US3082140A - Method and machine for forming annular bands - Google Patents

Method and machine for forming annular bands Download PDF

Info

Publication number
US3082140A
US3082140A US752587A US75258758A US3082140A US 3082140 A US3082140 A US 3082140A US 752587 A US752587 A US 752587A US 75258758 A US75258758 A US 75258758A US 3082140 A US3082140 A US 3082140A
Authority
US
United States
Prior art keywords
drum
thread
laying
line
machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US752587A
Inventor
Vanzo Marcello
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pirelli and C SpA
Original Assignee
Pirelli SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pirelli SpA filed Critical Pirelli SpA
Priority to US206388A priority Critical patent/US3113738A/en
Application granted granted Critical
Publication of US3082140A publication Critical patent/US3082140A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F17/00Jacketing or reinforcing articles with wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre

Definitions

  • This invention relates to a method of forming on a collapsible drum from one or more endless threads lined with raw rubber or the like, annular bands even of large width, more particularly convenient for the resisting structures of motor vehicle wheel tires, and a machine for carrying out said method.
  • the improved method substantially consists in pro viding a drum, in coating the drum surface with an adhesive, rotating the drum, stretching the thread and laying it on the rotating drum as it is reciprocated, directly before its contact with the drum surface by means of a thread guide through which the thread is passed from one side to the other of the drum surface along a closed line confining a definite area situated in a plane parallel with the drum axis, whereby the thread is laid on the drum along a substantially zig-zag line.
  • the thread Before laying it on the drum the thread is conveniently coated with a raw rubber mixture, or the drum face coated with an adhesive is provided before laying the thread with a crude rubber layer in which the bare thread is embedded.
  • the thread is laid on the drum along a zig-zag line with a certain pitch which is the function of the drum radius, peripheral speed of the drum and closed line over which the thread guide laying the thread is moved.
  • the thread guide laying thread comprises a bush through which t.e thread is passed, the drum being rotated as many times as the value s is contained in the pitch. It is thus possible to cover the whole drum surface by one endless thread over the desired width, the result being an annular band composed of raw rubber thread sections parallel with one another, distributed over two layers at a certain angle to each other, the said annular band being free from discontinuities thanks to the adhesion of the raw rubber mix or plastic sheath enclosing the thread and forming through a special calendering step effected on laying of the thread a continuous layer within which the adjacent and intersecting thread sections merging into one another are embedded and further connected together by eii'ect of the vulcanization ulti mately carried out on the article incorporating the annular band.
  • the thread may be laid in such manner that the abovemeutioned sections are spaced from one another, but for some uses the raw rubber should fill the interstices between the sections.
  • a bare thread can be employed which is emted States Patent ace bedded on laying into a raw gum layer previously provided on the drum.
  • the band is to be made up of a plurality of layers of intersecting thread sections, as above described, a layer of raw rubber or the like should be interposed between the layers.
  • the individual thread guides are transversely displaced by an extent corresponding to the length of the band portion to be made therefrom, each thread guide being moved by an independent control adapted to provide the required conditions.
  • three thread guides may be employed for laying three threads over corresponding juxtaposed longitudinal portions, the central thread guide adapted to form the cincturing structure laying its thread along segments at a small angle to the longitudinal plane, the lateral thread guides adapted to form the resisting carcass structure involving the sides of the tire casing laying the threads along segments forming an angle near to the said longitudinal plane.
  • the laying pitch for the former and the latter threads may be selected to form parallel segments intersecting the overlying layer, closely juxtaposed, when the threads have been previously lined, or more or less spaced when employing either lined or bare threads.
  • interconnection of the resisting structures of the various juxtaposed portions may be eifected by means of threads extending along a longitudinal plane laid at the demarcation line between the juxtaposed portions.
  • Such threads laid along a longitudinal plane or approxi mately longitudinal plane can be arranged at the margins also of each band portion or at the margin of the band itself, when the latter comprises a single portion being formed from one endless thread, as well as in the middle plane of the said portion and, if desired, at intermediate regions.
  • the connecting threads which are adapted to improve rigidity of the structure, such as is advantageous at the c-incturing region for pneumatic tires, can be laid before or after forming the zigzag line layers, in special cases they may be even made at the same time as the zig-zag thread, to interlock with the latter.
  • threads differing in properties in respect of their raw rubber lining also may be employed in order to meet requirements arising in the use of the band at the various longitudinal portions composing the band.
  • two or more threads can be simultaneously laid along parallel lines throughout the width to be covered by means of two or more thread guides securedly fixed to one another aligned along a plane normal to the axis of the revolving drum.
  • thread should be understood as including elementary threads coupled and twisted together as well as cables made from extra strong elementary threads, more particularly wires.
  • the thread guide is imparted a movement which is the combination of a transverse motion and a longitudinal motion, either motion of them varying according to a law controllable at will.
  • the longitudinal movement imparted to the thread guide should be effected in the same direction of rotation of the drum, but in certain cases may be eifected in a contrary direction thereto.
  • the improved machine is moreover fitted with a roller which is pressed by an adjustable resilient pressure on the thread at a region coinciding with the region at which the thread is laid on the drum or at a region immediately past the latter.
  • the roller is controlled so that its axis of rotation is in a plane perpendicular to the instantaneous laying direction.
  • control for varying orientation of the pressure roller should be gradually effected so as to meet with the above requirement for the roller axis to extend always perpendicularly to the tangent to the laying curve.
  • the control may be eiiected for instance by means of a cam.
  • the improved machine comprises generally a support carrying the thread spools; a device for lining the thread with the raw rubber or suitable plastic; a device for stretching the thread supplied to the thread guide laying it on the drum; means for controlling adjusting movement of the thread guide and rotation of the drum; a pressure roller acting on the thread as the latter is being laid; means for maintaining the roller axis constantly perpendicular to the instantaneous direction of laying of the thread.
  • the drum is of the collapsible type to enable removal of the continuous band when completed.
  • the improved machine comprises two crank mechanisms having an adjustable arm, one connecting rod being situated in its middle position in a plane extending through the drum axis, the other connecting rod extending in its middle position perpendicular to the former and being situated in a plane normal to the drum axis, the ends of the said two connecting rods remote from the cranks being articulated in each other by means of the thread guide laying the thread.
  • crank driving the connecting rod situated in the plane normal to the drum axis is driven at twice the speed of rotation of the other crank.
  • a further object of this invention is to provide a modified construction eliminating the above drawback.
  • the above described apparatus enables by simply adjusting the crank radii to obtain a laying line which is near to but not coincident with the desired one.
  • the modified construction corrects this difference by subdividing the connecting rod laying in a plane extending through the drum axis into two sections axially displaceable relative to each other, one of said sections or connecting rod proper being articulated to its crank pin, the other section or connecting rod carrying the thread laying guide, the latter section being actuated by means of a suitable cam keyed to the crank pin and against which the latter section is biased by resilient means.
  • the invention further concerns a method of tracing the profile of the cam actuating the connecting red by utilising the same machine as a machine for tracing the profile of a disc keyed to the crank pin instead of the cam, the said method consisting in tracing on the drum a line equalling the desired laying line, but axially displaced with respect of the drum and parallel with itself by an extent equalling at least the sum of the maximum lateral ofiset in both directions of the desired laying line with respect to the line obtainable should the thread guide be carried by the connecting rod proper, providing the latter section of the connecting rod or correcting rod with an extension carrying a tracing indicating means arranged laterally of the disc spaced in an axial direction with respect to the said rod by an extent equalling to offset of the line traced on the drum, and rotating the connecting rods and drum operatively connected thereto through small angles, the center of the thread guide being moved on each angular displacement to the offset line, a corresponding point being traced by means of the tracing indicating means on the
  • IGURE 1 is a general diagrammatic view of the machine.
  • FIGURE 2 shows diagrammatically a mechanism for imparting to the thread guide a movement resulting from two linear straight displacements in a transverse and parallel direction, with respect to the drum axis and a longitudinal direction, respectively, perpendicular to the drum axis, effected by the combined action of two cranks acting on slotted crank plates orthogonal to each other suitably interconnected for relative displacement.
  • FIGURES 3 to 7 show examples of thread laying lines of the drum developed in a plane, corresponding to given movements of the thread guide, the trace of which, the drum being stationary, is indicated beside each of them (FIGURES 3a7a).
  • FIGURE 8 shows a device for varying the orientation of the pressure roller fitted to the mechanism controlling the thread guide shown in FIGURE 2.
  • FIGURE 9 relates to a device atfording the same result obtainable by the device shown in FIGURE 2, the masses performing the reciprocating motion and overall size being reduced.
  • FIGURES 10 and 11 are a front and a plan view, respectively, of the machine for forming from a single thread the endless annular band, equipped with the device shown in FIGURE 9;
  • FIGURES -12 and 13 are a front and plan view, respectively, of a device for controlling the gradual orientation of the roller pressing the thread on the drum and FIGURE 14 shows diagrammatically the successive positions of the pressure roller;
  • FIGURE 15 shows a modification of the device shown in FIGURE 9 in which one of the two cranks effecting the movement of the thread guide is replaced by a cam;
  • FIGURE 16 is an axial sectional view of a device for conferring a resilient pressure to the pressure roller acting on the thread as the latter is being laid on the drum.
  • FIGURE 17 is a plan view of FIGURE 16
  • FIGURE 18 is a partial sectional view corresponding to FIGURE 16, showing the device employed for releas ing the pressure roller during operations preparatory to formation of the endless annular band as well as during removal of the band;
  • FIGURE 19 is a part development on a plane of the drum periphery or rim, on which the desired laying line, the line more nearly close thereto obtainable by the crank mechanism shown in FIGURE 9, and the laying line ofiset for purposes explained hereafter are traced, respectively,
  • FIGURE 20 is a front view of a detail of the machine according to a modified construction partly in section on line XXXX 0t FIGURE 21,
  • FIGURE 21 is a sectional view on line XXI-XXI of FIGURE 20,
  • FIGURE 22 shows diagrammatically a step of the cam tracing process.
  • the improved machine for forming the endless annular band from a single thread comprises a drum 1 on the annular surface of which, previously coated with an adhesive, a thread guide 2 lays an endless thread 4'.
  • Numeral 3 denotes a device for moving the thread guide 2.
  • the thread 4 unwinds from a spool 5, travels to an apparatus 6 lining it with a raw rubber mix, the lined thread denoted by 4 then travelling to a stretching device diagrammatically indicated by a pulley having a stationary shaft 5 and an underlying pulley with amovable shaft 9 equipped with a counterweight 7, whereupon it is fed to the thread ide 2 distributing it on the surface of the drum -1, which has been previously coated with adhesive, a pressure roller 34 pressing the thread on the drum as it is being laid.
