US3003984A - Solution of polypyrrolidone in a mixture of 1,1,1-trichloro-3-nitro-2-propanol and water and process of making same - Google Patents
Solution of polypyrrolidone in a mixture of 1,1,1-trichloro-3-nitro-2-propanol and water and process of making same Download PDFInfo
- Publication number
- US3003984A US3003984A US816067A US81606759A US3003984A US 3003984 A US3003984 A US 3003984A US 816067 A US816067 A US 816067A US 81606759 A US81606759 A US 81606759A US 3003984 A US3003984 A US 3003984A
- Authority
- US
- United States
- Prior art keywords
- nitrite
- polypyrrolidone
- propanol
- nitro
- solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 title claims description 55
- 229920001007 Nylon 4 Polymers 0.000 title claims description 41
- AVFZWDKRPQVMDL-UHFFFAOYSA-N 1,1,1-trichloro-3-nitropropan-2-ol Chemical compound ClC(Cl)(Cl)C(O)C[N+]([O-])=O AVFZWDKRPQVMDL-UHFFFAOYSA-N 0.000 title claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title description 37
- 238000000034 method Methods 0.000 title description 25
- 239000002904 solvent Substances 0.000 claims description 48
- 238000009738 saturating Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-PWCQTSIFSA-N Tritiated water Chemical compound [3H]O[3H] XLYOFNOQVPJJNP-PWCQTSIFSA-N 0.000 claims 1
- 239000000243 solution Substances 0.000 description 48
- 229920000642 polymer Polymers 0.000 description 44
- 239000003054 catalyst Substances 0.000 description 22
- -1 ribbons Substances 0.000 description 19
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 14
- 238000006116 polymerization reaction Methods 0.000 description 14
- 239000012190 activator Substances 0.000 description 13
- 239000000835 fiber Substances 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 11
- KFZMGEQAYNKOFK-UHFFFAOYSA-N 2-propanol Substances CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 10
- 229960004592 isopropanol Drugs 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 9
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 9
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical group S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 238000000578 dry spinning Methods 0.000 description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 6
- 238000009987 spinning Methods 0.000 description 6
- 238000002166 wet spinning Methods 0.000 description 6
- 239000012456 homogeneous solution Substances 0.000 description 5
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 4
- 239000012298 atmosphere Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 4
- 239000012046 mixed solvent Substances 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 239000012312 sodium hydride Substances 0.000 description 4
- 229910000104 sodium hydride Inorganic materials 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 229910052787 antimony Inorganic materials 0.000 description 3
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 3
