US3657844A - Vibration sander - Google Patents

Vibration sander Download PDF

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US3657844A
US3657844A US35541A US3657844DA US3657844A US 3657844 A US3657844 A US 3657844A US 35541 A US35541 A US 35541A US 3657844D A US3657844D A US 3657844DA US 3657844 A US3657844 A US 3657844A
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Prior art keywords
vibration
sander
circulator
sander according
sanding pad
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US35541A
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Tadahisa Mogaki
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Nitto Kohki Co Ltd
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Nitto Kohki Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/04Portable grinding machines, e.g. hand-guided; Accessories therefor with oscillating grinding tools; Accessories therefor
    • B24B23/046Clamping or tensioning means for abrasive sheets
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/02Floor surfacing or polishing machines
    • A47L11/10Floor surfacing or polishing machines motor-driven
    • A47L11/12Floor surfacing or polishing machines motor-driven with reciprocating or oscillating tools
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4036Parts or details of the surface treating tools
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4052Movement of the tools or the like perpendicular to the cleaning surface
    • A47L11/4058Movement of the tools or the like perpendicular to the cleaning surface for adjusting the height of the tool
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4063Driving means; Transmission means therefor
    • A47L11/4069Driving or transmission means for the cleaning tools
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4097Means for exhaust-air diffusion; Exhaust-air treatment, e.g. air purification; Means for sound or vibration damping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/18Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency wherein the vibrator is actuated by pressure fluid
    • B06B1/186Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency wherein the vibrator is actuated by pressure fluid operating with rotary unbalanced masses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/18Mechanical movements
    • Y10T74/18544Rotary to gyratory
    • Y10T74/18552Unbalanced weight

Definitions

  • ABSTRACT A sanding pad covered over its external surface with sand 259 42DIG paper or cloth receives vibration from a driving means, which includes a rolling member circulating at high speed along a [56] References Cied continuous path in a circulator under the pressure of compressed air, a continuous rotational vibration being generated UNITED STATES PATENTS by the centrifugal force of the circulating rolling member.
  • PATENTEDAPR 25 I972 3, 657, 8 44 .SHEEI s n? e 220 2
  • the sanding pad 20 is made of flexible materials such as rubber and the like so as to conform with the surface to be sanded to thereby obtain a large contact area, thus providing a high sanding efficiency.
  • the vibration receiving plate 27 is employed to prevent the above absorption of the vibration in order to provide more effective sand--
  • the second embodiment is described hereinbelow with reference to FIGS. 3-5.
  • This vibration sander is similar to the sander of FIGS. 1 and 2, but differs in the construction of the upper cover and of the supply and exhaust means for the compressed air.
  • the compressed air A is supplied through a connector 48 threadably fastened at one end of a valve assembly 31.
  • the air A is supplied to the driving means 33 through the valve passages 49 and 50 inside the valve assembly 31 and through a flexible connecting pipe 32.
  • driving means 33 there is arranged a circulator 35 enclosing therein a rolling member 34 which circulates at high speed along the circulation orbit by means of the compressed air A.
  • the means defining the orbital path of the circulator is channel shaped and contoured to fit to the spherical shaped rolling member 34.
  • a rotational vibration of the driving means 33 is generated by the centrifugal force of the rolling member 34 circulated at high speed along said orbit.
  • the circulation orbit shape is designed according to the shapes of rolling members and in accordance with the application.
  • the exhaust air is passed out through an exhaust port 39 positioned at the middle of the driving means 33 and through the exhaust passage 42.
  • the sanding pad 40 having the sand paper or clots 46 thereover is mounted to the bottom surface of the driving means 33.
  • a vibration receiving plate 47 is positioned under the bottom surface of the driving means 33 and under the bottom of the valve assembly 31.
  • the plate 47 has holes therein receiving tabs 35a to couple the vibrations to plate 47.
  • the plate under the bottom surface of the valve assembly is called the extended vibration receiving portion 47a.
  • the plates 47 and 47a are mounted to pad 40 to improve vibration transmission to the surface being sanded, thereby improving sanding efficiency.
  • the upper cover 37 comprises a base plate 43 as the core material, and resilient material such as rubber 37a provided outside thereof.
  • a press plate 51 for manually switching on the valve assembly 31 is combined with the upper cover 37.
  • Driving means 33 is connected to the cover 37 by means of vibration absorbent materials 52 such as sponge rubber and the like, interposed therebetween. The operation of the valve assembly 31 in conjunction with the driving means 33 should be self-evident in view of the above description.
  • the compressed air A is supplied into the circulator 35 from one end in the tangential direction of the orbital path thereof, as shown in FIG. 5, for example, causing the rolling member 34 to circulate at high speed along the circulation orbit in the direction of the arrow, thereby generating the continuous rotational vibration due to the centrifugal force of said rolling member 34.
  • the continuous vibration may possible additionally provide an impact force, depending upon the shape of the circulation orbit.
  • the continuous rotational vibration is transmitted to the sanding pad 40 covered with the sand paper or cloth 46 to effeet a sanding operation. More effective sanding is achieved by pressing the sander against the surface to be sanded and moving the sander in the same direction as the circulating direction ofthe rolling member 34.
  • FIGS. 9A and 9B show the sanding conditions of respective sands 46a and 46b of the sand paper or cloth 46, using circulators 35 having circular and elliptical shaped orbits, respective- 1y. These figures show that the sand acts along the respective circulation orbits, thus providing very effective sanding.
  • a third embodiment of the vibration sander is characterized by the manner in which the vibration receiving plate 77 and the driving means 63 are coupled together.
  • This embodiment is similar in its construction to those embodiments described above and the different parts will be explained hereinbelow.
  • the lower surface of the driving means 63 is coupled to a pad 70, which is made of flexible materials such as rubber and the like and which has holding means 78a and 78b to grip and hold the sand paper or cloth 76 at the ends thereof.
  • the driving means 63 is covered on the upper and side parts thereof with the upper cover 67 made of the vibration absorbent materials such as sponge rubber or the like. Concave portions 79 are provided in both upper surface sides to form a handle (see FIG. 10).
  • the rotational vibration generated by the driving means 63 is transmitted to the sanding pad 70 and then to the sand paper or cloth 76 held over the external surface thereof through the vibration receiving plate 77 which is directly coupled to the lower surface of the driving means 63.
