US3820536A - Apparatus for providing clean air at a surgical area - Google Patents
Apparatus for providing clean air at a surgical area Download PDFInfo
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- US3820536A US3820536A US00313977A US31397772A US3820536A US 3820536 A US3820536 A US 3820536A US 00313977 A US00313977 A US 00313977A US 31397772 A US31397772 A US 31397772A US 3820536 A US3820536 A US 3820536A
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- Prior art keywords
- air
- chamber
- clean air
- nozzle
- opening
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G13/00—Operating tables; Auxiliary appliances therefor
- A61G13/10—Parts, details or accessories
- A61G13/108—Means providing sterile air at a surgical operation table or area
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
- F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
- F24F3/16—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by purification, e.g. by filtering; by sterilisation; by ozonisation
- F24F3/163—Clean air work stations, i.e. selected areas within a space which filtered air is passed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
- F24F8/108—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering using dry filter elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F9/00—Use of air currents for screening, e.g. air curtains
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2221/00—Details or features not otherwise provided for
- F24F2221/12—Details or features not otherwise provided for transportable
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S55/00—Gas separation
- Y10S55/29—Air curtains
Definitions
- ABSTRACT This invention relates to both a method and apparatus for providing a laminar flow of clean air through a removal sterile nozzle, having a removable sterile drape therearound, across the surgical area during an operation.
- the newmethod constitutes discharging a flow of virtually sterile air at a velocity of between approximately 350 and 800 fptn across the surgical area from a distance of approximately 2 to 5 feet thus producing a barrier zone across the wound surface to prevent contamination from the surrounding air and the surgical team.
- The'apparatus includes a blower, housing, nozzle, drape means, pre-filter means, a pressure plenum, and a High Efficiency Particulate Air Filter (HEPA) capable of discharging, at a velocity of between 350 and 800 fpm, a laminar flow of clean air.
- HEPA High Efficiency Particulate Air Filter
- Our system provides a high velocity laminar fiow clean air stream (in the order of from approximately 350 to 800 fpm) which is discharged from an outlet disposed in relatively close proximity to the surgical area (from approximately 2 to 5 feet) and is designed to direct the flow of clean filtered air at an acute angle (between approximately and 45) to the operating table during an operation to positively prevent contamination by air borne bacteria laden particles frm the breath, face and neck of the surgical team and from the ambient air outside of the clean air stream. It appears that 18 is optimum when the bottom of the nozzle is at wound height.
- Class 100 air has been established as a clean air standard which will minimize the chance of bacterial contamination of the wound at an operative area.
- Class 100 air is air in which a cubic foot thereof has less than 100 particles having a diameter greater than 0.5 microns. Clean Air" as used herein is defined as Class 100 air or better.
- bacterial count testing was also carried out. These tests were run with a Millipore Air Sampling Device with which samples of air were collected from our laminar flow clean air stream at the surgical area and at the same time samples of the ambient air were collected in the operating room outside of said clean air stream. Thereafter the bacteria in the air samples were collected in a broth culture on which standard bacteria tests wererun.
- the number of bacteria colonies grown from samples taken at the wound site varied from 0 up to a maximum of 3 and averaged approximately 1.2 colonies per sample while the number of colonies produced from the ambient air varied from 3 to 42 and averaged approximately 20.6 coloniesper sample.
- Another object of the invention is to have a nozzle which can be easily attached or removed, so that a sterile nozzle can be attached just prior to an operation.
- a new sterile nozzle is necessary for a specific operation since a member of the operating team may have come in contact with the old nozzle during the previous operation.
- a further object of the invention is to provide a drape means for said nozzle which has snug contact with the nozzle and is supported on each side thereof for a short distance to prevent contamination from being drawn from around the housing on which the nozzle is mounted.
- the center of the drape means curves up and around the operating table from each side to form a seal through that area.
- Another object is to provide a quick attach-detach mechanism which permits alignment of the nozzle and positive-locking with a minimum of time and effort. This is necessary to prevent a member of the operating team attaching a nozzle from becoming contaminated by the remainder of the housing and prevents the nozzle from dropping off during the operation and possibly hitting the patient.
- a further object of the invention is to provide an indicating means on the device to show a desired angular position of the housing.
- a further object of the invention is to provide an easily adjustable stand so that the device can be positioned at a desired height with a minimum of effort such as positioning the bottom of the nozzle at approximately wound height for an operation.
- Another object of the invention is to provide an aiming light which indicates to the surgeon, when the housing is directed towards the wound and positioned at its proper angle to the operating table and the bottom of the nozzle is approximately at wound height, that he is working in a sterile area when the light is at or distal to the wound.
- a further object of the invention is to provide a laminar flow from a clean air apparatus which will have substantially the same flow at all points at a discharge plane.
- FIG. 1 is a side elevational view showing the clean air producing apparatus in operative position at the foot of an operating table
- FIG. 2 is a front perspective view of the apparatus shown in FIG. 1;
- FIG. 3 is a fragmentary central vertical sectional view showing the discharge opening and the easily removable nozzle
- FIG. 4 is an exploded perspective view showing the parts and arrangement thereof in said apparatus
- FIG. 5 is a view of the nozzle and housing member broken away to show the latching means
- FIG. 6 is a fragmentary sectional view showing a modification of the nozzle
- FIG. 7 is a modification of the draped panel for connection to arms on the apparatus
- FIG. 8 is a sectional view of the equalizer showing the vanes and their arrangement
- FIG. 9 is a top view of the bottom portion of the head device.
- FIG. 10 is a side view of the head device.
- the clean air apparatus 1 includes a lower housing member 10 having an inlet opening 10a in the upper rear portion thereof. Said inlet opening has a pressure equalizer 9 therein to be hereinafter described.
- a blower l2 (schematically shown) having side inlets 11 is mounted on said housing member 10 and discharges downwardly through said pressure equalizer 9 in opening 10a into the rear portion of a pressure plenum chamber 13 defined within the rear portion of said lower housing member 10.
- An upper housing member 14 fixed to the housing member 10 surrounds the blower l2 and is provided at the rear with a preliminary filtering element 16.
- a decorative grill 18 covers and protects the outer face of the filter element 16 and is fixed to the upper housing member 14 holding the filter 16 in place.
- a High Efficiency Particulate Air (HEPA) filter 20 well known in the trade, is mounted across the front of the lower housing member 10 and the air discharged downwardly from the blower 12 passes through the pressure equalizer 9, the plenum chamber 13, the l-IEPA filter 20 which produces and discharges a laminar flow of air, which then passes through a grill 22 and a discharge opening defined by a rectangular nozzle mounting flange 24a which is carried by a frame member 24 which in turn is secured over the front of the housing member 10.
- HEPA High Efficiency Particulate Air
- the nozzle mounting flange 24a is slightly smaller in size than the outer frame 24 and a suitable peripheral facing panel 24b connects the flange and frame members together. Panel 24b holds the grill 22 and filter 20 in place against a flange 25 around the inner surface of the housing member 10.
- a sterilizable nozzle 26 is mounted for quick and easy removal on the flange 24a in a manner to permit said nozzle to be completely sterilized.
- the nozzle 26 has a peripheral attachment face plate 26a which is positively held in face-to-face relation with the facing panel 24b. While any means can be used, such as a pair of attachment screws, a pair of novel quick attach-detach latching means 29 are preferred.
- the latching means are located on each side section of the panel 2412 at a point approximately midway of its ends.
- Each latching means 29 comprises a lever 41 which is pivoted on a pin 42.
- Each pin 42 is mounted a short distance rearwardly of the panel 24b by a support bracket 43.
- Bracket 43 is formed as a U-shaped member with its ends fixed to the rear of the cooperating part of panel 24b. While the ends can be fixed by any means desired, the means shown are screws 39.
- the lever 41 extends forwardly below the pin 42.
- a short lever 46 extends upwardly from the pivoted end of lever 41.
- the top of the lever 41 extends forwardly of the lever 46 along a line which, if extended, would be adjacent the center of the pin 42. Said forward face of said upstanding lever 46 meets said top of the lever 41 forwardly of the face 48 of the bracket 43.
- a leaf spring 50 has one end fixed to the face 48 above the lever 41, while its other end extends along the forward face of lever 46 to a point which is at the top of the lever 41. With the upper end of the leaf spring fixed in place, the lower end-of the spring holds the lever 41 in its uppermost position, extending forwardly substantially as shown in FIG. 5.
