US3116128A - Fuel oil composition and composite improvement agent therefor - Google Patents
Fuel oil composition and composite improvement agent therefor Download PDFInfo
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- US3116128A US3116128A US862040A US86204059A US3116128A US 3116128 A US3116128 A US 3116128A US 862040 A US862040 A US 862040A US 86204059 A US86204059 A US 86204059A US 3116128 A US3116128 A US 3116128A
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- percent
- fuel
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- 239000000295 fuel oil Substances 0.000 title claims description 49
- 239000000203 mixture Substances 0.000 title claims description 34
- 239000003795 chemical substances by application Substances 0.000 title description 22
- 230000006872 improvement Effects 0.000 title description 21
- 239000002131 composite material Substances 0.000 title 1
- 239000003921 oil Substances 0.000 claims description 55
- 238000002485 combustion reaction Methods 0.000 claims description 42
- 239000000779 smoke Substances 0.000 claims description 32
- 229930195733 hydrocarbon Natural products 0.000 claims description 15
- 239000004215 Carbon black (E152) Substances 0.000 claims description 14
- 150000002430 hydrocarbons Chemical class 0.000 claims description 12
- 150000003839 salts Chemical class 0.000 claims description 12
- 229910052739 hydrogen Inorganic materials 0.000 claims description 11
- 239000001257 hydrogen Substances 0.000 claims description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052783 alkali metal Inorganic materials 0.000 claims description 6
- 150000001340 alkali metals Chemical class 0.000 claims description 6
- 229940083124 ganglion-blocking antiadrenergic secondary and tertiary amines Drugs 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical class [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 5
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 5
- -1 aliphatic hydrocarbon radical Chemical class 0.000 description 37
- 150000001412 amines Chemical class 0.000 description 31
- 239000004071 soot Substances 0.000 description 22
- 239000000446 fuel Substances 0.000 description 21
- 125000004432 carbon atom Chemical group C* 0.000 description 19
- 238000012360 testing method Methods 0.000 description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 239000008186 active pharmaceutical agent Substances 0.000 description 11
- 230000005484 gravity Effects 0.000 description 11
- 125000000217 alkyl group Chemical group 0.000 description 10
- 238000009835 boiling Methods 0.000 description 9
- 239000000523 sample Substances 0.000 description 9
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
- 239000000306 component Substances 0.000 description 8
- 239000011734 sodium Substances 0.000 description 7
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 239000010743 number 2 fuel oil Substances 0.000 description 6
- 229910052708 sodium Inorganic materials 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 5
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 5
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 5
- 229960000878 docusate sodium Drugs 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- 238000004821 distillation Methods 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- XMMDVXFQGOEOKH-UHFFFAOYSA-N n'-dodecylpropane-1,3-diamine Chemical compound CCCCCCCCCCCCNCCCN XMMDVXFQGOEOKH-UHFFFAOYSA-N 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 150000003335 secondary amines Chemical class 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229910052788 barium Inorganic materials 0.000 description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 239000010771 distillate fuel oil Substances 0.000 description 3
- 239000010763 heavy fuel oil Substances 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- MMFBQHXDINNBMW-UHFFFAOYSA-N n,n-dipropylaniline Chemical compound CCCN(CCC)C1=CC=CC=C1 MMFBQHXDINNBMW-UHFFFAOYSA-N 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 150000003512 tertiary amines Chemical class 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methylaniline Chemical compound CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 2
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical class OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 2
- 125000002877 alkyl aryl group Chemical group 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- CDZOGLJOFWFVOZ-UHFFFAOYSA-N n-propylaniline Chemical compound CCCNC1=CC=CC=C1 CDZOGLJOFWFVOZ-UHFFFAOYSA-N 0.000 description 2
- 239000010747 number 6 fuel oil Substances 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 2
- 230000000391 smoking effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- CTTJWXVQRJUJQW-UHFFFAOYSA-N 2,2-dioctyl-3-sulfobutanedioic acid Chemical class CCCCCCCCC(C(O)=O)(C(C(O)=O)S(O)(=O)=O)CCCCCCCC CTTJWXVQRJUJQW-UHFFFAOYSA-N 0.000 description 1
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
- YDBNUPQHXUKNCV-UHFFFAOYSA-N 2-methyl-n-propylaniline Chemical compound CCCNC1=CC=CC=C1C YDBNUPQHXUKNCV-UHFFFAOYSA-N 0.000 description 1
- CNJLMVZFWLNOEP-UHFFFAOYSA-N 4,7,7-trimethylbicyclo[4.1.0]heptan-5-one Chemical compound O=C1C(C)CCC2C(C)(C)C12 CNJLMVZFWLNOEP-UHFFFAOYSA-N 0.000 description 1
- SAIKULLUBZKPDA-UHFFFAOYSA-N Bis(2-ethylhexyl) amine Chemical compound CCCCC(CC)CNCC(CC)CCCC SAIKULLUBZKPDA-UHFFFAOYSA-N 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- XBPCUCUWBYBCDP-UHFFFAOYSA-N Dicyclohexylamine Chemical compound C1CCCCC1NC1CCCCC1 XBPCUCUWBYBCDP-UHFFFAOYSA-N 0.000 description 1
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N N-phenyl amine Natural products NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229920005556 chlorobutyl Polymers 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- XXUJMEYKYHETBZ-UHFFFAOYSA-N ethyl 4-nitrophenyl ethylphosphonate Chemical compound CCOP(=O)(CC)OC1=CC=C([N+]([O-])=O)C=C1 XXUJMEYKYHETBZ-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- RZTAMFZIAATZDJ-UHFFFAOYSA-N felodipine Chemical compound CCOC(=O)C1=C(C)NC(C)=C(C(=O)OC)C1C1=CC=CC(Cl)=C1Cl RZTAMFZIAATZDJ-UHFFFAOYSA-N 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- GYVGXEWAOAAJEU-UHFFFAOYSA-N n,n,4-trimethylaniline Chemical compound CN(C)C1=CC=C(C)C=C1 GYVGXEWAOAAJEU-UHFFFAOYSA-N 0.000 description 1
- LMOOEMRNWCISOX-UHFFFAOYSA-N n,n-bis(2-methylpropyl)aniline Chemical compound CC(C)CN(CC(C)C)C1=CC=CC=C1 LMOOEMRNWCISOX-UHFFFAOYSA-N 0.000 description 1
- CIPVVROJHKLHJI-UHFFFAOYSA-N n,n-diethyl-3-methylaniline Chemical compound CCN(CC)C1=CC=CC(C)=C1 CIPVVROJHKLHJI-UHFFFAOYSA-N 0.000 description 1
- GGARKJIWYNVMBF-UHFFFAOYSA-N n-(2-methylpropyl)aniline Chemical compound CC(C)CNC1=CC=CC=C1 GGARKJIWYNVMBF-UHFFFAOYSA-N 0.000 description 1
- MSHKXFDHUIFHMD-UHFFFAOYSA-N n-benzyl-n-butylbutan-1-amine Chemical compound CCCCN(CCCC)CC1=CC=CC=C1 MSHKXFDHUIFHMD-UHFFFAOYSA-N 0.000 description 1
- GOTQULLXGZGQMK-UHFFFAOYSA-N n-benzyl-n-propan-2-ylpropan-2-amine Chemical compound CC(C)N(C(C)C)CC1=CC=CC=C1 GOTQULLXGZGQMK-UHFFFAOYSA-N 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- PXSXRABJBXYMFT-UHFFFAOYSA-N n-hexylhexan-1-amine Chemical compound CCCCCCNCCCCCC PXSXRABJBXYMFT-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 239000010745 number 4 fuel oil Substances 0.000 description 1
- 239000010746 number 5 fuel oil Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000003336 secondary aromatic amines Chemical class 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- 150000003513 tertiary aromatic amines Chemical class 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/182—Organic compounds containing oxygen containing hydroxy groups; Salts thereof
- C10L1/1822—Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/24—Organic compounds containing sulfur, selenium and/or tellurium
- C10L1/2431—Organic compounds containing sulfur, selenium and/or tellurium sulfur bond to oxygen, e.g. sulfones, sulfoxides
- C10L1/2437—Sulfonic acids; Derivatives thereof, e.g. sulfonamides, sulfosuccinic acid esters
Definitions
- This invention relates to improving the combustion characteristics of hydrocarbon oil fuels that normally tend to form substantial amounts of soot and smoke during combustion, and to improvement agents adapted for use in such fuels.
