US3605368A - Ceiling system with masking strips at panel joints - Google Patents

Ceiling system with masking strips at panel joints Download PDF

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US3605368A
US3605368A US859645A US3605368DA US3605368A US 3605368 A US3605368 A US 3605368A US 859645 A US859645 A US 859645A US 3605368D A US3605368D A US 3605368DA US 3605368 A US3605368 A US 3605368A
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Prior art keywords
ceiling
panels
grooves
support members
strips
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Expired - Lifetime
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US859645A
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Elie G Lalouche
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Simpson Timber Co
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Simpson Timber Co
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/22—Connection of slabs, panels, sheets or the like to the supporting construction
    • E04B9/24—Connection of slabs, panels, sheets or the like to the supporting construction with the slabs, panels, sheets or the like positioned on the upperside of, or held against the underside of the horizontal flanges of the supporting construction or accessory means connected thereto
    • E04B9/245—Connection of slabs, panels, sheets or the like to the supporting construction with the slabs, panels, sheets or the like positioned on the upperside of, or held against the underside of the horizontal flanges of the supporting construction or accessory means connected thereto by means of screws, bolts or clamping strips held against the underside of the supporting construction

Definitions

  • a ELIE ejizflzr is 0 m @QMW ATTORNEYS United States Patent Cl. 52-460 2 Claims ABSTRACT OF THE DISCLOSURE
  • Ceiling panels made of wet or dry felted wood fiber with a decorative surface on the exposed surface thereof are installed by stapling the ceiling panels to ceiling support members at spaced intervals along grooves routed at intervals in the panels corresponding to the spacing of the ceiling support members, and along the lengthwise edges of the panels.
  • an elongated resilient plastic strip having protrusions thereon adapted to grip the sides of the grooves are inserted into the groove.
  • the plastic strip lays flush with the exposed face of the ceiling panel giving the overall ceiling an aesthetically appealing appearance.
  • This invention relates to a ceiling system and method for installing a ceiling.
  • Ceilings consisting of ceiling panels made of pressed wood fiber stapled to ceiling support members have been extensively used in the mobile home industry and in some areas of domestic housing and commercial buildings. Such ceilings can be quickly installed with a minimum amount of labor. To render the ceiling installation aesthetically appealing various ways have been devised to mask thestaples used to support the ceiling panels in place against the ceiling support members and to mask the joints between two or more ceiling panels. Baflle boards tacked over the joints and/or staples have been used as well as elongated plastic strips which are slid into grooved tracks in the ceiling panels from one end of the panel. Baille boards protrude from the surface of the ceiling giving an undesired appearance. Plastic strips of the type described are difiicult and time consuming to install for they must be slid into a groove in the ceiling panel from one end of the ceiling panel.
  • This invention relates to a ceiling system wherein ceiling panels are stapled to ceiling supportmembers in routed out portions of a ceiling panel along the lengthwise edges of the panel and at spaced intervals between the ends of the panel parallel to the ceiling support members. Elongated extruded strips of resilient plastic material are pressed into the grooves to mask the staples and the joints between the ceiling panels.
  • the plastic strip is adapted to lay flush with-the exposed surface of the ceiling. Gripping members running the length of and protruding from the body of the plastic strip hold the strip in place in the grooves. The plastic strips are easily and quickly inserted with a minimum of effort and can be easily removed if desired.
  • FIG. 1 is a partial perspective view of a section of two ceiling panels secured to a ceiling support member by a staple, the joint and the staple being masked with a plastic strip inserted into a'slot along the edges of the panels;
  • FIG. 2 is a sectional View of a ceiling installation as shown in FIG. 1 illustrating placement of the ceiling panel relative to the ceiling support members;
  • FIG. 3 is a partial perspective view of a section of two ceiling panels secured to a ceiling support member by a staple, the staple and joint masked with a plastic strip inserted into a slot in the ceiling panels, the plastic strip being of an alternate design relative to that of FIG. 1;
  • FIG. 4 is a sectional view of ceiling panels secured to ceiling support members.