- 239000002216 antistatic agent Substances 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007720 emulsion polymerization reaction Methods 0.000 description 3
- 235000019253 formic acid Nutrition 0.000 description 3
- 239000004922 lacquer Substances 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 238000002074 melt spinning Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 150000002826 nitrites Chemical class 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 239000011877 solvent mixture Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- IJOOHPMOJXWVHK-UHFFFAOYSA-N chlorotrimethylsilane Chemical compound C[Si](C)(C)Cl IJOOHPMOJXWVHK-UHFFFAOYSA-N 0.000 description 2
- 239000000701 coagulant Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- BYLOHCRAPOSXLY-UHFFFAOYSA-N dichloro(diethyl)silane Chemical compound CC[Si](Cl)(Cl)CC BYLOHCRAPOSXLY-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 150000004678 hydrides Chemical class 0.000 description 2
- OWFXIOWLTKNBAP-UHFFFAOYSA-N isoamyl nitrite Chemical compound CC(C)CCON=O OWFXIOWLTKNBAP-UHFFFAOYSA-N 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 238000010557 suspension polymerization reaction Methods 0.000 description 2
- KJRATYQJAZZHJF-UHFFFAOYSA-N (2,3-dimethylphenyl)methyl nitrite Chemical compound N(=O)OCC1=C(C(=CC=C1)C)C KJRATYQJAZZHJF-UHFFFAOYSA-N 0.000 description 1
- WFUYAIYHFGBAIX-UHFFFAOYSA-N (2,4-dimethylphenyl)methyl nitrite Chemical compound N(=O)OCC1=C(C=C(C=C1)C)C WFUYAIYHFGBAIX-UHFFFAOYSA-N 0.000 description 1
- PGGCLZDWUUYLSQ-UHFFFAOYSA-N (2,6-dimethylphenyl)methyl nitrite Chemical compound N(=O)OCC1=C(C=CC=C1C)C PGGCLZDWUUYLSQ-UHFFFAOYSA-N 0.000 description 1
- IZPKFSXKRLDAAS-UHFFFAOYSA-N (2-ethyl-4-methylphenyl)methyl nitrite Chemical compound N(=O)OCC1=C(C=C(C=C1)C)CC IZPKFSXKRLDAAS-UHFFFAOYSA-N 0.000 description 1
- FJFXWXNFEDBSES-UHFFFAOYSA-N (2-ethyl-5-methylphenyl)methyl nitrite Chemical compound N(=O)OCC1=CC(=CC=C1CC)C FJFXWXNFEDBSES-UHFFFAOYSA-N 0.000 description 1
- VNCXZMQKPSIFQQ-UHFFFAOYSA-N (2-ethyl-6-methylphenyl)methyl nitrite Chemical compound N(=O)OCC1=C(C=CC=C1CC)C VNCXZMQKPSIFQQ-UHFFFAOYSA-N 0.000 description 1
- UUFVLCFBYUYLMD-UHFFFAOYSA-N (2-ethylphenyl)methyl nitrite Chemical compound N(=O)OCC1=C(C=CC=C1)CC UUFVLCFBYUYLMD-UHFFFAOYSA-N 0.000 description 1
- QOTSAHYRPZDNCF-UHFFFAOYSA-N (3,5-dimethylphenyl)methyl nitrite Chemical compound N(=O)OCC1=CC(=CC(=C1)C)C QOTSAHYRPZDNCF-UHFFFAOYSA-N 0.000 description 1
- BVRUGFSQCZACRM-UHFFFAOYSA-N (3-ethyl-4-methylphenyl)methyl nitrite Chemical compound N(=O)OCC1=CC(=C(C=C1)C)CC BVRUGFSQCZACRM-UHFFFAOYSA-N 0.000 description 1
- SOWZQBWJPUOSKF-UHFFFAOYSA-N (3-ethylphenyl)methyl nitrite Chemical compound N(=O)OCC1=CC(=CC=C1)CC SOWZQBWJPUOSKF-UHFFFAOYSA-N 0.000 description 1
- CMCMBYOPMPDUIV-UHFFFAOYSA-N (3-methylphenyl)methyl nitrite Chemical compound N(=O)OCC1=CC(=CC=C1)C CMCMBYOPMPDUIV-UHFFFAOYSA-N 0.000 description 1
- HFYJLNVXOOFLJM-UHFFFAOYSA-N (4-ethyl-2-methylphenyl)methyl nitrite Chemical compound N(=O)OCC1=C(C=C(C=C1)CC)C HFYJLNVXOOFLJM-UHFFFAOYSA-N 0.000 description 1
