US3622687A - Multiconductor composite belt and method of fabricating it - Google Patents

Multiconductor composite belt and method of fabricating it Download PDF

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Publication number
US3622687A
US3622687A US3622687DA US3622687A US 3622687 A US3622687 A US 3622687A US 3622687D A US3622687D A US 3622687DA US 3622687 A US3622687 A US 3622687A
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Prior art keywords
belt
ridges
belts
multiconductor
conductor
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Expired - Lifetime
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Frederic C Doughty
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Unisys Corp
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Burroughs Corp
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Assigned to BURROUGHS CORPORATION reassignment BURROUGHS CORPORATION MERGER (SEE DOCUMENT FOR DETAILS). DELAWARE EFFECTIVE MAY 30, 1982. Assignors: BURROUGHS CORPORATION A CORP OF MI (MERGED INTO), BURROUGHS DELAWARE INCORPORATED A DE CORP. (CHANGED TO)
Assigned to UNISYS CORPORATION reassignment UNISYS CORPORATION MERGER (SEE DOCUMENT FOR DETAILS). Assignors: BURROUGHS CORPORATION
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCBs], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/59Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/62Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to rigid printed circuits or like structures
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/08Flat or ribbon cables
    • H01B7/0838Parallel wires, sandwiched between two insulating layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing

Abstract

A composite electrical cable in the form of a belt, constructed by interlocking two half belts.

