. Also, it will be appreciated that the additive must be mixed uniformly in the flowing stream to avoid a localized gel build-up or the formation of globs likely to create stoppages in the same manner as that caused by over injection.
In light of the tolerances required of the various parameters of a gel additive injection system used with fixed extinguishing systems, and the need for the extinguishing system to be absolutely operative when called to extinguish a fire, it is also imperative that the additive injection system not impede the flow of plain water through the system. Hence, the injection system must be capable of achieving the characteristics outlined above without in any way presenting an obstruction in the conduit by which water is supplied to the sprinkler heads located in the building space protected.
SUMMARY OF THE INVENTION In accordance with the present invention, a gel slurry additive injection system is provided for fixed extinguishing systems by which substantially all of the problems heretofore experienced in the use of such additives are substantially avoided. More particularly, the injection system of this invention avoids the need for an external pumping power source by means of a hydraulic motor using as its motive fluid, water tapped at line pressure from the main conduit supplying the fire extinguishing system. Water is supplied to the motor through a control valve operated by a servomechanism in .tum controlled by means responsive to water flow in the system feed conduit. The motor thus initiated and operated by water supplied to the fire extinguishing system is employed to drive an injection pump by which the additive gel slurry is introduced into the flowing line. Preferably, means in the form of an impact clutch is interposed between the motor and the pump so that the motor develops a sufficiently high torque after starting to drive the pump.
To overcome the problems arising as a result of the dilatant physical characteristics of the slurry, the pump employed in the injection system is preferably a peri staltic pump or one which develops a gradual build-up of pressure on the fluid being pumped, thereby avoiding an abnormal increase in the viscosity of the additive. Uniform mixing of the additive with the flowing stream of water is achieved with the injection system of the present invention by the employment of a baffle or eddy plate in the main water conduit at the point where the gel additive is introduced. It is preferred that the eddy plate be formed of material which is flexible so that under conditions where the gel is being introduced, thereby developing lower system flow rates due to the formation of the ablative fluid extinguishant in the system, the eddy plate functions to develop the necessary mixing flow paths and turbulence. Where however, the injection system fails upon the demand for extinguishant by the sprinkler heads in the fire extinguishing system, significantly greater flow rates are required by the system as a result of the relatively low viscosity of plain water. The eddy plate responds to these greater flow rates by flexing so that the increase flow rates needed by the sprinkler heads of the system are not impeded by the eddy plate.
Among the principal objects of the present invention are, therefore: the provision of a novel gell additive injection apparatus for fixed fire extinguishing systems by which the problems heretofore experienced are substantially overcome; the provision of such injection apparatus which is extremely reliable in operation, even though standing idle for long durations of time, to achieve a mixing of the additive with the flowing stream of water, thereby to develop an ablative extinguishant; the provision of an ablative gell injection apparatus of a type referred to which avoids over injection of the additive as well as measuring a uniform mixing of additive with water to avoid flow stoppages as a result of large globs of very viscous material in the flow line; and the provision of an injection apparatus of the type referred to which in no way impedes the flow of water to the sprinkler heads of the fire extinguishing system in the event of malfunction of the injection apparatus.
Other objects and further scope of applicability of the present invention will become apparent from the detailed description that follows taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. I is a schematic view illustrating the operative elements of the additive injections apparatus of the present invention in a fixed fire extinguishing system;
FIG. 2 is an enlarged fragmentary cross-section taken on line 2-2 of FIG. 1; 7
FIG. 3 is an enlarged cross-section taken on line 3--3 of FIG. 2;
FIG. 4 is a fragmentary cross-section taken on line 4-4 of FIG. 3; and
FIG. is a fragmentary cross-section similar to FIG. 4 but under different operating conditions of the injection apparatus and fire extinguishing system.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT As shown in the drawings particularly in FIG. 1 thereof, the injection apparatus of this invention is generally designated by the reference numeral 10 and incorporated in a fire extinguishing including a main feed conduit 12 connected by means of a T-coupling 14 to a riser 16. In accordance with conventional practice, the riser 16 extends upwardly to one or more branch lines 18 having a plurality of nozzles or sprinkler heads 20 depending therefrom. Also in accordance with conventional practice, each of the nozzles is provided with temperature responsive release means 21 so that upon the development of a fire in the vicinity of one or more of the nozzles, the system is activated automatically to supply water from the main conduit 12 through the riser 16, the branch line 18 and out of the nozzles 20.