- CTVCEHQFCOSACW-UHFFFAOYSA-N (4-ethyl-3-methylphenyl)methyl nitrite Chemical compound N(=O)OCC1=CC(=C(C=C1)CC)C CTVCEHQFCOSACW-UHFFFAOYSA-N 0.000 description 1
- ZJQWUYHYLPUYEL-UHFFFAOYSA-N (4-ethylphenyl)methyl nitrite Chemical compound N(=O)OCC1=CC=C(C=C1)CC ZJQWUYHYLPUYEL-UHFFFAOYSA-N 0.000 description 1
- PHDLSMHAYVETTC-UHFFFAOYSA-N (4-methylphenyl)methyl nitrite Chemical compound N(=O)OCC1=CC=C(C=C1)C PHDLSMHAYVETTC-UHFFFAOYSA-N 0.000 description 1
- WGCLUVZLLAOWFS-UHFFFAOYSA-N (4-propylphenyl)methyl nitrite Chemical compound N(=O)OCC1=CC=C(C=C1)CCC WGCLUVZLLAOWFS-UHFFFAOYSA-N 0.000 description 1
- RRLZZHQGPPIOCY-UHFFFAOYSA-N (5-ethyl-2-methylphenyl)methyl nitrite Chemical compound N(=O)OCC1=C(C=CC(=C1)CC)C RRLZZHQGPPIOCY-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- YLHUPYSUKYAIBW-UHFFFAOYSA-N 1-acetylpyrrolidin-2-one Chemical compound CC(=O)N1CCCC1=O YLHUPYSUKYAIBW-UHFFFAOYSA-N 0.000 description 1
- PKJBRKTYYNRVSN-UHFFFAOYSA-N 10-(aminomethyl)-9,10-dihydroanthracene-1,2-diol Chemical compound OC1=CC=C2C(CN)C3=CC=CC=C3CC2=C1O PKJBRKTYYNRVSN-UHFFFAOYSA-N 0.000 description 1
- YURNBPLUXKYSOL-UHFFFAOYSA-N 2,2,2-trichloroethyl nitrite Chemical compound ClC(Cl)(Cl)CON=O YURNBPLUXKYSOL-UHFFFAOYSA-N 0.000 description 1
- NFSDYGZDUJCSLO-UHFFFAOYSA-N 2,2-dichlorobutyl nitrite Chemical compound N(=O)OCC(CC)(Cl)Cl NFSDYGZDUJCSLO-UHFFFAOYSA-N 0.000 description 1
- YPXRLWOTZGJQNN-UHFFFAOYSA-N 2,2-dichlorodecyl nitrite Chemical compound N(=O)OCC(CCCCCCCC)(Cl)Cl YPXRLWOTZGJQNN-UHFFFAOYSA-N 0.000 description 1
- XVZSESWZNHSGAM-UHFFFAOYSA-N 2,2-dichloroethyl nitrite Chemical compound ClC(Cl)CON=O XVZSESWZNHSGAM-UHFFFAOYSA-N 0.000 description 1
- XWYMAIGJUGLIBY-UHFFFAOYSA-N 2,2-dichloroheptyl nitrite Chemical compound N(=O)OCC(CCCCC)(Cl)Cl XWYMAIGJUGLIBY-UHFFFAOYSA-N 0.000 description 1
- GSHKAJUKUYTBBX-UHFFFAOYSA-N 2,2-dichlorohexyl nitrite Chemical compound N(=O)OCC(CCCC)(Cl)Cl GSHKAJUKUYTBBX-UHFFFAOYSA-N 0.000 description 1
- BJNVONMQIRJYJP-UHFFFAOYSA-N 2,2-dichlorooctyl nitrite Chemical compound N(=O)OCC(CCCCCC)(Cl)Cl BJNVONMQIRJYJP-UHFFFAOYSA-N 0.000 description 1
- WVJQGYDBDONSEN-UHFFFAOYSA-N 2,2-dichloropentyl nitrite Chemical compound N(=O)OCC(CCC)(Cl)Cl WVJQGYDBDONSEN-UHFFFAOYSA-N 0.000 description 1
- KFLXUTVTHHDBSY-UHFFFAOYSA-N 2,2-dichloropropyl nitrite Chemical compound N(=O)OCC(C)(Cl)Cl KFLXUTVTHHDBSY-UHFFFAOYSA-N 0.000 description 1
- JTXMVXSTHSMVQF-UHFFFAOYSA-N 2-acetyloxyethyl acetate Chemical compound CC(=O)OCCOC(C)=O JTXMVXSTHSMVQF-UHFFFAOYSA-N 0.000 description 1
- GUPPJWOWRLWBBF-UHFFFAOYSA-N 2-butoxyethyl nitrite Chemical compound CCCCOCCON=O GUPPJWOWRLWBBF-UHFFFAOYSA-N 0.000 description 1
- JRMAQQQTXDJDNC-UHFFFAOYSA-M 2-ethoxy-2-oxoacetate Chemical compound CCOC(=O)C([O-])=O JRMAQQQTXDJDNC-UHFFFAOYSA-M 0.000 description 1
- UAQPVXNVJIGRGE-UHFFFAOYSA-N 2-ethoxyethyl nitrite Chemical compound CCOCCON=O UAQPVXNVJIGRGE-UHFFFAOYSA-N 0.000 description 1
- KBCUFRSPKYOJKR-UHFFFAOYSA-N 2-nitroheptyl nitrite Chemical compound N(=O)OCC(CCCCC)[N+](=O)[O-] KBCUFRSPKYOJKR-UHFFFAOYSA-N 0.000 description 1
