US3112187A - Control system for clothes dryers - Google Patents

Control system for clothes dryers Download PDF

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US3112187A
US3112187A US47478A US4747860A US3112187A US 3112187 A US3112187 A US 3112187A US 47478 A US47478 A US 47478A US 4747860 A US4747860 A US 4747860A US 3112187 A US3112187 A US 3112187A
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clothes
temperature
thermostatic
heater
receptacle
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US47478A
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Aidan M Stone
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General Electric Co
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General Electric Co
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Priority to FR870053A priority patent/FR1297438A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/32Control of operations performed in domestic laundry dryers 
    • D06F58/34Control of operations performed in domestic laundry dryers  characterised by the purpose or target of the control
    • D06F58/36Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F58/38Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry of drying, e.g. to achieve the target humidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2101/00User input for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2101/20Operation modes, e.g. delicate laundry washing programs, service modes or refreshment cycles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/12Temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • D06F2103/32Temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/28Electric heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/58Indications or alarms to the control system or to the user
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/62Stopping or disabling machine operation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/32Control of operations performed in domestic laundry dryers 
    • D06F58/34Control of operations performed in domestic laundry dryers  characterised by the purpose or target of the control
    • D06F58/48Control of the energy consumption
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B40/00Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Definitions

  • This invention relates to clothes dryers, and more particularly it relates to a control system for automatically controlling such machines during the drying operation. While the invention has general application to such machines, it is particularly useful in dryers and combination washer-dryers which provide a closed-cycle type of drying in which the same air is retained within the clothes receptacle, and is both heated and the moisture therein condensed while in or adjacent the receptacle.
  • Automatic cycle is used, in this context, to signify the type of cycle which is automatically terminated when the clothes indicate a substantial condition of dryness, as opposed to the more primitive type of cycle wherein the operator merely presets a predetermined length of time for the operation thereby guessing at the time it will take to effect drying of the clothes.
  • a further more specific object of my invention is to achieve such a cycle by the provision of two thermostats, one of which causes the heat to be cycled in response to the temperature in the clothes receptacle while the other is arranged to be responsive to the clothes temperature and to stop the operation when the clothes temperature indicates dryness, it being understood, as
  • Yet a further and more specific object of my invention is to achieve such a two-thermostat control arrangement wherein the cycling thermostat is provided with a biasing heater which heats it only during operation of the clothes heating means, with the result that each on-off cycle of the clothes heating means is substantially shorter than it would be without the presence of the biasing means and therefore a substantially greater number of on-01f cycles are provided in the course of any drying operation.
  • I provide clothes drying apparatus in which there is provided, in the conventional manner, a clothes receptacle and means for tumbling clothes in the receptacle together with means for heating clothes in the receptacle to eifect drying.
  • a first thermostatic means has a low temperature normal position and a high temperature tripped position and is positioned so as to sense the air temperature within the clothes receptacle.
  • I Adjacent the first thermostatic means, I provide auxiliary heating means which is arranged so as to heat it, that is, to have a biasing effect thereon. When the first thermostatic means is in its normal position it enables operation of both the clothes heating means and the auxiliary heating means; when it trips because of a temperature rise, it prevents operation of both heating means.
  • I provide a second thermostatic means which has a low temperature normal position and a high temperature tripped position; this second means is positioned so as to sense the temperature of the clothes in the receptacle and is calibrated so as to move to tripped position at a temperature which indicates dryness of the clothes.
  • the normal position of the second thermostatic means it enables operation of the clothes heating means, while in its tripped position it prevents operation of the clothes heating means and, in addition, terminates operation of the apparatus, either directly or, preferably, after a suitable cool-down period.
  • the first thermostatic means will rapidly cycle the clothes heater on and ofii, the oil periods becoming longer toward the end of the drying operation because as the clothes dry the recooling of the first thermostatic means is slowed down.
  • the second thermostatic means which I prefer to position so that it actually contacts the clothes, trips thereby finishing operation of the heaters. Because of the rapid on-off action resulting from the biasing heater, a substantial number of on-0E cycles of the clothes heater is provided, even for relatively delicate fabrics which require only a short drying time.
  • FIGURE 1 is a front elevational view of a domestic laundry machine, specifically a combination washer-dryer, which may advantageously incorporate my improved dryer control system;
  • FIGURE 2 is a rear view of the machine of FIGURE 1 with the rear panel removed to illustrate details;
  • FIGURE 3 is a side elevational view of the machine of FIGURE 1 with the side panel removed, the view being partially in section and having certain surfaces broken away in order to illustrate details;
  • FIGURE 4 is a schematic electrical diagram illustrating a first embodiment of my improved dryer control
  • FIGURE 5 is a schematic electrical diagram illustrating a second embodiment of my invention.
  • FIGURE 6 is a development of the surfaces of the cams shown in FIGURE 4 illustrating a conventional washing sequence and the sequence of cam operation for my improved drying operation;
  • FIGURE 7 is a development of the surfaces of the cams shown in FIGURE 5 illustrating a conventional washing sequence and the sequence of cam operation for my improved dryer operation.
  • FIGURES 1, 2 and 3 I have shown my invention in one form applied to a domestic laundry machine 1 comprising a combination washer and dryer.
  • the machine 1 includes a cabinet 2 which is mounted on a supporting structure 3. Access to the machine for loading and unloading of the clothes is provided by a hinged door 4 disposed in the front wall of the cabinet.
  • a backsplasher mounted at the top of the cabinet serves as a mounting means for suitable operator controls for the machine.
  • These controls may, for example, comprise the rotatable dials 6 and 7 and the pushbuttons 8.
  • the machine 1 is of the type which includes a clothes basket rotatable about a nonvertical axis; specifically, referring to FIGURES 2 and 3, it includes a perforated basket 9 disposed for rotation about a generally horizontal axis and provided with a number of inwardly extending vanes 9a which help to tumble the clothes in the basket and also to circulate air during drying.
  • Basket 9 is mounted within an imperforate tub structure 10 which encloses it on all sides.
  • the basket is rotatably supported from the tub structure by a horizontally extending shaft 11 which is mounted in an elongated bearing 12 hung from the rear wall 13 of the tub structure.
  • the shaft 11, as well as supporting the basket also serves as the means for turning it during operation of the machine.
  • the tub and basket are provided, respectively, with openings 14 and 15 in the front walls thereof, with the openings being aligned with the door opening in the front wall of the cabinet 2 so that clothes may be placed into or removed from the basket.
  • the door 4 seals against a gasket 16 around the tub opening 14 to close off the tub completely during operation of the machine.
  • Tub 10 is supported from base 3 by means of a plurality of brackets or arms 17 which are mounted on an upstanding plate 18 fixedly attached to the base 3. Four of these arms 17 are provided, two of them being secured to each side of the tub. Although the arms 17 can be secured directly to the wall of the tub 10, I prefer to attach them, as shown, by means of suitable brackets 19. With tub 10 supported in the manner shown, it vibrates sideways in a plane parallel to the front of the machine if the basket 9 should be unbalanced during high speed rotation thereof; however, for vibrations in the front-to-rear directions and in the vertical direction the arms 17 are not at all flexible and they prevent substantially any vibration in those directions.
  • the drive from the motor to the basket includes a pulley 21 which is secured to the motor shaft so as to rotate therewith, and over which passes a belt 22.
  • Belt 22 drives an adjustable sheave assembly 23 of the type which is well known for use in achieving variable output speeds from a constant input speed source.
  • the adjustable sheave assembly in turn operates belt 24 to cause rotation of pulleys 25 and 26.
  • the rotation of pulley 26 is passed on to a pulley 27 by a belt 28, pulley 27 being rigidly secured on basket shaft 11.
  • the motor 20 may be driven at a constant speed, and, through the adjustable sheave assembly 23, the speed imparted to pulley 27 and basket 9 may be varied so as to provide an appropriate range of speed for the basket. For instance, for tumbling purposes during the cleansing and rinsing operation, and also during the heat drying operation, a speed of approximately forty-seven r.p.m. may be provided to the basket 9, while a centrifuging speed of several hundred r.p.m. may be provided to the basket for effecting centrifugal extraction of liquid from the clothes prior to the heat drying operation.