Although the specific details of the injection apparatus 10 are not apparent from FIG. 1 and will be described in more detail below, the general organization of the apparatus is shown in FIG. 1 to include a storage tank 22 for a gel additive slurry preferably of the type described above.
The tank 22 is connected at its lower end by means of a discharge conduit 24 to the intake 26 of a peristaltic pump 28 having a discharge tube 30 coupled by a reducer 32 to the T-coupling 14. At the opposite end of the pump 28 from the tube 30 is a gear box and bearing assembly 34 for transmitting torque from an input shaft 36 in turn drivably connected to a hydraulic motor 38 by a motor output shaft 40 and slip-impact clutch 42.
The motor 38 is preferably of a positive displacement piston type designed to develop full torque at low speeds and has communication with the main conduit 12 by way of a tap line 46 having a control valve 48 therein. An exhaust pipe 50 is provided on the motor 38 so that the admission of water under line pressure to the intake port 44, through the pump 38 and out of the exhaust pipe 50 will effect rotation of the pump rotor (not shown) and correspondingly drive the output shaft 40 at speeds controlled by the valve 48 in a manner well known to those familiar with such pumps.
Because of the high reactive character of the contemplated additive when mixed with water to form a viscous gel capable of creating stoppages if over injection occurs, it is imperative that the rate of injection be controlled in a manner to avoid over injection and preferably by means having an under injection or no-injection failure mode. To this end, a servomechanism is providd to regulate the motor control valve 48 to insure that the pump 28 will be operated in conformity to flow rates in the conduit 12. To this end, a flow responsive device in the form of a rotatable screw 52 is supported in the main conduit 12 Rotation of the screw 52 is transmitted by means including a shaft 54 to one end input of a conventional differential gear 56 having output ring gear 58. The shaft 54 providing the input at one end of the differential gear 56 is connected to the sensing screw 52 by one-way torque transmitting means, such as a clutch 60, so that the shaft 54 may be rotated by the screw 52 but so that rotation of the screw by the shaft 54 is prevented. The other end of the differential 56 is connected by a servo-shaft 62 to a similar one-way torque transmitting device 64 on the motor 38. Because of this arrangement, the ring gear 58 will be driven in accordance with differential input from both ends by the shafts 54 and 62. The ring gear 58 is in mesh with a gear 66 keyed to an actuating and control shaft 68 connected at its opposite end with the valve 48. Hence, with the shaft 62 stationary, rotation of the screw 52 as a result of water flow through the main conduit 12 will effect rotation of the shaft 54 to develop a differential output rotation of the ring gear 58. The ring gear 58 in turn rotates the gear 66 and shaft 68 to open the valve 48. At this point, it is to be noted that the valve 48 is preferably of the type having an inherent bias toward the open position to bring about an opening movement with a minimum of torque delivered to the shaft 68.
It will also be appreciated that in light of the differential being connected at the end thereof, opposite from the screw driven shaft 54, to the servoshaft 62, coupled to the motor 38, speed regulation of the motor 38 may be provided. Specifically, when the servo shaft 62 rotates faster than the shaft 54, the output ring gear 58 and correspondingly the gear 66 and control shaft 68 will be driven in a direction to close the valve 48 and slow down the pump to rotational speeds correlated di rectly to that of the screw 52. Inasmuch as the screw 52 is rotated at a rate corresponding directly to the flow rate of water through the main conduit I2, it becomes apparent that the motor 38 is regulated to operate at speeds corresponding to the flow rate of water through the pipe 12. Correspondingly, the pump 28 which is driven by the motor 38 will be regulated to insure the proper agent-wter ratio in the riser 16.
The peristaltic pump 28, as above-mentioned, is available commercially and is known to be a positive displacement, progressive cavity-type. Such pumps, as shown in FIG 2 of the drawings, include a worm-like rotor 70 disposed within a stator 72 which cooperates with the rotor upon rotation thereofto establish a series of progressively developed, discrete chambers advancing from the feed chamber 26 through the discharge tube 30. Also, as shown, the tube extends through the T-coupling 14 in the embodiment shown and terminates at its open end 74 within the lower horizontal portion of the riser l6. Peristaltic pumps of this design are particularly suited for use in the injection apparatus of this invention because of their peristaltic action, Le, a gradual build-up of pumping pressure, in light of the dilatant physical characteristics of the gel additive slurry, and also because they function as a valve and will not pass fluid as long as the rotor 70 is stationary. While this latter characteristic, in itself, would prevent inadvertent discharge of the additive into the riser 16, it is contemplated that a frangible cap 76 beprovided over the open end 74 of the pump to provide a positive seal between the additive and water within the line. The cap 76 is equipped with an explosive actuator 78 connected by a conductor 80 to a pulse generator 82 mechanically coupled to the output shaft of the motor 38. Hence, rotation of the shaft 40 upon initiation of the system will operatethe generator to deliver an electric pulse to the explosive 78 and quickly disintegrate the cap 76. To avoid occurrence of this function as a result of slight movements in the shaft 40 that may be brought about by minor pressure fluctuations in the water line 12, a capacitor 84 may be placed in the line 80 to store small electrical charges accumulated as a result of such slight rotation of the shaft 36. The capacitor 84 is selected, onthe other hand, so that upon any continuous operation of the shaft 40, the capacitor will discharge to explode the charge 78 and disintegrate the seal cap 76.