- This spring 50 acts with upstanding lever 46 to bias lever 41 upwardly to a position wherein the top of the lever 41 contacts the end of the spring which acts as a stop.
- a latching means 29 in its mounted position has its lever 41 projecting through an opening 54 in the panel 24b.
- a notch 52 is formed in the top edge of the lever 41 to engage the nozzle 26 in a manner to be hereinafter described.
- the forward part of the lever 41 tapers inwardly on all four sides to form a small point A at the tip thereof. This shape enables the lever 41 to easily enter an opening 56 in the attachment face plate 26a of the nozzle.
- Each opening for a respective latch means 29 is formed at substantially midway of the side section of the attachment face plate 26a.
- a handle 57 is fixed to each side section of the forward face of the attachment face plate 26a by an upper and lower flange. Each handle 57 is located below its cooperating opening 56 and the upper flange 570 extends to a-point above its cooperating opening 56 with each opening 56 extending through the upper flange of the cooperating handle 57.
- the nozzle 26 is held by the handles 57 with each hand with a thumb free and extending over each handle to engage the free ends of the forward parts of the levers-41, when necessary.
- the notch 52 must accommodate the thickness of the'panel 26d and upper flange 57a.
- Each opening 56 has its top edge located so that as the nozzle is guided over the mounting flange 24a, it strikes the forward end of the lever 41 just above point A, camming it downwardly against the spring 50 until it reaches the notch 52 wherein the spring 50 pushes the lever 41 upwardly in place (see FIG. 5) to axially restrainthe nozzle from being removed or accidentally falling off.
- lever 41 As the nozzle is pulled straight out from the latching means 29, the lever 41 is, in effect, given a rotation upwardly, thereby keeping the latch closed.
- the nozzle is removed by pressing downwardly with ones thumb on the projecting forward ends of the lever 41. This permits the nozzle to be withdrawn forwardly from the mounting flange 24a. As the nozzle is removed, the levers 41 are biased back to their upward position by spring 50.
- Auxiliary retaining means may also be provided such as the plurality of downwardlyextending projections 260 provided on the bottom surfaces of the top cross bar of nozzle 26. These projections are received in cooperating recesses or apertures 240 provided in the top cross member of flange 24a.
- the forward marginal edge portions of said nozzle 26 are beveled inwardly to form a restricted discharge opening which produces a venturi action which surrounds and protects the main air streams discharged through the nozzle and acts as a buffer to restrict or prevent entrainment of the outside contaminating ambient air.
- FIGS. 3 and 6 Two modifications are shown in FIGS. 3 and 6. The modification shown in FIG. 6 is the preferred form.
- a sterilized surgical drape panel or operating sheet 27 can be attached along the lower cross member of nozzle 26 by any suitable means such as the mating strips of Velcro respectively attached to the lower nozzle cross member andthe marginal edge portion of the end of drape panel or operating sheet 27.
- the mating Velcro strips serve to provide a seal between the end of the surgical drape and the nozzle and this sea] positively prevents entrainment of the ambient air from below the nozzle.
- a second drape panelv 30 having laterally extending side panels 30a and integral bottom panel 30b is also provided to surround the sides and bottom of the nozzle 26 as best shown in FIG. 2 and restricts entrainment of the contaminating ambient air into the clean air stream.
- Velcro 'strips are also provided for attaching the lower and side attachment portions of the drape 30 to the bottom and sides of the peripheral face plate 26a.
- the use of. drape panel 30 alone is preferred with the bottom panel 30b placed over the patient such as the drape panel 27 is shown in FIG. 1.
- a pair of laterally extending arms 32 are provided to engage the top of the side panels 30a.
- Suitable sleeves 33 are respectively attached to the upper side portions of nozzle 26 to provide support for the arms 32 and set screws 32b can hold said arms in a desired angular relation if necessary.
- a simple friction-held pivotal connection can be used if desired.
- Suitable means for supporting the entire unit are provided and in the form shown, this constitutes an adjustable stand 34 having a floor-supported adjustable base 34a with conductive caster wheels 34b.
- a mounting yoke 34c is provided at the top of the stand and a pair of mounting bosses 34d are respectively provided at the top of the two arms of the yoke 340.
- a pair of threaded mounting pins 35 are respectively fixed to the side panels of the housing member 10 and a boss 36 also fixed to each of the side panels surrounds the base of each pin 35; While the mounting pins 35 and bosses 36 are shown fixed to the side panels of the housing member 10, they can be fixed to the sides of the upper housing member 14. The position can be determined by the weight distribution of the clean air apparatus 1.
- Suitable threaded locking knobs 37 are provided for releasably locking the two bosses together on each side of the housing member 10. While the knob 37 has been shown as knurled on its outer edge, it can be provided with arms extending radially therefrom (not shown) for ease of rotation.
- a pair of indicating lines 58 have been placed on the side panels of the housing member so that an arm of the yoke 340 can be placed therebetween and have the nozzle directed downwardly at a desired angle.
- This angle has been determined to be l8 when the bottom of the nozzle is at the height of the wound and the clean air apparatus 1 is from approximately 2 to 5 feet from the wound.
- a pair of positive stop elements 342 and 36e can be mounted, respectively, on bosses 34d and 36 to positively limit the lower angular position of the nozzle.
- An adjustable aiming light 60 is provided on the forward face of the upper housing member 14 of the clean air apparatus 1 to be used with the indicating lines 58 to indicate proper angular positioning of the nozzle during an operation.
- the aiming light 60 is so angularly positioned and fixed on the face of the upper housing member 14 so that when the yoke 34c is placed between the indicating lines 58 placing the nozzle 26 of the apparatus 1 at a downward angle of 18, with the bottom of the peripheral face plate 26a of the nozzle at wound height, the light beam should intersect the patient at approximately 42 inches from the nozzle. Therefore, the surgeon should see the light at a point away from the wound, placing the wound between the intersecting point and the nozzle 26 of the clean air apparatus 1; this would place the wound in the best possible area for contamination-free operation.
- the indicating lines 58 can be placed thereon indicating other degrees of angularity in aiming.
- the aiming light 60 can also be reset so that it can be used in conjunction with the new angular position to convey to someone that the proper position exists.
- the drape and nozzle assembly may be sterilized as a single unit if desired and the entire sterile assembly including the drape panels 27 and 30 can be mounted on the nozzle 26 and securely attached thereto as described.
- the drape panels 27 and 30 and nozzle 26 can also be made disposable.
- the lower drape panel is designed to extend from the sterile nozzle 26 to the wound area to positively prevent entrainment of air from below the nozzle into the clean air stream and also provide a sterile surface over which the air travels to the wound area.
- the side drape panels 30a mounted on arms 32 are designed to prevent entrainment of the contaminated air along the sides of the laminar clean air flow discharged through the nozzle 26.
- the center of the drape panel 30, bottom panel 30b can be placed over the bottom of the operating table thereby achieving the result of having a sterile surface extending from the nozzle to the operating table and also restricting entrainment of the contaminating ambient air from around the bottom or sides of the clean air apparatus into the clean air stream.
- FIG. 7 A modification of the drape panel 30 is shown in FIG. 7.
- This drape panel 30A has a connecting top portion 300 which forms an opening 30d.
- the edge of opening 30d is formed having elasticity so that with the opening 30d smaller than the outer periphery of the peripheral face plate 26a of the nozzle it is held against the face plate 26a forming a sealing engagement.
- This edge can be formed, for example, of rubber cord or be a coil spring mounted in a sewn-in channel.
- the arms 32 extend into the sewn-in channels 30e through openings in the back of the drape panel 30A, such as in drape panel 30.
- the air discharged downwardly from the blower 12 passes through the pressure equalizer 9 into the pressure plenum chamber 13 defined by the rear portion of the housing member 10 which produces a discharge flow through the HEPA filter 20 which has substantially the same flow at all points across its discharge plane.
- This condition is obtained in the pressure plenum chamber 13 by the use of the pressure equalizer 9 (see FIGS. 4 and 8).
- This device is located between the exit of the blower 12 and the chamber 13 and is constructed having 10 vanes 6, which are spaced equally apart at their edges a distance of approximately 1 inch.