  • variable speed drive briefly described above does not form any part of the present invention, and is set forth merely to provide a substantially complete description of an operative machine.
  • a complete detailed description of such a drive is provided, for instance, in application Serial Number 731,362, filed on April 28, 1958, by John Bochan, now Patent No. 2,950,- 613, and assigned to the General Electric Company, assignee of the present invention.
  • connections 31 and 32 are provided through which hot and cold water may be supplied to the machine 1 for the washing operation.
  • a valve controlled by a solenoid 33 admits hot water to the machine and a valve controlled by an opposed solenoid 34 admits cold water to the machine.
  • the hot and cold water valves under the control of the solenoids 33 and 34 discharge through a common outlet conduit 35, through a suitable air gap, and into a funnel 36 which leads to a sump 37 formed at the bottom of tub 10.
  • the connection may be made through a suitable conduit 38, part of which is shown leading from the funnel 36 and part of which is shown extending from the sump 37.
  • a pressure actuated sensing device or water level control 39 may be provided to control both solenoids 33 and 34 so as to provide the proper water level in the machine during the washing operation.
  • Sensing device 39 may be connected to the interior of tub 10 by a suitable conduit 40 which connects with the tub adjacent the bottom thereof at 41 as shown.
  • the illustrated machine is of the type which uses cold water during the drying cycle for condensing the moisture extracted from the clothes.
  • the condenser water is admitted to the machine through an additional solenoid actuated valve controlled by a solenoid 42 which is energized during the drying operation so that the valve passes water at a suitable rate sufiicient to condense from the air the moisture vaporized from the clothes.
  • the condenser water valve discharges into a conduit 43 which leads, through an appropriate air gap (not shown), to the inlet of a vent trap 45 which is of the type commonly provided in connection with machines of this type in order to seal off the tub and basket from atmosphere during heat drying of the clothes while leaving the tub vented to atmosphere at other times.
  • vent trap 45 An appropriate construction for vent trap 45 is, for instance, fully described and claimed in Patent 2,800,008-Raczysnki, issued on July 23, 1957, and assigned to the General Electric Company, owner of the present invention. From the vent trap 4-5, the condenser water flows into the tub 10 through an opening 46 and then flows in a thin sheet down the lower left wall 47 of the tub so as to cool a substantial portion of the area of the side wall and provide a large cool surface for condensing the moisture extracted from the clothes.
  • a suitable discharge hose 48 leads from the sump to a pump (not shown) which may be attached directly to the motor 20 so as to be continuously driven thereby and which in turn discharges through a conduit 49 to a valve 50 which is suitably controlled by a solenoid (schematically shown at 51 in FIGURE 4) so that when the solenoid is energized the valve 50 is closed and when the solenoid is not energ led the valve 50 is open.
  • a solenoid (schematically shown at 51 in FIGURE 4) so that when the solenoid is energized the valve 50 is closed and when the solenoid is not energ led the valve 50 is open.
  • valve 50 for water to be retained in the tub 10 the solenoid must be energized to close the valve 50 so that the continuous operation of the pump will not be etfective to drain the tub. It will be understood that from valve 50 a connection is made to a suitable drain (not shown).
  • a suitable heater assembly preferably comprised in the present case of a single electric heater 52.
  • the heater When the heater is energized during the drying cycle it operates to heat the basket 10 which, through its rotation, then contacts the clothes to transfer its heat to the clothes.
  • the heating element since the outer cylindrical wall of the basket is perforated by a great many small spaced openings 53, the heating element also heats the clothes directly by radiation and convection. The heat thus transferred to the clothes causes vapor migration out of the clothes so as to effect drying thereof.
  • thermostat 54 is secured to the tub 1G with a temperature sensing surface 55 positioned so as to sense the temperature of the air within the tub 10.
  • a second thermostat 56 is provided; thermostat 56 is positioned to sense rises in the temperature of clothes in the basket.
  • thermostat 56 In this connection, I prefer to cause thermostat 56 to contact the clothes and, accordingly, have provided it extending to the rotating basket through stationary wall 57 forming a part of the front of tub 10. With this arrangement of the thermostat 56, that is, stationary and relatively near the bottom of the tub 10, the clothes within the basket 9,
  • thermostat 56 will virtually continuously contact the thermostat 56 thereby providing the thermostat 56 with an accurate indication of the temperature of the clothes. In effect, this will be a wet rbulb temperature when the clothes are wet, slowly changing to a dry bulb temperature as the clothes become dry. It will be recognized that the method of ascertaining the approximate temperature at which clothes are dry under any particular circumstances is-well known in the art, and that therefore the trip temperature of the thermostatic switch 56 may be preset so thatit coincides substantially with the drytemperature at which clothes contained within basket 9'have becomedry.
  • FIG- URE 4 there is shown a simplified control arrangement for the machine 1 which includes my improved control arrangement utilizing the thermostats 54 and 56 in the control of heater element 52.
  • the electrical system of the machine 1 is energized across a suitable source of power through conductors 58, 59 and 60.
  • 220 volts are impressed across conductors 58 and 60, with 110 volts appearing between each of them and the neutral conductor 59.
  • Timer motor 60a Directly connected to neutral line 59 is a timer motor 60a of any conventional well known type.
  • Timer motor 60a forms a part of a conventional sequence control assembly wherein a number of cams A, B, C, D, E, F, G, and H control a number of switches such as those indicated by the numerals 61 through 68.
  • cams A through H are'rotated and cause the switches 6168 to open and close in a suitable sequence so as to efiect the desired operations within the machine.
  • one of the dials, for instance dial 6, on the backsplashe-r of the machine may be used manually to control the position of the switches 61-68 and to advance them from an off position which theynormally attain at the end of a cycle to a start position when another cycle of operation is desired.
  • the switch 67 closes so as to complete an energizing circuit (for the timer motor 60a across conductors 59 and 60.
  • the operation of the timer motor will cause the switches which itcontrols to open and close in the suitable sequence.
  • switch 61 controls the drain valve solenoid 51
  • switch 62 controls the condenser valve solenoid 42
  • switch 63 controls the hot water solenoid 33
  • switch 64 controls the cold water solenoid 34
  • switch 65 controls the drive motor 20
  • switch '66 controls the operation of asmall gear motor assembly 69 which is generally providedto control the position of the adjustable sheave assembly 23, it being understood that in this type of structure energization of .the gear motor 69 causes adjustment of the transmission to provide high speed basket rotation while de-energization of gear motor 69 causes a low basket speed.
  • the switch 67 controls the operation of timer motor 60a.
  • the last timer switch 68 may control the energization of either the heater 52 .or of the timer motor 60a depending upon whether bimetal elements 70 of thermostat 56 (the bimetal element constituting the temperature-sensitive portion of the thermostat) is in the position shown in engagement with contact 71 (its normal 6 position) or is in its tripped position in engagement with contact 72.
  • the thermostat 54 also includes temperature-sensitive means in the form of a bimetal element 73 which has a normal position and will snap, when its temperature rises a predetermined amount, to a tripped position. In its normal position, the bimetal element 73 allows engagement of contact 75 and contact arm 76. However, when it moves to its tripped position, the bimetallic element pushes on contact arm 76 to separate the two contacts.
  • Contacts 76 and 75 are in series with the heater 52, as is also true of contact 71 and switch arm 70.
  • An auxiliary resistance heater 77 is connected in parallel with the main clothes heater 52 and in series with the contacts 76 and 75 on the one hand and contact 71 on the other hand. In this way, opening of the contacts in either of the thermostats 54 and 56 causes de-energization of both heaters 52 and 77, while closing of both thermostat contacts at the same time as the closing of the switch 68 causes energization of both heaters.
  • the heater 77 is an exceedingly low-power heater and is physically positioned so as to have a heating effect on the bimetal element 73.
  • heater 52 may be provided with a resistance of fourteen ohms while heater 77 has a resistance of three thousand ohms, it 'being understood that power consumption is inversely proportional to resistance.
  • a resistance 78 in series with heater 77 there may be positioned a resistance 78 so that the total amount of current through resistance 77 is variable by varying the position of a movable cont-act 79 on resistance 78.
