US3074815A - Treatment of cellulosic fibrous materials with diamide quaternaries and the resulting articles - Google Patents

Treatment of cellulosic fibrous materials with diamide quaternaries and the resulting articles Download PDF

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US3074815A
US3074815A US8387261A US3074815A US 3074815 A US3074815 A US 3074815A US 8387261 A US8387261 A US 8387261A US 3074815 A US3074815 A US 3074815A
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diamide
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composition
textile
reaction
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Fred G H Lee
Jerry J Svarz
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ChampionX LLC
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Nalco Chemical Co
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
    • D06M13/405Acylated polyalkylene polyamines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2311Coating or impregnation is a lubricant or a surface friction reducing agent other than specified as improving the "hand" of the fabric or increasing the softness thereof

Definitions

  • Fatty alcohols may be used as textile softeners, but these also wash out from the treated fibrous material.
  • Other materials are relatively expensive and some darken the color of textiles. 'Besides being color' darkening and unpleasantly odoriferous, many of the current textile softeners have an objectionable property of softener build-up after repeated treatment, making the treated cloth extremely difiicult or, in many cases, impossible to rewet. When the treated textile becomes water-repellant, it is then highly resistant to ordinary laundering .and dry cleaning.
  • Another object is to provide novel compositions of matter which provide excellent textile softening with little or no build-up of softener upon repeated use.
  • An important object is to provide textile softening compositions and textile treating process, the use of which results in a textile with better rewettability properties than heretofore known in the art.
  • a still further object is to provide softened textile materials which may be heated or stored for long periods of time Without yellowing or visibly aging.
  • Another important object of the invention is to develop a rinse cycle additive textile softener that excels in the above described properties over those textile treating assistants known in the prior art. Other objects will appear hereinafter.
  • R is a saturated fatty radical of at least 11 carbon atoms
  • Z and Y are monovalent organic radicals each containing less than 25 carbon atoms composed of elements from the group consisting of C, H, O, X, and M, where X is halogen and M is an alkali metal, n is an integer of from 1 to 3, and A is an anion.
  • colloidally dispersible is meant that the compounds of the above general formula may be suspended in aqueous media up to concentrations of 25% by Weight. These suspensions may be either true solutions or colloidal suspensions of the solid colloidal particles in Water. The only proviso is that the compositions remain homogeneous over long periods of storage time.
  • the colors of the solid, aqueous, suspended compositions may range from water white or colorless to a very light yellow. Their viscosities may vary over a Wide range, but they must remain pourable and ready for instantaneous use.
  • the aqueous suspen sions may contain minor portions of other polar solvents, such as lower alkyl alcohols or ketones, which act as solubility promoters.
  • the cellulosic fibrous materials may be cotton textiles or other cellulose derivative materials, such as paper.
  • a preferred embodiment of the invention is the treatment of cotton textiles.
  • a particularly useful method of treating the cellulosic materials comprises applying and affixing thereto an aqueous colloidally dispersible diamide quaternary of the formula:
  • R is a saturated fatty radical of at least eleven carbon atoms
  • Z and Y are monovalent organic radicals each containing less than 25 carbon atoms and are selected from the group consisting of CH;.;, CH CH CH OH 'C'H HOCH CH HOCH CHO'HCH where X is halogen, n is an integer from 1 to 3, y is an integer from 2 to 12, and A is an anion.
  • the anion may be selected from the group consisting of halide, sulfate, sulfite, acetate, nitrate, and phosphate.
  • halide sulfate, sulfite, acetate, nitrate, and phosphate.
  • the most preferred anions are Patented Jan. 22, 1963- n3 halides, with chloride being the most preferred specific halide.
  • diamides which are subsequently quaternized with various alkylating and quaternizing groups.
  • the diamides are usually formed by reacting an acid, and in the present instance, preferably a fatty acid of at least 11 carbon atoms, with a polyalkylene polyamine.
  • the polyamines correspond to the formula:
  • n is an integer of from 1 to 3.
  • the preferred starting alkylene polyamines may be chosen from among diethylene triamine, tetraethylene pentamine, and triethylene tetramine.
  • Some of the more readily available and preferred materials for preparing the diamide are the fatty acids or mixtures of such acids that occur in various fats and oils, such as coconut oil, hydrogenated tallow, castor oil, hydrogenated castor oil, etc.
  • fatty acids or mixtures of such acids that occur in various fats and oils, such as coconut oil, hydrogenated tallow, castor oil, hydrogenated castor oil, etc.
  • such acids as caprylic, monylic, capric, undecylic, lauric, myristic, palrnitic, stearic, behenic, oleic, ricinoleic, and mixtures of these may be used.
  • the preferred embodiment of the invention involves the use only of saturated fatty acids which have at least eleven carbon atoms. Examples of these are stearic and palmitic acids.
  • the diamides In order to produce the diamides, it is necessary to heat 1 mol of the polyalkylene polyamine with at least 2 mols of the fatty acid and remove 2 mols of water during the process.
  • the time and temperature of the reaction depends upon the particular long chain fatty acid and polyamine involved, and may vary from 1 to hours at temperatures from 100 to 200 C. However, the preferred time to remove the requisite Water may vary from 2 to 6 hours at temperatures from 120 to 180 C.
  • the diamide preparation may be facilitated by the use of azeotropic materials which help to drive out of the reaction system, the water formed in the reaction. These azeotropic materials may be any organic substance capable of forming a suitable azeotrope with Water.
  • Preferred azeotropes include benzene, xylene and toluene.
  • the more preferred amides useful for later reactions are bis-(Z-alkyl amido ethyl)-amines. These amido amines may also be purified by Well known methods such as distillation or recrystallization from polar materials. Such recrystallization agents as isopropyl alcohol and acetone are useful to purify the products.
  • the preferred diamides are white solids which may be recrystallized and then collected by filtration methods.
  • Such diamides formed by the reaction between a polyalkylene polyamine and a saturated fatty acid may be represented by the general formula:
  • R is a saturated fatty acid of at least eleven carbon atoms and preferably from to 17, and n is an integer of from 1 to 3.
  • the diamides obtained as described above are alkylated and quaternized With various alkylating agents.
  • Any reactive alklating agent containing a replaceable anion in its structure may be used in the preparation of the quaternaries.
  • these quaternizing and alkylating agents are methyl chloride, -chloroethanol, 3-chloro-l, Z-propanediol, ethyl chloroacetate, sodium chloroacetate, polyethylene glycol chloride and epihalohydrins.
  • Other alkylating agents such as ethyl bromide, propyl chloride, and l-chloro-2,3-dihydroxy propane may also be used.
  • quaternizing agents may be added directly to the diamides or dissolved in aqueous or organic solvents.
  • a source of base in order to neutralize the amine salts initially formed from the alkylation.
  • At least 2 mols of quaternizing or alkylating agents must be used for every secondary basic nitrogen atom present in the diamide.
  • at least 1 mol of basic material must be used for every basic nitrogen atom in the diamide in order to neutralize the acid amine salt formed.
  • Basic materials such as sodium hydrogen carbonate, sodium hydroxide, and potassium hydroxide may be used as sources of base.
  • mols of alkylating agent are added for every mol of diamide to be reacted.
  • the amount of base may vary from 1 to 5 mols for every mol of diamide, with slightly greater excesses necessary if one uses slightly less basic materials such as sodium bicarbonate.
  • the quaternizing reaction may be run at atmospheric pressures at temperatures from to 200 C. The time of the reaction may take from 1 to 10 hours. Normally, the reaction is completed in from 2 to 6 hours at temperatures from to 180 C.
  • Contact of the reactants may be effected by solubilizing them with polar solvents. This will expedite the reaction. Solutions may be made from a Wide variety of organic solvents, but the preferred solvents are lower alcohols.
  • the diamide quaternaries obtained may also be purified by use of various solvents. A particularly useful combination involves a mixed solvent of acetone and isopropyl alcohol. The diamide quaternaries may be recrystallized from this solvent, filtered, and cooled, in order to obtain a solid product. The product may be. collected by such filtration with minimum loss of active ingredient.
  • Table I refers to the preferred diamides, compositions 1 through 8. These are readily prepared from the condensation reaction of the requisite fatty acids and polyamines listed therein.
