US3798163A - Lubricant composition for inhibiting valve recession - Google Patents
Lubricant composition for inhibiting valve recession Download PDFInfo
- Publication number
- US3798163A US3798163A US00165732A US3798163DA US3798163A US 3798163 A US3798163 A US 3798163A US 00165732 A US00165732 A US 00165732A US 3798163D A US3798163D A US 3798163DA US 3798163 A US3798163 A US 3798163A
- Authority
- US
- United States
- Prior art keywords
- present
- alkaline earth
- earth metal
- weight
- sulfonic acids
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 title abstract description 79
- 230000002401 inhibitory effect Effects 0.000 title description 4
- 239000000314 lubricant Substances 0.000 title description 3
- -1 ALKALINE EARTH METAL SALT Chemical class 0.000 abstract description 67
- 229910052784 alkaline earth metal Inorganic materials 0.000 abstract description 33
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 30
- 238000000034 method Methods 0.000 abstract description 28
- 239000007859 condensation product Substances 0.000 abstract description 25
- 230000001050 lubricating effect Effects 0.000 abstract description 20
- 238000002485 combustion reaction Methods 0.000 abstract description 18
- 239000003345 natural gas Substances 0.000 abstract description 15
- 229920000768 polyamine Polymers 0.000 abstract description 14
- 150000001342 alkaline earth metals Chemical class 0.000 abstract description 7
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 abstract description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical class OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 abstract description 4
- 150000001299 aldehydes Chemical class 0.000 abstract 1
- 125000004432 carbon atom Chemical group C* 0.000 description 29
- 239000003921 oil Substances 0.000 description 28
- 239000002270 dispersing agent Substances 0.000 description 22
- 150000001875 compounds Chemical class 0.000 description 21
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 15
- 239000010687 lubricating oil Substances 0.000 description 15
- 239000002480 mineral oil Substances 0.000 description 15
- 150000002989 phenols Chemical class 0.000 description 15
- 150000003460 sulfonic acids Chemical class 0.000 description 15
- 235000010446 mineral oil Nutrition 0.000 description 14
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 11
- 229930195733 hydrocarbon Natural products 0.000 description 11
- 125000002947 alkylene group Chemical group 0.000 description 10
- 150000002430 hydrocarbons Chemical class 0.000 description 9
- 239000004215 Carbon black (E152) Substances 0.000 description 8
- 229910052791 calcium Inorganic materials 0.000 description 8
- 239000011575 calcium Substances 0.000 description 8
- 239000000654 additive Substances 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 7
- 239000002585 base Substances 0.000 description 7
- 159000000007 calcium salts Chemical class 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 6
- 229910001347 Stellite Inorganic materials 0.000 description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 6
- 125000003342 alkenyl group Chemical group 0.000 description 6
- 239000000460 chlorine Substances 0.000 description 6
- AHICWQREWHDHHF-UHFFFAOYSA-N chromium;cobalt;iron;manganese;methane;molybdenum;nickel;silicon;tungsten Chemical compound C.[Si].[Cr].[Mn].[Fe].[Co].[Ni].[Mo].[W] AHICWQREWHDHHF-UHFFFAOYSA-N 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 150000003254 radicals Chemical class 0.000 description 6
- 239000001993 wax Substances 0.000 description 6
- DUIOKRXOKLLURE-UHFFFAOYSA-N 2-octylphenol Chemical compound CCCCCCCCC1=CC=CC=C1O DUIOKRXOKLLURE-UHFFFAOYSA-N 0.000 description 5
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 5
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 5
- 150000001336 alkenes Chemical class 0.000 description 5
- KZNICNPSHKQLFF-UHFFFAOYSA-N dihydromaleimide Natural products O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 5
- 239000000446 fuel Substances 0.000 description 5
- 239000003112 inhibitor Substances 0.000 description 5
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 229960002317 succinimide Drugs 0.000 description 5
- 239000011593 sulfur Substances 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- ZMRQTIAUOLVKOX-UHFFFAOYSA-L calcium;diphenoxide Chemical compound [Ca+2].[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1 ZMRQTIAUOLVKOX-UHFFFAOYSA-L 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- NGDNCZPCIZNCQS-UHFFFAOYSA-N ctk3j8699 Chemical group Cl=S NGDNCZPCIZNCQS-UHFFFAOYSA-N 0.000 description 3
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical class OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 description 3
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 3
- 230000005764 inhibitory process Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 125000004433 nitrogen atom Chemical group N* 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- BYMMVYUYWOHLMH-UHFFFAOYSA-N 2,3-dihexadecylthianthrene-1-sulfonic acid Chemical class S1C2=CC=CC=C2SC2=C1C=C(CCCCCCCCCCCCCCCC)C(CCCCCCCCCCCCCCCC)=C2S(O)(=O)=O BYMMVYUYWOHLMH-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 235000019271 petrolatum Nutrition 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- MRMOZBOQVYRSEM-UHFFFAOYSA-N tetraethyllead Chemical compound CC[Pb](CC)(CC)CC MRMOZBOQVYRSEM-UHFFFAOYSA-N 0.000 description 2
- SXYOAESUCSYJNZ-UHFFFAOYSA-L zinc;bis(6-methylheptoxy)-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].CC(C)CCCCCOP([S-])(=S)OCCCCCC(C)C.CC(C)CCCCCOP([S-])(=S)OCCCCCC(C)C SXYOAESUCSYJNZ-UHFFFAOYSA-L 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- YCXSPKZLGCFDKS-UHFFFAOYSA-N 1-dodecylcyclohexane-1-sulfonic acid Chemical class CCCCCCCCCCCCC1(S(O)(=O)=O)CCCCC1 YCXSPKZLGCFDKS-UHFFFAOYSA-N 0.000 description 1
- GMHMYSDPLUGTHX-UHFFFAOYSA-N 1-hexadecylcyclopentane-1-sulfonic acid Chemical class CCCCCCCCCCCCCCCCC1(S(O)(=O)=O)CCCC1 GMHMYSDPLUGTHX-UHFFFAOYSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- PTMRDOLOEDPHLB-UHFFFAOYSA-N 2,3-dipentylphenol Chemical compound CCCCCC1=CC=CC(O)=C1CCCCC PTMRDOLOEDPHLB-UHFFFAOYSA-N 0.000 description 1
- YFXLEUNBWKHMFK-UHFFFAOYSA-N 2-chloro-3-hexadecylbenzenesulfonic acid Chemical class CCCCCCCCCCCCCCCCC1=CC=CC(S(O)(=O)=O)=C1Cl YFXLEUNBWKHMFK-UHFFFAOYSA-N 0.000 description 1
- FDIPWBUDOCPIMH-UHFFFAOYSA-N 2-decylphenol Chemical class CCCCCCCCCCC1=CC=CC=C1O FDIPWBUDOCPIMH-UHFFFAOYSA-N 0.000 description 1
- CYEJMVLDXAUOPN-UHFFFAOYSA-N 2-dodecylphenol Chemical class CCCCCCCCCCCCC1=CC=CC=C1O CYEJMVLDXAUOPN-UHFFFAOYSA-N 0.000 description 1
- HMWIHOZPGQRZLR-UHFFFAOYSA-N 2-hexadecylphenol Chemical class CCCCCCCCCCCCCCCCC1=CC=CC=C1O HMWIHOZPGQRZLR-UHFFFAOYSA-N 0.000 description 1
- WPFCHJIUEHHION-UHFFFAOYSA-N 2-nitronaphthalene-1-sulfonic acid Chemical class C1=CC=C2C(S(=O)(=O)O)=C([N+]([O-])=O)C=CC2=C1 WPFCHJIUEHHION-UHFFFAOYSA-N 0.000 description 1
- JOONSONEBWTBLT-UHFFFAOYSA-N 2-tetradecylphenol Chemical class CCCCCCCCCCCCCCC1=CC=CC=C1O JOONSONEBWTBLT-UHFFFAOYSA-N 0.000 description 1
- OREKREJVUNVFJP-UHFFFAOYSA-N 2-triacontylphenol Chemical class CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC1=CC=CC=C1O OREKREJVUNVFJP-UHFFFAOYSA-N 0.000 description 1
- FTGKPHQQHPCLAI-UHFFFAOYSA-N 3,6-dithiatetracyclo[6.4.0.02,4.05,7]dodeca-1(12),8,10-triene Chemical compound C12=CC=CC=C2C2SC2C2C1S2 FTGKPHQQHPCLAI-UHFFFAOYSA-N 0.000 description 1
- ISAVYTVYFVQUDY-UHFFFAOYSA-N 4-tert-Octylphenol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(O)C=C1 ISAVYTVYFVQUDY-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 241000158728 Meliaceae Species 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- 239000004264 Petrolatum Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 208000036366 Sensation of pressure Diseases 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 150000007514 bases Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- ZHGASCUQXLPSDT-UHFFFAOYSA-N cyclohexanesulfonic acid Chemical class OS(=O)(=O)C1CCCCC1 ZHGASCUQXLPSDT-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229940035422 diphenylamine Drugs 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- UWNADWZGEHDQAB-UHFFFAOYSA-N i-Pr2C2H4i-Pr2 Natural products CC(C)CCC(C)C UWNADWZGEHDQAB-UHFFFAOYSA-N 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000005649 metathesis reaction Methods 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical class C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 125000000018 nitroso group Chemical group N(=O)* 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 229940066842 petrolatum Drugs 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M163/00—Lubricating compositions characterised by the additive being a mixture of a compound of unknown or incompletely defined constitution and a non-macromolecular compound, each of these compounds being essential
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/027—Neutral salts thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/028—Overbased salts thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
- C10M2215/062—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings containing hydroxy groups bound to the aromatic ring
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/086—Imides [having hydrocarbon substituents containing less than thirty carbon atoms]
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/24—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions having hydrocarbon substituents containing thirty or more carbon atoms, e.g. nitrogen derivatives of substituted succinic acid
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- C10M2225/041—Hydrocarbon polymers
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
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- C10N2040/26—Two-strokes or two-cycle engines
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/255—Gasoline engines
- C10N2040/28—Rotary engines
Definitions
- the method involves lubricating the engine with a composition which comprises oil of lubricating viscosity, alkaline earth metal sulfonate, and at least one alkaline earth metal salt of a condensation product of an alkylene polyamine, an aldehyde and a substituted phenol.