  • the position of contact 79 on resistance 78 may be varied by any suitable manual means ,such as, :for instance, rotation of the dial 7 in FIGURE 1.
  • timer motor 60a causes switches 62, 63, 64, 65 and 66 to open and close in a suitable sequence to provide a washing operation.
  • switches 62, 63, 64, 65 and 66 are opened and close in a suitable sequence to provide a washing operation.
  • FIGURE 6 For purposes of brevity, a particular sequence in which the switches are opened and closed will not be fully described, such sequences being relatively conventional features and susceptible of many modifications; however, forillustrative purposes one such sequence is fully shown in FIGURE 6.
  • water is introduced into the machine with the drain valve closed for a washing step, then the water is drained out, then several rinses are provided with warm, hot, or cold water, each rinse being followed by draining, and a high speed spin is provided thereafter in order to remove as much liquid as possible by centrifuging.
  • timer motor 60a closes switch 68 to start a heat drying operation. This then completes a circuit which, starting at line 58, passes through contact arm 76, contact 75, heater 52, contact 7.1, bimetallic element 70, and switch 68 to conductor 60, thereby completing a 220 volt circuit for both parallel connected heaters 52 and 77. Shortly after switch 68 is closed, switch 67 is opened so as to de-energize the timer motor. At this point the drying operation is proceeding without any timing occurring, and with the heaters 52 and 77 energized.
  • auxiliary heater 77 is physically adjacent the bimetallic element 73 which, as stated in connection with FIGURE 3, is positioned to sense air temperatures within the tub 10, the bimetallic element is being acted upon by both the air temperature and the heater 77.
  • the trip temperature of bimetal 73 When the trip temperature of bimetal 73 is reached, it snaps to a position wherein contacts 76 and 75 are separated. This de-enengizes both heaters 52 and 77 With the heater 52 de-energized, the clothes mass and the air in the basket start to cool down.
  • the heater 77 de-energized there is a very rapid heat decrease in the immediate area of the bimetal 73 so that the reset temperature of the bimetal element 73 is rapidly reached. This is particularly true if the clothes are still quite wet in which case, because of the energy absorbed by evaporation, the cooling eflect in the basket and tub will be faster.
  • heater 77 acts to effect a substantial increase in the rate at which the bimetal 73 resets itself after tripping. This action continues as long as the bimetal element 70 remains in engagement with contact 71. It will be apparent that because the concurrent energization and de-energiz-ation of the two heaters 52 and 77 cuts short the time required for bimetal 73 to reset, a substantial number of on-ofi cycles is provided for virtually any clothes drying operation. Of course, the more rapid the on-off cycling within reasonable limits the greater the sensitivity of the dryer control system to different types of clothing. In this connection, it will be apparent that if a large normal load of clothes requires ten on-off cycles, then the availability of 9, 8, 7, etc.
  • the bimetal 70 is part of a thermostat 56 which in my preferred construction actually projects into the basket 9 so as to contact the clothing tumbling therein.
  • the main purpose of the thermostat 56 is to sense the clothing temperature, and while this may be done in a more remote location if so desired, it is desirable to have actual contact of the thermostat by the clothing as shown since this, in effect, affords a wet bulb temperature as long as the clothing is wet changing to a dry bulb temperature as the clothing is dried.
  • the thermostat 56 reflects quite accurately the temperature of the clothing and the temperature of the clothing in turn, as is well known,
  • the bimetal element 70 trips from contact 71 over into engagement with contact 72.
  • This has the dual effect of de-energizing both heaters 52 and 77 and of re-energizing timer motor 60a through a circuit which starts at conductor 59 and then proceeds through the time motor itself, contact 72, bimetal element 70, switch 68 and conductor 60.
  • the switch 67 is closed to continue the timer motor energization and the switch 68 is opened to insure that there will be no further heating in the machine regardless of the position of bimetal element 70.
  • the timer motor then, preferably, provides a suitable period of tumbling by the energization of motor 20 without any heating eflect so as to cool the clothes down, and then opens all circuits so as to de-energize all components of the machine.
  • an inherent result of my structure is, in addition to the quick on-off cycling and the sensitivity resulting therefrom, a decrease in the amount of power input to the clothes as the cycle progresses, the power input being greatest at the beginning when it is so important that there be a high power input and decreasing to a minimum at the end of the cycle.
  • thermostats 54 and 56 are of the bimetal type. This is particularly significant in the case of thermostat 54. Without the biasing effect of heater 77, the response of the bimetal elements presently commerically available is substantially slower than bulb and bellows type thermostats as an inherent result of their construction. However, by the use of my biasing heater 77 I raise the sensitivity of the bimetal type thermostat 54 to that normally provided only by bulb and bellows type thermostats. Thus, my improved control circuit is particularly significant in permitting replacement of bulb and bellows type thermostats with bimetal type thermostats, inasmuch as the cost of the latter is very substantially less than that of the former.
  • FIGURE 5 there is shown a second embodiment of my invention where like parts are shown by like numerals.
  • the relationship of the thermostat 54, including the bimetal element 73 and the biasing heater 77, to the clothes heater 52 is precisely the same as before, and the other components provided for obtaining a washing operation in the machine are also the same as before; also, the sequence of operation of these components may be the same as before as shown in FIGURE 7.
  • the thermostat 56 instead of having the thermostat 56 connected so that the bimetal element 70 is in series with either the heater or the timer, the bimetal element 70 is positioned so as either to engage a contact 80 or to be disengaged therefrom.
  • the thermostat 56' is not actually in the heater circuit; rather it is in a -l10 volt circuit, and this requires a somewhat simpler and less expensive construction than where the thermostat has to accept the 220 volt potential of the heater circuit.
  • Clothes drying apparatus comprising: a clothes receptacle; means for tumbling clothes in said receptacle; clothes heating means; first thermostatic means having a low-temperature normal position and a high-temperature tripped position, said first thermostatic means being positioned to sense temperatures within said receptacle; auxiliary heating means positioned in heating relation to said first thermostatic means, said first thermostatic means being arranged to enable operation of both said heating means in said normal position and to prevent operation of both said heating means in response to movement to said tripped position; second thermostatic means having a low-temperature normal position and a high-temperature tripped position, said second thermostatic means being positioned to sense rises in the temperature of clothes in said receptacle and being calibrated to move from its normal position to its tripped position at a temperature inicatin-g dryness of the clothes, said second thermostatic means being arranged to enable operation of said clothes heating means in its normal position and to prevent operation of said clothes heating means in response to movement to its tripped
  • said first thermostatic means includes a bimetallic element positioned to sense temperatures within said receptacle.
  • thermostatic means include bimetallic elements for temperature sensing purposes.
  • Clothes drying apparatus comprising: a clothes receptacle; means for tumbling clothes in said receptacle; an electric clothes heater; a first thermostatic switch having a low-temperature normal position and a high-temperature tripped position, said first thermostatic switch including temperature sensitive means positioned to sense temperatures within said receptacle; an auxiliary electric heater positioned in heating relation to said first thermostatic switch temperature sensitive means, said first thermostatic switch being connected to enable energization of both said heaters in its normal position and to cause de-energization of both said heaters in response to movement to said tripped position; a second thermostatic switch having a lower-temperature normal position and a high-temperature tripped position, said second thermostatic switch including temperature sensitive means positioned to sense rises in the temperature of clothes in said receptacle and being calihrated to move from its normal position to its tripped position at atemperature indicating dryness of the clothes, said second thermostatic switch being connected to enable operation of said clothes heater in its
  • said means for tumbling clothes in said receptacle comprises means for rotating said receptacle on a non-vertical axis, and the rotation of said receptacle provides entirely the circulation of air therein.
