US3648350A - Method of forming coil packages of metal foil strips - Google Patents

Method of forming coil packages of metal foil strips Download PDF

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Publication number
US3648350A
US3648350A US756729A US3648350DA US3648350A US 3648350 A US3648350 A US 3648350A US 756729 A US756729 A US 756729A US 3648350D A US3648350D A US 3648350DA US 3648350 A US3648350 A US 3648350A
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coil
forming
adhesive
strips
segments
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US756729A
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Patrick E Cassidy
Philip S Lowell
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BAE Systems Integrated Defense Solutions Inc
Tracor Inc
Tracor Aerospace Austin Inc
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Tracor Inc
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Assigned to TORONTO-DOMINION BANK, THE reassignment TORONTO-DOMINION BANK, THE SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LITTLEFUSE, INC., TRACOR AEROSPACE, INC., TRACOR APPLIED SCIENCES, INC., TRACOR ATLAS, INC., TRACOR AVIATION, INC., TRACOR CUSTOM PRODUCTS, TRACOR FLIGHT SERVICES, INC., TRACOR FLIGHT SYSTEMS, INC., TRACOR HYDRONAUTICS, INC., TRACOR HYDRO-SERVICES, INC., TRACOR INSTRUMENTS AUSTIN, INC., TRACOR JITCO, INC., TRACOR MARINE, INC., TRACOR NORTHERN, INC., TRACOR XRAY, INC., TRACOR, INC., WESTRONICS, INCORPORATED OF TEXAS
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Assigned to BANK OF AMERICA NATIONAL TRUST AND SAVINGS ASSOCIATION reassignment BANK OF AMERICA NATIONAL TRUST AND SAVINGS ASSOCIATION SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: TRACOR INC.
Assigned to BANK OF AMERICA NATIONAL TRUST AND SAVINGS ASSOCIATION reassignment BANK OF AMERICA NATIONAL TRUST AND SAVINGS ASSOCIATION SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: TORONTO-DOMINION BANK THE
Assigned to BANK OF AMERICA NATIONAL TRUST AND SAVINGS ASSOCIATION reassignment BANK OF AMERICA NATIONAL TRUST AND SAVINGS ASSOCIATION SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: TRACOR, INC.
Assigned to BANK OF AMERICA NATIONAL TRUST AND SAVINGS ASSOCIATION reassignment BANK OF AMERICA NATIONAL TRUST AND SAVINGS ASSOCIATION SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: TORONTO-DOMINION BANK, TRACOR, INC.
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q15/00Devices for reflection, refraction, diffraction or polarisation of waves radiated from an antenna, e.g. quasi-optical devices
    • H01Q15/14Reflecting surfaces; Equivalent structures
    • H01Q15/145Reflecting surfaces; Equivalent structures comprising a plurality of reflecting particles, e.g. radar chaff
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/04Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/006Winding articles into rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/419Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means
    • B65H2301/4192Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means for handling articles of limited length in shingled formation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/906Roll or coil
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/4981Utilizing transitory attached element or associated separate material