- Fuel oils having an API gravity of less than 34 will normally contain in excess of about 20 percent aromatics, for example, 25, 40, or even 60 percent or more of aromatic components, whereas lighter fuel oils will normally contain a substantially lower proportion of aromatics, for example, 15 percent or less.
- a high aromatics content usually signifies a large proportion of cracked distillates, as the latter are relatively rich in aromatics.
- the proportion of catalytically cracked distillate fuel oils in commercially marketed fuel oils has increased in recent years notwithstanding the relatively inferior burning qualities of such oils, because the demand for fuel oils of comparable boiling range has exceeded the available supply of straight-run oils.
- soot formed from the latter oils is a loosely deposited, low-density material having a low coefiicient of heat transfer, whereas soot from the former oils is resinous, much denser and has a higher coefficient of heat transfer.
- Residual fuels similarly as middle distillate fuel oils, have an API gravity less than 34 (API gravity for typical No. 6 fuel oils varies in the range of about to and they also frequently contain exceptionally large proportions, for example 60 percent or more, of aromatic components. Residual fuels can contain relatively low-boiling aromatic components as well as higher boiling materials, as they are frequently diluted or cut back with lower boiling cracked distillate oils in order to reduce the viscosity of the heavier oils.
- the present invention relates to improvement of hydrocarbon fuel oils that normally exhibit smoke and sootforming tendencies during combustion, whereby such oils are rendered more suitable for use as fuels in domestic oil burners of various types such as heating furnaces of the atomizing or rotary wall-flame type, combustion gas turbine engines, diesel engines, and the like.
- Such improved fuel compositions can be obtained by incorporating in a fuel oil that normally tends to form substantial smoke and soot during combustion about 0.005 to about 2 percent, preferably about 0.02 to 0.05 percent by weight of a combination of (a) a preferentially oil-soluble secondary or tertiary amine at least one of whose N-substituents is an open-chain or cyclic, saturated or unsaturated aliphatic hydrocarbon substituent or an aromatic hydrocarbon substituent, including alkaryl and aralkyl, containing 6 to 22 carbon atoms, preferably 8 to 18 carbon atoms, another of whose N- substituents is an aliphatic hydrocarbon radical that contains 1 to 22 carbon atoms and that is either saturated or unsaturated and either unsubstituted or substituted with nonhydrocarbon substituents such as hydroxyl, amino, or halogen, or the like, and whose remaining N-substituent is either hydrogen or a substituent of the same class as either of the previously
- amines containing secondary amino groups are considered especially effective, a preferred example being 3-dodecylaminopropylamine.
- An example of a preferred tertiary amine is N,N-di-npropylaniline.
- other secondary and tertiary amines of the class indicated can be used.
- the dioctylsulfosuccinates are especially valuable dialkylsulfosuccinates for the purposes of this invention, sodium di(2- ethylhexyl)sulfosuccinate being an example of a preferred salt.
- the use of other dialkylsulfosuccinates within the class disclosed is included by the present invention.
- the amines and the dialkylsulfosuccinates can be employed in fueloils in varying proportions with respect to each other provided that each is present in an amount of at least 0.0025 percent and preferably 0.005 to 0.05 percent by weight of the oil, but larger amounts of each can be used.
- the present invention includes not only the compounded fuel oils containing the above-indicated combination of improvement agents, but also the combination of improvement agents, as such. In such form we normally prefer to employ the respective components of the combination in a weight ratio of about 1:20 to 20:1, and more preferably about 1:5 to 5:1. However, other proportions can be used.
- the combinations of improvement agents disclosed herein function at least in part by reducing the particle size of the fuel droplets in the combustion zone and by improving the fuel spray pattern in the combustion zone.
- aavilable experimental evidence demonstrates that the mixtures of amines and dialkylsulfosuccinates disclosed herein act in combination to produce a marked reduction in smokeand soot-forming tendencies that is greater than might be expected from the effect of the individual materials themselves.
- dialkylsulfosuccinate for the purposes of this invention is sodium di(2-ethylhexyl)sulfosuccinate.
- the dialkylsulfosuccinates that are useful for the purposes of this invention are those having a Draves Wetting power value of about 0.15 to 0.5, and preferably 0.15 to 0.25.
- This class of salts can be represented by the following formula:
- R is an alkyl group containing 7 to 9 carbon atoms, at least 6 of which are in a straight chain, there being no group attached to the alpha carbon atom of said alkyl groups containing more than 7 carbon atoms;
- Z is a salt-forming group selected from the class consisting of alkali metal, alkaline earth metal, ammonium and ethylolammonium, and
- n is an integer equal to the valence of Z.
- R can represent identical or different alkyl groups of the type specified above.
- dialkylsulfosuccinates wherein the alkyl groups are branched and contain 8 carbon atoms.
- An example of a dialkylsulfosuccinate with which excellent results have been obtained is the sodium salt of di(2-ethylexyl)sulfosuccinate, the formula of which is;
- dialkylsulfosuccinates examples include the sodium, potassium, calcium, barium, ammonium, and triethylolammonium salts of di(n-heptyl), di(n-octyl), di(1-methylhexyl) di l-butylamyl) -di( 1-isobuty1-3-methylbutyl) di(2-ethylhexyl), di(l-methylheptyl), and di(1-rnethyl-4- ethylhexyl) sulfosuccinates.
- salts of mixed esters that are suitable for the purposes of this invention are the sodium, potassium, calcium, barium, ammonium and triethylolammonium salts of mono-2-ethylhexylmono-l-methyl-4-ethylhexylsulfosuceinate, and mono-2- ethylhexyl-mono-1-methylheptylsulfosuccinate.
- any preferentially oil-soluble secondary or tertiary amine of the class indicated above can be used for the purposes of this invention.