- This invention relates to a method for improving the performance of natural gas fueled internal combustion engines. More particularly, the present invention relates to a method for inhibiting exhaust valve recession in natural gas fueled internal combustion engines.
- valve recession engine exhaust valve wear commonly known as valve recession or sink.
- Engines operating under high load conditions may experience rapid wear of the exhaust valves and/or the exhaust valve seat. This type of wear is commonly referred to as valve recession or sink because as the wear occurs, the valve head recedes or sinks into the cylinder head of the engine.
- valve and valve seat materials for example, Stellite valve inserts at the points of contact between the valve and valve seat, have given some relief to the valve sink problem.
- this means of lessening the valve wear problem has met with only limited success.
- the natural gas fueled engines even equipped with Stellie inserts operate marginally or poorly with respect to valve wear.
- one of the objects of the present invention is to provide a method to control the exhaust valve wear in natural gas fueled internal combustion engines.
- Another object of the present invention is to provide a method by which exhaust valve wear in natural gas fueled internal combustion engines is inhibited.
- the present invention relates to the use of certain defined lubricating oil compositions in internal combustion engines which utilize natural gas as fuel.
- the lubricating oil compositions for use in the present invention comprise a major proportion of oil of lubricating viscosity; at least one alkaline earth metal sulfonate present in an amount suflicient to improve the detergency of said composition; and at least one alkaline earth metal salt of a condensation product of an alkylene polyamine, an aldehyde and a substituted phenol, said alkaline earth metal salt being present in an amount sufiicient to inhibit the recession of the engines exhaust valves into the engine cylinder head.
- alkylene polyamines suitable for use in the present invention have the following structure:
- R is a alkylene radical containing from about 2 to about 6 carbon atoms, and n is an integer from 1 to about 10.
- the aldehydes suitable for use in the present invention contain from 1 to about 3 carbon atoms per molecule.
- the suitable substituted phenols may be characterized as alkylated monohydric phenols containing at least one alkyl group of sufiicient size to impart oil solubility to the alkaline earth metal salt of the condensation product noted previously.
- Exhaust valve recession inhibition is achieved in the method of the present invention by maintaining, or causing to be maintained, a lubricating amount of the oil compositions defined previously on the engine components of an internal combustion engine requiring lubrication.
- the term exhaust valve recession as used herein refers to wear at the points of contact between the exhaust valve itself and the exhaust valve seat in the engine cylinder head. In other words, the exhaust valve itself and/or the valve seat may become worn, thus causing the valve to recede into the engine cylinder head. Therefore, exhaust valve recession may result from wear to the exhaust valve itself and/or the exhaust valve seat in the engine cylinder head.
- the internal combustion engines to which the present invention is applicable may be characterized as those operated on, i.e., fueled by, substantially lead-free natural gas. Included among these engines are, for example, stationary engines used in liquid or gas pipeline service. The applicable engines may be associated, i.e., used to power or carried by, transportation means. In fact, any internal combustion engine, including two cycle engines, four cycle engines and rotary piston driven engines, which is operated on substantially lead-free natural gas can be utilized in the practice of the present invention. Particularly outstanding inhibition of exhaust valve recession has been obtained when the present invention is applied to a four cycle internal combustion engine and, for this reason, this type of engine is preferably utilized when practicing the method of the present invention.
- the present invention may be used to inhibit exhaust valve wear in engines with or without Stellite exhaust valve inserts, however, for maximum benefits, e.g., maximum exhaust valve recession inhibition, of the present invention, it is preferred that the engine be equipped with Stellite exhaust valve inserts at the points of contact between the exhaust valve and valve seat.
- natural gas may be defined as a substantially hydrocarbonaceous compound or mixture of compounds which has the property of being substantially, i.e., greater than about by weight, vaporous at atmospheric pres sure and 50 F.
- the compound or mixture may contain minor amounts of other elements, such as nitrogen, oxygen, sulfur and the like which do not substantially affect. the hydrocarbon character.
- the fuel should also be essentially lead-free. This latter term may be defined such that the fuel contains less than about 0.03 gm./lb., generally less than about 0.01 gm./ lb. of tetraethyl lead or its equivalent in terms of weight of lead.
- oils used in the compositions utilized in the present invention are those conventionally used in lubricant manufacture.
- the suitable lubricating oils include those having a viscosity within the range from about 50 SUS to about 2000 SUS, preferably in the range from about 950 SUS to about 1150 SUS, at 100 F. These oils may be refined or otherwise processed to produce an oil having the desired quality. Although mineral oils are preferred, the oil may be synthetic in nature.
- Typical of the oils used in the present invention is a mineral oil having a viscosity of about 1000 SUS at 100 F. Combinations of two or more different oils in a single lubricating composition are within the scope of the present invention.
- the lubricating oil comprises a major proportion, preferably at least about 70%, still more preferably at least about 85% by weight, of the total composition.
- the lubricating qualities of the com positions of the present invention it is preferred to include from about 0.1% to about 10%, more preferably 0.1% to about 5%, by weight of a compound selected from the group consisting of alkali metal sulfonates, alkaline earth metal sulfonates and mixtures thereof.
- the preferred sulfonate for use in the compositions of the present invention are the alkaline earth metal sulfonates, more preferably the calcium sulfonates.
- Sulfonates derived from sulfonic acids having about 12 to about 200 carbon atoms per molecule are of particular usefulness in the present invention.
- sulfonic acids are the following: mahogany sulfonic acids, petrolatum sulfonic acids, monoand polywax substituted naphthalene sulfonic acids, phenol sulfonic acids, diphenyl ether sulfonic acids, diphenyl ether disulfonic acids, naphthalene disulfide-sulfonic acids, naphthalene disulfide disulfonic acids, diphenyl amine disulfonic acids, cetylphenol mono-sulfide sulfonic acids, cetoxy capryl-benzene sulfonic acids, di-cetyl thianthrene sulfonic acids, such as cetyl chlorobenzene sulfonic acids, cetyl-phenol sulfonic acids, cetyl-phenol disul
- sulfonic acids With respect to the sulfonic acids, it is intended herein to employ the term petroleum sulfonic acids to cover all sulfonic acids which are derived at least in part from petroleum products. Additional examples of sulfonic acids and/or the alkali and alkaline earth metal salts thereof which can be employed as starting materials are disclosed in the following United States patents: 2,174,110; 2,174,- 560; 2,174,508; 2,193,824; 2,197,800; 2,020,791; 2,212,- 786; 2,213,360; 2,228,598; 2,233,676; 2,239,974; 2,263,- 312; 2,276,090; 2,276,097; 2,315,514; 2,319,121; 2,321,- 022; 2,333,568; 2,333,788; 2,335,259; 2,337,552; 2,346,- 568; 2,366,027; 2,374,193 and 2,383,319.