In accordance with an important feature of the pres ent invention, a mixing means in the form of an eddy plate 86 is provided at the open or discharge end of the tube 30 at the point where the gel additive is introduced into the horizontal portion of the riser 16. In this context it should be borne in mind that the characteristics of the gel additive are such that upon contact with water, the gel particles thereof immediately swell to form a relatively viscous fluid. Hence, in the event the additive is not thoroughly mixed with the water to which it is injected, there is a likelihood that large globs of gelatin will be formed, capable of developing flow stoppages in the riser 16, the branch line 18, or in the sprinkler heads 20 and resulting in a malfunction of the fire extinguishing system. Also, it is to be noted that the flow rate in the extinguishing system, when handling the ablative gel formed by the injection of the gel additive is significantly lower than it would be where plain water is used. Yet, because of the requirement for plain water to be delivered to the sprinkler heads 20 at sufficient rates to extinguish the fire in the event the injection apparatus malfunctions, it is imperative that both flow rates be accommodated.
With the aforementioned design requirements in mind, the eddy plate 86 is in the form of a circular disc and is fixed at the open end of the tube 30 by appropriate means such as collars 88. The eddy plate 86 is formed of reasonably stiff rubber or other elastomeric materials having resilient, yieldable qualities so that at flow rates of the type that exists when ablative fluid is being fed to the sprinkler heads 2t), it maintains a position normal to the pump discharge tube 30 as shown in FIGS. 3 and 4 of the drawings. In this position, the eddy plate 86 operates to create a zone of turbulence in the water as depicted in the solid line in FIG. 4 of the drawings. Inasmuch as the pump 28 will be operative under these conditions to inject the gel additive out of the discharge end 74 thereof, the additive will pass into the turbulent zone as depicted by the dash line arrows in FIG. 4 and be uniformly and thoroughly mixed with the water to provide the desired viscosity of the ablative extinguishant delivered to the sprinkler heads 20. If, on the other hand, the injection apparatus 10 should malfunction so that the ablative extinguishant is not formed, the fire extinguishing system plumbing including the riser l6, branch line 18, and sprinkler heads 20 will permit flow at significantly higher rates. Although the eddy plate, if rigid, would present an obstacle to such high flow rates between the main conduit 12 and the riser 16, being formed of flexible material, it will particularly collapse to the position illustrated in FIG. 5 of the drawings and permit water to flow at high rates into the riser l6.
Summarizing the operation of the injection apparatus 10, it will be apparent that upon opening any one of the sprinkler heads .20, water will pass through the main conduit 12, rotating the screw 52 and effect opening of the valve 48 by way of the differential 56 as described. Thereupon, the motor 38 will be operated to rotate the shaft 40 and immediately operate the generator 82 to deliver an electric pulse through the capacitor 84 to the explosive 78 and disintegrate the sealing cap 76 on the open discharge end of the pump 28. As soon as the motor 38 has developed its operating output torque, the shaft 40 will be coupled with the drive shaft 36 of the pump 28 by way of the slip-impact clutch 42 to initiate rotation of the pump rotor 70. The gel additive slurry, which is passed by gravity from the tank 22 through the discharge pipe 24 into the pump feed chamber 26, will be pumped through the tube 30 and out through the open end 74 thereof to be mixed with the flowing stream of water in the turbulent zone immediately downstream from the eddy plate 86 in the manner described above. The danger of over injection of the additive to the system is avoided by virtue of the fact that the motor uses as its motive fluid, water in the feed line 12 and also because of the under-inject failure mode of the injection apparatus. In other words, should i any component of the injection apparatus 10 malfunction, the result will be under injection or no injection, in which case the eddy plate would flex out of the way as described above to permit an adequate supply of water to reach the sprinkler heads to be effective in extinguishing the fire.