  • Ceiling panels made from comminuted wood or other materials has been extensive in the mobile home industry. Ceiling panels used in mobile homes are usually eight feet in width and vary in length up to fourteen feet. Ceiling panels of this type have their exposed faces embossed or otherwise coated with a decorative coating to give a pleasing finished appearance. Ceiling panels of this type have conventionally been installed by stapling them to ceiling support members spaced parallel to each other at regularly spaced intervals such as 12, 16 or 24 inches. In order to give the overall ceiling a pleasing appearance, however, staples used to hold the ceiling panels in place must be masked in some manner. Also, joints between two or more panels must be masked to give the appearance of a continuous ceiling with no breaks therein.
  • the ceiling panels have grooves routed in the panels along the lengthwise edges thereof as well as at spaced intervals between the lengthwise edges of the panel corresponding to the spacing of the ceiling support members to which the ceiling panels are to be secured. For example if the ceiling support members are spaced apart on 12 inch centers the grooves in the ceiling panels are spaced apart the same distance.
  • reference numeral 10 indicates a ceiling support member to which ceiling panels 12 are secured by staples 16. Staples 16 are inserted at regular intervals along the length of the ceiling panels in grooves 14 to hold the ceiling panels in place. Grooves or kerfs 14 are routed out along the lengthwise edges of the ceiling panels. As shown in FIGS. 1 and 2 the groove 14 has a deeper groove on each side thereof connected by a shallow groove. Along the edges of the panel a portion of a groove is formed and adapted to correspond to the groove along the adjacent edge of an adjoining panel. In FIGS. 3 and 4 the routed out area is substantially rectang'ular in shape.
  • elongated resilient plastic strips 18 are used. These strips have a configuration adapted to fit over the routed out areas in the ceiling panel and to grip the sides of the routed out areas so that they will remain in place once pressed into position.
  • the elongated plastic strips can be easily pressed into place and can be removed if resired.
  • the plastic strip of this invention can be directly applied over the rounted out areas in the ceiling panels.
  • the strips may be made of any suitable plastic material such as polyvinyl chloride, polypropylene, styrene etc.
  • Each plastic strip includes a flat body portion 18 slightly wider than the width of the routed out areas adapted to lay substantially flush with the exposed surface of the ceiling panels once the plastic strips are pressed in place. Protrusions near the lengthwise edges of the strips extend lengthwise, the protrusions having barbs on their ends adapted to contact the walls of the routed out areas of the ceiling panels to hold the plastic strip in place.
  • FIG. 1 and FIG. 3 show the plastic strips prior to insertion into the grooves and after insertion.
  • the plastic strips have a body about 0.035 inch thick with protrusions near the ends thereof approximately 0.025 inch thick.
  • the protrusions with their barbed ends are placed at an angle relative to the body of the plastic strip such that the plastic strip is sprung into place in the routed out areas of the ceiling panels.
  • the ceiling panels for example those 8 feet in width and 14 feet long are stapled to ceiling support members running parallel to the lengthwise direction of the ceiling panels.
  • the staples are inserted through the ceiling panels into the ceiling support members at spaced intervals in the routed out areas running parallel to the length direction of the ceiling panels and corresponding to the spacing of the ceiling support members. If two or more ceiling panels are used the panels are butted against one another along their lengthwise edges and stapled into place against a common support member.
  • a plastic strip of the configuration shown in FIGS. 1 or 3 is pressed into place in the grooves. The strips lay substantially flush with the exposed surface of the ceiling thus giving the overall ceiling a finished appearance that is aesthetically appealing.