Definitions

  • ABSTRACT Method of forming a coil comprising a plurality of overlapping foil strips including the steps of forming a ribbon of the foil strips by bonding the strips together with an adhesive, coiling the ribbon, and then removing the adhesive.
  • This invention relates generally to a method for handling material, and in particular to a method for forming coil packages of metal foil strips.
  • Thin strips of metal foil have been used as a radar counter measure since World War II.
  • chaff Thin strips of metal foil, referred to as chaff, have been used as a radar counter measure since World War II.
  • aluminum foil cut into strips about half a wavelength long at the radar frequency was commonly used during World War II to give false echos when dispersed from aircraft.
  • the strips are on the order of 50 mils wide and less than 1 mil thick. The length depends on the radar frequency, which according to the Encyclopedia Britannica may be 1 or 2 centimeters to a few meters.
  • the packaging of the foil does not present much of a problem since the strips are relatively short. Strips less than centimeters in length are commonly packaged in bales with the foil strips in parallel axial alignment. However, longer strips, over centimeters in length for example, lack the axial rigidity or stiffness to be packaged in this manner.
  • a novel chaff package has been devised for the longer chaff wherein the foil strips are coiled rather than baled. In this package, the strips are wound on the coil with each strip overlapping the succeeding strip. While the package is technically successful, hand packaging techniques have been too expensive to make the package economically feasible.
  • a long foil ribbon comprising a plurality of foil strips of the desired dimensions is formed with the foil strips being lap bonded by a suitable adhesive.
  • a desired coil is made with the foil ribbon, and then the adhesive is removed by means of a solvent, heat, or other suitable means, thus providing a coil package comprising a plurality of overlapping foil strips.
  • the metal foil is supplied in the form of a relatively wide and long sheet.
  • the sheet is cut into segments equal in length to the desired length of the foil strips. Thereafter, the strips are lap bonded into a continuous sheet by the adhesive.
  • the reconstructed sheet is then cut into ribbons of the desired width, crimped if desired, and the ribbons are then coiled.
  • the reconstructed sheet is coiled, and then a coil of the desired width is cut from the coiled sheet. Thereafter the adhesive is removed by solvent, heat or other suitable means.
  • FIG. 11 is a perspective view of a sheet of metal foil prior to processing in accordance with this invention.
  • FIG. 2 is a perspective view of segments of a metal foil sheet lap bonded together.
  • FIG. 3 is a perspective view of a segmented metal foil ribbon being wound in a coil.
  • a metal foil sheet 10 is shown in the typical form as received from a supplier.
  • the metal foil aluminum or other suitable material, is on the order of 4 inches wide, several hundred feet long and 1 mil or less in thickness.
  • the metal foil sheet is usually transmitted in a roll.
  • the metal sheet is cut along the transverse dotted lines II to produce foil segments 12 of a length equal to the desired chaff length, usually of the order of 20 centimeters or longer.
  • the metal foil sheet ll) is reconstructed by lapping and bonding the metal foil segments M2.
  • a suitable soluble adhesive is provided between the overlapping portion 13 of the segments to provide the adhering bond.
  • Such a suitable adhesive may be preferably soluble in an organic solvent such as benzene or toluene.
  • a modified methoxylated polyvinyl alcohol which is soluble in water, can be used as the adhesive.
  • the lap joint bond may be improved by the application of pressure and/or heat depending on the type of adhesive used.
  • the sheet is cut along the longitudinal dotted lines 15 to produce ribbons 20.
  • the ribbons are cut to have a width equal to the desired width of the chaff strips, typically 50 mils.
  • Each ribbon 20 may then be crimped to improve its axial rigidity and resiliency and then wound to produce a coil 25 as shown in FIG. 3.
  • the coil 25 has an inside and an outside diameter of the desired coil package.
  • Coil 25 is then supported to prevent the uncoiling of the segments, and a solvent is applied to remove the adhesive which holds the segments together.
  • Applicants have found that the soluble adhesive is best removed by submerging the coil in an agitated container filled with the solvent, or by passing the coil under a solvent spray. Since many of the materials may be beat and acid resistant, an adhesive can also be removed by the application of heat or by a suitable acid solution.
  • a chaff coil package comprising a plurality of overlapping chaff strips without the need for time consuming manual operations or complex equipment.

Abstract

Method of forming a coil comprising a plurality of overlapping foil strips including the steps of forming a ribbon of the foil strips by bonding the strips together with an adhesive, coiling the ribbon, and then removing the adhesive.