- the amine employed should be preferentially oil-soluble to avoid excessive leaching of the amine from the oil by Water with which the oil is contacted during shipment and storage.
- the class of amines whose use is included by this invention can be represented by the general formula:
- R is an open-chain or cyclic, saturated or unsaturated aliphatic hydrocarbon radical or an aromatic hydrocarbon radical, including both alkaryl and aralkyl groups, containing 6 to 22 carbon atoms, and preferably 8 to 18 carbon atoms, examples of which are n-hexyl, Z-ethylhexyl, Oxo-octyl, n-dodecyl, n-octadecenyl, n-oct-adecadienyl, phenyl, tolyl, benzyl, and naphthyl, where R is an aliphatic hydrocarbon radical containing 1 to 22 carbon atoms that is either unsubstituted or substituted with nonhydrocarbon substituents such as amino, hydroxyl, ⁇ or halogen, examples of such groups being methyl, ethyl, isopropyl, hydroxyethyl, aminoethyl, aminoprop-yl, and chloro
- the amines and dialkylsulfosuccinates disclosed herein can be employed in fuel oils in any proportion that will reduce the smoke and soot-forming tendencies of the oils.
- the individual amines and dialkylsulfosuccinates of the classes disclosed herein are not exact equivalents, nor are all the individual fuel oils disclosed herein equally responsive to the addition agents disclosed herein. Accordingly, the optimum amounts of each components of the mixed addition agents disclosed herein may vary according to the nature of the amine, the dialkylsulfosuccinate and the fuel oil.
- the amines. and dialkylsulfosuccinates disclosed herein can be added to the fuel oils whose combustion characteristics are to be improved either singly or in combination, and either as such, or in the form of concentrated solutions in solvents such as kerosene, toluene, or butyl alcohol. 'If desired, the combination of improvement agents may also have included therewith other addition agents designed to improve one or more properties of the fuel oil.
- Some stirring is desirable when mixing the amine and dialkylsulfosuccinate with the oil to facilitate rapid formation of a homogeneous mixture. However, stirring is not essential.
- the amine-dialkylsulfosuccinate mixtures disclosed herein are useful in conjunction with any fuel oil that normally tends to form substantial amounts of smoke and soot during combustion.
- Such oils are normally of the middle distillate or heavier fuel oil grades such as the so-called No. 2, No. 4, No. 5, and No. 6 fuel oils and the use of such oils is included by the present invention.
- Fuel oils of these grades are defined in the ASTM Standards on Petroleum Products and Lubricants under the ASTM specification D396.
- the invention is especially important in connection with fuel oils having an API gravity of less than 34", particularly when these oils contain an excess of about 20 percent aromatic'hydrocarbons, as such oils involve serious smoke and sootforming problems.
- the one-day smoke test was carried out in a domestic oil burner (Timken Model 0BC110).
- Conventional burner controls were associated with the test apparatus in conjunction with electrical timer relays to provide a 20-minute on, -minute off cycle of burner operation.
- smoke spot and CO readings were taken Viscosity, SUV, See, at 100 F 34.1 Flash, P-M, F 180 Pour point, F -10 Color, ASTM union 2 Sulfur, L., percent 0.54 Carbon residue, Conradson, percent on 10% bottoms 0.32 Distillation, gas oil ASTM D 158-54:
- Smoke spot readings were obtained by withdrawing flue gas from a sampling probe installed in the chimney pipe through a disc of No. 4 Whatman filter paper one inch in diameter for two minutes. A vacuum pump was used to maintain a pressure differential of 2 /4 inches Hg across the disc. The smoke spot reading was determined by means of a photo cell meter which had been calibrated by using a Bacharach-Shell smoke spot chart graduated in increasing shades of black ranging from 0 (clean disc) to 9 (black disc) as the standard.
- the base fuel employed in the 10-day deposits test was a commercial-type No. 2 fuel oil having an API gravity of 295 and consisting of 35 percent by volume West Texas straight-run No. 2 fuel oil distillate and 65 percent by volume fiuid catalytically cracked No. 2 fuel oil distillates having an aromatics content of 44.1 weight percent (calculated), and having a distillation range of about 354 to 621 F. and a 90 percent ASTM distillation point of 572 F., and having a carbon residue on 1-0 percent bottoms of 0.50 percent.
- the base fuel also contained 0.003 percent by weight of a commercial alkylamine phosphate corrosion inhibitor, which had no significant effect on the combustion characteristics of the oils.
- the amine employed in the 10-day deposits test was a commercial mixture of secondary and tertiary amines marketed under the name Santolene l.
- a sample of the amine mixture employed in the test was fractionally distilled to form a fraction having a boiling range of 221 to 225 C. and an average nitrogen content of 7.15 weight percent, a fraction having a boiling range of 230 to 232 C. and an average nitrogen content of 7.09 weight percent, a fraction having a boiling range of 241 to 248 C.
- the amine-dialkylsulfosuccinate mixtures of the kind disclosed herein are capable of effecting a substantial reduction in combustion deposits within the burner and that they are also capable of effecting an improvement in the ignition characteristics of the oil.
- the fuel oil compositions of this invention may contain in addition to the compounds previously discussed oxidation inhibitors, corrosion inhibitors, antifoam agents, other ignition quality improvement agents, sludge inhibitors, color stabilizers, and/or other addition agents adapted to improve the oils in one or more respects.
- a fuel oil composition comprising a major amount of a hydrocarbon fuel oil that normally tends to form smoke and soot during combustion, and containing an amount sufiicient to reduce the smoke and soot-forming tendencies of the oil in the range of about 0.005 to about 2.0 percent by weight of a combination of (a) a preferentially oil-soluble member of the group consisting of secondary and tertiary amines at least one of whose N- substituents is selected from the group consisting of hydrocarbon radicals containing 6 to 22 carbon atoms, another of whose N-substituents is an aliphatic hydrocarbon radical containing 1 to 22 carbon atoms and whose remaining N-substituent is selected from the group consisting of hydrogen and a radical of the same class as the two previously described N-suostituents, and (b) a member selected from the group consisting of alkali metal, alkaline earth metal, ammonium, and ethylolammonium salts of a
- composition of claim 1 where the amount of said combination is about 0.01 to 0.1 percent by weight and each of said amine and said salt of said dialkylsulfosuccinate is present in an amount of at least about 0.005 percent by weight of the oil.
- amine is a secondary amine, one of whose N-substituents is an aliphatic hydrocarbon radical, another of whose N-substituents is an amino-substituted aliphatic hydrocarbon radical, and Whose remaining N-substituent is hydrogen.
- a fuel oil composition comprising a major amount of a hydrocarbon fuel oil that normally tends to form smoke and soot during combustion and containing an amount suiiicient to reduce the smoke and soot-forming tendencies of the oil in the range of about 0.005 to 2.0 percent by weight of the oil of a combination of N,N-din-propylaniline and sodium dioctylsulfosuccinate, each of said N,l I-di-n-propylaniline and said dioctylsulfosuccinate being present in the oil in an amount of at least about 0.0025 percent by weight of the oil.
