US3376120A - Coiled strip - Google Patents

Coiled strip Download PDF

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Publication number
US3376120A
US3376120A US608468A US60846866A US3376120A US 3376120 A US3376120 A US 3376120A US 608468 A US608468 A US 608468A US 60846866 A US60846866 A US 60846866A US 3376120 A US3376120 A US 3376120A
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Prior art keywords
strip
end portion
lead end
ribs
coiled
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US608468A
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Joseph J Hiegel
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EW Bliss Co Inc
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EW Bliss Co Inc
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Priority claimed from US341876A external-priority patent/US3332268A/en
Application filed by EW Bliss Co Inc filed Critical EW Bliss Co Inc
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Assigned to E.W. BLISS COMPANY, INC. A DE CORP. reassignment E.W. BLISS COMPANY, INC. A DE CORP. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: E.W. BLISS COMPANY
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/34Feeding or guiding devices not specially adapted to a particular type of apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B39/00Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/14Guiding, positioning or aligning work
    • B21B39/16Guiding, positioning or aligning work immediately before entering or after leaving the pass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D17/00Forming single grooves in sheet metal or tubular or hollow articles
    • B21D17/04Forming single grooves in sheet metal or tubular or hollow articles by rolling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12229Intermediate article [e.g., blank, etc.]
    • Y10T428/12264Intermediate article [e.g., blank, etc.] having outward flange, gripping means or interlocking feature
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12333Helical or with helical component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/1241Nonplanar uniform thickness or nonlinear uniform diameter [e.g., L-shape]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12639Adjacent, identical composition, components
    • Y10T428/12646Group VIII or IB metal-base
    • Y10T428/12653Fe, containing 0.01-1.7% carbon [i.e., steel]

Definitions

  • This invention pertains to the art of preforming coiled strip for feeding into a rolling mill stand preparatory to a rolling operation.
  • the invention particularly pertains to preparation of the lead end of coiled metal strip which preparation materially improves the ability of the lead end of the strip to make starting engagement between the work rolls of a mill stand, although it will be appreciated that the invention may also be used in preparing other forms of coiled strip and the like.
  • the present invention is directed toward an apparatus and method for forming the lead end portion of a coiled strip in a novel manner so that the strip may be easily threaded into a rolling mill without requiring the assistance of workmen and/ or mechanical guides.
  • At least one longitudinally extending rib is formed intermediate the coil and the front edge margin of the coil leading end.
  • the lead end portion of the coil will be stiffened sufficiently to be self-supporting and it will therefore be enabled to extend outwardly from the coil in cantilever fashion sufficient to provide substantially self-guiding entry into the mill.
  • the number of ribs required will, of course, be a function of the width of the strip.
  • an apparatus for forming at least one longitudinally extending rib in the lead end portion of a coil of such gentle configuration that when the strip is subsequently re-rolled the rib will also be re-rolled into the strip without strip deformation.
  • the primary object of the invention is the provision of an apparatus and method for forming the lead end portion of a coiled strip in a novel manner so that the strip may be easily threaded into a rolling mill.
  • Another object of the present invention is to form at least one longitudinally extending rib along a portion of the length of the lead end portion of a coiled strip so that the lead end portion will be rendered self-supporting for substantially self-entry into a rolling mill.
  • Still another object of the present invention is the provision of a novel coil of strip having a self-supporting lead end thereof, which is positionable for self-guiding entry into a mill stand.
  • FIGURE 1 is a perspective view of a coiled steel strip having a lead end portion thereof formed according to the present invention
  • FIGURE 2 is a left side elevational view of an apparatus according to the present invention for forming the lead end portion of the coiled strip shown in FIGURE 1;
  • FIGURE 3 is an enlarged sectional view of the apparatus shown in FIGURE 2;
  • FIGURE 4 is a front elevational view partly in section of the apparatus shown in FIGURE 3;
  • FIGURE 5 is an enlarged sectional view taken along line 5-5 of FIGURE 4;
  • FIGURE 6 is a side elevational view partly in section similar to that illustrated in FIGURE 3, and illustrating the end strip portion being fed into the coil preparation machine;
  • FIGURE 7 is similar to that as shown in FIGURE 6, but illustrating the status of the strip and machine after having just cropped the end of the lead end portion of the strip;
  • FIGURE 8 is a side elevational view similar to that as shown in FIGURE 6, but illustrating the status of the strip and machine when the top forming roll frame is retracted;
  • FIGURE 9 is a sectional view taken along 9-9 of FIGURE 1;
  • FIGURE 10 is a sectional view taken along line 10-10 of FIGURE 1.
  • FIGURES 1, 9 and 10 there is illustrated an elongated steel strip 10 which has been previously formed, as by rolling, with relatively uniform thickness and width throughout its length.
  • the strip 10 is spirally coiled upon itself for a substantial portion of its length to define a coil 11.