Description

United States Patent Cassidy et all.
[54] METHOD OF FORMING COIL PAQKAGES OF METAL FOIL STRIPS [72] Inventors: Patrick E. Cassidy; Philip S. Lowell, both of Austin, Tex.
[73] Assignees Tracor, Inc., Austin, Tex.
[22] Filed: Aug. 19, 1968 211 App1.No.: 756,729
Related US. Application Data [63] Continuation of Ser. No. 683,221, Nov. 15, 1967,
abandoned.
[52] US. Cl ..29/423,156/155, 156/191 Field oiSearch ..l56/155, 157,159, 191,192-193, 156/264, 266, 291, 332, 344; 29/423-424, 493
[ Mar. M, 1972 [56] References Cited UNITED STATES PATENTS 3,268,998 8/ 1966 Urushiyama et al ..29/423 3,436,290 4/1969 Reissner l 1 56/193 1,296,934 3/1919 Drovilly ..29/423 X Primary ExaminerPhilip Dier Attorney-Arnold, White & Durkee, Tom Arnold, Robert A. White, Louis T. Pirkey, John F. Lynch, Bill Durkee and Frank S. Vaden, Ill
[5 7] ABSTRACT Method of forming a coil comprising a plurality of overlapping foil strips including the steps of forming a ribbon of the foil strips by bonding the strips together with an adhesive, coiling the ribbon, and then removing the adhesive.
8 Claims, 3 Drawing Figures lll METHOD OF FORMING COIL PACKAGES F METAL FOIL STRIPS CROSSREFERENCE TO RELATED APPLICATION The instant patent application is a continuation and claims priority based upon the invention disclosed in application Ser. No. 683,221, now abandoned, entitled Method of Forming Coil Packages" filed Nov. 15, 1967 in the names of Patrick E. Cassidy and Philip S. Lowell as inventors.
BACKGROUND OF THE INVENTION This invention relates generally to a method for handling material, and in particular to a method for forming coil packages of metal foil strips.
Thin strips of metal foil, referred to as chaff, have been used as a radar counter measure since World War II. According to the Encyclopedia Britannica, aluminum foil cut into strips about half a wavelength long at the radar frequency was commonly used during World War II to give false echos when dispersed from aircraft. Typically, the strips are on the order of 50 mils wide and less than 1 mil thick. The length depends on the radar frequency, which according to the Encyclopedia Britannica may be 1 or 2 centimeters to a few meters.
At shorter wavelengths, from 1 to 20 or 30 centimeters for example, the packaging of the foil does not present much of a problem since the strips are relatively short. Strips less than centimeters in length are commonly packaged in bales with the foil strips in parallel axial alignment. However, longer strips, over centimeters in length for example, lack the axial rigidity or stiffness to be packaged in this manner.
A novel chaff package has been devised for the longer chaff wherein the foil strips are coiled rather than baled. In this package, the strips are wound on the coil with each strip overlapping the succeeding strip. While the package is technically successful, hand packaging techniques have been too expensive to make the package economically feasible.
SUMMARY OF THE INVENTION Briefly, a long foil ribbon comprising a plurality of foil strips of the desired dimensions is formed with the foil strips being lap bonded by a suitable adhesive. A desired coil is made with the foil ribbon, and then the adhesive is removed by means of a solvent, heat, or other suitable means, thus providing a coil package comprising a plurality of overlapping foil strips.
Typically, the metal foil is supplied in the form of a relatively wide and long sheet. In accordance with this invention, the sheet is cut into segments equal in length to the desired length of the foil strips. Thereafter, the strips are lap bonded into a continuous sheet by the adhesive. The reconstructed sheet is then cut into ribbons of the desired width, crimped if desired, and the ribbons are then coiled. Alternatively, the reconstructed sheet is coiled, and then a coil of the desired width is cut from the coiled sheet. Thereafter the adhesive is removed by solvent, heat or other suitable means.
The invention will be more fully understood from the following detailed description and appended claims when taken with the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 11 is a perspective view of a sheet of metal foil prior to processing in accordance with this invention.
FIG. 2 is a perspective view of segments of a metal foil sheet lap bonded together.
FIG. 3 is a perspective view of a segmented metal foil ribbon being wound in a coil.
