US3187074A - Method and apparatus for producing travelers with wear resistant inserts - Google Patents

Method and apparatus for producing travelers with wear resistant inserts Download PDF

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US3187074A
US3187074A US205480A US20548062A US3187074A US 3187074 A US3187074 A US 3187074A US 205480 A US205480 A US 205480A US 20548062 A US20548062 A US 20548062A US 3187074 A US3187074 A US 3187074A
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insert
dies
traveler
aperture
inserts
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Louis H Morin
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Coats and Clark Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14008Inserting articles into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14549Coating rod-like, wire-like or belt-like articles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S425/00Plastic article or earthenware shaping or treating: apparatus
    • Y10S425/034Morin

Definitions

  • This invention relates to the production of travelers, preferably molded of plastic material, wherein the traveler includes an hourglass-shaped wear resistant insert arranged in one or more difierent positions in the hookshaped end portion of the traveler for exposure of the insert, or the central portion thereof, at a position to engage the thread or strand movable over the traveler.
  • the invention deals with a method and apparatus for automatically delivering one or more inserts in position to register with a cavity or cavities of a pair of relatively movable dies in the formation of one or more cast or molded travelers and in, then, trimming the product to remove the gate in production of the final end product.
  • FIG. 1 is a diagrammatic sectional view, illustrating the method of producing travelers of the kind under consideration and indicating in dotted lines the trimming of a molded traveler at a trimming station.
  • FIG. 2 is a diagrammatic bottom plan view of the structure shown in FIG. 1, illustrating the molded traveler at the trimming station, preparatory to removal of the gate.
  • FIG. 3 is an enlarged detail sectional view on the line 3-3 of FIG. 1, showing only part of the construction with the dies in a partially opened position, preparatory to gripping an insert.
  • FIG. 4 is an enlarged sectional detail view through the hook end portion of the traveler, formed as illustrated in FIG. 1 of the drawing.
  • FIG. 5 is a section on the line 5-5 of FIG. 4, omitting background showing and illustrating diagrammatically the position of a thread in passage over the insert.
  • FIG. 6 is a partial section on the line d6 of FIG. 4.
  • FIG. 7 is a view, similar to PEG. 4, showing only part of the construction and showing a modification.
  • FIG. 8 is a section on the line 8-8 of FIG. 7 and omitting background showing.
  • FIG. 9 is a view, generally similar to FIG. 1, but also indicating part of a feed hopper and illustrating a modified form of construction for the simultaneous molding of three travelers.
  • FIG. 9a is a diagrammatic view illustrating the molded product as produced in the structure of FIG. 9 at a trimming station.
  • FIG. 10 is a diagrammatic view of a structure, generally similar to that of FIG. 1, but indicating a different method of transfer of the molded product to a trimming and ejector station.
  • FIG. 11 is a view, similar to FIG. 4, showing a different arrangement of the wear insert in the traveler.
  • FIG. 12 is a view, similar to FIG. 11, showing another arrangement of insert in the traveler.
  • FIG. 13 is a section on the line 1313 of FIG. 12.
  • H6. 14 is a section on the line 14-14 of FIG. 12, omitting the background showing and diagrammatically illustrating the position of a thread in passage over the insert.
  • FIG. 15 is a view, similar to FIG. 4, showing a modified form of insert and manner of positioning the same in the traveler.
  • FIG. 16 is a section on the line 16-46 of FIG. 15, omitting background showing.
  • FIG. 17 is a partial section on the line 17-47 of FIG. 15.
  • FIGS. 1 to 3, inclusive I have diagrammatically shown at 29, Zr? a pair of relatively movable dies, the face view of the die 20 being illustrated in FIG. 1, the die 2% being illustrated in PEG. 1, the die having a cavity 21 for molding a traveler 22, having a large hook end 23 and a smaller hook end 24. Arranged in the large hook end portion 23 is a wear resistant insert 25, which is delivered to the die cavity 21 through an aperture 26, the lower end 2'? of which forms a stop to check downward movement of the insert.
  • the insert 25 is positioned between the dies 2%, 21 when the dies are partially open.
  • opposed gripper lugs 23 Arranged in the die cavities are opposed gripper lugs 23, having rounded inner surfaces 29, note FIG. 3, which are adapted to firmly grip and engage the insert 28 when the dies are in closed position.
  • the surfaces 253 also aid in guiding and positioning the insert 25 in the cavity of the dies.
  • the passage 30 is enlarged, as seen at 32, to form, on the gate portion 33, a button-like body 34, which is molded around a tapered extension 35 on a transfer member or core 36, the latter being employed for transferring the complete molded product as formed within the die cavities to a trimming station adjacent the lower surface 37 of the die.
  • This lower surface is recessed, as seen at 33, to receive the hook portion 2-3 of the molded traveler and at 39 are indicated the trimming tools, note FIG. 2, for severing the gate 33 in production of the final trimmed end product and, by upward movement of the member 36, the button 34 of the gate will strike the surface 37 and be discharged from the machine.
  • FIG. 1 of the drawings I have indicated, in part, at 4% the frame of a molding machine, to which is fixed a bracket 41 suitably supporting, at its free end, an elongated delivery tube 4-2 for delivering the inserts 25 into position upon a sliding transfer block 42.
  • the inserts 25 are fed into the tube 42 from a hopper such, for example, as indicated, in part, in FIG. 9 cf the drawings and later described.
  • the block 43 has an aperture 44 therein, in which a pusher-rod 45 is adapted to operate. It will appear that the upper end of the aperture 44 is bevelled, as seen at 46, for free admission of the pusher-rod 45, as well as the inserts 25.
  • the block 43 is shown in the position where an insert has been delivered to the dies, preparatory to forming a cast or molded traveler thereon.
