US3221380A - Ladle addition feeding mechanism with independently controlled feeder conveyor - Google Patents

Ladle addition feeding mechanism with independently controlled feeder conveyor Download PDF

Info

Publication number
US3221380A
US3221380A US246498A US24649862A US3221380A US 3221380 A US3221380 A US 3221380A US 246498 A US246498 A US 246498A US 24649862 A US24649862 A US 24649862A US 3221380 A US3221380 A US 3221380A
Authority
US
United States
Prior art keywords
gate
hopper
ladle
conveyor
outlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US246498A
Inventor
June H Reighart
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US246498A priority Critical patent/US3221380A/en
Application granted granted Critical
Publication of US3221380A publication Critical patent/US3221380A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/0025Charging or loading melting furnaces with material in the solid state
    • F27D3/0026Introducing additives into the melt
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00Arrangements of monitoring devices; Arrangements of safety devices
    • F27D21/0035Devices for monitoring the weight of quantities added to the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/10Charging directly from hoppers or shoots
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0001Positioning the charge
    • F27D2003/0006Particulate materials
    • F27D2003/0008Longitudinal distribution
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0034Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
    • F27D2003/0038Means for moving, conveying, transporting the charge in the furnace or in the charging facilities comprising shakers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/12Travelling or movable supports or containers for the charge
    • F27D2003/125Charging cars, lift trolleys
    • F27D2003/127Charging cars, lift trolleys for carrying pots
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/15Tapping equipment; Equipment for removing or retaining slag
    • F27D3/1509Tapping equipment