  • the device shown in this figure is adapted to act on the thread guide 2 laying the coated thread 4' on the drum 1 in order to continuously move the thread guide along a closed line which is the resultant of a movement parallel with the drum axis and a movement orthogonal to the said axis.
  • the device comprises a rod 41 longitudinally displaceable with respect to the drum 1 in a guide 42 carried by a rod 43 perpendicular to the rod 41.
  • the rod 43 is movable in stationary guides 44.
  • the rod 41 ends at its end opposite to that which carries the thread guide by a cross member having a slit 45 cut therein parallel with the drum axis.
  • the rod 43 carries at one end a cross member in which a slit 49 is cut perpendicular to the slit 45 in the rod 4-1.
  • the slit 45 has a shoe 46 mounted therein, the shoe 46 being carried by a crank pin 47 rotatable about an axis 48.
  • the slit 49 has a shoe 50 mounted therein carried by a crank pin 51 rotatable about an axis 52.
  • the shafts extending along the axes 48, 52, respectively, are rotated, the rate of speed of the shaft 43 being twice the rate of speed of the shaft 52.
  • the thread guides 2 may follow closed lines confining a definite surface. Examples of such closed lines are shown in FIG- URES 3a and 7a, beside each of which the line along which the thread is laid on the drum is shown developed in a plane.
  • the device shown in FIGURE 2 affords transverse rates of speeds which constantly follow those determined by the eccentrics and may therefore be varied according to fixed laws only, unless the angular rate of speed of the eccentrics on revolution is varied or the eccentrics are replaced by cams, or the rate of speed of the drum is varied during revolution thereof.
  • the device shown in FIGURE 8 may be employed, which comprises a cam 53 keyed to a pivot 51' coaxial and fixedly secured to the crank pin 51 rotating about the axis 52.
  • a roller 54 is pressed against a profile of the cam 53 by a bell crank lever 55, 55' capable of oscillating about the pivot 56.
  • the arm 55' of the bell crank lever mentioned above has anchored thereto one end of a flexible transmission cable 57, the sheath of which is denoted by 58.
  • FIGURE 9 the device diagrammatically shown in this figure is adapted to confer to the thread guide a combined motion similar to the motion transmitted by the slotted cranks 45 and 49 of the device shown in FIGURES 2 and 8, while advantageously reducing the overall size and reciprocating masses.
  • crank discs 67, 68 respectively.
  • the disc 67 is formed with a radial groove 69 which engages and holds at the desired distance from the axis of rotation the crank pin 51 articulated to the connecting rod 64.
  • the radial groove 70 in the crank plate 63 adjustably engages and retains the crank pin 47 articulated to the connecting rod 65-.
  • the crank disc as is rotated as mentioned above at an angular speed which istwice the rate of speed of the crank plate 67.
  • the two connecting rods 64, 65 are articulated to each other at 66, the hollow pivot for the pressure roller for the thread being laid extending through the articulation pivot for the connecting rods.
  • the axial bore in the pivot for the pressure roller has the thread extending therethrough and serves as thread guide, all as hereafter described in detail with reference to FIGURES 16, 17 and 18.
  • the device shown in FIGURE 2 yields a laying line made up of rectilinear sections merging into one another, while the device shown in FIGURE 9 cannot yield accurately rectilinear sections, the sections being approximately rectilinear enough for certain uses as reinforcements for tires.
  • the machine shown in these figures carries the mechanism operating the thread guide 2 shown in FIGURE 9, comprising two crank plates 67, 68, the latter plate rotating at twice the angular speed of the former, the plates having radial grooves therein for securing the pivot for the crank pin 51, 47 respectively.
  • Motion is imparted by one motor 71 which rotate-s through a belt 72 a shaft 73 having keyed thereto a pulley 74 over which the belt travels.
  • the shaft 73 has keyed thereto two toothed Wheels 75, 77.
  • the toothed wheel 75 rotates, through a set of gears 76, the shaft 52 having keyed thereto the crank plate 67, and rotates, through the transmission 74' and corresponding toothed wheel pair at twice the angular speed, the shaft 48 having keyed thereto the crank plate 68.
  • the toothed wheel 77 rotates through a set of gears 78 a shaft 79 which rotates through a suitable bevel gearing the drum 1.
  • the ratio of the rotational speed of the drum 1 to the translational speed of the thread guide may be varied, thereby varying the number of windings and the angular displacement of the laying path on successive revolutions.
  • a variable speed transmission can be used instead of the above mentioned gearings, the transmission being interposed between the drum rotating mechanism and mechanism for translating the thread guide.
  • the purpose may be alternatively served by a variable speed transmission determining the angular displacement of the laying path on the successive revolution of the drum, while the interchangeable toothed wheel gearing may be employed for determining the pitch of zig-zag laying of the thread only.
  • the machine may be provided with an automatic stop device known per se which is released as a predetermined number of windings has been laid.
  • FIGURES 12 and 13 show the device for gradually varying orientation of the pressure roller 34 fitted to the device shown in the preceding figures, more particularly to the crank plate 67.
  • the device comprises a cam 53' keyed to a pivot 51 on the axial extension of the crank pin 51.
  • the profile of the cam 53' has a roller 54 rolling thereon, the roller 54 being carried by a bell crank lever 55, S capable of oscillating about a pivot.
  • the arm 55' of the bell crank lever is formed with a longitudinal slit 81 adjustably engaging in a radial direction the pivot 80 of the connecting rod 82 articulated at its other end to the end of the lever 83 keyed to the pivot carrying the pressure roller '34. Rotation of the crank plate 67 therefore orientates the roller 34 as desired by means of the cam 53'.
  • crank plate 67 actuating the connecting rod 64 is maintained, the other crank plate 68 being replaced on the shaft 48 by a cam 92 with the profile of which the roller 91 is caused to contact, the roller 91 being carried by a strap 90 mounted on the end of the rod 65 connected at its other end at 66 with the connecting rod 64 at the pivot of the pressure roller.
  • the strap 90 is articulated at 93 to a lever 94 articulated in turn at 95 to a fixed point.
  • the cam 92 comprises two symmetrical parts, so that the number of revolutions of the shaft 48 equals the number of revolutions of the shaft 52 carrying the plate 67.
  • the numeral 96 denotes a coiled spring, conferring the necessary resilient pressure to the roller '34 and mounted for this purpose in an annular chamber longitudinally formed between the pivot 31 and pivot 66 articulating the levers 64 and 65 to each other, the said levers controlling movement of the thread guide 2 formed by the axial bore in the pivot 31.
  • the forked end 33 of the pivot 31 supports the shaft 34' on which the pressure roller 34 rotates.
  • a handle-shaped disc 97 is provided, having holes 98 bored therethrough and securedly fixed to the end of the hollow pivot 31.
  • the ends of the pivot 66 articulating together the levers 64 and 65 have secured thereto two rods 99, the position of which is such as to engage with holes 98 when the latter are caused to coincide with the said rods.
  • the engagement position shown in FIGURE 16 holds the roller 34 in the operative position.
  • the disc 97 is lifted and carries along the pivot 31 to which is securely fixed, hence the pressure roller 34.
  • it will be sufiicient to slightly angularly displace the disc 97 to move the rods 99 out of the alignment holes 98, such as to the position indicated by 99' in FIGURE 20.
  • the spring 96 holds the disc 97 pressed against the heads of the rods 99, so that the pressure roller 34 remains in its lifted inoperative position until the disc 97 is imparted an equal contrary angular movement bringing the rods 99 into register with the holes 98.
  • FIGURE 19 1 denotes the drum surface on which a broken line B shows the desired thread laying line, and a full line A shows the laying line which could be obtained by the machine according to the above described construction.
  • the modification improves the abovernen- 5 tioned construction to permit of laying the thread along the line B.
  • the connecting rod 64 lying in the plane extending through the drum axis is subdivided into two tubular portions telescopically sliding within each other, the former portion 101, acting as a connecting rod proper and being articulated to the crank pin 51 through a sleeve 102, the latter portion or connecting rod denoted by 64 carrying the thread guide 2 for laying the thread.
  • the displacement of the connecting rod with respect to the connecting rod proper is obtained by means of a cam 103 keyed to the crank pin 51.
  • the connecting rod has secured thereto a support 104 for a roller 106 rotatable on a pivot .105 and rolling in contact with a cam 103.
  • the connecting rod is biased towards the cam 103, so that the roller 106 rolls in contact therewith, by a helical spring 107 acting at one end against the fiange 108 provided within the connecting rod and bearing at its other end on a flanged sleeve 109 screwed on a rod 110, the latter being secured in turn to a cylindrical extension 111 on the sleeve 102, the connecting rod proper being fitted on said extension.
  • crank pin 51 mounted in the same manner as in the previously described construction for radial displacement within a slit or groove in the crankplate 67 has keyed thereto a cam 53 controlling through a bell crank arm and a rod (not shown on the drawing for the sake of clearness, but arranged as shown in FIGURES 12 and 14), orientation of the roller adapted to press the thread against the drum as it is being laid.
  • any predetermined laying line for the thread on the rotary drum can be obtained.
  • the construction shown on the drawing affords a laying line as shown at B in FIGURE 19, by previously arranging the crank pins in a suitable position for tracing the line A closely approaching the desired line B.
  • the invention further concerns a method of tracing the profile of the cam v103 actuating the connecting rod 64 by utilizing the same machine as a device for tracing the profile on a disc keyed to the crank pin instead of the cam.
  • a disc 103 is keyed to the crank pin 51, the disc 103' exceeding or equalling in radius the maximum radius of the earn 103.
  • the support 104 for the roller 106 is fixed to a support 112 carrying a nut 113 into which a screw 114 having a milled head is screwed.
  • the screw 114 abuts an abutment 115 welded to the arm 116 supporting the pivot 117 to which the crank arm is pivoted, this bell crank arm controlling orientation of the roller pressing the thread against the drum. It will be seen that, by rotating the screw 114 the rod 64 is axially displaced, thereby removing the roller 106 from the periphery of the disc 103'.
  • An extension 118 is welded to the support 104, the said extension being arranged laterally of the disc and provided with a hole 119 for the purposes to be described hereafter.
  • a line C is drawn on the drum 1 (FIGURE 19), said line being made up, for instance, of the desired laying line B axially displaced with respect to the drum and parallel with itself by an extent 0 equalling at least the sum of the maximum lateral offsets in both direction a b, (equalling each other in the example shown on the drawings) of the desired laying line B with respect to the line A obtainable where the connecting rod would be directly pivoted to the crank pin; the spacing of the axis of the hole 119 and periphery of the roller 106 is selected to equal the above defined length c.
  • the screw .114 having a milled head is subsequently acted upon to move the centre of the thread guide to any point on the curve C and a point is drawn by means of a tracing pin, fitted through the hole 119, on the front face of the disc 103; the driving shaft of the machine is then sequentially rotated through small angles, further points being drawn still in the manner 9 described above on the face of the disc 103; it will be obvious that upon removing material 103a from the disc externally of the line C the cam 103 is accurately obtained.
  • cam tracing method is very quick and simple. Of course, every desired laying line requires a special cam.
  • the cams can be each stored with a pair of tools adapted to accurately define the eccentricity of both cranks in order to obtain a determined laying line.
  • a method of forming annular bands from at least one endless thread on a collapsible drum, said annular bands being suitable for reinforcement of tire casings for motor vehicle wheels comprising the steps of provid ing a drum, coating the periphery of said drum with an adhesive, rotating the drum, stretching the thread and laying it on the rotating drum while the thread, immediately before its contact with the drum periphery, is subjected to a first reciprocation between the sides of said drum and is simultaneously subjected to a second reciprocation in a direction perpendicular to the direction of said first reciprocation, the direction of said second reciprocation and the rate of both reoiprocations being so selected that said thread follows, immediately before its contact with the drum periphery, a closed path substantially of figure S-Shape' lying in a plane parallel with the drum axis.

