US3087597A

US3087597A - Unloading mechanism for sheethandling multideck conveyer

Info

Publication number: US3087597A
Application number: US50994A
Authority: US
Inventors: Otto G Jeddeloh
Original assignee: Individual
Current assignee: Individual
Priority date: 1960-08-22
Filing date: 1960-08-22
Publication date: 1963-04-30
Anticipated expiration: 1980-04-30

Description

April 30, 1963 o. G. JEDDELOH, 3,087,597

4UNLOADING MECHNISM FQR SHEET-HANDLING MULTIDECK4 CONVEYER Filed Aug. 22,; 1960 s sneetssneet 1 vhf. ...1....2' .Ju ....Jfrkr.

QRWR QM.

Qu Q1 om whim. un

r mm N A|m April 30, 1963 o. G. .JEDDELOH UNLOADING MECHANISM FOR SHEET-HANDLING MULTIDECK CONVEYER Filed Aug. 22, 1960 3 Sheets-Sheetl l2 0+ +o G. Je ddeloh A121413@ 1953 o. G. JEDDELOH- 3,087,597

4 UNLOADINGAMEZCHANISM FR SHEET-HANDLING MULTIDECK CONVEYR O'H'O G. Jeddeloh IN VEN TOR.

United States Patent O 3,087,597 UNLADN G MECHANSM FOR SHEET- HANDLING MULTIDECK CNVEYER Otto G. Jeddeloh, Grants Pass, Greg. Filed Aug. 22, 1960, Ser. No. 50,994 12 Claims. (Cl. 198-32) This invention relates to an unloader for a multideck, sheet-handling conveyor. More particularly, this invention relates to unloading mechanism for unloading sheets from a sheet-handling multideck conveyor that operates to take the sheets and deposit them on an off-bearing conveyor with the sheets arranged in an orderly manner and without skewing, overlapping edges, bunching, etc. The invention is described hereinbelow in connection with the unloading of a veneer dryer, where the unloading of veneer sheets from the decks of a dryer onto a so-called dry chain or oi-bearing conveyer has been a serious problem.

One general object of the invention is to provide an improved unloading mechanism that occupies relatively little room, but that is nevertheless able to perform its unloading and depositing function in a highly practical and satisfactory manner. The compact construction of the unloader is particularly significant, when it is remembered that the usual dryer is a relatively long piece of equipment, and space considerations are very important.

Another general object is to provide an unloader for a multideck conveyer, such as a dryer, that functions to deposit sheets in the approximately side by side position they have in a dryer on an off-bearing conveyer, whereby the sheets may most easily be subjected to such operations as sorting, testing for moisture, etc., on the offbearing conveyer.

A further general object is to provide an unloader where its sequence of operation is regulated in a novel manner by the sheets handled by the unloader. The unloader automatically adjusts itself to sheets of different length, and different speeds of the multideck conveyer feeding it.

The usual veneer dryer has plural, stacked, conveyer decks, typically four or tive, and veneer sheets travel through the dryer on these decks at relatively slow speeds, so that between the time that a sheet is fed into and leaves the dryer, its moisture content is suitably reduced. The feeding of sheets to the various decks at the feed end of the dryer is staggered. That is to say, iirst one deck is fed a charge or group of sheets (the sheets of the group lying side by side), with the lead and trailing ends of the sheets in substantial alignment in a direction extending transversely of the dryer; and then, one after pnother, the remaining decks are fed with similarly aligned sheets, but with the sheets in the charge fed each successive deck occupying a position somewhat behind the sheets in the charge fed the deck fed immediately previously. Thus, after a charge of sheets has been fed to the last deck of the dryer, the deck first fed is in condition to receive a new charge of sheets, and the decks can be fed recurrently, with substantially continuous operation of the feeder. The dryer decks convey sheets at a common speed, and as a result there is a staggered discharge of sheets from the various decks at the dryers discharge end.

-It is conventional to deposit sheets leaving a dryer on a dry chain, or off-bearing conveyer, where the sheets can be sorted, tested for moisture, etc. Space consideration and other factors indicate the use of a common olfbearing conveyer for the plural decks of a dryer, and such an off-bearing conveyer usually extends in a lateral direction to one side of the dryer. This positioning of the 3,037,597 Patented Apr. 30, 1963 lCe conveyer reduces the overall length of the equipment, and enables sheets to be placed on the oit-bearing conveyer with their long dimension extending transversely of the conveyer (sheets usually travel lengthwise through a dryer).

Diiiiculties have been encountered in removing sheets from a dryer and placing them on the dry chain without the sheets bunching and skewing. A conventional construction has employed an unloading conveyer at the discharge end of a dryer, positioned below the dryer decks so that sheets fall on it on discharge from the dryer. Such a conveyer rapidly transports sheets forwardly (so that the conveyer may clear itself 4to receive additional sheets falling thereon), and throws sheets lengthwise onto the dry chain, which receives the sheets on the ily and immediately imparts lateral motion to the sheets. The abrupt change in the direction that the sheets travel, and the throwing of the sheets, produce skewing and overlapping. Also a factor in the disorderly arrangement of the sheets on the dry chain is the fact that a slight variation in the time that the trailing end of a pair of side by side sheets leave a dryer produces a substantial variation in the relative position of the two sheets on the unloading conveyer. Since the unloading conveyer moves sheets at a substantially faster speed than the speed of the sheets in the dryer, a sheet leaving the dryer two inches ahead of an adjacent sheet travels far to the front of the adjacent sheet before reaching the dry chain. This change in position on the unloading conveyer between the adjacent sheets of any given deck, and the fact that multiple decks feed onto the unloading conveyer, produce random bunching on the dry chain that makes testing for moisture and similar processing of the sheets on the dry chain almost impossible.