  • the remaining length of strip 10 defines a lead end portion 12 terminatinng in a transverse edge 16.
  • a plurality of longitudinally extending and parallelly aligned ribs 14 are provided in lead end portion 12.
  • the ribs 14 protrude outwardly predominantly from the same side of the strip 10 relative to coil portion 12, as shown in FIGURE 9.
  • Ribs 14 extend for a length L from margin M to a line of tangency T of coil 11.
  • the lead end portion 12, due to the stiffening or supporting effect of the ribs 14, extends in a cantilever fashion from the coil portion 11 in a self-supporting manner and will not curl downwardly under its own weight. In this manner, portion 12 exhibits sufiicient structural rigidity that when the strip is transported to a rolling mill the lead end portion will provide substantially self-guiding entry into the mill without the use of workmen or mechanical guides.
  • the unribbed portion for the marginal distance M adjacent the free edge 16 which is flat facilitates threading of the strip into the mill.
  • the ribs 14 are formed with arcuate cross section of substantially equal radius, which radius is such that the rib contours are rendered sufficiently gentle that they may be rolled into a fiat surface.
  • the coil preparation machine 20 for forming longitudinal ribs 14 in the lead end portion 12 of a coiled steel strip 10.
  • the coil preparation machine 20 includes a lower forming roll support frame 24 and a triangular shaped upper forming roll frame 26, pivotally mounted to frame 24 at is bottom left corner, as viewed in FIGURE 3, by means of a pivot post 28.
  • the upper frame 26 may be pivoted between a rib forming position, as shown in FIG- URE 4, to a fully retnacted position, as shown by the dotted lines in FIGURE 2, by appropriate power means such as a solenoid operated hydraulic cylinder 30.
  • the cylinder 30 is pivotally mounted at one end to the frame 24 by means of trunnion 32 and at the other end to the apex of the triangular shaped frame 26 by means of another trunnion 34.
  • the triangular shaped upper frame 26 serves to rotatably support the ends of an upper forming roll 36 by means of suitable bearings 38 and 40.
  • the lower frame 24 serves to rotatably support a lower forming roll 42 at its opposite ends by means of suitable bearings 44 and 46.
  • a motor 48 is drivingly connected to one end of roll 42 in a suitable manner so that roll 42 may also serve a driven roll.
  • Forming roll 36 takes the form of a cylindrical shaft 50 having a plurality of annular rib forming tires 52 of arcuate cross section coaxially mounted thereon and spaced from each other by means of cylindrical spacers 54 as shown in FIGURE 4, of smaller external diameter than that of tires 52.
  • forming roll 42 takes the form of a cylindrical shaft 56 having a plurality of annular rib forming tires 58 coaxially mounted thereon and axially spaced from each other by means of cylindrical spacers 60 and 61 of smaller external diameters than that of tires 58.
  • the spacers 61 immediately adjacent opposing sides of each tire 58 are recessed relative to the remaining spacers 60 on shaft 56 so as to form annular channels 62 and 64 adjacent opposite sides of each tire 58.
  • the number of tires 52 on shaft 50 is double that of the number of tires 58 on shaft 56 so that two adjacent tires 52 may be associated with each tire 58 for purposes of forming the ribs 14 in strip 10.
  • the tires 52 associated with each tire 58 are axially spaced apart sufficient that they axially straddle the associated tire 58 and are received in channels 62 and 64, respectively, which are each of a width somewhat greater than the width of each tire 52.
  • the tires 52 and 58 are preferably constructed so that their peripheral cross sectional contours are arcuate and are the same radius to form gentle convolutions or ribs 14.
  • the definition of the ribs 14 formed in steel strip may be controlled by means of adjustable plungers or jacks 66 and 68 mounted on the extending from opposite ends of upper frame 26.
  • the free ends of jacks 66 and 68 extend downwardly and rest on support pads 70 and 72, respectively, provided on opposite ends of the lower frame 24, as best shown in FIGURE 4.
  • the adjustable jacks 66 and 68 are both mechanically interconnected with a hand operated crank wheel 74, which serves to adjust both of the jacks simultaneously and thereby adjust the penetration of tire 58 between tires 52. In this manner the gentleness of the convolutions or ribs 14 may be regulated.
  • the machine 20 forms ribs 14 in strip 10 as the strip is being retracted from the machine rather than when entering so that the free end of strip 10 may be sheared prior to the formation of ribs 14. Accordingly, it is desirable during the period the strip is entering the machine, i.e., between forming rolls 36 and 42, that the upper roll 36 be adjusted relative to the bottom roll 42 so that the tires 52 do not penetrate into channels 62 and 64.
  • a pair of hydraulic operated jacks 76 and 78 are provided at opposite ends of the lower frame 24, each having a plunger 80 extending vertically upward therefrom so that its free end engages a pad 32 provided in a recess 84 in the corresponding end of upper frame 26.