Description

March 19, 1963 M. VANZO 3,082,140
METHOD AND MACHINE FOR FORMING ANNULAR BANDS Filed Aug. 1, 1958 '7 Sheets- Sheet 1 Fig. 7 s
9 4' 3 [ID 7 I Fig.2
i Fl'qLaa W 1/ 5 lmwwwwm March 19, 1963 M. VANZO 3,082,140
METHOD AND MACHINE FOR FORMING ANNULAR BANDS Filed Aug. 1, 1958 7 Sheets-Sheet 2 Fig.4 F/q.4a
Fig, 5 Fig. 5 a
March 19, 1963 M. V ANZO 3,082,140
METHOD AND MACHINE FOR FORMING ANNULAR BANDS Filed Aug. 1, 1958 7 Sheets-Sheet 3 Fig.8
, May
M. VANZO March 19, 1963 METHOD AND MACHINE FOR FORMING ANNULAR BANDS 7 Sheets-Sheet 4 Filed Aug. 1, 1958 Fig. 77
March 19, 1963 M. VANZO 3,082,140
METHOD AND MACHINE FOR FORMING ANNULAR BANDS Filed Aug. 1, 1958 7 Sheets-Sheet 5 wi w March 19, 1963 M. VANZO METHOD AND MACHINE FOR FORMING ANNULAR BANDS Filed Aug. 1, 1958 7 Sheets-Sheet 6 ii 1 f March 19, 1963 METHOD AND MACHINE FOR FORMING ANNULAR BANDS Filed Aug. 1, 1958 7 Sheets-Sheet '1 Fig.20
M W? mwmmmw M. VANZO 3,082,140
3,082,1 lil METHGD AND MACHINE FOR FGRMENG ANNULAR BANDS Marcello Vanzo, Milan, Italy, assignor to Pirelli fiocieta per Antoni, Milan, Etaly Filed Aug. 1, 1958, Ser. No. 752,587 Claims priority, application Italy Aug. 5, 1957 6 Claims. (Cl. 156-475) This invention relates to a method of forming on a collapsible drum from one or more endless threads lined with raw rubber or the like, annular bands even of large width, more particularly convenient for the resisting structures of motor vehicle wheel tires, and a machine for carrying out said method.
The improved method substantially consists in pro viding a drum, in coating the drum surface with an adhesive, rotating the drum, stretching the thread and laying it on the rotating drum as it is reciprocated, directly before its contact with the drum surface by means of a thread guide through which the thread is passed from one side to the other of the drum surface along a closed line confining a definite area situated in a plane parallel with the drum axis, whereby the thread is laid on the drum along a substantially zig-zag line.
Before laying it on the drum the thread is conveniently coated with a raw rubber mixture, or the drum face coated with an adhesive is provided before laying the thread with a crude rubber layer in which the bare thread is embedded.
As the thread is laid on the drum it is pressed towards the drum axis.
By effect of the rotation of the drum combined with the movement of the thread guide laying the thread on the drum face, the thread is laid on the drum along a zig-zag line with a certain pitch which is the function of the drum radius, peripheral speed of the drum and closed line over which the thread guide laying the thread is moved.
By adopting for the pitch a value wherein R is the drum radius, 11 any whole number and s the thickness of the raw rubber lined thread, on forming the band section of the zig-zag line along which the coated thread is laid are obtained on each successive rotation of the drum, which contact one another thereby affording a continuous band structure.
The thread guide laying thread comprises a bush through which t.e thread is passed, the drum being rotated as many times as the value s is contained in the pitch. It is thus possible to cover the whole drum surface by one endless thread over the desired width, the result being an annular band composed of raw rubber thread sections parallel with one another, distributed over two layers at a certain angle to each other, the said annular band being free from discontinuities thanks to the adhesion of the raw rubber mix or plastic sheath enclosing the thread and forming through a special calendering step effected on laying of the thread a continuous layer within which the adjacent and intersecting thread sections merging into one another are embedded and further connected together by eii'ect of the vulcanization ulti mately carried out on the article incorporating the annular band.
According to this invention the thread may be laid in such manner that the abovemeutioned sections are spaced from one another, but for some uses the raw rubber should fill the interstices between the sections. In this case also a bare thread can be employed which is emted States Patent ace bedded on laying into a raw gum layer previously provided on the drum.
Where the band is to be made up of a plurality of layers of intersecting thread sections, as above described, a layer of raw rubber or the like should be interposed between the layers.
It has heretofore been proposed to form the endless band by laying one thread only. When bands of considerable width are manufactured, more particularly bands the various longitudinal zones or which should exhibit dlfierent properties, two, three or a plurality of threads can be employed, which are each laid by a special thread guide to form a corresponding longitudinal band portion.
The individual thread guides are transversely displaced by an extent corresponding to the length of the band portion to be made therefrom, each thread guide being moved by an independent control adapted to provide the required conditions.
For instance, when manufacturing the whole resisting structure of tire casings, three thread guides may be employed for laying three threads over corresponding juxtaposed longitudinal portions, the central thread guide adapted to form the cincturing structure laying its thread along segments at a small angle to the longitudinal plane, the lateral thread guides adapted to form the resisting carcass structure involving the sides of the tire casing laying the threads along segments forming an angle near to the said longitudinal plane. The laying pitch for the former and the latter threads may be selected to form parallel segments intersecting the overlying layer, closely juxtaposed, when the threads have been previously lined, or more or less spaced when employing either lined or bare threads.
interconnection of the resisting structures of the various juxtaposed portions may be eifected by means of threads extending along a longitudinal plane laid at the demarcation line between the juxtaposed portions.
Such threads laid along a longitudinal plane or approxi mately longitudinal plane can be arranged at the margins also of each band portion or at the margin of the band itself, when the latter comprises a single portion being formed from one endless thread, as well as in the middle plane of the said portion and, if desired, at intermediate regions.
The connecting threads which are adapted to improve rigidity of the structure, such as is advantageous at the c-incturing region for pneumatic tires, can be laid before or after forming the zigzag line layers, in special cases they may be even made at the same time as the zig-zag thread, to interlock with the latter.
On forming endless bands from two or more zig-zag threads at corresponding juxtaposed longitudinal band portions, threads differing in properties in respect of their raw rubber lining also may be employed in order to meet requirements arising in the use of the band at the various longitudinal portions composing the band.
According to this invention two or more threads can be simultaneously laid along parallel lines throughout the width to be covered by means of two or more thread guides securedly fixed to one another aligned along a plane normal to the axis of the revolving drum.
Reference has been made above to a thread being laid on the drum, it being understood that throughout the specification the term thread should be understood as including elementary threads coupled and twisted together as well as cables made from extra strong elementary threads, more particularly wires.
In the machine according to this invention the thread guide is imparted a movement which is the combination of a transverse motion and a longitudinal motion, either motion of them varying according to a law controllable at will. The longitudinal movement imparted to the thread guide should be effected in the same direction of rotation of the drum, but in certain cases may be eifected in a contrary direction thereto.
The improved machine is moreover fitted with a roller which is pressed by an adjustable resilient pressure on the thread at a region coinciding with the region at which the thread is laid on the drum or at a region immediately past the latter.
The roller is controlled so that its axis of rotation is in a plane perpendicular to the instantaneous laying direction.
Since the direction of the laying line is gradually varied at the reversing point, the control for varying orientation of the pressure roller should be gradually effected so as to meet with the above requirement for the roller axis to extend always perpendicularly to the tangent to the laying curve. The control may be eiiected for instance by means of a cam.
The improved machine comprises generally a support carrying the thread spools; a device for lining the thread with the raw rubber or suitable plastic; a device for stretching the thread supplied to the thread guide laying it on the drum; means for controlling adjusting movement of the thread guide and rotation of the drum; a pressure roller acting on the thread as the latter is being laid; means for maintaining the roller axis constantly perpendicular to the instantaneous direction of laying of the thread.
The drum is of the collapsible type to enable removal of the continuous band when completed.
-A preferred embodiment of the improved machine comprises two crank mechanisms having an adjustable arm, one connecting rod being situated in its middle position in a plane extending through the drum axis, the other connecting rod extending in its middle position perpendicular to the former and being situated in a plane normal to the drum axis, the ends of the said two connecting rods remote from the cranks being articulated in each other by means of the thread guide laying the thread.
The crank driving the connecting rod situated in the plane normal to the drum axis is driven at twice the speed of rotation of the other crank.
Though this embodiment is preferred on account of the simplicity in manufacture and operation, it is objectionable in that the thread cannot be laid on the drum accurately along any desired line, more particularly along a symmetric curve with respect to the middle laying line, the only possible modifications of the form of these lines being obtainable by varying the radius of the two cranks.
A further object of this invention is to provide a modified construction eliminating the above drawback.
Generally the above described apparatus enables by simply adjusting the crank radii to obtain a laying line which is near to but not coincident with the desired one. The modified construction corrects this difference by subdividing the connecting rod laying in a plane extending through the drum axis into two sections axially displaceable relative to each other, one of said sections or connecting rod proper being articulated to its crank pin, the other section or connecting rod carrying the thread laying guide, the latter section being actuated by means of a suitable cam keyed to the crank pin and against which the latter section is biased by resilient means.