- OETFRUUVXMHIBH-UHFFFAOYSA-N 2-nitrohexyl nitrite Chemical compound N(=O)OCC(CCCC)[N+](=O)[O-] OETFRUUVXMHIBH-UHFFFAOYSA-N 0.000 description 1
- GWTFGGXSCWKROO-UHFFFAOYSA-N 2-nitropentyl nitrite Chemical compound N(=O)OCC(CCC)[N+](=O)[O-] GWTFGGXSCWKROO-UHFFFAOYSA-N 0.000 description 1
- QXRBETGODACJDG-UHFFFAOYSA-N 2-nitropropyl nitrite Chemical compound N(=O)OCC(C)[N+](=O)[O-] QXRBETGODACJDG-UHFFFAOYSA-N 0.000 description 1
- OUGLSNTXELKDIJ-UHFFFAOYSA-N 2-octoxyethyl nitrite Chemical compound N(=O)OCCOCCCCCCCC OUGLSNTXELKDIJ-UHFFFAOYSA-N 0.000 description 1
- PNXYLNUETUJKLH-UHFFFAOYSA-N 2-pentoxyethyl nitrite Chemical compound N(=O)OCCOCCCCC PNXYLNUETUJKLH-UHFFFAOYSA-N 0.000 description 1
- MGWGWNFMUOTEHG-UHFFFAOYSA-N 4-(3,5-dimethylphenyl)-1,3-thiazol-2-amine Chemical compound CC1=CC(C)=CC(C=2N=C(N)SC=2)=C1 MGWGWNFMUOTEHG-UHFFFAOYSA-N 0.000 description 1
- ZAPRPEAEDUKVJG-UHFFFAOYSA-N 4-acetylmorpholin-3-one Chemical compound C(C)(=O)N1C(COCC1)=O ZAPRPEAEDUKVJG-UHFFFAOYSA-N 0.000 description 1
- 229910021630 Antimony pentafluoride Inorganic materials 0.000 description 1
- JQJPBYFTQAANLE-UHFFFAOYSA-N Butyl nitrite Chemical compound CCCCON=O JQJPBYFTQAANLE-UHFFFAOYSA-N 0.000 description 1
- QQZWEECEMNQSTG-UHFFFAOYSA-N Ethyl nitrite Chemical compound CCON=O QQZWEECEMNQSTG-UHFFFAOYSA-N 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical group [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 150000003855 acyl compounds Chemical class 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000004183 alkoxy alkyl group Chemical group 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PQLAYKMGZDUDLQ-UHFFFAOYSA-K aluminium bromide Chemical compound Br[Al](Br)Br PQLAYKMGZDUDLQ-UHFFFAOYSA-K 0.000 description 1
- CECABOMBVQNBEC-UHFFFAOYSA-K aluminium iodide Chemical compound I[Al](I)I CECABOMBVQNBEC-UHFFFAOYSA-K 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 1
- 229960003116 amyl nitrite Drugs 0.000 description 1
- VBVBHWZYQGJZLR-UHFFFAOYSA-I antimony pentafluoride Chemical compound F[Sb](F)(F)(F)F VBVBHWZYQGJZLR-UHFFFAOYSA-I 0.000 description 1
- 229940045100 antimony triiodide Drugs 0.000 description 1
- RPJGYLSSECYURW-UHFFFAOYSA-K antimony(3+);tribromide Chemical compound Br[Sb](Br)Br RPJGYLSSECYURW-UHFFFAOYSA-K 0.000 description 1
- KWQLUUQBTAXYCB-UHFFFAOYSA-K antimony(3+);triiodide Chemical compound I[Sb](I)I KWQLUUQBTAXYCB-UHFFFAOYSA-K 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- DAMJCWMGELCIMI-UHFFFAOYSA-N benzyl n-(2-oxopyrrolidin-3-yl)carbamate Chemical compound C=1C=CC=CC=1COC(=O)NC1CCNC1=O DAMJCWMGELCIMI-UHFFFAOYSA-N 0.000 description 1
- IYYGLLJDALWAMD-UHFFFAOYSA-N benzyl nitrite Chemical compound O=NOCC1=CC=CC=C1 IYYGLLJDALWAMD-UHFFFAOYSA-N 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- JHXKRIRFYBPWGE-UHFFFAOYSA-K bismuth chloride Chemical compound Cl[Bi](Cl)Cl JHXKRIRFYBPWGE-UHFFFAOYSA-K 0.000 description 1
