US3767386A - Compound cast-iron for making brake shoes - Google Patents
Compound cast-iron for making brake shoes Download PDFInfo
- Publication number
- US3767386A US3767386A US00213158A US3767386DA US3767386A US 3767386 A US3767386 A US 3767386A US 00213158 A US00213158 A US 00213158A US 3767386D A US3767386D A US 3767386DA US 3767386 A US3767386 A US 3767386A
- Authority
- US
- United States
- Prior art keywords
- iron
- cast
- brake shoes
- percent
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910001018 Cast iron Inorganic materials 0.000 title claims abstract description 43
- 150000001875 compounds Chemical class 0.000 title description 7
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 11
- 229910052719 titanium Inorganic materials 0.000 abstract description 7
- 229910052748 manganese Inorganic materials 0.000 abstract description 6
- 229910052710 silicon Inorganic materials 0.000 abstract description 6
- 229910052742 iron Inorganic materials 0.000 abstract description 5
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 5
- 238000005266 casting Methods 0.000 abstract description 4
- 229910052717 sulfur Inorganic materials 0.000 abstract description 4
- 239000010936 titanium Substances 0.000 description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 12
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 229910002804 graphite Inorganic materials 0.000 description 7
- 239000010439 graphite Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 239000011572 manganese Substances 0.000 description 6
- 230000005226 mechanical processes and functions Effects 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/06—Cast-iron alloys containing chromium
Definitions
- 75/126 K Cast-iron composition for making brake shoes which [51] Int. Cl. C22c 37/06, Fl6d 69/02 composition, after casting, consists essentially of C [58] Field of Search 75/123 D, 123 CB, 2.73.5%, Si 1.0-2.0%, Mn 0.41.5%, P 1.0-3.0%, 75/123 N, 123 J, 123 L, 123 M, 126 A, 126 S 0.15% and Ti 0.30.7% and additionally includes E, 126 K, 126 L, 126 Q either V 0.050.30% or Cr 0.101.25% or Mo 0.15I.25%, the remaining proportion of the composi- [5 6] References Cited tion consisting of iron.
- the present invention is related to a cast-iron composition for making brake shoes comprising C 2.7-3.5%, Si l.0-2.0%, Mn 0.4l.5%, P 1.0-3.0%, S 0.15% and Ti 0.30.7% and additionally include either V 0.050.30% or Cr O.10l.25% or Mo 0.15-1.25% and the remaining proportion of the composition being made up of iron. All of these percentages are of course based upon the weight of the composition.
- the purpose of the present invention is to obtain a cast-iron for making brake shoes which has an excellent braking effect (i.e., a large coefficient of friction) and wear-resisting capacity as well as sufficient strength and tenacity.
- a cast-iron composition for making brake shoes is produced by means of making the main body cast-iron with a super high phosphor cast-iron which consists of such chemical components as C 2.7-3.5%, Si 1.0-2.0%, Mn 0.4-l.5% and S 0.15%, to which Ti 0.30.7% is added and further eithen V 0.050.30% or Cr 0.10] .25% or Mo 0.15-1.25% is added as a carbide formation stabilizing element, the remaining part of the main body being Fe.
- the composition is so devised as to increase both the co-efficient of friction and the wearresisting capacity further by means of defining the P content to 1.0-3.0% and educing steadite to a great extent.
- the main body cast-iron By means of adding Ti to the main body cast-iron by O.3-0.7%, the latter becomes to have a very fine cocrystal graphite structure in which graphite educes as a mixed structure of a globular and a green caterpillar shape.
- the Ti containing cast-iron combines with oxygen and nitrogen in melting cast-iron so easily that it increases its mechanical capacity (i.e., tension-resisting force and break-resisting force) as the result of strong deoxidization and denitrification functions.
- the Ti content is less than 0.3%, the deoxidization and denitrification are weak and the co-crystal graphite structure cannot be produced.
- the Ti carbide and Ti nitride attain stabilized setups which are scattered in the cast-iron ground and thus it becomes possible to obtain the stability of COfiffir cient of friction for high-speed running.
- High-phosphor brake shoes 2.90 1.25 .67 .65 .110
- Brake shoes made in accordance with the present invention 2.91 1.53 .56 1.90 .098 0.33 0.15 Do 3.01 1.51 .53 1.88 .101 .31 Do 3.03 1.50 .59 1.31 .095 .80
- Weight of inertia is 6.36 tons.
- Braking velocities(Vo) are 35, 65, 95 & 1 10 km/h.
- This castiron has excellent strength and tenacity and the amount of wear is so small that their wear-resisting capacity is about 3.8 times better than that of ordinary cast-iron brake shoes and about 2 times better than that of the high-phosphor brake shoes which are used at the present time. Further the coefficient of friction of the present brake shoes is high and yet stabilized enough to be used at high speeds.