- alkylene polyamines suitable for use in the present invention have the following structure:
- R is an alkylene radical containing from about 2 about 6 carbon atoms, and n is an integer from 1 to about 10.
- Typical alkylene polyamines include diethylenetriamine, triethylenetetramine, tetraethylenepentamine and the like.
- the preferred alkylene polyamine for use in the present invention is diethylenetriamine.
- aldehydes suitable for use in the present invention are aliphatic aldehydes which contain from one to about 3 carbon atoms per molecule.
- the preferred aldehyde for the use in the present invention is formaldehyde.
- the substituted phenols contemplated herein are the alkylated monohydric phenols having at least one alkyl group of sufiicient length to impart oil-solubility to the condensation products. Such phenols are further characterized as having at least one ortho or para position which is available as a reaction site in the nucleus.
- alkyl phenols which can be employed are those in which the alkyl group contains from about 4 to about 24 carbon atoms, and preferably those having from about 8 to about 24 carbon atoms, such as, for example, namyl phenol, diamylphenol, octyl phenol, nonyl phenol, p-tert-octyl phenol, a mixture of phenols, wax alkylated phenols and the like.
- the alkylated phenols may also contain one or more substituent groups such as nitro, alkoxy, and the like. Particularly outstanding results have been obtained using the salts of condensation products derived from octyl phenol and for this reason this alkylated phenol is more preferred.
- the alkaline earth metal salts of the condensation products useful in the present invention may be prepared in two steps, i.e., condensation and salt formation.
- the condensation reaction may be carried out as follows. In order to obtain oil compatible, i.e., soluble, dispersible or miscible without continuing agitation, condensation products, alkaline polyamine, aldehyde and substituted phenol may be reacted together at a elevated temperature such as a temperature in the range of about F. to about 350 F. in the presence or absence of a solvent.
- the reactants may be employed in a ratio of at least about 0.5 mole of each of aldehyde and phenol for every heavy basic nitrogen atom present in the alkaline polyamine with the upper limit being about 2 moles each of aldehyde and phenol for every heavy basic nitrogen atom in the amine.
- the desired metal of the alkaline earth group is preferably introduced by reaction of its oxide or hydroperoxide with the condensation product to form the salt useful in the present invention. It is preferred to use the calcium salt of the amine-aldehyde-phenol condensation product when practicing the present invention.
- the condensation reaction takes place at a temperature of about 100 F. to about 350 F., preferably at temperatures of about 100 F. to about 270 F., and can be conventionally carried out in the presence of any suitable solvent such as benzene, toluene and the like which can be recovered from the condensation product.
- the reaction may be carried out in a mineral oil. No special equipment is required for the condensation reaction and any suitable pot type reactor can be employed.
- the oil soluble alkaline earth metal salts of these condensation products can be prepared by neutralization of the condensation product with a basic compound, such as the desired alkaline earth metal hydroperoxide, or by neutralization with a metal oxide or hydroperoxide followed by preparation of the metal salt (metathesis).
- additional mineral oil of the type employed in preparing a mineral oil concentrate is added to the reaction mixture together with lime and a small amount of water to facilitate the neutralization.
- the alkaline earth metal salts of the condensation products are included in the lubricating compositions utilized in the present invention in an amount sufiicient to inhibit the recession of the exhaust valves of the engine being lubricated. It is preferred that these alkaline earth metal salts comprise from about 0.1% to about 6% by weight of the total lubricating oil composition. Optimum results are obtained when the alkaline earth metal salt concentrations range from about 2% to about 4% by weight of the total lubricating oil composition.
- the fully formulated lubricating oil compositions suitable for use in the present invention may include various additives to improve the lubricating and other properties of these compositions.
- the lubricating oil compositions may contain one or more compounds selected from the group consisting of alkali metal phenate, alkaline earth metal phenate and mixtures thereof, said salt being present in an amount sufiicient to contribute alkalinity to the lubricating composition.
- This alkalinity is desired, for example, to neutralize certain acids formed during engine operation.
- these phenates are employed in the lubricating compositions, it is preferred that they be present in an amount from about 0.1% to about 8%, more preferably from about 0.2% to about 5.0%, by weight of the total composition.
- the preferred phenates for use in the present invention are the alkaline earth metal phenates, more preferably the calcium phenates.
- the phenates may be polymerized, for example, by reaction with elemental sulfur to form sulfurized phenates, and/or overbased, by treatment with carbon dioxide.
- Other polyphenates, such as carbon bridged polyphenate, whether overbased or not are also suitable for use.
- A is an essentially hydrocarbon aromatic radical, preferably a benzene radical
- R is a cyclic, straightchained or branched-chained, saturated, essentially hydrocarbon radical having from 4 to 30 carbon atoms, 0 represents oxygen, and a is an integer having a value of from 1 to 5.
- hydrocarbon i.e., hydrocarbonaceous radical
- hydrocarbonaceous radical those radicals which are composed mainly of hydrogen and carbon, and include such radicals which contain, in addition, minor amounts of substituents, such as chlorine, bromine, oxygen, sulfur, nitrogen and the like, which do not substantially aifect their hydrocarbon character.
- hydrocarbonaceous radicals examples include alkyl radicals such as butyl, hexyl, octyl, decyl, dodecyl, hexadecyl, eicoxyl, .triacontyl radical; radicals derived from petroleum hydrocarbons, such as white oil, wax, olefin polymers (e.g., polypropylene and polybutylene), etc.; aryl radicals such as phenyl, naphthyl, etc.; aralkyl radicals such as phenyloctyl, phenyldecyl, phenyloctadecyl, etc.; alkaryl radicals such as amylphenyl, cetylphenyl, etc.; and cyclic non-benzenoid radicals, such as cyclohexyl, bornyl, etc.
- alkyl radicals such as butyl, hexyl, octyl, decy
- Examples of calcium phenates include the calcium salts of octyl phenol, decyl phenol, dodecyl phenol, tetradecyl phenol, hexadecyl phenol, triacontyl phenol and the like.
- Both the unsulfurized and the sulfurized phenates can be overbased with carbonate by treating the phenate with carbon dioxide such as disclosed in U.S. Pat. No. 3,036,971.
- the lubricating compositions of the present invention include at least one ashless dispersant.
- these ashless dispersants are included in the compositions of this invention, they comprise from about 0.5% to about 6% by weight of the total composition.
- the ashless dispersants suitable for use are compounds which comprise an oil solubilizing tail and polar dispersant head.
- Many ashless dispersants fitting this general description are known to the art and are commercially available.
- basic polyamines substituted with long chain hydrocarbons having from about 30 to about 200 carbon atoms to provide oleophilic character are suitable for use in the present invention.
- this type of ashless dispersant include the polyamines-polyalkylene alkenyl succinimides in which the alkenyl group contains from about 30 to about 250 carbon atoms, the divalent alkylene radicals, which number from about 2 to about 6, each contain from about 1 to about 3 carbon atoms; and the N-dialkylaminoalkyl alkenyl succinimides in which the alkenyl group contains from about 30 to about 250 carbon atoms and the divalent alkylene radical along with the two alkyl radicals contain a total of less than about 10 carbon atoms.
- Typical examples are set forth in U.S. Pat. No. 3,018,291, which is hereby incorporated by reference into the present application.
- the required polarity may be supplied by groups containing, for example, oxygen, halogen, sulfur, phosphorous as Well as nitrogen and mixtures thereof.
- an ashless dispersant can be derived by reacting hydrocarbon polymer containing from about 30 to about 200 carbon atoms with P 8 Typical examples are set forth in U.S. Pat. No. 3,003,964; British Pat. No. 815,810; U.S. Pats. Nos. 3,256,189 and 3,256,194, which patents are hereby incorporated by reference into the present application. All of these suitable ashless dispersants may be characterized as compounds comprising at least one hydrocarbon portion of sufiicient size to render the compound oil soluble and at least one non-metallic polar portion which provides a substantial part of the dispersant action.