Description

United States Patent Inventor Appl. No.
Filed Patented Assignee Frederic C. Doughty Valley Forge, Pa.
Oct. I2, 1970 Nov. 23, 1971 Burroughs Corporation Detroit, Mich.
MULTICONDUCTOR COMPOSITE BELT AND METHOD OF FABRICATING IT 5 Claims, 5 Drawing Figs.
US. Cl
51 lnt.Cl noun/04 so FieldofSearch 174/70c,
97,117 R, l 17F, ll7 FF; 339/17 F, 176 MF,61 R; 29/624; 156/52; l/55 References Cited UNITED STATES PATENTS 3,339,010 8/1967 Brentrup Primary Examiner-E. A, Goldberg Attorney-Carl Fissell, Jr.
ABSTRACT: A composite electrical cable in the form of a belt, constructed by interlocking two half belts.
PATENTEDNUV 23 ISII INVENTOR. FREDERIC C. DOUGHTY ATTORNEY BACKGROUND OF THE INVENTION This invention relates generally to electrical conductors and particularly to a multiconductor cable or belt and to the method of fabricating it. While not limited thereto, the invention finds special application for making electrical connections in the cabinets and between the cabinets of computing systems.
Multiconductor cables for computing systems, for example, generally contain a large number of densely packed wire conductors which must be separated at their end regions and routed to their connecting points. However, an inexpensive method of separating the conductors in a desired order and terminating them to some form of connector is not presently known. In many cases, the cost of stripping the conductor ends of the multiconductor belts and terminating them to connectors is greater than the initial cost of the multiconductor belt itself.
Stripping of the insulation from the belt conductors is accomplished in various ways. In one method, a pair of knife blade edges are caused to approach one another through the insulation through the thin dimension of the belt until the level of the bare conductor wire is reached by each knife blade edge. Then, with the belt held in place, the knife blades are moved together in the appropriate direction to strip the required amount of insulation from the conductor ends. In another method, the insulation is melted by the application of heat so as to expose the bare conductors. In either of these stripping methods, the numerous miniature hairlike wires are released from the restraint of the insulation and sometimes become crossed or tangled. This necessitates considerable handwork to separate and unravel the conductor wires in the process of preparing them for soldering. Also, because of the small diameter and delicate nature of the conductors, they are not adaptable to mass soldering techniques and must be soldered in place individually.
SUMMARY OF THE INVENTION An object of the invention is to provide a multiconductor belt which avoids the above-mentioned difficulties.
Another object of the invention is to provide a multiconductor belt whose conductors can be exposed for connection purposes without the application of heat or cutting operations.
A further object of the invention is to provide a multiconductor belt whose conductors can be exposed for making connections, and with each conductor fixed in position relative to adjacent conductors so as to afford ease in identification, handling and soldering.
Another object of the invention is to provide a multiconduc tor belt which is simple to use and inexpensive to manufacture.
Still a further object of the invention is to provide a novel method of fabricating a multiconductor belt.
In accordance with the above objects and considered first in one of its broader aspects, a multiconductor composite belt according to the invention may comprise two interlocked half belts. Each half belt may comprisean elongate base of electrical insulating material, a plurality of spaced elongate ridges of electrical insulating material projecting from the base, and a plurality of elongate conductors each carried by one of the ridges. In the composite belt, each ridge of each half belt interlocks with at least one ridge in the other half belt.
In one of its broader aspects, the method of the invention may comprise the steps of fonning two elongate half belts of electrical insulating material with each half belt having interlocking elastic portions along the inner side of the half belt, positioning a group of conductors along the inner side of at least one of the half belts, and pressing the two half belts together until their interlocking portions interlock.
The invention will be more clearly understood when the following detailed description of the preferred embodiment thereof is read in conjunction with the accompanying drawing which is described below.
BRIEF DESCRIPTION OF THE DRAWING FIG. 1 is a fragmentary isometric exploded view of a multiconductor composite belt constructed in accordance with the invention.
FIG. 2 is a fragmentary isometric view showing the composite belt in the assembled condition.
FIG. 3 is a fragmentary front view illustrating the composite belt connected to a printed circuit board.
FIG. 4 is a plan view, with part broken away, paratus shown in FIG. 3.
FIG. 5 is a sectional view taken along line 5-5 of FIG. 3.
DESCRIPTION OF THE PREFERRED EMBODIMENT Turning now to the details of the drawing, a multiconductor composite belt 10 consists of two half belts I2 and I4. The half belts l2 and 14 are similarly constructed, therefore, a detailed description will be given of only one of them.
The half belt 12, for example, comprises an elongate base 16 of electrical insulating material which is provided with a number of spaced elongate conductor-carrying ridges I8 and end ridges 18c on its inner side. In the present embodiment of the invention, the ridges l8 and 18c are parallel. The ridges 18 and l8e of the half belt 12 are constructed so as to interlock with the ridges 18 of the half belt 14 when the two half belts l2 and I4 are pressed together. The ridges I8 and I8e may be given various forms for interlocking purposes, however, it is preferable that each ridge l8 and 18c be shaped in the form of a dovetail or partial dovetail, respectively, as shown.
Each ridge 18 is provided with an elongate groove 20 in which is secured an elongate conductor 22. The grooves 20 are so located that almost, but not quite half of the circular surface of each conductor 22 is exposed. Elongate grooves 24 formed in the base 16 between adjacent ridges I8 and mate with the exposed portions of the conductors 22 in the half belt 14.
The half belts l2 and 14 may each be constructed as a molded unit in which the conductors 22 are set in the grooves 20 in the molding process or, alternatively, the half belts I2 and 14 may be constructed by first forming the bases I6 and 26 and then pressing the conductors 22 into the grooves 20. The'composite belt 10 is then formed by aligning the two half belts l2 and .14 so that the ridges 18 of the half belt 14 are up posite the spaces between the ridges 18 and l8e of the half belt 12 and then pressing the two half belts l2 and 14 together until their ridges l8 and 18c interlock. For this purpose, it is required that the ridges l8 and I8e be sufficiently elastic so as to facilitate their interlocking. Considering, as an example, a composite belt 10 having a thickness of 0.035 inch and conductors 22 of 0.012 inch diameter spaced on 0.025 inch centers, Teflon is one example of an electrical insulating mate rial which is suitable for constructing the bases 16 and 26, and which is sufficiently elastic to allow the interlocking ridges l8 and 18 to interlock.
To electrically connect the composite belt 10 to an associated circuit member, such as a printed circuit board 28, the half belts 12 and 14 are separated for the required length, as shown in FIG. 3, and then held to the opposite sides of the printed circuit board 28 with a heat clamp or other suitable device, not shown, so that the conductors 22 of the half belts I2 and 14 may be mass-soldered to pretinned conductors 30 of the printed circuit board 28. For purposes of simplicity, the solder has been omitted from the drawing. The ability of the Teflon bases 16 and 26 to withstand high temperatures facilitates the soldering operation. Heat for soldering may be applied from heating elements in the heat clamp or through the use of infrared beams, or other suitable source of heat.
Iclaim:
l. A multiconductor composite belt comprising two interlocked half belts, each half belt comprising an elongate base of of the apelectrical insulating material, a plurality of spaced elongate ridges of electrical insulating material projecting from said base, and a plurality of elongate conductors each carried by one of said ridges, each ridge of each half belt interlocking, in the composite belt, with at least one ridge in the other half belt.
2. A multiconductor composite belt according to claim 1 wherein the major portion of each conductor is embedded in the associated ridge so that the remaining minor portion of said conductor is exposed, in the half belt, along the length of the conductor.
3. A multiconductor composite belt according to claim 2 wherein each ridge carrying a conductor has a dovetail cross section and each space between adjacent ridges on each half belt has a mating dovetailed form to interlockingly receive a conductor-carrying ridge on the other half belt.
4. The method of fabricating a multiconductor belt comprising the steps of forming two elongate half belts of electrical insulating material with each half belt having interlocking elastic portions along the inner side of the half belt, positioning a group of conductors along the inner side of at least one of said half belts, and pressing the two half belts together until their interlocking portions interlock.
5. The method of fabricating a multiconductor belt comprising the steps of fonning two elongate half belts of electrical insulating material with each half belt having elongate spaced parallel interlocking elastic ridges along the inner side of the half belt, applying a group of wire conductors to each half belt by embedding the major portion of each wire conductor in a separate one of said ridges so that its remaining minor portion is exposed along the length of the conductor, positioning the half belts so that the ridges of one half belt are opposite the spaces between the ridges of the other half belt, and
pressing the two half belts together until their ridges interlock.
t i 0 t