  • Vibration receiving plate 77 has holes therein which receive extending portions 63a of driving means 63, thereby coupling vibration thereto.
  • the vibration receiving plate 77 is encased within the sanding pad 70 and extending portions 63a extend into pad 70 and engage the holes in plate 77. In this manner the vibration of the driving means 63 can be transmitted to the sanding pad surface with little vibration loss.
  • the vibration receiving plate 77 is preferably made of a flexible thin plate, such as spring steel, so the sanding pad will be flexible and will conform to the shape of virtually any curved surface to be sanded.
  • a valve means for compressed air is not shown in this embodiment and may be provided either within or external to the sander. If provided within, the same types of valves as previously described may be used. Air is received as shown in FIG. 12 and is exhausted as shown in FIG. 11 through exhaust port 67b. Details of the operation of this sander should be apparent to those skilled in the art.
  • FIGS. 13 and 14 show embodiments using different types of vibration receiving plates coupled to the driving means.
  • the vibration receiving plate 97 is directly combined with (or integral with) the bottom portion 98 of the driving means 83.
  • a portion 970 of plate 97 extends under the portion of the sander housing the valve means.
  • the plate portion 97a and the portion 97b at the other end of plate 97 are embedded in sanding pad 80 to transmit vibrations thereto.
  • an intermediate plate 99 is positioned between the vibration receiving plate 97 and the driving means 83.
  • the vibration receiving plate 97 is extended (via portion 970) to under the bottom surface of the valve assembly (as also indicated in FIG.
  • the plate 97, 97a is embedded in pad 80 in this embodiment and intermediate plate 99 is secured to plate 97.
  • Plate 99 has holes therein which engage extended portions 83a of driving means 83 for transmission of vibrations.
  • FIGS. 15 to 18 Another embodiment of the vibration sander is shown in FIGS. 15 to 18.
  • a space is provided between the upper cover 117 and the sanding pad 120 so as not to transmit the vibrations to the upper cover.
  • the vibration receiving plate is specifically designed, the sand paper or cloth is capable of easy replacement, and the valve assembly is provided with an accurate valve switching means.
  • This invention relates to a vibration sander and more particularly to a vibration sander operated with compressed air.
  • the main object of this invention is to increase the efficiency of a sanding operation by providing a vibration sander which facilitates a fine sanding operation and which has a high efficiency.
  • Another object of this invention is to provide a vibration sander which is relatively small, easy to use, and which has a simple construction.
  • Still another object is to provide a vibration sander having a highly flexible vibration surface over which the sanding pad is secured, to conform with the shape of the surfaces to be sanded, thereby reducing vibration loss.
  • Still another object of this invention is to provide a vibration sander wherein a greatly reduced amount of vibration is transmitted to an operator's hand.
  • a vibration sander for use with compressed air includes a driving means which receives the compressed air and a sanding pad mounted to the driving means to transmit continuous rotational vibrations generated by the driving means to a surface to be sanded.
  • the driving means includes a circulator which defines a cavity having a continuous predetermined orbital path therein, the compressed air being fed to the circulator.
  • a rolling member is located within the cavity to traverse the continuous orbital path at a high speed under pressure of the compressed air, thereby providing continuous rotational vibration to the driving means due to the centrifugal force of the rolling means as it traverses the orbital path.
  • exhaust means for exhausting air from the circulator.
  • FIG. I is a side view of one embodiment of the vibration sander according to this invention.
  • FIG. 2 is a longitudinal sectional view of the embodiment of FIG. 1;
  • FIG. 3 is a longitudinal sectional view of a second embodiment of the vibration sander according to this invention.
  • FIG. 4 is a cross sectional view taken along line IV IV of FIG. 3;
  • FIG. 5 is a partial cross sectional view taken along line V V in FIG. 3 illustrating the rolling member and the circulator;
  • FIG. 6 shows a cross sectional view of an oval shaped circulator
  • FIGS. 7 and 8 are partial cross sectional views of a circulator showing the shapes of a rolling member
  • FIGS. 9A and 9B are explanatory views showing respective conditions of the sand paper or cloth during sanding opera trons
  • FIG. 10 is a side view of another embodiment of the inventron.
  • FIG. 11 is a longitudinal sectional view of the embodiment shown in FIG. 10;
  • FIG. 12 is a fragmentary plane view of the embodiment of FIG. 10;
  • FIGS. 13 and 14 are side views of other embodiments ofthe invention with the sanding pad portions removed;
  • FIG. 15 is a perspective view showing a modified embodiment of the vibration sander shown in FIG. 1;
  • FIG. 16 is a longitudinal sectional view taken along line XVI XVI in FIG. 15;
  • FIG. 17 is a cross sectional view taken along line XVII XVII in FIG. 16, illustrating the supply and exhaust means for the compressed air;
  • FIG. 18 is a perspective view of the vibration receiving plate of the sander of FIG. 15;
  • FIG. 19 is a fragmentary side view of a vibration sander illustrating the slightly curved external surface of the sanding ad
  • p FIG. 20 is a fragmentary side view of the vibration sander illustrating an internal construction for a sanding pad
  • FIG. 21 is a perspective view illustrating the vibration sander in operation.
  • compressed air A is received and passes through the air supply openings 10, through the valve assembly 11 and through the flexible pipe 12 to the driving means 13.
  • the driving means 13 is comprised of a circulator 15 containing therein a rolling member 14 which is circulated at high speed by the supplied compressed air.
  • the circulator which will be described in more detail below, defines a continuous path which the rolling member traverses.
  • the valve 11 includes a valve member 11a which is forced up by the supplied compressed air to press upwards on the lever 18 which is pivotally mounted to the upper cover 17 and to press against valve seat 1 lb to prevent air A from entering the unit. When lever 18 is depressed, valve member 11a is lowered to open the air passage to operate the sander.
  • the exhaust air is blown out through an exhaust port connected to the circulator 15 via an exhaust passage 22, and the space 21 formed between the lower and upper portions of the sander.