- a cast-iron composition for making brake shoes which consists essentially of, after casting, carbon from 2.7 percent up to 3.5 percent by weight, silicon from 1.0 percent up to 2.0 percent by weight, manganese from 0.4 percent up to 1.5 percent by weight, phosphorus from 1.0 percent up to 3.0 percent by weight, sulfur less than 0.15 percent by weight, titanium from 0.3 percent up to 0.7 percent by weight, vanadium from 0.05 percent up to 0.30 percent by weight and the balance iron.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Braking Arrangements (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP46021219A JPS516608B1 (enrdf_load_stackoverflow) | 1971-04-05 | 1971-04-05 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3767386A true US3767386A (en) | 1973-10-23 |
Family
ID=12048884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00213158A Expired - Lifetime US3767386A (en) | 1971-04-05 | 1971-12-28 | Compound cast-iron for making brake shoes |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US3767386A (enrdf_load_stackoverflow) |
| JP (1) | JPS516608B1 (enrdf_load_stackoverflow) |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3849122A (en) * | 1972-10-19 | 1974-11-19 | Caterpillar Tractor Co | Stainless iron base alloy metal-to-metal high speed seals |
| US3891432A (en) * | 1973-01-24 | 1975-06-24 | Hitachi Ltd | High toughness spheroidal graphite cast iron and method for producing the same |
| US3909252A (en) * | 1973-11-01 | 1975-09-30 | Suzuki Motor Co | Wear-resistant cast iron for sliding surfaces |
| US3929181A (en) * | 1972-07-06 | 1975-12-30 | Goetzewerke | Method for producing alloys having wear-resistant surfaces |
| US4345942A (en) * | 1979-04-26 | 1982-08-24 | Nippon Piston Ring Co., Ltd. | Abrasion resistant sintered alloy for internal combustion engines |
| US4345943A (en) * | 1979-04-26 | 1982-08-24 | Nippon Piston Ring Co., Ltd. | Abrasion resistant sintered alloy for internal combustion engines |
| US4352416A (en) * | 1977-01-18 | 1982-10-05 | Abex Corp. | Cast iron railroad brake shoes |
| US4360383A (en) * | 1979-04-26 | 1982-11-23 | Nippon Piston Ring Co., Ltd. | Abrasion resistant sintered alloy for internal combustion engines |
| US4362581A (en) * | 1980-02-05 | 1982-12-07 | Sony Corporation | Magnetic alloy |
| US4409765A (en) * | 1980-06-24 | 1983-10-18 | Pall Avtar S | Earth-quake proof building construction |
| US4422538A (en) * | 1978-10-20 | 1983-12-27 | Luk Lamellen Und Kupplungsbau Gmbh | Friction clutch, especially for motor vehicles |
| EP0277931A3 (en) * | 1987-02-05 | 1988-09-07 | Piret B Atel Fond Sa | Wear-resistant cast iron with a high phosphorus content |
| US4863513A (en) * | 1983-09-28 | 1989-09-05 | Genkichi Umeha | Iron-base anti-wear sintered alloy member |
| US5323883A (en) * | 1988-09-20 | 1994-06-28 | Nissan Motor Company, Limited | Friction device |
| RU2122042C1 (ru) * | 1997-06-26 | 1998-11-20 | Акционерное общество закрытого типа "Научно-технический центр по исследованиям в горном деле" | Чугун для тормозных колодок |
| US5841042A (en) * | 1995-10-20 | 1998-11-24 | Tokyo Yogyo Kabushiki Kaisha | Brake lining material for heavy-load braking device |
| US6668984B2 (en) | 2000-12-06 | 2003-12-30 | Honeywell Advanced Composites Inc. | Oxidation protection for carbon/carbon composite and graphite friction materials |
| CN102828103A (zh) * | 2012-08-07 | 2012-12-19 | 苏州东方模具科技股份有限公司 | 合金灰铸铁玻璃模具及其制备方法 |
| CN105401058A (zh) * | 2015-11-10 | 2016-03-16 | 太仓捷公精密金属材料有限公司 | 一种铜铝铸铁模具材料 |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019170226A (ja) * | 2018-03-28 | 2019-10-10 | グローブライド株式会社 | 魚釣用スピニングリール |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1979015A (en) * | 1930-12-15 | 1934-10-30 | Ver Stahlwerke Ag | Steel alloy |
| GB490100A (en) * | 1937-08-23 | 1938-08-09 | Stroemsnaes Jernverks Aktiebol | Improved iron alloy for the production of rolls |