A feature and more specific object of this invention is the provision of unloading mechanism which comprises a speed-up conveyer section for each deck in a dryer, that moves sheets forwardly from the dryer at an accelerated speed, and positioning means operable to stop and position the lead ends of sheets so rthat these ends are aligned after they have left the dryer. 'I'he unloading mechanism also is provided with clearing conveyer mechanism for shifting sheets laterally from the speed-up conveyer sections after the sheets are stopped. A clearing conveyer mechanism is provided each speed-up conveyer section, and the mechanism moves sheets olt` the conveyer section in substantially the relative position that they have after end alignment on the speed-up conveyer section (which is substantially the same relative position they have on entering the dryer). Collecting sheets from the various clearing conveyer mechanisms is an olf-bearing conveyer extending laterally of the direction of travel of sheets through the dryer. Using the construction just described, sheets may be collected on the o-bearing conveyer with the sheets following one another in an orderly fashion, and with substantially no overlapping or bunching of sheets.

Another object is to provide unloading mechanism for a multideck conveyer having a speed-up conveyer section and a clearing conveyer mechanism for each deck, that readily handles the discharge from a multideck conveyer Where the feed of sheets to the decks of the multideck conveyer is staggered, and that can unload such sheets with unloading occurring from successive decks in the same order that successive decks were fed at the feed end of the multideck conveyer.

A further object of the invention is to provide an unloader with speed-up conveyer sections that includes novel control means having a detector for each speed-up conveyer section, that detects the presence or absence of sheets traveling through a control zone for the detector and into a conveyer section, and that initiates clearing of sheets from the speed-up conveyer section at a time determined by the travel of sheets beyond the detector.

More speciiically, it is an object of the invention to provide a novel control system as above that includes a detector of the type described and time delay mechanism constructed, so that with sheets traveling into a speed'up conveyer section, mechanism for clearing the conveyer section is in an inoperative position, and constructed to adjust such clearing mechanism to an operative position a predetermined time interval after sheets leave the control zone of the detector.

Another object is to provide a novel unloader and control therefor that is easy to service and to maintain in operating condition, and relatively simple in operating concept and construction.

Other features, objects, and advantages are attained by the invention, and the same is described hereinbelow in conjunction with the accompanying drawings, wherein:

FIG. l is an elevation looking toward the side of unloading apparatus or mechanism constructed according to the invention (such extending transversely across the end of a multideck conveyer such as a dryer), showing the ends of plural speed-up conveyer sections that extend to the front of the decks of the multideck conveyer, and showing the side of tive clearing conveyer mechanisms, each operable in an operative position to shift sheets from left to right in the figure and onto an oli-bearing conveyer extending to the right of the figure;

FIG. 2 is a plan view of the unloading mechanism illustrated in FIG. l;

FIG. 3 is an elevation taken along the line 3 3 in FIG. 1, showing one set of sides of the speed-up conveyer sections and one set of ends of the clearing conveyer mechanisms;

FIG. 4 is a schematic drawing showing a control system for the unloading mechanism; and

FIG. 5 is a simplified drawing showing how sheets are conveyed through a dryer and then handled by the unloading mechanism.

Referring now to the drawings (FIG. 3), 10 indicates generally the discharge end of a conventional dryer. The dryer has iive decks, indicated at 1246. Each deck may take the form of a series of smooth-surfaced bottom rolls, such as the rolls 18 shown partially in FIG. 3, that extend transversely of the dryer and follow one another along the length of the dryer. A top roll, such as top roll 19, may be provided above certain of the bottom rolls, and this top roll clamps veneer traveling through the dryer down on the bottom rolls. The bottom rolls are rotated under power (by suitable means not shown), so Ithat they are operable to move veneer sheets from the feed to the discharge end of the dryer, and the veneer travels through the dryer at a relatively slow speed that typically may range from tive to twenty feet per minute. While the entire dryer is not illustrated, as is Well known to those familiar with the art, typically the dryer is a long piece of equipment taking a considerable amount of room.

' Again with reference to conventional practice, veneer may be fed to the dryer using a feeder that feeds successively charges of plural sheets to different dryer decks and that staggers the charges fed to successive decks. Veneer sheets travel lengthwise through the dryer, with charges or groups of sheets containing typically from three to six sheets disposed side by side, the exact number of sheets depending on the width of the sheets and the width of the dryer. The feeder inserts the sheets with leading and trailing ends of the sheets approximately aligned transversely of the path of travel through the dryer. A dryer feeder constructed to perform the feeding operation just explained is more fully disclosed in U.S. Reissue Patent No. 24,843, issued on July l2, 1960, and reference is made to that patent for a disclosure of such a feeder.

Referring again to the drawings, unloading mechanism for the dryer is mounted `forwardly of discharge end 1Q, and is indicated in the drawings generally at 20. The unloading mechanism is provided with a speed-up conveyer section 22 for each deck of the dryer, for moving sheets rapidly from discharge end 10, positioning means 24 for stopping and positioning the forward or lead ends of such sheets on each speed-up conveyer section, and clearing conveyer mechanism 26 for then shifting sheets laterally and onto an off-bearing conveyer, all as will be described more completely hereinbelow.