  • a ceiling system utilizing a plurality of abutting ceiling panels with the joints between the panels and grooves therein masked so as to present the appearance of a continuous ceiling with no breaks therein, comprising:
  • ceiling support members at spaced intervals
  • the strips having a substantially planar body with a thickness less than the depth of the routed out areas and a width slightly greater than the width of the routed out areas, the outer edges of the strips being feathered so that the strips, when inserted in place, lay flush with and overlap the edges of the routed out areas thereby giving the appearance of a continuous ceiling with no breaks therein, the strips further including a pair of integral protrusions spaced inwardly from the feathered edges of the strip and extending upward from the upper surface of the planar body parallel to the length dimension thereof,
  • the protrusions having barbs on their upper ends adapted to contact and grip the side walls of the routed out areas in the ceiling panels to secure and hold the strips in place.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

CEILING PANELS MADE OF WET OR DRY FELTED WOOD FIBER WITH A DECORATIVE SURFACE ON THE EXPOSED SURFACE THEREOF ARE INSTALLED BY STAPLING THE CEILING PANELS TO CEILING SUPPORT MEMBERS AT SPACED INTERVALS ALONG GROOVES ROUTED AT INTERVALS IN THE PANELS CORRESPONDING TO THE SPACING OF THE CEILING SUPPORT MEMBERS, AND ALONG THE LENGTHWISE EDGES OF THE PANELS. TO MASK THE STAPLES, GROOVES AND JOINTS BETWEEN THE PANELS AND ELONGATED RESILIENT PLASTIC STRIP HAVING PROTRUSIONS THEREON ADAPTED TO GRPI THE SIDES OF THE GROOVES ARE INSERTED INTO THE GROOVE. THE PLASTIC STRIP LAYS FLUSH WITH THE EXPOSED FACE OF THE CEILING PANEL GIVING THE OVERALL CEILING AN AESTHETICALLY APPEALING APPEARANCE.

Description

P 20, 1971 E. G. LALOUCHE 3,605,368
CEILING SYSTEM WITH MASKING STRIPS AT PANEL JOINTS Filed Sept. 22. 1969 mm z P2 ?4 /4o 2 2 I2 20 I4 1F 11 Z A ELIE ejizflzr is 0 m @QMW ATTORNEYS United States Patent Cl. 52-460 2 Claims ABSTRACT OF THE DISCLOSURE Ceiling panels made of wet or dry felted wood fiber with a decorative surface on the exposed surface thereof are installed by stapling the ceiling panels to ceiling support members at spaced intervals along grooves routed at intervals in the panels corresponding to the spacing of the ceiling support members, and along the lengthwise edges of the panels. To mask the staples, grooves and joints between the panels an elongated resilient plastic strip having protrusions thereon adapted to grip the sides of the grooves are inserted into the groove. The plastic strip lays flush with the exposed face of the ceiling panel giving the overall ceiling an aesthetically appealing appearance.
BACKGROUND OF THE INVENTION Field of the invention This invention relates to a ceiling system and method for installing a ceiling.
PRIOR ART RELATING TO THE DISCLOSURE Ceilings consisting of ceiling panels made of pressed wood fiber stapled to ceiling support members have been extensively used in the mobile home industry and in some areas of domestic housing and commercial buildings. Such ceilings can be quickly installed with a minimum amount of labor. To render the ceiling installation aesthetically appealing various ways have been devised to mask thestaples used to support the ceiling panels in place against the ceiling support members and to mask the joints between two or more ceiling panels. Baflle boards tacked over the joints and/or staples have been used as well as elongated plastic strips which are slid into grooved tracks in the ceiling panels from one end of the panel. Baille boards protrude from the surface of the ceiling giving an undesired appearance. Plastic strips of the type described are difiicult and time consuming to install for they must be slid into a groove in the ceiling panel from one end of the ceiling panel.