- lubricating oil compositions contemplated herein may contain other agents, such as pour point depressants, anti-foam agents, oiliness agents, blooming agents, compounds for enhancing the viscosity index of the lubricating oil, peptizing agents, etc.
- agents such as pour point depressants, anti-foam agents, oiliness agents, blooming agents, compounds for enhancing the viscosity index of the lubricating oil, peptizing agents, etc.
- Corrosion and oxidation inhibitors may also be added to the lubricating compositions of the present invention.
- An example of such an inhibitor is one that is essentially a chloro-sulfur substituted olefin having from about 10 to about 24 carbon atoms per molecule, preferably from about 14 to about 18 carbon atoms.
- a particularly preferred compound is commercially available as a mixture of about a 50% by weight active inhibitor in a mineral oil carrier. This mixture contains about 17.5% by weight of sulfur, about 1.8% by weight of chlorine and has an average carbonation olefin content of about 16 canbon atoms.
- All the additives noted above may be present in compositions used in the present invention in an amount sufiicient to achieve their function.
- the inhibitor noted above on a carrier-free basis
- the lubricating compositions utilized in the present invention may be prepared in any conventional manner.
- the various components may be brought together and mixed at a slightly elevated temperature, i.e., from about F. to about F., to insure a uniform composition.
- the additives incorporated into the lubricating compositions utilized in the present invention are available as a mixture in a mineral oil or other solvent carrier, Unless otherwise noted, the weight proportions given above refer to the amount of active material on a carrier or solvent-free basis.
- composition was prepared at a slightly elevated temperature, i.e., from about 100 F. to about 130 F., to insure product uniformity.
- Component Weight parts Mineral oil, about 1000 SUS at 100 F 87.8 Calcium sulfonate 1 3.6
- a mixture of about 45% by weight of a calcium sulfonate in a mineral oil carrier contains, on an average, about 26 carbon atoms per molecule and is derived from petroleum sources.
- the sulfonate-oil mixture has a total base number (obtained using test D-664) of about 25.
- Blended into the composition as a mixture of about 50% by weight of mineral oil and 50% by weight of the calcium salt of the condensation product.
- the condensation product was prepared by reacting the octyl phenol, formaldehyde and diethylenetriamine in a mole ratio of about 3.1 3.8:1.0.
- Oils A and B were utilized to lubricate three White Superior Model 8GT 825 turbo-charged engines.
- Each of the engines was fuel by a naturally occurring mixture of hydrocarbons consisting essentially of compounds containing from 1 to 3 carbon atoms per molecule. This fuel was essentially lead-free.
- the engines were equipped with Stellite inserts at the points of contact between the exhaust valves and the cylinder heads.
- the amount of valve wear was determined by periodically measuring the distance from a fixed point above the rocker cover base of the cylinder head to a fixed point on the exhaust valve stem. As the valve sinks or recedes into the cylinder head, this distance decreases. The decrease in distance represents the amount of valve wear. A depth micrometer was used to measure this distance.
- Each engine included eight cylinders and, in order to get a more accurate wear determination, measurements to two points on each exhaust valve stem were averaged.
- Oil A contained, on an elemental basis, about 0.011% by weight phosphorous and yielded about 0.84% by Weight of sulfated ash.
- Oil B contained zinc dithio phosphate.
- Neither commercial product contained an alkaline earth metal salt of a condensation product of an alkylene polyamine, an aldehyde, and a substituted phenol.
- Oil A did contain about 0.46% by weight of alkaline earth metal, While Oil B included about 0.5% by weight of alkaline earth metal.
- compositions of the present invention whenused to lubricate internal combustion engines fueled by substantially leadfree natural gas, result in unexpectedly superior engine exhaust valve recession control relative to the exhaust valve recession wear experienced using commercially available lubricating oil compositions.
- a lubricating amount of a lubricating composition is maintained on the components of said internal combustion engine requiring lubrication
- the improvement which comprises maintaining on said components a lubricating composition comprising a major proportion of oil of a lubrieating viscosity; at least one alkaline earth metal sulfonate present in an amount suflicient to improve the detergency of said composition; and at least one alkaline earth metal salt of a condensation product of an alkylene polyamine having the following structure:
- R is an alkylene radical containing from about 2 to about 6 carbon atoms
- n is an integer from 1 to about 10
- said condensation product prepared by reacting from about 0.5 mole to about 2 moles each of said aliphatic aldehyde and said substituted phenol for every basic nitrogen atom present in said alkylene polyamine, said alkaline earth metal salt being present in an amount sufiicient to inhibit the recession of the exhaust valves of said internal combustion engine into the cylinder head of said internal combustion engine.
- alkaline earth metal salt of a condensation product is a calcium salt.
- composition contains at least one compound selected from the group consisting of alkali metal phenate, alkaline earth metal phenate and mixtures thereof, said compound being present in an amount suflicient to contribute alkalinity to said composition.
- said substituted phenol is an alkyl phenol in which the alkyl group contains from about 4 to about 20 carbon atoms, and said aldehyde is formaldehyde.
- composition contains from about 1% to about 6% by weight of at least one ashless dispersant, said ashless dispersant being a compound which comprises at least one hydrocarbon portion of sutlicient size to render said compound oil soluble and at least one nonmetallic polar portion which provides a substantial portion of the dispersant action.
- composition contains from about 1% to about 6% by weight of at least one ashless dispersant, said ashless dispersant being a compound which comprises an alkenyl succinimide wherein the alkenyl group contains from about 30 to about 250 carbon atoms.
- composition contains from about 1% to about 6% by weight of at least one ashless dispersant, said ashless dispersant being a compound which comprises an alkenyl succinimide wherein the alkenyl group contains from about 30 to about 250 carbon atoms.
- composition contains from about 1% to about 6% by weight of at least one ashless dispersant, said ashless dispersant being 'a compound which comprises an alkenyl succinimide wherein the alkenyl group contains from about 30 to about 250 carbon atoms.
- composition contains from about 1% to about 6% by weight of at least one ashless dispersant, said ashless dispersant being a compound which comprises an alkenyl succinimide wherein the alkenyl group contains from about 30 to about 250 carbon atoms.
- composition contains an additive which comprises a chloro-sulfur substituted olefin.
- composition contains an additive which comprises a chloro-sulfur substituted olefin having from about 10 to about 24 carbon atoms per molecule, said additive being present in the composition in an amount from about 0.1% to about 2.0% by weight of said composition and in an amount sufiicient to improve the corrosion inhibiting properties of said composition.
- an additive which comprises a chloro-sulfur substituted olefin having from about 10 to about 24 carbon atoms per molecule, said additive being present in the composition in an amount from about 0.1% to about 2.0% by weight of said composition and in an amount sufiicient to improve the corrosion inhibiting properties of said composition.
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Abstract
A METHOD FOR IMPROVING THE WEAR PROPERTIES OF EXHAUST VALVES OF NATURAL GAS FUELED NTERNAL COMBUSTION ENGINES IS DISCLOSED. THE METHOD INVOLVES LUBRICATING THE ENGINE WITH A COMPOSITION WHICH COMPRISES OIL OF LUBRICTING VISCOSITY, ALKALINE EARTH METAL SULFONATE, AND AT LEAST ONE ALKALINE EARTH METAL SALT OF A CONDENSATION PRODUCT OF AN ALKYLENE POLYAMINE, AN ALDEHYDE AND A SUBSTITUTED PHENOL.
Description
United States Patent Office 3,798,163 Patented Mar. 19, 1974 3,798,163 LUBRICANT COMPOSITION FOR INHIBITING VALVE RECESSION Robert C. Palmer, Markham, BL, assignor to Atlantic Richfield Company, New York, N.Y. No Drawing. Filed July 23, 1971, Ser. No. 165,732 Int. Cl. Cm N40 US. Cl. 252-33.4 17 Claims ABSTRACT OF THE DISCLOSURE A method for improving the wear properties of exhaust valves of natural gas fueled internal combustion engines is disclosed. The method involves lubricating the engine with a composition which comprises oil of lubricating viscosity, alkaline earth metal sulfonate, and at least one alkaline earth metal salt of a condensation product of an alkylene polyamine, an aldehyde and a substituted phenol.