The invention further concerns a method of tracing the profile of the cam actuating the connecting red by utilising the same machine as a machine for tracing the profile of a disc keyed to the crank pin instead of the cam, the said method consisting in tracing on the drum a line equalling the desired laying line, but axially displaced with respect of the drum and parallel with itself by an extent equalling at least the sum of the maximum lateral ofiset in both directions of the desired laying line with respect to the line obtainable should the thread guide be carried by the connecting rod proper, providing the latter section of the connecting rod or correcting rod with an extension carrying a tracing indicating means arranged laterally of the disc spaced in an axial direction with respect to the said rod by an extent equalling to offset of the line traced on the drum, and rotating the connecting rods and drum operatively connected thereto through small angles, the center of the thread guide being moved on each angular displacement to the offset line, a corresponding point being traced by means of the tracing indicating means on the side of the peripheral disc rim, the said points being interconnected by a continuous line and material being removed from the disc externally of the said line.
Further characteristic features of this invention will become apparent from the appended description referring to the accompanying drawings, wherein:
IGURE 1 is a general diagrammatic view of the machine.
FIGURE 2 shows diagrammatically a mechanism for imparting to the thread guide a movement resulting from two linear straight displacements in a transverse and parallel direction, with respect to the drum axis and a longitudinal direction, respectively, perpendicular to the drum axis, effected by the combined action of two cranks acting on slotted crank plates orthogonal to each other suitably interconnected for relative displacement.
FIGURES 3 to 7 show examples of thread laying lines of the drum developed in a plane, corresponding to given movements of the thread guide, the trace of which, the drum being stationary, is indicated beside each of them (FIGURES 3a7a).
FIGURE 8 shows a device for varying the orientation of the pressure roller fitted to the mechanism controlling the thread guide shown in FIGURE 2.
FIGURE 9 relates to a device atfording the same result obtainable by the device shown in FIGURE 2, the masses performing the reciprocating motion and overall size being reduced.
FIGURES 10 and 11 are a front and a plan view, respectively, of the machine for forming from a single thread the endless annular band, equipped with the device shown in FIGURE 9;
FIGURES -12 and 13 are a front and plan view, respectively, of a device for controlling the gradual orientation of the roller pressing the thread on the drum and FIGURE 14 shows diagrammatically the succesive positions of the pressure roller;
FIGURE 15 shows a modification of the device shown in FIGURE 9 in which one of the two cranks effecting the movement of the thread guide is replaced by a cam;
FIGURE 16 is an axial sectional view of a device for conferring a resilient pressure to the pressure roller acting on the thread as the latter is being laid on the drum.
FIGURE 17 is a plan view of FIGURE 16;
FIGURE 18 is a partial sectional view corresponding to FIGURE 16, showing the device employed for releas ing the pressure roller during operations preparatory to formation of the endless annular band as well as during removal of the band;
FIGURE 19 is a part development on a plane of the drum periphery or rim, on which the desired laying line, the line more nearly close thereto obtainable by the crank mechanism shown in FIGURE 9, and the laying line ofiset for purposes explained hereafter are traced, respectively,
FIGURE 20 is a front view of a detail of the machine according to a modified construction partly in section on line XXXX 0t FIGURE 21,
FIGURE 21 is a sectional view on line XXI-XXI of FIGURE 20,
FIGURE 22 shows diagrammatically a step of the cam tracing process.
Referring to the diagram shown in FIGURE 1, the improved machine for forming the endless annular band from a single thread comprises a drum 1 on the annular surface of which, previously coated with an adhesive, a thread guide 2 lays an endless thread 4'. Numeral 3 denotes a device for moving the thread guide 2. The thread 4 unwinds from a spool 5, travels to an apparatus 6 lining it with a raw rubber mix, the lined thread denoted by 4 then travelling to a stretching device diagrammatically indicated by a pulley having a stationary shaft 5 and an underlying pulley with amovable shaft 9 equipped with a counterweight 7, whereupon it is fed to the thread ide 2 distributing it on the surface of the drum -1, which has been previously coated with adhesive, a pressure roller 34 pressing the thread on the drum as it is being laid.
Referring to FIGURE 2, the device shown in this figure is adapted to act on the thread guide 2 laying the coated thread 4' on the drum 1 in order to continuously move the thread guide along a closed line which is the resultant of a movement parallel with the drum axis and a movement orthogonal to the said axis.
The device comprises a rod 41 longitudinally displaceable with respect to the drum 1 in a guide 42 carried by a rod 43 perpendicular to the rod 41. The rod 43 is movable in stationary guides 44. The rod 41 ends at its end opposite to that which carries the thread guide by a cross member having a slit 45 cut therein parallel with the drum axis. The rod 43 carries at one end a cross member in which a slit 49 is cut perpendicular to the slit 45 in the rod 4-1. The slit 45 has a shoe 46 mounted therein, the shoe 46 being carried by a crank pin 47 rotatable about an axis 48. The slit 49 has a shoe 50 mounted therein carried by a crank pin 51 rotatable about an axis 52. The shafts extending along the axes 48, 52, respectively, are rotated, the rate of speed of the shaft 43 being twice the rate of speed of the shaft 52.
With the device of the type disclosed above the thread guides 2 may follow closed lines confining a definite surface. Examples of such closed lines are shown in FIG- URES 3a and 7a, beside each of which the line along which the thread is laid on the drum is shown developed in a plane.
It will be seen that the closed lines obtained by a device of this construction are all in the form of an 8. The length of each 8-shaped figure is twice the eccentricity of the pivot 51, its width being twice the eccentricity of the pivot 47. The adjustment of the bands width is therefore obtained by varying the eccentricity of the pivot 51, the form of the various sections of the laying line on the drum, more particularly the connecting portions between the various sections on the band edges is varied by adjusting the eccentricity of the pivot 47. It will be seen that the smaller the eccentricity of the pivot 47 (FIGURES 3 and 3a) the larger is the radius of the connections between the sections of the laying line, while the greater the eccentricity (FIGURES 4, 4a and 5, 5a) the sharper are the connections, and still greater eccentricities result in loops. By reversing the rotation of the shaft 48 and maintaining the eccentricity of the pivot 47 similar as adopted in FIG- URE 4a, connections result which exhibit a substantially rectilinear section (FIGURE 7).
The device shown in FIGURE 2 affords transverse rates of speeds which constantly follow those determined by the eccentrics and may therefore be varied according to fixed laws only, unless the angular rate of speed of the eccentrics on revolution is varied or the eccentrics are replaced by cams, or the rate of speed of the drum is varied during revolution thereof.
In order to operate the roller pressing the thread the device shown in FIGURE 8 may be employed, which comprises a cam 53 keyed to a pivot 51' coaxial and fixedly secured to the crank pin 51 rotating about the axis 52.
A roller 54 is pressed against a profile of the cam 53 by a bell crank lever 55, 55' capable of oscillating about the pivot 56.
The arm 55' of the bell crank lever mentioned above has anchored thereto one end of a flexible transmission cable 57, the sheath of which is denoted by 58. The
other end of the cable 57 is provided with a member 62 for adjustable engagement into the slit 63 of a bell crank lever 59, 59' keyed to the pivot 31 which carries the roller'34 pressing the thread being laid, this pin 31 (which is made hollow for the thread to extend therethrough and be guided thereby) being rotatable in a suitable bush on the rod 4 1. The arm 59 of the bell crank lever is subjected to the action of a spring 61 tending to oscillate it and holding the cable 57 stretched at the same time causing the roller 54 to contact the cam 53.
Referring to FIGURE 9 the device diagrammatically shown in this figure is adapted to confer to the thread guide a combined motion similar to the motion transmitted by the slotted cranks 45 and 49 of the device shown in FIGURES 2 and 8, while advantageously reducing the overall size and reciprocating masses.
In this device the shafts 52 and 48 have keyed thereto crank discs 67, 68, respectively. The disc 67 is formed with a radial groove 69 which engages and holds at the desired distance from the axis of rotation the crank pin 51 articulated to the connecting rod 64. Similarly, the radial groove 70 in the crank plate 63 adjustably engages and retains the crank pin 47 articulated to the connecting rod 65-. The crank disc as is rotated as mentioned above at an angular speed which istwice the rate of speed of the crank plate 67. The two connecting rods 64, 65 are articulated to each other at 66, the hollow pivot for the pressure roller for the thread being laid extending through the articulation pivot for the connecting rods. The axial bore in the pivot for the pressure roller has the thread extending therethrough and serves as thread guide, all as hereafter described in detail with reference to FIGURES 16, 17 and 18.
The device shown in FIGURE 2 yields a laying line made up of rectilinear sections merging into one another, while the device shown in FIGURE 9 cannot yield accurately rectilinear sections, the sections being approximately rectilinear enough for certain uses as reinforcements for tires.
Referring to FIGURES l0 and 11, the machine shown in these figures carries the mechanism operating the thread guide 2 shown in FIGURE 9, comprising two crank plates 67, 68, the latter plate rotating at twice the angular speed of the former, the plates having radial grooves therein for securing the pivot for the crank pin 51, 47 respectively.
Motion is imparted by one motor 71 which rotate-s through a belt 72 a shaft 73 having keyed thereto a pulley 74 over which the belt travels. The shaft 73 has keyed thereto two toothed Wheels 75, 77. The toothed wheel 75 rotates, through a set of gears 76, the shaft 52 having keyed thereto the crank plate 67, and rotates, through the transmission 74' and corresponding toothed wheel pair at twice the angular speed, the shaft 48 having keyed thereto the crank plate 68.
The toothed wheel 77 rotates through a set of gears 78 a shaft 79 which rotates through a suitable bevel gearing the drum 1. By exchanging the toothed wheels in both gearings the ratio of the rotational speed of the drum 1 to the translational speed of the thread guide may be varied, thereby varying the number of windings and the angular displacement of the laying path on successive revolutions.