Definitions

  • the invention relates to means for feeding additions of alloying materials and the like to the molten metal in a ladle while an open hearth, electric furnace, or other steel making furance is being tapped.
  • the invention relates more particularly to means for feeding predetermined amounts of different alloying materials to the ladle. It is known that apparatus has been devised including electric load-measuring means supporting a hopper from which a predetermined amount of material may be fed.
  • Such devices are adapted to feed the material immediately into a ladle, or the like, as it is discharged from the supply hopper. Such devices must be operated immediately up tapping of the furnace. As these devices include load-measuring means, a failure of electric power at the time the furnace is tapped would render the automatic feeding device useless.
  • It is a principal object of the present invention to provide a ladle addition feeding apparatus including electric load-measuring means for feeding pre-measured amounts of alloying materials upon a normally stationary, substantially horizontal, feeder conveyor which may be in the form of a shaker pan, prior to the tapping of the furnace, or if desired, simultaneously with the tapping of the furnace, with means for reciprocating the shaked pan during the tapping of the furnace for continuously feeding the material from the shaker pan to the ladle.
  • Another object of the invention is to provide both electric and fluid-operated means for selective operation of the vibrating mechanism for the shaker pan.
  • a further object of the invention is to provide mechanism of the character referred to in which the gate controlling discharge of material from the hopper may be selectively operated by electric or fluid drive means.
  • a still further object of the invention is to provide a pivoted chute at the discharge end of the shaker pan with means for automatically swinging the chute upon its pivot to direct the material toward the center of the ladle as the ladle is moved toward the furnace during the tapping operation.
  • Another object of the invention is to provide mechanism of this character in which the ladle is moved on a car, and a mast upon the ladle car contacts a pivot bar on the pivoted chute to swing the chute upon its pivot as the ladle car is moved.
  • a further object of the invention is to provide apparatus of the character referred to in which hinged heat shields are provided for the electric load-measuring cells which support the hoppers.
  • a still further object of the invention is to provide a device of the character referred to in which the gate for the hopper is in the form of a rotary bucket.
  • Another object of the invention is to provide a feeding apparatus having a conveyor or shaker pan with side extensions to form a container with capacity for the maxice imum requirement for ladle additions for one furnace heat.
  • a further object of the invention is to provide mechanism of the character referred to in which all controls including the scale dials, indicator lights, gate operating controls, selector switch, conveyor operation controls, including rate of feed and alternate drive means, and bypass manual control means for weighing and conveying may be housed in a single cabinet located in a control station.
  • a still further object of the invention is to provide such a device in which the pivoted chute is provided with mechanical means such as a counter-balance device for retracting the chute when not in use.
  • Another object of the invention is to provide apparatus of the character referred to in which a lip or ledge is provided at the discharge end of the hopper gate to reduce dribble of material after the operation of the gate has been discontinued.
  • FIG. 1 is a side elevation of one embodiment of the invention
  • FIG. 2 is a front end elevation of the apparatus shown in FIG. 1;
  • FIG. 3 is a top plan view of the apparatus shown in FIGS. 1 and 2;
  • FIG. 4 is an enlarged fragmentary side elevation of a portion of the frame and feeder conveyor showing the longitudinal and lateral guide rollers for the reciprocating shaker pan of the conveyor;
  • FIG. 5 is a fragmentary transverse section taken on the line 55, FIG. 4;
  • FIG. 6 is an enlarged side elevation of one of the load cells with heat shield therefor as used intermediate the corners of a hopper, showing the hinged portion of the heat shield in open position;
  • FIG. 7 is a further enlarged transverse, horizontal sec tion, taken as on the line 7-7, FIG. 6, with the hinged portion of the heat shield closed;
  • FIG. 8 is an enlarged transverse horizontal setcion of a heat and impact shield as used for the load cells at corners of a hopper;
  • FIG. 9 is a schematic wiring diagram for one of the hopper gates as shown in FIGS. 1 to 3; and,
  • FIG. 10 is an enlarged fragmentary elevation of a rotary bucket-type of gate for the hoppers.
  • a pair of storage hoppers are indicated at 1 and 2 for containing a supply of alloying material.
  • the most commonly used alloys for ladle additions are ferro-manganese and ferro-silicon and each hopper may contain a supply of one of these materials.
  • Both hoppers are of the same construction, each having the downwardly tapered lower portion 3 with outlet 4 at its lower end. These hoppers are assembled in a frame, indicated generally at 5, which may be mounted upon a lower support 6, as indicated in the drawings, or suspended from suitable hangers or the like attached overhead.
  • any suitable gate means may be provided for controlling the outlet for each hopper.
  • the gate is shown in this embodiment of the in- 3 vention as a pan 7 located beneath the outlet 4 of each hopper and adapted to be vibrated longitudinally.
  • a lip or ledge 7a is formed at the discharge end of each gate.
  • each of these gates is shown as adapted to be selectively vibrated by an electric vibrator indicated at 8 or an air vibrator indicated at 9.
  • These vibrators may be of the type sold by Martin Engineering Company under the trademark Vibrolator, for which it is understood patents are pending.
  • Each hopper is supported upon the frame by electric load cells, indicated generally at 10, which are electrically connected to weight indicating and recording scale dials indicated generally at 11 in the manner to be later described.
  • load cells indicated generally at 10
  • weight indicating and recording scale dials indicated generally at 11 in the manner to be later described.
  • Both the load cells and weight indicating and recording scale dials may be of a type sold by The Atlas Car and Manufacturing Company, which are disclosed in patents owned by said company, and for which it is understood other patents are pending.
  • a longitudinally disposed feeding conveyor 12 having stationary side Walls 13 and rear end wall 14, and its bottom formed by a longitudinally disposed reciprocating shaker pan 15 which is operated independently of the gates 7 for the hoppers 1 and 2.
  • This feeder conveyor has a capacity for the maximum requirement of materials for additions for one heat of a furnace.
  • the gates of the hoppers 1 and 2 may be operated to discharge the desired amount of alloying materials from these two hoppers to the conveyor 12.
  • any desired pro-weighed amount of any other alloying material or materials may be placed in the conveyor 12, together with such customary materials as packages of aluminum, bags of carbon and the like.
  • Means is provided for operating the shaker pan 15 of the conveyor 12 independently of the gates of the hoppers 1 and 2 so that after the complete requirement for one heats additions have been charged into the feeder conveyor, the shaker pan 15 thereof may be longitudinally reciprocated to discharge the materials therefrom into the ladle.
  • the hopper gates may be operated prior to the tapping of the furnace so that in the event any trouble develops in the mechanism for discharging the pre-measured material from the hoppers, there may be sufficient time to correct the trouble before the furnace is tapped.
  • the conveyor 12 positioned beneath the hopper gates, may receive the metered material from the hoppers and hold it until the furnace is tapped, and then feed the additions into the ladle, together with the other hand and miscellaneous, pre-weighed additions which may have been also placed on the conveyor.
  • shaker pan 15 of the conveyor may, if desired, be operated to feed addition materials into the ladle at the same time that the material is being metered out from the hoppers. Since each hopper and the feeder conveyor may be independently controlled, the timing is at the option of the operator.
  • the shaker pan 15 of the feeder conveyor is adapted to be reciprocated by a vibratory drive unit indicated at 16 (FIG. 1) connected to the rear end of the shaker pan as indicated at 17.
  • This drive unit 16 is adapted to reciprocate the shaker pan 15 longitudinally, the forward movement being relatively slow, as compared with the rearward movement, so as to continuously discharge material from the forward end of the pan at a controlled rate.