SUMMARY OF THE INVENTION This invention relates to a ceiling system wherein ceiling panels are stapled to ceiling supportmembers in routed out portions of a ceiling panel along the lengthwise edges of the panel and at spaced intervals between the ends of the panel parallel to the ceiling support members. Elongated extruded strips of resilient plastic material are pressed into the grooves to mask the staples and the joints between the ceiling panels. The plastic strip is adapted to lay flush with-the exposed surface of the ceiling. Gripping members running the length of and protruding from the body of the plastic strip hold the strip in place in the grooves. The plastic strips are easily and quickly inserted with a minimum of effort and can be easily removed if desired.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a partial perspective view of a section of two ceiling panels secured to a ceiling support member by a staple, the joint and the staple being masked with a plastic strip inserted into a'slot along the edges of the panels;
3,605,368 Patented Sept. 20, 1971 FIG. 2 is a sectional View of a ceiling installation as shown in FIG. 1 illustrating placement of the ceiling panel relative to the ceiling support members;
FIG. 3 is a partial perspective view of a section of two ceiling panels secured to a ceiling support member by a staple, the staple and joint masked with a plastic strip inserted into a slot in the ceiling panels, the plastic strip being of an alternate design relative to that of FIG. 1; and
FIG. 4 is a sectional view of ceiling panels secured to ceiling support members.
DETAILED DESCRIPTION OF THE INVENTION The use of ceiling panels made from comminuted wood or other materials has been extensive in the mobile home industry. Ceiling panels used in mobile homes are usually eight feet in width and vary in length up to fourteen feet. Ceiling panels of this type have their exposed faces embossed or otherwise coated with a decorative coating to give a pleasing finished appearance. Ceiling panels of this type have conventionally been installed by stapling them to ceiling support members spaced parallel to each other at regularly spaced intervals such as 12, 16 or 24 inches. In order to give the overall ceiling a pleasing appearance, however, staples used to hold the ceiling panels in place must be masked in some manner. Also, joints between two or more panels must be masked to give the appearance of a continuous ceiling with no breaks therein.
According to this invention the ceiling panels have grooves routed in the panels along the lengthwise edges thereof as well as at spaced intervals between the lengthwise edges of the panel corresponding to the spacing of the ceiling support members to which the ceiling panels are to be secured. For example if the ceiling support members are spaced apart on 12 inch centers the grooves in the ceiling panels are spaced apart the same distance.
Referring to the drawings reference numeral 10 indicates a ceiling support member to which ceiling panels 12 are secured by staples 16. Staples 16 are inserted at regular intervals along the length of the ceiling panels in grooves 14 to hold the ceiling panels in place. Grooves or kerfs 14 are routed out along the lengthwise edges of the ceiling panels. As shown in FIGS. 1 and 2 the groove 14 has a deeper groove on each side thereof connected by a shallow groove. Along the edges of the panel a portion of a groove is formed and adapted to correspond to the groove along the adjacent edge of an adjoining panel. In FIGS. 3 and 4 the routed out area is substantially rectang'ular in shape.
To mask the joints between the respective ceiling panels and to mask the staples holding the ceiling panels in place against ceiling members 10 elongated resilient plastic strips 18 are used. These strips have a configuration adapted to fit over the routed out areas in the ceiling panel and to grip the sides of the routed out areas so that they will remain in place once pressed into position. The elongated plastic strips can be easily pressed into place and can be removed if resired. Unlike prior ceiling systems which utilized plastic strips which had to be slid in from one end thereof the plastic strip of this invention can be directly applied over the rounted out areas in the ceiling panels. The strips may be made of any suitable plastic material such as polyvinyl chloride, polypropylene, styrene etc. Each plastic strip includes a flat body portion 18 slightly wider than the width of the routed out areas adapted to lay substantially flush with the exposed surface of the ceiling panels once the plastic strips are pressed in place. Protrusions near the lengthwise edges of the strips extend lengthwise, the protrusions having barbs on their ends adapted to contact the walls of the routed out areas of the ceiling panels to hold the plastic strip in place. FIG. 1 and FIG. 3 show the plastic strips prior to insertion into the grooves and after insertion. The plastic strips have a body about 0.035 inch thick with protrusions near the ends thereof approximately 0.025 inch thick. The protrusions with their barbed ends are placed at an angle relative to the body of the plastic strip such that the plastic strip is sprung into place in the routed out areas of the ceiling panels.