- the vanes 6 each have a -inch radius and are placed in a manner so that the end vanes have their concave surface facing the end wall of the opening while vanes located therebetween have their surfaces alternately spaced along the length of the equalizer.
- the vanes have a chord length of seven-eighths of an inch. This creates an equalized pressure across the rear of the HEPA filter so that air exiting the filter approaches true laminar flow. It will be noted that the width of the clean air flow is substantially equal to the width of the operating table so that the surgeon and the operating team will not be standing in the clean air stream but the clean air stream will prevent the wound area from being contaminated by the surgical team and the ambient air.
- a suction forming device is fixed on top of the housing member 10, being positioned between the blower 12 and sides of the upper housing member 14 when it is in place.
- the device 70 is connected by a flexible plate 72 through plenum chamber 13 to a connector 74 located projecting from the bottom of the housing member 10.
- a connector 74 located projecting from the bottom of the housing member 10.
- the connectors can be made available.
- the operating surgeon has a head device thereon which has a flexible tube 82 connected to the connector 74.
- This air is drawn in by the suction device 70 into the area within the upper housing member 14 and then directed into the blower 12 where it is passed through the HEPA filter 20, removing air borne bacteria, before again entering the operating room.
- the head device 80 comprises two arcuate metal tubes 84 contoured to pass around the cheek portions of the face with the forward ends threof ending adjacent to the corners of the mouth.
- the forward edges of the tubes are connected by a metallic member 85 and are spaced approximately 2% inches apart at A, while the rear edges are spaced approximately 2% inches 'apart at B.
- This construction permits a high percentage which are pivotally connected at the upper end to a headgear 89 which is adjustable to fit on a surgeons head.
- an operating panel 90 is shown on the sideof the upper housing member 14. This panel includes an aiming light switch 92, a rotary switch 94 controlling blower speed, and a switch 96 for the suction forming device 70. Indicating lights 95 on the forward part of upper housing 14 permit the operating team to know at all times at what speed the blower is operating.
- a housing containing 21 first and a second chamber, said second chamber containing a discharge opening for directing a flow of air therefrom, means for filtering said air flowing from said second chamber through said discharge opening, said first chamber having an inlet opening for receiving air surrounding said device, opening means between said first and second chambers, means for forcing said air from said first chamber through said opening means to said second chamber and through said discharge opening so that the velocity of the air through said discharge opening is sufficient to prevent entrainment of the surrounding air and produce a clean air zone in front of said discharge opening, means for supporting said housing so that it can be easily positioned at different heightsand at different angles therewith so as to position a clean air zone where desired, nozzle means for extending and maintaining a clean air zone, means connecting said nozzle means to said housing around said discharge opening so that it can be easily attached or detached, said nozzle means extending outwardly from said housing, arms extending outwardly from each side of said nozzle means, a surgical drape connected to said arms and hanging down there
- said connecting means includes a flange extending outwardly from the housing around the discharge opening, said nozzle having a second inlet opening slidably engaging said flange, said connecting means including a quick attach-detach latch means for preventing said nozzle means from sliding off of said flange on said housing during use while permitting quick release when necessary.
- a device as set forth in claim 1 including an aiming light for indicating the desired usable extent of a clean air zone from the nozzle means, said aiming light being located on said housing above said nozzle means and placed at an angle thereto so that an aiming beam from said aiming light intersects a clean air zone at the desired usable extent, and means for energizing said aiming light.
- said opening means between said first and second chambers includes a pressure equalizer for equalizing the pressure in said second chamber adjacent the means for filtering said air flow from said second chamber, said pressure equalizer comprising a plurality of vanes positioned across said opening means, each vane being curved along its length thereby having a concave surface, said vanes being positioned so that alternate vanes have their concave surface facing in opposite directions, the edges of said vanes being spaced equally apart across the opening means.
- a device providing clean air flow set forth in claim 1 including means for filtering air entering said inlet opening into said first chamber.
- a housing containing a first and a second chamber, said second chamber containing a discharge opening for directing a flow of air therefrom, means for filtering said air flowing from said second chamber through said discharge opening, said first chamber having an inlet opening for receiving air surrounding said device, opening means between said first and second chambers, means for forcing said air from said first chamber through said opening means to said second chamber and through said discharge opening so that the velocity of the air through said discharge opening is sufficient to prevent entrainment of the surrounding air and produce a clean air zone in front of said discharge opening, means for supporting said housing so that it can be easily positioned at different heights and at different angles therewith so as to position a clean air zone where desired, nozzle means connected to said housing around said discharge opening for extending and maintaining a clean air zone, an aiming light for indicating the desired usable extent of a clean air zone from the nozzle means, said aiming light being located on said housing above said nozzle means and placed at an angle thereto so that an aiming beam from said
- a housing containing a first and a second chamber, said second chamber containing a discharge opening for directing a flow of air therefrom, means for filtering said air flowing from said second chamber through said discharge opening, said first chamber having an inlet opening for receiving air surrounding said device, opening means between said first and second chambers, means for forcing said air from said-first chamber through said opening means to said second chamber and through said discharge opening so that the velocity of the air through said discharge opening is sufficient to prevent entrainment of the surrounding air and produce a clean air zone in front of said discharge opening, means for supporting said housing so that it can be easily positioned at different heights and at different angles therewith so as to position a clean air zone where desired, nozzle means connected to said housing around said discharge opening for extending and maintaining a clean air zone, said opening means between said first and second chambers including a pressure equalizer for equalizing the pressure in said second chamber adjacent the means for filtering said air flow from said second chamber, said pressure equalizer comprising a plurality of vanes
- each vane has a chord length of approximately seven-eighths of an inch, the concave surface having approximately a /2 inch radius, and said edges being spaced about a distance of approximately 1 inch.
- a device as set forth in claim 9 including an aiming light for indicating the desired usable extent of a clean air zone from the nozzle means, said aiming light being located on said housing above said nozzle means and placed at an angle thereto so that an aiming beam from said aiming light intersects a clean air zone at the desired usable extent, and means for energizing said aiming light.
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Abstract
This invention relates to both a method and apparatus for providing a laminar flow of clean air through a removal sterile nozzle, having a removable sterile drape therearound, across the surgical area during an operation. The new method constitutes discharging a flow of virtually sterile air at a velocity of between approximately 350 and 800 fpm across the surgical area from a distance of approximately 2 to 5 feet thus producing a barrier zone across the wound surface to prevent contamination from the surrounding air and the surgical team. The apparatus includes a blower, housing, nozzle, drape means, pre-filter means, a pressure plenum, and a High Efficiency Particulate Air Filter (HEPA) capable of discharging, at a velocity of between 350 and 800 fpm, a laminar flow of ''''clean'''' air.
Description
United, ,States Patent [191 Anspach, Jr. et al.
[ June 28, 1974 APPARATUS FOR PROVIDING CLEAN AIR AT A SURGICALAREA [76] Inventors: William E. Anspach, Jr., 723
Anchorage Dr., North Palm Beach, 33408; Marinus Bakels, 1721 Ardley Rd., Juno Isles, both of Fla. 33408 [22] Filed: Dec. 11, 1972 [21] Appl. No.: 313,977
Related US. Application Data [63] Continuation-in-part of Ser. No. 216,591, Jan. 10,
1972, abandoned. I
[52] US. Cl 128/132, 128/1 R, 128/139, 21/74 R, 21/53, 55/DIG. 29, 55/385, 55/418, 55/472 [51] Int. Cl A6lb 19/00 [58] Field of Search 128/132, 139, 187, l R; 21/53, 74, 122; SS /DIG. 29, 467, 471, 472, 418, 385
[56] References Cited UNITED STATES PATENTS 3,107,863 10/1963 Potapenko 128/139 3,151,929 10/1964 Potapenko .21/53 3,239,305 3/1966 Potapenko 21/53 3,251,177 5/1966 Baker 55/385 3,279,883 10/1966 Thompson 21/53 3,385,036 5/1968 Webb 55/418 3,575,407 4/1971 Carson ..1 128/132 3,602,212 8/1971 Howorth 128/1 R 3,625,207 12/1971 Agnew 128/139 FOREIGN PATENTS OR APPLICATIONS 266,489 3/1927 Great Britain..... 21/74 I OTHER PUBLICATIONS Agnew, Laminar/Flow Clean Air Handbook, Jan, 1966, pp. 627I.