  • the vibratory drive unit 16 is arranged to be selec tively operated by an electric motor 18 or an air motor 19, either of which may be the primary drive means for 1 the unit 16 and the other the auxiliary drive for use in the event of failure of the primary drive.
  • the conveyor drive unit 16 is connected to the drive motors 18 and 19, as by chain and sprocket gearing 20 with override type clutches, as indicated at 21, so that either drive motor may be used while the other stands still, with no switch-over operation involved.
  • this conveyor drive means operates entirely independently of the weighing controls for metering predetermined amounts of material from the hoppers 1 and 2.
  • Conventional electric circuit means is connected to the electric motor 18, with control switch in the circuit at a remote point, such as a control panel.
  • the air motor 19 is in like manner connected to a conventional pneumatic line, with control valve therefor on the control panel.
  • the lower edges of the stationary side walls of the conveyor are attached to and supported upon the inturned fianges 22 on the channelshaped conveyor frame member 23.
  • Upturned longitudinal flanges 24 are formed at the edges of the shaker pan 15, and extend upwardly, spaced outwardly from the depending edges of the stationary side walls 13 of the feeder conveyor.
  • an angle member 25 is welded or otherwise attached within each side of the channel-shaped conveyor frame member 23.
  • the upper edge of the vertical flange of the angle member 25 is attached to the underside of the adjacent inturned flange 22, and the outer edge of the horizontal flange 26 of the angle member is attached to the inner surface of the adjacent vertical side Wall 27 of the channel frame member 23.
  • Spaced blocks 28 with elongated cut-outs 29 in their upper sides are welded or otherwise attached to the under surfaces of the horizontal flanges 26 of the angle members 25 and depend therefrom.
  • Transversely disposed, inverted channel members 30 are attached at correspondingly spaced points to the lower surface of the shaker pan 15.
  • a plate 31 is welded within each end of each channel member 30, and a spindle 32 is located through a suitable opening in said plate and secured thereto as by a nut 33.
  • a roller 34 is journalled on the spindle 32 and located within the cut-out 29 of the corresponding block 28. This limits the longitudinal movement of the shaker pan.
  • a transversely disposed channel member 35 has opposite ends attached to the under surfaces of the horizontal flanges 26 of the angle members 25 at each side of the stationary channel frame member 23 of the feeder conveyor.
  • An angle bracket 36 is connected to the closed lower surface of the channel member 35, at the center thereof, and an inverted channel portion 37 thereof is disposed beyond one side of the channel member 35.
  • a vertical spindle 38 is secured to the channel portion 37 of the bracket 36, by the nut 39, and a roller 40 is journalled upon the upper portion of said spindle.
  • the roller 40 is received between the guide flanges 41 of the bracket 42, which is attached to and depends from the underside of the shaker pan 15, at the longitudinal center thereof.
  • the shaker pan 15 is preferably provided with longitudinal corrugations or ribs 43, which reinforce the pan and assist in keeping the materials distributed transversely thereon.
  • the pan 15 of the feeder conveyor discharges onto a gravity chute 43 which directs the ladle additions into the ladle at the desired point for maximum alloying results.
  • This chute may be positioned stationary relative to the frame 5, or may be arranged to be rotated during feeding, such as in tapping operations that require movement of the ladle. As shown in FIGS. 1 to 3, the chute may be pivoted at its upper end, as indicated at 44, to a bracket 45 mounted on the frame 5.
  • the chute 43 is provided with wheels 46 which roll upon the arcuate plate 47 supported from the stationary frame 5.
  • the chute 43 may be constructed with a replaceable section 48 at the discharge end exposed close to the molten metal in the ladle.
  • Mechanical means may be provided for retracting the chute 43 to initial position when not in operation.
  • Such means is shown as a counter-balance device comprising a cable or equivalent flexible member 49 attached to edge of the chute toward the feeder conveyor, and located over a pulley 50, with a counter-weight 51 attached to the other end of the cable.
  • the ladle indicated at 52 is shown mounted upon a car 53 by means of which it may be moved relative to the feeder conveyor during tapping operations that require movement of the ladle.
  • Means is provided for rotating the chute 43 upon its pivot as the ladle is moved so as to always direct the ladle additions into the ladle at the desired point for maximum alloying results.
  • This means includes a mast 54, pivotally mounted as at 55, upon one side of the ladle car 53.
  • the counterweight 56 at the lower end of the mast urges the mast into vertical position resting against the adjacent ladle trunnion 57, as shown in FIGS. 1 and 2.
  • the offset upper end 58 of the mast 54 is adjusted to contact the horizontal portion 59 of the chute pivot bar 60.
  • each of the hoppers 1 and 2 may be supported by either three or four of the electric load cells 10. When four load cells are used, one load cell supports each corner of a hopper.
  • two load cells may support the two corners of one end of a hopper, and a third load cell may be located intermediate the corners at the other end of the hopper.
  • FIG. 9 is shown diagrammatically the control circuit for one of the hoppers. Power is supplied on the lines 61 and 62. A double pole switch 63 is provided for connecting the lines 61 and 62 to the terminals 64 and 65 respectively.
  • Wires 66 and 67 lead from the terminals 64 and 65 respectively to the electronic scale 11.
  • the pointer 68 on the scale dial registers the weight of material in the hopper.
  • the adjustable pointer 69 is adjusted relative to the pointer 68 by means of a knob 70 on the outside of the dial.
  • Conductor 71 leads from switch terminal 64 through normally open push-button type starting switch 72, normally closed push-button type stop switch 73, normally closed micro-switch 74 to relay 75.
  • Conductor 76 leads from switch terminal 65 to other side of relay 75.
  • Shunt circuit 77 is located around normally open starting switch 72 and normally open relay switch 78 is located in shunt circuit 77 and operated by relay 7 5.
  • a conductor leads from wire 71 through normally open relay switch 80 to terminal 81.
  • a wire 82 leads from terminal 81 through indicating light 83 to wire 76.
  • Selector switch 84 is pivoted on terminal 81 and adapted to selectively contact terminals 85 and 86.
  • a solenoid air valve 87 is located between the terminal 85 and the conductor 76 for controlling the air vibrator 9 on the corresponding hopper gate 7.
  • an electric motor 88 for operating the electric vibrator 8 is located between the terminal 86 and the conductor 76.
  • the electric load cells or transducers supporting the 6 hopper are connected to the electronic instrument scale 11 by conductor 89, to transmit measurement thereto.
  • the operator To operate the apparatus, the operator first sets the adjustable pointer 69 on each scale dial for the weight of material required from that hopper. The operator then sets the selector switch 84 for choice of power for gate operation, either the air-powered vibrator 9 through the air solenoid valve 87, or the electric vibrator 8 through the motor 88.
  • the two independently-powered vibrators provide for an emergency switch-over in case one or the other fails.
  • the scale dial pointers move back toward 0.
  • the microswitch 74 or mercury switch which is attached to the shaft of the scale dial adjustable pointer, opens when this pointer returns to 0.
  • An adjustable mechanism may be set to trip slightly ahead of 0 to allow for gate cut-off dribble, the gate control circuit opens and stops the gate vibrator.
  • the gate In case of electric power failure affecting both gate vibrators (air and electric) the gate maybe operated from the control console by air valve to operate air-powered gate vibrator through by-passing air line. If scale dial is still operating manual gate operation guided by watching the weight selection pointer as it returns to 0 will still assure accurate weight withdrawal from the storage hoppers.
  • the gate operation may be stopped for emergency or other reason by pushing the stop button 73, de-energizing the relay 75 which opens the circuit.
  • the required amount of additions from the storage hoppers 1 and 2 may be metered into the feeder conveyor 13 before said feeder conveyor is operated, or, if the automatic weighing mechanism is functioning properly, the feeder conveyor may be operated simultaneously with the operation of the weighing mechanism, or the feeder conveyor may be started at any time during the operation of the weighing mechanism, since the operation of each is independent of the other,
  • the load cells 10 may have a ball mounting as indicated at 90 in FIG. 6, but it should be understood that this feature is disclosed in a pending application owned by The Atlas Car & Manufacturing Company, and no claim is made to the same by applicant.