DESCRIPTION OF THE SPECIFIC EMBODIMENTS Referring now to the drawings and in particular to FIG. I, a metal foil sheet 10 is shown in the typical form as received from a supplier. Normally, the metal foil, aluminum or other suitable material, is on the order of 4 inches wide, several hundred feet long and 1 mil or less in thickness. For ease of handling, the metal foil sheet is usually transmitted in a roll.
In accordance with this invention, the metal sheet is cut along the transverse dotted lines II to produce foil segments 12 of a length equal to the desired chaff length, usually of the order of 20 centimeters or longer.
Referring to FIG. 2, the metal foil sheet ll) is reconstructed by lapping and bonding the metal foil segments M2. No special preparation is required for the foil, but care should be taken not to get the foil oily or dirty. A suitable soluble adhesive is provided between the overlapping portion 13 of the segments to provide the adhering bond. Such a suitable adhesive may be preferably soluble in an organic solvent such as benzene or toluene. Alternatively, a modified methoxylated polyvinyl alcohol, which is soluble in water, can be used as the adhesive. The lap joint bond may be improved by the application of pressure and/or heat depending on the type of adhesive used.
After the foil segments are lap bonded as shown in FIG. 2, the sheet is cut along the longitudinal dotted lines 15 to produce ribbons 20. The ribbons are cut to have a width equal to the desired width of the chaff strips, typically 50 mils.
Each ribbon 20 may then be crimped to improve its axial rigidity and resiliency and then wound to produce a coil 25 as shown in FIG. 3. The coil 25 has an inside and an outside diameter of the desired coil package. Coil 25 is then supported to prevent the uncoiling of the segments, and a solvent is applied to remove the adhesive which holds the segments together. Applicants have found that the soluble adhesive is best removed by submerging the coil in an agitated container filled with the solvent, or by passing the coil under a solvent spray. Since many of the materials may be beat and acid resistant, an adhesive can also be removed by the application of heat or by a suitable acid solution.
Thus, in accordance with this invention a chaff coil package is provided comprising a plurality of overlapping chaff strips without the need for time consuming manual operations or complex equipment.
While the invention has been described with reference to specific embodiments, the description is illustrative and not to be construed as limiting the scope of the invention. Various modifications and changes may occur to those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
What is claimed is:
l. The method of forming a coil containing a plurality of strips of metal comprising forming a segmented ribbon of said metal, the segments being bonded together by an adhesive,
winding said segmented ribbon to form a coil of desired dimensions, and
removing said adhesive from said coiled segmented ribbon.
2. The method of forming a coil :as defined by claim ll wherein said adhesive is removed by a solvent.
3. The method of forming a coil as defined by claim l and further including the step of crimping the segmented ribbon before winding said ribbon.
4. The method of forming a coil containing a plurality of strips of material from a sheet of metal said material comprising the steps of:
cutting said sheet transversely into segments equal in length to the desired length of said strips,
bonding said segments together with an adhesive for reconstructing said sheet,
cutting the reconstructed sheet longitudinally into ribbons equal in width to the desired width of said strips,
winding each of said ribbons for forming a coil of desired dimensions, and
removing said adhesive from said coiled segmented ribbon.
5. The method of forming a coil as defined by claim 4 wherein said adhesive is removed by a solvent.
6. The method of forming a coil as defined by claim 4 wherein the bonding of said segments includes overlapping said segments after first applying said adhesive to the overlapping portion of at least one of said segments, and applying pressure to said overlapping portions.
7. The method of forming a coil as defined by claim 4 the overlapped edge portions. wherein the bonding of said segments includes applying a 8. The method of forming a coil as defined by claim 4 and modified methoxylated polyvinyl alcohol to the edge portion f lnfiludirfg h PP pj each of Said ribbons of one segment, overlapping said edge portion with the edge fore winding 531d flbbons mt a 6011- portion of another segment, and applying heat and pressure to 5