Speciiically, a frame for the unloading conveyer mechanism is indicated at 32. In the embodiment of the invention illustrated, frame 32 includes spaced apart frame sections 34, 36 (see FIG. 3), each having an elongated top and bottom frame member 38, 39, respectively, interconnected by uprights 40 (see FIG. l). Bracing each frame section are braces 42. Frame sections '34, 36 themselves are interconnected by transversely extending beams 44 (see FIG. 3) and members 45. In this manner, the frame sections, members, and beams together define a skeletal type of frame, substantially rectangular in outline.

Considering now the construction of speed-up conveyer sections 22, each of these comprises a series of elongated smooth-surfaced steel rolls 50 disposed in front of a deck of the dryer and extending transversely of the path of sheets in the dryer. The upper surfaces of these rolls define a support plane for veneer sheets that is substantially horizontal and that is a continuation of the support plane of the deck that feeds `the conveyer section. The rolls of a speed-up conveyer section transport sheets forwardly in a path that is an extension of the path deiined by a dryer deck. The rolls may be mounted on frame 32 in any suitable manner. In the embodiment illustrated, the rolls have ends journaled in bearings 52 supported on horizontal beams 44.

Also a part of each speed-up conveyer section in the embodiment of the invention shown is a roll bridge 56 for each deck that bridges a space between the discharge end of the dryer and the rolls mounted on frame 32. Each roll bridge comprises smooth-surfaced steel rolls 58 parallel to rolls S0 journaled in bearings 59 supported on stub beams 60 extending toward the dryer from frame 32 of the unloading mechanism.

As already mentioned, the function of each speed-up conveyer section is to move sheets rapidly from the discharge end of the dryer. Each section thus is made large enough to support sheets with the sheets all the way out of the dryer and the trailing ends of the sheets clear of discharge end 10. Veneer sheets arrange themselves on the speed-up conveyer sections generally in the manner illustrated by the sheets 54 shown in dashed outline in FIG. 2.

Power-actuated mechanism is provided for rotating

rolls

50, 58 at a speed substantially faster than the speed of rotation of the

rolls

18, 19 in the dryer. Thus, rolls 5t), 58 of each speed-up conveyer section have attached to one set of ends sprockets 66. Trained over the sprockets 66 of the rolls in each conveyer section is a chain 68. The chains 68 of the various conveyer sections are interconnected by coupling chains 69. The coupling chains receive their drive from a drive shaft 71 and a motor (not shown). In the usual installation, the rolls of the speed-up conveyer sections are driven at a speed that produces movement in veneer deposited thereon that is some four to six times faster then the rate of travel of veneer through the dryer.

Means 24 for stopping veneer sheets and positioning their forward set of ends is located at the forward end' of each speed-up conveyer section, ie., adjacent the bottom of the page in FIG. 2. Each means 24 may take the form of an elongated, narrow plate 88, fastened in tixed position on the frame and projecting above the level of the support plane defined Aby the rolls 50 of a speed-up conveyer section. Each plate 88 positions the forward set of ends of veneer sheets on a speed-up conveyer section by aligning the ends in a direction extending transversely of the path of travel of Veneer in the dryer.

The usual practice in a plywood plant is to deposit sheets leaving a dryer on 4a dry chain or of-bearing conveyer, with the sheets lying across the conveyer, and moved by the conveyer in a direction extending transversely of Itheir length. The conveyer is positioned so that it extends to one side of the length of the dryer. In this position sheets are most easily placed in .proper position on the off-bearing conveyer, and the overall length of the dryer is not increased substantially. Such -an off-bearing conveyer is indicated in FIG. 1 at 90. The conveyer comprises elognated bel-ts 92 trained over pulleys, such as pulleys 94. In the embodiment of the invention illustrated, veneer on the bottommost speedup conveyer section is removed from the conveyer section and deposited directly on the oit-bearing conveyer. Thus, and again with reference -to FIG. 1, end 913e of the off-bearing conveyer extends downwardly adjacent the bottommost speed-up conveyer section, with belts 92 of the conveyer trained over terminal pulleys 98.

Clearing conveyer mechanism 26 for each speed-up conveyer section is operable, when actuated, to shift sheets laterally from the speed-up conveyer section in substantially the position the sheets have after positioning by plate 88, and deposit them on the oE-bearing conveyer. In the form of the invention shown, the clearing conveyer mechanism for each of the top four speed-up conveyer sections comprises a jump or removing conveyer portion 102, and a transport conveyer portion 164 that transfers sheets from the jump conveyer portion onto the offbearing conveyer 90. Since the bottommost speed-up conveyer section is directly adjacent the feed end of offbearing conveyer 90, there is no necessity for providing the section with any transfer portion similar to transfer portions 104 for the upper decks.

The jump conveyer portions for the various speed-up conveyer sections are similar, and only one will be described in detail. Specifically, and considering the topmost jump conveyer portion 102, each comprises a series of jump belts 110 interspersed with rolls 5@ and paralleling the rolls. The belts are trained at their left set of ends in FIGS. 1 and 2 over pulleys 112 secured to a shaft 114 journaled in bearings 116. The belts are trained at their right set of ends in these figures over pulleys 118` secured to a shaft 120 journaled in bearings 122.