Cook, R.; Boyd N., Reduction of Microbial Contamination of Surgical Wound Areas by Sterile Laminar Flow, Brit. J. Surg., 1971, Vol. 58, No. 1, pp. 48-52.
Gelman Guide Lines for Clean Rooms, Gelman Instrument Co., .1968, p. 4 & p. 10.
Laminar Air Flow, Contamination Control, May 1963, p. 8.
Primary Examiner-Richard A. Gaudet Assistant Examiner-Lee S. Cohen Attorney, Agent, or FirmJack N. McCarthy 5?] ABSTRACT This invention relates to both a method and apparatus for providing a laminar flow of clean air through a removal sterile nozzle, having a removable sterile drape therearound, across the surgical area during an operation. The newmethod constitutes discharging a flow of virtually sterile air at a velocity of between approximately 350 and 800 fptn across the surgical area from a distance of approximately 2 to 5 feet thus producing a barrier zone across the wound surface to prevent contamination from the surrounding air and the surgical team. The'apparatus includes a blower, housing, nozzle, drape means, pre-filter means, a pressure plenum, and a High Efficiency Particulate Air Filter (HEPA) capable of discharging, at a velocity of between 350 and 800 fpm, a laminar flow of clean air.
12 Claims, 10 Drawing Figures 3 820,5 3 6v 1 2 APPARATUS FOR PROVIDING CLEAN AIR'AT A the discharge nozzle with our apparatus. In a relatively SURGICAL AREA clean room, such as an operating room, where the am- CROSS REFERENCE TO A RELATED APPLICATION This is a continuation-in-part of application Ser. No. 216,591, filed Jan. 10, 1972, now abandoned.
BACKGROUND OF THE INVENTION For approximately the past 10 years considerable work has been done to provide clean air at the site of a surgical operation and various solutions have been developed during this period. Some of these have provided good results but have proved to be cumbersome and expensive. Such a system is disclosed in the Charnley U.S. Pat. No. 3,529,594. The Webb (Inventor Kistko) U.S. Pat. No. 3,385,036 shows a portable clean air discharging unit for producing a filtered low velocity main air stream with a high velocity annular air column which completely surrounds and protects the main air stream. The patent to Thompson et al., U.S. Pat. No. 3,279,883, also shows a system for discharging a main stream of filtered air at a low velocity and providing aprotective diverging air screen which prevents the ambient'air from being drawn into the low velocity mainair stream and contaminating the same.
Our system provides a high velocity laminar fiow clean air stream (in the order of from approximately 350 to 800 fpm) which is discharged from an outlet disposed in relatively close proximity to the surgical area (from approximately 2 to 5 feet) and is designed to direct the flow of clean filtered air at an acute angle (between approximately and 45) to the operating table during an operation to positively prevent contamination by air borne bacteria laden particles frm the breath, face and neck of the surgical team and from the ambient air outside of the clean air stream. It appears that 18 is optimum when the bottom of the nozzle is at wound height.
A number of different tests have been run to establish the effectiveness and criticality of the air velocity and close proximity of the discharge opening to the surgical wound. One series of tests which were run measured the particles in the air which were greater than 0.5 microns in size. It is a recognized scientific fact that particles of less than 2.0 microns in diameter will not support bacteria. Class 100 air has been established as a clean air standard which will minimize the chance of bacterial contamination of the wound at an operative area. Class 100 air is air in which a cubic foot thereof has less than 100 particles having a diameter greater than 0.5 microns. Clean Air" as used herein is defined as Class 100 air or better. The tests that were run to establish the effectiveness of maintaining a main flow of clean air included operation of the apparatus in a large relatively dirty factory area in which a cubic foot of the ambient air had over 130,000 particles greater than 0.5 microns in size. Under such extreme conditions our apparatus produced Class 100 air (an average of less than 70 particles larger than 0.5 microns in diameter per cubic foot of air) at a distance of 5 feet from the discharge opening with a discharge velocity of approximately 400 fpm. It was also established that the air is considerably cleaner closer to the discharge opening of the machine. This is important because almost all surgical operations can be carried out within three feet of bient air averages less than 2,800 particles per cubic foot, our tests using a Coulter 550 particle counter showed the air flow from our machine had an average of less than 7particles larger than 0.5 microns in diameter per cubic foot at a distance of 5 feet from the discharge opening and a discharge velocity of approximately 400 fpm.
It will be apparent from the foregoing that it is necessary to produce a clean air flow directed across the surgical area in a manner to isolate said area and prevent contamination from the ambient conditions. This is accomplished by providing a protective air blanket traveling at a higher velocity than contaminating particles attempting to penetrate it such as the bacteria laden particles exhaled by the surgical team standing over the wound.
In addition to the particle measuring tests described above, bacterial count testing was also carried out. These tests were run with a Millipore Air Sampling Device with which samples of air were collected from our laminar flow clean air stream at the surgical area and at the same time samples of the ambient air were collected in the operating room outside of said clean air stream. Thereafter the bacteria in the air samples were collected in a broth culture on which standard bacteria tests wererun.
With our clean air apparatus located within. approximately three feet from the wound site and discharging air at a velocity of approximately 400 fpm, the number of bacteria colonies grown from samples taken at the wound site varied from 0 up to a maximum of 3 and averaged approximately 1.2 colonies per sample while the number of colonies produced from the ambient air varied from 3 to 42 and averaged approximately 20.6 coloniesper sample.
Additional tests were run comparing the discharge from the nozzle in a direction parallel with the top of the operating table and our discharge at an angle of at least 10 to the surface of the operating table. The results obtained by the horizontal or parallel discharge were unsatisfactory, however, when the discharge nozzle was elevated above the table top and directed downwardly at an angle of at least 10 the air at the wound site was maintained in a clean condition. Also the use of a sterile drape panel which extends between the bottom of the nozzle and the sterilized wound area produced improved particle count and bacteria test results at the wound site. This would seem to indicate that the provision of a sterile drape panel along which the clean air flows to the wound positively prevents entrainment of the contaminating ambient air from below the nozzle and operating table and provides a sterile supporting surface along which the bottom portion of the laminar air flow discharged from the nozzle travels. It is possible that the use of this sterile drape panel between the nozzle and the wound would produce satisfactory results even when the discharge angle is less than 10 or even substantially horizontal or parallel to the operating table. Nevertheless, we have found that maintaining at least the 10 angle of discharge does produce improved results regardless of whether or not the drape panel is employed.
SUMMARY OF THE INVENTION It is a general object to provide an apparatus for providing a protective flow of clean air traveling at a sufficient velocity at the surgical area to prevent contamination from the surgical team and the ambient conditions.
More specifically, it is an object to provide an apparatus which provides a protective flow of clean air discharged at between 350 and 800 fpm at an angle of between and 45 to the angle of the surface of the operating table from a distance of between 2 and 5 feet from the wound site to prevent contamination of the surgical area during an operation, with 18 being optimum with the bottom of the nozzle at approximately wound height.
Another object of the invention is to have a nozzle which can be easily attached or removed, so that a sterile nozzle can be attached just prior to an operation. A new sterile nozzle is necessary for a specific operation since a member of the operating team may have come in contact with the old nozzle during the previous operation.
A further object of the invention is to provide a drape means for said nozzle which has snug contact with the nozzle and is supported on each side thereof for a short distance to prevent contamination from being drawn from around the housing on which the nozzle is mounted. The center of the drape means curves up and around the operating table from each side to form a seal through that area.
Another object is to provide a quick attach-detach mechanism which permits alignment of the nozzle and positive-locking with a minimum of time and effort. This is necessary to prevent a member of the operating team attaching a nozzle from becoming contaminated by the remainder of the housing and prevents the nozzle from dropping off during the operation and possibly hitting the patient.
A further object of the invention is to provide an indicating means on the device to show a desired angular position of the housing.
A further object of the invention is to provide an easily adjustable stand so that the device can be positioned at a desired height with a minimum of effort such as positioning the bottom of the nozzle at approximately wound height for an operation.
Another object of the invention is to provide an aiming light which indicates to the surgeon, when the housing is directed towards the wound and positioned at its proper angle to the operating table and the bottom of the nozzle is approximately at wound height, that he is working in a sterile area when the light is at or distal to the wound.