Claims (7)

  1. 2. The method of forming a coil as defined by claim 1 wherein said adhesive is removed by a solvent.
  2. 3. The method of forming a coil as defined by claim 1 and further including the step of crimping the segmented ribbon before winding said ribbon.
  3. 4. The method of forming a coil containing a plurality of strips of material from a sheet of metal said material coMprising the steps of: cutting said sheet transversely into segments equal in length to the desired length of said strips, bonding said segments together with an adhesive for reconstructing said sheet, cutting the reconstructed sheet longitudinally into ribbons equal in width to the desired width of said strips, winding each of said ribbons for forming a coil of desired dimensions, and removing said adhesive from said coiled segmented ribbon.
  4. 5. The method of forming a coil as defined by claim 4 wherein said adhesive is removed by a solvent.
  5. 6. The method of forming a coil as defined by claim 4 wherein the bonding of said segments includes overlapping said segments after first applying said adhesive to the overlapping portion of at least one of said segments, and applying pressure to said overlapping portions.
  6. 7. The method of forming a coil as defined by claim 4 wherein the bonding of said segments includes applying a modified methoxylated polyvinyl alcohol to the edge portion of one segment, overlapping said edge portion with the edge portion of another segment, and applying heat and pressure to the overlapped edge portions.
  7. 8. The method of forming a coil as defined by claim 4 and further including the step of crimping each of said ribbons before winding said ribbons into a coil.
US756729A 1968-08-19 1968-08-19 Method of forming coil packages of metal foil strips Expired - Lifetime US3648350A (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3808668A (en) * 1972-03-09 1974-05-07 Ncr Method of employing a soluble matrix to maintain a plurality of objects in a fixed relationship
FR2317207A1 (en) * 1975-06-24 1977-02-04 Union Carbide Corp Thin plastic bags pack and dispenser - has separate bags removed from inside of coreless roll (BE231276)
US4311049A (en) * 1980-04-21 1982-01-19 Motion Control, Inc. Thermometer
BE1006324A3 (en) * 1992-11-04 1994-07-19 Verschueren Rudolf Protective sheet and a packet or roll of such protective sheets
US5352148A (en) * 1993-04-23 1994-10-04 Watkins James O Confetti
US5354227A (en) * 1993-08-25 1994-10-11 Watkins James O Streamers and bubbles
WO1994025131A1 (en) * 1993-04-23 1994-11-10 Watkins James O Confetti
US5807159A (en) * 1995-06-28 1998-09-15 Watkins; James O. Streamers and method of making therefor
US6787209B2 (en) 2002-12-23 2004-09-07 Tama Plastic Industry Wrapping material with a Z-lock system and methods of making and using the same
US7541080B2 (en) 2002-12-23 2009-06-02 Tama Plastic Industry Wrapping material with a Z-lock system
US9599544B2 (en) 2012-12-21 2017-03-21 Langston Companies Inc. Method and apparatus for preparing a bale sample from a bale of fibrous material, and a bale sample produced thereby

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1296934A (en) * 1914-04-21 1919-03-11 Eugene Drouilly Process for cutting and piling up thin aluminium sheets.
US3268998A (en) * 1963-09-16 1966-08-30 Yawata Iron & Steel Co Method for forming steel strip into loose coil
US3436290A (en) * 1963-09-12 1969-04-01 Factories Direction Ltd Method of making sheet materials of desired size from smaller sheets joined together

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1296934A (en) * 1914-04-21 1919-03-11 Eugene Drouilly Process for cutting and piling up thin aluminium sheets.
US3436290A (en) * 1963-09-12 1969-04-01 Factories Direction Ltd Method of making sheet materials of desired size from smaller sheets joined together
US3268998A (en) * 1963-09-16 1966-08-30 Yawata Iron & Steel Co Method for forming steel strip into loose coil

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3808668A (en) * 1972-03-09 1974-05-07 Ncr Method of employing a soluble matrix to maintain a plurality of objects in a fixed relationship
FR2317207A1 (en) * 1975-06-24 1977-02-04 Union Carbide Corp Thin plastic bags pack and dispenser - has separate bags removed from inside of coreless roll (BE231276)
US4311049A (en) * 1980-04-21 1982-01-19 Motion Control, Inc. Thermometer
BE1006324A3 (en) * 1992-11-04 1994-07-19 Verschueren Rudolf Protective sheet and a packet or roll of such protective sheets
US5352148A (en) * 1993-04-23 1994-10-04 Watkins James O Confetti
WO1994025131A1 (en) * 1993-04-23 1994-11-10 Watkins James O Confetti
US5354227A (en) * 1993-08-25 1994-10-11 Watkins James O Streamers and bubbles
US5807159A (en) * 1995-06-28 1998-09-15 Watkins; James O. Streamers and method of making therefor
US6787209B2 (en) 2002-12-23 2004-09-07 Tama Plastic Industry Wrapping material with a Z-lock system and methods of making and using the same
US7541080B2 (en) 2002-12-23 2009-06-02 Tama Plastic Industry Wrapping material with a Z-lock system
US9599544B2 (en) 2012-12-21 2017-03-21 Langston Companies Inc. Method and apparatus for preparing a bale sample from a bale of fibrous material, and a bale sample produced thereby

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