  • Table II recites suitable final reaction products of this invention in terms of listing particular suitable variants of the general final product formulae given above just following statement of objects of invention.
  • These quaternary compounds are formed as outlined above by quaternization of the diamide reaction product of polyamine and fatty acid, using quaternizing agent or agents which contain the requisite Z and Y radicals. If mixed quaternizing agents are used the Z and Y radicals attached to the secondary basic nitrogen atoms of the diamide will differ in molecular structure.
  • the described novel products may be marketed as such or in the form of an aqueous dispersion, or in the form of a solvent solution thereof. They may be applied to textile materials by any of the well known methods, e.g., in the form of an aqueous dispersion or solvent solution, and in every case impart excellent softness, drape, flexibility, and hand to the textile material. If applied as a solid, it is necessary that they be first incorporated in liquid media in order to be uniformly attached and affixed to the cellulosic fibrous materials to be treated.
  • the amount of chemical that may be applied and affixed to the fibrous materials may vary from .001% to 10% based on the weight of the fibrous materials themselves. However, the amount of active material that is preferably employed is generally from 2% to 7% based on textile weight. These percentage figures are further based upon the amount of active chemical treatment ingredients contained in treating compositions.
  • test method was employed as being found to be the most satisfactory method of screening. This method duplicated as closely as possible home laundry conditions.
  • the test specimens were cotton diapers and cotton wash cloths which were indelibly numbered in one corner for purposes of identification.
  • a portable, four-gallon, 1 /2 pound capacity washer and spin dryer was used to treat from A to 1 pound of fabrics.
  • compositions of the invention were directly compared against two well-known commercial textile softeners, composition A and composi tion B.
  • the treated specimens were then felt by at least 12 persons who gave their opinions as to whether a treated specimen was soft and fluffy, or whether it was relatively rough to the feel. These volunteers were instructed to take into consideration the various factors relating to hand of fabrics. These included flexibility, compressibility, softness, pliability, extensibility, and resilience. All these factors are important for evaluating textiles in their various uses. While these subjective performance characteristics may be evaluated only by personal reaction, they are important factors in the traditional con cept of fabric performance, particularly in the apparel and household markets. Thus, these subjective criteria such as fabric hand or handle, drape and luster are all measures of the extremely complex features of the physical properties of the treated fabric as related to their salability to and satisfactory use by the ultimate consumer.
  • Table III below compares the preferred compositions of the invention to commercial softeners, composition A or composition B, both of which are currently sold in large volume. Each composition of the invention is directly compared to composition A or B after one washing treatment.
  • compositions III and IV were checked against commercial softener, composition B.
  • direct comparison of each compound was made against composition B on repeated washings and reapplication tests. After each c cle, a number of test specimens were removed and dried. The remainder were washed with detergent, as described above, and softener applied in the rinse cycle again. This procedure was repeated five times. The samples Were again checked by the testing panel after each treatment and each member of the panel recorded one vote in favor of the sample he believed to have superior qualities. Table IV "below tabulates the number and percentage of votes in favor of the respective compositions.
  • the cotton diapers were washed as described above and the softeners were added during the rinse cycle in an amount of one ounce of a 4% solution for every 12 diapers. These diapers were again spun-dried in the washer and dried in an automatic dryer. With each series of chemicals of the invention, equal doses of composition A and/ or composition B were run for comparison. Blanks were also run in the test. After the test specimens were dried, they were subjected to a rc-wettability test known as the dropping method.
  • This method is performed as follows.
  • the diaper from each softening treatment is mounted on a 7 inch embroidery hoop.
  • a microburette containing distilled Water is adjusted so that it delivers one drop of Water approximately every five seconds.
  • the surface of the taut textile is held about inch (1 cm.) below the tip of the burette and a stopwatch is started just as the drop falls on to the cloth.
  • the drop is allowed to fall on to the cloth and the hoop is moved out from under the burette.
  • the watch is stopped when the liquid on the surface of the textile loses its reflective power. The shorter the Wetting time, the m re readily wettable is the textile.
  • test specimen Four to six samples of each test specimen contacted with the same chemical were tested. Each test specimen was tested by the dropping method in 10 diiierent areas throughout the sample to give an average means.
  • Table V shows the results of the re-wettability test when compared to composition A or B, the standards again used for comparison purposes. All the results in Table V are in seconds.
  • Norm-Average mean 16.5 seconds.
  • N 0TE.Average mean 14 seconds.
  • Nora-Average mean 11.5 seconds.
  • EXAMPLE I Into a 3-neck 1 liter flask are introduced the reactants. The flask is equipped with a cone-driven stirrer and a thermometer. 55 2 grams (2 mols) of hydrogenated tallow fatty acid are added to the flask initially, followed by an addition of 103 grams (1 mol) of diethylene triamine. The reactants were vigorously agitated at room temperature and then slowly heated to C. A Dean and Stark trap, coupled with a Friedrick condenser, was then attached to the 3-neck flask, and the temperature of the flask was maintained between 150 and C. for tour hours. After this time had elapsed, the temperature was raised to C. and maintained at this temperature for one-half hour.
  • the product of this example conresponds to composition ll of Table II.
  • the overall yield from the reaction was 90%.
  • EXAMPLE II 62 grams of the diamide produced from Example I was mixed with 50 grams of sodium chloroacetate in 50 grams of isopropyl alcohol. These weights correspond to mol of diamide and mol of alkylating agent. The reactants were thoroughly mixed and then added to a presure cylinder and heated at 150 C. for six hours with continuous agitation by rocking. After the reaction was complete, the vessel was cooled and the material was recrystallized drorn hot methyl alcohol using a procedure similar to that of Example I. The resultant solid was filtered from the solvent by a suction filtration technique. The product obtained was hydroscopic, and infra-red study showed a strong -O-Na-- absorption. This product was composition X of Table II.
  • EXAMPLE IV 62 grams of the diamide of Example I mol), grams of sodium bicarbonate, 80 cc. of isopropyl alcohol, and 100 grams (0.5 mol) of polyethylene glycol chloride 210" were mixed together.
  • the quaternizing agent, polyethylene glycol chloride 210 corresponds to the structure of the glycol compound in Example III with the exception that 11:3 to 5.
  • the quaternization was affected under pressure.
  • the reaction mixture was heated in the pressure vessel at 160 to 180 C. for 10 hours.
  • the crude product was purified by crystallization from isopropyl alcohol. A 2.5% aqueous solution was much more viscous than the corresponding aqueous solutions of the previous examples. However, the solution or dispersion was nevertheless readily pourable and capable of eifective application for textile softening.
  • the product of this reaction is composition XII in Table II.
  • EXAMPLE VI 62 grams of the diarnide of Example I (0.10 mol), 80 grams of 2-chloroethanol (1.0 mol), 16 grams of sodium bicarbonate, and 50 ml. of isopropyl alcohol were mixed and charged into a rocking autoclave. The reaction was run at 150 C. for 4 /2 hours. After cooling, the crude product was crystallized from isopropyl alcohol and then recrystallized from a acetone-10% isopropyl alcohol solvent mixture. A micro analysis gave the following elemental breakdown, which is compared to the calculated analysis.
  • the solid, purified product after drymg in. a vacuum oven at 50 C. had a melting point of to C. The yield was quantitative.
  • the white, solid diamide was soluble in various organic solvents such as benzene, chloroform, carbon tetrachloride, but insoluble in lower alcohols and water.
  • the low neutral equivalent was believed to be due to the presence of some monoamide. Consequently, the resulting product was again crystallized with hot acetone in the hopes of removing monoamide. A white solid with a clear cut melting point of 116 to 118 C. was obtained. The neutral equivalent of this product was 586, corresponding almost exactly to the theoretical neutral equivalent (583) of the desired diamide.
  • EXAMPLE V111 58.3 grams of the diamide of Example VII (0.1 mol) and 50 cc. of isopropyl alcohol were placed in a stainless steel pressure cylinder to which was connected a source of methyl chloride gas. Since no base was present, only 1 mol of methyl chloride gas could be added to the hydrogen available for alkylation. The reaction was run at 150 C. for four hours with continuous agitation by rocking. The monomethylated hydrochloride salt of the diamide was cooled to room temperature and removed from the pressure vessel. The entire contents of the pressure reactor were added to 80 grams of polyethylene glycol chloride 4l0 and 16 grams of sodium bicarbonate in 10 ml. of isopropyl alcohol. The reactants were thoroughly mixed and placed again in the pressure vessel, and heated at 160 C. for four hours. After cooling and venting, the compound was isolated by recrystallization techniques outlined in Example VI. The final product corresponds to composition XIV of Table ll.