A variable speed transmission can be used instead of the above mentioned gearings, the transmission being interposed between the drum rotating mechanism and mechanism for translating the thread guide. The purpose may be alternatively served by a variable speed transmission determining the angular displacement of the laying path on the successive revolution of the drum, while the interchangeable toothed wheel gearing may be employed for determining the pitch of zig-zag laying of the thread only.
The machine may be provided with an automatic stop device known per se which is released as a predetermined number of windings has been laid.
FIGURES 12 and 13 show the device for gradually varying orientation of the pressure roller 34 fitted to the device shown in the preceding figures, more particularly to the crank plate 67. The device comprises a cam 53' keyed to a pivot 51 on the axial extension of the crank pin 51. The profile of the cam 53' has a roller 54 rolling thereon, the roller 54 being carried by a bell crank lever 55, S capable of oscillating about a pivot. The arm 55' of the bell crank lever is formed with a longitudinal slit 81 adjustably engaging in a radial direction the pivot 80 of the connecting rod 82 articulated at its other end to the end of the lever 83 keyed to the pivot carrying the pressure roller '34. Rotation of the crank plate 67 therefore orientates the roller 34 as desired by means of the cam 53'.
The successive positions of the rollers 34 are shown in FIGURE 14.
Referring to FIGURE 15, in the device shown therein, the crank plate 67 actuating the connecting rod 64 is maintained, the other crank plate 68 being replaced on the shaft 48 by a cam 92 with the profile of which the roller 91 is caused to contact, the roller 91 being carried by a strap 90 mounted on the end of the rod 65 connected at its other end at 66 with the connecting rod 64 at the pivot of the pressure roller. The strap 90 is articulated at 93 to a lever 94 articulated in turn at 95 to a fixed point. In the example shown the cam 92 comprises two symmetrical parts, so that the number of revolutions of the shaft 48 equals the number of revolutions of the shaft 52 carrying the plate 67.
Referring to FIGURES 16, 17 and 18 which show the pressure roller 34 pressing the thread being laid on the drum 1, the numeral 96 denotes a coiled spring, conferring the necessary resilient pressure to the roller '34 and mounted for this purpose in an annular chamber longitudinally formed between the pivot 31 and pivot 66 articulating the levers 64 and 65 to each other, the said levers controlling movement of the thread guide 2 formed by the axial bore in the pivot 31. The forked end 33 of the pivot 31 supports the shaft 34' on which the pressure roller 34 rotates.
In order to release the pressure roller 34 and lift it from the surface of the drum 1 any time this is required, a handle-shaped disc 97 is provided, having holes 98 bored therethrough and securedly fixed to the end of the hollow pivot 31. The ends of the pivot 66 articulating together the levers 64 and 65 have secured thereto two rods 99, the position of which is such as to engage with holes 98 when the latter are caused to coincide with the said rods. The engagement position shown in FIGURE 16 holds the roller 34 in the operative position. In order to release it from this position and set free the surface of the drum 1, the disc 97 is lifted and carries along the pivot 31 to which is securely fixed, hence the pressure roller 34. In order to maintain the pressure roller in the lifted position, it will be sufiicient to slightly angularly displace the disc 97 to move the rods 99 out of the alignment holes 98, such as to the position indicated by 99' in FIGURE 20.
The spring 96 holds the disc 97 pressed against the heads of the rods 99, so that the pressure roller 34 remains in its lifted inoperative position until the disc 97 is imparted an equal contrary angular movement bringing the rods 99 into register with the holes 98.
The previously described embodiments permit of laying the thread on the drum rim along a wide variety of laying lines but do not afford particularly desirable laying lines. According to a further aspect of this invention shown with reference to FIGURES 19 to 21 the thread can be laid on the drum along any desired laying line.
In FIGURE 19, 1 denotes the drum surface on which a broken line B shows the desired thread laying line, and a full line A shows the laying line which could be obtained by the machine according to the above described construction. The modification improves the abovernen- 5 tioned construction to permit of laying the thread along the line B.
To this end the connecting rod 64 lying in the plane extending through the drum axis is subdivided into two tubular portions telescopically sliding within each other, the former portion 101, acting as a connecting rod proper and being articulated to the crank pin 51 through a sleeve 102, the latter portion or connecting rod denoted by 64 carrying the thread guide 2 for laying the thread. The displacement of the connecting rod with respect to the connecting rod proper is obtained by means of a cam 103 keyed to the crank pin 51. The connecting rod has secured thereto a support 104 for a roller 106 rotatable on a pivot .105 and rolling in contact with a cam 103. The connecting rod is biased towards the cam 103, so that the roller 106 rolls in contact therewith, by a helical spring 107 acting at one end against the fiange 108 provided within the connecting rod and bearing at its other end on a flanged sleeve 109 screwed on a rod 110, the latter being secured in turn to a cylindrical extension 111 on the sleeve 102, the connecting rod proper being fitted on said extension.
The crank pin 51, mounted in the same manner as in the previously described construction for radial displacement within a slit or groove in the crankplate 67 has keyed thereto a cam 53 controlling through a bell crank arm and a rod (not shown on the drawing for the sake of clearness, but arranged as shown in FIGURES 12 and 14), orientation of the roller adapted to press the thread against the drum as it is being laid.
It will be obvious that through a suitable construction of the cam 103, any predetermined laying line for the thread on the rotary drum can be obtained. For instance, the construction shown on the drawing affords a laying line as shown at B in FIGURE 19, by previously arranging the crank pins in a suitable position for tracing the line A closely approaching the desired line B.
The invention further concerns a method of tracing the profile of the cam v103 actuating the connecting rod 64 by utilizing the same machine as a device for tracing the profile on a disc keyed to the crank pin instead of the cam.
As shown in FIGURE 22, in order to carry out this method a disc 103 is keyed to the crank pin 51, the disc 103' exceeding or equalling in radius the maximum radius of the earn 103. The support 104 for the roller 106 is fixed to a support 112 carrying a nut 113 into which a screw 114 having a milled head is screwed.
The screw 114 abuts an abutment 115 welded to the arm 116 supporting the pivot 117 to which the crank arm is pivoted, this bell crank arm controlling orientation of the roller pressing the thread against the drum. It will be seen that, by rotating the screw 114 the rod 64 is axially displaced, thereby removing the roller 106 from the periphery of the disc 103'. An extension 118 is welded to the support 104, the said extension being arranged laterally of the disc and provided with a hole 119 for the purposes to be described hereafter.
The process for tracing the cam 103 is as follows: A line C is drawn on the drum 1 (FIGURE 19), said line being made up, for instance, of the desired laying line B axially displaced with respect to the drum and parallel with itself by an extent 0 equalling at least the sum of the maximum lateral offsets in both direction a b, (equalling each other in the example shown on the drawings) of the desired laying line B with respect to the line A obtainable where the connecting rod would be directly pivoted to the crank pin; the spacing of the axis of the hole 119 and periphery of the roller 106 is selected to equal the above defined length c. The screw .114 having a milled head is subsequently acted upon to move the centre of the thread guide to any point on the curve C and a point is drawn by means of a tracing pin, fitted through the hole 119, on the front face of the disc 103; the driving shaft of the machine is then sequentially rotated through small angles, further points being drawn still in the manner 9 described above on the face of the disc 103; it will be obvious that upon removing material 103a from the disc externally of the line C the cam 103 is accurately obtained.
The cam tracing method is very quick and simple. Of course, every desired laying line requires a special cam.
The cams can be each stored with a pair of tools adapted to accurately define the eccentricity of both cranks in order to obtain a determined laying line.
It will be understood that, the principle of the invention being left unaltered embodiments of the method and constructional details of the machine can be widely varied from the non limiting example described and illustrated without departing from the scope of this invention.
What I claim is:
1. A method of forming annular bands from at least one endless thread on a collapsible drum, said annular bands being suitable for reinforcement of tire casings for motor vehicle wheels, comprising the steps of provid ing a drum, coating the periphery of said drum with an adhesive, rotating the drum, stretching the thread and laying it on the rotating drum while the thread, immediately before its contact with the drum periphery, is subjected to a first reciprocation between the sides of said drum and is simultaneously subjected to a second reciprocation in a direction perpendicular to the direction of said first reciprocation, the direction of said second reciprocation and the rate of both reoiprocations being so selected that said thread follows, immediately before its contact with the drum periphery, a closed path substantially of figure S-Shape' lying in a plane parallel with the drum axis.
2. A method as claimed in claim 1, wherein the movement of the thread along said path is such that the dis- 10 placement of the thread near the drum sides takes place in the same direction as the movement of the drum periphery.
3. A method as claimed in claim 1, wherein the rate of feed of the thread is varied upon laying the latter on the drum periphery.
4. A method as claimed in claim 1, wherein, during the laying of the thread on the drum periphery, the speed of rotation of the drum. is varied.
5. A method as claimed in claim 1, wherein at least two threads are simultaneously laid on the drum periphery along lines parallel with each other.
6. A method as claimed in claim 1, wherein at least two threads are simultaneously laid on the drum periphery along lines independent of each other.
References Cited in the file of this patent UNITED STATES PATENTS 1,213,600 Dunkerley Jan. 23, 1917 2,264,424 Winslow Dec. 2, 1941 2,248,832 Taylor July 8, 1941 2,411,659 Manning Nov. 26, 1946 2,574,221 Modigliani Nov. 6, 1951 2,609,320 Modigliani Sept. 2, 1952 2,614,058 Francis Oct. .14, 1952 2,692,005 DeCloud Oct. 19, 1954 2,758,037 Cahill Aug. 7, 1956 2,760,550 Kimes Aug. 28, 1956 2,849,049 Hanson Aug. 26, 1958 2,874,456 Weidel Feb. 24, 1959 2,906,314 Trevaskis Sept. 29, 1959 2,920,384 Fasoli Jan. 12, 1960 3,002,874 Lowe Oct. 3, 1961