To install a ceiling utilizing the above system the ceiling panels, for example those 8 feet in width and 14 feet long are stapled to ceiling support members running parallel to the lengthwise direction of the ceiling panels. The staples are inserted through the ceiling panels into the ceiling support members at spaced intervals in the routed out areas running parallel to the length direction of the ceiling panels and corresponding to the spacing of the ceiling support members. If two or more ceiling panels are used the panels are butted against one another along their lengthwise edges and stapled into place against a common support member. Once the staples are in place a plastic strip of the configuration shown in FIGS. 1 or 3 is pressed into place in the grooves. The strips lay substantially flush with the exposed surface of the ceiling thus giving the overall ceiling a finished appearance that is aesthetically appealing.
The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A ceiling system utilizing a plurality of abutting ceiling panels with the joints between the panels and grooves therein masked so as to present the appearance of a continuous ceiling with no breaks therein, comprising:
ceiling support members at spaced intervals,
a plurality of adjoining substantially coplanar ceiling panels with a decorative surface on the exposed lower face thereof having routed out portions along the outer sides thereof at the adjoining edges and at intervals between the edges corresponding to the spacing of the ceiling support members, the routed out portions being in the shape of U-shaped recesses 4 in the panels to receive strips of resilient plastic material,
means at spaced intervals inserted through the routed out areas of the ceiling panels into the ceiling support members to secure and hold the panels to the ceiling support members, and elongated strips of resilient plastic material covering and masking the routed out areas in the ceiling panels, the strips having a substantially planar body with a thickness less than the depth of the routed out areas and a width slightly greater than the width of the routed out areas, the outer edges of the strips being feathered so that the strips, when inserted in place, lay flush with and overlap the edges of the routed out areas thereby giving the appearance of a continuous ceiling with no breaks therein, the strips further including a pair of integral protrusions spaced inwardly from the feathered edges of the strip and extending upward from the upper surface of the planar body parallel to the length dimension thereof,
the protrusions having barbs on their upper ends adapted to contact and grip the side walls of the routed out areas in the ceiling panels to secure and hold the strips in place.
2. The ceiling system of claim 1 wherein the width of the legs of the U-shaped recesses in the panels is less than the width of the barbs on the upper ends of the protrusions.
References Cited UNITED STATES PATENTS 646,494 4/1900 Jager 52-47OX 2,339,865 1/1944 Larmour 52-471X 3,085,301 4/1963 Nuorivaara 52-471X 3,103,710 9/1963 Fredericksen 52470X 3,393,484 7/1968 Dunnington 52287 PRICE C. FAW, JR., Primary Examiner US. Cl. X.R. 52-47l
US859645A 1969-09-22 1969-09-22 Ceiling system with masking strips at panel joints Expired - Lifetime US3605368A (en)

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3782053A (en) * 1971-07-09 1974-01-01 Hitachi Shipbuilding Eng Co Joint construction for low temperature purpose liquid-tight panels
US3906694A (en) * 1974-08-14 1975-09-23 Rohr Industries Inc Blind, riveted joint for panel members
US4067155A (en) * 1975-08-28 1978-01-10 Grefco, Inc. Sealing system
US4228629A (en) * 1978-05-26 1980-10-21 Alcan Aluminum Corporation Vertical siding system
US4435935A (en) 1980-10-08 1984-03-13 Perfil En Frio, S.A. (Perfrisa) Panel joining system