  • EXAMPLE X 58.3 grams of the diamide of Example VII was added to 16 grams sodium bicarbonate and 110 grams (1.0 mol) of 3-chloro1,Z-propanediol in 10 grams of isopropyl alcohol. The reaction was run in the usual manner at 140 to 150 C. for six hours in a rocking autoclave.
  • the quaternary diamide of this example is composition VI of Table II.
  • compositions of the invention are especially useful in treating hydratable fibers in cloths or sheets in which such fibers predominate, especially cellulose fibers, such as cottons, or blends of fibers in which cellulose predominates.
  • the invention is applicable to the treatment of wood fibers and cloth.
  • the invention is also applicable to the treatment of wood fibers in cloth, cloth containing glass fibers, synthetic fibers in cloth, blends of synthetic fibers and natural fibers in cloth, e.g., blends of Dacron (polyethylene terephthalate) and wool, blends containing Orion (acrylic fiber) and the like.
  • Dacron polyethylene terephthalate
  • Orion acrylic fiber
  • the hand and texture of the textile materials are not only improved but the properties imparted to the fabrics by the chemical assistance may be varied by varying the particular fatty acids used in preparing the diamides, or else changing the particular quaternizing or combination of quaternizing agents used.
  • R is a saturated fatty radical of at least 15 carbon atoms and Z and Y are monovalent organic radicals each containing less than 25 carbon atoms and being composed of elements from the group consisting of C, H, O, X and M
  • X is halogen and M is an alkali metal
  • n is an integer of from 1 to 3 and A is an anion of the group consisting of halide, sulfate, phosphate, acetate, sulphite and nitrate.
  • R is a saturated fatty radical of at least eleven carbon atoms
  • Z and Y are monovalent organic radicals each containing less than 25 carbon atoms and each being selected from the group consisting of CH CH CH aovaers Neo- --oHt- X-CH -CHGHCH and l-l(Cll CH
  • X is halogen
  • n is an integer of from 1 to 3
  • y is an integer of from 2 to 12
  • A is an anion selected from the group consisting of halide, sulfate, sulphite, acetate
  • R is a saturated fatty radical derived from hydrogenated tallow
  • Z and Y are each methyl groups
  • n is 1
  • A is halide.
  • R is a saturated fatty radical derived from hydrogenated tallow
  • Z and Y are each Z-hydroxy ethyl grotps
  • n is 1
  • A is halide.
  • R is a saturated fatty radical containing 17 carbon atoms
  • Z and Y are each H-(OCH CH groups, where y is an integer of from 4 to 12, n is 1 and A is halide.
  • R is a saturated fatty radical from hydrogenated tallow
  • Z and Y are each methyl groups
  • n. is 1
  • A is halide.
  • R is a saturated fatty radical from hydrogenated tallow
  • Z and Y are each 2- hydroxy ethyl groups
  • n is l
  • A is halide.
  • R is a saturated fatty radical containing 17 carbon atoms
  • Z and Y are each H(OCH CH groups where y is an integer of from 4 to 12, n is land A is halide.
  • R is a saturated fatty radical of at least eleven carbon atoms
  • Z and Y are monovalcnt organic radicals each containing less than 25 carbon atoms and being composed of elements from the group consisting of C, H, O, X and M where X is halogen and M is an alkali metal, n is an integer of from 1 to 3 and A is an anion.
  • W ere R is saturated fatty radical of at least carbon atoms
  • Z and Y are monovalent organic radicals each containing less than carbon atoms and being composed of elements from the group consisting of C, H, O, X and M
  • X is halogen and M is an alkali metal
  • 11 is an integer of from 1 to 3
  • A is an anion of the group consisting of halide, sulfate, phosphate, acetate, sulphite and nitrate.
  • R is a saturated fatty radical of at least eleven carbon atoms
  • Z and Y are monovalent organic radicals each containing less than 25 carbon atoms and are selected from the group consisting of CH;,-, CH OH CH CH Cl-l HOCH CH l-iOCll CFrlOHCH where X is halogen, n is an integer of from 1 to 3, y is an integer of from 2 to 12 and A is an anion selected from the group consisting of halide, sulfate, sulphite, acetate, nitrate, and phosphate.
  • a cellnlosic fibrous material impregnated with from 001% to 19% based on the Weight of said fibrous material of an aqueous colloidally dispersible diarnide quaternary of the formula:
  • R is a satcrated fatty radical of at least eleven carbon atoms
  • Z an Y are monovalent organic radicals each containing less than 25 carbon atoms and being composed of elements from the group consisting of C, H, 0, X and M
  • X is halogen and M is an alkali metal
  • 11 is an integer of from 1 to 3 and A is an anion.
  • the cellulosic fibrous material of claim 13 which is further characterized by being Water rewettablc.
  • R is a saturated fatty acid of at least eleven carbon atoms
  • Z and Y are monovalent organic radicals each containing less than 25 carbon atoms and are selected from the group consisting of HOCH CH li0Cl Ci-lGHCH l? CH CHgGCI-I2 NaOi )CH2- XCH CHOHCH and H(OCH CH
  • X is halogen
  • n is an integer of from 1 to 3
  • A is an anion selected from the group consisting of halide, sulphate, snlphite, acetate, nitrate and phosphate.
  • R is a saturated fatty radical derivcd from hydrogenated tallow, n is 1, Z and Y are each Z-hydroxy ethyl groups and A is halide.
  • R is a saturated fatty radical containing 17 carbon atoms
  • Z and Y are each H'(OCH CH groups where y is an integer of from 4 to 12, n is 1 and A is halide.

Description

United States Patent 3,074,815 TREATMENT OF CELLULOSIC FIBROUS MATE- RIALS WITH DIAMIDE QUATERNARIES AND THE RESULTING ARTICLES Fred G. H. Lee, Park Forest, and Jerry J. Svarz, Johet, Ill., assignors to Nalco Chemical Company, Chicago, 11]., a corporation of Delaware No Drawing. Filed Jan. 23, 1961, Ser. No. 83,872 23 Claims. (Cl. 117-143) This invention relates to the chemical treatment of cellulosic fibrous materials, such as textiles and paper, whereby desirable physical properties are imparted thereto. The present invention also relates to new organic compounds which are valuable as assistants in the treatment and finishing of textile materials. Particularly, it relates to the method of treating textiles with new chemical softening agents, and lubricants. In another embodiment of the invention, novel and useful chemical compositions have been produced.
Many materials have in the past been used as textile treating assistants for altering the softness or lubricity and imparting easy wettability to textile fibers, but each has some inherent physical or chemical property leading to an undesirable product. Reagents used in the treatment and finishing of textile materials have included silicone oils, sulfated oils and fats, mineral oil emulsions, and polyethylene emulsions. These materials are particularly designed as textile softeners for industrial or home use as rinse washing cycle additives. Each of them has some objectionable characteristic. For example, tallow oils and sulfonated oils do not become sutficiently firmly attached to the goods to survive washing. ese materials also impart an objectionable rancid odor to treated materials.
Fatty alcohols, for example, may be used as textile softeners, but these also wash out from the treated fibrous material. Other materials are relatively expensive and some darken the color of textiles. 'Besides being color' darkening and unpleasantly odoriferous, many of the current textile softeners have an objectionable property of softener build-up after repeated treatment, making the treated cloth extremely difiicult or, in many cases, impossible to rewet. When the treated textile becomes water-repellant, it is then highly resistant to ordinary laundering .and dry cleaning.
Further, many known textile treating materials are unstable with respect to heat and oxidation. The treated cloth becomes yellowed by decomposition of treating agents after heating to dry the cloth or as a result of oxidation incident to storage for a few months.
It therefore becomes an object of the invention to provide textile treating agents and process of treating fiber materials therewith, by means of which the softening, lubricating, and wetting properties of the treated materials are improved without deleterious effect upon their color, odor and launderability.