  • Clothes drying apparatus comprising: a clothes receptacle; means for tumbling clothes in said receptacle; an electric clothes heater; first thermostatically operated switch means having a low-temperature normal position and a high-temperature tripped position, said first thermostatically operated switch means including temperaturesensitive means positioned to sense temperatures within said receptacle; an auxiliary electric heater positioned in heating relation to said first thermostatic switch means temperature sensitive means and connected in parallel with said clothes heater, said first thermostatic switch means heing connected in series with both said heaters in its normal position thereby to enable operation of said heaters and disconnecting both said heaters in its tripped position; second thermostatic switch means having a low-temperature normal position and a high-temperature tripped position, said second thermostatic switch means including temperature sensitive means positioned to sense rises in the temperature of clothes in said receptacle and being calibrated to move from its normal position to its tripped position at a temperature indicating dryness of the clothes, said second thermostatic switch means being connected in series with both
  • said means for terminating the operation of said apparatus includes a timer motor, said second thermostatic switch means completing a timer motor energizing circuit in its tripped position, and switch means in energization controlling rel-ation to said heaters controlled by said timer motor and opened thereby in response to operation of said timer motor subsequent to movement of said second thermostatic switch means to its tripped position.
  • Clothes drying apparatus comprising: a clothes receptacle; means for tumbling clothes in said receptacle; an electric clothes heater; first thermostatic switch means having a low-temperature normal position and a hightemperature tripped position, said first thermostatic switch means including temperature-sensitive means positioned to sense temperatures within said receptacle; an auxiliary electric heater positioned in heating relation to said first thermostatic switch means temperature-sensitive means, said first thermostatic switch means being connected in series with both said heaters in its normal position and disconnecting both said heaters in its tripped position; second thermostatic switch means having a low-temperature normal position and a high-temperature tripped position, said second thermostatic switch means including temperature sensitive means positioned to sense rises in the temperature of clothes in said receptacle and being calibrated to move from its normal position to a tripped position at a temperature indicating dryness of the clothes; means including a timer motor for terminating operation of said apparatus in response to tripping of said second thermostatic switch means, said second thermostat

Description

Nov. 26, 1963 Filed Aug. 4, 1960 A. M. STONE CONTROL SYSTEM FOR CLOTHES DRYERS 3 Sheets-Sheet 1 DRAIN DRAIN DRAIN UNTIMED 42 COLD o 3 DRIvEMoToR E----- SPIN F I 3: TIMER e I? 0:51:12: H
3+ 39 hi 1-0 o F'IGA 11 m 7 U 66 5- 555 4, r I I LL es TIMER 6 SI Am. P16. 7 I 3: DRAIN DRAIN DRAIN UNTIMED FILL RINSE RINSE SPIN COOLDOWN 33 IwAsIIIIIl Il II I L DRAIN A f 64 I CONDENSER B 34 HOT 0 6 1 COLD D 2 DRIVE MOTOR E "5. sPIN F Zi TIMER J e HEATER K 60a .TIMER 69 51 I INVENTOR. AIDAN M STONE 5e I Z "w 6) My 1; 83 I H \S ATTORNEY Filed Aug. 4, 1960 A. M. STONE CONTROL SYSTEM FOR CLOTHES DRYERS 5 Sheets-Shet 2 BYWPM H is ATTORNEY Nov. 26, 1963 A. M. STONE ,187
CONTROL SYSTEM FOR CLOTHES DRYERS Filed Aug. 4, 1960 3 Sheets-Sheet 3 F'lCm3 INVENTOR. AIDAN M. STONE.
BYM/PZ H\$ ATTORNEY United States Patent 3,112,187 CONTROL SYSTEM FOR CLGTHES DRYERS Aidan M. Stone, Louisville, Ky., assignor to General Electric Company, a corporation of New York Filed Aug. 4, 1960, Ser. No. 47,478 11 Claims. (Cl. 34-45) This invention relates to clothes dryers, and more particularly it relates to a control system for automatically controlling such machines during the drying operation. While the invention has general application to such machines, it is particularly useful in dryers and combination washer-dryers which provide a closed-cycle type of drying in which the same air is retained within the clothes receptacle, and is both heated and the moisture therein condensed while in or adjacent the receptacle.
It is highly desirable, in the art of clothes drying, to provide an automatic cycle which is dependent purely upon the condition of the clothes for termination of the cycle. Automatic cycle is used, in this context, to signify the type of cycle which is automatically terminated when the clothes indicate a substantial condition of dryness, as opposed to the more primitive type of cycle wherein the operator merely presets a predetermined length of time for the operation thereby guessing at the time it will take to effect drying of the clothes. In the type of automatic cycle used heretofore, it has been found very difiicult to achieve an entirely temperature-responsive arrangement (it being understood that clothes temperature in a dryer may be used as a reflection of the dryness of the clothes) wherein the cost of the structure is suitable fora highly competitive mass production type market and the response of the structure is substantially accurate so as to provide desirable results under virtually any circumstances.
It is therefore, an object of my invention to provide a dryer control arrangement wherein an automatic cycle is provided in its entirety by temperature responsive means.
A further more specific object of my invention is to achieve such a cycle by the provision of two thermostats, one of which causes the heat to be cycled in response to the temperature in the clothes receptacle while the other is arranged to be responsive to the clothes temperature and to stop the operation when the clothes temperature indicates dryness, it being understood, as
stated above, that there is a direct correlation between the clothes temperature and the dryness of the clothes.
Yet a further and more specific object of my invention is to achieve such a two-thermostat control arrangement wherein the cycling thermostat is provided with a biasing heater which heats it only during operation of the clothes heating means, with the result that each on-off cycle of the clothes heating means is substantially shorter than it would be without the presence of the biasing means and therefore a substantially greater number of on-01f cycles are provided in the course of any drying operation.
In carrying out my invention in one form thereof, I provide clothes drying apparatus in which there is provided, in the conventional manner, a clothes receptacle and means for tumbling clothes in the receptacle together with means for heating clothes in the receptacle to eifect drying. A first thermostatic means has a low temperature normal position and a high temperature tripped position and is positioned so as to sense the air temperature within the clothes receptacle. Adjacent the first thermostatic means, I provide auxiliary heating means which is arranged so as to heat it, that is, to have a biasing effect thereon. When the first thermostatic means is in its normal position it enables operation of both the clothes heating means and the auxiliary heating means; when it trips because of a temperature rise, it prevents operation of both heating means.
3,112,187 Patented Nov. 26, 1963 In addition, I provide a second thermostatic means which has a low temperature normal position and a high temperature tripped position; this second means is positioned so as to sense the temperature of the clothes in the receptacle and is calibrated so as to move to tripped position at a temperature which indicates dryness of the clothes. In the normal position of the second thermostatic means it enables operation of the clothes heating means, while in its tripped position it prevents operation of the clothes heating means and, in addition, terminates operation of the apparatus, either directly or, preferably, after a suitable cool-down period.
The result of the foregoing structure is that, because of the biasing effect of the auxiliary heater, the first thermostatic means will rapidly cycle the clothes heater on and ofii, the oil periods becoming longer toward the end of the drying operation because as the clothes dry the recooling of the first thermostatic means is slowed down. When the clothes are dry, the second thermostatic means, which I prefer to position so that it actually contacts the clothes, trips thereby finishing operation of the heaters. Because of the rapid on-off action resulting from the biasing heater, a substantial number of on-0E cycles of the clothes heater is provided, even for relatively delicate fabrics which require only a short drying time. There is an inherent advantage in a large number of short drying cycles of this type: a substantial number of cycles permits a gradual increase in the o time of the cycles, as opposed to the type of drying machine which has only two or three on-off cycles and in which, therefore, there can be relatively little difference in the power input per unit time for different cycles without the addition of relatively expensive modifications such as additional heaters which may be shut 05 in sequence, and the like.
The subject matter which forms my invention is particularly pointed out and distinctly claimed in the concluding portion of this specification. The invention itself, however, both as to organization and method of operation, together with further objects and advantages, may best be understood by reference to the following description taken in conjunction with the accompanying drawings.
In the drawings,
FIGURE 1 is a front elevational view of a domestic laundry machine, specifically a combination washer-dryer, which may advantageously incorporate my improved dryer control system;
FIGURE 2 is a rear view of the machine of FIGURE 1 with the rear panel removed to illustrate details;
FIGURE 3 is a side elevational view of the machine of FIGURE 1 with the side panel removed, the view being partially in section and having certain surfaces broken away in order to illustrate details;
FIGURE 4 is a schematic electrical diagram illustrating a first embodiment of my improved dryer control;
FIGURE 5 is a schematic electrical diagram illustrating a second embodiment of my invention;
FIGURE 6 is a development of the surfaces of the cams shown in FIGURE 4 illustrating a conventional washing sequence and the sequence of cam operation for my improved drying operation; and
FIGURE 7 is a development of the surfaces of the cams shown in FIGURE 5 illustrating a conventional washing sequence and the sequence of cam operation for my improved dryer operation.