- a fuel oil composition comprising a major amount of a hydrocarbon fuel oil that normally tends to form smoke and soot during combustion, and containing an amount sufiicient to reduce the smoke and soot-forming tendencies of the oil in the range of about 0.005 to 2.0 percent by Weight of the oil of S-dodecyl-aminopropylamine, and sodium dioctylsulfosuccinate, each of said 3- dodecylaminopropylamine and said dioctylsulfosuccinate being present in an amount of at least about 0.0025 percent by weight of the oil.
- a composition adapted to improve the combustion characteristics of hydrocarbon fuel oils that normally tend to form smoke and soot during combustion consisting essentially of a combination of (a) a preferentially oilsoluble member of the group consisting of secondary and tertiary amines at least one of whose N-substituents is selected from the group consisting of hydrocarbon radicals containing 6 to 22 carbon atoms, another of Whose N- substituents is an aliphatic hydrocarbon radical containing 1 to 22 carbon atoms and whose remaining N-substituent is selected from the group consisting of hydrogen and a radical of the same class as the two previously described N-substituents, and (b) a member selected from the group consisting of alkali metal, alkaline earth metal, ammonium, and ethylolammonium salts of a dialkyl-sulfosuccinate whose alkyl groups each contain 7 to 9 carbon atoms, at least six of which are in a straight chain, but
- composition of claim 8 where said amine is a secondary amine, one of whose N-substituents is an aliphatic hydrocarbon radical, another of Whose N-substit uents is an amino-substituted aliphatic hydrocarbon radical, and whose remaining N-substituent is hydrogen.
- a composition adapted to improve the combustion characteristics of hydrocarbon fuel oils that normally tend to form smoke and soot during combustion comprising a combination of N,N-di-n-propylaniline and sodium dioctylsulfosuccinate, each of said N,N-di-n'propylaniline and said dioctylsulfosuccinate being present in the combination in a weight ratio of about 1:5 to 5:1.
- a composition adapted to improve the combustion characteristics of hydrocarbon fuel oils that normally tend to form smoke and soot during combustion comprising a combination of 3-dodecylaminopropylamine and sodium dioctylsulfosuccinate, each of said 3-dodecylaminopropylamine and said dioctylsulfosuccinate being present in the combination in a Weight ratio of about 1:5 to 5:1.
Description
United States Patent 3,116,128 FUEL 0H. CQMPGSHTION AND COMPOSlTE IMFERG'VEMENT AGENT THEREFOR Elizabeth L. Fareri, Pittsburgh, and Edward Mitchell,
Valencia, Pa, assiguors to Gulf Research & Development Company, Pittsburgh, Pa., a corporation of Delaware No Drawing. Filed Dec. 28, U59, Ser. No. 862,040 11 Claims. (Cl. 44--71) This invention relates to improving the combustion characteristics of hydrocarbon oil fuels that normally tend to form substantial amounts of soot and smoke during combustion, and to improvement agents adapted for use in such fuels.
The petroleum industry has encountered a serious problem in satisfying the demand for middle distillate and heavier fuel oils that can be burned in fuel burners, such as those of the atomizing type and of the rotary Wall flame type, with little or no accompanying formation of smoke or soot. Oils that are normally burned in oil burners of the types indicated are those of No. 2 grade or heavier, although somewhat lighter oils can be used. Although some smoke and soot formation may accompany combustion of any hydrocarbon oil where less than optimum combustion conditions are used, the problem is serious in the case of oils having an API gravity of less than 34, as substantial smoking and soot formation will occur during combustion of such oils even when favorable combustion conditions are employed. The poor combustion characteristics of such oils are considered attributable to the relatively high proportion of aromatic com ponents contained therein. Fuel oils having an API gravity of less than 34 will normally contain in excess of about 20 percent aromatics, for example, 25, 40, or even 60 percent or more of aromatic components, whereas lighter fuel oils will normally contain a substantially lower proportion of aromatics, for example, 15 percent or less. In the case of distillate oils, a high aromatics content usually signifies a large proportion of cracked distillates, as the latter are relatively rich in aromatics. The proportion of catalytically cracked distillate fuel oils in commercially marketed fuel oils has increased in recent years notwithstanding the relatively inferior burning qualities of such oils, because the demand for fuel oils of comparable boiling range has exceeded the available supply of straight-run oils.
Not only do low API gravity distillate oils containing large proportions of cracked distillate, that is, oils rich in aromatics, form greater quantities of soot during combustion than straight-run, high API gravity distillate oils, or similar oils low in aromatics, but also such oils form soot of different quality. Soot formed from the latter oils is a loosely deposited, low-density material having a low coefiicient of heat transfer, whereas soot from the former oils is resinous, much denser and has a higher coefficient of heat transfer.
While the problem of obtaining clean combustion is especially serious in the case of distillate fuels, where fuel quality is of major importance, a combustion problem also exists in the case of residual fuel oils. Residual fuels, similarly as middle distillate fuel oils, have an API gravity less than 34 (API gravity for typical No. 6 fuel oils varies in the range of about to and they also frequently contain exceptionally large proportions, for example 60 percent or more, of aromatic components. Residual fuels can contain relatively low-boiling aromatic components as well as higher boiling materials, as they are frequently diluted or cut back with lower boiling cracked distillate oils in order to reduce the viscosity of the heavier oils.
Although the combustion of fuel oils having an API gravity of less than 34, and consequently a relatively large proportion of aromatics, will tend to produce soot and smoke in atomizing-type burners, that is, burners in which the fuel oil is burned in the form of a spray of liquid droplets after mixture with air, combustion of such oils in rotary wall-flame type burners constitutes an especially severe problem. In the latter instance the fuel oil is burned in vapor form after vaporization of the fuel by impingement thereof on a hot metal surface.
Excessive smoking and soot formation during combustion of fuel oils is objectionable not only from the standpoint of cleanliness and air pollution, but also in that smoke and soot lead to stack deposits which may reduce burner draft and/ or cause the stack temperature to rise to a dangerous point.
The present invention relates to improvement of hydrocarbon fuel oils that normally exhibit smoke and sootforming tendencies during combustion, whereby such oils are rendered more suitable for use as fuels in domestic oil burners of various types such as heating furnaces of the atomizing or rotary wall-flame type, combustion gas turbine engines, diesel engines, and the like. We have found that such improved fuel compositions can be obtained by incorporating in a fuel oil that normally tends to form substantial smoke and soot during combustion about 0.005 to about 2 percent, preferably about 0.02 to 0.05 percent by weight of a combination of (a) a preferentially oil-soluble secondary or tertiary amine at least one of whose N-substituents is an open-chain or cyclic, saturated or unsaturated aliphatic hydrocarbon substituent or an aromatic hydrocarbon substituent, including alkaryl and aralkyl, containing 6 to 22 carbon atoms, preferably 8 to 18 carbon atoms, another of whose N- substituents is an aliphatic hydrocarbon radical that contains 1 to 22 carbon atoms and that is either saturated or unsaturated and either unsubstituted or substituted with nonhydrocarbon substituents such as hydroxyl, amino, or halogen, or the like, and whose remaining N-substituent is either hydrogen or a substituent of the same class as either of the previously described N-substituents, and (b) an alkali metal, alkaline earth metal, ammonium or ethylolammonium dialkylsulfosuccinate whose alkyl groups each contain 7 to 9 carbon atoms, at least 6 of which are in a straight chain, but there being no group containing more than 7 carbon atoms attached to the alpha-carbon atom of said alkyl groups. Insofar as the amine component is concerned, amines containing secondary amino groups are considered especially effective, a preferred example being 3-dodecylaminopropylamine. An example of a preferred tertiary amine is N,N-di-npropylaniline. However, other secondary and tertiary amines of the class indicated can be used. The dioctylsulfosuccinates are especially valuable dialkylsulfosuccinates for the purposes of this invention, sodium di(2- ethylhexyl)sulfosuccinate being an example of a preferred salt. However, the use of other dialkylsulfosuccinates within the class disclosed is included by the present invention. The amines and the dialkylsulfosuccinates can be employed in fueloils in varying proportions with respect to each other provided that each is present in an amount of at least 0.0025 percent and preferably 0.005 to 0.05 percent by weight of the oil, but larger amounts of each can be used. The present invention includes not only the compounded fuel oils containing the above-indicated combination of improvement agents, but also the combination of improvement agents, as such. In such form we normally prefer to employ the respective components of the combination in a weight ratio of about 1:20 to 20:1, and more preferably about 1:5 to 5:1. However, other proportions can be used.