It is .a further object to provide textile softeners and process of treating textiles, the use of which does not tend to yellow treated textiles.
Another object is to provide novel compositions of matter which provide excellent textile softening with little or no build-up of softener upon repeated use.
An important object is to provide textile softening compositions and textile treating process, the use of which results in a textile with better rewettability properties than heretofore known in the art.
A still further object is to provide softened textile materials which may be heated or stored for long periods of time Without yellowing or visibly aging.
It is a further object of this invention to provide new compositions useful for textile softening that possess low dermal toxicity, high chemical and physical stability,
light color, easy dispersibility in water and impart no objectionable odor to treated products.
Another important object of the invention is to develop a rinse cycle additive textile softener that excels in the above described properties over those textile treating assistants known in the prior art. Other objects will appear hereinafter.
In accordance with the invention, a process of treating cellulosic fibrous materials has been discovered whereby colloidally dispersible compositions may be easily applied from aqueous solutions to give finishes not only of maximum softness but also of excellent rewettability. The products proposed for use are colloidally, water dispersible, diamide quaternaries of the general formula:
where R is a saturated fatty radical of at least 11 carbon atoms, Z and Y are monovalent organic radicals each containing less than 25 carbon atoms composed of elements from the group consisting of C, H, O, X, and M, where X is halogen and M is an alkali metal, n is an integer of from 1 to 3, and A is an anion.
By the expression colloidally dispersible is meant that the compounds of the above general formula may be suspended in aqueous media up to concentrations of 25% by Weight. These suspensions may be either true solutions or colloidal suspensions of the solid colloidal particles in Water. The only proviso is that the compositions remain homogeneous over long periods of storage time. The colors of the solid, aqueous, suspended compositions may range from water white or colorless to a very light yellow. Their viscosities may vary over a Wide range, but they must remain pourable and ready for instantaneous use. The aqueous suspen sions may contain minor portions of other polar solvents, such as lower alkyl alcohols or ketones, which act as solubility promoters.
The cellulosic fibrous materials may be cotton textiles or other cellulose derivative materials, such as paper. A preferred embodiment of the invention is the treatment of cotton textiles. A particularly useful method of treating the cellulosic materials comprises applying and affixing thereto an aqueous colloidally dispersible diamide quaternary of the formula:
where R is a saturated fatty radical of at least eleven carbon atoms, Z and Y are monovalent organic radicals each containing less than 25 carbon atoms and are selected from the group consisting of CH;.;, CH CH CH OH 'C'H HOCH CH HOCH CHO'HCH where X is halogen, n is an integer from 1 to 3, y is an integer from 2 to 12, and A is an anion. v
In a preferred species of composition corresponding to the type illustrated, the anion may be selected from the group consisting of halide, sulfate, sulfite, acetate, nitrate, and phosphate. Of these, the most preferred anions are Patented Jan. 22, 1963- n3 halides, with chloride being the most preferred specific halide.
PREPARATION OF COMPOSITIONS In order to prepare the final compositions which are part of this invention, it is first necessary to prepare diamides which are subsequently quaternized with various alkylating and quaternizing groups. The diamides are usually formed by reacting an acid, and in the present instance, preferably a fatty acid of at least 11 carbon atoms, with a polyalkylene polyamine. The polyamines correspond to the formula:
Where n is an integer of from 1 to 3. The preferred starting alkylene polyamines may be chosen from among diethylene triamine, tetraethylene pentamine, and triethylene tetramine.
Some of the more readily available and preferred materials for preparing the diamide are the fatty acids or mixtures of such acids that occur in various fats and oils, such as coconut oil, hydrogenated tallow, castor oil, hydrogenated castor oil, etc. Thus, such acids as caprylic, monylic, capric, undecylic, lauric, myristic, palrnitic, stearic, behenic, oleic, ricinoleic, and mixtures of these may be used. However, the preferred embodiment of the invention involves the use only of saturated fatty acids which have at least eleven carbon atoms. Examples of these are stearic and palmitic acids.
In order to produce the diamides, it is necessary to heat 1 mol of the polyalkylene polyamine with at least 2 mols of the fatty acid and remove 2 mols of water during the process. The time and temperature of the reaction depends upon the particular long chain fatty acid and polyamine involved, and may vary from 1 to hours at temperatures from 100 to 200 C. However, the preferred time to remove the requisite Water may vary from 2 to 6 hours at temperatures from 120 to 180 C. The diamide preparation may be facilitated by the use of azeotropic materials which help to drive out of the reaction system, the water formed in the reaction. These azeotropic materials may be any organic substance capable of forming a suitable azeotrope with Water. Preferred azeotropes include benzene, xylene and toluene. The more preferred amides useful for later reactions are bis-(Z-alkyl amido ethyl)-amines. These amido amines may also be purified by Well known methods such as distillation or recrystallization from polar materials. Such recrystallization agents as isopropyl alcohol and acetone are useful to purify the products. The preferred diamides are white solids which may be recrystallized and then collected by filtration methods.
Such diamides formed by the reaction between a polyalkylene polyamine and a saturated fatty acid may be represented by the general formula:
where R is a saturated fatty acid of at least eleven carbon atoms and preferably from to 17, and n is an integer of from 1 to 3.
The diamides obtained as described above are alkylated and quaternized With various alkylating agents. Any reactive alklating agent containing a replaceable anion in its structure may be used in the preparation of the quaternaries. Among these quaternizing and alkylating agents are methyl chloride, -chloroethanol, 3-chloro-l, Z-propanediol, ethyl chloroacetate, sodium chloroacetate, polyethylene glycol chloride and epihalohydrins. Other alkylating agents such as ethyl bromide, propyl chloride, and l-chloro-2,3-dihydroxy propane may also be used. These quaternizing agents may be added directly to the diamides or dissolved in aqueous or organic solvents. In the quaternizing reaction, it is necessary to add a source of base in order to neutralize the amine salts initially formed from the alkylation. At least 2 mols of quaternizing or alkylating agents must be used for every secondary basic nitrogen atom present in the diamide. Also, at least 1 mol of basic material must be used for every basic nitrogen atom in the diamide in order to neutralize the acid amine salt formed. Basic materials such as sodium hydrogen carbonate, sodium hydroxide, and potassium hydroxide may be used as sources of base.
In .a preferred embodiment of the invention, from 5 to 10 mols of alkylating agent are added for every mol of diamide to be reacted. The amount of base may vary from 1 to 5 mols for every mol of diamide, with slightly greater excesses necessary if one uses slightly less basic materials such as sodium bicarbonate. The quaternizing reaction may be run at atmospheric pressures at temperatures from to 200 C. The time of the reaction may take from 1 to 10 hours. Normally, the reaction is completed in from 2 to 6 hours at temperatures from to 180 C.
Contact of the reactants may be effected by solubilizing them with polar solvents. This will expedite the reaction. Solutions may be made from a Wide variety of organic solvents, but the preferred solvents are lower alcohols. The diamide quaternaries obtained may also be purified by use of various solvents. A particularly useful combination involves a mixed solvent of acetone and isopropyl alcohol. The diamide quaternaries may be recrystallized from this solvent, filtered, and cooled, in order to obtain a solid product. The product may be. collected by such filtration with minimum loss of active ingredient.
Table I refers to the preferred diamides, compositions 1 through 8. These are readily prepared from the condensation reaction of the requisite fatty acids and polyamines listed therein.
Table l Composi- Fatty acid Polyalkylene tion polyamine Ii 1 C13H27OOH Diethylene trlamuic.
ll 2 CnHsr-COH D0.
ll 3 C15H31-C-OH DO.
, H H 4,m1xed C1 H 1-COH,O1 H3 -COH. Do.
U 5 C17H35COH Tetraethylene pcntaminc.
6 C17H;5COI-I Triethylene tetraminc.
i u 7,mixed C15H31-C-OH, CI7I'I35 COH.. Tetraethylene pentamine.
II 8 Ci5H35COH Triethylene tetramine.
Table II recites suitable final reaction products of this invention in terms of listing particular suitable variants of the general final product formulae given above just following statement of objects of invention. These quaternary compounds are formed as outlined above by quaternization of the diamide reaction product of polyamine and fatty acid, using quaternizing agent or agents which contain the requisite Z and Y radicals. If mixed quaternizing agents are used the Z and Y radicals attached to the secondary basic nitrogen atoms of the diamide will differ in molecular structure.