Claims (1)

1. A METHOD OF FORMING ANNULAR BANDS FROM AT LEAST ONE ENDLESS THREAD ON A COLLAPSIBLE DRUM, SAID ANNULAR BANDS BEING SUITABLE FOR REINFORCEMENT OF TIRE CASINGS FOR MOTOR VEHICLE WHEELS, COMPRISING THE STEPS OF PROVIDING A DRUM, COATING THE PERIPHERY OF SAID DRUM WITH AN ADHESIVE, ROTATING THE DRUM, STRECTCHING THE THREAD AND LAYING IT ON THE ROTATING DRUM WHILE THE THREAD, IMMEDIATELY BEFORE ITS CONTACT WITH THE DRUM PERIPHERY, IS SUBJECTED TO A FIRST RECIPROCATION BETWEEN THE SIDES OF SAID DRUM AND IS SIMULTANEOUSLY SUBJECTED TO A SECOND RECIPROCATION IN A DIRECTION PREPENDICULAR TO THE DIRECTION
US752587A 1957-08-05 1958-08-01 Method and machine for forming annular bands Expired - Lifetime US3082140A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US206388A US3113738A (en) 1958-08-01 1962-06-29 Machine for forming annular bands

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
IT161257 1957-08-05
IT752758 1958-05-16
IT358858 1958-05-16

Publications (1)

Publication Number Publication Date
US3082140A true US3082140A (en) 1963-03-19

Family

ID=32995461

Family Applications (1)

Application Number Title Priority Date Filing Date
US752587A Expired - Lifetime US3082140A (en) 1957-08-05 1958-08-01 Method and machine for forming annular bands

Country Status (4)

Country Link
US (1) US3082140A (en)
DE (1) DE1131000B (en)
FR (1) FR1209414A (en)
GB (2) GB900994A (en)