Thus it will be appreciated that by this invention there is provided a highly effective and unique injection apparatus particularly suited for use with fire extinguishing systems of the type described and by which the above-mentioned objectives are completely fulfilled. Also, it is contemplated that numerous variations may be made in the injection apparatus depicted by the disclosed embodiment, which variations fall within the true spirit and scope of the present invention.
I claim:
1. Injection apparatus for introducing a water swellable gelling agent into a conduit upon the development of water flow therein. said apparatus comprising: means for sensing water flow in the conduit and generating an output function corresponding to said flow, means for injecting the agent into the conduit under the control of said output function, and eddy plate means positioned in said conduit to develop a zone of turbulent flow immediately downstream from the locus of agent injection under relatively low flow rates in the conduit as a result of the relatively high viscosity of the fluid formed from the injection of said agent, said eddy plate means being reactive to relatively high flow rates in the conduit so that obstruction to such high flow rates by said eddy plate is avoided.
2. The apparatus recited in claim 1 wherein said eddy plate is deformable under exposure to said high flow rates.
3. The apparatus recited in claim 1 wherein said eddy plate is a deformable disc oriented transversely of said conduit.
4. The apparatus recited in claim 2 wherein said eddy plate is formed of elastomeric material.
5. The apparatus recited in claim 1 where said injection means comprises a pump having an inlet to receive said agent and an outlet adapted to be positioned in said conduit, a hydraulic motor for driving said pump and a tap line connected between said motor and the conduit whereby the water in the conduit is used as the motive fluid for said motor.
6. The apparatus recited in claim 5 including a slipimpact clutch connecting said motor and said pump to delay operation of said pump by said motor until operating torque is developed by said motor.
7. The apparatus recited in claim 5 including servomeans having first input means driven directly by the output function of said sensing means, second input means driven directly by said motor and output means driven by said differential of said first and second input means, and valve means in said tap line to control the speed of said motor, and means to regulate said valve means under the control of the output of said servomeans.
8. The apparatus recited in claim 7 wherein said servomeans includes a differential gear unit.
9. An apparatus for injecting additive into water flowing in a conduit, said apparatus comprising first means responsive to the flow of water in said conduit for producing one type of power output proportional to the rate of said flow, said first means comprising a sensing member disposed in said conduit and adapted to rotate in response to the flow of water through said conduit, a branch conduit registering with said conduit, a valve disposed in said branch conduit for controlling the flow rate of water therethrough, and connecting means operatively connecting said sensing member to said valve; second means responsive to another type of power input for continuously injecting additive into said conduit; and third means operatively connected between said first means and said second means for converting said power output to said power input for driving said second means so that said additive is continuously injected into said conduit in proportion to said flow rate.
10. An apparatus for injecting additive into water flowing in a main conduit, said apparatus comprising first means responsive to the flow of water in said main conduit for producing one type of power output proportional to the flow rate in said main conduit, said first means including a branch conduit registering with said main conduit and receiving a portion of the water flow therefrom, second means responsive to another type of power input for continuously injecting additive into said main conduit, and third means connected to said branch conduit and to said second means for converting said power output to said power input for driving said second means so that said additive is continuously injected into said main conduit in proportion to said flow rate in said main conduit.
11. The apparatus of claim 10 wherein said connecting means is in the form of a servo device having first input means directly driven by said sensing member, second input means directly driven by said third means and output means driven by the differential of said first and second input means and connected to said valve means.
12. The apparatus of claim 1 1 wherein said servo device is adapted to prevent said third means from affecting the operation of said sensing member.
13. The apparatus of claim 10 wherein said third means is in the form of a water motor connected to said branch conduit so that water flowing in said branch conduit provides motive power for said water motor, said first means controlling the flow rate of the water admitted to said water motor.
14. The apparatus of claim 13 wherein said second means comprises a pump connected to said water motor in a manner to be driven by same.
15. The apparatus of claim 14 further comprising a slip-impact clutch connecting said motor and said pump to delay operation of said pump by said motor until operating torque is developed by said motor.
16. The apparatus of claim 10 wherein said conduit, said branch conduit and said first, second and third means are connected in a manner so that water flows directly through said conduit upon malfunction of any of said means.