A further object of the invention is to provide a laminar flow from a clean air apparatus which will have substantially the same flow at all points at a discharge plane.
These and other objects and advantages of this invention will be apparent from the following description made in connection with the accompanying drawings wherein like reference characters refer to similar parts throughout the several views, and in which:
DESCRIPTION OF THE DRAWINGS FIG. 1 is a side elevational view showing the clean air producing apparatus in operative position at the foot of an operating table;
FIG. 2 is a front perspective view of the apparatus shown in FIG. 1;
FIG. 3 is a fragmentary central vertical sectional view showing the discharge opening and the easily removable nozzle;
FIG. 4 is an exploded perspective view showing the parts and arrangement thereof in said apparatus;
FIG. 5 is a view of the nozzle and housing member broken away to show the latching means;
FIG. 6 is a fragmentary sectional view showing a modification of the nozzle;
FIG. 7 is a modification of the draped panel for connection to arms on the apparatus;
FIG. 8 is a sectional view of the equalizer showing the vanes and their arrangement;
FIG. 9 is a top view of the bottom portion of the head device; and
FIG. 10 is a side view of the head device.
DESCRIPTION OF THE PREFERRED EMBODIMENT As illustrated in the accompanying drawings, the clean air apparatus 1 includes a lower housing member 10 having an inlet opening 10a in the upper rear portion thereof. Said inlet opening has a pressure equalizer 9 therein to be hereinafter described. A blower l2 (schematically shown) having side inlets 11 is mounted on said housing member 10 and discharges downwardly through said pressure equalizer 9 in opening 10a into the rear portion of a pressure plenum chamber 13 defined within the rear portion of said lower housing member 10. An upper housing member 14 fixed to the housing member 10 surrounds the blower l2 and is provided at the rear with a preliminary filtering element 16. A decorative grill 18 covers and protects the outer face of the filter element 16 and is fixed to the upper housing member 14 holding the filter 16 in place. A High Efficiency Particulate Air (HEPA) filter 20, well known in the trade, is mounted across the front of the lower housing member 10 and the air discharged downwardly from the blower 12 passes through the pressure equalizer 9, the plenum chamber 13, the l-IEPA filter 20 which produces and discharges a laminar flow of air, which then passes through a grill 22 and a discharge opening defined by a rectangular nozzle mounting flange 24a which is carried by a frame member 24 which in turn is secured over the front of the housing member 10. The nozzle mounting flange 24a is slightly smaller in size than the outer frame 24 and a suitable peripheral facing panel 24b connects the flange and frame members together. Panel 24b holds the grill 22 and filter 20 in place against a flange 25 around the inner surface of the housing member 10.
A sterilizable nozzle 26 is mounted for quick and easy removal on the flange 24a in a manner to permit said nozzle to be completely sterilized. In the form shown, the nozzle 26 has a peripheral attachment face plate 26a which is positively held in face-to-face relation with the facing panel 24b. While any means can be used, such as a pair of attachment screws, a pair of novel quick attach-detach latching means 29 are preferred. The latching means are located on each side section of the panel 2412 at a point approximately midway of its ends.
Each latching means 29 comprises a lever 41 which is pivoted on a pin 42. Each pin 42 is mounted a short distance rearwardly of the panel 24b by a support bracket 43. Bracket 43 is formed as a U-shaped member with its ends fixed to the rear of the cooperating part of panel 24b. While the ends can be fixed by any means desired, the means shown are screws 39. The lever 41 extends forwardly below the pin 42. A short lever 46 extends upwardly from the pivoted end of lever 41. The top of the lever 41 extends forwardly of the lever 46 along a line which, if extended, would be adjacent the center of the pin 42. Said forward face of said upstanding lever 46 meets said top of the lever 41 forwardly of the face 48 of the bracket 43. A leaf spring 50 has one end fixed to the face 48 above the lever 41, while its other end extends along the forward face of lever 46 to a point which is at the top of the lever 41. With the upper end of the leaf spring fixed in place, the lower end-of the spring holds the lever 41 in its uppermost position, extending forwardly substantially as shown in FIG. 5. This spring 50 acts with upstanding lever 46 to bias lever 41 upwardly to a position wherein the top of the lever 41 contacts the end of the spring which acts as a stop. A latching means 29 .in its mounted position has its lever 41 projecting through an opening 54 in the panel 24b.
As the lever 41 is forced downwardly, the top of the lever 46 is forced against leaf spring 50 bending the free end forwardly towards the back of the panel 24b, thereby placing a biasing force on the lever 41 to return it to its upward position. A notch 52 is formed in the top edge of the lever 41 to engage the nozzle 26 in a manner to be hereinafter described.
The forward part of the lever 41 tapers inwardly on all four sides to form a small point A at the tip thereof. This shape enables the lever 41 to easily enter an opening 56 in the attachment face plate 26a of the nozzle. Each opening for a respective latch means 29 is formed at substantially midway of the side section of the attachment face plate 26a. A handle 57 is fixed to each side section of the forward face of the attachment face plate 26a by an upper and lower flange. Each handle 57 is located below its cooperating opening 56 and the upper flange 570 extends to a-point above its cooperating opening 56 with each opening 56 extending through the upper flange of the cooperating handle 57. The nozzle 26 is held by the handles 57 with each hand with a thumb free and extending over each handle to engage the free ends of the forward parts of the levers-41, when necessary. The notch 52 must accommodate the thickness of the'panel 26d and upper flange 57a. Each opening 56 has its top edge located so that as the nozzle is guided over the mounting flange 24a, it strikes the forward end of the lever 41 just above point A, camming it downwardly against the spring 50 until it reaches the notch 52 wherein the spring 50 pushes the lever 41 upwardly in place (see FIG. 5) to axially restrainthe nozzle from being removed or accidentally falling off.
It can be seen that with the configuration of lever 41, as the nozzle is pulled straight out from the latching means 29, the lever 41 is, in effect, given a rotation upwardly, thereby keeping the latch closed. The nozzle is removed by pressing downwardly with ones thumb on the projecting forward ends of the lever 41. This permits the nozzle to be withdrawn forwardly from the mounting flange 24a. As the nozzle is removed, the levers 41 are biased back to their upward position by spring 50.
Auxiliary retaining means may also be provided such as the plurality of downwardlyextending projections 260 provided on the bottom surfaces of the top cross bar of nozzle 26. These projections are received in cooperating recesses or apertures 240 provided in the top cross member of flange 24a.
The forward marginal edge portions of said nozzle 26 are beveled inwardly to form a restricted discharge opening which produces a venturi action which surrounds and protects the main air streams discharged through the nozzle and acts as a buffer to restrict or prevent entrainment of the outside contaminating ambient air. Two modifications are shown in FIGS. 3 and 6. The modification shown in FIG. 6 is the preferred form.
A sterilized surgical drape panel or operating sheet 27 can be attached along the lower cross member of nozzle 26 by any suitable means such as the mating strips of Velcro respectively attached to the lower nozzle cross member andthe marginal edge portion of the end of drape panel or operating sheet 27. The mating Velcro strips serve to provide a seal between the end of the surgical drape and the nozzle and this sea] positively prevents entrainment of the ambient air from below the nozzle. This drape panel 27 when used, ex-
tends from the nozzle to the wound area and provides a sterile surface over which the clean air stream travels. A second drape panelv 30 having laterally extending side panels 30a and integral bottom panel 30b is also provided to surround the sides and bottom of the nozzle 26 as best shown in FIG. 2 and restricts entrainment of the contaminating ambient air into the clean air stream. Velcro 'strips are also provided for attaching the lower and side attachment portions of the drape 30 to the bottom and sides of the peripheral face plate 26a. The use of. drape panel 30 alone is preferred with the bottom panel 30b placed over the patient such as the drape panel 27 is shown in FIG. 1. A pair of laterally extending arms 32 are provided to engage the top of the side panels 30a. Suitable sleeves 33 are respectively attached to the upper side portions of nozzle 26 to provide support for the arms 32 and set screws 32b can hold said arms in a desired angular relation if necessary. A simple friction-held pivotal connection can be used if desired.