  • the upper cover 17 is made up of a base plate 23 (which forms part of the valve assembly 11) as its core material and either-rubber or synthetic resin 23a over the core 23. Cover 17 is connected to the lower sanding pad assembly of the sander by means of screws and rubber hollow core cylinders 24 to both ends of said sanding pad assembly, thereby substantially preventing the rotational vibration of the driving means 13 and the sanding pad 20 from being transmitted to an operator.
  • the driving means 13 comprises the circulator l5 and the rolling member 14 contained therein.
  • FIGS. 5 to 8 show various circulator arrangements.
  • Circulator 15 may be of a circular (FIG. 5), polygonal, elliptical (FIG. 6), a figure 8" or other desired regular or irregular shape, depending upon the particular sanding application.
  • FIGS. 1 and 2 show a circular shaped circulator 15, other shapes may be used.
  • the elliptical shaped circulator shown in FIG. 6 is more suitable for obtaining rotational vibration with additional impact force.
  • the cross sectional shape of the circulator 15 is adapted to the shape of the particular rolling member 14 utilized in any particular embodiment.
  • the rolling member 14 is circulated at high speed along the circulation orbit 15a (see FIG. 5) of the circulator 15 under the substantially constant pressure of the compressed air A, so that the desired rotational vibration can be generated by means of the centrifugal force thereof.
  • the rolling member 14 may take various shapes, such as a cylindrical shape 14a shown in FIG. 8, a polygonal shape for impact rotational vibration or a plane shape for sliding along the circulation orbit of the circulator 15.
  • a cylindrical shape 14a shown in FIG. 8 a polygonal shape for impact rotational vibration or a plane shape for sliding along the circulation orbit of the circulator 15.
  • 30 and 30a denote the means defining the shape of the orbit of the circulator 15.
  • the rotational vibration of driving means 13 is transmitted to the surface to be sanded through a sanding pad 20 mounted to the bottom surface of the driving means 13.
  • the sanding pad 20 is provided with sand paper or cloth 26 on its external surface and with a vibra- A connector 128 for receiving the compressed air A is threadably coupled to one side end of the upper cover 117 which is made of rubber or the like.
  • the compressed air A is supplied via a pipe (not shown in the drawings) through the connector 128 to a valve chamber 1110 located within the upper cover 117.
  • the valve switch 11112 is movably mounted in valve chamber 111:: and a space is provided, by means ofa concave groove 1110 (see FIG. 17) arranged on the body of the valve switch 111b, between the valve switch 11117 and the valve chamber 1 11a.
  • a supply pipe 112 (see FIG. 17) which is connected to the bottom portion of the valve chamber 111a and is then supplied to the circulator 130 of driving means 113.
  • the driving means 113 includes a rolling member 114 and the circulator 130 which has a circulation orbit therein. Also, a cover 13% is provided thereover.
  • the exhaust port 119 is in the middle portion of the circulator 130 in this sander.
  • the air openings to the circulator are arranged in approximately the tangential direction of the circulation orbit 130a. Air is supplied thereto via the supply pipe 112.
  • the vibration receiving plate 127 comprises a flexible thin plate 127 having a number of holes 131 bored therein. Plate 127 further includes raised portions 132 which are connected to the bottom surface of the driving means 113 to minimize the weight of this tool.
  • the bottom surface of driving means 113 has extending portions 113a which engage holes in raised portions 132 to transmit vibrations thereto.
  • the sanding pad 120 utilizes the flexible thin plate 127 as its core which is embedded in flexible materials, such as rubber or the like.
  • Holding means 178a and l78b for the sand paper or cloth 126 are provided at both the front and rear ends ofthe pad 120.
  • the pad 120 is resiliently joined with the upper cover 117 at one location by means of a strut 124 made of synthetic resin (see FIG. 16) and at another location by means of a hollow core cylinder 124a which also functions as one part of the supply pipe 112.
  • a space 121 is provided between the upper cover 117 and the sanding pad 120 so as to function as an exhaust passage for the air from circulator 130.
  • FIGS. 15-18 the sand paper or cloth 126 can be replaced by means of the operation lever 179.
  • FIG. 15 shows the sand paper 126 in position and
  • FIG. 16 shows the sander with the sand paper removed.
  • the operation lever 179 has a slot 179a therein into which the sand paper is placed with the lever 179 in the position shown in FIG. 16. Prior to this the paper is inserted into holder l78b at the other end of pad 120. Then, the lever 179 is lowered to the position shown in FIG. 15 and is moved to the side to lock same in position in slot 1791;. This simultaneously locks the sand paper in position and applies tension thereto so that it properly conforms to the shape ofpad 120.
  • a sealring 133 is provided on the valve switch 111b (see FIG. 17). Both ends of valve switch 111b project from respective rear sides of the upper cover 117 for ease of operation.
  • the upper cover 117 is provided at both sides of the middle portion thereof with concave portions 180 which act as handles to facilitate use thereof.
  • the compressed air is supplied to the driving means 113 when the valve switch 111b is moved to the position as shown in FIG. 17.
  • This embodiment is the same as those of the previously described embodiments with respect to the circulation of the rolling member and the generation of the rotational vibration.
  • the compressed air supplied into the driving means 113 is blown out through the exhaust port 119 of this tool and is then passed out through the space 121 between the upper cover 117 and the sanding pad 120.
  • the rotational vibration is transmitted from the driving means through the connecting portion 132 and through the flexible thin plate 127 to the sanding pad 120 and to the sand paper or cloth 126.
  • the valve switch 111b can be operated without the necessity of applying pressure to the vibration sander against the surface to be sanded, thereby enabling more accurate sanding to be carried out.
  • the vibration receiving plate 127 is fabricated so as to reduce the overall weight thereof to produce a lighter and more easily handled sander. Further, the plate 127 is integral with the mounting members 132 so that additional coupling members do not have to be provided. This produces a simpler to fabricate and more structurally sound device. Further, this embodiment utilizes a mounting arrangement whereby the sand paper or cloth is capable of easy replacement and the valve member does not require constant pressure to be applied thereto for operation of the device.
  • the valve switch 111b is merely moved form side to side to either operate or turn off the sander. This provides more positive switching and enables more accurate sanding operations to be carried out.
  • FIGS. 19 and 20 show another embodiment of a vibration sander having the slightly bowed (i.e., convex) sanding pad.