Table II Composi- R 12 Z Y A.
tion
013 127 1 CH3.-.. Cl 17 35 1 CH C1 OI'I31 1 CH3. C1 017113! 1 HO O H Cl 0 E 1 HOCHzCHz Cl 0 F1 1 I'IOCHzCHCHz HOCHMEHCH: C1
VII 0171135 1 HOGH2CHCH2 HOCHZCHGHZ 01 l l VIII 0 51-1 1 OHzC-O.-Et CHzC-OEt Cl f 5 IX C 7H 5 1 CIIzC-OEt CH7COEl7 01 i i X CuIIas 1 CHzC-ONa CHzC-ON3 Cl XI 0 71135 1 II OCHzCH2')s-10 I'I(OOH2CHr)8-l0 Cl XII (In-H 5 1 H(-OCH2CH2-) -5 C1 XIII C 7H 1 ,OH CHzCHaCHs Cl XIV 0151131 1 II (-OCH4OHr-Q8-lfl Cl XV C17II35 1 I:I(OCH2CH2)g-t C1 XVI G17H35 1 II(-OGH2CHz)3-5 The above diamide quateinaries may be colloidally dispersed in aqueous media or polar organic solvents, such as lower alkyl ketones, and lower others. They are soluble in pure aqueous media up to based on the weight of the water. The amount that may be suspended or solubilized in liquid aqueous media may be considerably enhanced by minor additions of lower polar organic solvents. Combinations of water and lower alcohols are particularly useful in dispersing the solid compositions.
The described novel products may be marketed as such or in the form of an aqueous dispersion, or in the form of a solvent solution thereof. They may be applied to textile materials by any of the well known methods, e.g., in the form of an aqueous dispersion or solvent solution, and in every case impart excellent softness, drape, flexibility, and hand to the textile material. If applied as a solid, it is necessary that they be first incorporated in liquid media in order to be uniformly attached and affixed to the cellulosic fibrous materials to be treated.
An important application is the addition of aqueous suspensions or solutions of the composition to the water rinse cycle of industrial or home laundering processes. Excellent textile softening is accomplished by addition of the compositions in the rinse cycle of baby diaper services. Repeated contact of these textiles with the composition does not result in chemical build-up, but rather softens the textile materials with little or no consequent waterrepellency problems of the type commonly encountered.
The amount of chemical that may be applied and affixed to the fibrous materials may vary from .001% to 10% based on the weight of the fibrous materials themselves. However, the amount of active material that is preferably employed is generally from 2% to 7% based on textile weight. These percentage figures are further based upon the amount of active chemical treatment ingredients contained in treating compositions.
EVALUATION OF THE INVENTION In order to evaluate the compositions described above as textile softeners, the following test method was employed as being found to be the most satisfactory method of screening. This method duplicated as closely as possible home laundry conditions. The test specimens were cotton diapers and cotton wash cloths which were indelibly numbered in one corner for purposes of identification. A portable, four-gallon, 1 /2 pound capacity washer and spin dryer was used to treat from A to 1 pound of fabrics.
The specimens were washed 3 minutes in 4 gallons of Chicago tap water containing cc. of a commercial anionic detergent. The water was drained and the test cloths spun dry for one minute. The washer was refilled with water to which had been added the treated chemical. The aqueous chemicals were added in a 4% by weight composition, such diluted form being similar to that which a consumer would normally purchase. The rinse cycle was conducted for three minutes, the washer drained, and the specimens again spin-dried for one minute. For purposes of comparison, the various compositions of the invention were directly compared against two well-known commercial textile softeners, composition A and composi tion B. The treated specimens were then felt by at least 12 persons who gave their opinions as to whether a treated specimen was soft and fluffy, or whether it was relatively rough to the feel. These volunteers were instructed to take into consideration the various factors relating to hand of fabrics. These included flexibility, compressibility, softness, pliability, extensibility, and resilience. All these factors are important for evaluating textiles in their various uses. While these subjective performance characteristics may be evaluated only by personal reaction, they are important factors in the traditional con cept of fabric performance, particularly in the apparel and household markets. Thus, these subjective criteria such as fabric hand or handle, drape and luster are all measures of the extremely complex features of the physical properties of the treated fabric as related to their salability to and satisfactory use by the ultimate consumer.
Table III below compares the preferred compositions of the invention to commercial softeners, composition A or composition B, both of which are currently sold in large volume. Each composition of the invention is directly compared to composition A or B after one washing treatment.
Series of pairs of code marked samples of treated fabrics were prepared. One member of each pair had been treated with either composition A or B. The other had been treated with a composition of the invention. The pairs were submitted to a panel of from 11 to 20 people. Each panel member recorded his vote in favor of the sample from each pair which he believed to have superior properties. The number of votes for each treated test specimen was then recorded to measure the quality of the Table II] HAND TEST COMPARISONS Number of Panel votes Treatment composition (4% aqueous solutions) Percent of total votes cast Series F H wa 00- oocc HH 0n to From the information in Table III above, it has been shown that the products of the invention, when compared to composition A selected as the standard for softness, are all superior to the market standards with composition 111 being far superior in softening ability.
In order to further the study of the softening efficiency of the compositions of the invention, two of these, compositions III and IV, were checked against commercial softener, composition B. In this test, direct comparison of each compound was made against composition B on repeated washings and reapplication tests. After each c cle, a number of test specimens were removed and dried. The remainder were washed with detergent, as described above, and softener applied in the rinse cycle again. This procedure was repeated five times. The samples Were again checked by the testing panel after each treatment and each member of the panel recorded one vote in favor of the sample he believed to have superior qualities. Table IV "below tabulates the number and percentage of votes in favor of the respective compositions.
Table IV HAND TEST COMPARISON AFTER REPEATED WASHINGS First Treatment Third Treatment From the information in Table IV, it is shown that the selected products of the invention maintain their superiority over the standard for softening effectiveness after repeated washings. Composition III surpasses the standard by a 9 to 1 margin when tested by the hand method after the treatment. Composition IV was slightly inferior to composition ill, but yet surpassed the standard by nearly a 4 to 1 margin after five successive treatments. in some cases, repeats were made in order to check the results more thoroughly. A combination treatment of composition Ill and composition IV also shows clear superiority as textile softener treatment over the currently widely used market standard. This combination shows the versatility of the invention and its scope of effective use.
As a conventional softener builds up on a frabric after repeated use, it becomes extremely difficult for the treated fabric to adsorb water. This is a critical drawback to the majority of the softeners on the market today. Thus, re-wettability has become an important factor to be considered in any newly created softener. In order to evaluate the re-wettability of the treated specimens, the following test method was employed.
The cotton diapers were washed as described above and the softeners were added during the rinse cycle in an amount of one ounce of a 4% solution for every 12 diapers. These diapers were again spun-dried in the washer and dried in an automatic dryer. With each series of chemicals of the invention, equal doses of composition A and/ or composition B were run for comparison. Blanks were also run in the test. After the test specimens were dried, they were subjected to a rc-wettability test known as the dropping method.
This method is performed as follows.
The diaper from each softening treatment is mounted on a 7 inch embroidery hoop. A microburette containing distilled Water is adjusted so that it delivers one drop of Water approximately every five seconds. The surface of the taut textile is held about inch (1 cm.) below the tip of the burette and a stopwatch is started just as the drop falls on to the cloth. The drop is allowed to fall on to the cloth and the hoop is moved out from under the burette. The watch is stopped when the liquid on the surface of the textile loses its reflective power. The shorter the Wetting time, the m re readily wettable is the textile.
Four to six samples of each test specimen contacted with the same chemical were tested. Each test specimen was tested by the dropping method in 10 diiierent areas throughout the sample to give an average means.
Table V below shows the results of the re-wettability test when compared to composition A or B, the standards again used for comparison purposes. All the results in Table V are in seconds.
Table V COMPOSITION A Test sample 1 2 3 5 Test area:
Norm-Average mean, 16.5 seconds.
50% COMPOSITION III, 50% COMPOSITION IV Test sample 1 2 3 5 Test area:
NorE.-Average mean, 15.4 seconds.