17. An apparatus for injecting additive into water flowing in a conduit, said apparatus comprising first means responsive to the flow of water in said conduit for producing one type of power output proportional to the rate of said flow, second means responsive to another type of power input for continuously injecting additive into said conduit, third means operatively con nected between said first means and said second means for converting said power output to said power input for driving said second means so that said additive is continuously injected into said conduit in proportion to said flow rate, and eddy plate means positioned in said conduit to develop a zone of turbulent flow immediately downstream from the locus of additive injection into the conduit to mix said additive with said water, said eddy plate means being reactive to relatively high flow rates in the conduit so that obstruction to such high flow rates by said eddy plate is avoided.
18. The apparatus of claim 17' wherein said eddy plate means is deformable under exposure to said high flow rates.
19. The apparatus of claim 17 wherein said eddy plate means is a deformable disc oriented transversely of said conduit.
20. An apparatus for injecting additive into water flowing in a main conduit, said apparatus comprising a branch conduit registering with said main conduit and receiving a portion of the water flow therefrom, first means responsive to the flow of water in said main conduit for producing a fluid power output through said branch conduit proportional to the rate of water flow in said main conduit, second means responsive to another type of power input for continuously injecting additive into said main conduit, and third means responsive to said fluid power output and operatively connected to said second means for converting said fluid power output to said power input for driving said second means so that said additive is continuously injected into said main conduit in proportion to said flow rate in said main conduit.
21. The apparatus of claim 20 wherein said power input is in the form of a mechanical torque and wherein said third means is in the form of a water motor which converts said fluid power output to said mechanical torque.
Column Column Column Column Column Column Column Column Column UNITED STATES- PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,831,617
DatedAugust 27, 1974 Column 1, line 31, change Column 1, line 33, change Column 1, line 56, change probability that--.
, line line line line line 5, line --agent-water-.
partially- In Claims 11, l3, and 16, the dependency which reads "10" should read --9-. 1
line.
Inventor(s) WILLIAM VINGSTON It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
"Now" to read Not. "an" to read -as-. "probability of" to read "than" to read --that-.
32, change "gell" to read gel.
40, .change "gell" to read gel.
7, 'after "extinguishing" add,-system--. 53,. change "providd" to read provided--. 58," after "conduit 12" add a period [.1 33, change "'agent wter" to read 12, change after "solid line" add arrows-. change "particularly" to read Signed and sealed this 7th day of January 1975.
(SEAL) Attest:
McCOY M; GIBSON JR. Attesting-Officer c. MARSHALL DANN Commissioner of Patents FORM PO-IOSO (IO-59) USCOMM-DC 60376-P69 us, "aovulmnn manna omce nu man-an

Claims (21)

1. Injection apparatus for introducing a water swellable gelling agent into a conduit upon the development of water flow therein, said apparatus comprising: means for sensing water flow in the conduit and generating an output functIon corresponding to said flow, means for injecting the agent into the conduit under the control of said output function, and eddy plate means positioned in said conduit to develop a zone of turbulent flow immediately downstream from the locus of agent injection under relatively low flow rates in the conduit as a result of the relatively high viscosity of the fluid formed from the injection of said agent, said eddy plate means being reactive to relatively high flow rates in the conduit so that obstruction to such high flow rates by said eddy plate is avoided.
2. The apparatus recited in claim 1 wherein said eddy plate is deformable under exposure to said high flow rates.
3. The apparatus recited in claim 1 wherein said eddy plate is a deformable disc oriented transversely of said conduit.
4. The apparatus recited in claim 2 wherein said eddy plate is formed of elastomeric material.
5. The apparatus recited in claim 1 where said injection means comprises a pump having an inlet to receive said agent and an outlet adapted to be positioned in said conduit, a hydraulic motor for driving said pump and a tap line connected between said motor and the conduit whereby the water in the conduit is used as the motive fluid for said motor.
6. The apparatus recited in claim 5 including a slip-impact clutch connecting said motor and said pump to delay operation of said pump by said motor until operating torque is developed by said motor.
7. The apparatus recited in claim 5 including servomeans having first input means driven directly by the output function of said sensing means, second input means driven directly by said motor and output means driven by said differential of said first and second input means, and valve means in said tap line to control the speed of said motor, and means to regulate said valve means under the control of the output of said servomeans.
8. The apparatus recited in claim 7 wherein said servomeans includes a differential gear unit.
9. An apparatus for injecting additive into water flowing in a conduit, said apparatus comprising first means responsive to the flow of water in said conduit for producing one type of power output proportional to the rate of said flow, said first means comprising a sensing member disposed in said conduit and adapted to rotate in response to the flow of water through said conduit, a branch conduit registering with said conduit, a valve disposed in said branch conduit for controlling the flow rate of water therethrough, and connecting means operatively connecting said sensing member to said valve; second means responsive to another type of power input for continuously injecting additive into said conduit; and third means operatively connected between said first means and said second means for converting said power output to said power input for driving said second means so that said additive is continuously injected into said conduit in proportion to said flow rate.