  • the bowed external surface 225 of the sanding pad provides higher sanding efficiency with small pressing force, since the pressing force is applied only to the contact area of the surface to be sanded. Consequently, the whole area of the sand paper or cloth can be used without any loss.
  • FIG. 19 shows the sander with the sand paper or cloth in place and
  • FIG. 20 shows the sander with the sand paper or cloth removed.
  • the sanding pad 220 is made of flexible material such as rubber and has air chambers 210 formed therein which are in communication with each other. Compressed air supplied via the connector 228 is fed through the valve assembly, through the branch passage 224a inside the strut 224, and through passage 224b to the circulator. The air chambers 210 of the sanding pad 220 also receive compressed air therein via branch passage 2240 in strut 224. The air pressure makes the outer surface 225 of pad 220 slightly bowed outwardly as shown in FIG. 20.
  • the sanding pad 220 is particularly pressed against the surface to be sanded only at the bowed out contact area 225, thus providing an effective sanding operation with a small pressing force.
  • the contact area of the sanding pad 220 is capable of free deformation due to the air chambers 210 which are formed within the flexible sanding pad 220. Therefore the sanding surface will more easily conform to any surface to be sanded, even surfaces having complicated shapes.
  • vibration sanders of the present application are particularly convenient and suitable for fine finishing sanding operations prior to applying a final finishing coat and especially for the sanding of automobile bodies, high quality furniture, and the like.
  • a vibration sander for use with compressed air comprismg:
  • a housing covering at least the upper portion of said sander
  • a sanding pad means fixedly connected below and carrying said driving means with a short distance between said driving means and the working surface of said sanding pad means, said sanding pad means receiving and transmitting said rotational vibrations to a surface to be sanded;
  • said driving means receiving said compressed air and including:
  • a rolling member adapted to traverse said continuous orbital path at a high speed under pressure of said compressed air, thereby providing continuous rotational vibration to said circulator and sanding pad means due to the centrifugal force of the rolling means as it traverses said path;
  • exhaust means for exhausting air from said circulator.
  • a sander according to claim 8 wherein said vibration receiving plate is embedded in a sanding pad.
  • a sander according to claim 8 comprising an intermediate plate coupling said vibration receiving plate to said circulator.
  • a sander according to claim 1, wherein said sanding pad means comprises sand paper or cloth on the surface thereof remote from said circulator.
  • a sander according to claim 13 wherein the surface of said sanding pad means which contacts the surface to be sanded is outwardly bowed.
  • a sander according to claim 14 comprising means feeding a portion of said compressed air to said at least one air chamber.
  • a sander according to claim 1 wherein said compressed air is fed to said circulator in a tangential direction of said orbital path.
  • a sander according to claim 1 comprising a valve assembly coupling said compressed air to said driving means.

Abstract

A sanding pad covered over its external surface with sand paper or cloth receives vibration from a driving means, which includes a rolling member circulating at high speed along a continuous path in a circulator under the pressure of compressed air, a continuous rotational vibration being generated by the centrifugal force of the circulating rolling member.

Description

United States Patent Mogaki 1 Apr. 25, 1972 54] VIBRATION SANDER 3,463,458 8/1969 Becker et al ..74/87 2,917,290 12/1959 Peterson ..259/D1G. 43 [72] Invent Tadah'sa Japan 2,535,596 12/1950 Peterson ..74/87 [73] Assignee: Nitto Kohki Company Limited, Ohta-ku, 2,367,668 1/1945 Champayne.... ....51/170 MT Tokyo, Japan 2,334,172 11/1943 Champayne ..51/l70 MT 2,270,309 1/1942 Kehle ..5l/170 MT [22] May 71970 2,088,650 8/1937 Harttey. ..15/98 [21] Appl. No.: 35,541 2,870,581 1/1959 Lyon ..51/170 TL 2,759,305 8/1956 Helbig ..51/17O MT Foreign Application Priority Data 2,957,282 10/1960 Swanson ..5 H170 TL May 14, 1969 Japan ..44/37193 Primary Examin illiam R. rmstrong AltorneyFlyrm & Frishauf [52] U5. Cl. "51/170 MT, 259/1,15/97,
74/87 [57] ABSTRACT A sanding pad covered over its external surface with sand 259 42DIG paper or cloth receives vibration from a driving means, which includes a rolling member circulating at high speed along a [56] References Cied continuous path in a circulator under the pressure of compressed air, a continuous rotational vibration being generated UNITED STATES PATENTS by the centrifugal force of the circulating rolling member.
3,283,352 1 H1966 Yow-Jiun Hu ..74/87 20 Claims, 22 Drawing Figures 1g; w 1111,- N
r It v I 3,657, 844 PATENTEBHPRZSISIZ SHEET 28F 6 FIG.6
PATENTED APR 2 5 I sum w 6 657,8 14
PATENTEDAPR 25 I972 3, 657, 8 44 .SHEEI s n? e 220 2|O 225 ZIO tion receiving plate 27 on the other surface thereof. The sanding pad 20 is made of flexible materials such as rubber and the like so as to conform with the surface to be sanded to thereby obtain a large contact area, thus providing a high sanding efficiency. There are, however, some materials or shapes of the sanding pad which would absorb the rotational vibration generated by the driving means 13 if the pad 20 were secured directly to the driving means 13. Accordingly, the vibration receiving plate 27 is employed to prevent the above absorption of the vibration in order to provide more effective sand-- The second embodiment is described hereinbelow with reference to FIGS. 3-5. This vibration sander is similar to the sander of FIGS. 1 and 2, but differs in the construction of the upper cover and of the supply and exhaust means for the compressed air.
The compressed air A is supplied through a connector 48 threadably fastened at one end of a valve assembly 31. The air A is supplied to the driving means 33 through the valve passages 49 and 50 inside the valve assembly 31 and through a flexible connecting pipe 32. In driving means 33 there is arranged a circulator 35 enclosing therein a rolling member 34 which circulates at high speed along the circulation orbit by means of the compressed air A. In this embodiment, the means defining the orbital path of the circulator is channel shaped and contoured to fit to the spherical shaped rolling member 34. A rotational vibration of the driving means 33 is generated by the centrifugal force of the rolling member 34 circulated at high speed along said orbit. The circulation orbit shape is designed according to the shapes of rolling members and in accordance with the application.