  • the insert 25 has the central neck or restricted portion 48 forming what I term the hourglass construction of the insert and this restriction is located at the rounded portion 49 of the hook end portion 23 and the cavity of the die is so formed as to provide exposure of more than one-half of the circumference of the portion 48 by recessed sides 50 in the curved portion 49, as clearly noted in FIG. 5 of the drawings.
  • the thread or strand 51 diagrammatically illustrated in FIG. 5 of the drawings, is maintained in engagement with the reduced portion 48 without contacting the body portion of the traveler, so that wear is taken up primarily with the insert or wear element 25.
  • the insert or element 25 has rounded ends 52 which protrude beyond surfaces of the hook end portion 23.
  • portion 48 of insert 25 lies midway between the ends 52 of the insert and the insert is of substantially circular cross-section at all points.
  • FIGS. 7 and 8 of the drawings here is illustrated a slight modification of the structure shown in FIGS. 4 and 5 of the drawings, wherein the insert 54 is mounted in the traveler in the same manner as taught in the earlyfigures, but the die structure would be modified to fully expose the central restricted or neck portion 55, thereby providing greater freedom of passage of a thread or strand over the traveler in the use thereof.
  • the traveler instead of having just the recessed or cutaway portions, as at 50, is apertured, as seen at 56, to fully expose the neck portion 55.
  • FIGS. 9, 9a I have diagrammatically illustrated a method and apparatus for simultaneously forming two or more travelers and, to illustrate one adaptation and use, the dies 57 will have three cavities 58, generally similar to' the cavities 21, but instead of employing a gate passage exposed to the large hook end portion of the traveler, a gate passage 59 is employed, having extensions 60 to each of the cavities 58, so that a long gate portion 61 will be formed, including a button 62, generally similar to the button 34, but reversed to be formed on a transfer core member 63, which is utilized to move the complete molded product from position between the dies 57 to a trimming and ejector station, as noted in FIG. 9a of the drawings.
  • This station includes a plurality of trimming knives 64 to sever the gate from the respective molded travelers and the member 63 serves to strip the trimmed. gate 61 by movement relatively to a stripper plate 65, shown, in part, in FIG. 9a of the drawings. In other words, after the gate has been trimmed, the member 63 returns to position between the dies 57, as indicated in FIG. 9, preparatory to receiving the next molded product.
  • 40 represents part of the machine frame, similar to 40 of FIG. 1; 41 the bracket, the latter being made adequately long to support three tubes 42' for delivery of three of the inserts 25, similar to the inserts 25 to the die 57. It will also appear that a longer transfer block 43' is provided, in which three pusher-rods 45' are adapted to operate in delivering the inserts to the cavities 58 of the dies or to stops 27 similar to the stops 27. of FIG. 1 of the drawings.
  • a modified form of stop plate 66 is employed which differs from the plate 47 in having a plurality of apertures 67 therein for reception of the rods 45.
  • the block 43' has three apertures 44' forreception of the rods 45' and, as with the structure in FIG. 1, when these rods are raised, the block 43 moves to the right to bring the apertures 44 into registering position with the tubes 42' for transmission of the inserts 25' into the apertures 44 and, then, as the block 43' moves to the left, the inserts will pass downwardly through the apertures 67 in downward movement of the rods 45' to extend into apertures 26', similar to the apertures 26, and, thus, into positions similar to that illustrated in FIG. 3 with the dies in the partially closed position.
  • the inserts are fed into the tube 42 and the tubes 42' from a hopper 68, the hopper of FIG.
  • the lower portion of the hopper 68 has downwardly contracted wall portions 69 adjacent the tubes 42' to aid in mixing and shifting a multiplicity of the inserts arranged in the hopper for delivery into the upper open ends of the tubes 42 as the hopper 68 is reciprocated vertically through operation of the rod '70 coupled with an outwardly'projecting lug 71 on the hopper, as diagrammatically seen in FIG; 9 of the drawing.
  • the apertures 44' of the block 43' have the bevelled or ⁇ conical upper portions, as at 46', for guidance of the rods 45 into said apertures.
  • the die cavities 58 are generally of the structure of the cavity 21, in other words, will have, at each of the cavities, lugs, similar to the lugs 28, which result in forming apertures, as at 53' in the molded travel ers, similar to the apertures 53, as clearly noted in FIG. 6 of the drawing.
  • FIG. 10 only portions of the complete structure are shown.
  • part of the die '72 is shown;
  • 73 represents a stop plate, generally similar to the plate 47 and
  • 74 represents a block, similar to the block 43, in the aperture .75 of which a rod 76, similar to therod 45,
  • the rod 76 operates, the primary difference in the rod 76 being that it is of sufficient length to deliver the shorter insert 77 into position between the dies.
  • positioning of the insert 77 in the die cavity 78 for molding the traveler 79 is controlled by a rod-like transfer core 80, the upper end portion of which has a socket 81, into which the lower end portion of the insert 77 seats.
  • the core 8% is in the :form of an elongated rod seating in an aperture 82 formed between adjacent surfaces of the dies 72.
  • the gate formed on the traveler is shown.
  • the dies are opened and the transfer core 89 is moved downwardly to a trimming and stripper station below the die, the station having trimming tools, as diagrammatically seen at $6, similar to the tools 39, and a stripper block 37 shaped to receive that part of the molded traveler adjacent the aperture 85, the block 37 having an aperture $8, in which the transfer rod 8t operates.