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3486962A (en) * 1966-04-06 1969-12-30 Goodyear Tire & Rubber Reinforced rubber bands,etc.
US3972767A (en) * 1975-02-13 1976-08-03 National-Standard Company Apparatus for forming a tire breaker
US3977614A (en) * 1973-03-07 1976-08-31 Imperial Metal Industries (Kynoch) Limited Winding apparatus
US5395476A (en) * 1992-08-07 1995-03-07 Sedepro Machine for the manufacture of a crown reinforcement for tires
FR2729976A1 (en) * 1995-02-01 1996-08-02 Michelin & Cie METHOD AND DEVICE FOR APPLYING A WIRE TO A SUPPORT
FR2804367A1 (en) * 2000-02-01 2001-08-03 Sedepro OSCILLATING ARM APPARATUS FOR MANUFACTURING A TIRE REINFORCEMENT FROM A SINGLE THREAD
EP1122055A1 (en) * 2000-02-01 2001-08-08 Sedepro Combined movement apparatus for the manufacture of tyre reinforcements using a single cord
WO2003045674A1 (en) * 2001-11-22 2003-06-05 Pirelli Pneumatici S.P.A. Method for making reinforcing structures for vehicles tyres and a tyre obtained thereby
EP1426170A2 (en) * 2002-12-04 2004-06-09 Société de Technologie Michelin Apparatus having multiple application arms for the manufacture of a reinforcing element for tyres
EP1426169A2 (en) * 2002-12-04 2004-06-09 Société de Technologie Michelin Apparatus for the manufacture of a reinforcing element for large-dimension tyres
FR2850320A1 (en) * 2003-01-23 2004-07-30 Michelin Soc Tech Pneumatic tyre reinforcement making machine with toroid template for transverse filament has guide ring with slot and inner passage for filament
US20040154727A1 (en) * 2003-02-11 2004-08-12 Weissert James Thomas Method and apparatus for manufacturing carcass plies for a tire
US20050067107A1 (en) * 2000-10-25 2005-03-31 Mitsuru Hitotsuyanagi Carcass ply producing apparatus
US20070125482A1 (en) * 2005-12-01 2007-06-07 Weissert James T Bi-directional tooling head and method for tire cord application
US20070125481A1 (en) * 2005-12-01 2007-06-07 Delgado Andres I Cord tensioning and feed mechanism for a tire cord applicator head
US20070125208A1 (en) * 2005-12-01 2007-06-07 Weissert James T Cord cutting mechanism and method for a tire cord applicator head
US20070125471A1 (en) * 2005-12-01 2007-06-07 Weissert James T Split cord geodesic configurations for a tire
US20070125480A1 (en) * 2005-12-01 2007-06-07 Henthorne David A Synchronous drive and method for tire cord application
US20070125479A1 (en) * 2005-12-01 2007-06-07 Delgado Andres I Spring loaded tooling head and method for tire cord application
US20070125478A1 (en) * 2005-12-01 2007-06-07 Weissert James T Tire cord application station and method
EP1925422A1 (en) * 2006-11-24 2008-05-28 Societe de Technologie Michelin Sheathed wire for manufacturing a tyre, tyre equipped with this sheathed wire, device for manufacturing this sheathed wire, installation and method for manufacturing this tyre
US20080142163A1 (en) * 2006-12-19 2008-06-19 Andres Ignacio Delgado Applicator head for tire cord construction

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1131650A (en) * 1966-09-10 1968-10-23 John Patrick Crump Improvements in the printing of yarns
US4061524A (en) * 1975-09-24 1977-12-06 Milliken Research Corporation Adjustable traverse tire belt winding apparatus

Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1213600A (en) * 1916-04-08 1917-01-23 William H Dunkerley Tire and method of making the same.
US2248832A (en) * 1940-05-14 1941-07-08 Atwood Machine Co Traverse mechanism for textile machines
US2264424A (en) * 1940-12-11 1941-12-02 Atwood Machine Co Traverse motion
US2411659A (en) * 1942-08-05 1946-11-26 Fred W Manning Tire construction
US2574221A (en) * 1946-03-16 1951-11-06 Johns Manville Method of forming a multilayered mat of intercrossed filaments
US2609320A (en) * 1947-05-29 1952-09-02 Johns Manville Method of making flexible unwoven fabric
US2614058A (en) * 1948-06-03 1952-10-14 Richard J Francis Methods of forming reinforced hollow plastic articles
US2692005A (en) * 1951-05-21 1954-10-19 Cloud Joseph P De Method for making reinforcing members for tires
US2758037A (en) * 1953-06-17 1956-08-07 Cahill William Starling Apparatus for and a method of applying an adhesive coating to rubber tires
US2760550A (en) * 1953-10-21 1956-08-28 Harold E Kimes Tire cementing apparatus
US2849049A (en) * 1956-05-16 1958-08-26 Firestone Tire & Rubber Co Method of forming an endless tire tread and sidewall portion on a carcass band and product thereof
US2874456A (en) * 1953-10-26 1959-02-24 Rohr Aircraft Corp Method of determining tube shapes
US2906314A (en) * 1954-03-02 1959-09-29 Dunlop Tire & Rubber Corp Pneumatic tires
US2920384A (en) * 1956-02-24 1960-01-12 Gen Electric Process for applying numerals to neoprene wire
US3002874A (en) * 1955-02-01 1961-10-03 Dunlop Tire & Rubber Corp Apparatus for the manufacture of pneumatic tyres

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT82966B (en) * 1913-01-17 1921-02-25 Brev Saracco Fa Method and device for the production of protective fabric covers for wheel shells
AT101395B (en) * 1923-10-26 1925-10-26 Hermann Debor Process and machine for the production of raw rubber thread plates for rubber tires.
AT106285B (en) * 1925-04-20 1927-04-25 Hermann Debor Method and device for the production of bicycle and motor vehicle covers (cord tires).

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1213600A (en) * 1916-04-08 1917-01-23 William H Dunkerley Tire and method of making the same.
US2248832A (en) * 1940-05-14 1941-07-08 Atwood Machine Co Traverse mechanism for textile machines
US2264424A (en) * 1940-12-11 1941-12-02 Atwood Machine Co Traverse motion
US2411659A (en) * 1942-08-05 1946-11-26 Fred W Manning Tire construction
US2574221A (en) * 1946-03-16 1951-11-06 Johns Manville Method of forming a multilayered mat of intercrossed filaments
US2609320A (en) * 1947-05-29 1952-09-02 Johns Manville Method of making flexible unwoven fabric
US2614058A (en) * 1948-06-03 1952-10-14 Richard J Francis Methods of forming reinforced hollow plastic articles
US2692005A (en) * 1951-05-21 1954-10-19 Cloud Joseph P De Method for making reinforcing members for tires
US2758037A (en) * 1953-06-17 1956-08-07 Cahill William Starling Apparatus for and a method of applying an adhesive coating to rubber tires
US2760550A (en) * 1953-10-21 1956-08-28 Harold E Kimes Tire cementing apparatus
US2874456A (en) * 1953-10-26 1959-02-24 Rohr Aircraft Corp Method of determining tube shapes
US2906314A (en) * 1954-03-02 1959-09-29 Dunlop Tire & Rubber Corp Pneumatic tires
US3002874A (en) * 1955-02-01 1961-10-03 Dunlop Tire & Rubber Corp Apparatus for the manufacture of pneumatic tyres
US2920384A (en) * 1956-02-24 1960-01-12 Gen Electric Process for applying numerals to neoprene wire
US2849049A (en) * 1956-05-16 1958-08-26 Firestone Tire & Rubber Co Method of forming an endless tire tread and sidewall portion on a carcass band and product thereof