The exact mechanism by which the combination of improvement agents of the above-indicated classes functions to reduce smokeand soot-forming tendencies of fuel oils has not been definitely determined, and accordingly, We do not intend the present invention to be limited to any particular theory of operation. It may be that the combination of improvement agents disclosed herein reduce smoke and soot formation at least in part by reducing the ignition temperature of the oil, whereby more complete combustion of the oil may be obtained, and whereby at the same time the possibility of thermal cracking of the fuel oil prior to combustion is reduced. The above-indicated mechanism is more or less suggested by the fact that the herein disclosed combinations of improvement agents have been found to improve the ignition characteristics of fuel oils. However, it may be that the combinations of improvement agents disclosed herein function at least in part by reducing the particle size of the fuel droplets in the combustion zone and by improving the fuel spray pattern in the combustion zone. In any event, regardless of the mechanism by which the combinations of improvement agents disclosed herein may function, aavilable experimental evidence demonstrates that the mixtures of amines and dialkylsulfosuccinates disclosed herein act in combination to produce a marked reduction in smokeand soot-forming tendencies that is greater than might be expected from the effect of the individual materials themselves.
As indicated above the preferred dialkylsulfosuccinate for the purposes of this invention is sodium di(2-ethylhexyl)sulfosuccinate. However, the invention is not limited to the use of this material and other equivalent dialkylsulfosuccinates can be used. The dialkylsulfosuccinates that are useful for the purposes of this invention are those having a Draves Wetting power value of about 0.15 to 0.5, and preferably 0.15 to 0.25. This class of salts can be represented by the following formula:
(IJOOR 000R where C, H, O and S are, respectively, carbon, hydrogen, oxygen and sulfur; where R is an alkyl group containing 7 to 9 carbon atoms, at least 6 of which are in a straight chain, there being no group attached to the alpha carbon atom of said alkyl groups containing more than 7 carbon atoms; Where Z is a salt-forming group selected from the class consisting of alkali metal, alkaline earth metal, ammonium and ethylolammonium, and Where n is an integer equal to the valence of Z. In the foregoing general formula, R can represent identical or different alkyl groups of the type specified above.
Especially effective results are obtained by the use of alkali metal dialkylsulfosuccinates wherein the alkyl groups are branched and contain 8 carbon atoms. An example of a dialkylsulfosuccinate with which excellent results have been obtained is the sodium salt of di(2-ethylexyl)sulfosuccinate, the formula of which is;
H Cir-I II- 3oooCHZc' (oHt)3oH l 1'1 I t H-oo0ooH2C(CHn oH3 SO Na 02115 where Na is sodium and C, H, O, and S are as indicated above.
Examples of other dialkylsulfosuccinates, the use of which is included by this invention, are the sodium, potassium, calcium, barium, ammonium, and triethylolammonium salts of di(n-heptyl), di(n-octyl), di(1-methylhexyl) di l-butylamyl) -di( 1-isobuty1-3-methylbutyl) di(2-ethylhexyl), di(l-methylheptyl), and di(1-rnethyl-4- ethylhexyl) sulfosuccinates. Examples of salts of mixed esters that are suitable for the purposes of this invention are the sodium, potassium, calcium, barium, ammonium and triethylolammonium salts of mono-2-ethylhexylmono-l-methyl-4-ethylhexylsulfosuceinate, and mono-2- ethylhexyl-mono-1-methylheptylsulfosuccinate.
"In general, any preferentially oil-soluble secondary or tertiary amine of the class indicated above can be used for the purposes of this invention. The amine employed should be preferentially oil-soluble to avoid excessive leaching of the amine from the oil by Water with which the oil is contacted during shipment and storage. In general, the class of amines whose use is included by this invention can be represented by the general formula:
a where R is an open-chain or cyclic, saturated or unsaturated aliphatic hydrocarbon radical or an aromatic hydrocarbon radical, including both alkaryl and aralkyl groups, containing 6 to 22 carbon atoms, and preferably 8 to 18 carbon atoms, examples of which are n-hexyl, Z-ethylhexyl, Oxo-octyl, n-dodecyl, n-octadecenyl, n-oct-adecadienyl, phenyl, tolyl, benzyl, and naphthyl, where R is an aliphatic hydrocarbon radical containing 1 to 22 carbon atoms that is either unsubstituted or substituted with nonhydrocarbon substituents such as amino, hydroxyl, \or halogen, examples of such groups being methyl, ethyl, isopropyl, hydroxyethyl, aminoethyl, aminoprop-yl, and chlorobutyl, and radicals of the same kind as R and where R is hydrogen or a radical of the same class as R or R As will be apparent, the nature of the R and R N-substituents is less critical than that of the R N- substituent. The important consideration insofar as the R and R substituents are concerned is that one or both must be a group other than hydrogen so as to create the necessary secondary or tertiary amino functional group whose presence is essential for the purposes of this invention.
The amines and dialkylsulfosuccinates disclosed herein can be employed in fuel oils in any proportion that will reduce the smoke and soot-forming tendencies of the oils. Naturally, the individual amines and dialkylsulfosuccinates of the classes disclosed herein are not exact equivalents, nor are all the individual fuel oils disclosed herein equally responsive to the addition agents disclosed herein. Accordingly, the optimum amounts of each components of the mixed addition agents disclosed herein may vary according to the nature of the amine, the dialkylsulfosuccinate and the fuel oil. Normally, some improvement in the combustion characteristics of a fuel oil of the kind disclosed herein will be obtained by the use of as little as 0.0025 percent of the dialkylsulfosuccinate, and the improvement thus obtained can be promuted by the concurrent use of as little as 0.0025 percent by Weight of amine. Best results from the standpoint of combustion improvement are usually obtained with proportions of about 0.005 to about 0.05 percent each of the amine and the dialkylsulfosuccinate. Up to 2 percent of the combination of amine and dialkylsulfosucoinate can be used if desired, provided that each component is present in the proportion of at least 0.0025 percent by Weight of the oil. Even greater amounts can be used, but no additional advantages are obtained from the standpoint of combustion improvement by such use.