  • each plunger 80 is preferably such that when the plungers are extended, as shown in FIGURES 2 and 3, the peripheries of tires 52 and 58 are essentially in tangential relationship, but may be vertically spaced from each other by a slight amount substantially the thickness of strip 10. In this manner, as strip 10 is being fed into the machine 20 between forming rolls 36 and 42, the tires 52 and 58 do not serve to form ribs in the strip, but to respectively drive and guide the strip into the machine.
  • the machine 20 is provided with a coil unwrapping or peeling knife 90, which is adjustably mounted on the frame 24 by means of a pair of hydraulic cylinders 92 and 94 so that the knife may be adjusted for coils of different diameters.
  • the coil portion 11 of the strip 10 may be positioned relative to the machine 20 by means of a pair of positioning rolls 94 and 96 and held in place by means of a hold down roll 98.
  • the positioning rolls 94 and 96 are suitably driven so as to rotate coil portion 11 about its coil axis so that the lead end portion 12 thereof may be peeled from the coil by means of knife 90 and driven into the machine 20 between rolls 36 and 42.
  • the machine 20 is also provided with a pair of straight edge shearing knife blades 100 and 102. mounted on frame 24 for purposes of cropping or shearing the lead end of portion 12 so as to obtain a straight edge 16 at the free end of lead portion 12, which edge is perpendicular of the longitudinal side edges of strip 10.
  • the shearing knife blade is stationary and shearing knife blade 102 is vertically movable with respect to blade 100.
  • Blade 100 is suitably powered -'by means of a hydraulic cylinder 104 mounted on frame 24.
  • a chute 103 is mounted on frame 24 below knife blades 100 and 102 to facilitate removal of the cropped section from strip 10.
  • an L-shaped limit trip switch arm 106 pivotally mounted at one end to the frame 24 by means of a pivot post 107.
  • Switch arm 106 is counterbalanced so as to normally be located in the path of the lead end portion 12. of strip 10, as shown in FIG- URE 3.
  • the switch arm 106 serves when the free end 16 of lead end portion 12, after having been cropped by knife blades 100 and 102, is being retracted from machine .20 to pivot in a clockwise direction about post 107, as viewed in FIGURE 3, to open a normally closed switch 108, as shown in FIGURE 5.
  • a stripper finger Interposed between the switch arm 106 and the forming rolls 36 and 42 there is provided a stripper finger which is vertically movable for purposes of facilitating retraction of lead end portion 12 of strip 10 in the event that a portion there is caught or struck in the machine, such as to roll 42.
  • the stripper finger 110 is powered by suitable means such as a fluid cylinder 112 mounted on frame 24.
  • FIGURES 6, 7 and 8 there is illustrated the method of forming ribs 14 in the lead end portion 12 of strip 10.
  • the coiled portion 11 of steel strip 10 to be formed with ribs 14 is placed on positioning rolls 94 and 96 and held in place by means of a hold down roll 98.
  • the peeling knife 90 is then adjusted relative to the machine 20, as well as to the coiled portion 11, by means of hydraulic cylinders or jacks 92 and 94 so that the knife portion 90 serves to strip or uncoil the lead end portion 12 of strip 10.
  • the solenoid operated fluid cylinder 30 is energized whereby the upper frame 26 takes the position as.
  • the rolls 94 and 96 are driven so as to rot-ate coil portion 11 in a counterclockwise direction, as viewed in FIG- URE 3, driving the lead end portion 12 into the machine between rolls 36 and 42 until the uncropped end of the lead end portion is just beyond the shearing knife blades 102 and 100.
  • the operator will stop the driven rolls and energize fluid cylinder 104 for a sufiicient time to cause shearing knife blade 102 to plunge downwardly shearing or cropping a portion of the length of strip 10.
  • the cropped portion falls downwardly under the force of gravity and by means of chute 103 may be conveyed to a suitable scrap pile.
  • the lead end portion 12 is at this time substantially flat with a straight edge 16 defined at its free end.
  • the adjustment jacks 76 are then de-energized causing plungers 80 to retract whereby the adjustable jacks 66 and 68 rest on pads 70 and 72, respectively, and tires 52 penetrate into the channels 62 and 64 by a predetermined amount as adjusted by means of adjustment crank 74.
  • the driven rolls 94, 96 and 36 are then operated to retract the steel strip from machine 20, i.e., the coil portion 11 is rotated in a clockwise direction, as viewed in FIGURES 6, 7 and 8.
  • the rib forming tires 52 and 58 cooperate to form ribs 14 in the lead end portion 12, extending longitudinally of the strip and of substantially identical formation.
  • the stripper finger control cylinder 112 may be energized, displacing stripper finger 110 vertically upward to the position shown by the dotted lines in FIG- URE 8, thereby ejecting lead end portion 12 from the lower roll 36.