Extending under the upper run of each belt 110 is an elongated rail 130. Adjacent the ends of each rail 13) are guide rollers 132. rIlhese are rotatably mounted on the rail, and engage the inner surface of the belt while guiding it smoothly over the ends of the rail. The rails 130 under lthe belts are shiftable up `and down to shift the upper, work-supporting runs of the bel-ts between operative and inoperative positions, respectively. In their operative position, the upper runs of the Ibelts are above the support level defined by the rolls 50 of a conveyer section (in the position indiacted by dashed line 110a in FIG. 1), and any material supported by the rolls prior to shifting of the belts upwardly is lifted by the belts. In their inoperative position, the upper runs of the belts are below the support level deiined by the rolls (the position shown in solid outline in FIG. 1) and the rolls provide suppor-t for veneer pieces.

Considering now Ithe mechanism for shifting the belt runs up and down, `and with reference to FIG. 1, extending between complementing beams 44 at either end of the apparatus, and beneath each rail 130, -is a beam 140. Each rail 130 is connected to a beam 140 directly beneath it through pivoted links 142. The links connect a rail to a beam while enabling the rail to swing upwardly to a raised position. The rails of each jump conveyer portion are raised and lowered in unison, by means of a transversely extending crankshaft y144 (see FIG. 2) journaled at its ends in a pair of beams 140, and having crank arms 146 connecting the shaft to the rail members. A jack or rarn 148, with its cylinder end pivotally connected to a frame member 150 of the frame and the rod end thereof secured to shaft 144 through arms 151 is extended to rotate the crankshaft in a direction producing raising of rails 130. 'Contraction of the ram returns the rails to their lowered position. The ram constitutes power-actuated means for moving the upper belt runs of a given jump conveyer portion between operative and inoperative positions. 'I'he ram thus produces ejectment of sheets from the apparatus after end alignment of the sheets.

The belts of each jump conveyer portion in the embodiment shown are constantly moving, with -their upper runs traveling from left to right in FIGS. 1 and 2. Thus Veneer supported on the upper runs is shifted laterally to the right and toward the off-bearing conveyer. Chains 152, trained over sprockets secured to the ends of pulley shafts 12d interconnect the belts of the various jump conveyer' portions so that the belts are all driven in unison. The motor (not shown) driving belts 92 of the o-bearing conveyer provides power for moving the belts of the jump conveyer portions, as it will be noted that bottom pulley shaft 124i is rotated by belts 62 through the pulleys 98.

Completing the description of the jump conveyer portions, belt tighteners are indicated at and these are pivoted to the beams 140. The belt tighteners are equipped with rollers 162 that engage the inner surfaces of belts 110 and produce tensioning of the belts with the upper runs of the belts either in their operative or inoperative position. Also guiding the belts are lguide rollers 164.

The transport conveyer portions `104 that receive sheets removed by the jump conveyer portions of speed-up conveyer sections have feed ends 104e adjacent the discharge ends of the jump conveyer portions, and their discharge ends 104b are located closely adjacent the off-bearing conveyer 90. Pieces of veneer travel down the transport conveyer portions, whence they are dropped onto the off-bearing conveyer without substantial change in the relative positions of the pieces. A supporting frame for the various transport conveyer portions is indicated at 170. This is secured to frame 32 of the unloading mechanism. Each transport conveyer por-tion comprises laterally spaced belts, suc-h as belts 172, ltrained at one set of ends over pulleys 174 and at their other set of ends over a roll 176. IPulleys 174 are secured to an appropriate .pulley shaft 120. '[lhe belts move constantly and at the same speed as the belts of the jump conveyer portions, through the connection of pulleys 174 with the pulley shaft. Belt tighteners are indicated at 1180 that tension the belts.

Movement of the jump belts up and down, and thus travel of veneer onto the off-bearing conveyer, is controlled automatically by movement of veneer from the discharge ends of the decks of the dryer. Thus the apparatus, in a manner of speaking, is veneer controlled. Runs of different lengths of veneer may be handled without adjustment needed in the controls for the apparatus. This is Ia deiinite advantage.

Considering any given deck in the dryer, when the veneer pieces in :a charge or group of pieces traveling `along a deck travel out of the discharge end of the deck 'and onto the speed-up conveyer section in front of the deck, belts 110 of the clearing conveyer mechanism for the section lare adjusted to their lowered, inoperative position, so that the Veneer piece-s yare entirely supported on steel rolls 50' of the conveyer section. With the veneer pieces completely out of the dryer, and latter a time interval sufficient to assure that the lead ends of the veneer pieces bave aligned themselves 'against ya plate 88, jump belts 110 are raised to their operative position to start removal of veneer from the conveyer section. After the veneer pieces are removed, the belts return to their lowered position. FIG. 4 illustrates schematically a control system whereby such regulation of the jump belts is produced.

With reference rst to FIG. 3, supported above the path of veneer as it leaves each dryer deck, adjacent the feed end of the `speed-up conveyer section 'for the deck and somewhat in front of Ithe discharge end of the dryer deck, is an elongated gate or detector 186. This extends substantially continuously across the path of the veneer, at what is referred to herein as a control station in the apparatus. The gate is pivotally mounted on frame 32, so that it can swing between lowered and raised positions. The gate in its lowered position (indicated for the top gate in FIG. 3 in solid outline) has a bottom edge 188 projecting into the path of travel for veneer. Veneer on striking the gate swings it to its raised position (shown for the top gate in FIG. 3 by the dashed outline 186a), and the gate rem-ains in its raised position until all the pieces of a group or charge of veneer pieces has traveled beyond the gate, allowing it to return to its lowered position. This movement of the gate controls the control system shown in FIG. 4.