COMPOSITION XVI Test sample 1 2 3 5 6 Test area:
N 0TE.Average mean, 14 seconds.
COMPOSITION XV Test sample 1 2 3 5 Test area:
Total 197. 0 90. 5 189. 5 60. 5 112.0 178.0 Mean -1 16. 4 7. 5 15. 8 5. 0 9.3 14. 9
Nora-Average mean, 11.5 seconds.
COMPOSITION IV Test sample 1 2 3 4 5 6 Test area:
Nora-Average mean, 6.52 seconds.
As is readily apparent from the results tabulated in Table V, all the compositions of the invention are clearly superior to the standard employed. The significant figure, the average mean in seconds, is lower for each composition of the invention tested than is the average mean for the standard. This very important factor of re-wettability is thus inherent in the textiles treated in this case, and their cleanability is left unaffected by treatment over an entire period of useful service during which softness and flufiiness is maintained.
Laboratory tests have shown that fabrics treated in accordance with the invention will not yellow with age or repeated treatment. The inventive compositions are safe for home use when employed in the concentrations suggested herein.
The following examples relate to the preparation of representative compositions of the invention \for further illustration, but the invention is not limited in its scope by these examples. The parts given are all parts by weight unless otherwise indicated.
EXAMPLE I Into a 3-neck 1 liter flask are introduced the reactants. The flask is equipped with a cone-driven stirrer and a thermometer. 55 2 grams (2 mols) of hydrogenated tallow fatty acid are added to the flask initially, followed by an addition of 103 grams (1 mol) of diethylene triamine. The reactants were vigorously agitated at room temperature and then slowly heated to C. A Dean and Stark trap, coupled with a Friedrick condenser, was then attached to the 3-neck flask, and the temperature of the flask was maintained between 150 and C. for tour hours. After this time had elapsed, the temperature was raised to C. and maintained at this temperature for one-half hour. The reaction mass was allowed to cool and the diarnide product solidified. During the course of the reaction, 36 ml of water was collected, which corresponds to the theoretical amount of water to be collected from the amide condensation reaction. A neutral equivalent titration of the diamide gave a figure of 580, substantially corresponding to the theoretical neutral equivalent of 619.
'62 grams of the above hydrogenated tallow fatty diamide of diethylene triamin'e mol) was added to 50 ml. isopropyl alcohol containing :16 grams Off sodium bicarbonate. This mixture was added to a pressure vessel capable of being rocked. To the pressure vessel was attached .a line leading to a cylinder of methyl chloride gas. The pressure vessel was heated rapidly to 150 C. and maintained between 1 45 and 150 C. for a period of four hours, during which time the vessel was continuously agitated by rocking. After cooling and venting, the reaction mixture Was dissolved in 500 ml. of mixed solvent, acetone-isopropyl alcohol. The reaction product was transferred to a one liter beaker and heated in the mixed solvent at 50 C., at which temperature the product was completely solubilized. The impurities were filtered after Element Calculated, Found,
percent percent Carbon- 71. 50 69. 63 Hydrogen". 12. 20 12. 23 Nitrogen 5. 95 6.07 Chlorine 5.07 4. 73 Oxygen 5. 2S 7. 34
The product of this example conresponds to composition ll of Table II. The overall yield from the reaction was 90%.
EXAMPLE II 62 grams of the diamide produced from Example I was mixed with 50 grams of sodium chloroacetate in 50 grams of isopropyl alcohol. These weights correspond to mol of diamide and mol of alkylating agent. The reactants were thoroughly mixed and then added to a presure cylinder and heated at 150 C. for six hours with continuous agitation by rocking. After the reaction was complete, the vessel was cooled and the material was recrystallized drorn hot methyl alcohol using a procedure similar to that of Example I. The resultant solid was filtered from the solvent by a suction filtration technique. The product obtained was hydroscopic, and infra-red study showed a strong -O-Na-- absorption. This product was composition X of Table II.
EXAMPLE III Composition XI of Table II, the quaternary from the reaction of polyethylene glycol chloride with hydrogenated tallow diamide, was produced by the following method. 62 grams of the diamide from Exampl I, 16 grams of sodium bicarbonate, and 200 grams of polyethylene glycol chloride 410 were mixed. The polyethylene glycol chloride 410 is a product of Union Carbide Company and had the following structural (formula:
Cl(CH CI-I O-) H where n=8 to 10. The reactants were throughly mixed and heated at 150 C. in a pressure vessel for 6 hours, duing which time agitation was affected through a rockirlg mechanism. After cooling and venting the contents of the pressure autoclave, the product was treated with isopropyl alcohol in order to purify it. The solid product was collected on a Buchner funnel by a suction filtration method.
EXAMPLE IV 62 grams of the diamide of Example I mol), grams of sodium bicarbonate, 80 cc. of isopropyl alcohol, and 100 grams (0.5 mol) of polyethylene glycol chloride 210" were mixed together. The quaternizing agent, polyethylene glycol chloride 210, corresponds to the structure of the glycol compound in Example III with the exception that 11:3 to 5. As in the previous examples, the quaternization was affected under pressure. The reaction mixture was heated in the pressure vessel at 160 to 180 C. for 10 hours. The crude product was purified by crystallization from isopropyl alcohol. A 2.5% aqueous solution was much more viscous than the corresponding aqueous solutions of the previous examples. However, the solution or dispersion was nevertheless readily pourable and capable of eifective application for textile softening. The product of this reaction is composition XII in Table II.
EXAMPLE V In order to demonstrate the scope and versatility of the general reaction of the invention, a product was prepared which contained two different quaternizing agents.
62 grams (0.10 mol) of the diamide of Example I was added to 12 grams (0.15 mol) of 2-chloroethanol in 50 grams of isopropyl alcohol. Since no base was used in the reaction, only 1 mol of the 2-chloroethanol could be added to the nitrogen atom available for quaternization. The reaction was run at 150 C. in a pressure vessel for four hours. The hydrochloride salt of the monoalkylated diamide was produced, and after cooling, the product was further alkylated by the following method:
The entire above impure product was added to 40 grams (0.5 mol) of propyl chloride and 20 grams of sodium bicarbonate in 20 grams of isopropyl alcohol. The reactants were heated at 130 to 140 C. for three hours in the autoclave. After cooling and venting and contents of the autoclave, the crude reaction mixture was dissolved in isopropyl alcohol. The inorganic impurities were removed by crystallization technique and the product was further recrystallized from a acetone-20% isopropyl alcohol solvent. The final product corresponds to composition XIII of Table II.
EXAMPLE VI 62 grams of the diarnide of Example I (0.10 mol), 80 grams of 2-chloroethanol (1.0 mol), 16 grams of sodium bicarbonate, and 50 ml. of isopropyl alcohol were mixed and charged into a rocking autoclave. The reaction was run at 150 C. for 4 /2 hours. After cooling, the crude product was crystallized from isopropyl alcohol and then recrystallized from a acetone-10% isopropyl alcohol solvent mixture. A micro analysis gave the following elemental breakdown, which is compared to the calculated analysis.
Microanalysis of The product of this example corresponds to composition IV, Table II.
EXAMPLE VII Into a 3-neck, round bottom, 2 liter flask equipped with a stirrer, thermometer and Dean and Stark trap connected between the flask and a condenser, was added 935 grams of the methyl ester of palmitic acid (3.5 mols) and 180 grams of diethylene triarnine (1.8 mols). The reactants were thoroughly mixed at room temperature and heated to 150 C. The temperature was maintained with vigorous stirring between 150 and 160 C. for a period of four hours. 72 ml. of methanol was collected, corresponding to a weight of 58 grams, during the course of the reaction. The reaction mixture was cooled and the crude product poured into methyl alcohol, from which it was crystallized. The solid, purified product, after drymg in. a vacuum oven at 50 C. had a melting point of to C. The yield was quantitative. The white, solid diamide was soluble in various organic solvents such as benzene, chloroform, carbon tetrachloride, but insoluble in lower alcohols and water.
A neutralization equivalent was run on the product and produced a figure or" 467 vs. a theoretical figure of 583.