  • the hold down roll 98 is then retracted while the driven rolls 94 and 96 continue to rotate the coil portion 11 in a clockwise direction, as viewed in FIG- URE 8, until the lead end portion 12 of strip 10 pivots upwardly in a clockwise direction to the position shown by the dotted lines in FIGURE 8.
  • the coiled strip 10 with the ribs 14 formed thereon may be transported by suitable conveying means to a rolling mill for re-rolling.
  • An article of manufacture comprising an elongated member, a portion of the length of said member being spirally coiled upon itself from one end thereof, the remaining length of said member defining a lead end portion having at least one rib extending longitudinally thereof for a portion of the length of said end portion, whereby said lead end portion extends in cantilever self-supporting fashion from said coiled portion.

Description

April 2, 1968 Original Fi led Feb. 3, 1964 FIG J. J. HIEGEL 3,376,120
COILED STRIP 5 Sheets-Sheet 1 INVENTORTX"? JOSEPH J. HIEGEL ATTORNEYS April 2, 1968 J. J. HIEGEL. 3,376,120
comm) STRIP Original Filed Feb. 5, 1964 5 Sheets-Sheet E E O L FIG. 3
INVENTOR. J. HIEGEL BY 14 7.14%, 2 e04,
ATTORNEYS J. J. HIEGEL COILED STRIP April 2, 1968 5 Sheets-Sheet 5 Original Filed Feb. 5, 1964 INVENTOR. JOSEPH J. HIEGEL Me 744%, g M,
ATTORNEYS J. J. HIEGEL A id .2, was
COILED STRIP 5 Sheets-Sheet 4 Original Filed Feb. 5, 1964 96 INVENTOR. JOSEPH J. HIEGEL FIG. 7
ATTORNEYS J. J. HIEGEL 3,376,120
COILED STRIP April 2, 1958 Original Filed Feb. 5, 1964 5 Sheets-Sheet 5 FIG. 8
INVENTOR. JOSEPH J. HIEGEL BY M 7% Z 8% ATTORNEYS United States Patent 3,376,120 COILED STRIP Joseph J. Hiegel, Salem, Ohio, assignor to E. W. Bliss Company, Canton, Ghio, a corporation of Delaware Original application Feb. 3, 1964, Ser. No. 341,876, now
Patent N 3,332,268, dated July 25, 1967. Divided and this application Oct. 10, 1966, Ser. No. 608,468
Claims. (Cl. 29-193) This is a division of my copending application, Ser. No. 341,876, filed Feb. 3, 1964, now Patent No. 3,332,268.
This invention pertains to the art of preforming coiled strip for feeding into a rolling mill stand preparatory to a rolling operation.
The invention particularly pertains to preparation of the lead end of coiled metal strip which preparation materially improves the ability of the lead end of the strip to make starting engagement between the work rolls of a mill stand, although it will be appreciated that the invention may also be used in preparing other forms of coiled strip and the like.
One of the daily problems encountered in the operation of a rolling mill is that of feeding the lead end portion of the metal strip into the mill for re-rolling. The problem resides in the inherent tendency of an unsupported lead end of strip to curl downwardly under its own weight. A simple demonstration may be made by holding an elongated strip of paper at one end; whereupon it will be observed that the paper curls downwardly for lack of support.
Heretofore workmen have been utilized to hold or support the lead end portion of a coiled metal strip in order to thread the strip into the mill. In some instances mechanical entry sticker guides have been also utilized to guide the lead portion into the mill, but such techniques are expensive since the guides must be adapted for various widths and gauges of the strip.
The present invention is directed toward an apparatus and method for forming the lead end portion of a coiled strip in a novel manner so that the strip may be easily threaded into a rolling mill without requiring the assistance of workmen and/ or mechanical guides.
In accordance with this invention at least one longitudinally extending rib is formed intermediate the coil and the front edge margin of the coil leading end. In this manner the lead end portion of the coil will be stiffened sufficiently to be self-supporting and it will therefore be enabled to extend outwardly from the coil in cantilever fashion sufficient to provide substantially self-guiding entry into the mill. The number of ribs required will, of course, be a function of the width of the strip.
In accordance with another aspect of the present invention, an apparatus is provided for forming at least one longitudinally extending rib in the lead end portion of a coil of such gentle configuration that when the strip is subsequently re-rolled the rib will also be re-rolled into the strip without strip deformation.
The primary object of the invention is the provision of an apparatus and method for forming the lead end portion of a coiled strip in a novel manner so that the strip may be easily threaded into a rolling mill.
Another object of the present invention is to form at least one longitudinally extending rib along a portion of the length of the lead end portion of a coiled strip so that the lead end portion will be rendered self-supporting for substantially self-entry into a rolling mill.
Still another object of the present invention is the provision of a novel coil of strip having a self-supporting lead end thereof, which is positionable for self-guiding entry into a mill stand.