Cited By (58)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3486962A (en) * 1966-04-06 1969-12-30 Goodyear Tire & Rubber Reinforced rubber bands,etc.
US3977614A (en) * 1973-03-07 1976-08-31 Imperial Metal Industries (Kynoch) Limited Winding apparatus
US3972767A (en) * 1975-02-13 1976-08-03 National-Standard Company Apparatus for forming a tire breaker
US5395476A (en) * 1992-08-07 1995-03-07 Sedepro Machine for the manufacture of a crown reinforcement for tires
US6463978B2 (en) 1993-02-01 2002-10-15 Sedepro Oscillating arm apparatus for manufacturing a tire reinforcement from a single cord
CN1076659C (en) * 1995-02-01 2001-12-26 米什兰集团总公司 Process and device for applying thread onto support
EP0724949A1 (en) * 1995-02-01 1996-08-07 Compagnie Generale Des Etablissements Michelin-Michelin & Cie Process and apparatus for applying a filament to a support
FR2729976A1 (en) * 1995-02-01 1996-08-02 Michelin & Cie METHOD AND DEVICE FOR APPLYING A WIRE TO A SUPPORT
US5863368A (en) * 1995-02-01 1999-01-26 Compagnie Generale des Etablissements Michelin--Michelin & Cie Process and device for applying a thread onto a support
EP1122057A3 (en) * 2000-02-01 2003-05-02 Sedepro Swing arm apparatus for manufacturing a tyre reinforcing structure using a single thread
EP1464472A2 (en) * 2000-02-01 2004-10-06 Sedepro Swing arm apparatus for manufacturing a tyre reinforcing structure using a single thread
EP1122057A2 (en) * 2000-02-01 2001-08-08 Sedepro Swing arm apparatus for manufacturing a tyre reinforcing structure using a single thread
EP1122055A1 (en) * 2000-02-01 2001-08-08 Sedepro Combined movement apparatus for the manufacture of tyre reinforcements using a single cord
FR2804367A1 (en) * 2000-02-01 2001-08-03 Sedepro OSCILLATING ARM APPARATUS FOR MANUFACTURING A TIRE REINFORCEMENT FROM A SINGLE THREAD
US6641690B2 (en) 2000-02-01 2003-11-04 Sedepro Apparatus with a combination of movements for manufacturing a tire reinforcement from a single cord
EP1464472A3 (en) * 2000-02-01 2005-07-06 Sedepro Swing arm apparatus for manufacturing a tyre reinforcing structure using a single thread
US7353852B2 (en) * 2000-10-25 2008-04-08 Toyo Tire & Rubber Co., Ltd. Carcass ply producing apparatus
US7273083B2 (en) 2000-10-25 2007-09-25 Toyo Tire & Rubber Co., Ltd. Pneumatic tire using carcass ply
US20060124222A1 (en) * 2000-10-25 2006-06-15 Mitsuru Hitotsuyanagi Pneumatic tire using carcass ply
US20050067107A1 (en) * 2000-10-25 2005-03-31 Mitsuru Hitotsuyanagi Carcass ply producing apparatus
WO2003045674A1 (en) * 2001-11-22 2003-06-05 Pirelli Pneumatici S.P.A. Method for making reinforcing structures for vehicles tyres and a tyre obtained thereby
US20050061416A1 (en) * 2001-11-22 2005-03-24 Fiorenzo Mariani Method for making reinforcing structures for vehicles tyres and a tyre obtained thereby
US7396426B2 (en) 2001-11-22 2008-07-08 Pirelli Pneumatici S.P.A. Method for making a reinforcing structure for a vehicle tyre and a tyre made by the method
EP1426170A3 (en) * 2002-12-04 2004-12-22 Société de Technologie Michelin Apparatus having multiple application arms for the manufacture of a reinforcing element for tyres
US7073553B2 (en) 2002-12-04 2006-07-11 Michelin Recherche Et Technique S.A. Device for the fabrication of a tire reinforcement, having multiple positioning arms which undergo a movement guided by a cam follower sliding in a slot
EP1426169A3 (en) * 2002-12-04 2004-12-22 Société de Technologie Michelin Apparatus for the manufacture of a reinforcing element for large-dimension tyres
EP1426169A2 (en) * 2002-12-04 2004-06-09 Société de Technologie Michelin Apparatus for the manufacture of a reinforcing element for large-dimension tyres
EP1426170A2 (en) * 2002-12-04 2004-06-09 Société de Technologie Michelin Apparatus having multiple application arms for the manufacture of a reinforcing element for tyres
FR2848141A1 (en) * 2002-12-04 2004-06-11 Michelin Soc Tech APPARATUS FOR MANUFACTURING A REINFORCEMENT FOR TIRES, WITH MULTIPLE LAYING ARMS COMPRISING A MOVEMENT GUIDED BY A CAM TRACK SLIDING IN LIGHT
US20040108072A1 (en) * 2002-12-04 2004-06-10 Michelin Recherche Et Technique S.A. Device for the fabrication of a tire reinforcement, suitable for tires of large width
CN100420570C (en) * 2002-12-04 2008-09-24 米其林技术公司 Device for the fabrication of a tire reinforcement, having multiple positioning arms which undergo a movement guided by a cam follower sliding in a slot
US20040108073A1 (en) * 2002-12-04 2004-06-10 Michelin Recherche Et Technique S.A. Device for the fabrication of a tire reinforcement, having multiple positioning arms which undergo a movement guided by a cam follower sliding in a slot
US7128116B2 (en) 2002-12-04 2006-10-31 Michelin Recherche Et Technique S.A. Device for the fabrication of a tire reinforcement, suitable for tires of large width
WO2004064887A3 (en) * 2003-01-23 2004-10-21 Michelin Soc Tech Device for producing a tire reinforcement, provided with a device for guiding the reinforcing wire
US20060011286A1 (en) * 2003-01-23 2006-01-19 Michelin Recherche Et Technique S.A. Apparatus for manufacturing a reinforcement for a tire, comprising a guide ring
US20080128072A1 (en) * 2003-01-23 2008-06-05 Michelin Recherche Et Technique S.A. Apparatus for manufacturing a reinforcement for a tire, comprising a guide ring
FR2850320A1 (en) * 2003-01-23 2004-07-30 Michelin Soc Tech Pneumatic tyre reinforcement making machine with toroid template for transverse filament has guide ring with slot and inner passage for filament
WO2004064887A2 (en) * 2003-01-23 2004-08-05 Societe De Technologie Michelin Device for producing a tire reinforcement, provided with a device for guiding the reinforcing wire
US7343952B2 (en) 2003-01-23 2008-03-18 Michelin Recherche Et Technique S.A. Apparatus for manufacturing a reinforcement for a tire, comprising a guide ring
US20060162848A1 (en) * 2003-02-11 2006-07-27 The Goodyear Tire & Rubber Company Method for manufacturing carcass plies for a tire
US20040154727A1 (en) * 2003-02-11 2004-08-12 Weissert James Thomas Method and apparatus for manufacturing carcass plies for a tire
US20070125480A1 (en) * 2005-12-01 2007-06-07 Henthorne David A Synchronous drive and method for tire cord application
US7686053B2 (en) 2005-12-01 2010-03-30 The Goodyear Tire & Rubber Company Cord tensioning and feed mechanism for a tire cord applicator head
US20070125479A1 (en) * 2005-12-01 2007-06-07 Delgado Andres I Spring loaded tooling head and method for tire cord application
US20070125471A1 (en) * 2005-12-01 2007-06-07 Weissert James T Split cord geodesic configurations for a tire
US7753098B2 (en) 2005-12-01 2010-07-13 The Goodyear Tire & Rubber Company Spring loaded tooling head and method for tire cord application
US7740039B2 (en) 2005-12-01 2010-06-22 The Goodyear Tire & Rubber Company Cord cutting mechanism and method for a tire cord applicator head
US20070125208A1 (en) * 2005-12-01 2007-06-07 Weissert James T Cord cutting mechanism and method for a tire cord applicator head
US20070125478A1 (en) * 2005-12-01 2007-06-07 Weissert James T Tire cord application station and method
US20090090456A1 (en) * 2005-12-01 2009-04-09 The Goodyear Tire & Rubber Company Synchronous drive and method for tire cord application
US20070125481A1 (en) * 2005-12-01 2007-06-07 Delgado Andres I Cord tensioning and feed mechanism for a tire cord applicator head
US20070125482A1 (en) * 2005-12-01 2007-06-07 Weissert James T Bi-directional tooling head and method for tire cord application
US20090090455A1 (en) * 2005-12-01 2009-04-09 The Goodyear Tire & Rubber Company Spring loaded tooling head and method for tire cord application
US20080149246A1 (en) * 2006-11-24 2008-06-26 Michelin Recherche Et Technique S.A. Sheathed thread for fabricating a tire, a tire provided with the sheathed thread, a device for fabricating the sheathed thread, and a method and an installation for fabricating the tire
FR2909108A1 (en) * 2006-11-24 2008-05-30 Michelin Soc Tech Sheathed wire for reinforced carcass of tire, has sheath covering naked wire, and including sections that are formed along naked wire, where naked parts of wire are alternated with sheathed parts of wire
EP1925422A1 (en) * 2006-11-24 2008-05-28 Societe de Technologie Michelin Sheathed wire for manufacturing a tyre, tyre equipped with this sheathed wire, device for manufacturing this sheathed wire, installation and method for manufacturing this tyre
US20080142163A1 (en) * 2006-12-19 2008-06-19 Andres Ignacio Delgado Applicator head for tire cord construction
US8578994B2 (en) 2006-12-19 2013-11-12 The Goodyear Tire & Rubber Company Applicator head for tire cord construction

Also Published As

Publication number Publication date
FR1209414A (en) 1960-03-01
GB900994A (en) 1962-07-11
GB898751A (en) 1962-06-14
DE1131000B (en) 1962-06-07

Similar Documents

Publication Publication Date Title
US3082140A (en) Method and machine for forming annular bands
US3682222A (en) Pneumatic tire having helical reinforcing filaments
US3607497A (en) Tire-treading method
CN100441405C (en) Apparatus for applying a strip to a rotary surface
US3802982A (en) Reinforced tire fabric and method and apparatus for making same
US4240863A (en) Control system for an elastomer extrusion and applicator apparatus
NO159946B (en) PROCEDURE AND DEVICE FOR MANUFACTURING AN ENDLESS STRENGTH BELT FOR WHEEL TIRES.
JP5037027B2 (en) Corrugated ply manufacturing apparatus and method
US2512762A (en) Apparatus for making wire tire fabric
US3761341A (en) Apparatus for guiding a strip to a support surface
US3002874A (en) Apparatus for the manufacture of pneumatic tyres
US2489503A (en) Machine for making tubing
US3748203A (en) Method and apparatus for positioning a plurality of continuous stripson a support surface
US3497408A (en) Method and apparatus for building tires
US3721599A (en) Method and apparatus for securing a continuous thread on a support surface
US6969438B2 (en) High-speed cutting device and method for cutting a tire reinforcement
US3598166A (en) Endless reinforcement for pneumatic tires
US3778329A (en) Reinforced tire fabric of helically formed,laterally spaced,single filament wires
US3113738A (en) Machine for forming annular bands
US3674584A (en) Method and apparatus for positioning a continuous thread or cord on a support surface
US3616001A (en) Vibratory method for securing a continuous thread on a support surface
DE60124056T2 (en) Apparatus for applying a cord to a rotating surface and method of using this apparatus
US1600119A (en) Apparatus for frictioning or coating fabrics
US4602973A (en) Manufacture of non-woven fabric
US1622048A (en) Method of making an annular laminated disklike element