  • FIGS. 6 to 8 are shown shields for protecting the electric load cells from heat and impact typically found 1n steel mill operation.
  • These shields are in the form of a metal box lined with high temperature insulation, hinged for easy access to the cell for servicing.
  • the type of shield shown in FIGS. 6 and 7 is best adapted for protecting load cells located intermediate the corners of a hopper or the like.
  • the shield is formed of a stationary section 91 and a hinged section 92.
  • the stationary section comprises a back wall 93 and integral substantially triangular side wall portions 94 extending forwardly from the upper portion of each side edge thereof.
  • the hinged section comprises the front wall 95 hinged at its lower end to the base plate upon which the load cell 10 is supported, as at 96, and the side walls 97 having the arcuate upper edges 98 shaped to fit the corresponding edges of the stationary side walls 94.
  • Each section is formed of a metal shell, which may be a bright-surfaced heat-reflective metal, enclosing a high temperature insulation 99.
  • a metal flange 100 on the stationary section overlaps the joint between the two sections.
  • FIG. 8 a form of shield best adapted for protecting load cells at the corners of a hopper or the like.
  • This shield comprises the stationary section 101 in the form of an upright angle member.
  • This section may comprise the metal shell 102 with high temperature insulation material 103 therein.
  • the hinged section 104 may be in the form of a heavy steel angle member hinged at one vertical edge to the corresponding vertical edge of the stationary section as shown at 105, and having a lip 106 at its swinging edge to engage over the corresponding edge of the stationary section.
  • vibratory gates are shown for the hoppers in FIGS. 1 to 3, this is only by way of example and various conventional types of gates such as knife blade, clam shell, rotary bucket and others may be substituted for the vibrating gates illustrated.
  • FIG. 10 a rotary bucket gate is shown in FIG. 10.
  • the lower tapered portion of a hopper is shown at 3a, with outlet 4a.
  • the gate indicated generally at 108 has the segmental flanges 109 at its sides, pivoted at 110 to the lower portion of the hopper.
  • the gate 108 may be opened by the air cylinder 111 pivotally mounted at its upper end to the hopper, as at 112, the piston rod 113 being pivotally connected at 114 to the gate.
  • a gear segment 115 on one side of the gate meshes with the pinion 116, journalled upon a bracket 117 on the hopper.
  • An electric motor of reversing type may be connected to the shaft 118 of the pinion 116, as an alternate drive means.
  • a hand crank 119 is attached to the shaft 118 for manually operating the gate 108.
  • the shaker pan of the feeder conveyor may be operated throughout the operation of the automatic weighing mech anisrn, or started at any time during the operation thereof, or may remain stationary until the required amount of additions materials has been placed thereon, at the option of the operator.
  • All of the controls may be remotely located, housed in a single cabinet or the like, including the scale dials, indicator lights, gate operation controls, selector switch (when alternate gate operation means is incorporated), feeder conveyor controls (including rate of feed and alternate drive means when incorporated) and by-pass manual control means for weighing and conveying.
  • the electric load cells supporting the hoppers have mounting means providing protection for the load cells from heat and impact, and have hinged parts for easy access to the load cells for servicing.
  • the feeder may be constructed as a unit with the storage hoppers Within the same structural frame as the conveyor, or with the hoppers and conveyor separately supported, either upon the frame base or suspended from hangers attached overhead.
  • the contour of design is fully flexible and adaptable to any platform or furnace arrangement within broad limits.
  • Ladle addition feeding mechanism including material hoppers, means for discharging predetermined amounts of materials from said hoppers, a feeder conveyor positioned beneath said hoppers for receiving materials discharged from the hoppers, said feeder conveyor comprising stationary side walls and a horizontal longitudinally reciprocal shaker pan and means for reciprocating said shaker pan independently of the hopper discharge means to discharge material at a controlled rate from the feeder conveyor into a ladle, whereby feeding of the required amount of materials from said hoppers into said feeder may be started at any time prior to topping of a heat of metal into the ladle and reciprocation of said shaker pan may be started at any time during said topping.
  • ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet
  • a substantially horizontal conveyor positioned beneath said gate for receiving material discharge-d from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan and stationary side walls and independent means for reciprocating said shaker pan, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
  • ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet
  • a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan and downwardly converging stationary side walls and independent means for reciprocating said shaker pan, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
  • ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet
  • a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan having upturned flanges at its longitudinal edges and stationary side walls of considerably greater height than the upturned flanges of said shaker pan and independent means for reciprocating said shaker pan, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
  • ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet
  • a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan having upturned flanges at its longitudinal edges and downwardly converging stationary side walls of considerably greater height than the upturned flanges of said shaker pan and independent means for reciprocating said shaker pan, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
  • ladle additional feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet
  • a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan and stationary side walls, said conveyor having a capacity for the maximum requirement of addition material for one heat, and independent means for reciprocating said shaker pan, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
  • Ladle addition feeding mechanism including a material hopper, means for discharging a predetermined amount of material from said hopper, a horizontal feeder conveyor positioned beneath said hopper for receiving material discharged therefrom, said feeder conveyor comprising stationary side walls and a horizontal longitudinally reciprocal shaker pan, a vibratory drive unit connected to the shaker pan, electric motor means, fluid motor means, chain and sprocket gearing with over-ride type clutches connecting said motor means to said vibratory drive unit, and valve controlled means for admitting fluid pressure to the fluid motor means to discharge material at a controlled rate from the feeder conveyor into a ladle, whereby in the event of failure of power to either of said motor means the other motor means may operate said vibratory drive unit.
  • Ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric power-operated means connected to said gate means, fluid power-operated means connected to said gate means, valve controlled means for admitting fluid pressure to said fluid power-operated means for operating said gate for discharging a predetermined amount of material through said outlet, a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, and independent means for operating said conveyor for discharging material therefrom whereby feeding of the required amount of material from the hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and operation of said conveyor may be started at any time during said tapping to feed said material from said conveyor into the ladle.
  • ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet, the improvement characterized by a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan and stationary side walls and independent means for reciprocating said shaker pan, for moving the shaker pan forward relatively slowly and backward relatively rapidly, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
  • the gate means for said outlet is a rotary bucket gate comprising segmental flanges pivoted at their inner ends upon the lower portion of the hopper and an outer wall connected to the outer edges of said segments, the lower end of said outer wall of the gate being normally located at the bottom of said discharge outlet and the upper edge thereof being normally located near the discharge outlet, and means for oscillating said rotary bucket gate downwardly to open and upwardly to close the discharge outlet.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Charging Or Discharging (AREA)