Referring now to FIGURES 1, 2 and 3 I have shown my invention in one form applied to a domestic laundry machine 1 comprising a combination washer and dryer. The machine 1 includes a cabinet 2 which is mounted on a supporting structure 3. Access to the machine for loading and unloading of the clothes is provided by a hinged door 4 disposed in the front wall of the cabinet.
A backsplasher mounted at the top of the cabinet serves as a mounting means for suitable operator controls for the machine. These controls may, for example, comprise the rotatable dials 6 and 7 and the pushbuttons 8.
The machine 1 is of the type which includes a clothes basket rotatable about a nonvertical axis; specifically, referring to FIGURES 2 and 3, it includes a perforated basket 9 disposed for rotation about a generally horizontal axis and provided with a number of inwardly extending vanes 9a which help to tumble the clothes in the basket and also to circulate air during drying. Basket 9 is mounted within an imperforate tub structure 10 which encloses it on all sides. The basket is rotatably supported from the tub structure by a horizontally extending shaft 11 which is mounted in an elongated bearing 12 hung from the rear wall 13 of the tub structure. The shaft 11, as well as supporting the basket, also serves as the means for turning it during operation of the machine. The tub and basket are provided, respectively, with openings 14 and 15 in the front walls thereof, with the openings being aligned with the door opening in the front wall of the cabinet 2 so that clothes may be placed into or removed from the basket. The door 4 seals against a gasket 16 around the tub opening 14 to close off the tub completely during operation of the machine.
Tub 10 is supported from base 3 by means of a plurality of brackets or arms 17 which are mounted on an upstanding plate 18 fixedly attached to the base 3. Four of these arms 17 are provided, two of them being secured to each side of the tub. Although the arms 17 can be secured directly to the wall of the tub 10, I prefer to attach them, as shown, by means of suitable brackets 19. With tub 10 supported in the manner shown, it vibrates sideways in a plane parallel to the front of the machine if the basket 9 should be unbalanced during high speed rotation thereof; however, for vibrations in the front-to-rear directions and in the vertical direction the arms 17 are not at all flexible and they prevent substantially any vibration in those directions.
Referring now particularly to FIGURE 2, during operation of the machine the basket 9 is driven from an electric motor 29. The drive from the motor to the basket includes a pulley 21 which is secured to the motor shaft so as to rotate therewith, and over which passes a belt 22. Belt 22 drives an adjustable sheave assembly 23 of the type which is well known for use in achieving variable output speeds from a constant input speed source. The adjustable sheave assembly in turn operates belt 24 to cause rotation of pulleys 25 and 26. The rotation of pulley 26 is passed on to a pulley 27 by a belt 28, pulley 27 being rigidly secured on basket shaft 11. In this manner, the motor 20 may be driven at a constant speed, and, through the adjustable sheave assembly 23, the speed imparted to pulley 27 and basket 9 may be varied so as to provide an appropriate range of speed for the basket. For instance, for tumbling purposes during the cleansing and rinsing operation, and also during the heat drying operation, a speed of approximately forty-seven r.p.m. may be provided to the basket 9, while a centrifuging speed of several hundred r.p.m. may be provided to the basket for effecting centrifugal extraction of liquid from the clothes prior to the heat drying operation.
The operation of the variable speed drive briefly described above does not form any part of the present invention, and is set forth merely to provide a substantially complete description of an operative machine. A complete detailed description of such a drive is provided, for instance, in application Serial Number 731,362, filed on April 28, 1958, by John Bochan, now Patent No. 2,950,- 613, and assigned to the General Electric Company, assignee of the present invention.
In order to admit water to the machine, connections 31 and 32 are provided through which hot and cold water may be supplied to the machine 1 for the washing operation. A valve controlled by a solenoid 33 admits hot water to the machine and a valve controlled by an opposed solenoid 34 admits cold water to the machine. The hot and cold water valves under the control of the solenoids 33 and 34 discharge through a common outlet conduit 35, through a suitable air gap, and into a funnel 36 which leads to a sump 37 formed at the bottom of tub 10. The connection may be made through a suitable conduit 38, part of which is shown leading from the funnel 36 and part of which is shown extending from the sump 37. The air gap provided by the funnel 36 makes it impossible, as is well known, for the water to be siphoned from the machine and thereby contaminate the incoming water supply line. A pressure actuated sensing device or water level control 39 may be provided to control both solenoids 33 and 34 so as to provide the proper water level in the machine during the washing operation. Sensing device 39 may be connected to the interior of tub 10 by a suitable conduit 40 which connects with the tub adjacent the bottom thereof at 41 as shown.
The illustrated machine is of the type which uses cold water during the drying cycle for condensing the moisture extracted from the clothes. The condenser water is admitted to the machine through an additional solenoid actuated valve controlled by a solenoid 42 which is energized during the drying operation so that the valve passes water at a suitable rate sufiicient to condense from the air the moisture vaporized from the clothes. As shown, the condenser water valve discharges into a conduit 43 which leads, through an appropriate air gap (not shown), to the inlet of a vent trap 45 which is of the type commonly provided in connection with machines of this type in order to seal off the tub and basket from atmosphere during heat drying of the clothes while leaving the tub vented to atmosphere at other times. An appropriate construction for vent trap 45 is, for instance, fully described and claimed in Patent 2,800,008-Raczysnki, issued on July 23, 1957, and assigned to the General Electric Company, owner of the present invention. From the vent trap 4-5, the condenser water flows into the tub 10 through an opening 46 and then flows in a thin sheet down the lower left wall 47 of the tub so as to cool a substantial portion of the area of the side wall and provide a large cool surface for condensing the moisture extracted from the clothes.
The wash and rinse water used during the washing portion of the operation, and the condenser water and the moisture extracted from the clothes during the heat drying operation, are discharged from the machine through the sump 37 formed at the bottom of the tub. A suitable discharge hose 48 leads from the sump to a pump (not shown) which may be attached directly to the motor 20 so as to be continuously driven thereby and which in turn discharges through a conduit 49 to a valve 50 which is suitably controlled by a solenoid (schematically shown at 51 in FIGURE 4) so that when the solenoid is energized the valve 50 is closed and when the solenoid is not energ led the valve 50 is open. In other words, for water to be retained in the tub 10 the solenoid must be energized to close the valve 50 so that the continuous operation of the pump will not be etfective to drain the tub. It will be understood that from valve 50 a connection is made to a suitable drain (not shown).
To heat the clothes during the heat drying portion of the cycle, there is provided in the machine a suitable heater assembly preferably comprised in the present case of a single electric heater 52. When the heater is energized during the drying cycle it operates to heat the basket 10 which, through its rotation, then contacts the clothes to transfer its heat to the clothes. In addition, since the outer cylindrical wall of the basket is perforated by a great many small spaced openings 53, the heating element also heats the clothes directly by radiation and convection. The heat thus transferred to the clothes causes vapor migration out of the clothes so as to effect drying thereof.
A thermostat 54 is secured to the tub 1G with a temperature sensing surface 55 positioned so as to sense the temperature of the air within the tub 10. In addition, a second thermostat 56 is provided; thermostat 56 is positioned to sense rises in the temperature of clothes in the basket.
In this connection, I prefer to cause thermostat 56 to contact the clothes and, accordingly, have provided it extending to the rotating basket through stationary wall 57 forming a part of the front of tub 10. With this arrangement of the thermostat 56, that is, stationary and relatively near the bottom of the tub 10, the clothes within the basket 9,
as they tumble, will virtually continuously contact the thermostat 56 thereby providing the thermostat 56 with an accurate indication of the temperature of the clothes. In effect, this will be a wet rbulb temperature when the clothes are wet, slowly changing to a dry bulb temperature as the clothes become dry. It will be recognized that the method of ascertaining the approximate temperature at which clothes are dry under any particular circumstances is-well known in the art, and that therefore the trip temperature of the thermostatic switch 56 may be preset so thatit coincides substantially with the drytemperature at which clothes contained within basket 9'have becomedry.