These and other objects and advantages of the present invention will become apparent from the following de- Patented Apr. 2, 1968 scription used to illustrate the preferred emdodiments of the invention as read in connection with the accompanyings in which:
FIGURE 1 is a perspective view of a coiled steel strip having a lead end portion thereof formed according to the present invention;
FIGURE 2 is a left side elevational view of an apparatus according to the present invention for forming the lead end portion of the coiled strip shown in FIGURE 1;
FIGURE 3 is an enlarged sectional view of the apparatus shown in FIGURE 2;
FIGURE 4 is a front elevational view partly in section of the apparatus shown in FIGURE 3;
FIGURE 5 is an enlarged sectional view taken along line 5-5 of FIGURE 4;
FIGURE 6 is a side elevational view partly in section similar to that illustrated in FIGURE 3, and illustrating the end strip portion being fed into the coil preparation machine;
FIGURE 7 is similar to that as shown in FIGURE 6, but illustrating the status of the strip and machine after having just cropped the end of the lead end portion of the strip;
FIGURE 8 is a side elevational view similar to that as shown in FIGURE 6, but illustrating the status of the strip and machine when the top forming roll frame is retracted;
FIGURE 9 is a sectional view taken along 9-9 of FIGURE 1; and
FIGURE 10 is a sectional view taken along line 10-10 of FIGURE 1.
Referring now to the drawings and more particularly to FIGURES 1, 9 and 10, there is illustrated an elongated steel strip 10 which has been previously formed, as by rolling, with relatively uniform thickness and width throughout its length. The strip 10 is spirally coiled upon itself for a substantial portion of its length to define a coil 11. The remaining length of strip 10 defines a lead end portion 12 terminatinng in a transverse edge 16.
In a preferred embodiment, a plurality of longitudinally extending and parallelly aligned ribs 14 are provided in lead end portion 12. The ribs 14 protrude outwardly predominantly from the same side of the strip 10 relative to coil portion 12, as shown in FIGURE 9. Ribs 14 extend for a length L from margin M to a line of tangency T of coil 11. The lead end portion 12, due to the stiffening or supporting effect of the ribs 14, extends in a cantilever fashion from the coil portion 11 in a self-supporting manner and will not curl downwardly under its own weight. In this manner, portion 12 exhibits sufiicient structural rigidity that when the strip is transported to a rolling mill the lead end portion will provide substantially self-guiding entry into the mill without the use of workmen or mechanical guides. Thereafter, the unribbed portion for the marginal distance M adjacent the free edge 16 which is flat, facilitates threading of the strip into the mill. Further, the ribs 14 are formed with arcuate cross section of substantially equal radius, which radius is such that the rib contours are rendered sufficiently gentle that they may be rolled into a fiat surface.
Referring now to FIGURES 2 through 5, there is illustrated a coil preparation machine 20 for forming longitudinal ribs 14 in the lead end portion 12 of a coiled steel strip 10. The coil preparation machine 20 includes a lower forming roll support frame 24 and a triangular shaped upper forming roll frame 26, pivotally mounted to frame 24 at is bottom left corner, as viewed in FIGURE 3, by means of a pivot post 28. The upper frame 26 may be pivoted between a rib forming position, as shown in FIG- URE 4, to a fully retnacted position, as shown by the dotted lines in FIGURE 2, by appropriate power means such as a solenoid operated hydraulic cylinder 30. The cylinder 30 is pivotally mounted at one end to the frame 24 by means of trunnion 32 and at the other end to the apex of the triangular shaped frame 26 by means of another trunnion 34.
The triangular shaped upper frame 26 serves to rotatably support the ends of an upper forming roll 36 by means of suitable bearings 38 and 40. Similarly, the lower frame 24 serves to rotatably support a lower forming roll 42 at its opposite ends by means of suitable bearings 44 and 46. A motor 48 is drivingly connected to one end of roll 42 in a suitable manner so that roll 42 may also serve a driven roll.
Forming roll 36 takes the form of a cylindrical shaft 50 having a plurality of annular rib forming tires 52 of arcuate cross section coaxially mounted thereon and spaced from each other by means of cylindrical spacers 54 as shown in FIGURE 4, of smaller external diameter than that of tires 52. Similarly, forming roll 42 takes the form of a cylindrical shaft 56 having a plurality of annular rib forming tires 58 coaxially mounted thereon and axially spaced from each other by means of cylindrical spacers 60 and 61 of smaller external diameters than that of tires 58. The spacers 61 immediately adjacent opposing sides of each tire 58 are recessed relative to the remaining spacers 60 on shaft 56 so as to form annular channels 62 and 64 adjacent opposite sides of each tire 58. The number of tires 52 on shaft 50 is double that of the number of tires 58 on shaft 56 so that two adjacent tires 52 may be associated with each tire 58 for purposes of forming the ribs 14 in strip 10. The tires 52 associated with each tire 58 are axially spaced apart sufficient that they axially straddle the associated tire 58 and are received in channels 62 and 64, respectively, which are each of a width somewhat greater than the width of each tire 52. The tires 52 and 58 are preferably constructed so that their peripheral cross sectional contours are arcuate and are the same radius to form gentle convolutions or ribs 14.