  • the rod Sit is moved downwardly to strip the molded traveler from the rod,
  • FIG. 11 at 85 is shown the upper large hook end portion of a modified form of traveler 9% wherein an insert 9 generally similar to the insert 25, is employed, but is arranged in a position to extend in a different angular position in the hook-shaped end 89, with one end 92 of the insert protruding and with the other end 93 disposed within an aperture 9%, the aperture 5 4 being generally similar to the aperture 34 of FIG. 10 of the drawings.
  • the reduced or neck portion 95 of the insert is positioned diiierently with respect to the rounded portion )6 of the traveler, but otherwise, the exposure is the neck portion 95 will be generally the same as the exposure of FIG. 5 or" the drawings .to provide positive engagement with the thread or strand engaged by the traveler.
  • FIGS. 12, 13 and 14 another form of traveler structure is shown and, in FIG. 12, 97 represents part of the large hook portion of the traveler and 98 represents part of the shank adjacent the large hook portion and, here, an insert :l', generally similar to the insert 91, and including a neck portion 5', is arranged more or less longitudinally with respect to the shank 93, so as to protrude one end 99 of the insert above the upper portion of the traveler and arrange the other end 1% of the insert within the shank the end terminating at a transverse aperture ldl formed in the shank, note PEG, 13, the aperture being formed by stop pins which would abut on the parting line of the die, the pins serving to check inward feed of the insert 9i for positioning within the die cavity.
  • the die cavity will have lugs, similar to the lugs 28, and, thus, form apertures N2. on opposed walls of the traveler, generally similar to the apertures 53, as noted in FIG. 6 or the drawings.
  • the body portion llti of the traveler extending from the neck 1% is made comparatively thin, but of greater depth, so that the sides ll]; of this body portion are of less a-ngularity; thus providing greater clearance for a thread or strand in movement over the neck MS, as will appear from a consideration of PI 16 of the drawings.
  • rods similar to the rods '76 and 8%, can be used, but would extend to a greater depth into the hook end portion of the traveler and seat in relatively deep sockets H2.
  • a rod similar to the rod 76, could extend into the socket 12 and a rod, similar to the rod d9, could extend into the socket 113 and these rods would form, in the resulting traveler, rather deep apertures 1141 and 115 in alinement with the apertures 112 and H3, respectively.
  • a traveler constructed as noted in FIG. 15 of the drawings, can be produced in accordance with the method as diagrammatically noted in FIG. 10 of the drawings.
  • the insert is supported and positioned within the die cavity by the opposed rods, generally similar to the rods '76 and till in FIG. 10; whereas, with the other forms of construction shown, the inwardly projecting lugs, as at 23, FIG. 3 of the drawings, are employed for the positive positioning of the inserts in the die cavity.
  • These supports are desirable to resist the pressure of the injected plastic material in the formation of the traveler.
  • the wear resistant inserts are of what i term the hourglass construction and include the central reduced neck portions and these inserts can be formed of any type or kind of wear resistant materials, such for example, as suitable metals, ceramics or synthetic sapphire can be employed.
  • the reduced or neck portions of the inserts By locating the reduced or neck portions of the inserts centrally of the insert, it will appear that, in the hopper feed, it is immaterial which end of the insert is fed down wardly for delivery into the cavity of the dies. While the central reduced or neck portions of the inserts are preferably rounded to provide the smooth Wear surfaces thereon to be engaged by the threads or strands, the end portions of the inserts can be or" any desired cross-sectional contour.
  • the dilierent angular positioning of the inserts in the large hook end portion of the traveler is to compensate for the different spinning applications to which travelers are used so as to provide the most desirable location of the wear resistant neck portion in the curved part of the large hook end of the traveler.
  • three markedly dilierent positions are illustrated in, for example, FIGS. 4, ll and 12 and these positions are solely by way of illustrating certain adaptations and uses of the invention and other angular positions could be provided by simply changing the position of the large hook ends or" the traveler with respect to the inserts, as positioned in the die.
  • the traveler may be said to comprise a body having large and small hook ends joined by a shank and that the inner surface of the large hook end, adjacent the shank, has a curved base portion, at which the reduced or neck portion of the insert is exposed, exposure of the neck portion at the curved base being preferably to an extent of more than half the circumference of said neck portion by relieved portions in the walls bordering the base at said neck portion of the insert.
  • the insert may also be described as a straight rod-like member having the central reduced or neck portion and the latter forming the exposed part or wear resistant ele ment of the insert for taking up wear upon the traveler.
  • aperture surfaces on the dies defining, when the dies are in the closed position, an aperture extending from outside the dies into the die cavity;
  • a pusher-rod for closing the outer end of the aperture when the dies are in the closed position
  • said inner surfaces being part of the cavity surfaces, said inner surfaces being adapted to grip the insert when the dies are in the closed position with the insert in place between them in a final position, and said inner surfaces together with the aperture surfaces defining an entrance channel when the dies are in an intermediate position between the open and closed positions, said entrance channel being so shaped that an insert may be passed therethrough froman outside position outside the dies to the final position with the entrance channel guiding the insert during such passage so that the insert cannot leave the entrance channel; comprising the steps of (a) positioning the dies in the intermediate position;
  • An apparatus for producing a cast object by die casting a castable material about a preformed straight rod-like insert comprising (a) a pair of relatively movable dies, said dies being movable between a closed position and an open position and said dies when in the closed position having cavity surfaces defining a die cavity of the shape of closed position with the insert in place between them in a final position, and said inner surfaces together with the aperture surfaces defining an entrance channel when the dies are in an intermediate position between the open and closed positions, said entrance channel being so shaped that an insert may be passed therethrough from an outside position outside the dies to the final position with the entrance channel guiding the insert during such passage so that the insert cannot leave the entrance channel;
  • a delivery tube having internal surfaces defining a tube bore, theaxis of said bore being parallel to but offset from the axis of the entrance channel and the bore size being sufiiciently large to allow sliding of inserts therethrough to a delivery position at a lower end of the delivery tube while being sufiiciently small that inserts can pass therethrough only in single file;

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Description

June 1, H. MORIN METHOD AND APPARA FOR DUCING TRAVELERS WITH WEAR RESIST INSERTS Original Filed May 16, 1958 S Sheets-Sheet 1 INVENTOR.