The exhaust air is passed out through an exhaust port 39 positioned at the middle of the driving means 33 and through the exhaust passage 42. The sanding pad 40 having the sand paper or clots 46 thereover is mounted to the bottom surface of the driving means 33. As shown in FIG. 3, a vibration receiving plate 47 is positioned under the bottom surface of the driving means 33 and under the bottom of the valve assembly 31. The plate 47 has holes therein receiving tabs 35a to couple the vibrations to plate 47. The plate under the bottom surface of the valve assembly is called the extended vibration receiving portion 47a. The plates 47 and 47a are mounted to pad 40 to improve vibration transmission to the surface being sanded, thereby improving sanding efficiency.
The upper cover 37 comprises a base plate 43 as the core material, and resilient material such as rubber 37a provided outside thereof. A press plate 51 for manually switching on the valve assembly 31 is combined with the upper cover 37. Driving means 33 is connected to the cover 37 by means of vibration absorbent materials 52 such as sponge rubber and the like, interposed therebetween. The operation of the valve assembly 31 in conjunction with the driving means 33 should be self-evident in view of the above description.
If the press plate 51 in the resilient upper cover 37 is forced down to open the switchable passages 49 and 50 of the valve assembly, the compressed air A is supplied into the circulator 35 from one end in the tangential direction of the orbital path thereof, as shown in FIG. 5, for example, causing the rolling member 34 to circulate at high speed along the circulation orbit in the direction of the arrow, thereby generating the continuous rotational vibration due to the centrifugal force of said rolling member 34. The continuous vibration may possible additionally provide an impact force, depending upon the shape of the circulation orbit.
The continuous rotational vibration is transmitted to the sanding pad 40 covered with the sand paper or cloth 46 to effeet a sanding operation. More effective sanding is achieved by pressing the sander against the surface to be sanded and moving the sander in the same direction as the circulating direction ofthe rolling member 34.
FIGS. 9A and 9B show the sanding conditions of respective sands 46a and 46b of the sand paper or cloth 46, using circulators 35 having circular and elliptical shaped orbits, respective- 1y. These figures show that the sand acts along the respective circulation orbits, thus providing very effective sanding.
Using the embodiment of FIG. 3, the following data applies:
Inner diameter of circulator 50 mm. Diameter of rolling member (steel spherical body) 12 mm. Pressure of compressed air 3 kg. Circulation rate of spherical rolling member approx. 4,600 r.p.m. Diameter (d) of rotational vibration d 1 mm.
Referring now to FIGS. 10 to 12, a third embodiment of the vibration sander is characterized by the manner in which the vibration receiving plate 77 and the driving means 63 are coupled together. This embodiment, however, is similar in its construction to those embodiments described above and the different parts will be explained hereinbelow.
The lower surface of the driving means 63 is coupled to a pad 70, which is made of flexible materials such as rubber and the like and which has holding means 78a and 78b to grip and hold the sand paper or cloth 76 at the ends thereof. The driving means 63 is covered on the upper and side parts thereof with the upper cover 67 made of the vibration absorbent materials such as sponge rubber or the like. Concave portions 79 are provided in both upper surface sides to form a handle (see FIG. 10). The rotational vibration generated by the driving means 63 is transmitted to the sanding pad 70 and then to the sand paper or cloth 76 held over the external surface thereof through the vibration receiving plate 77 which is directly coupled to the lower surface of the driving means 63. Vibration receiving plate 77 has holes therein which receive extending portions 63a of driving means 63, thereby coupling vibration thereto. In this embodiment, the vibration receiving plate 77 is encased within the sanding pad 70 and extending portions 63a extend into pad 70 and engage the holes in plate 77. In this manner the vibration of the driving means 63 can be transmitted to the sanding pad surface with little vibration loss. The vibration receiving plate 77 is preferably made of a flexible thin plate, such as spring steel, so the sanding pad will be flexible and will conform to the shape of virtually any curved surface to be sanded.
A valve means for compressed air is not shown in this embodiment and may be provided either within or external to the sander. If provided within, the same types of valves as previously described may be used. Air is received as shown in FIG. 12 and is exhausted as shown in FIG. 11 through exhaust port 67b. Details of the operation of this sander should be apparent to those skilled in the art.
FIGS. 13 and 14 show embodiments using different types of vibration receiving plates coupled to the driving means. In FIG. 13, the vibration receiving plate 97 is directly combined with (or integral with) the bottom portion 98 of the driving means 83. A portion 970 of plate 97 extends under the portion of the sander housing the valve means. The plate portion 97a and the portion 97b at the other end of plate 97 are embedded in sanding pad 80 to transmit vibrations thereto. In FIG. 14, an intermediate plate 99 is positioned between the vibration receiving plate 97 and the driving means 83. In this embodiment, the vibration receiving plate 97 is extended (via portion 970) to under the bottom surface of the valve assembly (as also indicated in FIG. 3), so that the vibration of the driving means 83 can be transmitted to the whole sanding pad 80 via the extended vibration receiving portion 970 as well as via the plate 97. The plate 97, 97a is embedded in pad 80 in this embodiment and intermediate plate 99 is secured to plate 97. Plate 99 has holes therein which engage extended portions 83a of driving means 83 for transmission of vibrations.
Another embodiment of the vibration sander is shown in FIGS. 15 to 18. In this embodiment a space is provided between the upper cover 117 and the sanding pad 120 so as not to transmit the vibrations to the upper cover. Also, the vibration receiving plate is specifically designed, the sand paper or cloth is capable of easy replacement, and the valve assembly is provided with an accurate valve switching means.
VIBRATION SANDER BACKGROUND OF THE INVENTION This invention relates to a vibration sander and more particularly to a vibration sander operated with compressed air.
Several kinds of motor operated sanders are known, such as disk sanders and belt sanders, which are used for rough sanding. However, fine sanding tools have not yet been proposed. In the painting of automobile bodies, high quality furniture, and the like, several undercoats of paint are applied prior to applying the finishing coat. The undercoats must then be manually sanded by a sand paper or cloth or wet-ground prior to applying the finishing coat, thereby diminishing the efficiency ofthe painting operation.