The amines. and dialkylsulfosuccinates disclosed herein can be added to the fuel oils whose combustion characteristics are to be improved either singly or in combination, and either as such, or in the form of concentrated solutions in solvents such as kerosene, toluene, or butyl alcohol. 'If desired, the combination of improvement agents may also have included therewith other addition agents designed to improve one or more properties of the fuel oil. Some stirring is desirable when mixing the amine and dialkylsulfosuccinate with the oil to facilitate rapid formation of a homogeneous mixture. However, stirring is not essential.
As indicated the amine-dialkylsulfosuccinate mixtures disclosed herein are useful in conjunction with any fuel oil that normally tends to form substantial amounts of smoke and soot during combustion. Such oils are normally of the middle distillate or heavier fuel oil grades such as the so-called No. 2, No. 4, No. 5, and No. 6 fuel oils and the use of such oils is included by the present invention. Fuel oils of these grades are defined in the ASTM Standards on Petroleum Products and Lubricants under the ASTM specification D396. The invention is especially important in connection with fuel oils having an API gravity of less than 34", particularly when these oils contain an excess of about 20 percent aromatic'hydrocarbons, as such oils involve serious smoke and sootforming problems.
In order to demonstrate the effectiveness of the combustion improving mixtures disclosed herein, representative aminedialkylsulfosuccinate mixtures were incorporated in separate samples of a No. 2 fuel oil in proportions of 0.03 percent by weight. Each of these fuel samples and a sample of uninhibited fuel oil were then subjected to a one-day smoke test. In order to demonstrate the combined eifect of the amines and dialkylsulfosuccinates disclosed herein, tests were also carried out on samples of the fuel oil that contain only the amines and only the dialkylsulfosuccinate alone.
The one-day smoke test was carried out in a domestic oil burner (Timken Model 0BC110). Conventional burner controls were associated with the test apparatus in conjunction with electrical timer relays to provide a 20-minute on, -minute off cycle of burner operation. After permitting a warm-up of at least one minute on cycle of burner operation with maximum combustion air, smoke spot and CO readings were taken Viscosity, SUV, See, at 100 F 34.1 Flash, P-M, F 180 Pour point, F -10 Color, ASTM union 2 Sulfur, L., percent 0.54 Carbon residue, Conradson, percent on 10% bottoms 0.32 Distillation, gas oil ASTM D 158-54:
Over point, F 382 End point, "F 10% distilled at, F distilled at, F 90% distilled at, F
5 62 Recovery, percent 99.0
The results of the foregoing tests are presented in the following table, wherein in Examples I and II, the aminedialkylsulfosuccinate mixtures employed are specific embodiments of the mixed addition agents, apart from the compounded fuel oil, that are useful for the purposes of the present invention.
Residue, percent Table A Blank Sodium Blank Blank Di(2- N ,N-Di-n- 3-Dode- Example Exa ple Test Fuel Blank Ethyl- Propylcyl-Amino I I1 I-IexyD- Aniline Propyl- Sullo-Sucamin cinate Sample Make-Up:
Hydrogenated WISR N0. 2 Fuel Oil Distillate, percent Vol 17. 5 17. 5 17. 5 17. 5 17. 5 l7. 5 FCC Light Catalytic Gas Oil, percent vol 82. 5 82. 5 82. 5 82. 5 82. 5 82. 5 Improvement Agon t, percent wt.
added, 50% Solution of Sodium DiQ-EthylhexyDSulfosuccinate in n-Butyl AlcohoL. 0.02 0. 02 0.02 N,N-Di-n-Propylaniline 1 0.02 0. O2 S-Dodecylaminopropylanliue 0. 02 0. 02 Inspection:
Smoke v. CO2 Performance Test, Timken Model 0130-110, Oilboiler II, Average Rate of Oil Flow 6.84 lb.lhr.
Avg. Smoke Spot No. in the 10 13% CO1 Burning Range 2. 76 2.15 3.10 2. 65 1.86 1.75 Avg. Reduction in Smoke Spot No. in the 10-13% 002 Burning Range 22. 1 *+12. 3 4.0 32. 5 36.6
*Incrcase in Smoke Spot Number.
at the middle of each on cycle for several cycles using different air gate settings to regulate the quantity of com bustion air. Changes of gate setting were made during burner off phases of the cycle. Smoke spot readings were obtained by withdrawing flue gas from a sampling probe installed in the chimney pipe through a disc of No. 4 Whatman filter paper one inch in diameter for two minutes. A vacuum pump was used to maintain a pressure differential of 2 /4 inches Hg across the disc. The smoke spot reading was determined by means of a photo cell meter which had been calibrated by using a Bacharach-Shell smoke spot chart graduated in increasing shades of black ranging from 0 (clean disc) to 9 (black disc) as the standard. CO readings were obtained by withdrawing flue gas through a sampling probe installed in a chimney pipe (in accordance with US. Department of Commerce Bulletin CA104-46) and by analyzing the Comparison of the results obtained in connection with the Example I and Example II test fuel compositions, which contained amine-dialkylsulfosuccinate mixtures of the class disclosed herein, with the results obtained for the uninhibited fuel test sample and for the fuel test samples containing only amine or only dialkylsulfosuccinate clearly shows that the additive mixtures of the class disclosed herein produce much better results than might be expected from the results obtained with each improvement agent individually.
In order further to demonstrate the improvement in combustion characteristics obtainable by the addition agent mixtures disclosed herein, another sample: of a No. 2 fuel oil that normally tended to form substantial amounts of smoke and soot during combustion and containing still another amine-dialkylsulfosuccinate mixture was subjected to a 10-day deposits combustion test. In accordance with this test procedure the same furnace described in the preceding test was operated similarly as described except that the test was run for seven hours of cyclic operation each day for days. Upon completion of the test, the soot deposits were collected from the heating surfaces of the furnace and weighed. In order to form a basis for comparison a test was also run on a sample of the oil containing only the amine.
The base fuel employed in the 10-day deposits test was a commercial-type No. 2 fuel oil having an API gravity of 295 and consisting of 35 percent by volume West Texas straight-run No. 2 fuel oil distillate and 65 percent by volume fiuid catalytically cracked No. 2 fuel oil distillates having an aromatics content of 44.1 weight percent (calculated), and having a distillation range of about 354 to 621 F. and a 90 percent ASTM distillation point of 572 F., and having a carbon residue on 1-0 percent bottoms of 0.50 percent. The base fuel also contained 0.003 percent by weight of a commercial alkylamine phosphate corrosion inhibitor, which had no significant effect on the combustion characteristics of the oils.
The amine employed in the 10-day deposits test was a commercial mixture of secondary and tertiary amines marketed under the name Santolene l. A sample of the amine mixture employed in the test was fractionally distilled to form a fraction having a boiling range of 221 to 225 C. and an average nitrogen content of 7.15 weight percent, a fraction having a boiling range of 230 to 232 C. and an average nitrogen content of 7.09 weight percent, a fraction having a boiling range of 241 to 248 C. and an average nitrogen content of 6.0 weight percent, and a From the foregoing resuits it will be seen that the amine-dialkylsulfosuccinate mixtures of the kind disclosed herein are capable of effecting a substantial reduction in combustion deposits within the burner and that they are also capable of effecting an improvement in the ignition characteristics of the oil.