Description

Dec. 7, 1965 J. H. REIGHART 3,221,380
LADLE ADDITION FEEDING MECHANISM WITH INDEPENDENTLY CONTROLLED FEEDER CONVEYOR 3 Sheets-Sheet 1 Filed Dec. 21, 1962 INVENTOR. hfRe'w'ha/rfi w, wadflnw W Ju/ne ATTORNEYS Dec. 7. 1965 J. H. REIGHART 3,221,380
IJADLE ADDITION FEEDING MECHANISM WITH INDEPENDENTLY CONTROLLED FEEDER CONVEYOR Filed Dec. 21, 1962 5 sheets-sheet 2 97 I NVENTOR.
June hffielylwyrfi Wu, WW4? M ATTORNEYS Dec. 7, 1965 J RE|GHART 3,221,380
LADLE ADDITION FEEDING MECHANISM WITH INDEPENDENTLY CONTROLLED FEEDER CONVEYOR Filed Dec. 21, 1962 3 Sheets-Sheet 5 START IO 10 10 K) STOP 1 [:2 LMIERJO HOPPER 78/ \77 W LOAD CELLS 68 (3 OR 4) 75 69 82 INDIC 83 80 ra u u 8 DIAL JO CONTROL |NSTRUMENT\ 86 as as ELEC MOTOR 3-? 1' 76 Z/ l L INVENTOR.
62 63 64 65 JZLHEHRGZZYILHIZ BY 59- $MW, MW8 W ATTORNEYS United States Fatent O 3,221,380 LADLE ADDITION FEEDING MECHANISM WITH INDEPENDENTLY CONTROLLED FEEDER CON- VEYOR June H. Reighart, 1991 Lee Road, Cleveland 18, Ohio Filed Dec. 21, 1962, Ser. No. 246,498 Claims. (CI. 22-82) Be it known that, I, June H. Reighart, a citizen of the United States, residing at Cleveland, Cuyahoga County, Ohio, have invented certain improvements in Ladle Addition Feeding Mechanism, of which the following is a specification.
The invention relates to means for feeding additions of alloying materials and the like to the molten metal in a ladle while an open hearth, electric furnace, or other steel making furance is being tapped.
The invention relates more particularly to means for feeding predetermined amounts of different alloying materials to the ladle. It is known that apparatus has been devised including electric load-measuring means supporting a hopper from which a predetermined amount of material may be fed.
Such devices are adapted to feed the material immediately into a ladle, or the like, as it is discharged from the supply hopper. Such devices must be operated immediately up tapping of the furnace. As these devices include load-measuring means, a failure of electric power at the time the furnace is tapped would render the automatic feeding device useless.
It is a principal object of the present invention to provide a ladle addition feeding apparatus including electric load-measuring means for feeding pre-measured amounts of alloying materials upon a normally stationary, substantially horizontal, feeder conveyor which may be in the form of a shaker pan, prior to the tapping of the furnace, or if desired, simultaneously with the tapping of the furnace, with means for reciprocating the shaked pan during the tapping of the furnace for continuously feeding the material from the shaker pan to the ladle.
Another object of the invention is to provide both electric and fluid-operated means for selective operation of the vibrating mechanism for the shaker pan.
A further object of the invention is to provide mechanism of the character referred to in which the gate controlling discharge of material from the hopper may be selectively operated by electric or fluid drive means.
A still further object of the invention is to provide a pivoted chute at the discharge end of the shaker pan with means for automatically swinging the chute upon its pivot to direct the material toward the center of the ladle as the ladle is moved toward the furnace during the tapping operation.
Another object of the invention is to provide mechanism of this character in which the ladle is moved on a car, and a mast upon the ladle car contacts a pivot bar on the pivoted chute to swing the chute upon its pivot as the ladle car is moved.
A further object of the invention is to provide apparatus of the character referred to in which hinged heat shields are provided for the electric load-measuring cells which support the hoppers.
It is also an object of the invention to provide such a heat shield comprising spaced walls of metal with a layer of heat insulation material therebetween.
A still further object of the invention is to provide a device of the character referred to in which the gate for the hopper is in the form of a rotary bucket.
Another object of the invention is to provide a feeding apparatus having a conveyor or shaker pan with side extensions to form a container with capacity for the maxice imum requirement for ladle additions for one furnace heat.
A further object of the invention is to provide mechanism of the character referred to in which all controls including the scale dials, indicator lights, gate operating controls, selector switch, conveyor operation controls, including rate of feed and alternate drive means, and bypass manual control means for weighing and conveying may be housed in a single cabinet located in a control station.
A still further object of the invention is to provide such a device in which the pivoted chute is provided with mechanical means such as a counter-balance device for retracting the chute when not in use.
Another object of the invention is to provide apparatus of the character referred to in which a lip or ledge is provided at the discharge end of the hopper gate to reduce dribble of material after the operation of the gate has been discontinued.
The above and other objects, apparent from the drawings and following description, may be attained, the above described difficulties overcome and the advantages and results obtained, by the apparatus, construction, arrangements and combinations, sub-combinations and parts which comprise the present invention, a preferred embodiment of which, illustrative of the best mode in which applicant has contemplated applying the principle, being set forth in detail in the following description and illustrated in the accompanying drawings; in which FIG. 1 is a side elevation of one embodiment of the invention;
FIG. 2 is a front end elevation of the apparatus shown in FIG. 1;
FIG. 3 is a top plan view of the apparatus shown in FIGS. 1 and 2;
FIG. 4 is an enlarged fragmentary side elevation of a portion of the frame and feeder conveyor showing the longitudinal and lateral guide rollers for the reciprocating shaker pan of the conveyor;
FIG. 5 is a fragmentary transverse section taken on the line 55, FIG. 4;
FIG. 6 is an enlarged side elevation of one of the load cells with heat shield therefor as used intermediate the corners of a hopper, showing the hinged portion of the heat shield in open position;
FIG. 7 is a further enlarged transverse, horizontal sec tion, taken as on the line 7-7, FIG. 6, with the hinged portion of the heat shield closed;
FIG. 8 is an enlarged transverse horizontal setcion of a heat and impact shield as used for the load cells at corners of a hopper;
FIG. 9 is a schematic wiring diagram for one of the hopper gates as shown in FIGS. 1 to 3; and,
FIG. 10 is an enlarged fragmentary elevation of a rotary bucket-type of gate for the hoppers.
Referring first to the embodiment of the invention shown in FIGS. 1 to 3, a pair of storage hoppers are indicated at 1 and 2 for containing a supply of alloying material. The most commonly used alloys for ladle additions are ferro-manganese and ferro-silicon and each hopper may contain a supply of one of these materials.
Both hoppers are of the same construction, each having the downwardly tapered lower portion 3 with outlet 4 at its lower end. These hoppers are assembled in a frame, indicated generally at 5, which may be mounted upon a lower support 6, as indicated in the drawings, or suspended from suitable hangers or the like attached overhead.
Any suitable gate means may be provided for controlling the outlet for each hopper. For purpose of illustration only, the gate is shown in this embodiment of the in- 3 vention as a pan 7 located beneath the outlet 4 of each hopper and adapted to be vibrated longitudinally. In order to reduce dribble of material from either hopper after operation of the gates has stopped, a lip or ledge 7a is formed at the discharge end of each gate.
For the purpose of illustration, each of these gates is shown as adapted to be selectively vibrated by an electric vibrator indicated at 8 or an air vibrator indicated at 9. These vibrators may be of the type sold by Martin Engineering Company under the trademark Vibrolator, for which it is understood patents are pending.
Each hopper is supported upon the frame by electric load cells, indicated generally at 10, which are electrically connected to weight indicating and recording scale dials indicated generally at 11 in the manner to be later described. Both the load cells and weight indicating and recording scale dials may be of a type sold by The Atlas Car and Manufacturing Company, which are disclosed in patents owned by said company, and for which it is understood other patents are pending.
Located beneath the hopper, within the frame 5, is a longitudinally disposed feeding conveyor 12 having stationary side Walls 13 and rear end wall 14, and its bottom formed by a longitudinally disposed reciprocating shaker pan 15 which is operated independently of the gates 7 for the hoppers 1 and 2.
This feeder conveyor has a capacity for the maximum requirement of materials for additions for one heat of a furnace. Thus, if desired, while the shaker pan 15 remains stationary, the gates of the hoppers 1 and 2 may be operated to discharge the desired amount of alloying materials from these two hoppers to the conveyor 12.
In addition to this, any desired pro-weighed amount of any other alloying material or materials may be placed in the conveyor 12, together with such customary materials as packages of aluminum, bags of carbon and the like.
Means is provided for operating the shaker pan 15 of the conveyor 12 independently of the gates of the hoppers 1 and 2 so that after the complete requirement for one heats additions have been charged into the feeder conveyor, the shaker pan 15 thereof may be longitudinally reciprocated to discharge the materials therefrom into the ladle.
With such an arrangement, the hopper gates may be operated prior to the tapping of the furnace so that in the event any trouble develops in the mechanism for discharging the pre-measured material from the hoppers, there may be sufficient time to correct the trouble before the furnace is tapped.
Thus, the conveyor 12, positioned beneath the hopper gates, may receive the metered material from the hoppers and hold it until the furnace is tapped, and then feed the additions into the ladle, together with the other hand and miscellaneous, pre-weighed additions which may have been also placed on the conveyor.
It should be understood, however, that the shaker pan 15 of the conveyor may, if desired, be operated to feed addition materials into the ladle at the same time that the material is being metered out from the hoppers. Since each hopper and the feeder conveyor may be independently controlled, the timing is at the option of the operator.
The shaker pan 15 of the feeder conveyor is adapted to be reciprocated by a vibratory drive unit indicated at 16 (FIG. 1) connected to the rear end of the shaker pan as indicated at 17. This drive unit 16 is adapted to reciprocate the shaker pan 15 longitudinally, the forward movement being relatively slow, as compared with the rearward movement, so as to continuously discharge material from the forward end of the pan at a controlled rate.