- TXKAQZRUJUNDHI-UHFFFAOYSA-K bismuth tribromide Chemical compound Br[Bi](Br)Br TXKAQZRUJUNDHI-UHFFFAOYSA-K 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- FQEKAFQSVPLXON-UHFFFAOYSA-N butyl(trichloro)silane Chemical compound CCCC[Si](Cl)(Cl)Cl FQEKAFQSVPLXON-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- OICVMMJHLFRGHF-UHFFFAOYSA-N chloro-(dichloromethyl)-dimethylsilane Chemical compound C[Si](C)(Cl)C(Cl)Cl OICVMMJHLFRGHF-UHFFFAOYSA-N 0.000 description 1
- CKNVNQHQPPZERM-UHFFFAOYSA-N chloro-bis(chloromethyl)-methylsilane Chemical compound ClC[Si](Cl)(C)CCl CKNVNQHQPPZERM-UHFFFAOYSA-N 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- SXUKVAAVKCDPPR-UHFFFAOYSA-N decyl nitrite Chemical compound CCCCCCCCCCON=O SXUKVAAVKCDPPR-UHFFFAOYSA-N 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- OSXYHAQZDCICNX-UHFFFAOYSA-N dichloro(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](Cl)(Cl)C1=CC=CC=C1 OSXYHAQZDCICNX-UHFFFAOYSA-N 0.000 description 1
- JAYBZWYBCUJLNQ-UHFFFAOYSA-N dichloro-(chloromethyl)-methylsilane Chemical compound C[Si](Cl)(Cl)CCl JAYBZWYBCUJLNQ-UHFFFAOYSA-N 0.000 description 1
- LIKFHECYJZWXFJ-UHFFFAOYSA-N dimethyldichlorosilane Chemical compound C[Si](C)(Cl)Cl LIKFHECYJZWXFJ-UHFFFAOYSA-N 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000001188 haloalkyl group Chemical group 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- IAHLQSRLEFUEMK-UHFFFAOYSA-N heptyl nitrite Chemical compound CCCCCCCON=O IAHLQSRLEFUEMK-UHFFFAOYSA-N 0.000 description 1
- SGRWGISGVDVSJV-UHFFFAOYSA-N hexyl nitrite Chemical compound CCCCCCON=O SGRWGISGVDVSJV-UHFFFAOYSA-N 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- APNSGVMLAYLYCT-UHFFFAOYSA-N isobutyl nitrite Chemical compound CC(C)CON=O APNSGVMLAYLYCT-UHFFFAOYSA-N 0.000 description 1
- SKRDXYBATCVEMS-UHFFFAOYSA-N isopropyl nitrite Chemical compound CC(C)ON=O SKRDXYBATCVEMS-UHFFFAOYSA-N 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- BLLFVUPNHCTMSV-UHFFFAOYSA-N methyl nitrite Chemical compound CON=O BLLFVUPNHCTMSV-UHFFFAOYSA-N 0.000 description 1
- 239000005055 methyl trichlorosilane Substances 0.000 description 1
- JLUFWMXJHAVVNN-UHFFFAOYSA-N methyltrichlorosilane Chemical compound C[Si](Cl)(Cl)Cl JLUFWMXJHAVVNN-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000004971 nitroalkyl group Chemical group 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- RGLUKHFGBSKWIL-UHFFFAOYSA-N nonyl nitrite Chemical compound CCCCCCCCCON=O RGLUKHFGBSKWIL-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- ZFYHTGWRVARNFD-UHFFFAOYSA-I pentaiodo-lambda5-stibane Chemical compound I[Sb](I)(I)(I)I ZFYHTGWRVARNFD-UHFFFAOYSA-I 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000005054 phenyltrichlorosilane Substances 0.000 description 1
- IPNPIHIZVLFAFP-UHFFFAOYSA-N phosphorus tribromide Chemical compound BrP(Br)Br IPNPIHIZVLFAFP-UHFFFAOYSA-N 0.000 description 1
- FAIAAWCVCHQXDN-UHFFFAOYSA-N phosphorus trichloride Chemical compound ClP(Cl)Cl FAIAAWCVCHQXDN-UHFFFAOYSA-N 0.000 description 1