Referring to FIG. 4, L1 and L2 indicate source conductors, and the gates for the various speed-up conveyer sections are indicated at 186. Each gate is ganged to a switch 187. A valve for regulating ram or jack 148 actuating the jump belts of each jump conveyer portion is indicated `at 189. A solenoid 190 is ganged to each valve 189, and upon energizing of solenoid 19()` the valve 189 ganged thereto is adjusted to cause extension of the ram 148 controlled by the valve and movement of the belts in a jump conveyer portion to their raised or operative position. On deenergizing of the solenoid, valve 189 is adjusted to cause contraction of ram 148 and lowering of the belts to their inoperative position. A time delay mechanism for each speed-up conveyer section is indicated at 192. Each is constructed to close `a switch 194 ganged thereto `after a closed circuit is completed to the terminals -of the time idelay mechanism, but to do so only after a short time interval has elapsed. Switch 194 is used in making and breaking a circuit between solenoid 190 and source conductors L1, LZ.

When a gate 186 in front of .a dryer deck swings upwardly or in a counterclockwise direction in FIGS. 3 and 4 (as when veneer pieces pass thereunder), the switch 187 ganged thereto is opened, which breaks the circuit for a time delay mechanism 192, causing opening of a switch 194 and the circuit to the solenoid 190 controlled by the time delay mechanism. With opening of lthe circular, the solenoid is deenergized, and the valve 189 ganged to the solenoid is adjusted to cause contraction of a ram 148 #and -adjustment of the jump belts in front of the dryer deck to their lowered, inoperative position. When the veneer pieces have traveled completely beyond the gate, it swings down, closing a switch 187. On closing of switch 187, a closed circuit is completed to the terminals of time del-ay mechanism 192, but switch 194 ganged thereto remains open for a short time interval. This is to allow veneer pieces traveling on the speed-up conveyer section to move fully to the end of the conveyer section against its positioning or stop means 24. After the time interval has elapsed, lswitch 194 closes, solenoid 190 is energized, and valve 189 is adjusted to cause extension of ram 148 and adjustment of jump belts to their raised or operative position. The veneer pieces are picked up and shifted laterally from the speed-up conveyer section, Iand the jump belts remain in their operative position until a succeeding group of pieces travel into gate 186, at which time they return to their lowered position.

Reference is now made to FIG. 5, which illustrates diagrammatically the flow of veneer sheets on a deck of a dryer, and how these sheets regulate actuation of the unloading apparatus of the invention. The illustration is also helpful in explaining how sheets travel olf on oibearing conveyor in the same `order that they are fed to the dryer, when the dryer is fed using a feeder of the type described earlier that staggers the positions of the sheets on the various decks of the dryer.

On nearing the discharge end of a dryer, Ia group or charge of veneer pieces on a deck of the dryer deck passes between

rolls

18 and 19, and these, it should be remembered, are rotating at a relatively slow speed. The rolls inhibit forward .travel of veneer pieces Aat any speed faster than the speed of the rolls. As soon as a veneer piece clears these rolls, however, forward travel of the veneer pieces is determined by the speed of

rolls

58, 50, which is substantially faster. In FIG. 5, veneer sheets or pieces yindicated in solid outline at A1, A2, and A3 typify sheets of a group not yet between

rolls

18 and 19 at the discharge `end of a dryer. Sheets or pieces indicated in solid outline at B1, B2, and B3 represent the veneer sheets in a group immediately in front of sheets A1, A2, and A3. It will be assumed for purposes of this discussion that the pieces are all the same length, `and that the middle pieces of `a group while they travel through .a dryer are advanced in the dryer some two inches or so in front of pieces in the group at the sides of the dryer (a typical phenomenon in a dryer).

It will be noted with reference to FIG. 5 that pieces B1 and B3 `have their trailing ends still between

rolls

18, 19 and are spaced in front of pieces A1 and A3 a relatively small distance (the usual spacing between the sheets of successive charges on a deck produced by a feeder). Sheet B2, however, has moved `a substantial distance in front of sheet A2, since its trailing edge was ahead of the trailing edges of sheets B1 and B3 and its trailing edge has already passed beyond

rolls

18, 19 of the dryer, allowing 4the speed-up conveyer section to move it rapidly forwardly.

As forward travel of sheets B1, B2, and B3 continues, a condition is reached where all of their trailing edges .have cleared

rolls

18, 19, and the relatively fast moving `speed-up conveyer section has shifted them so that they have approximately the relative position indicated by the dashed outlines for the sheets in FIG. 5. With this relative position, the middle sheet (as indicated by the middle sheet shown in dashed outline) may be against plate 88, whereas `sheets on either side of the sheet may have barely cleared gate or detector 186. Gate 186 senses when the trailing edges of all sheets in a charge have passed beyond it, and the time delay mechanism described for each speedup conveyer section is needed to allow trailing sheets in a charge time enough to reach plate 88 before raising of the jump belts.