10. An apparatus for injecting additive into water flowing in a main conduit, said apparatus comprising first means responsive to the flow of water in said main conduit for producing one type of power output proportional to the flow rate in said main conduit, said first means including a branch conduit registering with said main conduit and receiving a portion of the water flow therefrom, second means responsive to another type of power input for continuously injecting additive into said main conduit, and third means connected to said branch conduit and to said second means for converting said power output to said power input for driving said second means so that said additive is continuously injected into said main conduit in proportion to said flow rate in said main conduit.
11. The apparatus of claim 10 wherein said connecting means is in the form of a servo device having first input means directly driven by said sensing member, second input means directly driven by said third means and output means driven by the differential of said firSt and second input means and connected to said valve means.
12. The apparatus of claim 11 wherein said servo device is adapted to prevent said third means from affecting the operation of said sensing member.
13. The apparatus of claim 10 wherein said third means is in the form of a water motor connected to said branch conduit so that water flowing in said branch conduit provides motive power for said water motor, said first means controlling the flow rate of the water admitted to said water motor.
14. The apparatus of claim 13 wherein said second means comprises a pump connected to said water motor in a manner to be driven by same.
15. The apparatus of claim 14 further comprising a slip-impact clutch connecting said motor and said pump to delay operation of said pump by said motor until operating torque is developed by said motor.
16. The apparatus of claim 10 wherein said conduit, said branch conduit and said first, second and third means are connected in a manner so that water flows directly through said conduit upon malfunction of any of said means.
17. An apparatus for injecting additive into water flowing in a conduit, said apparatus comprising first means responsive to the flow of water in said conduit for producing one type of power output proportional to the rate of said flow, second means responsive to another type of power input for continuously injecting additive into said conduit, third means operatively connected between said first means and said second means for converting said power output to said power input for driving said second means so that said additive is continuously injected into said conduit in proportion to said flow rate, and eddy plate means positioned in said conduit to develop a zone of turbulent flow immediately downstream from the locus of additive injection into the conduit to mix said additive with said water, said eddy plate means being reactive to relatively high flow rates in the conduit so that obstruction to such high flow rates by said eddy plate is avoided.
18. The apparatus of claim 17 wherein said eddy plate means is deformable under exposure to said high flow rates.
19. The apparatus of claim 17 wherein said eddy plate means is a deformable disc oriented transversely of said conduit.
20. An apparatus for injecting additive into water flowing in a main conduit, said apparatus comprising a branch conduit registering with said main conduit and receiving a portion of the water flow therefrom, first means responsive to the flow of water in said main conduit for producing a fluid power output through said branch conduit proportional to the rate of water flow in said main conduit, second means responsive to another type of power input for continuously injecting additive into said main conduit, and third means responsive to said fluid power output and operatively connected to said second means for converting said fluid power output to said power input for driving said second means so that said additive is continuously injected into said main conduit in proportion to said flow rate in said main conduit.
21. The apparatus of claim 20 wherein said power input is in the form of a mechanical torque and wherein said third means is in the form of a water motor which converts said fluid power output to said mechanical torque.
US36096373 1971-11-02 1973-05-16 Additive injection system Expired - Lifetime US3831617A (en)

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US20100263736A1 (en) * 2007-07-11 2010-10-21 Eric Issartel Device for injecting an additive into a pipe
WO2016187663A1 (en) * 2015-05-26 2016-12-01 Evta Group Pty Ltd Fire retardant gel delivery system and mixing valve
US10371137B2 (en) 2016-09-06 2019-08-06 Hamilton Sundstrand Corporation Metering for fluid motor and pump combination
US10578095B2 (en) 2016-09-06 2020-03-03 Hamilton Sundstrand Corporation Peristaltic motor and pump combination

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WO2016187663A1 (en) * 2015-05-26 2016-12-01 Evta Group Pty Ltd Fire retardant gel delivery system and mixing valve
US10371137B2 (en) 2016-09-06 2019-08-06 Hamilton Sundstrand Corporation Metering for fluid motor and pump combination
US10578095B2 (en) 2016-09-06 2020-03-03 Hamilton Sundstrand Corporation Peristaltic motor and pump combination

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