Suitable means for supporting the entire unit are provided and in the form shown, this constitutes an adjustable stand 34 having a floor-supported adjustable base 34a with conductive caster wheels 34b. A mounting yoke 34c is provided at the top of the stand and a pair of mounting bosses 34d are respectively provided at the top of the two arms of the yoke 340. A pair of threaded mounting pins 35 are respectively fixed to the side panels of the housing member 10 and a boss 36 also fixed to each of the side panels surrounds the base of each pin 35; While the mounting pins 35 and bosses 36 are shown fixed to the side panels of the housing member 10, they can be fixed to the sides of the upper housing member 14. The position can be determined by the weight distribution of the clean air apparatus 1. For ease in adjustability, it is desirable to have the larger part of the weight below the mounting pins 35 and bosses 36. The bosses 34d and 36 on each side of the housing have toothed adjusting mating surfaces to permit the angle of discharge to be adjusted and locked in the desired adjusted position. Suitable threaded locking knobs 37 are provided for releasably locking the two bosses together on each side of the housing member 10. While the knob 37 has been shown as knurled on its outer edge, it can be provided with arms extending radially therefrom (not shown) for ease of rotation. Since the minimum angle of discharge has been found to be critical, when the clean air apparatus is being used at an operating table during an operation, a pair of indicating lines 58 have been placed on the side panels of the housing member so that an arm of the yoke 340 can be placed therebetween and have the nozzle directed downwardly at a desired angle. This angle has been determined to be l8 when the bottom of the nozzle is at the height of the wound and the clean air apparatus 1 is from approximately 2 to 5 feet from the wound. if desired, a pair of positive stop elements 342 and 36e can be mounted, respectively, on bosses 34d and 36 to positively limit the lower angular position of the nozzle.
An adjustable aiming light 60 is provided on the forward face of the upper housing member 14 of the clean air apparatus 1 to be used with the indicating lines 58 to indicate proper angular positioning of the nozzle during an operation. When the indicating lines are set at 18, the aiming light 60 is so angularly positioned and fixed on the face of the upper housing member 14 so that when the yoke 34c is placed between the indicating lines 58 placing the nozzle 26 of the apparatus 1 at a downward angle of 18, with the bottom of the peripheral face plate 26a of the nozzle at wound height, the light beam should intersect the patient at approximately 42 inches from the nozzle. Therefore, the surgeon should see the light at a point away from the wound, placing the wound between the intersecting point and the nozzle 26 of the clean air apparatus 1; this would place the wound in the best possible area for contamination-free operation.
If other angular positions of the nozzle 26 of the clean air apparatus 1 are found to be advantageous for other uses of the apparatus, then the indicating lines 58 can be placed thereon indicating other degrees of angularity in aiming. The aiming light 60 can also be reset so that it can be used in conjunction with the new angular position to convey to someone that the proper position exists.
The drape and nozzle assembly may be sterilized as a single unit if desired and the entire sterile assembly including the drape panels 27 and 30 can be mounted on the nozzle 26 and securely attached thereto as described. The drape panels 27 and 30 and nozzle 26 can also be made disposable. As has been previously stated, the lower drape panel is designed to extend from the sterile nozzle 26 to the wound area to positively prevent entrainment of air from below the nozzle into the clean air stream and also provide a sterile surface over which the air travels to the wound area. The side drape panels 30a mounted on arms 32 are designed to prevent entrainment of the contaminated air along the sides of the laminar clean air flow discharged through the nozzle 26.
However, it is not necessary to use the drape panel or operating sheet 27; the center of the drape panel 30, bottom panel 30b, can be placed over the bottom of the operating table thereby achieving the result of having a sterile surface extending from the nozzle to the operating table and also restricting entrainment of the contaminating ambient air from around the bottom or sides of the clean air apparatus into the clean air stream.
A modification of the drape panel 30 is shown in FIG. 7. This drape panel 30A has a connecting top portion 300 which forms an opening 30d. The edge of opening 30d is formed having elasticity so that with the opening 30d smaller than the outer periphery of the peripheral face plate 26a of the nozzle it is held against the face plate 26a forming a sealing engagement. This edge can be formed, for example, of rubber cord or be a coil spring mounted in a sewn-in channel. The arms 32 extend into the sewn-in channels 30e through openings in the back of the drape panel 30A, such as in drape panel 30.
The air discharged downwardly from the blower 12 passes through the pressure equalizer 9 into the pressure plenum chamber 13 defined by the rear portion of the housing member 10 which produces a discharge flow through the HEPA filter 20 which has substantially the same flow at all points across its discharge plane. This condition is obtained in the pressure plenum chamber 13 by the use of the pressure equalizer 9 (see FIGS. 4 and 8). This device is located between the exit of the blower 12 and the chamber 13 and is constructed having 10 vanes 6, which are spaced equally apart at their edges a distance of approximately 1 inch. The vanes 6 each have a -inch radius and are placed in a manner so that the end vanes have their concave surface facing the end wall of the opening while vanes located therebetween have their surfaces alternately spaced along the length of the equalizer. The vanes have a chord length of seven-eighths of an inch. This creates an equalized pressure across the rear of the HEPA filter so that air exiting the filter approaches true laminar flow. It will be noted that the width of the clean air flow is substantially equal to the width of the operating table so that the surgeon and the operating team will not be standing in the clean air stream but the clean air stream will prevent the wound area from being contaminated by the surgical team and the ambient air.
A suction forming device is fixed on top of the housing member 10, being positioned between the blower 12 and sides of the upper housing member 14 when it is in place. The device 70 is connected by a flexible plate 72 through plenum chamber 13 to a connector 74 located projecting from the bottom of the housing member 10. Depending on the use of the clean air apparatus, one or more of the connectors can be made available. In the device shown (see FIG. 1), the operating surgeon has a head device thereon which has a flexible tube 82 connected to the connector 74.
This permits the surgeons breathto be-drawn away from the area over the wound to prevent any contamination from this source. This air is drawn in by the suction device 70 into the area within the upper housing member 14 and then directed into the blower 12 where it is passed through the HEPA filter 20, removing air borne bacteria, before again entering the operating room.
The head device 80 comprises two arcuate metal tubes 84 contoured to pass around the cheek portions of the face with the forward ends threof ending adjacent to the corners of the mouth. The forward edges of the tubes are connected by a metallic member 85 and are spaced approximately 2% inches apart at A, while the rear edges are spaced approximately 2% inches 'apart at B. This construction permits a high percentage which are pivotally connected at the upper end to a headgear 89 which is adjustable to fit on a surgeons head.
While electrical circuitry is notshown, an operating panel 90 is shown on the sideof the upper housing member 14. This panel includes an aiming light switch 92, a rotary switch 94 controlling blower speed, and a switch 96 for the suction forming device 70. Indicating lights 95 on the forward part of upper housing 14 permit the operating team to know at all times at what speed the blower is operating.
'It will be seen that we have provided a relatively simple, yet highly effective method and apparatus for materially improving the bacteriologic conditions around the wound area to materially reduce the possibility of infections through contamination during a surgical operation.
It will, of course, be understood that various changes may be made in the form, details, arrangement and proportion of the parts without departing from the scope of the invention, which generally stated, consists in the matters set forth in the accompanying claims.
We claim:
1. In a device providing clean air flow, a housing containing 21 first and a second chamber, said second chamber containing a discharge opening for directing a flow of air therefrom, means for filtering said air flowing from said second chamber through said discharge opening, said first chamber having an inlet opening for receiving air surrounding said device, opening means between said first and second chambers, means for forcing said air from said first chamber through said opening means to said second chamber and through said discharge opening so that the velocity of the air through said discharge opening is sufficient to prevent entrainment of the surrounding air and produce a clean air zone in front of said discharge opening, means for supporting said housing so that it can be easily positioned at different heightsand at different angles therewith so as to position a clean air zone where desired, nozzle means for extending and maintaining a clean air zone, means connecting said nozzle means to said housing around said discharge opening so that it can be easily attached or detached, said nozzle means extending outwardly from said housing, arms extending outwardly from each side of said nozzle means, a surgical drape connected to said arms and hanging down therefrom, said drape having a cut-out portion through which said nozzle means extends, said drape being held tightly against said nozzle means around said cut-out portion providing a sterilized barrier preventing air from around the housing being drawn into the air directed out the discharge opening and nozzle means.
2. A device as set forth in claim 1 wherein said drape has elastic means around the edge of said cut-out portion to hold said drape tightly against said nozzle means.