A 00/5 Mom/v H TTORNEY June 1, 1965 H. MORINV 3,137,074
- METHOD AND APPARATUS FOR PRODUCING TRAVELERS WITH WEAR RESISTANT INSERTS Original Filed May 16, 1958 3 Sheets-Sheet 2 65 HA I INVENTOR. In! r Lou/ 5 1'7. NOR/1V ORIN June 1, 1965 L. H. M 3,187,074
METHOD AND APPARATUS FOR PRODUCING TRAVELERS WITH WEAR RESISTANT INSERTS Ongmal Flled May 16 1958 5 Sheets-Sheet 5 INVENTOR. 401/15 H Mom/v BY fiTTOR/VEY United States Patent 31,187,974 MIETHDD AND APPARATUS FGR PRODLWHJG TRAVELERS WETH WEAR RESISTANT INSERTS Louis H. Morin, Bronx, NRC, assignor to oats & (Ziarh Inc, New York, N.Y., a corporation of Delaware (Iontinuation of application Ser. No. 24,351, Apr. 25, 196%, which is a division oi application Ser. N 735,344, May 16, 1958, now Patent No. 2,96%,326. This application June 13, 1%2, Ser. No. 205,4?ii
' Clahns. (Cl. 264-275) This application constitutes a continuation of my application Serial No. 24,351, filed April 25, 1960, which application was a division of my application Serial No. 735,844, filed May 16, 1958, new US. Patent No. 2,966,026.
This invention relates to the production of travelers, preferably molded of plastic material, wherein the traveler includes an hourglass-shaped wear resistant insert arranged in one or more difierent positions in the hookshaped end portion of the traveler for exposure of the insert, or the central portion thereof, at a position to engage the thread or strand movable over the traveler.
More particularly, the invention deals with a method and apparatus for automatically delivering one or more inserts in position to register with a cavity or cavities of a pair of relatively movable dies in the formation of one or more cast or molded travelers and in, then, trimming the product to remove the gate in production of the final end product.
The novel features of the invention will be best understood from the following description, when taken together with the accompanying drawing, in which certain embodiments of the invention are disclosed and, in which, the separate parts are designated by suitable reference characters in each of the views and, in which:
FIG. 1 is a diagrammatic sectional view, illustrating the method of producing travelers of the kind under consideration and indicating in dotted lines the trimming of a molded traveler at a trimming station.
FIG. 2 is a diagrammatic bottom plan view of the structure shown in FIG. 1, illustrating the molded traveler at the trimming station, preparatory to removal of the gate.
FIG. 3 is an enlarged detail sectional view on the line 3-3 of FIG. 1, showing only part of the construction with the dies in a partially opened position, preparatory to gripping an insert.
FIG. 4 is an enlarged sectional detail view through the hook end portion of the traveler, formed as illustrated in FIG. 1 of the drawing.
FIG. 5 is a section on the line 5-5 of FIG. 4, omitting background showing and illustrating diagrammatically the position of a thread in passage over the insert.
FIG. 6 is a partial section on the line d6 of FIG. 4.
FIG. 7 is a view, similar to PEG. 4, showing only part of the construction and showing a modification.
FIG. 8 is a section on the line 8-8 of FIG. 7 and omitting background showing.
FIG. 9 is a view, generally similar to FIG. 1, but also indicating part of a feed hopper and illustrating a modified form of construction for the simultaneous molding of three travelers.
FIG. 9a is a diagrammatic view illustrating the molded product as produced in the structure of FIG. 9 at a trimming station.
FIG. 10 is a diagrammatic view of a structure, generally similar to that of FIG. 1, but indicating a different method of transfer of the molded product to a trimming and ejector station.
FIG. 11 is a view, similar to FIG. 4, showing a different arrangement of the wear insert in the traveler.
"ice
FIG. 12 is a view, similar to FIG. 11, showing another arrangement of insert in the traveler.
FIG. 13 is a section on the line 1313 of FIG. 12.
H6. 14 is a section on the line 14-14 of FIG. 12, omitting the background showing and diagrammatically illustrating the position of a thread in passage over the insert.
FIG. 15 is a view, similar to FIG. 4, showing a modified form of insert and manner of positioning the same in the traveler.
FIG. 16 is a section on the line 16-46 of FIG. 15, omitting background showing; and
FIG. 17 is a partial section on the line 17-47 of FIG. 15.
in the accompanying drawings, several arrangements and/ or positioning of wear resistant inserts are shown in the traveler and, in one instance, a slightly modified form of insert is disclosed. However, all of these inserts will be made substantially in accordance with the method and apparatus as diagrammatically illustrated in FIGS. 1 to 3, 9, 9a and 10 of the drawings.
in FIGS. 1 to 3, inclusive, I have diagrammatically shown at 29, Zr? a pair of relatively movable dies, the face view of the die 20 being illustrated in FIG. 1, the die 2% being illustrated in PEG. 1, the die having a cavity 21 for molding a traveler 22, having a large hook end 23 and a smaller hook end 24. Arranged in the large hook end portion 23 is a wear resistant insert 25, which is delivered to the die cavity 21 through an aperture 26, the lower end 2'? of which forms a stop to check downward movement of the insert.