The vibratory drive unit 16 is arranged to be selec tively operated by an electric motor 18 or an air motor 19, either of which may be the primary drive means for 1 the unit 16 and the other the auxiliary drive for use in the event of failure of the primary drive.
The conveyor drive unit 16 is connected to the drive motors 18 and 19, as by chain and sprocket gearing 20 with override type clutches, as indicated at 21, so that either drive motor may be used while the other stands still, with no switch-over operation involved.
It will be understood that this conveyor drive means operates entirely independently of the weighing controls for metering predetermined amounts of material from the hoppers 1 and 2.
Conventional electric circuit means is connected to the electric motor 18, with control switch in the circuit at a remote point, such as a control panel. The air motor 19 is in like manner connected to a conventional pneumatic line, with control valve therefor on the control panel.
Referring to FIGS. 4 and 5, the lower edges of the stationary side walls of the conveyor are attached to and supported upon the inturned fianges 22 on the channelshaped conveyor frame member 23.
Upturned longitudinal flanges 24 are formed at the edges of the shaker pan 15, and extend upwardly, spaced outwardly from the depending edges of the stationary side walls 13 of the feeder conveyor.
For the purpose of mounting the shaker pan 15 for longitudinal movement relative to the stationary side walls 13, an angle member 25 is welded or otherwise attached within each side of the channel-shaped conveyor frame member 23.
As best shown in FIG. 5, the upper edge of the vertical flange of the angle member 25 is attached to the underside of the adjacent inturned flange 22, and the outer edge of the horizontal flange 26 of the angle member is attached to the inner surface of the adjacent vertical side Wall 27 of the channel frame member 23.
Spaced blocks 28 with elongated cut-outs 29 in their upper sides are welded or otherwise attached to the under surfaces of the horizontal flanges 26 of the angle members 25 and depend therefrom.
Transversely disposed, inverted channel members 30 are attached at correspondingly spaced points to the lower surface of the shaker pan 15. A plate 31 is welded within each end of each channel member 30, and a spindle 32 is located through a suitable opening in said plate and secured thereto as by a nut 33.
A roller 34 is journalled on the spindle 32 and located within the cut-out 29 of the corresponding block 28. This limits the longitudinal movement of the shaker pan.
For the purpose of preventing lateral play of the shaker pan, a transversely disposed channel member 35 has opposite ends attached to the under surfaces of the horizontal flanges 26 of the angle members 25 at each side of the stationary channel frame member 23 of the feeder conveyor.
An angle bracket 36 is connected to the closed lower surface of the channel member 35, at the center thereof, and an inverted channel portion 37 thereof is disposed beyond one side of the channel member 35.
A vertical spindle 38 is secured to the channel portion 37 of the bracket 36, by the nut 39, and a roller 40 is journalled upon the upper portion of said spindle. The roller 40 is received between the guide flanges 41 of the bracket 42, which is attached to and depends from the underside of the shaker pan 15, at the longitudinal center thereof.
As best shown in FIG. 5, the shaker pan 15 is preferably provided with longitudinal corrugations or ribs 43, which reinforce the pan and assist in keeping the materials distributed transversely thereon.
The pan 15 of the feeder conveyor discharges onto a gravity chute 43 which directs the ladle additions into the ladle at the desired point for maximum alloying results. This chute may be positioned stationary relative to the frame 5, or may be arranged to be rotated during feeding, such as in tapping operations that require movement of the ladle. As shown in FIGS. 1 to 3, the chute may be pivoted at its upper end, as indicated at 44, to a bracket 45 mounted on the frame 5.
Midway of its length the chute 43 is provided with wheels 46 which roll upon the arcuate plate 47 supported from the stationary frame 5. The chute 43 may be constructed with a replaceable section 48 at the discharge end exposed close to the molten metal in the ladle.
Mechanical means may be provided for retracting the chute 43 to initial position when not in operation. Such means is shown as a counter-balance device comprising a cable or equivalent flexible member 49 attached to edge of the chute toward the feeder conveyor, and located over a pulley 50, with a counter-weight 51 attached to the other end of the cable.
The ladle indicated at 52 is shown mounted upon a car 53 by means of which it may be moved relative to the feeder conveyor during tapping operations that require movement of the ladle.
Means is provided for rotating the chute 43 upon its pivot as the ladle is moved so as to always direct the ladle additions into the ladle at the desired point for maximum alloying results.
This means includes a mast 54, pivotally mounted as at 55, upon one side of the ladle car 53. The counterweight 56 at the lower end of the mast urges the mast into vertical position resting against the adjacent ladle trunnion 57, as shown in FIGS. 1 and 2. The offset upper end 58 of the mast 54 is adjusted to contact the horizontal portion 59 of the chute pivot bar 60.
As the ladle car is moved toward the right, as viewed in FIG. 1, the upper offset end 58 of the mast in contact with the horizontal portion 59 of the chute pivot bar, will rotate the chute 43 upon its pivot so as to continue to direct the chute toward the center of the ladle.
Referring back to the automatic weighing means, each of the hoppers 1 and 2 may be supported by either three or four of the electric load cells 10. When four load cells are used, one load cell supports each corner of a hopper.
As illustrated in FIGS. 1 to 3 of the drawings, two load cells may support the two corners of one end of a hopper, and a third load cell may be located intermediate the corners at the other end of the hopper.
In FIG. 9 is shown diagrammatically the control circuit for one of the hoppers. Power is supplied on the lines 61 and 62. A double pole switch 63 is provided for connecting the lines 61 and 62 to the terminals 64 and 65 respectively.
Wires 66 and 67 lead from the terminals 64 and 65 respectively to the electronic scale 11. The pointer 68 on the scale dial registers the weight of material in the hopper. The adjustable pointer 69 is adjusted relative to the pointer 68 by means of a knob 70 on the outside of the dial.
Conductor 71 leads from switch terminal 64 through normally open push-button type starting switch 72, normally closed push-button type stop switch 73, normally closed micro-switch 74 to relay 75.
Conductor 76 leads from switch terminal 65 to other side of relay 75. Shunt circuit 77 is located around normally open starting switch 72 and normally open relay switch 78 is located in shunt circuit 77 and operated by relay 7 5.
A conductor leads from wire 71 through normally open relay switch 80 to terminal 81. A wire 82 leads from terminal 81 through indicating light 83 to wire 76. Selector switch 84 is pivoted on terminal 81 and adapted to selectively contact terminals 85 and 86.
A solenoid air valve 87 is located between the terminal 85 and the conductor 76 for controlling the air vibrator 9 on the corresponding hopper gate 7. In like manner an electric motor 88 for operating the electric vibrator 8 is located between the terminal 86 and the conductor 76.
The electric load cells or transducers supporting the 6 hopper are connected to the electronic instrument scale 11 by conductor 89, to transmit measurement thereto.
To operate the apparatus, the operator first sets the adjustable pointer 69 on each scale dial for the weight of material required from that hopper. The operator then sets the selector switch 84 for choice of power for gate operation, either the air-powered vibrator 9 through the air solenoid valve 87, or the electric vibrator 8 through the motor 88. The two independently-powered vibrators provide for an emergency switch-over in case one or the other fails.
The operator then pushes the starting button 72 to energize the relay 75, and close the circuit to start the gate vibrator as selected by the selector switch 84, and discharge material from the storage hopper.
As the material is discharged from the hoppers, the scale dial pointers move back toward 0. The microswitch 74, or mercury switch which is attached to the shaft of the scale dial adjustable pointer, opens when this pointer returns to 0.
An adjustable mechanism may be set to trip slightly ahead of 0 to allow for gate cut-off dribble, the gate control circuit opens and stops the gate vibrator.
In case of electric power failure affecting both gate vibrators (air and electric) the gate maybe operated from the control console by air valve to operate air-powered gate vibrator through by-passing air line. If scale dial is still operating manual gate operation guided by watching the weight selection pointer as it returns to 0 will still assure accurate weight withdrawal from the storage hoppers.
The gate operation may be stopped for emergency or other reason by pushing the stop button 73, de-energizing the relay 75 which opens the circuit.
The required amount of additions from the storage hoppers 1 and 2 may be metered into the feeder conveyor 13 before said feeder conveyor is operated, or, if the automatic weighing mechanism is functioning properly, the feeder conveyor may be operated simultaneously with the operation of the weighing mechanism, or the feeder conveyor may be started at any time during the operation of the weighing mechanism, since the operation of each is independent of the other,
The load cells 10 may have a ball mounting as indicated at 90 in FIG. 6, but it should be understood that this feature is disclosed in a pending application owned by The Atlas Car & Manufacturing Company, and no claim is made to the same by applicant.
In FIGS. 6 to 8 are shown shields for protecting the electric load cells from heat and impact typically found 1n steel mill operation.
These shields are in the form of a metal box lined with high temperature insulation, hinged for easy access to the cell for servicing. The type of shield shown in FIGS. 6 and 7 is best adapted for protecting load cells located intermediate the corners of a hopper or the like. The shield is formed of a stationary section 91 and a hinged section 92.
The stationary section comprises a back wall 93 and integral substantially triangular side wall portions 94 extending forwardly from the upper portion of each side edge thereof. The hinged section comprises the front wall 95 hinged at its lower end to the base plate upon which the load cell 10 is supported, as at 96, and the side walls 97 having the arcuate upper edges 98 shaped to fit the corresponding edges of the stationary side walls 94.