Referring now to the schematic circuit diagram or FIG- URE 4, there is shown a simplified control arrangement for the machine 1 which includes my improved control arrangement utilizing the thermostats 54 and 56 in the control of heater element 52. The electrical system of the machine 1 is energized across a suitable source of power through conductors 58, 59 and 60. Generally, in commerical practice, 220 volts are impressed across conductors 58 and 60, with 110 volts appearing between each of them and the neutral conductor 59.
Directly connected to neutral line 59 is a timer motor 60a of any conventional well known type. Timer motor 60a forms a part of a conventional sequence control assembly wherein a number of cams A, B, C, D, E, F, G, and H control a number of switches such as those indicated by the numerals 61 through 68. When the timer motor 60 is energized, cams A through H are'rotated and cause the switches 6168 to open and close in a suitable sequence so as to efiect the desired operations within the machine. In addition it will be understood that in the conventional manner one of the dials, for instance dial 6, on the backsplashe-r of the machine may be used manually to control the position of the switches 61-68 and to advance them from an off position which theynormally attain at the end of a cycle to a start position when another cycle of operation is desired. Generally, when this is done, the switch 67 closes so as to complete an energizing circuit (for the timer motor 60a across conductors 59 and 60. Thus, when the dial is released after havv ing-ibeen put in the start position, the operation of the timer motor will cause the switches which itcontrols to open and close in the suitable sequence.
For illustrative purposes, the switches have been shown as controlling various components of the machine. Thus, switch 61 controls the drain valve solenoid 51, switch 62 controls the condenser valve solenoid 42, switch 63 controls the hot water solenoid 33, switch 64 controls the cold water solenoid 34, switch 65 controls the drive motor 20; and switch '66 controls the operation of asmall gear motor assembly 69 which is generally providedto control the position of the adjustable sheave assembly 23, it being understood that in this type of structure energization of .the gear motor 69 causes adjustment of the transmission to provide high speed basket rotation while de-energization of gear motor 69 causes a low basket speed. The switch 67, as has been mentioned, controls the operation of timer motor 60a. The last timer switch 68 may control the energization of either the heater 52 .or of the timer motor 60a depending upon whether bimetal elements 70 of thermostat 56 (the bimetal element constituting the temperature-sensitive portion of the thermostat) is in the position shown in engagement with contact 71 (its normal 6 position) or is in its tripped position in engagement with contact 72.
The thermostat 54 also includes temperature-sensitive means in the form of a bimetal element 73 which has a normal position and will snap, when its temperature rises a predetermined amount, to a tripped position. In its normal position, the bimetal element 73 allows engagement of contact 75 and contact arm 76. However, when it moves to its tripped position, the bimetallic element pushes on contact arm 76 to separate the two contacts. Contacts 76 and 75 are in series with the heater 52, as is also true of contact 71 and switch arm 70. An auxiliary resistance heater 77 is connected in parallel with the main clothes heater 52 and in series with the contacts 76 and 75 on the one hand and contact 71 on the other hand. In this way, opening of the contacts in either of the thermostats 54 and 56 causes de-energization of both heaters 52 and 77, while closing of both thermostat contacts at the same time as the closing of the switch 68 causes energization of both heaters.
The heater 77 is an exceedingly low-power heater and is physically positioned so as to have a heating effect on the bimetal element 73. As an example of the relative power consu-mptions of the heaters, heater 52 may be provided with a resistance of fourteen ohms while heater 77 has a resistance of three thousand ohms, it 'being understood that power consumption is inversely proportional to resistance. In series with heater 77 there may be positioned a resistance 78 so that the total amount of current through resistance 77 is variable by varying the position of a movable cont-act 79 on resistance 78. The position of contact 79 on resistance 78 may be varied by any suitable manual means ,such as, :for instance, rotation of the dial 7 in FIGURE 1.
When the dial 6 is rotated into cycle starting position, as shown in FIGURE 6, timer motor 60a causes switches 62, 63, 64, 65 and 66 to open and close in a suitable sequence to provide a washing operation. For purposes of brevity, a particular sequence in which the switches are opened and closed will not be fully described, such sequences being relatively conventional features and susceptible of many modifications; however, forillustrative purposes one such sequence is fully shown in FIGURE 6. In general, water is introduced into the machine with the drain valve closed for a washing step, then the water is drained out, then several rinses are provided with warm, hot, or cold water, each rinse being followed by draining, and a high speed spin is provided thereafter in order to remove as much liquid as possible by centrifuging.
At the end of the high speed spin, timer motor 60a closes switch 68 to start a heat drying operation. This then completes a circuit which, starting at line 58, passes through contact arm 76, contact 75, heater 52, contact 7.1, bimetallic element 70, and switch 68 to conductor 60, thereby completing a 220 volt circuit for both parallel connected heaters 52 and 77. Shortly after switch 68 is closed, switch 67 is opened so as to de-energize the timer motor. At this point the drying operation is proceeding without any timing occurring, and with the heaters 52 and 77 energized.
Because the auxiliary heater 77 is physically adjacent the bimetallic element 73 which, as stated in connection with FIGURE 3, is positioned to sense air temperatures within the tub 10, the bimetallic element is being acted upon by both the air temperature and the heater 77. When the trip temperature of bimetal 73 is reached, it snaps to a position wherein contacts 76 and 75 are separated. This de-enengizes both heaters 52 and 77 With the heater 52 de-energized, the clothes mass and the air in the basket start to cool down. In addition, with the heater 77 de-energized there is a very rapid heat decrease in the immediate area of the bimetal 73 so that the reset temperature of the bimetal element 73 is rapidly reached. This is particularly true if the clothes are still quite wet in which case, because of the energy absorbed by evaporation, the cooling eflect in the basket and tub will be faster.
Thus the presence of heater 77 acts to effect a substantial increase in the rate at which the bimetal 73 resets itself after tripping. This action continues as long as the bimetal element 70 remains in engagement with contact 71. It will be apparent that because the concurrent energization and de-energiz-ation of the two heaters 52 and 77 cuts short the time required for bimetal 73 to reset, a substantial number of on-ofi cycles is provided for virtually any clothes drying operation. Of course, the more rapid the on-off cycling within reasonable limits the greater the sensitivity of the dryer control system to different types of clothing. In this connection, it will be apparent that if a large normal load of clothes requires ten on-off cycles, then the availability of 9, 8, 7, etc. cycles for other different types of clothes loads afiords far more sensitivity in the machine than if a large normal clothes load only had three on-off cycles. Such an arrangement only leaves a very limited different number of on-off cycles which may be provided for drying sequences involving other types of clothing.
As previously stated, the bimetal 70 is part of a thermostat 56 which in my preferred construction actually projects into the basket 9 so as to contact the clothing tumbling therein. The main purpose of the thermostat 56 is to sense the clothing temperature, and while this may be done in a more remote location if so desired, it is desirable to have actual contact of the thermostat by the clothing as shown since this, in effect, affords a wet bulb temperature as long as the clothing is wet changing to a dry bulb temperature as the clothing is dried.
With this arrangement, then, the thermostat 56 reflects quite accurately the temperature of the clothing and the temperature of the clothing in turn, as is well known,
reflects quite accurately the degree of dryness which it achieves. This is basically a result of the fact that when the rate at which moisture is evaporated from the clothing rises substantially to the rate at which energy is being put into the clothing in the form of heat, there is a plateau in the curve of temperature with respect to time, and it is only after a very substantial part of the moisture has been removed that the temperature will again begin to increase because all of the energy being put into the clothing is not being absorbed for evaporation purposes. Thus, when the end of the plateau is reached and a fairly sharp temperature rise is provided, this indicates that dryness of the clothes has been achieved. While this is true in all machines provided relatively constant external air temperature conditions exist, the concept provides its most accurate dryness measurement in a clothes system such as that described in connection with machine 1 wherein the same air is retained within the basket 9 throughout the drying operation, being dried by the condensing system and then heated by heater 52.