3. A device asset forth in claim 1 wherein said connecting means includes a flange extending outwardly from the housing around the discharge opening, said nozzle having a second inlet opening slidably engaging said flange, said connecting means including a quick attach-detach latch means for preventing said nozzle means from sliding off of said flange on said housing during use while permitting quick release when necessary.
4. A device as set forth in claim 1 including an aiming light for indicating the desired usable extent of a clean air zone from the nozzle means, said aiming light being located on said housing above said nozzle means and placed at an angle thereto so that an aiming beam from said aiming light intersects a clean air zone at the desired usable extent, and means for energizing said aiming light.
5. A device as set forth in claim 1 wherein said opening means between said first and second chambers includes a pressure equalizer for equalizing the pressure in said second chamber adjacent the means for filtering said air flow from said second chamber, said pressure equalizer comprising a plurality of vanes positioned across said opening means, each vane being curved along its length thereby having a concave surface, said vanes being positioned so that alternate vanes have their concave surface facing in opposite directions, the edges of said vanes being spaced equally apart across the opening means.
6. A device providing clean air flow set forth in claim 1 including means for filtering air entering said inlet opening into said first chamber.
-7. A device providing clean air flow set forth in claim 1 wherein said supporting means includes a yoke having an upstanding arm on each side of said housing, indicating lines positioned on the side of the housing to align an arm therewith to indicate angular position of the housing and discharge opening.
8. In a device providing clean air flow, a housing containing a first and a second chamber, said second chamber containing a discharge opening for directing a flow of air therefrom, means for filtering said air flowing from said second chamber through said discharge opening, said first chamber having an inlet opening for receiving air surrounding said device, opening means between said first and second chambers, means for forcing said air from said first chamber through said opening means to said second chamber and through said discharge opening so that the velocity of the air through said discharge opening is sufficient to prevent entrainment of the surrounding air and produce a clean air zone in front of said discharge opening, means for supporting said housing so that it can be easily positioned at different heights and at different angles therewith so as to position a clean air zone where desired, nozzle means connected to said housing around said discharge opening for extending and maintaining a clean air zone, an aiming light for indicating the desired usable extent of a clean air zone from the nozzle means, said aiming light being located on said housing above said nozzle means and placed at an angle thereto so that an aiming beam from said aiming light intersects a clean air zone at the desired usable extent, and means for energizing said aiming light.
9. In a device providing clean air flow, a housing containing a first and a second chamber, said second chamber containing a discharge opening for directing a flow of air therefrom, means for filtering said air flowing from said second chamber through said discharge opening, said first chamber having an inlet opening for receiving air surrounding said device, opening means between said first and second chambers, means for forcing said air from said-first chamber through said opening means to said second chamber and through said discharge opening so that the velocity of the air through said discharge opening is sufficient to prevent entrainment of the surrounding air and produce a clean air zone in front of said discharge opening, means for supporting said housing so that it can be easily positioned at different heights and at different angles therewith so as to position a clean air zone where desired, nozzle means connected to said housing around said discharge opening for extending and maintaining a clean air zone, said opening means between said first and second chambers including a pressure equalizer for equalizing the pressure in said second chamber adjacent the means for filtering said air flow from said second chamber, said pressure equalizer comprising a plurality of vanes positioned across said opening means, each vane being curved along its length thereby having a concave surface, said vanes being positioned so that alternate vanes have their concave surface facing in opposite directions, the edges of said vanes being spaced equally apart across the opening means.
10. A device as set forth in claim 9 wherein each vane has a chord length of approximately seven-eighths of an inch, the concave surface having approximately a /2 inch radius, and said edges being spaced about a distance of approximately 1 inch.
11. A device as set forth in claim 9 including an aiming light for indicating the desired usable extent of a clean air zone from the nozzle means, said aiming light being located on said housing above said nozzle means and placed at an angle thereto so that an aiming beam from said aiming light intersects a clean air zone at the desired usable extent, and means for energizing said aiming light.
12. A device providing clean air flow set forth in claim 9 wherein a suction forming device is located in said first chamber, a connector projecting from said housing whereby an accessory can be attached needing a suction applied thereto, pipe means connecting said suction forming device to said connector, said suction forming device discharging into said first chamber adjacent said opening means.
Claims (12)
1. In a device providing clean air flow, a housing containing a first and a second chamber, said second chamber containing a discharge opening for directing a flow of air therefrom, means for filtering said air flowing from said second chamber through said discharge opening, said first chamber having an inlet opening for receiving air surrounding said device, opening means between said first and second chambers, means for forcing said air from said first chamber through said opening means to said second chamber and through said discharge opening so that the velocity of the air through said discharge opening is sufficient to prevent entrainment of the surrounding air and produce a clean air zone in front of said discharge opening, means for supporting said housing so that it can be easily positioned at different heights and at different angles therewith so as to position a clean air zone where desired, nozzle means for extending and maintaining a clean air zone, means connecting said nozzle means to said housing around said discharge opening so that it can be easily attached or detached, said nozzle means extending outwardly from said housing, arms extending outwardly from each side of said nozzle means, a surgical drape connected to said arms and hanging down therefrom, said drape having a cut-out portion through which said nozzle means extends, said drape being held tightly against said nozzle means around said cut-out portion providing a sterilized barrier preventing air from around the housing being drawn into the air directed out the discharge opening and nozzle means.
2. A device as set forth in claim 1 wherein said drape has elastic means around the edge of said cut-out portion to hold said drape tightly against said nozzle means.
3. A device as set forth in claim 1 wherein said connecting means includes a flange extending outwardly from the housing around the discharge opening, said nozzle having a second inlet opening slidably engaging said flange, said connecting means including a quick attach-detach latch means for preventing said nozzle means from sliding off of said flange on said housing during use while permitting quick release when necessary.
4. A device as set forth in claim 1 including an aiming light for indicating the desired usable extent of a clean air zone from the nozzle means, said aiming light being located on said housing above said nozzle means and placed at an angle thereto so that an aiming beam from said aiming light intersects a clean air zone at the desired usable extent, and means for energizing said aiming light.
5. A device as set forth in claim 1 wherein said opening means between said first and second chambers includes a pressure equalizer for equalizing the pressure in said second chamber adjacent the means for filtering said air flow from said second chamber, said pressure equalizer comprising a plurality of vanes positioned across said opening means, each vane being curved along its length thereby having a concave surface, said vanes being positioned so that alternate vanes have their concave surface facing in opposite directions, the edges of said vanes being spaced equally apart across the opening means.
6. A device providing clean air flow set forth in claim 1 including means for filtering air entering said inlet opening into said first chamber.
7. A device providing clean air flow set forth in claim 1 wherein said supporting means includes a yoke having an upstanding arm on each side of said housing, indicating lines positioned on the side of the housing to align an arm therewith to indicate angular position of the housing and discharge opening.
8. In a device providing clean air flow, a housing containing a first and a second chamber, said second chamber containing a discharge opening for directing a flow of air therefrom, means for filtering said air flowing from said second chamber through said discharge opening, said first chamber having an inlet opening for receiving air surrounding said device, opening means between said first and second chambers, means for forcing said air from said first chamber through said opening means to said second chamber and through said discharge opening so that the velocity of the air through said discharge opening is sufficient to prevent entrainment of the surrounding air and produce a clean air zone in front of said discharge opening, means for supporting said housing so that it can be easily positioned at different heights and at different angles therewith so as to position a clean air zone where desired, nozzle means connected to said housing around said discharge opening for extending and maintaining a clean air zone, an aiming light for indicating the desired usable extent of a clean air zone from the nozzle means, said aiming light being located on said housing above said nozzLe means and placed at an angle thereto so that an aiming beam from said aiming light intersects a clean air zone at the desired usable extent, and means for energizing said aiming light.
9. In a device providing clean air flow, a housing containing a first and a second chamber, said second chamber containing a discharge opening for directing a flow of air therefrom, means for filtering said air flowing from said second chamber through said discharge opening, said first chamber having an inlet opening for receiving air surrounding said device, opening means between said first and second chambers, means for forcing said air from said first chamber through said opening means to said second chamber and through said discharge opening so that the velocity of the air through said discharge opening is sufficient to prevent entrainment of the surrounding air and produce a clean air zone in front of said discharge opening, means for supporting said housing so that it can be easily positioned at different heights and at different angles therewith so as to position a clean air zone where desired, nozzle means connected to said housing around said discharge opening for extending and maintaining a clean air zone, said opening means between said first and second chambers including a pressure equalizer for equalizing the pressure in said second chamber adjacent the means for filtering said air flow from said second chamber, said pressure equalizer comprising a plurality of vanes positioned across said opening means, each vane being curved along its length thereby having a concave surface, said vanes being positioned so that alternate vanes have their concave surface facing in opposite directions, the edges of said vanes being spaced equally apart across the opening means.