Considering FIG. 3 of the drawing, it will appear that the insert 25 is positioned between the dies 2%, 21 when the dies are partially open. Arranged in the die cavities are opposed gripper lugs 23, having rounded inner surfaces 29, note FIG. 3, which are adapted to firmly grip and engage the insert 28 when the dies are in closed position. The surfaces 253 also aid in guiding and positioning the insert 25 in the cavity of the dies.
At 38 is shown a gate passage opening into the cavity 21 and with which is adapted to register the injection nozzle 31, through which the plastic material is pressure injected into Sid and, thus, into the cavity 21 in forming the resulting traveler. The passage 30 is enlarged, as seen at 32, to form, on the gate portion 33, a button-like body 34, which is molded around a tapered extension 35 on a transfer member or core 36, the latter being employed for transferring the complete molded product as formed within the die cavities to a trimming station adjacent the lower surface 37 of the die. This lower surface is recessed, as seen at 33, to receive the hook portion 2-3 of the molded traveler and at 39 are indicated the trimming tools, note FIG. 2, for severing the gate 33 in production of the final trimmed end product and, by upward movement of the member 36, the button 34 of the gate will strike the surface 37 and be discharged from the machine.
In FIG. 1 of the drawings, I have indicated, in part, at 4% the frame of a molding machine, to which is fixed a bracket 41 suitably supporting, at its free end, an elongated delivery tube 4-2 for delivering the inserts 25 into position upon a sliding transfer block 42. The inserts 25 are fed into the tube 42 from a hopper such, for example, as indicated, in part, in FIG. 9 cf the drawings and later described.
The block 43 has an aperture 44 therein, in which a pusher-rod 45 is adapted to operate. It will appear that the upper end of the aperture 44 is bevelled, as seen at 46, for free admission of the pusher-rod 45, as well as the inserts 25. The block 43 is shown in the position where an insert has been delivered to the dies, preparatory to forming a cast or molded traveler thereon. However,
when the rod 45 is raised to clear the block 43, the block is moved to the right to bring the aperture 44 into registering alinement with the tube 42; whereupon, the next successive insert 25 will drop into the-aperture 44 and strike the upper surface of a stop plate 47 fixed to the bracket 41.
It will be noted, from a consideration of FIG. 1, that the free end 47' of the plate 47 terminates short of the aperture 26 so that, when the block is moved to the position shown in FIG. 1, the rod 45 can move down through the aperture 44 to deliver the insert 25 into position between the dies in the manner diagrammatically shown.
Considering the enlarged detail view of the hook end portion 23 of the traveler 22, as noted in FIG. 4 of the drawings, it will appear that the insert 25 has the central neck or restricted portion 48 forming what I term the hourglass construction of the insert and this restriction is located at the rounded portion 49 of the hook end portion 23 and the cavity of the die is so formed as to provide exposure of more than one-half of the circumference of the portion 48 by recessed sides 50 in the curved portion 49, as clearly noted in FIG. 5 of the drawings. By virtue of the recessed sides 50, the thread or strand 51, diagrammatically illustrated in FIG. 5 of the drawings, is maintained in engagement with the reduced portion 48 without contacting the body portion of the traveler, so that wear is taken up primarily with the insert or wear element 25.
With the construction shown in FIGS. 1 to 4, inclusive, it will appear that the insert or element 25 has rounded ends 52 which protrude beyond surfaces of the hook end portion 23. As may be seen in FIGS. 3, 4 and 5, portion 48 of insert 25, lies midway between the ends 52 of the insert and the insert is of substantially circular cross-section at all points. These features make it unimportant which end of the insert is uppermost in tube 42 and make it unnecessary to position the insert at any given angle about its long axis. Feeding of the insert to the dies is thus much simplified.
It will also appear from a consideration of FIG. 6 that the lugs 28 form opposed recesses 53 in the traveler which register with the insert 25.
Considering now FIGS. 7 and 8 of the drawings, here is illustrated a slight modification of the structure shown in FIGS. 4 and 5 of the drawings, wherein the insert 54 is mounted in the traveler in the same manner as taught in the earlyfigures, but the die structure would be modified to fully expose the central restricted or neck portion 55, thereby providing greater freedom of passage of a thread or strand over the traveler in the use thereof. In other words, the traveler, instead of having just the recessed or cutaway portions, as at 50, is apertured, as seen at 56, to fully expose the neck portion 55.
In FIGS. 9, 9a, I have diagrammatically illustrated a method and apparatus for simultaneously forming two or more travelers and, to illustrate one adaptation and use, the dies 57 will have three cavities 58, generally similar to' the cavities 21, but instead of employing a gate passage exposed to the large hook end portion of the traveler, a gate passage 59 is employed, having extensions 60 to each of the cavities 58, so that a long gate portion 61 will be formed, including a button 62, generally similar to the button 34, but reversed to be formed on a transfer core member 63, which is utilized to move the complete molded product from position between the dies 57 to a trimming and ejector station, as noted in FIG. 9a of the drawings. This station includes a plurality of trimming knives 64 to sever the gate from the respective molded travelers and the member 63 serves to strip the trimmed. gate 61 by movement relatively to a stripper plate 65, shown, in part, in FIG. 9a of the drawings. In other words, after the gate has been trimmed, the member 63 returns to position between the dies 57, as indicated in FIG. 9, preparatory to receiving the next molded product.
In FIG. 9 of the drawings, 40 represents part of the machine frame, similar to 40 of FIG. 1; 41 the bracket, the latter being made suficiently long to support three tubes 42' for delivery of three of the inserts 25, similar to the inserts 25 to the die 57. It will also appear that a longer transfer block 43' is provided, in which three pusher-rods 45' are adapted to operate in delivering the inserts to the cavities 58 of the dies or to stops 27 similar to the stops 27. of FIG. 1 of the drawings.