Pieces B1, B2, and B3, after coming into contact with stop plate 88, have forward or lead ends aligned in a direction extending transversely of the direction of travel of sheets `onto the speed-up conveyer section. Note that this is substantially the same relative position they occupied when fed to the dryer (a dryer feeder feeds sheets with forward ends of the sheets aligned). The jump belts, after alignment of the sheet ends, clear the speed-up conveyer section by shifting sheets in the direction of the arrow in FIG. 5, to enable the section to receive another charge. With reference again to FIG. 5, the conveyer section must be cleared before the lead ends of sheets A1, A2, and A3 encounter gate 186.

All decks in a dryer are unloaded in the same manner as the unloading of the deck just described. Since the positions of sheets in charges or groups on different decks are staggered, the unloading of decks is done sequentially, with sheets leaving the dryer and being fed t0 the offbearing conveyer in the same order that they were fed to the dryer. The result is a substantially continuous flow of sheets onto the ott-bearing conveyer, with the sheets arranged in an orderly manner and ywithout overlapping or skewing in the sheets.

It should be noted that an important concept involved in the invention is the moving of sheets at an accelerated speed out of a dryer with the sheets moving in the same direction that they travel through the dryer, subsequently stopping the sheets and aligning their forward :set of ends, and then, after the sheets are stopped, shifting them in a lateral direction. =A further feature is incorporation of this idea with the common off-bearing conveyer, and the utilization of such an unloader with a dryer where the sheets occupy staggered positions on the various decks. Also important is the manner in which the trailing ends of veneer pieces -control the timing of the actuation of the jump belts.

While an embodiment of the invention has been described, it should be apparent that various modifications and variations are possible without departing from the invention. It is intended to cover al1 modications and variations that lWould be apparent to one skilled in the art, and that come Within the scope of the appended claims.

It is claimed and desired to secure by Letters Patent:

l. ln combination with a multideck conveyer having stacked power-driven conveyer decks operable to move sheets forwardly in paths stacked one over another with said sheets traveling at a given speed, apparatus for unloading the sheets from the discharge ends of the decks of the multideck conveyer comprising a power-driven speed-up conveyer section for each deck disposed in receiving relation to the deck and operable to transport the sheets forwardly from the discharge end of the deck at a speed which is faster than the speed at which the sheets -travel on the conveyer deck, positioning means for each speed-up conveyer section operable to halt sheets on the speed-up conveyer lsection and position the lead ends of such sheets, an off-bearing conveyer constructed to transport sheets along a path extending to one side of the various speed-up conveyer sections, and intermittently operated clearing conveyer mechanism for each speed-up conveyer section operable when actuated to shift sheets laterally from the speed-up conveyer section in approximately the relative position they have after positioning by said positioning means and to transport such sheets in this approximate relative position onto said off-bearing conveyer.

2. For a sheet-handling, multideck conveyer having stacked conveyer decks operable to move sheets forwardly in paths stacked one over another, apparatus for unloading sheets from the discharge ends of the decks of the multideck conveyer comprising a speed-up conveyer section for each deck constructed to transport sheets forwardly from the discharge end of the deck, clearing conveyer mechanism for each speed-up conveyer section adjustable between an inoperative position where sheets on the speed-up conveyer section are not moved by the clearing conveyer mechanism and an operative position where sheets on the speed-up conveyer section are shifted off the speed-up `conveyer section, an off-bearing conveyer receiving sheets from the various clearing conveyer mechanisms, and means constructed to detect the trailing ends of sheets moving on each speed-up conveyer section and controlling adjustment of the clearing conveyer mechanism for the speed-up conveyer section.

i3. In combination with a multideck conveyer having stacked power-driven conveyer decks operable to move sheets forwardly in paths stacked one over another with said sheets traveling at a given speed; apparatus for unloading sheets from the discharge ends of the decks of the multideck conveyer comprising; a speed-up conveyer section for each deck including plural, spaced-apart and relatively smooth-surfaced rolls defining a 4substantially horizontal support plane extending to the front of each deck with the rolls extending transversely of the path of the deck, and means for rotating at least one roll of l0 each speed-up conveyer section whereby the roll moves sheets at a faster speed than their speed on the deck feeding the speed-up conveyer section; positioning means for stopping the forward travel of sheets on the rolls of each speed-up conveyer section after the sheets have traveled sufficiently to enable their trailing ends to clear the deck feeding the conveyer section; power-driven jump belts for each speed-up conveyer section substantially paralleling the rolls of the section and interspersed therewith, and means mounting the belts whereby they may be shifted from a lowered position where their upper runs are below the support plane of the rolls, and a raised position where their upper runs are above said support plane; said belts in their raised position moving sheets substantially as they arrange themselves on the rolls of a speed-up conveyer section after positioning by said positioning means and in a path extending laterally of the path the sheets travel on the rolls; a transport conveyer portion for each speed-up conveyer section in front of the discharge ends of the jump belts for the section constructed to move sheets in a path extending forwardly of said discharge ends and comprising laterally spaced belts with upper sheet-supporting runs; and an off-bearing conveyer for transporting sheets in a path extending in the direction of the various transport conveyer portions; said transport conveyer portions converging on and having discharge ends adjacent said off-bearing conveyer whereby they are operable to deposit sheets on the offbearing conveyer with the sheets substantially in the relative position they have on the transport conveyer portions.