This invention relates to a method for improving the performance of natural gas fueled internal combustion engines. More particularly, the present invention relates to a method for inhibiting exhaust valve recession in natural gas fueled internal combustion engines.
Many internal combustion engines in use today are fueled by natural gas. The trend in designing these engines has been toward higher and higher power outputs. The resulting increased operating severity has lead to added incidents of engine exhaust valve wear commonly known as valve recession or sink. Engines operating under high load conditions may experience rapid wear of the exhaust valves and/or the exhaust valve seat. This type of wear is commonly referred to as valve recession or sink because as the wear occurs, the valve head recedes or sinks into the cylinder head of the engine.
Metallurgical improvements in valve and valve seat materials, for example, Stellite valve inserts at the points of contact between the valve and valve seat, have given some relief to the valve sink problem. However, this means of lessening the valve wear problem has met with only limited success. In many instances, the natural gas fueled engines even equipped with Stellie inserts operate marginally or poorly with respect to valve wear.
Therefore, one of the objects of the present invention is to provide a method to control the exhaust valve wear in natural gas fueled internal combustion engines. Another object of the present invention is to provide a method by which exhaust valve wear in natural gas fueled internal combustion engines is inhibited. Other objects and advantages of this invention will become apparent hereinafter.
The present invention relates to the use of certain defined lubricating oil compositions in internal combustion engines which utilize natural gas as fuel. The lubricating oil compositions for use in the present invention comprise a major proportion of oil of lubricating viscosity; at least one alkaline earth metal sulfonate present in an amount suflicient to improve the detergency of said composition; and at least one alkaline earth metal salt of a condensation product of an alkylene polyamine, an aldehyde and a substituted phenol, said alkaline earth metal salt being present in an amount sufiicient to inhibit the recession of the engines exhaust valves into the engine cylinder head.
The alkylene polyamines suitable for use in the present invention have the following structure:
wherein R is a alkylene radical containing from about 2 to about 6 carbon atoms, and n is an integer from 1 to about 10. The aldehydes suitable for use in the present invention contain from 1 to about 3 carbon atoms per molecule. The suitable substituted phenols may be characterized as alkylated monohydric phenols containing at least one alkyl group of sufiicient size to impart oil solubility to the alkaline earth metal salt of the condensation product noted previously.
Exhaust valve recession inhibition is achieved in the method of the present invention by maintaining, or causing to be maintained, a lubricating amount of the oil compositions defined previously on the engine components of an internal combustion engine requiring lubrication. The term exhaust valve recession as used herein refers to wear at the points of contact between the exhaust valve itself and the exhaust valve seat in the engine cylinder head. In other words, the exhaust valve itself and/or the valve seat may become worn, thus causing the valve to recede into the engine cylinder head. Therefore, exhaust valve recession may result from wear to the exhaust valve itself and/or the exhaust valve seat in the engine cylinder head.
The internal combustion engines to which the present invention is applicable may be characterized as those operated on, i.e., fueled by, substantially lead-free natural gas. Included among these engines are, for example, stationary engines used in liquid or gas pipeline service. The applicable engines may be associated, i.e., used to power or carried by, transportation means. In fact, any internal combustion engine, including two cycle engines, four cycle engines and rotary piston driven engines, which is operated on substantially lead-free natural gas can be utilized in the practice of the present invention. Particularly outstanding inhibition of exhaust valve recession has been obtained when the present invention is applied to a four cycle internal combustion engine and, for this reason, this type of engine is preferably utilized when practicing the method of the present invention. As noted previously, current engineering practice makes use of Stellite valve inserts to reduce exhaust valve recession. The present invention may be used to inhibit exhaust valve wear in engines with or without Stellite exhaust valve inserts, however, for maximum benefits, e.g., maximum exhaust valve recession inhibition, of the present invention, it is preferred that the engine be equipped with Stellite exhaust valve inserts at the points of contact between the exhaust valve and valve seat.
The term natural gas may be defined as a substantially hydrocarbonaceous compound or mixture of compounds which has the property of being substantially, i.e., greater than about by weight, vaporous at atmospheric pres sure and 50 F. The compound or mixture may contain minor amounts of other elements, such as nitrogen, oxygen, sulfur and the like which do not substantially affect. the hydrocarbon character. The fuel should also be essentially lead-free. This latter term may be defined such that the fuel contains less than about 0.03 gm./lb., generally less than about 0.01 gm./ lb. of tetraethyl lead or its equivalent in terms of weight of lead.
Typical examples of the oils used in the compositions utilized in the present invention are those conventionally used in lubricant manufacture. The suitable lubricating oils include those having a viscosity within the range from about 50 SUS to about 2000 SUS, preferably in the range from about 950 SUS to about 1150 SUS, at 100 F. These oils may be refined or otherwise processed to produce an oil having the desired quality. Although mineral oils are preferred, the oil may be synthetic in nature. Typical of the oils used in the present invention is a mineral oil having a viscosity of about 1000 SUS at 100 F. Combinations of two or more different oils in a single lubricating composition are within the scope of the present invention. The lubricating oil comprises a major proportion, preferably at least about 70%, still more preferably at least about 85% by weight, of the total composition.
In order to improve the lubricating qualities of the com positions of the present invention, it is preferred to include from about 0.1% to about 10%, more preferably 0.1% to about 5%, by weight of a compound selected from the group consisting of alkali metal sulfonates, alkaline earth metal sulfonates and mixtures thereof. The preferred sulfonate for use in the compositions of the present invention are the alkaline earth metal sulfonates, more preferably the calcium sulfonates.
Sulfonates derived from sulfonic acids having about 12 to about 200 carbon atoms per molecule are of particular usefulness in the present invention. Among the sulfonic acids are the following: mahogany sulfonic acids, petrolatum sulfonic acids, monoand polywax substituted naphthalene sulfonic acids, phenol sulfonic acids, diphenyl ether sulfonic acids, diphenyl ether disulfonic acids, naphthalene disulfide-sulfonic acids, naphthalene disulfide disulfonic acids, diphenyl amine disulfonic acids, cetylphenol mono-sulfide sulfonic acids, cetoxy capryl-benzene sulfonic acids, di-cetyl thianthrene sulfonic acids, such as cetyl chlorobenzene sulfonic acids, cetyl-phenol sulfonic acids, cetyl-phenol disulfide sulfonic acids, cetyl-phenol mono-sulfide sulfonic acids, cetoxy capryl-benzene sulfonic acids, di-cetyl thianthrene sulfonic acids, di-lauryl beta-naphthaol sulfonic acids and di-capryl nitronaphthalene sulfonic acids, aliphatic sulfonic acids, such as parafiin wax sulfonic acids, unsaturated parafiin wax sulfonic acids, hydroxy substituted parafiin wax sulfonic acids, tetraisobutylene sulfonic acids, tetra-amylene sulfonic acids, chloro-substituted parafiin Wax sulfonic acids, nitroso paraffin wax sulfonic acids, etc., cycloaliphatic sulfonic acids, such as petroleum naphthene sulfonic acids, cetyl-cyclopentyl sulfonic acids, lauryl-cyclohexyl sulfonic acids, bis-(diisobutyl)- cyclohexyl sulfonic acids, monoand polywax substituted cyclohexyl sulfonic acids, etc.
With respect to the sulfonic acids, it is intended herein to employ the term petroleum sulfonic acids to cover all sulfonic acids which are derived at least in part from petroleum products. Additional examples of sulfonic acids and/or the alkali and alkaline earth metal salts thereof which can be employed as starting materials are disclosed in the following United States patents: 2,174,110; 2,174,- 560; 2,174,508; 2,193,824; 2,197,800; 2,020,791; 2,212,- 786; 2,213,360; 2,228,598; 2,233,676; 2,239,974; 2,263,- 312; 2,276,090; 2,276,097; 2,315,514; 2,319,121; 2,321,- 022; 2,333,568; 2,333,788; 2,335,259; 2,337,552; 2,346,- 568; 2,366,027; 2,374,193 and 2,383,319.
The alkylene polyamines suitable for use in the present invention have the following structure:
wherein R is an alkylene radical containing from about 2 about 6 carbon atoms, and n is an integer from 1 to about 10. Typical alkylene polyamines include diethylenetriamine, triethylenetetramine, tetraethylenepentamine and the like. The preferred alkylene polyamine for use in the present invention is diethylenetriamine.