Claims (5)

1. A multiconductor composite belt comprising two interlocked half belts, each half belt comprising an elongate base of electrical insulating material, a plurality of spaced elongate ridges of electrical insulating material projecting from said base, and a plurality of elongate conductors each carried by one of said ridges, each ridge of each half belt interlocking, in the composite belt, with at least one ridge in the other half belt.
2. A multiconductor composite belt according to claim 1 wherein the major portion of each conductor is embedded in the associated ridge so that the remaining minor portion of said conductor is exposed, in the half belt, along the length of the conductor.
3. A multiconductor composite belt according to claim 2 wherein each ridge carrying a conductor has a dovetail cross section and each space between adjacent ridges on each half belt has a mating dovetailed form to interlockingly receive a conductor-carrying ridge on the other half belt.
4. The method of fabricating a multiconductor belt comprising the steps of forming two elongate half belts of electrical insulating material with each half belt having interlocking elastic portions along the inner side of the half belt, positioning a group of conductors along the inner side of at least one of said half belts, and pressing the two half belts together until their interlocking portions interlock.
5. The method of fabricating a multiconductor belt comprising the steps of forming two elongate half belts of electrical insulating material with each half belt having elongate spaced parallel interlocking elastic ridges along the inner side of the half belt, applying a group of wire conductors to each half belt by embedding the major portion of each wire conductor in a separate one of said ridges so that its remaining minor portion is exposed along the length of the conductor, positioning the half belts so that the ridges of one half belt are opposite the spaces between the ridges of the other half belt, and pressing the two half belts together until their ridges interlock.
US3622687D 1970-10-12 1970-10-12 Multiconductor composite belt and method of fabricating it Expired - Lifetime US3622687A (en)

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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3855567A (en) * 1973-03-13 1974-12-17 Gardner Denver Co Electrical connector and method for making an electrical circuit
JPS5351754A (en) * 1976-10-21 1978-05-11 Nippon Telegr & Teleph Corp <Ntt> Optical fiber sheet
FR2384267A1 (en) * 1977-03-17 1978-10-13 Teradyne Inc PRINTED CIRCUIT CONTROL ASSEMBLY
US4171860A (en) * 1977-03-17 1979-10-23 Teradyne, Inc. Testing circuit boards
US4217155A (en) * 1975-09-12 1980-08-12 Amp Incorporated Multi-pair cable having low crosstalk
US4230898A (en) * 1977-10-19 1980-10-28 Emmel Leroy L Elongated filament lattice structure
US4242534A (en) * 1978-03-06 1980-12-30 Siemens Aktiengesellschaft Superconductor structure and method for manufacturing same
US4538024A (en) * 1983-07-01 1985-08-27 Amp Incorporated Flat multiconductor cable extruded on a wheel
WO1988001431A1 (en) * 1986-08-22 1988-02-25 Flexwatt Corporation Multi-conductor cables
US5525188A (en) * 1994-10-17 1996-06-11 Molex Incorporated Apparatus for taping multiple electrical cables
US5732457A (en) * 1995-05-25 1998-03-31 Molex Incorporated Electrical wire harness binding apparatus
US5807450A (en) * 1995-04-20 1998-09-15 Molex Incorporated Apparatus for binding wires of a wire harness
US5866850A (en) * 1995-05-23 1999-02-02 Sumitomo Wiring Systems, Ltd. Layered construction of busbars and insulating plates with ribs
US6100473A (en) * 1997-03-25 2000-08-08 Rittal-Werk Rudolf Loh Gmbh & Co. Kg Support for busbars of a busbar system
US6448497B1 (en) * 2000-08-21 2002-09-10 Mccracken Ronald G. Cable tray and walkway system
US6490169B1 (en) * 1999-12-15 2002-12-03 Yazaki Corporation Conductive circuit structure having an electrically conductive surface fixed by collar walls
US20110095857A1 (en) * 2009-10-26 2011-04-28 Goto Denshi Co., Ltd. Electric wire for high frequency, high voltage and large current
US20130333918A1 (en) * 2011-02-17 2013-12-19 Advanced Bionics Ag Wire constructs
US10601208B2 (en) * 2016-05-06 2020-03-24 Commscope, Inc. Of North Carolina Optimized cable raceway and methods