4. For a sheet-handling, multideck conveyer having stacked conveyer decks operable to move sheets forwardly in substantially paralleling paths, apparatus for unloading sheets from the decks of the multideck conveyer comprising a speed-up conveyer section for each deck constructed to transport sheets in a path extending forwardly of the deck, positioning means for each speed-up conveyer section operable to halt sheets transported by the speed-up conveyer section and position the lead ends of such sheets, clearing conveyer mechanism for each speedup conveyer section adjustable between operative and inoperative positions and constructed only when adjusted to operative position to shift sheets laterally from its speed-up conveyer section in approximately the relative position the sheets have on the section after positioning by said positioning means and to transport such sheets laterally of the conveyer section, a control station for each speed-up conveyer section adjacent the feed end of the section, a sheet detector for each speed-up conveyer section sensitive to the presence or absence of any sheets in the control station, and control means connecting the sheet detector of each coveyer section and the clearing conveyer mechanism for the section constructed to adjust the clearing conveyer mechanism to its inoperative position with sheets disposed in said Vcontrol station.

5 The apparatus of claim 4 wherein the control means includes time delay lmeans whereby, with sheets first disposed in the control station of a conveyer section, and on subsequent removal of sheets from the control station, the clearing conveyer for the section is maintained in an inoperative position for a time interval following the removal of the sheets from the station.

6. For |a sheet-handling, multideck conveyer having stacked conveyer decks operable to move sheets forwardly in substantially paralleling paths, appanatus for unloading sheets from the decks of the multideck conveyer comprising a speed-up conveyer section for each deck constructed to transpont sheets in a path extending forwardly of the deck, positioning means openable to halt sheets on each speed-up conveyer lsection and position the lead ends of `such sheets, clearing conveyer mechanism for each speedup conveyer section adjustable between operative and inoperative positions and constructed only when adjusted to operative position to shift lsheets laterally from its speed-up conveyer section in approximately the relative 11 position the sheets have on the section after positioning by said positioning means and to transport such sheets laterally of the conveyer section, la control station for each speed-up conveyer section adjacent the feed end of the section, a sheet detector for each speed-up conveyer section sensitive to the presence or absence of -any sheets in the control station, and control means connecting the sheet `detector of each conveyer section and the clearing conveyer mechanism for the section, said contro-l means having means constructed to adjust the clearing conveyer mechanism to its inoperative position with sheets disposed in said control station, time delay means whereby with sheets disposed in the control station the clearing conveyer mechanism is maintained in its i-nopenative position for a time interval lafter such sheets leave the station, and means for adjusting the clearing conveyer mechanism to its operative position with sheets removed from the control station and after operation of the time delay means.

7. For a sheet-handling, multideck conveyer having stacked conveyer decks operable to move sheets forwardly in substantially paralleling paths, lapparatus for unloading sheets from the 4decks of the multideck conveyer comprising la speed-up conveyer section for each deck constructed to transport sheets in a path extending forwardly of the deck, positioning means for halting the sheets on each conveyer section and positioning the lead ends of such sheets, `an off-bearing conveyer constructed to transport sheets along a path extending `laterally of the speed-up conveyer sections and the paths of the decks, clearing conveyer mechanism for each speed-up conveyer section adjustable between operative and inoperative positions and operable in an operative position to shift sheets later- `ally from its speed-up conveyer section and to transport such sheets onto said off-bearing conveyer, and control means for the various clearing conveyer mechanisms including a ydetector for each conveyer section sensing the position of the trailing ends of sheets moving onto each conveyer section, said control `means adjusting the clearing conveyer mechanism of a conveyer section to an inoperative position with sheets moving into the conveyer section and after a time interval starting when the detector for the conveyer section senses the trailing ends of sheets adjusting clearing conveyer mechanism to an inoperative position.

8. Apparatus for unloading sheets from a conveyer deck comprising a speed-up conveyer section defining a path of travel that is a `forward extension of the conveyer deck, positioning means operable to halt sheets on the speed-up conveyer section and position the lead ends of the sheets, an off-bearing conveyer constructed to tran-sport sheet-s along a path extending laterally of the path of the speed-up conveyer section, clearing conveyer mechanism for the speed-up conveyer section having operative and inoperative positions, said clearing conveyer mechanism in an operative position `only shifting sheets laterally from the path of the speed-up conveyer section and in `approximately the relative position they have after positioning by the positioning means and transporting such sheets in said relative position onto said off-bearing conveyer, a control station for 4the speed-up conveyer section adjacent the feed end thereof, a sheet detector for sensing the presence or absence of sheets in the control station, a-nd control means connecting the sheet detector and the clearing conveyer mechanism constructed to adjust the clearing conveyer mechanism to its inoperative position with sheets in the control station.

9. Apparatus for unloading sheets from a conveyer` deck comprising a speed-up conveyer section defining a path of travel that is a forward extension of the conveyer deck, positioning means operable to halt sheets on the speed-up conveyer section and position the lead ends of the sheets, an olf-bearing conveyer constructed to transport sheets lalong a path extending laterally of the path of the speed-up conveyer section, clearing conveyer mechanism for the speed-up `conveyer section having operative and inoperative positions, said clearing conveyer mechanism in an operative position only shifting sheets laterally from the path of the speed-up conveyer section and in approximately the relative position they have after positioning by the positioning means and transporting such sheets in said relative position onto said off-bearing conveyer, a control station 4for the speed-up conveyer section adjacent the feed end thereof, a sheet detector for sensing the presence or absence of sheets in the control station, and control means connecting the sheet detector and the clearing conveyer mechanism, said control means having means constructed to adjust the clearing conveyer mechanism to its inoperative position with sheets in the control station, time delay means whereby the clearing conveyer is maintained in its inoperative position for a time'interval immediately after sheets leave the control station, and means for adjusting the clearing conveyer mechanism to its operative position with sheets removed from the control station and after operation of the time delay means.