The low neutral equivalent was believed to be due to the presence of some monoamide. Consequently, the resulting product was again crystallized with hot acetone in the hopes of removing monoamide. A white solid with a clear cut melting point of 116 to 118 C. was obtained. The neutral equivalent of this product was 586, corresponding almost exactly to the theoretical neutral equivalent (583) of the desired diamide.
58.3 grams (0.1 mol) of the above pure diamide was added to 16 grams of sodium bicarbonate in 60 ml. of isopropyl alcohol. This mixture was added to a pressure vessel. A continuous supply of methyl chloride gas was passed into the closed pressure system while the temperature was maintained at 140 to 150 C. for four hours. The pressure vessel was cooled and vented, and the crude product was treated with isopropyl alcohol and filtered to remove the inorganic compounds. The filtrate was frozen in a refrigerator overnight. The solid product obtained was filtered and recrystallized from a 90% acetone-% isopropyl alcohol solvent. The resulting pure white solid was analyzed for its elements and gave the following figures.
Microanalysis for C H N ClO The product of this example corresponds to composition III of Table II.
EXAMPLE V111 58.3 grams of the diamide of Example VII (0.1 mol) and 50 cc. of isopropyl alcohol were placed in a stainless steel pressure cylinder to which was connected a source of methyl chloride gas. Since no base was present, only 1 mol of methyl chloride gas could be added to the hydrogen available for alkylation. The reaction was run at 150 C. for four hours with continuous agitation by rocking. The monomethylated hydrochloride salt of the diamide was cooled to room temperature and removed from the pressure vessel. The entire contents of the pressure reactor were added to 80 grams of polyethylene glycol chloride 4l0 and 16 grams of sodium bicarbonate in 10 ml. of isopropyl alcohol. The reactants were thoroughly mixed and placed again in the pressure vessel, and heated at 160 C. for four hours. After cooling and venting, the compound was isolated by recrystallization techniques outlined in Example VI. The final product corresponds to composition XIV of Table ll.
EXAMPLE TX 58.3 grams of the diamide of Example VI! was added to 16 grams of sodium bicarbonate and 123 grams of ethyl chloroacetate in 10 grams of isopropyl alcohol. The quaternization reaction was run for six hours at 140' to 150 C. The crude solid was recrystallized from an 80% acetone-20% isopropyl alcohol solvent mixture. The quaternary product is composition IX of Table II.
EXAMPLE X 58.3 grams of the diamide of Example VII was added to 16 grams sodium bicarbonate and 110 grams (1.0 mol) of 3-chloro1,Z-propanediol in 10 grams of isopropyl alcohol. The reaction was run in the usual manner at 140 to 150 C. for six hours in a rocking autoclave. The quaternary diamide of this example is composition VI of Table II.
EXAMPLE XI 58.3 grams of the diamide of Example VII was added to 16 grams of sodium bicarbonate and 80 of 2- chloroethanol in 10 grams of isopropyl alcohol. The
reactants were mixed and added to a pressure vessel and then heated at to C. for six hours. After cooling, the viscous residue was poured into a beaker and washed with isopropyl alcohol. The crude solid Was then slurried in isopropyl alcohol and left overnight in a refrigerator. The resultant solid was then filtered and again crystallized from a 20% isopropanol80% acetone solvent mixture. A 5% aqueous solution prepared from the pure solid remained uniformly dispersed in Water over a period of many months. The solid corresponded to composition V of Table II.
The compositions of the invention are especially useful in treating hydratable fibers in cloths or sheets in which such fibers predominate, especially cellulose fibers, such as cottons, or blends of fibers in which cellulose predominates. The invention is applicable to the treatment of wood fibers and cloth. The invention is also applicable to the treatment of wood fibers in cloth, cloth containing glass fibers, synthetic fibers in cloth, blends of synthetic fibers and natural fibers in cloth, e.g., blends of Dacron (polyethylene terephthalate) and wool, blends containing Orion (acrylic fiber) and the like. In addition to becoming endowed with softness the treated cellulosic textile materials are often crease resistant but yet remain water wettable.
The hand and texture of the textile materials are not only improved but the properties imparted to the fabrics by the chemical assistance may be varied by varying the particular fatty acids used in preparing the diamides, or else changing the particular quaternizing or combination of quaternizing agents used.
The invention is hereby claimed as follows:
1. The method of treating cellulosic fibrous materials which comprises applying and afi'ixing thereto an aqueous colloidally dispersible diamide quaternary of the formula:
where R is a saturated fatty radical of at least 15 carbon atoms and Z and Y are monovalent organic radicals each containing less than 25 carbon atoms and being composed of elements from the group consisting of C, H, O, X and M Where X is halogen and M is an alkali metal, n is an integer of from 1 to 3 and A is an anion of the group consisting of halide, sulfate, phosphate, acetate, sulphite and nitrate.
3. The method of treating cellulosic fibrous materials which comprises applying and aifixing thereto an aqueous colloidally dispersible diamide quaternary of the formula:
where R is a saturated fatty radical of at least eleven carbon atoms, Z and Y are monovalent organic radicals each containing less than 25 carbon atoms and each being selected from the group consisting of CH CH CH aovaers Neo- --oHt- X-CH -CHGHCH and l-l(Cll CH Where X is halogen, n is an integer of from 1 to 3, y is an integer of from 2 to 12 and A is an anion selected from the group consisting of halide, sulfate, sulphite, acetate,
nitrate and phosphate.
4. The method of claim 1 where R is a saturated fatty radical derived from hydrogenated tallow, Z and Y are each methyl groups, n is 1 and A is halide.
5. The method of claim 1 Where R is a saturated fatty radical derived from hydrogenated tallow, Z and Y are each Z-hydroxy ethyl grotps, n is 1 and A is halide.
6. The method of claim 1 where R is a saturated fatty radical containing 17 carbon atoms, Z and Y are each H-(OCH CH groups, where y is an integer of from 4 to 12, n is 1 and A is halide.
7. The method of claim 1 wherein the fibrous material is a cotton textile and whereby said textile is softened.
8. The method of claim 2 wherein the fibrous material is a cotton textile and whereby said textile is softened.
9. The method of claim 3 wherein the fibrous material is a cotton textile and whereby said textile is softened.
10. The method of claim 7 where R is a saturated fatty radical from hydrogenated tallow, Z and Y are each methyl groups, n. is 1 and A is halide.
11. The method of claim 7 where R is a saturated fatty radical from hydrogenated tallow, Z and Y are each 2- hydroxy ethyl groups, n is l and A is halide.
12. The method of claim 7 where R is a saturated fatty radical containing 17 carbon atoms, Z and Y are each H(OCH CH groups where y is an integer of from 4 to 12, n is land A is halide.
13. A cellulos-ic fibrous material impregnated with a minor amount of an aqueous colloidally dispers-ible diamide quaternary of the formula:
Where R is a saturated fatty radical of at least eleven carbon atoms, Z and Y are monovalcnt organic radicals each containing less than 25 carbon atoms and being composed of elements from the group consisting of C, H, O, X and M where X is halogen and M is an alkali metal, n is an integer of from 1 to 3 and A is an anion.
14. A cellulosic fibrous material impregnated with a minor amount of an aqueous colloidally dispersible diarnide quaternary of the formula:
W ere R is saturated fatty radical of at least carbon atoms, Z and Y are monovalent organic radicals each containing less than carbon atoms and being composed of elements from the group consisting of C, H, O, X and M Where X is halogen and M is an alkali metal, 11 is an integer of from 1 to 3 and A is an anion of the group consisting of halide, sulfate, phosphate, acetate, sulphite and nitrate.
15. A cellulosic fibrous material impregnated with a minor amount of an aqueous colloidally dispersible diarnide quaternary of the formula:
where R is a saturated fatty radical of at least eleven carbon atoms, Z and Y are monovalent organic radicals each containing less than 25 carbon atoms and are selected from the group consisting of CH;,-, CH OH CH CH Cl-l HOCH CH l-iOCll CFrlOHCH where X is halogen, n is an integer of from 1 to 3, y is an integer of from 2 to 12 and A is an anion selected from the group consisting of halide, sulfate, sulphite, acetate, nitrate, and phosphate.