- WKFBZNUBXWCCHG-UHFFFAOYSA-N phosphorus trifluoride Chemical compound FP(F)F WKFBZNUBXWCCHG-UHFFFAOYSA-N 0.000 description 1
- PZHNNJXWQYFUTD-UHFFFAOYSA-N phosphorus triiodide Chemical compound IP(I)I PZHNNJXWQYFUTD-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- GDNULDIPPDQVRH-UHFFFAOYSA-N potassium;pyrrolidin-2-one Chemical compound [K].O=C1CCCN1 GDNULDIPPDQVRH-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- XTUSEBKMEQERQV-UHFFFAOYSA-N propan-2-ol;hydrate Chemical compound O.CC(C)O XTUSEBKMEQERQV-UHFFFAOYSA-N 0.000 description 1
- KAOQVXHBVNKNHA-UHFFFAOYSA-N propyl nitrite Chemical compound CCCON=O KAOQVXHBVNKNHA-UHFFFAOYSA-N 0.000 description 1
- 239000005053 propyltrichlorosilane Substances 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000003340 retarding agent Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- FDNAPBUWERUEDA-UHFFFAOYSA-N silicon tetrachloride Chemical compound Cl[Si](Cl)(Cl)Cl FDNAPBUWERUEDA-UHFFFAOYSA-N 0.000 description 1
- ODZPKZBBUMBTMG-UHFFFAOYSA-N sodium amide Chemical compound [NH2-].[Na+] ODZPKZBBUMBTMG-UHFFFAOYSA-N 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- PJYXVICYYHGLSW-UHFFFAOYSA-J tetrachloroplumbane Chemical compound Cl[Pb](Cl)(Cl)Cl PJYXVICYYHGLSW-UHFFFAOYSA-J 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- LTSUHJWLSNQKIP-UHFFFAOYSA-J tin(iv) bromide Chemical compound Br[Sn](Br)(Br)Br LTSUHJWLSNQKIP-UHFFFAOYSA-J 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- PXYVBFOZDSGKNO-UHFFFAOYSA-N trichloro(1,2-dichloroethyl)silane Chemical compound ClCC(Cl)[Si](Cl)(Cl)Cl PXYVBFOZDSGKNO-UHFFFAOYSA-N 0.000 description 1
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 description 1
- ZOYFEXPFPVDYIS-UHFFFAOYSA-N trichloro(ethyl)silane Chemical compound CC[Si](Cl)(Cl)Cl ZOYFEXPFPVDYIS-UHFFFAOYSA-N 0.000 description 1
- ORVMIVQULIKXCP-UHFFFAOYSA-N trichloro(phenyl)silane Chemical compound Cl[Si](Cl)(Cl)C1=CC=CC=C1 ORVMIVQULIKXCP-UHFFFAOYSA-N 0.000 description 1
- DOEHJNBEOVLHGL-UHFFFAOYSA-N trichloro(propyl)silane Chemical compound CCC[Si](Cl)(Cl)Cl DOEHJNBEOVLHGL-UHFFFAOYSA-N 0.000 description 1
- 239000005051 trimethylchlorosilane Substances 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 239000005050 vinyl trichlorosilane Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/20—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of cyclic compounds with one carbon-to-carbon double bond in the side chain
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
Definitions
- Polypyrrolidone can be converted into shaped articles in many ways. For example, it may be cast into films or forced through multi-hole spinnerets to form fibers or filaments. Regardless of the end use to which the polypyrrolidone is to be put, it is generally more convenient and efficient to employ the polymer in a solution. This is well illustrated in the textile industry where polypyrrolidone is employed in the formation of fibers and filaments, which are manufactured by several methods of spinning, such as melt spinning, dry spinning and wet spinning.