In FIG. 9, a modified form of stop plate 66 is employed which differs from the plate 47 in having a plurality of apertures 67 therein for reception of the rods 45.
The block 43' has three apertures 44' forreception of the rods 45' and, as with the structure in FIG. 1, when these rods are raised, the block 43 moves to the right to bring the apertures 44 into registering position with the tubes 42' for transmission of the inserts 25' into the apertures 44 and, then, as the block 43' moves to the left, the inserts will pass downwardly through the apertures 67 in downward movement of the rods 45' to extend into apertures 26', similar to the apertures 26, and, thus, into positions similar to that illustrated in FIG. 3 with the dies in the partially closed position.
As previously stated, the inserts are fed into the tube 42 and the tubes 42' from a hopper 68, the hopper of FIG.
' 9 having the capacity to operate in conjunction with the three tubes 42. The lower portion of the hopper 68 has downwardly contracted wall portions 69 adjacent the tubes 42' to aid in mixing and shifting a multiplicity of the inserts arranged in the hopper for delivery into the upper open ends of the tubes 42 as the hopper 68 is reciprocated vertically through operation of the rod '70 coupled with an outwardly'projecting lug 71 on the hopper, as diagrammatically seen in FIG; 9 of the drawing.
It will also be apparent that the tubes 42' are stationary and the hopper 68 moves longitudinally over the upper end portions of'the tubes. It will also be apparent that the hopper is spaced sufficiently above the bracket 41 to provide for actuation of the rods 45 which are moved upwardly and downwardly, as will be apparent.
The apertures 44' of the block 43' have the bevelled or \conical upper portions, as at 46', for guidance of the rods 45 into said apertures.
It will be apparent that the die cavities 58 are generally of the structure of the cavity 21, in other words, will have, at each of the cavities, lugs, similar to the lugs 28, which result in forming apertures, as at 53' in the molded travel ers, similar to the apertures 53, as clearly noted in FIG. 6 of the drawing.
At this time, it will be well to point out that the modified form of travelers with inserts therein, as disclosed, for example, in FIGS. 7, ll, 12 and -15, can be produced in accordance with the method and apparatus as outlined in FIGS. 1 and 9, or, as shown, for example, in FIG. 10, where another form of insert assemblage is diagram matically illustrated.
In FIG. 10, only portions of the complete structure are shown. In other words, part of the die '72 is shown; 73 represents a stop plate, generally similar to the plate 47 and 74 represents a block, similar to the block 43, in the aperture .75 of which a rod 76, similar to therod 45,
operates, the primary difference in the rod 76 being that it is of sufficient length to deliver the shorter insert 77 into position between the dies. However, positioning of the insert 77 in the die cavity 78 for molding the traveler 79 is controlled by a rod-like transfer core 80, the upper end portion of which has a socket 81, into which the lower end portion of the insert 77 seats.
The core 8% is in the :form of an elongated rod seating in an aperture 82 formed between adjacent surfaces of the dies 72. At 83 is shown the gate formed on the traveler.
With .the structure shown in FIG. 10, it will appearthat the ultimate end traveler product will have, beyond the ends of the insert 77, apertures, as at 84 and 85, differing in this respect from the structure of FIG. 1, where the insert includes the protruding ends, as at 52 in FIG. 4 of the drawing.
With the structure of FIG. 10, after the traveler 79 has been molded, the dies are opened and the transfer core 89 is moved downwardly to a trimming and stripper station below the die, the station having trimming tools, as diagrammatically seen at $6, similar to the tools 39, and a stripper block 37 shaped to receive that part of the molded traveler adjacent the aperture 85, the block 37 having an aperture $8, in which the transfer rod 8t operates. In other words, after the product has been trimmed by the tools 86, the rod Sit is moved downwardly to strip the molded traveler from the rod,
After completing the stripping operation, the rod dd returns to its raised position, as shown in full lines in FIG. oi the drawings, preparatory for reception of the next insert 77. In FlG. 10, part of the molded traveler is indicated at the trimming and stripping station in dotted lines,
Aside from the modifications noted above, the resulting end product traveler 79, formed as shown in H6. 10, will be the same as that illustrated in FIG. 4 and, for this reason, no further detailed description of the traveler is deemed to be necessary. From this standpoint, this also applies to the travelers formed, as noted in FIGS. 9, 9a, the latter being identical with the structure of FIG. 4 of the drawings.
Turning now to FIG. 11, at 85 is shown the upper large hook end portion of a modified form of traveler 9% wherein an insert 9 generally similar to the insert 25, is employed, but is arranged in a position to extend in a different angular position in the hook-shaped end 89, with one end 92 of the insert protruding and with the other end 93 disposed within an aperture 9%, the aperture 5 4 being generally similar to the aperture 34 of FIG. 10 of the drawings.
With HG. 11, the reduced or neck portion 95 of the insert is positioned diiierently with respect to the rounded portion )6 of the traveler, but otherwise, the exposure is the neck portion 95 will be generally the same as the exposure of FIG. 5 or" the drawings .to provide positive engagement with the thread or strand engaged by the traveler.
In FIGS. 12, 13 and 14, another form of traveler structure is shown and, in FIG. 12, 97 represents part of the large hook portion of the traveler and 98 represents part of the shank adjacent the large hook portion and, here, an insert :l', generally similar to the insert 91, and including a neck portion 5', is arranged more or less longitudinally with respect to the shank 93, so as to protrude one end 99 of the insert above the upper portion of the traveler and arrange the other end 1% of the insert within the shank the end terminating at a transverse aperture ldl formed in the shank, note PEG, 13, the aperture being formed by stop pins which would abut on the parting line of the die, the pins serving to check inward feed of the insert 9i for positioning within the die cavity. In forming travelers of the type and kind shown in FIG. 12 to 14, the die cavity will have lugs, similar to the lugs 28, and, thus, form apertures N2. on opposed walls of the traveler, generally similar to the apertures 53, as noted in FIG. 6 or the drawings.
it will appear, from a consideration of FIG. 12, that the neck portion 95 is exposed at the rounded portion 193 of the traveler and the sides of the traveler are shaped to form the cutaway portions, as noted at 194 in PEG. 14 of the drawings to expose the major portion of the neck ?5' again in providing ample clearance for the thread or strand 1%, noted in FIG. 14, in its operation upon the traveler.