The definition of the ribs 14 formed in steel strip may be controlled by means of adjustable plungers or jacks 66 and 68 mounted on the extending from opposite ends of upper frame 26. During the rib forming operations the free ends of jacks 66 and 68 extend downwardly and rest on support pads 70 and 72, respectively, provided on opposite ends of the lower frame 24, as best shown in FIGURE 4. The adjustable jacks 66 and 68 are both mechanically interconnected with a hand operated crank wheel 74, which serves to adjust both of the jacks simultaneously and thereby adjust the penetration of tire 58 between tires 52. In this manner the gentleness of the convolutions or ribs 14 may be regulated.
As will be described with more particularity hereinafter, the machine 20 forms ribs 14 in strip 10 as the strip is being retracted from the machine rather than when entering so that the free end of strip 10 may be sheared prior to the formation of ribs 14. Accordingly, it is desirable during the period the strip is entering the machine, i.e., between forming rolls 36 and 42, that the upper roll 36 be adjusted relative to the bottom roll 42 so that the tires 52 do not penetrate into channels 62 and 64. For this purpose, a pair of hydraulic operated jacks 76 and 78 are provided at opposite ends of the lower frame 24, each having a plunger 80 extending vertically upward therefrom so that its free end engages a pad 32 provided in a recess 84 in the corresponding end of upper frame 26. The length of each plunger 80 is preferably such that when the plungers are extended, as shown in FIGURES 2 and 3, the peripheries of tires 52 and 58 are essentially in tangential relationship, but may be vertically spaced from each other by a slight amount substantially the thickness of strip 10. In this manner, as strip 10 is being fed into the machine 20 between forming rolls 36 and 42, the tires 52 and 58 do not serve to form ribs in the strip, but to respectively drive and guide the strip into the machine.
The machine 20 is provided with a coil unwrapping or peeling knife 90, which is adjustably mounted on the frame 24 by means of a pair of hydraulic cylinders 92 and 94 so that the knife may be adjusted for coils of different diameters. The coil portion 11 of the strip 10 may be positioned relative to the machine 20 by means of a pair of positioning rolls 94 and 96 and held in place by means of a hold down roll 98. The positioning rolls 94 and 96 are suitably driven so as to rotate coil portion 11 about its coil axis so that the lead end portion 12 thereof may be peeled from the coil by means of knife 90 and driven into the machine 20 between rolls 36 and 42.
The machine 20 is also provided with a pair of straight edge shearing knife blades 100 and 102. mounted on frame 24 for purposes of cropping or shearing the lead end of portion 12 so as to obtain a straight edge 16 at the free end of lead portion 12, which edge is perpendicular of the longitudinal side edges of strip 10. The shearing knife blade is stationary and shearing knife blade 102 is vertically movable with respect to blade 100. Blade 100 is suitably powered -'by means of a hydraulic cylinder 104 mounted on frame 24. A chute 103 is mounted on frame 24 below knife blades 100 and 102 to facilitate removal of the cropped section from strip 10.
Intermediate the shearing knife blades 102 and 100 and the forming rolls 36 and 42 there is provided an L-shaped limit trip switch arm 106 pivotally mounted at one end to the frame 24 by means of a pivot post 107. Switch arm 106 is counterbalanced so as to normally be located in the path of the lead end portion 12. of strip 10, as shown in FIG- URE 3. The switch arm 106 serves when the free end 16 of lead end portion 12, after having been cropped by knife blades 100 and 102, is being retracted from machine .20 to pivot in a clockwise direction about post 107, as viewed in FIGURE 3, to open a normally closed switch 108, as shown in FIGURE 5. This de-energizes the solenoid controlled hydraulic cylinder 30 via interconnecting conductors 109 and 111 to the position shown by the dotted dines in FIGURE 2.
Interposed between the switch arm 106 and the forming rolls 36 and 42 there is provided a stripper finger which is vertically movable for purposes of facilitating retraction of lead end portion 12 of strip 10 in the event that a portion there is caught or struck in the machine, such as to roll 42. The stripper finger 110 is powered by suitable means such as a fluid cylinder 112 mounted on frame 24.
Referring now in particular to FIGURES 6, 7 and 8, there is illustrated the method of forming ribs 14 in the lead end portion 12 of strip 10. The coiled portion 11 of steel strip 10 to be formed with ribs 14 is placed on positioning rolls 94 and 96 and held in place by means of a hold down roll 98. The peeling knife 90 is then adjusted relative to the machine 20, as well as to the coiled portion 11, by means of hydraulic cylinders or jacks 92 and 94 so that the knife portion 90 serves to strip or uncoil the lead end portion 12 of strip 10. With the fluid controlled adjustment jack 76 energized so that plungers 80 are extended, the solenoid operated fluid cylinder 30 is energized whereby the upper frame 26 takes the position as.
shown by the solid lines in FIGURE 2. The machine 20 is then ready to receive the lead end portion 12 of strip 10.