The main object of this invention is to increase the efficiency of a sanding operation by providing a vibration sander which facilitates a fine sanding operation and which has a high efficiency.
Another object of this invention is to provide a vibration sander which is relatively small, easy to use, and which has a simple construction.
Still another object is to provide a vibration sander having a highly flexible vibration surface over which the sanding pad is secured, to conform with the shape of the surfaces to be sanded, thereby reducing vibration loss.
Still another object of this invention is to provide a vibration sander wherein a greatly reduced amount of vibration is transmitted to an operator's hand.
SUMMARY OF THE INVENTION In accordance with the present invention, a vibration sander for use with compressed air includes a driving means which receives the compressed air and a sanding pad mounted to the driving means to transmit continuous rotational vibrations generated by the driving means to a surface to be sanded. The driving means includes a circulator which defines a cavity having a continuous predetermined orbital path therein, the compressed air being fed to the circulator. A rolling member is located within the cavity to traverse the continuous orbital path at a high speed under pressure of the compressed air, thereby providing continuous rotational vibration to the driving means due to the centrifugal force of the rolling means as it traverses the orbital path. Also provided is exhaust means for exhausting air from the circulator.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. I is a side view of one embodiment of the vibration sander according to this invention;
FIG. 2 is a longitudinal sectional view of the embodiment of FIG. 1;
FIG. 3 is a longitudinal sectional view of a second embodiment of the vibration sander according to this invention;
FIG. 4 is a cross sectional view taken along line IV IV of FIG. 3;
FIG. 5 is a partial cross sectional view taken along line V V in FIG. 3 illustrating the rolling member and the circulator;
FIG. 6 shows a cross sectional view of an oval shaped circulator;
FIGS. 7 and 8 are partial cross sectional views of a circulator showing the shapes ofa rolling member;
FIGS. 9A and 9B are explanatory views showing respective conditions of the sand paper or cloth during sanding opera trons;
FIG. 10 is a side view of another embodiment of the inventron;
FIG. 11 is a longitudinal sectional view of the embodiment shown in FIG. 10;
FIG. 12 is a fragmentary plane view of the embodiment of FIG. 10;
FIGS. 13 and 14 are side views of other embodiments ofthe invention with the sanding pad portions removed;
FIG. 15 is a perspective view showing a modified embodiment of the vibration sander shown in FIG. 1;
FIG. 16 is a longitudinal sectional view taken along line XVI XVI in FIG. 15;
FIG. 17 is a cross sectional view taken along line XVII XVII in FIG. 16, illustrating the supply and exhaust means for the compressed air;
FIG. 18 is a perspective view of the vibration receiving plate of the sander of FIG. 15;
FIG. 19 is a fragmentary side view of a vibration sander illustrating the slightly curved external surface of the sanding ad; p FIG. 20 is a fragmentary side view of the vibration sander illustrating an internal construction for a sanding pad; and
FIG. 21 is a perspective view illustrating the vibration sander in operation.
The illustrated embodiments of this invention will be described in detail with reference to the drawings hereinbelow.
Referring now to FIGS. 1 and 2, compressed air A is received and passes through the air supply openings 10, through the valve assembly 11 and through the flexible pipe 12 to the driving means 13. The driving means 13 is comprised of a circulator 15 containing therein a rolling member 14 which is circulated at high speed by the supplied compressed air. The circulator, which will be described in more detail below, defines a continuous path which the rolling member traverses. The valve 11 includes a valve member 11a which is forced up by the supplied compressed air to press upwards on the lever 18 which is pivotally mounted to the upper cover 17 and to press against valve seat 1 lb to prevent air A from entering the unit. When lever 18 is depressed, valve member 11a is lowered to open the air passage to operate the sander.
The exhaust air is blown out through an exhaust port connected to the circulator 15 via an exhaust passage 22, and the space 21 formed between the lower and upper portions of the sander.
The upper cover 17 is made up of a base plate 23 (which forms part of the valve assembly 11) as its core material and either-rubber or synthetic resin 23a over the core 23. Cover 17 is connected to the lower sanding pad assembly of the sander by means of screws and rubber hollow core cylinders 24 to both ends of said sanding pad assembly, thereby substantially preventing the rotational vibration of the driving means 13 and the sanding pad 20 from being transmitted to an operator.
The driving means 13 comprises the circulator l5 and the rolling member 14 contained therein. FIGS. 5 to 8 show various circulator arrangements. Circulator 15 may be of a circular (FIG. 5), polygonal, elliptical (FIG. 6), a figure 8" or other desired regular or irregular shape, depending upon the particular sanding application. Though FIGS. 1 and 2 show a circular shaped circulator 15, other shapes may be used. The elliptical shaped circulator shown in FIG. 6 is more suitable for obtaining rotational vibration with additional impact force. The cross sectional shape of the circulator 15 is adapted to the shape of the particular rolling member 14 utilized in any particular embodiment. The rolling member 14 utilized in the embodiment of FIGS. 1 and 2 is a spherical body as shown in FIG. 7. The rolling member 14 is circulated at high speed along the circulation orbit 15a (see FIG. 5) of the circulator 15 under the substantially constant pressure of the compressed air A, so that the desired rotational vibration can be generated by means of the centrifugal force thereof.
The rolling member 14 may take various shapes, such as a cylindrical shape 14a shown in FIG. 8, a polygonal shape for impact rotational vibration or a plane shape for sliding along the circulation orbit of the circulator 15. In FIGS. 7 and 8, 30 and 30a denote the means defining the shape of the orbit of the circulator 15.