| US2179695A (en) * | 1938-11-05 | 1939-11-14 | Gen Motors Corp | Ferrous alloy |
| US2209248A (en) * | 1937-09-07 | 1940-07-23 | Battelle Memorial Institute | Alloy steel |
| US2225997A (en) * | 1938-11-05 | 1940-12-24 | Gen Motors Corp | Ferrous alloy |
| US3318423A (en) * | 1963-10-10 | 1967-05-09 | Escher Wyss Ag | Vehicle brake part |
| US3620334A (en) * | 1967-07-07 | 1971-11-16 | Albright & Wilson | Frictional-retarding means |
-
1971
- 1971-04-05 JP JP46021219A patent/JPS516608B1/ja active Pending
- 1971-12-28 US US00213158A patent/US3767386A/en not_active Expired - Lifetime
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1979015A (en) * | 1930-12-15 | 1934-10-30 | Ver Stahlwerke Ag | Steel alloy |
| GB490100A (en) * | 1937-08-23 | 1938-08-09 | Stroemsnaes Jernverks Aktiebol | Improved iron alloy for the production of rolls |
| US2209248A (en) * | 1937-09-07 | 1940-07-23 | Battelle Memorial Institute | Alloy steel |
| US2179695A (en) * | 1938-11-05 | 1939-11-14 | Gen Motors Corp | Ferrous alloy |
| US2225997A (en) * | 1938-11-05 | 1940-12-24 | Gen Motors Corp | Ferrous alloy |
| US3318423A (en) * | 1963-10-10 | 1967-05-09 | Escher Wyss Ag | Vehicle brake part |
| US3620334A (en) * | 1967-07-07 | 1971-11-16 | Albright & Wilson | Frictional-retarding means |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3929181A (en) * | 1972-07-06 | 1975-12-30 | Goetzewerke | Method for producing alloys having wear-resistant surfaces |
| US3849122A (en) * | 1972-10-19 | 1974-11-19 | Caterpillar Tractor Co | Stainless iron base alloy metal-to-metal high speed seals |
| US3891432A (en) * | 1973-01-24 | 1975-06-24 | Hitachi Ltd | High toughness spheroidal graphite cast iron and method for producing the same |
| US3909252A (en) * | 1973-11-01 | 1975-09-30 | Suzuki Motor Co | Wear-resistant cast iron for sliding surfaces |
| US4352416A (en) * | 1977-01-18 | 1982-10-05 | Abex Corp. | Cast iron railroad brake shoes |
| US4422538A (en) * | 1978-10-20 | 1983-12-27 | Luk Lamellen Und Kupplungsbau Gmbh | Friction clutch, especially for motor vehicles |
| US4345943A (en) * | 1979-04-26 | 1982-08-24 | Nippon Piston Ring Co., Ltd. | Abrasion resistant sintered alloy for internal combustion engines |
| US4360383A (en) * | 1979-04-26 | 1982-11-23 | Nippon Piston Ring Co., Ltd. | Abrasion resistant sintered alloy for internal combustion engines |
| US4345942A (en) * | 1979-04-26 | 1982-08-24 | Nippon Piston Ring Co., Ltd. | Abrasion resistant sintered alloy for internal combustion engines |
| US4362581A (en) * | 1980-02-05 | 1982-12-07 | Sony Corporation | Magnetic alloy |
| US4409765A (en) * | 1980-06-24 | 1983-10-18 | Pall Avtar S | Earth-quake proof building construction |
| US4863513A (en) * | 1983-09-28 | 1989-09-05 | Genkichi Umeha | Iron-base anti-wear sintered alloy member |
| BE1000292A3 (fr) * | 1987-02-05 | 1988-10-11 | Piret B Atel Fond Sa | Fonte a haute teneur en phosphore resistant a l'usure. |
| EP0277931A3 (en) * | 1987-02-05 | 1988-09-07 | Piret B Atel Fond Sa | Wear-resistant cast iron with a high phosphorus content |
| US5323883A (en) * | 1988-09-20 | 1994-06-28 | Nissan Motor Company, Limited | Friction device |
| US5841042A (en) * | 1995-10-20 | 1998-11-24 | Tokyo Yogyo Kabushiki Kaisha | Brake lining material for heavy-load braking device |
| RU2122042C1 (ru) * | 1997-06-26 | 1998-11-20 | Акционерное общество закрытого типа "Научно-технический центр по исследованиям в горном деле" | Чугун для тормозных колодок |
| US6668984B2 (en) | 2000-12-06 | 2003-12-30 | Honeywell Advanced Composites Inc. | Oxidation protection for carbon/carbon composite and graphite friction materials |
| CN102828103A (zh) * | 2012-08-07 | 2012-12-19 | 苏州东方模具科技股份有限公司 | 合金灰铸铁玻璃模具及其制备方法 |
| CN105401058A (zh) * | 2015-11-10 | 2016-03-16 | 太仓捷公精密金属材料有限公司 | 一种铜铝铸铁模具材料 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS516608B1 (enrdf_load_stackoverflow) | 1976-03-01 |
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