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3339010A (en) * 1965-09-28 1967-08-29 Gen Motors Corp Ignition harness means

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3339010A (en) * 1965-09-28 1967-08-29 Gen Motors Corp Ignition harness means

Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3855567A (en) * 1973-03-13 1974-12-17 Gardner Denver Co Electrical connector and method for making an electrical circuit
US4217155A (en) * 1975-09-12 1980-08-12 Amp Incorporated Multi-pair cable having low crosstalk
JPS5351754A (en) * 1976-10-21 1978-05-11 Nippon Telegr & Teleph Corp <Ntt> Optical fiber sheet
FR2384267A1 (en) * 1977-03-17 1978-10-13 Teradyne Inc PRINTED CIRCUIT CONTROL ASSEMBLY
FR2384332A1 (en) * 1977-03-17 1978-10-13 Teradyne Inc CABLE CONTAINING AT LEAST ONE SHEATH OF PLASTIC MATERIAL AND A CERTAIN NUMBER OF WIRES
US4132948A (en) * 1977-03-17 1979-01-02 Teradyne, Inc. Test fixture using stock printed circuit board having test pins mounted thereon
US4171860A (en) * 1977-03-17 1979-10-23 Teradyne, Inc. Testing circuit boards
US4230898A (en) * 1977-10-19 1980-10-28 Emmel Leroy L Elongated filament lattice structure
US4242534A (en) * 1978-03-06 1980-12-30 Siemens Aktiengesellschaft Superconductor structure and method for manufacturing same
US4538024A (en) * 1983-07-01 1985-08-27 Amp Incorporated Flat multiconductor cable extruded on a wheel
WO1988001431A1 (en) * 1986-08-22 1988-02-25 Flexwatt Corporation Multi-conductor cables
US4783578A (en) * 1986-08-22 1988-11-08 Flexwatt Corporation Multi-conductor cables
US5525188A (en) * 1994-10-17 1996-06-11 Molex Incorporated Apparatus for taping multiple electrical cables
US5755912A (en) * 1994-10-17 1998-05-26 Molex Incorporated Apparatus and method for taping multiple electrical cables
US5807450A (en) * 1995-04-20 1998-09-15 Molex Incorporated Apparatus for binding wires of a wire harness
US5866850A (en) * 1995-05-23 1999-02-02 Sumitomo Wiring Systems, Ltd. Layered construction of busbars and insulating plates with ribs
US5732457A (en) * 1995-05-25 1998-03-31 Molex Incorporated Electrical wire harness binding apparatus
US6100473A (en) * 1997-03-25 2000-08-08 Rittal-Werk Rudolf Loh Gmbh & Co. Kg Support for busbars of a busbar system
US6490169B1 (en) * 1999-12-15 2002-12-03 Yazaki Corporation Conductive circuit structure having an electrically conductive surface fixed by collar walls
US6448497B1 (en) * 2000-08-21 2002-09-10 Mccracken Ronald G. Cable tray and walkway system
US20110095857A1 (en) * 2009-10-26 2011-04-28 Goto Denshi Co., Ltd. Electric wire for high frequency, high voltage and large current
US8878068B2 (en) * 2009-10-26 2014-11-04 Goto Denshi Co., Ltd. Electric wire for high frequency, high voltage and large current
USRE46850E1 (en) * 2009-10-26 2018-05-15 Goto Denshi Co., Ltd. Electric wire for high frequency, high volume and large current
USRE48457E1 (en) * 2009-10-26 2021-03-02 Goto Denshi Co., Ltd. Electric wire for high frequency, high voltage and large current
US20130333918A1 (en) * 2011-02-17 2013-12-19 Advanced Bionics Ag Wire constructs
US9263172B2 (en) * 2011-02-17 2016-02-16 Advanced Bionics Ag Wire constructs
US10601208B2 (en) * 2016-05-06 2020-03-24 Commscope, Inc. Of North Carolina Optimized cable raceway and methods

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Free format text: MERGER;ASSIGNORS:BURROUGHS CORPORATION A CORP OF MI (MERGED INTO);BURROUGHS DELAWARE INCORPORATEDA DE CORP. (CHANGED TO);REEL/FRAME:004312/0324

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