It will be understood that the specific embodiments set forth hereinabove are illustrative only and that the invention is not limited to the use of such specific combinations and that other amines and dialkylsulfosuccinates disclosed herein can be employed. For example, good results are obtainabie by the substitution in the foregoing compounded fuel compositions in the same or equivalent amounts of the sodium, potassium, calcium, barium, ammonium, and triethylolammonium salts of di(n-heptyl), di(n-octyl), di(1-methylhexyl), di(1-butylamyl), di(1 isobutyl-3-methylbutyl), di(2 ethylhexyl), di(l met-hylheptyi), and di(l-methyl-4-ethylhexyl) esters of sulfosuccinic acid and by the substitution of the same or equivalent amounts of di-n-hexylamine, di-2-ethylhexylamine, di(Oxo-octyl)amine, dicocoamine (Armeen 2C), dicyclohexylamine, N-methyl-aniline, tri(Oxo-octyl)- amine, N,N-diisopropylbenzylamine, diphenylamine, N- isopropyl-p-rnethylaniline, N,N-dimethyl-p-methylaniline, N-propylaniline, N,N-diethyl-m-toluidine, N,N-dibutylbenzylamine, N-propyl-o-methylaniline, N-isobutylaniline, and N,N-diisobutylaniline.
Specific examples of other amine-dialkylsulfosuccinate mixtures that are useful for the purposes of this invention and exampies of other compounded fuel oils containing the same are indicated in the following table:
Table C Combination Improvement Agent, Solution of 1:1 Wt. Ratio Mixture in Wt.
n-Butyl Alcohol Percent Fimmnlp Improvc- Base Fuel ment Amine Dialkylsuliosuccinate Agent 3-Oleylaminopropylamine- Calcium Dioctylsullosuccinate 0. 04 Exulnple I Fuel 1 3-0lcylaminopropylamina Sodium Dioctylsulfosuccinate 0. 04 Do. N-Isopropyl-p-Methylani- Triethylolammonium Dioctylsulfosuccinate. 0. 04 D0.
line. N-Propylaniline Potassium Diheptylsulfosuccinate 0. 04 Do. N-Butylbenzylamine Ammonium Di(1-l lcthylhexyl)-sulfosuccinate... 0. 04 D0. N,N-Diisobutylaniline Barium Ditl-Butylamyl)-sullosuccinate 0. 04 D0. Di-Oxo-Octylamine Sodium Di(l-Isobutyl-3-Methylbutyl)sulfosuc- 0.08 102 API Gravity,
einatc. N o. 6 Fuel Oil.
fraction having a boiling range of 274 to 276 C. and an average nitrogen content of 4.20 weight percent. Each fraction gave positive tests for secondary and tertiary amines. Each of the above fractions was identified as a mixture of amines, as no solid derivatives were obtainable. On the basis of boiling points, the amine mixture appears to comprise mainly secondary and tertiary aromatic amines. The residue from the distillation contained surf ur and nitrogen. An original sample of the mixed amines was found to contain 6.01 percent by weight nitrogen and 0.29 percent by Weight sulfur.
The results of the 10-day deposits test were as follows:
If desired the fuel oil compositions of this invention may contain in addition to the compounds previously discussed oxidation inhibitors, corrosion inhibitors, antifoam agents, other ignition quality improvement agents, sludge inhibitors, color stabilizers, and/or other addition agents adapted to improve the oils in one or more respects.
Obviously, other modifications and variations of the invention as herein described may be resorted to Without departing from the spirit or scope thereof. Therefore, only such limitations will be imposed as are indicated in the appended claims.
We claim:
1. A fuel oil composition comprising a major amount of a hydrocarbon fuel oil that normally tends to form smoke and soot during combustion, and containing an amount sufiicient to reduce the smoke and soot-forming tendencies of the oil in the range of about 0.005 to about 2.0 percent by weight of a combination of (a) a preferentially oil-soluble member of the group consisting of secondary and tertiary amines at least one of whose N- substituents is selected from the group consisting of hydrocarbon radicals containing 6 to 22 carbon atoms, another of whose N-substituents is an aliphatic hydrocarbon radical containing 1 to 22 carbon atoms and whose remaining N-substituent is selected from the group consisting of hydrogen and a radical of the same class as the two previously described N-suostituents, and (b) a member selected from the group consisting of alkali metal, alkaline earth metal, ammonium, and ethylolammonium salts of a dialkyl-sulfosuccinate whose alkyl groups each contain 7 to 9 carbon atoms, at least six of which are in a straight chain, but there being no group containing more than 7 carbon atoms attached to the alpha-carbon atom of said alkyl groups, each of said amine and said salt of said dialkylsulfosuccinate being present in an amount of at least 0.0025 percent by weight of the oil.
2. The composition of claim 1 where said fuel oil is a distillate fuel oil.
3. The fuel oil composition of claim 1 where said hydrocarbon fuel oil has an API gravity less than about 34.
4. The composition of claim 1 where the amount of said combination is about 0.01 to 0.1 percent by weight and each of said amine and said salt of said dialkylsulfosuccinate is present in an amount of at least about 0.005 percent by weight of the oil.
5. The fuel oil composition of claim 1 where said amine is a secondary amine, one of whose N-substituents is an aliphatic hydrocarbon radical, another of whose N-substituents is an amino-substituted aliphatic hydrocarbon radical, and Whose remaining N-substituent is hydrogen.
6. A fuel oil composition comprising a major amount of a hydrocarbon fuel oil that normally tends to form smoke and soot during combustion and containing an amount suiiicient to reduce the smoke and soot-forming tendencies of the oil in the range of about 0.005 to 2.0 percent by weight of the oil of a combination of N,N-din-propylaniline and sodium dioctylsulfosuccinate, each of said N,l I-di-n-propylaniline and said dioctylsulfosuccinate being present in the oil in an amount of at least about 0.0025 percent by weight of the oil.
7. A fuel oil composition comprising a major amount of a hydrocarbon fuel oil that normally tends to form smoke and soot during combustion, and containing an amount sufiicient to reduce the smoke and soot-forming tendencies of the oil in the range of about 0.005 to 2.0 percent by Weight of the oil of S-dodecyl-aminopropylamine, and sodium dioctylsulfosuccinate, each of said 3- dodecylaminopropylamine and said dioctylsulfosuccinate being present in an amount of at least about 0.0025 percent by weight of the oil.