As noted previously, the aldehydes suitable for use in the present invention are aliphatic aldehydes which contain from one to about 3 carbon atoms per molecule. The preferred aldehyde for the use in the present invention is formaldehyde.
The substituted phenols contemplated herein are the alkylated monohydric phenols having at least one alkyl group of sufiicient length to impart oil-solubility to the condensation products. Such phenols are further characterized as having at least one ortho or para position which is available as a reaction site in the nucleus. Representative alkyl phenols which can be employed are those in which the alkyl group contains from about 4 to about 24 carbon atoms, and preferably those having from about 8 to about 24 carbon atoms, such as, for example, namyl phenol, diamylphenol, octyl phenol, nonyl phenol, p-tert-octyl phenol, a mixture of phenols, wax alkylated phenols and the like. If desired, the alkylated phenols may also contain one or more substituent groups such as nitro, alkoxy, and the like. Particularly outstanding results have been obtained using the salts of condensation products derived from octyl phenol and for this reason this alkylated phenol is more preferred.
The alkaline earth metal salts of the condensation products useful in the present invention may be prepared in two steps, i.e., condensation and salt formation. The condensation reaction may be carried out as follows. In order to obtain oil compatible, i.e., soluble, dispersible or miscible without continuing agitation, condensation products, alkaline polyamine, aldehyde and substituted phenol may be reacted together at a elevated temperature such as a temperature in the range of about F. to about 350 F. in the presence or absence of a solvent. The reactants may be employed in a ratio of at least about 0.5 mole of each of aldehyde and phenol for every heavy basic nitrogen atom present in the alkaline polyamine with the upper limit being about 2 moles each of aldehyde and phenol for every heavy basic nitrogen atom in the amine. The desired metal of the alkaline earth group is preferably introduced by reaction of its oxide or hydroperoxide with the condensation product to form the salt useful in the present invention. It is preferred to use the calcium salt of the amine-aldehyde-phenol condensation product when practicing the present invention.
' As noted above, the condensation reaction takes place at a temperature of about 100 F. to about 350 F., preferably at temperatures of about 100 F. to about 270 F., and can be conventionally carried out in the presence of any suitable solvent such as benzene, toluene and the like which can be recovered from the condensation product. If desired, the reaction may be carried out in a mineral oil. No special equipment is required for the condensation reaction and any suitable pot type reactor can be employed. The oil soluble alkaline earth metal salts of these condensation products can be prepared by neutralization of the condensation product with a basic compound, such as the desired alkaline earth metal hydroperoxide, or by neutralization with a metal oxide or hydroperoxide followed by preparation of the metal salt (metathesis). Preferably when carrying out the neutralization of the condensation product in mineral oil to form the calcium salt, additional mineral oil of the type employed in preparing a mineral oil concentrate is added to the reaction mixture together with lime and a small amount of water to facilitate the neutralization.
The alkaline earth metal salts of the condensation products are included in the lubricating compositions utilized in the present invention in an amount sufiicient to inhibit the recession of the exhaust valves of the engine being lubricated. It is preferred that these alkaline earth metal salts comprise from about 0.1% to about 6% by weight of the total lubricating oil composition. Optimum results are obtained when the alkaline earth metal salt concentrations range from about 2% to about 4% by weight of the total lubricating oil composition.
The fully formulated lubricating oil compositions suitable for use in the present invention may include various additives to improve the lubricating and other properties of these compositions.
For example, the lubricating oil compositions may contain one or more compounds selected from the group consisting of alkali metal phenate, alkaline earth metal phenate and mixtures thereof, said salt being present in an amount sufiicient to contribute alkalinity to the lubricating composition. This alkalinity is desired, for example, to neutralize certain acids formed during engine operation. When these phenates are employed in the lubricating compositions, it is preferred that they be present in an amount from about 0.1% to about 8%, more preferably from about 0.2% to about 5.0%, by weight of the total composition. The preferred phenates for use in the present invention are the alkaline earth metal phenates, more preferably the calcium phenates. The phenates may be polymerized, for example, by reaction with elemental sulfur to form sulfurized phenates, and/or overbased, by treatment with carbon dioxide. Other polyphenates, such as carbon bridged polyphenate, whether overbased or not are also suitable for use.
One method for preparing sulfurized phenates is given in U.S. Pat. No. 2,680,096. This patent also discloses a description of the calcium phenates, both sulfurized and unsulfurized, which are suitable for use in the present invention. The unsulfurized calcium phenates have the following formula:
wherein A is an essentially hydrocarbon aromatic radical, preferably a benzene radical, R is a cyclic, straightchained or branched-chained, saturated, essentially hydrocarbon radical having from 4 to 30 carbon atoms, 0 represents oxygen, and a is an integer having a value of from 1 to 5.
By essentially hydrocarbon (i.e., hydrocarbonaceous) radical is meant those radicals which are composed mainly of hydrogen and carbon, and include such radicals which contain, in addition, minor amounts of substituents, such as chlorine, bromine, oxygen, sulfur, nitrogen and the like, which do not substantially aifect their hydrocarbon character. Examples of suitable hydrocarbonaceous radicals include alkyl radicals such as butyl, hexyl, octyl, decyl, dodecyl, hexadecyl, eicoxyl, .triacontyl radical; radicals derived from petroleum hydrocarbons, such as white oil, wax, olefin polymers (e.g., polypropylene and polybutylene), etc.; aryl radicals such as phenyl, naphthyl, etc.; aralkyl radicals such as phenyloctyl, phenyldecyl, phenyloctadecyl, etc.; alkaryl radicals such as amylphenyl, cetylphenyl, etc.; and cyclic non-benzenoid radicals, such as cyclohexyl, bornyl, etc.
Examples of calcium phenates include the calcium salts of octyl phenol, decyl phenol, dodecyl phenol, tetradecyl phenol, hexadecyl phenol, triacontyl phenol and the like.
Both the unsulfurized and the sulfurized phenates can be overbased with carbonate by treating the phenate with carbon dioxide such as disclosed in U.S. Pat. No. 3,036,971.
It is preferred that the lubricating compositions of the present invention include at least one ashless dispersant. When these ashless dispersants are included in the compositions of this invention, they comprise from about 0.5% to about 6% by weight of the total composition.
In general, the ashless dispersants suitable for use are compounds which comprise an oil solubilizing tail and polar dispersant head. Many ashless dispersants fitting this general description are known to the art and are commercially available. For example, basic polyamines substituted with long chain hydrocarbons having from about 30 to about 200 carbon atoms to provide oleophilic character are suitable for use in the present invention. Specific examples of this type of ashless dispersant include the polyamines-polyalkylene alkenyl succinimides in which the alkenyl group contains from about 30 to about 250 carbon atoms, the divalent alkylene radicals, which number from about 2 to about 6, each contain from about 1 to about 3 carbon atoms; and the N-dialkylaminoalkyl alkenyl succinimides in which the alkenyl group contains from about 30 to about 250 carbon atoms and the divalent alkylene radical along with the two alkyl radicals contain a total of less than about 10 carbon atoms. Typical examples are set forth in U.S. Pat. No. 3,018,291, which is hereby incorporated by reference into the present application. The required polarity may be supplied by groups containing, for example, oxygen, halogen, sulfur, phosphorous as Well as nitrogen and mixtures thereof. For example, an ashless dispersant can be derived by reacting hydrocarbon polymer containing from about 30 to about 200 carbon atoms with P 8 Typical examples are set forth in U.S. Pat. No. 3,003,964; British Pat. No. 815,810; U.S. Pats. Nos. 3,256,189 and 3,256,194, which patents are hereby incorporated by reference into the present application. All of these suitable ashless dispersants may be characterized as compounds comprising at least one hydrocarbon portion of sufiicient size to render the compound oil soluble and at least one non-metallic polar portion which provides a substantial part of the dispersant action.
In addition to the additives already described, lubricating oil compositions contemplated herein may contain other agents, such as pour point depressants, anti-foam agents, oiliness agents, blooming agents, compounds for enhancing the viscosity index of the lubricating oil, peptizing agents, etc.