10. In combination with a sheet-handling conveyer deck, a speed-up conveyer section dening a path of travel that is a forward extension `of the deck and operable to move sheets traveling thereon at a speed faster than the speed they are moved on said conveyer deck, positioning means constructed to stop sheets on said speed-up conveyer section and position the lead ends of such sheets, `an off-bearing conveyer constructed to transport sheets away from said speed-up conveyer section, clearing conveyer means 'for said speed-up conveyer section having operative and inoperative positions and in said operative position being operable to shift sheets from said speedup conveyer section in approximately the relative position they have after positioning by said positioning means and transport such sheets in such position toward said offbearing conveyer, a control station for said speed-up conveyer -section adjacent the feed end of the section, a detector Ifor sensing the presence or absence of sheets in said control station, and means connecting said detector and said clearing conveyer means constructed to adjust said clearing conveyer means to its said inoperative position with sheets in said control station.

l1. A method of handling sheets traveling on a conveyer where the sheets on the conveyer are arranged in successive groupings with each grouping containing a row of plural sheets extending transversely of the conveyor, the ymethod comprising transporting each grouping of sheets :as it arrives adjacent the off-bearing end of the conveyer forwardly from the conveyer and at a speed faster than the speed of its travel on the conveyer thus to produce a spacing between the grouping transported and the next following grouping, stopping the travel of the sheets in the forwardly transported grouping in an 4aligning station, aligning the ends of the sheets of the grouping in the aligning station, and after a time interval has l-apsed from the time the rearmost sheet in the grouping travels from the olf-'bearing end of the conveyer conveying the sheets of the grouping out of the aligning station thus to clear the station, said time interval lbeing suiiicient to enable end alignment of the sheets in the grouping before they are conveyed out of the aligning station.

l2. Apparatus for unloading sheets from a conveyer comprising la power-driven speed-up conveyer section constructed to transport sheets tout `from the discharge end of fthe conveyer, with said sheets traveling at a speed which is faster than their travel speed on the conveyer, detector means operable to detect the ends of sheets moving from the conveyer and over said speedup conveyer section, positioning means forwardly of said detector means operable to stop and align sheets with such alignment being in a direction extending transversely of the speedup conveyer section, and means controlled by said detector means operable to produce ejectment of sheets from the apparatus after their end alignment, said ejeotment as controlled by said detector means being at a time 13 related to the time the ends of the 4sheets pass said detector 2,462,021 means. 2,675,929 2,681,130 References Cited in the le of this patent 2,918,161

UNITED STATES PATENTS 5 Re. 24,638 Parker Apr. 24, 1959 558,194 1,929,204 Jeifrey OCfr. 3, 1933 78,749

14 Harker Feb. 15, 1949 Youngfelt Apr. 20, 1954 Atwood June 15, 1954 Edmonds Dec. 22, 1959 FOREIGN PATENTS Canada Lune 3, y1958 Switzerland Aug. 20, 1929

Claims

1. IN COMBINATION WITH A MULTIDECK CONVEYOR HAVING STACKED POWER-DRIVEN CONVEYOR DECKS OPERABLE TO MOVE SHEETS FORWARDLY IN PATHS STACKED ONE OVER ANOTHER WITH SAID SHEETS TRAVELING AT A GIVEN SPEED, APPARATUS FOR UNLOADING THE SHEETS FROM THE DISCHARGE ENDS OF THE DECKS OF THE MULTIDECK CONVEYOR COMPRISING A POWER-DRIVEN SPEED-UP CONVEYOR SECTION FOR EACH DECK DISPOSED IN RECEIVING RELATION TO THE DECK AND OPERABLE TO TRANSPORT THE SHEETS FORWARDLY FROM THE DISCHARGE END OF THE DECK AT A SPEED WHICH IS FASTER THAN THE SPEED AT WHICH THE SHEETS TRAVEL ON THE CONVEYOR DECK, POSITIONING MEANS FOR EACH SPEED-UP CONVEYOR SECTION OPERABLE TO HALT SHEETS ON THE SPEED-UP CONVEYER SECTION AND POSITION THE LEAD ENDS OF SUCH SHEETS, AN OFF-BEARING CONVEYOR CONSTRUCTED TO TRANSPORT SHEETS ALONG A PATH EXTENDING TO ONE SIDE OF THE VARIOUS SPEED-UP CONVEYOR SECTIONS, AND INTERMITTENTLY OPERATED CLEARING CONVEYOR MECHANISM FOR EACH SPEED-UP CONVEYOR SECTION OPERABLE WHEN ACTUATED TO SHIFT SHEETS LATERALLY FROM THE SPEED-UP CONVEYOR SECTION IN APPROXIMATELY THE RELATIVE POSITION THEY HAVE AFTER POSITIONING BY SAID POSITIONING MEANS AND TO TRANSPORT SUCH SHEETS IN THIS APPROXIMATE RELATIVE POSITION ONTO SAID OFF-BEARING CONVEYOR.