The rolls 94 and 96 are driven so as to rot-ate coil portion 11 in a counterclockwise direction, as viewed in FIG- URE 3, driving the lead end portion 12 into the machine between rolls 36 and 42 until the uncropped end of the lead end portion is just beyond the shearing knife blades 102 and 100. At this point the operator will stop the driven rolls and energize fluid cylinder 104 for a sufiicient time to cause shearing knife blade 102 to plunge downwardly shearing or cropping a portion of the length of strip 10. The cropped portion falls downwardly under the force of gravity and by means of chute 103 may be conveyed to a suitable scrap pile. The lead end portion 12 is at this time substantially flat with a straight edge 16 defined at its free end.
The adjustment jacks 76 are then de-energized causing plungers 80 to retract whereby the adjustable jacks 66 and 68 rest on pads 70 and 72, respectively, and tires 52 penetrate into the channels 62 and 64 by a predetermined amount as adjusted by means of adjustment crank 74. The driven rolls 94, 96 and 36 are then operated to retract the steel strip from machine 20, i.e., the coil portion 11 is rotated in a clockwise direction, as viewed in FIGURES 6, 7 and 8. As the lead end portion 12 is being retracted the rib forming tires 52 and 58 cooperate to form ribs 14 in the lead end portion 12, extending longitudinally of the strip and of substantially identical formation. As the cropped edge 16 of strip 10 passes over the switch arm 106, corresponding to a predetermined rib length L, the arm pivots in a clockwise direction about its pivot axis 107, as viewed in FIGURE 8, whereby the normally closed switch 108 is opened de-e-nergizing the solenoid controlled fluid cylinder 30. This will retract upper frame 26, which pivots in a counterclockwise direction about its pivot shaft 28, as viewed in FIGURE 8, to its retracted position. Retraction of frame 26 and hence of forming roll 36 leaves the lead end 12 of strip 10 without any ribs for the distance M adjacent edge 16, which distance is dictated by the spaced relationship of switch arm 106 and the forming rolls, as well as the retraction velocity of strip 10 past the rolls. In this manner a relatively flat end portion for distance M is obtained, facilitating threading of strip 10 into a rolling mill. If :the operator observes that the end portion 12 of strip 10 is having difliculty in being released from roll 42, the stripper finger control cylinder 112 may be energized, displacing stripper finger 110 vertically upward to the position shown by the dotted lines in FIG- URE 8, thereby ejecting lead end portion 12 from the lower roll 36. The hold down roll 98 is then retracted while the driven rolls 94 and 96 continue to rotate the coil portion 11 in a clockwise direction, as viewed in FIG- URE 8, until the lead end portion 12 of strip 10 pivots upwardly in a clockwise direction to the position shown by the dotted lines in FIGURE 8. Thereafter, the coiled strip 10 with the ribs 14 formed thereon may be transported by suitable conveying means to a rolling mill for re-rolling.
It is appreciated that the invention has been disclosed in connection with preferred embodiments and that various structural methods and other changes may be made without departing from the spirit and scope of the invention as defined by the appended claims.
What is claimed is:
1. An article of manufacture comprising an elongated member, a portion of the length of said member being spirally coiled upon itself from one end thereof, the remaining length of said member defining a lead end portion having at least one rib extending longitudinally thereof for a portion of the length of said end portion, whereby said lead end portion extends in cantilever self-supporting fashion from said coiled portion.
2. An article of manufacture as set forth in claim 1, including a plurality of said ribs spaced transversely of each other relative to the width of said member.
3. An article of manufacture as set forth in claim 1, wherein said plurality of ribs are of equal length and extend from a transverse line on said member tangential to said coiled portion to a transverse line on said lead end portion spaced from and parallel to the free end of said lead end portion.
4. An article of manufacture as set forth in claim 3, wherein said ribs are substantially identically formed by rolling means and project outwardly from said member relative to said coiled portion.
5. An article of manufacture as set forth in claim 4, wherein said ribs are formed with arcuate cross section of substantially the same radius, said radius being such that the contour of said ribs is sufficiently gentle that said ribs may be re-rolled into a flat surface.
References Cited UNITED STATES PATENTS 2,038,278 4/1936 Gibbs 29-l93 2,159,002 5/1939 Ashmore 29193 2,260,397 10/1941 Otte 29193 2,418,758 4/1947 Cooper 29193 DAVID L. RECK, Primary Examiner. RICHARD O. DEAN, Assistant Examiner.