Each section is formed of a metal shell, which may be a bright-surfaced heat-reflective metal, enclosing a high temperature insulation 99. A metal flange 100 on the stationary section overlaps the joint between the two sections.
In FIG. 8 is shown a form of shield best adapted for protecting load cells at the corners of a hopper or the like. This shield comprises the stationary section 101 in the form of an upright angle member.
This section may comprise the metal shell 102 with high temperature insulation material 103 therein. The hinged section 104 may be in the form of a heavy steel angle member hinged at one vertical edge to the corresponding vertical edge of the stationary section as shown at 105, and having a lip 106 at its swinging edge to engage over the corresponding edge of the stationary section.
Although vibratory gates are shown for the hoppers in FIGS. 1 to 3, this is only by way of example and various conventional types of gates such as knife blade, clam shell, rotary bucket and others may be substituted for the vibrating gates illustrated.
By way of example only, a rotary bucket gate is shown in FIG. 10. The lower tapered portion of a hopper is shown at 3a, with outlet 4a. The gate indicated generally at 108 has the segmental flanges 109 at its sides, pivoted at 110 to the lower portion of the hopper.
The gate 108 may be opened by the air cylinder 111 pivotally mounted at its upper end to the hopper, as at 112, the piston rod 113 being pivotally connected at 114 to the gate.
A gear segment 115 on one side of the gate meshes with the pinion 116, journalled upon a bracket 117 on the hopper. An electric motor of reversing type may be connected to the shaft 118 of the pinion 116, as an alternate drive means.
In event of failure of both electric and pneumatic power, a hand crank 119 is attached to the shaft 118 for manually operating the gate 108.
From the above it will be obvious that the ladle additions feeder disclosed is very flexible in operation and use. The shaker pan of the feeder conveyor may be operated throughout the operation of the automatic weighing mech anisrn, or started at any time during the operation thereof, or may remain stationary until the required amount of additions materials has been placed thereon, at the option of the operator.
All of the controls may be remotely located, housed in a single cabinet or the like, including the scale dials, indicator lights, gate operation controls, selector switch (when alternate gate operation means is incorporated), feeder conveyor controls (including rate of feed and alternate drive means when incorporated) and by-pass manual control means for weighing and conveying.
The electric load cells supporting the hoppers have mounting means providing protection for the load cells from heat and impact, and have hinged parts for easy access to the load cells for servicing.
The pivoted gravity chute onto which the feeder conveyor discharges, directs the ladle additions into the ladle at the desired point for maximum alloying results, and is arranged to be automatically rotated by movement of the ladle, to maintain the desired position during tapping operations that require movement of the ladle.
The feeder may be constructed as a unit with the storage hoppers Within the same structural frame as the conveyor, or with the hoppers and conveyor separately supported, either upon the frame base or suspended from hangers attached overhead. The contour of design is fully flexible and adaptable to any platform or furnace arrangement within broad limits.
In the foregoing description certain terms have been used for brevity, clearness and understanding, but no unnecessary limitations are to be implied therefrom beyond the requirements of the prior art, because such words are used for descriptive purposes herein and are intended to be broadly construed.
Moreover, the embodiments of the improved construction illustrated and described herein are by way of example, and the scope of the present invention is not limited to the exact details of construction.
Having now describe-d the invention or discovery, the construction, the operation, and use of preferred embodiments thereof, and the advantageous new and useful results obtained thereby; the new and useful construction,
and reasonable mechanical equivalents thereof obvious to those skilled in the art, are set forth in the appended claims.
I claim:
1. Ladle addition feeding mechanism including material hoppers, means for discharging predetermined amounts of materials from said hoppers, a feeder conveyor positioned beneath said hoppers for receiving materials discharged from the hoppers, said feeder conveyor comprising stationary side walls and a horizontal longitudinally reciprocal shaker pan and means for reciprocating said shaker pan independently of the hopper discharge means to discharge material at a controlled rate from the feeder conveyor into a ladle, whereby feeding of the required amount of materials from said hoppers into said feeder may be started at any time prior to topping of a heat of metal into the ladle and reciprocation of said shaker pan may be started at any time during said topping.
2. In ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet, the improvement characterized by a substantially horizontal conveyor positioned beneath said gate for receiving material discharge-d from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan and stationary side walls and independent means for reciprocating said shaker pan, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
3. In ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet, the improvement characterized by a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan and downwardly converging stationary side walls and independent means for reciprocating said shaker pan, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
4. In ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet, the improvement characterized by a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan having upturned flanges at its longitudinal edges and stationary side walls of considerably greater height than the upturned flanges of said shaker pan and independent means for reciprocating said shaker pan, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
5. In ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet, the improvement characterized by a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan having upturned flanges at its longitudinal edges and downwardly converging stationary side walls of considerably greater height than the upturned flanges of said shaker pan and independent means for reciprocating said shaker pan, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
6. In ladle additional feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet, the improvement characterized by a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan and stationary side walls, said conveyor having a capacity for the maximum requirement of addition material for one heat, and independent means for reciprocating said shaker pan, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
7. Ladle addition feeding mechanism including a material hopper, means for discharging a predetermined amount of material from said hopper, a horizontal feeder conveyor positioned beneath said hopper for receiving material discharged therefrom, said feeder conveyor comprising stationary side walls and a horizontal longitudinally reciprocal shaker pan, a vibratory drive unit connected to the shaker pan, electric motor means, fluid motor means, chain and sprocket gearing with over-ride type clutches connecting said motor means to said vibratory drive unit, and valve controlled means for admitting fluid pressure to the fluid motor means to discharge material at a controlled rate from the feeder conveyor into a ladle, whereby in the event of failure of power to either of said motor means the other motor means may operate said vibratory drive unit.
8. Ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric power-operated means connected to said gate means, fluid power-operated means connected to said gate means, valve controlled means for admitting fluid pressure to said fluid power-operated means for operating said gate for discharging a predetermined amount of material through said outlet, a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, and independent means for operating said conveyor for discharging material therefrom whereby feeding of the required amount of material from the hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and operation of said conveyor may be started at any time during said tapping to feed said material from said conveyor into the ladle.
9. 1n ladle addition feeding mechanism including a material hopper having a discharge outlet, gate means normally closing said outlet, electric load-measuring means, an electric circuit in which said load-measuring means is located, and gate-operating means controlled by said electric circuit whereby a predetermined amount of material may be discharged through said outlet, the improvement characterized by a substantially horizontal conveyor positioned beneath said gate for receiving material discharged from said hopper, said conveyor comprising a longitudinally reciprocal shaker pan and stationary side walls and independent means for reciprocating said shaker pan, for moving the shaker pan forward relatively slowly and backward relatively rapidly, whereby feeding of the required amount of material from the material hopper into said horizontal conveyor may be started at any time prior to tapping of a heat of metal into the ladle, and reciprocation of said shaker pan may be started at any time during said tapping to feed said material from said conveyor into the ladle.
10. In ladle addition feeding mechanism as defined in claim 2, in which the discharge outlet is located at the lower end of a downwardly and inwardly inclined side Wall of the hopper, and the gate means for said outlet is a rotary bucket gate comprising segmental flanges pivoted at their inner ends upon the lower portion of the hopper and an outer wall connected to the outer edges of said segments, the lower end of said outer wall of the gate being normally located at the bottom of said discharge outlet and the upper edge thereof being normally located near the discharge outlet, and means for oscillating said rotary bucket gate downwardly to open and upwardly to close the discharge outlet.
References Cited by the Examiner UNITED STATES PATENTS 1,040,703 10/1912 Leftwich 21442 1,493,118 5/1924 Loughram 22107 1,521,276 12/1924 Cave et al. 19323 2,473,160 6/1949 Madrigal 22112 2,665,798 1/1954 Hagenbook 198220 2,679,335 5/1954 Bell 2281 2,823,791 2/1958 Barrett et al 198224 2,917,207 12/1959 Prowse et al. 198-39 X 2,932,430 4/1960 Dennis 22255 3,010,563 11/1961 Keegan 198-220 3,024,765 3/1962 Reed 198224 3,058,621 10/1962 Stenzel 198-39 FOREIGN PATENTS 183,260 7/ 1922 Great Britain.
J. SPENCER OVERHOLSER, Primary Examiner.
MARCUS U. LYONS, MICHAEL V. BRINDISI,
Examiners.