As the rolling member 14 traverses the path of the circulator 15 under pressure of the air A, the rotational vibration of driving means 13 is transmitted to the surface to be sanded through a sanding pad 20 mounted to the bottom surface of the driving means 13. The sanding pad 20 is provided with sand paper or cloth 26 on its external surface and with a vibra- A connector 128 for receiving the compressed air A is threadably coupled to one side end of the upper cover 117 which is made of rubber or the like. The compressed air A is supplied via a pipe (not shown in the drawings) through the connector 128 to a valve chamber 1110 located within the upper cover 117. The valve switch 11112 is movably mounted in valve chamber 111:: and a space is provided, by means ofa concave groove 1110 (see FIG. 17) arranged on the body of the valve switch 111b, between the valve switch 11117 and the valve chamber 1 11a. When the switch is open, the compressed air A is passed through a supply pipe 112 (see FIG. 17) which is connected to the bottom portion of the valve chamber 111a and is then supplied to the circulator 130 of driving means 113. The driving means 113 includes a rolling member 114 and the circulator 130 which has a circulation orbit therein. Also, a cover 13% is provided thereover. The exhaust port 119 is in the middle portion of the circulator 130 in this sander. The air openings to the circulator are arranged in approximately the tangential direction of the circulation orbit 130a. Air is supplied thereto via the supply pipe 112.
Referring now to FIG. 18, the vibration receiving plate 127 is shown in detail. The vibration receiving plate comprises a flexible thin plate 127 having a number of holes 131 bored therein. Plate 127 further includes raised portions 132 which are connected to the bottom surface of the driving means 113 to minimize the weight of this tool. The bottom surface of driving means 113 has extending portions 113a which engage holes in raised portions 132 to transmit vibrations thereto. The sanding pad 120 utilizes the flexible thin plate 127 as its core which is embedded in flexible materials, such as rubber or the like. Holding means 178a and l78b for the sand paper or cloth 126 (see FIG. 15) are provided at both the front and rear ends ofthe pad 120. The pad 120 is resiliently joined with the upper cover 117 at one location by means of a strut 124 made of synthetic resin (see FIG. 16) and at another location by means of a hollow core cylinder 124a which also functions as one part of the supply pipe 112. A space 121 is provided between the upper cover 117 and the sanding pad 120 so as to function as an exhaust passage for the air from circulator 130.
In this embodiment of FIGS. 15-18, the sand paper or cloth 126 can be replaced by means of the operation lever 179. FIG. 15 shows the sand paper 126 in position and FIG. 16 shows the sander with the sand paper removed. The operation lever 179 has a slot 179a therein into which the sand paper is placed with the lever 179 in the position shown in FIG. 16. Prior to this the paper is inserted into holder l78b at the other end of pad 120. Then, the lever 179 is lowered to the position shown in FIG. 15 and is moved to the side to lock same in position in slot 1791;. This simultaneously locks the sand paper in position and applies tension thereto so that it properly conforms to the shape ofpad 120.
A sealring 133 is provided on the valve switch 111b (see FIG. 17). Both ends of valve switch 111b project from respective rear sides of the upper cover 117 for ease of operation. The upper cover 117 is provided at both sides of the middle portion thereof with concave portions 180 which act as handles to facilitate use thereof.
In the vibration sander of the above described construction, the compressed air is supplied to the driving means 113 when the valve switch 111b is moved to the position as shown in FIG. 17. This embodiment is the same as those of the previously described embodiments with respect to the circulation of the rolling member and the generation of the rotational vibration. The compressed air supplied into the driving means 113 is blown out through the exhaust port 119 of this tool and is then passed out through the space 121 between the upper cover 117 and the sanding pad 120. The rotational vibration is transmitted from the driving means through the connecting portion 132 and through the flexible thin plate 127 to the sanding pad 120 and to the sand paper or cloth 126. In this embodiment, the valve switch 111b can be operated without the necessity of applying pressure to the vibration sander against the surface to be sanded, thereby enabling more accurate sanding to be carried out.
Thus, in the embodiment shown in FIGS. 15-18, by virtue of the space 121 formed between the sanding pad and the upper cover 117 by virtue of the provision of mounting members 124 and 124a, very little vibration is transmitted to the upper cover during operation of the device. Further, the vibration receiving plate 127 is fabricated so as to reduce the overall weight thereof to produce a lighter and more easily handled sander. Further, the plate 127 is integral with the mounting members 132 so that additional coupling members do not have to be provided. This produces a simpler to fabricate and more structurally sound device. Further, this embodiment utilizes a mounting arrangement whereby the sand paper or cloth is capable of easy replacement and the valve member does not require constant pressure to be applied thereto for operation of the device. The valve switch 111b is merely moved form side to side to either operate or turn off the sander. This provides more positive switching and enables more accurate sanding operations to be carried out.
FIGS. 19 and 20 show another embodiment of a vibration sander having the slightly bowed (i.e., convex) sanding pad. The bowed external surface 225 of the sanding pad provides higher sanding efficiency with small pressing force, since the pressing force is applied only to the contact area of the surface to be sanded. Consequently, the whole area of the sand paper or cloth can be used without any loss. FIG. 19 shows the sander with the sand paper or cloth in place and FIG. 20 shows the sander with the sand paper or cloth removed.
Referring to FIG. 20, the sanding pad 220 is made of flexible material such as rubber and has air chambers 210 formed therein which are in communication with each other. Compressed air supplied via the connector 228 is fed through the valve assembly, through the branch passage 224a inside the strut 224, and through passage 224b to the circulator. The air chambers 210 of the sanding pad 220 also receive compressed air therein via branch passage 2240 in strut 224. The air pressure makes the outer surface 225 of pad 220 slightly bowed outwardly as shown in FIG. 20. Thus, the sanding pad 220 is particularly pressed against the surface to be sanded only at the bowed out contact area 225, thus providing an effective sanding operation with a small pressing force. Moreover, the contact area of the sanding pad 220 is capable of free deformation due to the air chambers 210 which are formed within the flexible sanding pad 220. Therefore the sanding surface will more easily conform to any surface to be sanded, even surfaces having complicated shapes.
The vibration sanders of the present application are particularly convenient and suitable for fine finishing sanding operations prior to applying a final finishing coat and especially for the sanding of automobile bodies, high quality furniture, and the like.
In the specific embodiments described above, various methods of securing the vibration receiving plate to the driving means are shown, such as the spread apart extending portions 35a of FIG. 3. It should be clear that other mounting methods could be used. Also, various other valve arrangements could be used with the sanders of this invention.
While the invention has been described above with respect to specific embodiments, it should be clear that various other modifications and alterations could be made thereto without departing from the inventive concepts as set forth in the accompanying claims.