8. A composition adapted to improve the combustion characteristics of hydrocarbon fuel oils that normally tend to form smoke and soot during combustion, consisting essentially of a combination of (a) a preferentially oilsoluble member of the group consisting of secondary and tertiary amines at least one of whose N-substituents is selected from the group consisting of hydrocarbon radicals containing 6 to 22 carbon atoms, another of Whose N- substituents is an aliphatic hydrocarbon radical containing 1 to 22 carbon atoms and whose remaining N-substituent is selected from the group consisting of hydrogen and a radical of the same class as the two previously described N-substituents, and (b) a member selected from the group consisting of alkali metal, alkaline earth metal, ammonium, and ethylolammonium salts of a dialkyl-sulfosuccinate whose alkyl groups each contain 7 to 9 carbon atoms, at least six of which are in a straight chain, but there being no group containing more than 7 carbon atoms attached to the alpha-carbon atom of said alkyl groups, each of said amine and said salt of said dialkylsulfosuccinate being present in the Weight ratio of about 1:20 to 20:1.
9. The composition of claim 8 where said amine is a secondary amine, one of whose N-substituents is an aliphatic hydrocarbon radical, another of Whose N-substit uents is an amino-substituted aliphatic hydrocarbon radical, and whose remaining N-substituent is hydrogen.
10. A composition adapted to improve the combustion characteristics of hydrocarbon fuel oils that normally tend to form smoke and soot during combustion, comprising a combination of N,N-di-n-propylaniline and sodium dioctylsulfosuccinate, each of said N,N-di-n'propylaniline and said dioctylsulfosuccinate being present in the combination in a weight ratio of about 1:5 to 5:1.
11. A composition adapted to improve the combustion characteristics of hydrocarbon fuel oils that normally tend to form smoke and soot during combustion, comprising a combination of 3-dodecylaminopropylamine and sodium dioctylsulfosuccinate, each of said 3-dodecylaminopropylamine and said dioctylsulfosuccinate being present in the combination in a Weight ratio of about 1:5 to 5:1.
References Cited in the file of this patent UNTTED STATES PATENTS Wies et al Dec. 25, 1951 Caron et a1. July 20, 1954 OTHER REFERENCES
Claims (1)
1. A FUEL OIL COMPOSITION COMPRISING A MAJOR AMOUNT OF A HYDROCARBON FUEL OIL THAT NORMALLY TENDS TO FORM SMOKE AND SOOT DURING COMBUSTION, AND CONTAINING AN AMOUNT SUFFICIENT TO REDUCE THE SMOKE AND SOOT-FORMING TENDENCIES OF THE OIL IN THE RANGE OF ABOUT 0.005 TO ABOUT 2.0 PERCENT BY WEIGHT OF A COMBINATION OF (A) A PREFERENTIALLY OIL-SOLUBLE MEMBER OF THE GROUP CONSISTING OF SECONDARY AND TERTIARY AMINES AT LEAST ONE OF WHOSE NSUBSTITUENTS IS SELECTED FROM THE GROUP CONSISTING OF HYDROCARBON RADICALS CONTAINING 6 TO 22 CARBON ATOMS, ANOTHER OF WHOSE N-SUBSTITUENTS IS AN ALIPHATIC HYDROCARBON RADICAL CONTAINING 1 TO 22 CARBON ATOMS AND WHOSE REMAINING N-SUBSTITUENT IS SELECTED FROM THE GROUP CONSISTING OF HYDROGEN AND A RADICAL OF THE SAME CLASS AS THE TWO PREVIOUSLY DESCRIBED N-SUBSTITUENTS, AND (B) A MEMBER SELECTED FROM THE GROUP CONSISTING OF ALKALI METAL, ALKALINE EARTH METAL, AMMONIUM, AND ETHYLOLAMMONIUM SALTS OF A DIALKYL-SULFOSUCCINATE WHOSE ALKYL GROUPS EACH CONTAIN 7 TO 9 CARBON ATOMS, AT LEAST SIX OF WHICH ARE IN A STRAIGHT CHAIN, BUT THERE BEING NO GROUP CONTAINING MORE THAN 7 CARBON ATOMS ATTACHED TO THE ALPHA-CARBON ATOM OF SAID ALKYL GROUPS, EACH OF SAID AMINE AND SAID SALT OF SAID DIALKYLSULFOSUCCINATE BEING PRESENT IN AN AMOUNT OF AT LEAST 0.0025 PERCENT BY WEIGHT OF THE OIL.
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US862040A US3116128A (en) | 1959-12-28 | 1959-12-28 | Fuel oil composition and composite improvement agent therefor |
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US862040A US3116128A (en) | 1959-12-28 | 1959-12-28 | Fuel oil composition and composite improvement agent therefor |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3883320A (en) * | 1972-12-07 | 1975-05-13 | Standard Oil Co | Reducing deposits and smoke from jet fuels with additives incorporating an ammonium salt |
FR2421958A1 (en) * | 1978-04-04 | 1979-11-02 | Raffinage Cie Francaise | NEW ANTI-SOILING AGENTS AND APPLICATION OF SUCH AGENTS |
US4177039A (en) * | 1977-11-29 | 1979-12-04 | Lion Yushi Kabushiki Kaisha | Dispersant for coal into oils |
EP0316108A1 (en) * | 1987-11-02 | 1989-05-17 | Exxon Chemical Patents Inc. | Fuel oil additives |
US5372614A (en) * | 1992-03-31 | 1994-12-13 | Nippon Zeon Co., Ltd. | Sludge dispersing agent for fuel oil and fuel oil composition containing the same |
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US2579890A (en) * | 1948-07-03 | 1951-12-25 | Shell Dev | Nonclogging distillate fuel oil |
US2684292A (en) * | 1951-03-13 | 1954-07-20 | Shell Dev | Fuel oil composition |
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1959
- 1959-12-28 US US862040A patent/US3116128A/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US2579890A (en) * | 1948-07-03 | 1951-12-25 | Shell Dev | Nonclogging distillate fuel oil |
US2684292A (en) * | 1951-03-13 | 1954-07-20 | Shell Dev | Fuel oil composition |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3883320A (en) * | 1972-12-07 | 1975-05-13 | Standard Oil Co | Reducing deposits and smoke from jet fuels with additives incorporating an ammonium salt |
US4177039A (en) * | 1977-11-29 | 1979-12-04 | Lion Yushi Kabushiki Kaisha | Dispersant for coal into oils |
FR2421958A1 (en) * | 1978-04-04 | 1979-11-02 | Raffinage Cie Francaise | NEW ANTI-SOILING AGENTS AND APPLICATION OF SUCH AGENTS |
US4222853A (en) * | 1978-04-04 | 1980-09-16 | Compagnie Francaise De Raffinage | Application of sulfosuccinic ester anti-fouling agents |
EP0316108A1 (en) * | 1987-11-02 | 1989-05-17 | Exxon Chemical Patents Inc. | Fuel oil additives |
JPH0284490A (en) * | 1987-11-02 | 1990-03-26 | Exxon Chem Patents Inc | Fuel oil additive |
US5364419A (en) * | 1987-11-02 | 1994-11-15 | Exxon Chemical Patents Inc. | Fuel oil additives |
JP2641925B2 (en) | 1987-11-02 | 1997-08-20 | エクソン ケミカル パテンツ インコーポレーテッド | Fuel oil additive |
US5372614A (en) * | 1992-03-31 | 1994-12-13 | Nippon Zeon Co., Ltd. | Sludge dispersing agent for fuel oil and fuel oil composition containing the same |
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