When the temperature sensed by thermostat 56 represents the dry temperature of the clothes, the bimetal element 70 trips from contact 71 over into engagement with contact 72. This has the dual effect of de-energizing both heaters 52 and 77 and of re-energizing timer motor 60a through a circuit which starts at conductor 59 and then proceeds through the time motor itself, contact 72, bimetal element 70, switch 68 and conductor 60. After a brief period of operation of the timer motor, the switch 67 is closed to continue the timer motor energization and the switch 68 is opened to insure that there will be no further heating in the machine regardless of the position of bimetal element 70. The timer motor then, preferably, provides a suitable period of tumbling by the energization of motor 20 without any heating eflect so as to cool the clothes down, and then opens all circuits so as to de-energize all components of the machine.
Included among the advantages in my improved type of circuit, it inherently provides the important function of decreasing the power input to the clothes as the drying cycle progresses. While a substantial amount of power is required to evaporate the moisture in the clothing when the clothing is thoroughly wet all the way through, a lesser amount is desirable as the clothing dries, partly because there is less moisture altogether, and partly because the moisture cannot be evaporated until it reaches the surface of the clothing and as the clothing dries the moisture comes to the surface more slowly. I achieve the desired result of decreasing the power input toward the end of the cycle as a result of the fact that, despite the rapid reset characteristic achieved by de-energization of my heater 77, the clothes when they are partly dry provide a heat reservoir which slows up the lowering of the temperature in the basket so that as the cycle progresses the off time ibecomes substantially greater compared to the on" time. At the same time, the on time actually becomes shorter because there is not so much moisture to absorb energy and the temperature is inclined to rise more rapidly in the basket; this effect is very pronounced, substantially more so even than the lengthening of the oil time. Thus, an inherent result of my structure is, in addition to the quick on-off cycling and the sensitivity resulting therefrom, a decrease in the amount of power input to the clothes as the cycle progresses, the power input being greatest at the beginning when it is so important that there be a high power input and decreasing to a minimum at the end of the cycle.
It will be observed that both thermostats 54 and 56 are of the bimetal type. This is particularly significant in the case of thermostat 54. Without the biasing effect of heater 77, the response of the bimetal elements presently commerically available is substantially slower than bulb and bellows type thermostats as an inherent result of their construction. However, by the use of my biasing heater 77 I raise the sensitivity of the bimetal type thermostat 54 to that normally provided only by bulb and bellows type thermostats. Thus, my improved control circuit is particularly significant in permitting replacement of bulb and bellows type thermostats with bimetal type thermostats, inasmuch as the cost of the latter is very substantially less than that of the former.
However, it will be readily recognized that the performance of a bulb and bellows type thermostat will also be improved by the presence of the biasing heater when provided in my improved dryer arrangement. Therefore, in the broadest aspect of my invention all types of thermostats are included, but in the narrower aspect the beneficial efiect obtained in making relatively cheap bimetal thermostats usable in my improved circuit makes my circuit with bimetal elements the preferred construction.
Referring now to FIGURE 5 there is shown a second embodiment of my invention where like parts are shown by like numerals. In the embodiment of FIGURE 5, the relationship of the thermostat 54, including the bimetal element 73 and the biasing heater 77, to the clothes heater 52 is precisely the same as before, and the other components provided for obtaining a washing operation in the machine are also the same as before; also, the sequence of operation of these components may be the same as before as shown in FIGURE 7. However, instead of having the thermostat 56 connected so that the bimetal element 70 is in series with either the heater or the timer, the bimetal element 70 is positioned so as either to engage a contact 80 or to be disengaged therefrom.
When the bimetal element 70 engages contact 80, a circuit is completed for the timer motor 60a to conductor 60. In addition, in parallel with the bimetal element 70 is another timer switch 82 which, when closed completes the timer motor circuit independently of the bimetal element 70, and in order to provide energization of the heater 52, a timer switch 83 is provided. The on-off cycling operation of the structure of FIGURE 5 is identical to that of FIGURE 4, it being understood that, during the drying operation, switch 83 is closed and switch 82 is open, just as for switches 67 and 68 in the previous embodiments; this will be seen from the similarity of the operation of cams G and H in FIGURE 6 and cams J and K in FIG- URE 7. When the clothes temperature rises sufiiciently to cause bimetal element 7% to snap to its closed position it energizes the timer motor which then, after a brief period of time, closes the switch 82 and opens the switch 83. This provides for continued energization of the timer motor and insures de-energiz-at-ion of the heater 52, thereby providing a cool down similar to that provided in connection with the structure of FIGURE 4.
It will be observed that, in the FIGURE embodiment, the thermostat 56' is not actually in the heater circuit; rather it is in a -l10 volt circuit, and this requires a somewhat simpler and less expensive construction than where the thermostat has to accept the 220 volt potential of the heater circuit.
While in accordance with the patent statutes I have described what at present are considered to be the preferred embodiments of my invention, it will be obvious to those skilled in the art that various changes and modifications may be made therein without departing from the invention, and I therefore aim in the appended claims to cover all such changes and modifications as fall with-in the true spirit and scope of my invention.
What I claim as new and desire to secure by Letters Patent of the United States is:
1. Clothes drying apparatus comprising: a clothes receptacle; means for tumbling clothes in said receptacle; clothes heating means; first thermostatic means having a low-temperature normal position and a high-temperature tripped position, said first thermostatic means being positioned to sense temperatures within said receptacle; auxiliary heating means positioned in heating relation to said first thermostatic means, said first thermostatic means being arranged to enable operation of both said heating means in said normal position and to prevent operation of both said heating means in response to movement to said tripped position; second thermostatic means having a low-temperature normal position and a high-temperature tripped position, said second thermostatic means being positioned to sense rises in the temperature of clothes in said receptacle and being calibrated to move from its normal position to its tripped position at a temperature inicatin-g dryness of the clothes, said second thermostatic means being arranged to enable operation of said clothes heating means in its normal position and to prevent operation of said clothes heating means in response to movement to its tripped position; and means for terminating operation of said apparatus in response to movement of said second thermostatic means to its tripped position.
2. The apparatus defined in claim 1 wherein said first thermostatic means includes a bimetallic element positioned to sense temperatures within said receptacle.
3. The apparatus defined in claim 1 wherein both said thermostatic means include bimetallic elements for temperature sensing purposes.
4. The apparatus defined in claim 1 wherein said second thermostatic means is positioned so as to contact clothes tumbling within said receptacle.
5. Clothes drying apparatus comprising: a clothes receptacle; means for tumbling clothes in said receptacle; an electric clothes heater; a first thermostatic switch having a low-temperature normal position and a high-temperature tripped position, said first thermostatic switch including temperature sensitive means positioned to sense temperatures within said receptacle; an auxiliary electric heater positioned in heating relation to said first thermostatic switch temperature sensitive means, said first thermostatic switch being connected to enable energization of both said heaters in its normal position and to cause de-energization of both said heaters in response to movement to said tripped position; a second thermostatic switch having a lower-temperature normal position and a high-temperature tripped position, said second thermostatic switch including temperature sensitive means positioned to sense rises in the temperature of clothes in said receptacle and being calihrated to move from its normal position to its tripped position at atemperature indicating dryness of the clothes, said second thermostatic switch being connected to enable operation of said clothes heater in its normal position and to prevent operation of said clothes heater in response to movement to its tripped position; and timing means for terminating operation of said apparatus a predetermined length of time after movement of said second thermostatic switch-to its tripped position.
6. The apparatus defined in claim 5 wherein said clothes receptacle is substantially sealed from atmosphere during the drying of clothes, and means are provided adjacent said receptacle to dehumidify the sealed-in air after it has picked up moisture from the heated clothes.
7. The apparatus defined in claim 6 wherein said means for tumbling clothes in said receptacle comprises means for rotating said receptacle on a non-vertical axis, and the rotation of said receptacle provides entirely the circulation of air therein.
8. The apparatus defined in claim 5 wherein an adjustable resistor is provided in series with said auxiliary heater and in parallel with said clothes heater thereby to vary the heating eifect of said auxiliary heater on said first thermostatic switch.