16. A cellnlosic fibrous material impregnated with. from 001% to 19% based on the Weight of said fibrous material of an aqueous colloidally dispersible diarnide quaternary of the formula:
where R is a satcrated fatty radical of at least eleven carbon atoms, Z an Y are monovalent organic radicals each containing less than 25 carbon atoms and being composed of elements from the group consisting of C, H, 0, X and M Where X is halogen and M is an alkali metal, 11 is an integer of from 1 to 3 and A is an anion.
17. A cellulosic fibrous material of claim 13 where R is a saturated fatt radical derived from hydrogenated tallow, Z and Y are each methyl groups, n is 1 and A is halide.
18. A cellulosic fibrous material of claim 13 where R is a saturated fatty radical derived from hydrogenated tailow, Z and Y are each Z-hydroxy ethyl groups, n is 1 and A is halide.
19. A cellulosic fibrous material of claim 13 where R is a saturated fatty radical containing 17 carbon atoms, Z and Y are each H(OCH CH groups Where y is an integer of from 4 to 12, n is 1 and A is halide.
20. The cellulosic fibrous material of claim 13 which is further characterized by being Water rewettablc.
21. A diamide quaternary compound having the formula:
where R is a saturated fatty acid of at least eleven carbon atoms, Z and Y are monovalent organic radicals each containing less than 25 carbon atoms and are selected from the group consisting of HOCH CH li0Cl Ci-lGHCH l? CH CHgGCI-I2 NaOi )CH2- XCH CHOHCH and H(OCH CH where X is halogen, n is an integer of from 1 to 3 and A is an anion selected from the group consisting of halide, sulphate, snlphite, acetate, nitrate and phosphate.
22. The compound or" claim 21 where R is a saturated fatty radical derivcd from hydrogenated tallow, n is 1, Z and Y are each Z-hydroxy ethyl groups and A is halide.
23. The compound of claim 21 where R is a saturated fatty radical containing 17 carbon atoms, Z and Y are each H'(OCH CH groups where y is an integer of from 4 to 12, n is 1 and A is halide.
References Cited in the file of this patent UNITED STATES PATENTS 2,201,041 Katz May 14, 1940 2,474,202 Rust June 21, 1949 2,503,772 Gunderson Fan. 29, 1952 2,663,165 Carpenter Feb. 2, 1954 2,772,969 Reynolds et al Dec. 4, 1956

Claims (1)

1. THE METHOD OF TREATING CELLULOSIC FIBROUS MATERIALS WHICH COMPRISES APPLYING AND AFFIXING THERETO AN AQUEOUS COLLOIDALLY DISPERSIBLE DIAMIDE QUAMTERNARY OF THE FORMULA:
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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3168416A (en) * 1957-04-23 1965-02-02 Atlas Chem Ind Textile yarn coated with cationic surfactant
US3492324A (en) * 1963-04-26 1970-01-27 I C I Organics Inc Quaternary salts of tertiary amines
US3969231A (en) * 1974-09-16 1976-07-13 Sandoz, Inc. Flame-retardant softening agents
US4155710A (en) * 1978-03-30 1979-05-22 Kewanee Industries, Inc. Process for preventing fading in textiles
US4312813A (en) * 1980-06-26 1982-01-26 Johnson & Johnson Baby Products Company Bisquaternary ammonium compound
US4399044A (en) * 1982-02-01 1983-08-16 Akzona Incorporated Textile softening composition
US4426304A (en) 1975-01-30 1984-01-17 The Diversey Corporation Compositions for souring and softening laundered textile materials, and stock solutions prepared therefrom
US4452934A (en) * 1981-09-28 1984-06-05 Georgia-Pacific Corporation Aminoplast resin compositions
US4906413A (en) * 1985-11-08 1990-03-06 Ciba-Geigy Corporation Diquaternary ammonium salts and the use thereof as textile finishing agents
US5637743A (en) * 1991-12-31 1997-06-10 Stepan Europe Quaternary ammonium surfactants derived from tertiary amines and fabric softeners containing quaternary ammonium surfactants
US6008145A (en) * 1996-11-04 1999-12-28 Schill & Seilacher Gmbh & Co. Composition for the permanent hydrophilation of polyolefin fibres, use of the composition and fibres treated therewith
US20070192965A1 (en) * 2006-02-17 2007-08-23 Matsumoto Yushi-Seiyaku Co., Ltd. Hydrophilizing agent and hydrophilized fiber treated therewith
WO2021219682A1 (en) * 2020-04-30 2021-11-04 Nouryon Chemicals International B.V. Alkyl amidoamine polyglycerol surfactants

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US2201041A (en) * 1938-03-01 1940-05-14 Warwick Chemical Company Fatty derivatives of alkylated amines
US2474202A (en) * 1946-01-10 1949-06-21 Montclair Res Corp Quaternary ammonium compounds and the process of making same
US2583772A (en) * 1949-02-12 1952-01-29 Dearborn Chemicals Co Acid and quaternary salts of polyamides
US2668165A (en) * 1951-12-22 1954-02-02 American Cyanamid Co Condensation products of higher fatty acids, polyalkylene polyamines, and organic halides
US2772969A (en) * 1951-04-18 1956-12-04 American Cyanamid Co Sizing of paper with fatty acid polyalkylenepolyamine compositions

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2201041A (en) * 1938-03-01 1940-05-14 Warwick Chemical Company Fatty derivatives of alkylated amines
US2474202A (en) * 1946-01-10 1949-06-21 Montclair Res Corp Quaternary ammonium compounds and the process of making same
US2583772A (en) * 1949-02-12 1952-01-29 Dearborn Chemicals Co Acid and quaternary salts of polyamides
US2772969A (en) * 1951-04-18 1956-12-04 American Cyanamid Co Sizing of paper with fatty acid polyalkylenepolyamine compositions
US2668165A (en) * 1951-12-22 1954-02-02 American Cyanamid Co Condensation products of higher fatty acids, polyalkylene polyamines, and organic halides

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3168416A (en) * 1957-04-23 1965-02-02 Atlas Chem Ind Textile yarn coated with cationic surfactant
US3492324A (en) * 1963-04-26 1970-01-27 I C I Organics Inc Quaternary salts of tertiary amines
US3969231A (en) * 1974-09-16 1976-07-13 Sandoz, Inc. Flame-retardant softening agents
US4426304A (en) 1975-01-30 1984-01-17 The Diversey Corporation Compositions for souring and softening laundered textile materials, and stock solutions prepared therefrom
US4155710A (en) * 1978-03-30 1979-05-22 Kewanee Industries, Inc. Process for preventing fading in textiles
US4312813A (en) * 1980-06-26 1982-01-26 Johnson & Johnson Baby Products Company Bisquaternary ammonium compound
US4452934A (en) * 1981-09-28 1984-06-05 Georgia-Pacific Corporation Aminoplast resin compositions
US4399044A (en) * 1982-02-01 1983-08-16 Akzona Incorporated Textile softening composition
US4906413A (en) * 1985-11-08 1990-03-06 Ciba-Geigy Corporation Diquaternary ammonium salts and the use thereof as textile finishing agents
US5637743A (en) * 1991-12-31 1997-06-10 Stepan Europe Quaternary ammonium surfactants derived from tertiary amines and fabric softeners containing quaternary ammonium surfactants
US5750492A (en) * 1991-12-31 1998-05-12 Stepan Europe Surfactants based on quaternary ammonium compounds preparation processes softening bases and compositions derived
US6008145A (en) * 1996-11-04 1999-12-28 Schill & Seilacher Gmbh & Co. Composition for the permanent hydrophilation of polyolefin fibres, use of the composition and fibres treated therewith
US20070192965A1 (en) * 2006-02-17 2007-08-23 Matsumoto Yushi-Seiyaku Co., Ltd. Hydrophilizing agent and hydrophilized fiber treated therewith
US7857861B2 (en) * 2006-02-17 2010-12-28 Matsumoto Yushi-Seiyaku Co., Ltd. Hydrophilizing agent and hydrophilized fiber treated therewith
WO2021219682A1 (en) * 2020-04-30 2021-11-04 Nouryon Chemicals International B.V. Alkyl amidoamine polyglycerol surfactants
CN115485357A (en) * 2020-04-30 2022-12-16 诺力昂化学品国际有限公司 Alkyl amido amine polyglycerol surfactants

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