BE1001828A3 (en) * 1988-06-24 1990-03-13 Chicago Metallic Continent Nv Plastic strip for suspended ceilings
US5307597A (en) * 1992-11-13 1994-05-03 Ykk Corporation Water deflector
US20070186500A1 (en) * 2003-12-09 2007-08-16 Peter Quirk Flashing
US20090277117A1 (en) * 2008-05-06 2009-11-12 Worthington Armstrong Venture Suspended ceiling cloud with flexible panel
US8006458B1 (en) * 1998-10-06 2011-08-30 Pergo AG Flooring material comprising board shaped floor elements which are joined vertically by means of separate assembly profiles
US20150176287A1 (en) * 2013-01-22 2015-06-25 Henry H. Bilge System for Mounting Wall Panels to a Wall Structure and Wall Panels Therefor
US9255414B2 (en) 2000-03-31 2016-02-09 Pergo (Europe) Ab Building panels
US9464444B2 (en) 2010-01-15 2016-10-11 Pergo (Europe) Ab Set of panels comprising retaining profiles with a separate clip and method for inserting the clip
US9464443B2 (en) 1998-10-06 2016-10-11 Pergo (Europe) Ab Flooring material comprising flooring elements which are assembled by means of separate flooring elements
US9593491B2 (en) 2010-05-10 2017-03-14 Pergo (Europe) Ab Set of panels
US9631372B1 (en) 2015-03-24 2017-04-25 Henry H. Bilge Wall panels to be mounted to a wall structure

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3782053A (en) * 1971-07-09 1974-01-01 Hitachi Shipbuilding Eng Co Joint construction for low temperature purpose liquid-tight panels
US3906694A (en) * 1974-08-14 1975-09-23 Rohr Industries Inc Blind, riveted joint for panel members
US4067155A (en) * 1975-08-28 1978-01-10 Grefco, Inc. Sealing system
US4228629A (en) * 1978-05-26 1980-10-21 Alcan Aluminum Corporation Vertical siding system
US4435935A (en) 1980-10-08 1984-03-13 Perfil En Frio, S.A. (Perfrisa) Panel joining system
BE1001828A3 (en) * 1988-06-24 1990-03-13 Chicago Metallic Continent Nv Plastic strip for suspended ceilings
US5307597A (en) * 1992-11-13 1994-05-03 Ykk Corporation Water deflector
US8006458B1 (en) * 1998-10-06 2011-08-30 Pergo AG Flooring material comprising board shaped floor elements which are joined vertically by means of separate assembly profiles
US9464443B2 (en) 1998-10-06 2016-10-11 Pergo (Europe) Ab Flooring material comprising flooring elements which are assembled by means of separate flooring elements
US9255414B2 (en) 2000-03-31 2016-02-09 Pergo (Europe) Ab Building panels
US10156078B2 (en) 2000-03-31 2018-12-18 Pergo (Europe) Ab Building panels
US10626619B2 (en) 2000-03-31 2020-04-21 Unilin Nordic Ab Flooring material
US10233653B2 (en) 2000-03-31 2019-03-19 Pergo (Europe) Ab Flooring material
US9260869B2 (en) 2000-03-31 2016-02-16 Pergo (Europe) Ab Building panels
US9316006B2 (en) 2000-03-31 2016-04-19 Pergo (Europe) Ab Building panels
US9677285B2 (en) 2000-03-31 2017-06-13 Pergo (Europe) Ab Building panels
US9611656B2 (en) 2000-03-31 2017-04-04 Pergo (Europe) Ab Building panels
US9534397B2 (en) 2000-03-31 2017-01-03 Pergo (Europe) Ab Flooring material
US20070186500A1 (en) * 2003-12-09 2007-08-16 Peter Quirk Flashing
US8096089B2 (en) * 2008-05-06 2012-01-17 Worthington Armstrong Venture Suspended ceiling cloud with flexible panel
US20090277117A1 (en) * 2008-05-06 2009-11-12 Worthington Armstrong Venture Suspended ceiling cloud with flexible panel
US9464444B2 (en) 2010-01-15 2016-10-11 Pergo (Europe) Ab Set of panels comprising retaining profiles with a separate clip and method for inserting the clip
US9593491B2 (en) 2010-05-10 2017-03-14 Pergo (Europe) Ab Set of panels
US10253505B2 (en) * 2013-01-22 2019-04-09 Henry H. Bilge System for mounting wall panels to a wall structure and wall panels therefor
US20150176287A1 (en) * 2013-01-22 2015-06-25 Henry H. Bilge System for Mounting Wall Panels to a Wall Structure and Wall Panels Therefor
US9631372B1 (en) 2015-03-24 2017-04-25 Henry H. Bilge Wall panels to be mounted to a wall structure

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