I claim:
1. A vibration sander for use with compressed air comprismg:
a housing covering at least the upper portion of said sander;
driving means at least partially covered by said housing for producing rotational vibrations;
at least one hollow core cylinder of resilient material resiliently coupling said driving means to said housing with a space therebetween; and
a sanding pad means fixedly connected below and carrying said driving means with a short distance between said driving means and the working surface of said sanding pad means, said sanding pad means receiving and transmitting said rotational vibrations to a surface to be sanded;
said driving means receiving said compressed air and including:
a circulator fixedly connected to and carried by said sanding pad means and having a continuous predetermined orbital path formed therein, said compressed air being fed to said circulator;
a rolling member adapted to traverse said continuous orbital path at a high speed under pressure of said compressed air, thereby providing continuous rotational vibration to said circulator and sanding pad means due to the centrifugal force of the rolling means as it traverses said path; and
exhaust means for exhausting air from said circulator.
2. A sander according to claim 1, wherein said orbital path is circular.
3. A sander according to claim 1, wherein said orbital path is elliptical.
4. A sander according to claim 1, wherein said rolling member is spherical.
5. A sander according to claim 1, wherein said rolling member is cylindrical.
6. A sander according to claim 1, wherein said sanding pad means is composed of flexible, resilient material.
7. A sander according to claim 1, wherein said sanding pad means includes a vibration receiving plate directly connecting said sanding pad means to said circulator to more efficiently transmit the continuous vibration of the circulator to the surface to be sanded.
8. A sander according to claim 7, wherein said vibration receiving plate is flexible.
9. A sander according to claim 8, wherein said vibration receiving plate is embedded in a sanding pad.
10. A sander according to claim 7, wherein said vibration receiving plate is integral with said circulator.
11. A sander according to claim 8, comprising an intermediate plate coupling said vibration receiving plate to said circulator.
12. A sander according to claim 1, wherein said sanding pad means comprises sand paper or cloth on the surface thereof remote from said circulator.
13. A sander according to claim 1, wherein the surface of said sanding pad means which contacts the surface to be sanded is outwardly bowed.
14. A sander according to claim 1, wherein sand sanding pad means is provided with at least one air chamber therein to enable the external surface of said sanding pad means to be freely deformable according to the shape of the surface to be sanded.
15. A sander according to claim 14, comprising means feeding a portion of said compressed air to said at least one air chamber.
16. A sander according to claim 1, wherein said compressed air is fed to said circulator in a tangential direction of said orbital path.
17. A sander according to claim 1, wherein said housing is comprised of vibration absorbent materials.
18. A sander according to claim 1, comprising a valve assembly coupling said compressed air to said driving means.
' 19. A sander according to claim 18, wherein said housing is comprised of vibration absorbent materials enclosing at least a portion of said sander, said cover including means coupled to said valve for actuating said valve.
20. A sander according to claim 1 wherein said at least one hollow core cylinder of resilient material couples said compressed air to said driving means through the hollow core thereof.

Claims (20)

1. A vibration sander for use with compressed air comprising: a housing covering at least the upper portion of said sander; driving means at least partially covered by said housing for producing rotational vibrations; at least one hollow core cylinder of resilient material resiliently coupling said driving means to said housing with a space therebetween; and a sanding pad means fixedly connected below and carrying said driving means with a short distance between said driving means and the working surface of said sanding pad means, said sanding pad means receiving and transmitting said rotational vibrations to a surface to be sanded; said driving means receiving said compressed air and including: a circulator fixedly connected to and carried by said sanding pad means and having a continuous predetermined orbital path formed therein, said compressed air being fed to said circulator; a rolling member adapted to traverse said continuous orbital path at a high speed under pressure of said compressed air, thereby providing continuous rotational vibration to said circulator and sanding pad means due to the centrifugal force of the rolling means as it traverses said path; and exhaust means for exhausting air from said circulator.
2. A sander according to claim 1, wherein said orbital path is circular.
3. A sander according to claim 1, wherein said orbital path is elliptical.
4. A sander according to claim 1, wherein said rolling member is spherical.
5. A sander according to claim 1, wherein said rolling member is cylindrical.
6. A sander according to claim 1, wherein said sanding pad means is composed of flexible, resilient material.
7. A sander according to claim 1, wherein said sanding pad means includes a vibration receiving plate directly connecting said sanding pad means to said circulator to more efficiently transmit the continuous vibration of the circulator to the surface to be sanded.
8. A sander according to claim 7, wherein said vibration receiving plate is flexible.
9. A sander according to claim 8, wherein said vibration receiving plate is embedded in a sanding pad.
10. A sander according to claim 7, wherein said vibration receiving plate is integral with said circulaTor.
11. A sander according to claim 8, comprising an intermediate plate coupling said vibration receiving plate to said circulator.
12. A sander according to claim 1, wherein said sanding pad means comprises sand paper or cloth on the surface thereof remote from said circulator.
13. A sander according to claim 1, wherein the surface of said sanding pad means which contacts the surface to be sanded is outwardly bowed.
14. A sander according to claim 1, wherein sand sanding pad means is provided with at least one air chamber therein to enable the external surface of said sanding pad means to be freely deformable according to the shape of the surface to be sanded.
15. A sander according to claim 14, comprising means feeding a portion of said compressed air to said at least one air chamber.
16. A sander according to claim 1, wherein said compressed air is fed to said circulator in a tangential direction of said orbital path.
17. A sander according to claim 1, wherein said housing is comprised of vibration absorbent materials.
18. A sander according to claim 1, comprising a valve assembly coupling said compressed air to said driving means.
19. A sander according to claim 18, wherein said housing is comprised of vibration absorbent materials enclosing at least a portion of said sander, said cover including means coupled to said valve for actuating said valve.
20. A sander according to claim 1 wherein said at least one hollow core cylinder of resilient material couples said compressed air to said driving means through the hollow core thereof.
US35541A 1969-05-14 1970-05-07 Vibration sander Expired - Lifetime US3657844A (en)

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GB1246427A (en) 1971-09-15
NL7006880A (en) 1970-11-17
SE375475B (en) 1975-04-21
DE2022854B2 (en) 1973-08-30
DE2022854C3 (en) 1974-03-21
DE7017534U (en) 1971-01-28
DE2022854A1 (en) 1971-04-29
FR2047759A5 (en) 1971-03-12

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