9. Clothes drying apparatus comprising: a clothes receptacle; means for tumbling clothes in said receptacle; an electric clothes heater; first thermostatically operated switch means having a low-temperature normal position and a high-temperature tripped position, said first thermostatically operated switch means including temperaturesensitive means positioned to sense temperatures within said receptacle; an auxiliary electric heater positioned in heating relation to said first thermostatic switch means temperature sensitive means and connected in parallel with said clothes heater, said first thermostatic switch means heing connected in series with both said heaters in its normal position thereby to enable operation of said heaters and disconnecting both said heaters in its tripped position; second thermostatic switch means having a low-temperature normal position and a high-temperature tripped position, said second thermostatic switch means including temperature sensitive means positioned to sense rises in the temperature of clothes in said receptacle and being calibrated to move from its normal position to its tripped position at a temperature indicating dryness of the clothes, said second thermostatic switch means being connected in series with both said heaters in its normal position and disconnecting said heaters when it moves to its tripped position; and means for terminating operation of said apparatus in response to movement of said second thermostatic switch means to its tripped position.
10. The apparatus defined in claim 9 wherein said means for terminating the operation of said apparatus includes a timer motor, said second thermostatic switch means completing a timer motor energizing circuit in its tripped position, and switch means in energization controlling rel-ation to said heaters controlled by said timer motor and opened thereby in response to operation of said timer motor subsequent to movement of said second thermostatic switch means to its tripped position.
11. Clothes drying apparatus comprising: a clothes receptacle; means for tumbling clothes in said receptacle; an electric clothes heater; first thermostatic switch means having a low-temperature normal position and a hightemperature tripped position, said first thermostatic switch means including temperature-sensitive means positioned to sense temperatures within said receptacle; an auxiliary electric heater positioned in heating relation to said first thermostatic switch means temperature-sensitive means, said first thermostatic switch means being connected in series with both said heaters in its normal position and disconnecting both said heaters in its tripped position; second thermostatic switch means having a low-temperature normal position and a high-temperature tripped position, said second thermostatic switch means including temperature sensitive means positioned to sense rises in the temperature of clothes in said receptacle and being calibrated to move from its normal position to a tripped position at a temperature indicating dryness of the clothes; means including a timer motor for terminating operation of said apparatus in response to tripping of said second thermostatic switch means, said second thermostatic switch means being connected in series with said timer motor and completing an energizing circuit therefor in its tripped position and opening said energizing circuit therefor in its normal position; and a second energizing circuit for said timer motor including a timer operated switch, said timer motor closing said timer operated switch in response to operation thereof subsequent to tripping of said second thermostatic switch means; and a second timer operated switch in series with said heaters, said timer motor opening said second timer operated switch shortly after it starts operation in response to tripping of said second thermostatic switch means.
References Cited in the file of this patent UNITED STATES PATENTS 2,654,961 Manecke Oct. 13, 1953 2,743,532 Steward May 1, 1956 2,820,304 Horecky Ian. 21, 1958 2,851,790 Worst Sept. 16, 1958 2,878,579 Fuchs Mar. 24, 1959 2,882,610 Hughes Apr. 21, 1959 2,885,789 Conkling et al May 12, 1959 2,895,230 Reiley July 21, 1959 3,028,680 Conlee Apr. 10, 1962

Claims (1)

1. CLOTHES DRYING APPARATUS COMPRISING: A CLOTHES RECEPTACLE; MEANS FOR TUMBLING CLOTHES IN SAID RECEPTACLE; CLOTHES HEATING MEANS; FIRST THERMOSTATIC MEANS HAVING A LOW-TEMPERATURE NORMAL POSITION AND A HIGH-TEMPERATURE TRIPPED POSITION, SAID FIRST THERMOSTATIC MEANS BEING POSITIONED TO SENSE TEMPERATURES WITHIN SAID RECEPTABLE; AUXILIARY HEATING MEANS POSITIONED IN HEATING RELATION TO SAID FIRST THERMOSTATIC MEANS, SAID FIRST THERMOSTATIC MEANS BEING ARRANGED TO ENABLE OPERATION OF BOTH SAID HEATING MEANS IN SAID NORMAL POSITION AND TO PREVENT OPERATION OF BOTH SAID HEATING MEANS IN RESPONSE TO MOVEMENT TO SAID TRIPPED POSITION; SECOND THEREMOSTATIC MEANS HAVING A LOW-TEMPERATURE NORMAL POSITION AND A HIGH-TEMPERATURE TRIPPED POSITION, SAID SECOND THERMOSTATIC MEANS BEING POSITIONED TO SENSE RISES IN THE TEMPERATURE OF CLOTHES IN SAID RECEPTACLE AND BEING CALIBRATED TO MOVE FROM ITS NORMAL POSITION TO ITS TRIPPED POSITION AT A TEMPERATURE INDICATING DRYNESS OF THE CLOTHES, SAID SECOND THERMOSTATIC MEANS BEING ARRANGED TO ENABLE OPERATIONS OF SAID CLOTHES HEATING MEANS IN ITS NORMAL POSITION AND TO PREVENT OPERATION OF SAID CLOTHES HEATING MEANS IN RESPONSE TO MOVEMENT OF ITS TRIPPED POSITION; AND MEANS FOR TERMINATING OPERATION OF SAID APPARATUS IN RESPONSE TO MOVEMENT OF SAID SECOND THEREMOSTATIC MEANS TO ITS TRIPPED POSITION.
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US3331139A (en) * 1965-04-02 1967-07-18 Texas Instruments Inc Dryer control
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FR2237151A1 (en) * 1973-07-09 1975-02-07 Rexroth Szekessy Entwicklungs Automatic control of laundry drying - with stop mechanism activated by hot air with a specific moisture content
US4642907A (en) * 1985-10-22 1987-02-17 Whirlpool Corporation Thermal bias and timer run-out for automatic dryer control
US6715216B1 (en) 2003-07-11 2004-04-06 Cissell Manufacturing Company Clothes dryer with fire suppression system
US20130061488A1 (en) * 2010-05-14 2013-03-14 Electrolux Home Products Corporation N.V. Heating Circuit With Monitoring Arrangement for a Household Appliance
US20130119047A1 (en) * 2010-05-14 2013-05-16 Electrolux Home Products Corporation N.V. Heating Circuit with Monitoring Arrangement for a Household Appliance
US20130126517A1 (en) * 2010-05-14 2013-05-23 Electrolux Home Products Corporation N.V. Monitoring Faults in the Heating Circuit of an Appliance

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US3363326A (en) * 1962-12-07 1968-01-16 Hupp Corp Dryer control
US3229380A (en) * 1963-03-27 1966-01-18 Gen Electric Automatic dryer control circuit
US3331139A (en) * 1965-04-02 1967-07-18 Texas Instruments Inc Dryer control
US3593544A (en) * 1969-11-24 1971-07-20 Gen Electric Automatic clothes dryer to heat shrink transfer agent used to clean fabrics
FR2237151A1 (en) * 1973-07-09 1975-02-07 Rexroth Szekessy Entwicklungs Automatic control of laundry drying - with stop mechanism activated by hot air with a specific moisture content
US4642907A (en) * 1985-10-22 1987-02-17 Whirlpool Corporation Thermal bias and timer run-out for automatic dryer control
US6715216B1 (en) 2003-07-11 2004-04-06 Cissell Manufacturing Company Clothes dryer with fire suppression system
US20130061488A1 (en) * 2010-05-14 2013-03-14 Electrolux Home Products Corporation N.V. Heating Circuit With Monitoring Arrangement for a Household Appliance
US20130119047A1 (en) * 2010-05-14 2013-05-16 Electrolux Home Products Corporation N.V. Heating Circuit with Monitoring Arrangement for a Household Appliance
US20130126517A1 (en) * 2010-05-14 2013-05-23 Electrolux Home Products Corporation N.V. Monitoring Faults in the Heating Circuit of an Appliance
US8869426B2 (en) * 2010-05-14 2014-10-28 Electrolux Home Products Corporation N.V. Heating circuit with monitoring arrangement for a household appliance
US9915442B2 (en) * 2010-05-14 2018-03-13 Electrolux Home Products Corporation N.V. Monitoring faults in the heating circuit of an appliance
US10136473B2 (en) * 2010-05-14 2018-11-20 Electrolux Home Products Corporation N.V. Heating circuit with monitoring arrangement for a household appliance

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