Claims (1)

1. AN ARTICLE OF MANUFACTURE COMPRISING AN ELONGATED MEMBER, A PORTION OF THE LENGTH OF SAID MEMBER BEING SPIRALLY COILED UPON ITSELF FROM ONE END THEREOF, THE REMAINING LENGTH OF SAID MEMBER DEFINING A LEAD END PORTION HAVING AT LEAST ONE RIB EXTENDING LONGITUDINALLY THERE-
US608468A 1964-02-03 1966-10-10 Coiled strip Expired - Lifetime US3376120A (en)

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US341876A US3332268A (en) 1964-02-03 1964-02-03 Method and apparatus for preparing coiled strip
US608468A US3376120A (en) 1964-02-03 1966-10-10 Coiled strip

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4074495A (en) * 1975-05-27 1978-02-21 Bodnar Ernest R Sheet metal panel
US4162993A (en) * 1978-04-06 1979-07-31 Oxy-Catalyst, Inc. Metal catalyst support
US4301039A (en) * 1980-03-17 1981-11-17 Retallick William B Method of making a metal catalyst support
US5109583A (en) * 1985-12-30 1992-05-05 Pavlov Michael V Method of manufacturing barbed tape
US6601830B1 (en) 2000-08-18 2003-08-05 Michael V. Pavlov Barbed tape
US10316663B2 (en) * 2015-10-20 2019-06-11 Jack Kennedy Metal Products & Buildings, Inc. Mine door
US10370749B2 (en) * 2016-09-27 2019-08-06 Novelis Inc. Systems and methods for threading a hot coil on a mill
US11785678B2 (en) 2016-09-27 2023-10-10 Novelis Inc. Rotating magnet heat induction

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Publication number Priority date Publication date Assignee Title
US2038278A (en) * 1934-10-25 1936-04-21 Improved Seamless Wire Company Manufacture of metal stock
US2159002A (en) * 1938-05-28 1939-05-23 Esterbrook Steel Pen Mfg Co Manufacture of metal stock
US2260397A (en) * 1939-05-25 1941-10-28 Otho M Otte Electrical steel and method of making the same
US2418758A (en) * 1945-03-17 1947-04-08 Joseph T Cooper Strip material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2038278A (en) * 1934-10-25 1936-04-21 Improved Seamless Wire Company Manufacture of metal stock
US2159002A (en) * 1938-05-28 1939-05-23 Esterbrook Steel Pen Mfg Co Manufacture of metal stock
US2260397A (en) * 1939-05-25 1941-10-28 Otho M Otte Electrical steel and method of making the same
US2418758A (en) * 1945-03-17 1947-04-08 Joseph T Cooper Strip material

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4074495A (en) * 1975-05-27 1978-02-21 Bodnar Ernest R Sheet metal panel
US4162993A (en) * 1978-04-06 1979-07-31 Oxy-Catalyst, Inc. Metal catalyst support
US4301039A (en) * 1980-03-17 1981-11-17 Retallick William B Method of making a metal catalyst support
US5109583A (en) * 1985-12-30 1992-05-05 Pavlov Michael V Method of manufacturing barbed tape
US6601830B1 (en) 2000-08-18 2003-08-05 Michael V. Pavlov Barbed tape
US6926262B1 (en) 2000-08-18 2005-08-09 Michael V. Pavlov Barbed tape
US10316663B2 (en) * 2015-10-20 2019-06-11 Jack Kennedy Metal Products & Buildings, Inc. Mine door
US10370749B2 (en) * 2016-09-27 2019-08-06 Novelis Inc. Systems and methods for threading a hot coil on a mill
US10508328B2 (en) 2016-09-27 2019-12-17 Novelis Inc. Rapid heating of sheet metal blanks for stamping
US10837090B2 (en) 2016-09-27 2020-11-17 Novelis Inc. Magnetic levitation heating of metal with controlled surface quality
US10844467B2 (en) 2016-09-27 2020-11-24 Novelis Inc. Compact continuous annealing solution heat treatment
US11072843B2 (en) 2016-09-27 2021-07-27 Novelis Inc. Systems and methods for non-contact tensioning of a metal strip
US11242586B2 (en) 2016-09-27 2022-02-08 Novelis Inc. Systems and methods for threading a hot coil on a mill
US11377721B2 (en) 2016-09-27 2022-07-05 Novelis Inc. Systems and methods for threading a hot coil on a mill
US11479837B2 (en) 2016-09-27 2022-10-25 Novelis Inc. Pre-ageing systems and methods using magnetic heating
US11499213B2 (en) 2016-09-27 2022-11-15 Novelis Inc. Systems and methods for threading a hot coil on a mill
US11785678B2 (en) 2016-09-27 2023-10-10 Novelis Inc. Rotating magnet heat induction
US11821066B2 (en) 2016-09-27 2023-11-21 Novelis Inc. Systems and methods for non-contact tensioning of a metal strip

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