It will appear, from a consideration of P16. 13, that opposed sides of the aperture 1811 are slightly tapered or flared, so as to provide free removal of the stop pins which would be employed in transfer of the traveler to d the trimming and ejector station and, here, the teachings in FIGS. 1 and 9 can be followed.
In H63. 15 to 17, inclusive, 1 have shown a modified form of traveler and insert and, in FIG. 1S, 1% repre sents the large hook end portion of a traveler in which a modified form of insert W7 is arranged to expose the contracted neck portion tilt; of the insert at the rounded portion law of the traveler.
With this construction, the body portion llti of the traveler extending from the neck 1% is made comparatively thin, but of greater depth, so that the sides ll]; of this body portion are of less a-ngularity; thus providing greater clearance for a thread or strand in movement over the neck MS, as will appear from a consideration of PI 16 of the drawings. With the structure, as noted in FIG. 15, rods, similar to the rods '76 and 8%, can be used, but would extend to a greater depth into the hook end portion of the traveler and seat in relatively deep sockets H2. and 113 formed in the insert 1&7, For example, a rod, similar to the rod 76, could extend into the socket 12 and a rod, similar to the rod d9, could extend into the socket 113 and these rods would form, in the resulting traveler, rather deep apertures 1141 and 115 in alinement with the apertures 112 and H3, respectively.
In other words, a traveler, constructed as noted in FIG. 15 of the drawings, can be produced in accordance with the method as diagrammatically noted in FIG. 10 of the drawings.
With the structures as shown in FIGS. 10 and I5, and also in FIG. ll, the insert is supported and positioned within the die cavity by the opposed rods, generally similar to the rods '76 and till in FIG. 10; whereas, with the other forms of construction shown, the inwardly projecting lugs, as at 23, FIG. 3 of the drawings, are employed for the positive positioning of the inserts in the die cavity. These supports are desirable to resist the pressure of the injected plastic material in the formation of the traveler.
In all of the structures shown, the wear resistant inserts are of what i term the hourglass construction and include the central reduced neck portions and these inserts can be formed of any type or kind of wear resistant materials, such for example, as suitable metals, ceramics or synthetic sapphire can be employed.
By locating the reduced or neck portions of the inserts centrally of the insert, it will appear that, in the hopper feed, it is immaterial which end of the insert is fed down wardly for delivery into the cavity of the dies. While the central reduced or neck portions of the inserts are preferably rounded to provide the smooth Wear surfaces thereon to be engaged by the threads or strands, the end portions of the inserts can be or" any desired cross-sectional contour.
The dilierent angular positioning of the inserts in the large hook end portion of the traveler is to compensate for the different spinning applications to which travelers are used so as to provide the most desirable location of the wear resistant neck portion in the curved part of the large hook end of the traveler. Here, it is to be noted that three markedly dilierent positions are illustrated in, for example, FIGS. 4, ll and 12 and these positions are solely by way of illustrating certain adaptations and uses of the invention and other angular positions could be provided by simply changing the position of the large hook ends or" the traveler with respect to the inserts, as positioned in the die.
For purposes of description, the traveler may be said to comprise a body having large and small hook ends joined by a shank and that the inner surface of the large hook end, adjacent the shank, has a curved base portion, at which the reduced or neck portion of the insert is exposed, exposure of the neck portion at the curved base being preferably to an extent of more than half the circumference of said neck portion by relieved portions in the walls bordering the base at said neck portion of the insert.
The insert may also be described as a straight rod-like member having the central reduced or neck portion and the latter forming the exposed part or wear resistant ele ment of the insert for taking up wear upon the traveler.
Having fully described my invention, what I claim as new and desire to secure by Letters Patent is:
1. The method of producing a' cast object by die casting a castable material about a preformed straight rodlike insert with the aid of an apparatus having a pair of relatively movable dies, said dies being movable between a closed position and an open position, and said dies when in the closed position having cavity surfaces defining a die cavity of the shape of the desired cast object;
aperture surfaces on the dies defining, when the dies are in the closed position, an aperture extending from outside the dies into the die cavity;
a pusher-rod for closing the outer end of the aperture when the dies are in the closed position;
and inner surfaces on the dies, said inner surfaces being part of the cavity surfaces, said inner surfaces being adapted to grip the insert when the dies are in the closed position with the insert in place between them in a final position, and said inner surfaces together with the aperture surfaces defining an entrance channel when the dies are in an intermediate position between the open and closed positions, said entrance channel being so shaped that an insert may be passed therethrough froman outside position outside the dies to the final position with the entrance channel guiding the insert during such passage so that the insert cannot leave the entrance channel; comprising the steps of (a) positioning the dies in the intermediate position;
(b) passing an insert through the entrance channel from the outside position to the final position while guiding the motion of the insert with the inner surfaces;
() moving the 'dies from the intermediate position to the closed position and thereby gripping the insert with the inside surfaces;
(d) closing the aperture with the pusher-rod;
(e) filling the die cavity with castable material;
(f) moving the dies into the open position.
2. The method of claim 1 comprising the step of contacting the insert with the pusher rod during the filling of the die cavity with castable material and therebyholding the insert in a desired position during such filling step.