Corrosion and oxidation inhibitors may also be added to the lubricating compositions of the present invention. An example of such an inhibitor is one that is essentially a chloro-sulfur substituted olefin having from about 10 to about 24 carbon atoms per molecule, preferably from about 14 to about 18 carbon atoms. A particularly preferred compound is commercially available as a mixture of about a 50% by weight active inhibitor in a mineral oil carrier. This mixture contains about 17.5% by weight of sulfur, about 1.8% by weight of chlorine and has an average carbonation olefin content of about 16 canbon atoms. All the additives noted above may be present in compositions used in the present invention in an amount sufiicient to achieve their function. For example, it is preferred that the inhibitor noted above (on a carrier-free basis) be present in the compositions of the present invention in an amount from about 0.01% to about 2.0%, preferably from about 0.05% to about 1.0%, by weight of the total composition.
The lubricating compositions utilized in the present invention may be prepared in any conventional manner. For example, the various components may be brought together and mixed at a slightly elevated temperature, i.e., from about F. to about F., to insure a uniform composition.
In many instances, the additives incorporated into the lubricating compositions utilized in the present invention are available as a mixture in a mineral oil or other solvent carrier, Unless otherwise noted, the weight proportions given above refer to the amount of active material on a carrier or solvent-free basis.
EXAMPLES 1 TO 3 The following examples illustrate the improved exhaust valve wear obtained by the present invention.
7 The following composition was prepared at a slightly elevated temperature, i.e., from about 100 F. to about 130 F., to insure product uniformity.
Component: Weight parts Mineral oil, about 1000 SUS at 100 F 87.8 Calcium sulfonate 1 3.6
Calcium salt of the condensation product of octyl phenol, formaldehyde and diethylenetriamine 2 5.5 Calcium phenate 3 0.5 Ashless dispersant 4 2.5 Corrosion inhibitor 5 0.1 Anti-foam agent 6 0.001
A mixture of about 45% by weight of a calcium sulfonate in a mineral oil carrier. The sulfonate contains, on an average, about 26 carbon atoms per molecule and is derived from petroleum sources. The sulfonate-oil mixture has a total base number (obtained using test D-664) of about 25.
Blended into the composition as a mixture of about 50% by weight of mineral oil and 50% by weight of the calcium salt of the condensation product. The condensation product was prepared by reacting the octyl phenol, formaldehyde and diethylenetriamine in a mole ratio of about 3.1 3.8:1.0.
3 A mixture of about 50% by weight of mineral oil and about 50% by weight of a sulfurized calcium alkyl phenate, in which the alkyl group contains 12 carbon atoms. The total base number (test D-664) of this mixture is 126.
t A commercially available mixture of about 50% by weight of mineral oil and about 50% by weight of an alkenyl succinimide type ashless dispersant sold under the trade name of Oronite 120019. The mixture contained about 2% by weight llgtl'ogil and total base number (ASTM test D-664) of a ou 5 A commercially available mixture of about 50% by weight of mineral oil and about 50% by weight of a sulfurized olefin comprising an average of about 16 carbon atoms per molecule. The mixture, sold under the trade name of Oronite OLOA 231, contained about 17.5% by weight of sulfur and about 1.8% by weight of chlorine.
' Dow-Corning silicon anti-foam agent.
This composition along with two commercially available oils, referred to as Oils A and B and described below, were utilized to lubricate three White Superior Model 8GT 825 turbo-charged engines. Each of these four cycle engines, which have eight cylinders, was used to either directly compress natural gas or as part of a refrigeration system used to liquify the gas. All three engines endured similar work loads throughout the test period.
Each of the engines was fuel by a naturally occurring mixture of hydrocarbons consisting essentially of compounds containing from 1 to 3 carbon atoms per molecule. This fuel was essentially lead-free. The engines were equipped with Stellite inserts at the points of contact between the exhaust valves and the cylinder heads. The amount of valve wear was determined by periodically measuring the distance from a fixed point above the rocker cover base of the cylinder head to a fixed point on the exhaust valve stem. As the valve sinks or recedes into the cylinder head, this distance decreases. The decrease in distance represents the amount of valve wear. A depth micrometer was used to measure this distance. Each engine included eight cylinders and, in order to get a more accurate wear determination, measurements to two points on each exhaust valve stem were averaged.
Both of the commercially available products tested along with the lubricating oil composition noted above were SAE 40 lubricating compositions based on mineral oil. Oil A contained, on an elemental basis, about 0.011% by weight phosphorous and yielded about 0.84% by Weight of sulfated ash. Oil B contained zinc dithio phosphate. Neither commercial product contained an alkaline earth metal salt of a condensation product of an alkylene polyamine, an aldehyde, and a substituted phenol. On an elemental basis, Oil A did contain about 0.46% by weight of alkaline earth metal, While Oil B included about 0.5% by weight of alkaline earth metal.
A summary of the results of the valve sink tests is as follows:
TABLE Engine lubricated with the above-defined composition according to the 5 present invention (Example 1) Average distance from fixed point above rocker cover base to fixed point on exhaust valve B The negative wear measurements are the result of small inaccuracies in measurement. This result indicates that very little, if any, exhaust valve wear took place after 142 days in the engine lubricated according to the present invention.
Engine lubricated with commercially available Oil B Average distance from fixed point above rocker cover base to fixed point on exhaust valve stem, in.
Initial measure- After Aiter Alter Cylinder number ment 49 days 106 days 142 days Average amount of wear, in +0. 015 +0. 016 +0. 037
Engine lubricated with commercially available Oil A Average distance from fixed point above rocker 40 cover base to fixed point on exhaust valve stem, in
Initial measure- After After After Cylinder number ment 49 days 106 days 142 days Average amount of wear, in.-. +0. 015 +0. 028 +0. 035
The above data clearly demonstrate that the compositions of the present invention, whenused to lubricate internal combustion engines fueled by substantially leadfree natural gas, result in unexpectedly superior engine exhaust valve recession control relative to the exhaust valve recession wear experienced using commercially available lubricating oil compositions.
The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. In a method for lubricating an internal combustion engine fueled by substantially lead-free natural gas, wherein a lubricating amount of a lubricating composition is maintained on the components of said internal combustion engine requiring lubrication, the improvement which comprises maintaining on said components a lubricating composition comprising a major proportion of oil of a lubrieating viscosity; at least one alkaline earth metal sulfonate present in an amount suflicient to improve the detergency of said composition; and at least one alkaline earth metal salt of a condensation product of an alkylene polyamine having the following structure:
wherein R is an alkylene radical containing from about 2 to about 6 carbon atoms, and n is an integer from 1 to about 10, an aliphatic aldehyde containing from 1 to about 3 carbon atoms per molecule and a substituted phenol comprising an alkylated monohydric phenol containing at least one alkyl group of sufiicient size to impart oil solubility to said alkaline earth metal salt, said condensation product prepared by reacting from about 0.5 mole to about 2 moles each of said aliphatic aldehyde and said substituted phenol for every basic nitrogen atom present in said alkylene polyamine, said alkaline earth metal salt being present in an amount sufiicient to inhibit the recession of the exhaust valves of said internal combustion engine into the cylinder head of said internal combustion engine.
2. The method of claim 1 wherein said alkaline earth metal salt of a condensation product is a calcium salt.
3. The method of claim 2 wherein said alkaline earth metal salt of a condensation product is present in an amount from about 0.1% to about by weight of the total lubricating oil composition.
4. The method of claim 3 wherein said internal combustion engine is equipped with Stellite exhaust valve inserts and said substituted phenol is an alkyl phenol in which the alkyl group contains from about 4 to about 20 carbon atoms and said aldehyde is formaldehyde.
5. The method of claim 4 wherein said alkylene polyamine is diethylenetriamine.
6. The method of claim 1 wherein said composition contains at least one compound selected from the group consisting of alkali metal phenate, alkaline earth metal phenate and mixtures thereof, said compound being present in an amount suflicient to contribute alkalinity to said composition.
7. The method of claim 6 wherein said compound is an alkaline earth metal phenate.
8. The method of claim 7 wherein said compound is a calcium phenate and is present in an amount from about 0.1% to about 8% by weight of said composition, and said alkaline earth metal salt of a condensation product is a calcium salt.
9. The method of claim 8 wherein said alkaline earth metal salt of a condensation product is present in an amount from about 0.1% to about 6% by weight of the total lubricating oil composition and said calcium phenate is present in an amount from about 0.2% to about 6% by weight of the total lubricating oil composition.
10. The method of claim 9 wherein said substituted phenol is an alkyl phenol in which the alkyl group contains from about 4 to about 20 carbon atoms, and said aldehyde is formaldehyde.