10. A device as set forth in claim 9 wherein each vane has a chord length of approximately seven-eighths of an inch, the concave surface having approximately a 1/2 inch radius, and said edges being spaced about a distance of approximately 1 inch.
11. A device as set forth in claim 9 including an aiming light for indicating the desired usable extent of a clean air zone from the nozzle means, said aiming light being located on said housing above said nozzle means and placed at an angle thereto so that an aiming beam from said aiming light intersects a clean air zone at the desired usable extent, and means for energizing said aiming light.
12. A device providing clean air flow set forth in claim 9 wherein a suction forming device is located in said first chamber, a connector projecting from said housing whereby an accessory can be attached needing a suction applied thereto, pipe means connecting said suction forming device to said connector, said suction forming device discharging into said first chamber adjacent said opening means.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00313977A US3820536A (en) | 1972-01-10 | 1972-12-11 | Apparatus for providing clean air at a surgical area |
AU53709/73A AU5370973A (en) | 1972-12-11 | 1973-03-23 | Method and apparatus for providing clean air ata surgical area |
JP6532073A JPS4989385A (en) | 1972-12-11 | 1973-06-08 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US21659172A | 1972-01-10 | 1972-01-10 | |
US00313977A US3820536A (en) | 1972-01-10 | 1972-12-11 | Apparatus for providing clean air at a surgical area |
Publications (1)
Publication Number | Publication Date |
---|---|
US3820536A true US3820536A (en) | 1974-06-28 |
Family
ID=26911139
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00313977A Expired - Lifetime US3820536A (en) | 1972-01-10 | 1972-12-11 | Apparatus for providing clean air at a surgical area |
Country Status (1)
Country | Link |
---|---|
US (1) | US3820536A (en) |
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US3921223A (en) * | 1974-06-12 | 1975-11-25 | David V Hoyecki | Air shield for welders and other craftsmen exposed to noxious fumes |
US3923482A (en) * | 1972-04-12 | 1975-12-02 | James V Knab | Clean air directing apparatus |
US4023472A (en) * | 1974-06-04 | 1977-05-17 | Ciba-Geigy Corporation | Apparatus for producing a laminar flow |
US4037830A (en) * | 1976-09-07 | 1977-07-26 | International Business Machines Corporation | Wafer handler |
US4038974A (en) * | 1975-04-18 | 1977-08-02 | Pielkenrood-Vinitex B. V. | Apparatus for producing a germ-free air flow in the vicinity of an operating table |
US4140105A (en) * | 1973-12-04 | 1979-02-20 | Zinon Duvlis | Gas curtain for shielding person on an operating table |
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US4252054A (en) * | 1978-08-30 | 1981-02-24 | Marinus Bakels | Dental clean air device |
US4275719A (en) * | 1979-03-30 | 1981-06-30 | Nathan Mayer | Apparatus and method for providing an aseptic surgical environment |
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US4865049A (en) * | 1988-03-21 | 1989-09-12 | Gatti John E | Smoke eliminating shield for electrocautery surgery |
US4895172A (en) * | 1984-10-04 | 1990-01-23 | Lindkvist Allan Erik | Gas collection device |
US4906261A (en) * | 1989-03-10 | 1990-03-06 | Mohajer Reza S | Smoke evacuation system |
US5083558A (en) * | 1990-11-06 | 1992-01-28 | Thomas William R | Mobile surgical compartment with micro filtered laminar air flow |
US5389037A (en) * | 1993-07-15 | 1995-02-14 | Hale; Theodore M. | Method and apparatus for improving the respiratory efficiency of an infant |
US5429142A (en) * | 1993-05-27 | 1995-07-04 | Linvatec Corporation | Surgical video systems cover |
US5513632A (en) * | 1994-09-01 | 1996-05-07 | Nepon; Mark | Ventilation of medical gases |
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US5965087A (en) * | 1996-02-27 | 1999-10-12 | The Boc Group, Inc. | System and method for controlling microorganisms associated with poultry |
USD427299S (en) * | 1998-07-22 | 2000-06-27 | Haslebacher William J | Rollably positioned, adjustably directed, clean air supply assembly unit |
US6099607A (en) * | 1998-07-22 | 2000-08-08 | Haslebacher; William J. | Rollably positioned, adjustably directable clean air delivery supply assembly, for use in weather protected environments to provide localized clean air, where activities require clean air quality per strict specifications |
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US20120085231A1 (en) * | 2009-10-07 | 2012-04-12 | Dan Allan Robert Kristensson | Methods and Devices for Displacing Body Convection and Providing a Controlled Personal Breathing Zone |
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US3923482A (en) * | 1972-04-12 | 1975-12-02 | James V Knab | Clean air directing apparatus |
US4140105A (en) * | 1973-12-04 | 1979-02-20 | Zinon Duvlis | Gas curtain for shielding person on an operating table |
US4023472A (en) * | 1974-06-04 | 1977-05-17 | Ciba-Geigy Corporation | Apparatus for producing a laminar flow |
US3921223A (en) * | 1974-06-12 | 1975-11-25 | David V Hoyecki | Air shield for welders and other craftsmen exposed to noxious fumes |
US4038974A (en) * | 1975-04-18 | 1977-08-02 | Pielkenrood-Vinitex B. V. | Apparatus for producing a germ-free air flow in the vicinity of an operating table |
US4037830A (en) * | 1976-09-07 | 1977-07-26 | International Business Machines Corporation | Wafer handler |
US4252054A (en) * | 1978-08-30 | 1981-02-24 | Marinus Bakels | Dental clean air device |
US4275719A (en) * | 1979-03-30 | 1981-06-30 | Nathan Mayer | Apparatus and method for providing an aseptic surgical environment |
FR2456523A1 (en) * | 1979-05-18 | 1980-12-12 | Eni Elect Nijverheidsinstall | METHOD AND INSTALLATION FOR STERILIZING A GAS AND DEVICE FOR CONDITIONING AND PROTECTING A ZONE OF A SPACE |
US4422369A (en) * | 1979-05-18 | 1983-12-27 | E.N.I. Electrische Nijverheidsinstallaties | Method and apparatus for sterilizing a gas, and device for conditioning and protecting a zone from a space |
US4471688A (en) * | 1979-05-18 | 1984-09-18 | E.N.I. Electrische Nijverheidsinstallaties | Apparatus for conditioning and protecting a zone from a space |
FR2529766A1 (en) * | 1982-07-06 | 1984-01-13 | Karashima Masashi | REFRIGERATED DISPLAY |
US4895172A (en) * | 1984-10-04 | 1990-01-23 | Lindkvist Allan Erik | Gas collection device |
US4865049A (en) * | 1988-03-21 | 1989-09-12 | Gatti John E | Smoke eliminating shield for electrocautery surgery |
US4906261A (en) * | 1989-03-10 | 1990-03-06 | Mohajer Reza S | Smoke evacuation system |
US5083558A (en) * | 1990-11-06 | 1992-01-28 | Thomas William R | Mobile surgical compartment with micro filtered laminar air flow |
US5429142A (en) * | 1993-05-27 | 1995-07-04 | Linvatec Corporation | Surgical video systems cover |
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US5513632A (en) * | 1994-09-01 | 1996-05-07 | Nepon; Mark | Ventilation of medical gases |
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US5965087A (en) * | 1996-02-27 | 1999-10-12 | The Boc Group, Inc. | System and method for controlling microorganisms associated with poultry |
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US6694892B2 (en) * | 2001-12-03 | 2004-02-24 | Institute Of Occupation Safety And Health | Exhausting device for anatomic operation |
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US20040192186A1 (en) * | 2003-03-24 | 2004-09-30 | Precision Air Products Co. | Portable air filtration apparatus |
US20040242148A1 (en) * | 2003-04-08 | 2004-12-02 | Halo Innovations, Inc. | Systems for delivering conditioned air to personal breathing zones |
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