3. An apparatus for producing a cast object by die casting a castable material about a preformed straight rod-like insert comprising (a) a pair of relatively movable dies, said dies being movable between a closed position and an open position and said dies when in the closed position having cavity surfaces defining a die cavity of the shape of closed position with the insert in place between them in a final position, and said inner surfaces together with the aperture surfaces defining an entrance channel when the dies are in an intermediate position between the open and closed positions, said entrance channel being so shaped that an insert may be passed therethrough from an outside position outside the dies to the final position with the entrance channel guiding the insert during such passage so that the insert cannot leave the entrance channel;
(d) a pusher-rod movable into the aperture when the dies are in the closed position adapted to close the aperture during a casting step in which castable material is forced into the die cavity;
(e) a delivery tube having internal surfaces defining a tube bore, theaxis of said bore being parallel to but offset from the axis of the entrance channel and the bore size being sufiiciently large to allow sliding of inserts therethrough to a delivery position at a lower end of the delivery tube while being sufiiciently small that inserts can pass therethrough only in single file; V
(f) a block located adjacent the dies and the lower end of the delivery tube and movable with respect to said lower end in a direction perpendicular to the axis of the tube bore from a receiving position to a delivery position;
(g) internal surfaces in the block defining a block bore sufficiently large to receive an insert, the axes of the tube bore and the block bore coinciding when the block is in the receiving position whereby inserts may then pass from the lower end of the delivery tube into the block bore and the axis of the block bore coin ciding with the entrance channel when the block is in the delivery position whereby an insert in the block bore may then pass from the block bore into the entrance channel; and
(h) a pusher-rod reciprocable in an axial direction", the axis of the pusher-rod coinciding with the axis of the block bore when the block is in the delivery position and the pusher-rod adapted to move into the block bore when the block is in the delivery position to push an insert therein from the block bore through the entrance channel into the final position.
4. The apparatus of claim 3 in which the pusher-rod is adapted to contact and hold down an insert in the channel during a casting step.
References Cited by the Examiner UNITED STATES PATENTS 2,561,351 7/51 Fentress 264275 2,593,668 4/52 Gora 264-275 2,604,661 7/52 Karns 264-275 2,686,338 8/54 Morin. 2,946,093 7/60- Everett 1859 X 3,051,774 I 8/62 Schelke.
, FOREIGN PATENTS 1,149,526 7/57 France.
ROBERT F. WHITE, Primary Examiner.
MORRIS LIEBMAN, Examiner.

Claims (1)

1. THE METHOD OF PRODUCING A CAST OBJECT BY DIE CASTING A CASTABLE MATERIAL ABOUT A PREFORMED STRAIGHT RODLIKE INSERT WITH THE AID OF AN APPARATUS HAVING A PAIR OF RELATIVELY MOVABLE DIES, SAID DIES BEING MOVABLE BETWEEN A CLOSED POSITION AND AN OPEN POSITION, AND SAID DIES WHEN IN THE CLOSED POSITION HAVING CAVITY SURFACES DEFINING A DIE CAVITY OF THE SHAPE OF THE DESIRED CAST OBJECT; APERTURE SURFACES ON THE DIES DEFINING, WHEN THE DIES ARE IN THE CLOSED POSITION, AN APERTURE EXTENDING FROM OUTSIDE THE DIES INTO THE DIE CAVITY; A PUSHER-ROD FOR CLOSING THE OUTER END OF THE APERTURE WHEN THE DIES ARE IN THE CLOSED POSITION;
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100294808A1 (en) * 2009-05-22 2010-11-25 Lincoln Industrial Corporation Follower packing unit for grease guns and the like

Citations (7)

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Publication number Priority date Publication date Assignee Title
US2561351A (en) * 1944-10-05 1951-07-24 Chicago Metal Hose Corp Coupling structure
US2593668A (en) * 1949-06-03 1952-04-22 Gora Lee Corp Manufacture of composite articles
US2604661A (en) * 1948-08-27 1952-07-29 Fawick Flexi Grip Company Apparatus for molding covers upon shaft members
US2686338A (en) * 1952-03-08 1954-08-17 Louis H Morin Machine for producing reinforced plastic scoop stringers
FR1149526A (en) * 1956-04-13 1957-12-27 Becton Dickinson Co Hypodermic needle and its manufacturing process
US2946093A (en) * 1957-03-27 1960-07-26 S & R J Everett & Co Ltd Hypodermic needles
US3051774A (en) * 1957-11-20 1962-08-28 Belden Mfg Co Strain relief

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2561351A (en) * 1944-10-05 1951-07-24 Chicago Metal Hose Corp Coupling structure
US2604661A (en) * 1948-08-27 1952-07-29 Fawick Flexi Grip Company Apparatus for molding covers upon shaft members
US2593668A (en) * 1949-06-03 1952-04-22 Gora Lee Corp Manufacture of composite articles
US2686338A (en) * 1952-03-08 1954-08-17 Louis H Morin Machine for producing reinforced plastic scoop stringers
FR1149526A (en) * 1956-04-13 1957-12-27 Becton Dickinson Co Hypodermic needle and its manufacturing process
US2946093A (en) * 1957-03-27 1960-07-26 S & R J Everett & Co Ltd Hypodermic needles
US3051774A (en) * 1957-11-20 1962-08-28 Belden Mfg Co Strain relief

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100294808A1 (en) * 2009-05-22 2010-11-25 Lincoln Industrial Corporation Follower packing unit for grease guns and the like
US8162184B2 (en) 2009-05-22 2012-04-24 Lincoln Industrial Corporation Follower packing unit for grease guns and the like

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