Claims (1)

  1. 8. LADE ADDITION FEEDING MECHANISM INCLUDING A MATERIAL HOPPER HAVING A DISCHARGE OUTLET, GATE MEANS NORMALLY CLOSING SAID OUTLET, ELECTRIC POWER-OPERATED MEANS CONNECTED TO SAID GATE MEANS, FLUID POWER-OPERATED MEANS CONNECTED TO SAID GATE MEANS, VALVE CONTROLLED MEANS FOR ADMITTING FLUID PRESSURE TO SAID FLUID POWER-OPERATED MEANS FOR OPERATING SAID GATE FOR DISCHARGING A PREDETERMINED AMOUNT OF MATERIAL THROUGH SAID OUTLET, A SUBSTANTIALLY HORIZONTAL CONVEYOR POSITIONED BENEATH SAID GATE FOR RECEIVING MATERIAL DISCHARGED FROM SAID HOPPER, AND INDEPENDENT MEANS FOR OPERATING SAID CONVEYOR FOR DISCHARGING MATERIAL THEREFROM WHEREBY FEEDING OF THE REQUIRED AMOUNT OF MATERIAL FROM THE HOPPER INTO SAID HORIZONTAL CONVEYOR MAY BE STARTED AT ANY TIME PRIOR TO
US246498A 1962-12-21 1962-12-21 Ladle addition feeding mechanism with independently controlled feeder conveyor Expired - Lifetime US3221380A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US246498A US3221380A (en) 1962-12-21 1962-12-21 Ladle addition feeding mechanism with independently controlled feeder conveyor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US246498A US3221380A (en) 1962-12-21 1962-12-21 Ladle addition feeding mechanism with independently controlled feeder conveyor

Publications (1)

Publication Number Publication Date
US3221380A true US3221380A (en) 1965-12-07

Family

ID=22930925

Family Applications (1)

Application Number Title Priority Date Filing Date
US246498A Expired - Lifetime US3221380A (en) 1962-12-21 1962-12-21 Ladle addition feeding mechanism with independently controlled feeder conveyor

Country Status (1)

Country Link
US (1) US3221380A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3307935A (en) * 1962-03-05 1967-03-07 Jorgen P Lindholm Method of making steel using scrap together with hot metal as well as a charging apparatus for charging scrap into a steel making furnace
US7032741B1 (en) * 2004-05-27 2006-04-25 Mantissa Corporation Conveyor system having a speed control chute
US20060225309A1 (en) * 2005-03-25 2006-10-12 Les Machineries Pronovost Inc. Actuating assembly for actuating a chute of a snowblower, snowblower including the same and method of operating associated thereto

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1040703A (en) * 1911-06-07 1912-10-08 Clifford C Leftwich Coaling device.
GB183260A (en) * 1921-04-21 1922-07-21 Henry Otto Improvements in or relating to ropeway bucket conveyor systems
US1493118A (en) * 1922-11-01 1924-05-06 Frederick C Langenberg Lock for foundry flasks
US1521276A (en) * 1924-12-30 And walter j
US2473160A (en) * 1944-07-14 1949-06-14 Frank L Madrigal Mold jacket
US2665798A (en) * 1950-12-05 1954-01-12 Goodman Mfg Co Trough
US2679335A (en) * 1951-02-15 1954-05-25 Newaygo Engineering Company Dribble gate
US2823791A (en) * 1954-04-19 1958-02-18 Joy Mfg Co Material moving apparatus
US2917207A (en) * 1958-05-05 1959-12-15 British Thomson Houston Co Ltd Control of mechanical feeding means
US2932430A (en) * 1956-05-29 1960-04-12 Lockers Engineers Ltd Feeding of granular materials capable of flowing
US3010563A (en) * 1957-03-25 1961-11-28 James H Reighart Ladle feeder assembly
US3024765A (en) * 1959-12-07 1962-03-13 Willard F Reed Automatic feeding device for poultry
US3058621A (en) * 1959-09-14 1962-10-16 Blaw Knox Co Ladle feeding means

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1521276A (en) * 1924-12-30 And walter j
US1040703A (en) * 1911-06-07 1912-10-08 Clifford C Leftwich Coaling device.
GB183260A (en) * 1921-04-21 1922-07-21 Henry Otto Improvements in or relating to ropeway bucket conveyor systems
US1493118A (en) * 1922-11-01 1924-05-06 Frederick C Langenberg Lock for foundry flasks
US2473160A (en) * 1944-07-14 1949-06-14 Frank L Madrigal Mold jacket
US2665798A (en) * 1950-12-05 1954-01-12 Goodman Mfg Co Trough
US2679335A (en) * 1951-02-15 1954-05-25 Newaygo Engineering Company Dribble gate
US2823791A (en) * 1954-04-19 1958-02-18 Joy Mfg Co Material moving apparatus
US2932430A (en) * 1956-05-29 1960-04-12 Lockers Engineers Ltd Feeding of granular materials capable of flowing
US3010563A (en) * 1957-03-25 1961-11-28 James H Reighart Ladle feeder assembly
US2917207A (en) * 1958-05-05 1959-12-15 British Thomson Houston Co Ltd Control of mechanical feeding means
US3058621A (en) * 1959-09-14 1962-10-16 Blaw Knox Co Ladle feeding means
US3024765A (en) * 1959-12-07 1962-03-13 Willard F Reed Automatic feeding device for poultry

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3307935A (en) * 1962-03-05 1967-03-07 Jorgen P Lindholm Method of making steel using scrap together with hot metal as well as a charging apparatus for charging scrap into a steel making furnace
US7032741B1 (en) * 2004-05-27 2006-04-25 Mantissa Corporation Conveyor system having a speed control chute
US20060225309A1 (en) * 2005-03-25 2006-10-12 Les Machineries Pronovost Inc. Actuating assembly for actuating a chute of a snowblower, snowblower including the same and method of operating associated thereto

Similar Documents

Publication Publication Date Title
US2988235A (en) Portable batching apparatus
CA2597105C (en) Plant for supplying materials to a metallurgical unit
US3221380A (en) Ladle addition feeding mechanism with independently controlled feeder conveyor
CN210364445U (en) Feeding device for castable encapsulation
US4074837A (en) Automatically operating casting ladle apparatus
US2336130A (en) Automatic proportioning and dispensing apparatus for bulk materials
GB690661A (en) A device for dispensing weighed portions of cement
CN219072700U (en) Dosing unit convenient to use
US3867970A (en) Mixing and bagging machine for dry mixes
US3058621A (en) Ladle feeding means
JPS6116915B2 (en)
JPS57116719A (en) Swiveling chute of bell-less type furnace top charger
US1906511A (en) Charging machine
SU653300A1 (en) Device for feeding ferroalloys to teeming ladle
US3208735A (en) Mobile concrete mixers
CN215676424U (en) Intermediate frequency smelting electric furnace with accurate feeding amount
GB990212A (en) Mobile mixing machine, particularly for making concrete
CN219886122U (en) Automatic sand filling device for tapping hole of electric arc furnace
US2543956A (en) Container-handling machine for pouring from one container into another
CN210293420U (en) LF stove line outer alloy weighing device
US2634887A (en) Batching machine
CN218707381U (en) Split type stokehold skip
CN215396065U (en) Quantitative conveying device for quantitative hopper
JPH07113680A (en) Powder material supply equipment
CN219171290U (en) Quantitative equipment for putting retarder of thermal insulation mortar