11. The method of claim 1 wherein said composition contains from about 1% to about 6% by weight of at least one ashless dispersant, said ashless dispersant being a compound which comprises at least one hydrocarbon portion of sutlicient size to render said compound oil soluble and at least one nonmetallic polar portion which provides a substantial portion of the dispersant action.
12. The method of claim 3 wherein said composition contains from about 1% to about 6% by weight of at least one ashless dispersant, said ashless dispersant being a compound which comprises an alkenyl succinimide wherein the alkenyl group contains from about 30 to about 250 carbon atoms.
13. The method of claim 6 wherein said composition contains from about 1% to about 6% by weight of at least one ashless dispersant, said ashless dispersant being a compound which comprises an alkenyl succinimide wherein the alkenyl group contains from about 30 to about 250 carbon atoms.
14. The method of claim 8 wherein said composition contains from about 1% to about 6% by weight of at least one ashless dispersant, said ashless dispersant being 'a compound which comprises an alkenyl succinimide wherein the alkenyl group contains from about 30 to about 250 carbon atoms.
15. The method of claim 10 wherein said composition contains from about 1% to about 6% by weight of at least one ashless dispersant, said ashless dispersant being a compound which comprises an alkenyl succinimide wherein the alkenyl group contains from about 30 to about 250 carbon atoms.
16. The method of claim 3 wherein said composition contains an additive which comprises a chloro-sulfur substituted olefin.
17. A method of claim 10 wherein said composition contains an additive which comprises a chloro-sulfur substituted olefin having from about 10 to about 24 carbon atoms per molecule, said additive being present in the composition in an amount from about 0.1% to about 2.0% by weight of said composition and in an amount sufiicient to improve the corrosion inhibiting properties of said composition.
References Cited UNITED STATES PATENTS 2,280,419 4/ 1942 Wilson 25233 2,313,248 3/1943 Lincoln et a1 25248.8 2,344,988 3/1944 Kavanagh et a1 25242.7 2,816,867 12/1957 Moore et al 25233.4 3,424,679 1/1969 Allphin 25233 FOREIGN PATENTS 1,000,883 8/1965 Great Britain 25242.7
PATRICK P. GARVIN, Primary Examiner A. H. METZ, Assistant Examiner US. Cl. X.R. 25242.7, 48.8
mg UNITED STATES PATENT OFFICE- CERTIFICATE OF CORRECTION Patent NO. I 8Il Dated March 1974 Inventor(s) Robert C. Palmer It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
C lunm B/ line 73; delete the letter "a" and insert in place thereof --a,n oil compatiblem signed'and sealed this 2nd day of July 1974,
(SEAL) Attest:
v EDWARD M. FLETCHERJR. C.MARSHALL DANN Attestlng qfflcer Commissioner of Patents
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US16573271A | 1971-07-23 | 1971-07-23 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3798163A true US3798163A (en) | 1974-03-19 |
Family
ID=22600213
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00165732A Expired - Lifetime US3798163A (en) | 1971-07-23 | 1971-07-23 | Lubricant composition for inhibiting valve recession |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US3798163A (en) |
| CA (1) | CA997327A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4100082A (en) * | 1976-01-28 | 1978-07-11 | The Lubrizol Corporation | Lubricants containing amino phenol-detergent/dispersant combinations |
| US4320021A (en) * | 1975-10-14 | 1982-03-16 | The Lubrizol Corporation | Amino phenols useful as additives for fuels and lubricants |
| EP1266953A1 (en) * | 2001-06-15 | 2002-12-18 | Infineum International Limited | Gas-fuelled engine lubricating oil compositions |
| EP1266952A1 (en) * | 2001-06-15 | 2002-12-18 | Infineum International Limited | Gas-fuelled engine lubricating oil compositions |
| US20050107266A1 (en) * | 2003-11-13 | 2005-05-19 | Chevron Oronite Company Llc | Process for making group II metal carbonated, overbased mannich condensation products of Alkylphenols |
| EP1785477A1 (en) * | 2005-11-14 | 2007-05-16 | Chevron Oronite Company LLC | A low sulfur and low phosphorus lubricating oil composition |
| EP1788069A1 (en) * | 2005-11-14 | 2007-05-23 | Chevron Oronite Company LLC | A low sulfur and low phosphorus heavy duty diesel engine lubricating oil composition |
| US20100206260A1 (en) * | 2009-02-18 | 2010-08-19 | Chevron Oronite Company Llc | Method for preventing exhaust valve seat recession |
| US20110053814A1 (en) * | 2009-09-02 | 2011-03-03 | Chevron Oronite Company Llc | Natural gas engine lubricating oil compositions |
| US8796192B2 (en) | 2010-10-29 | 2014-08-05 | Chevron Oronite Company Llc | Natural gas engine lubricating oil compositions |
| US8841243B2 (en) | 2010-03-31 | 2014-09-23 | Chevron Oronite Company Llc | Natural gas engine lubricating oil compositions |
| US8969273B2 (en) | 2009-02-18 | 2015-03-03 | Chevron Oronite Company Llc | Lubricating oil compositions |
-
1971
- 1971-07-23 US US00165732A patent/US3798163A/en not_active Expired - Lifetime
-
1972
- 1972-06-19 CA CA145,062A patent/CA997327A/en not_active Expired
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4320021A (en) * | 1975-10-14 | 1982-03-16 | The Lubrizol Corporation | Amino phenols useful as additives for fuels and lubricants |
| US4100082A (en) * | 1976-01-28 | 1978-07-11 | The Lubrizol Corporation | Lubricants containing amino phenol-detergent/dispersant combinations |
| EP1266953A1 (en) * | 2001-06-15 | 2002-12-18 | Infineum International Limited | Gas-fuelled engine lubricating oil compositions |
| EP1266952A1 (en) * | 2001-06-15 | 2002-12-18 | Infineum International Limited | Gas-fuelled engine lubricating oil compositions |
| US6613724B2 (en) | 2001-06-15 | 2003-09-02 | Infineum International Ltd. | Gas-fuelled engine lubricating oil compositions |
| US7256161B2 (en) | 2003-11-13 | 2007-08-14 | Chevron Oronite Company Llc | Process for making group II metal carbonated, overbased Mannich condensation products of alkylphenols |
| US20050107266A1 (en) * | 2003-11-13 | 2005-05-19 | Chevron Oronite Company Llc | Process for making group II metal carbonated, overbased mannich condensation products of Alkylphenols |
| EP1785477A1 (en) * | 2005-11-14 | 2007-05-16 | Chevron Oronite Company LLC | A low sulfur and low phosphorus lubricating oil composition |
| EP1788069A1 (en) * | 2005-11-14 | 2007-05-23 | Chevron Oronite Company LLC | A low sulfur and low phosphorus heavy duty diesel engine lubricating oil composition |
| US20100206260A1 (en) * | 2009-02-18 | 2010-08-19 | Chevron Oronite Company Llc | Method for preventing exhaust valve seat recession |
| WO2010096472A2 (en) | 2009-02-18 | 2010-08-26 | Chevron Oronite Company Llc | Method for preventing exhaust valve seat recession |
| EP2398878A4 (en) * | 2009-02-18 | 2012-07-18 | Chevron Oronite Co | Method for preventing exhaust valve seat recession |
| US8969273B2 (en) | 2009-02-18 | 2015-03-03 | Chevron Oronite Company Llc | Lubricating oil compositions |
| US20110053814A1 (en) * | 2009-09-02 | 2011-03-03 | Chevron Oronite Company Llc | Natural gas engine lubricating oil compositions |
| US8288326B2 (en) | 2009-09-02 | 2012-10-16 | Chevron Oronite Company Llc | Natural gas engine lubricating oil compositions |
| EP2913387A1 (en) | 2009-09-02 | 2015-09-02 | Chevron Oronite Company LLC | Natural gas engine lubricating oil compositions |
| US8841243B2 (en) | 2010-03-31 | 2014-09-23 | Chevron Oronite Company Llc | Natural gas engine lubricating oil compositions |
| US8796192B2 (en) | 2010-10-29 | 2014-08-05 | Chevron Oronite Company Llc | Natural gas engine lubricating oil compositions |
Also Published As
| Publication number | Publication date |
|---|---|
| CA997327A (en) | 1976-09-21 |
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