- the polymer In the melt spinning method, the polymer is heated to a high temperature until it becomes molten, and is thereafter forced through sand packs and the like, and thence through a spinnert from whence it is extruded in filamentary form.
- This method has, however, many disadvantages, although it is widely used in the industry at the present time in the production of synthetic fibers and filaments.
- the high temperatures used in molt spinning require the exercise of extreme care in order to prevent the decomposition of the polymer.
- the high temperatures also affect the chemical and physical characteristics of the polymer and thereby result in a product of inferior quality.
- it is extremely ditficult to add to the molten polymer at such high temperatures compounds such as dyes, antistatic agents, plasticizers and the like.
- the polymer is dissolved in a suitable solvent and subsequently extruded from spinnerets into a heated atmosphere in order to evaporate the polymer.
- the polymer is dissolved in a suitable solvent and extruded from a spinneret into a coagulating bath capable of leachthe solvent from the fibers.
- this method may be carried out at temperatures much lower than either the melt spinning or dry spinning methods.
- additives such as dyes, anti-static agents, fireretarding agents, plasticizers and the like, in the polymeric solution, they may be incorporated therein without the danger of decomposition or seriously affecting the properties of the end product where the wet spinning method of filament formation is employed. It is much easier to introduce such additives into a solution than to introduce them into a molten composition.
- solutions are much easier to handle during processing, and in many cases may be stored for long periods of time Without a change of physical and chemical properties. It is much easier to cast a film from a solution than to cast it from a molten composition. It is readily apparent, therefore, that solutions of polypyrrolidone possess many distinct advantages over molten compositions in the manufacture of end products.
- the objects of the present invention are accomplished by dissolving polypyrrolidone in 1,1,l-trichloro-3-nitro-2-propanol or 1,1,l-trichloro-3-nitro-2-propanol containing a minor amount of water.
- the water When employing water in conjunction with 1,1,1-trichloro-3-nitro-2-propanol in the practice of the present invention, the water may be utilized in a range of about 0.5 to 10 percent, based on the total weight of the solvent or in any amount suflicient to make a saturated solution.
- the water is advantageous in that it permits the preparation of solutions at room temperature since the 1,1,l-trichloro-3-nitro-2-propanol which is a solid at room temperature readily liquifies when mixed with minor amounts of water, since the addition of water thereto lowers the melting point of l,l,1-trichloro-3-nitro-2-propanol.
- Water is further advantageous in that it regulates the viscosity of the polymer solution, thereby permitting the preparation of relatively low viscosity solutions which are extremely easy to handle when they are to be used for specific end uses such as, for example, the preparation of films or coatings.
- polypyrrolidone can be dissolved in the solvents of the present invention in widely varying concentrations.
- concentration of any particular polymer in any particular solvent depends upon the nature of the polymer, the solvent employed and the temperature, which in turn effect the viscosity of the solution. Normally, when the solution is to be employed in the manufacture of fibers and filaments, as much as 30 percent of the polymer, based on the total weight of the solution, may be dissolved in the solvents of this invention.
- the solvents of this invention readily dissolve polypyrrolidone within a wide range of temperature depending on the nature of the polymer, the concentration thereof in the solvent and the nature of the solvent itself. Although temperatures within a range of 25 C. to C. are preferred as a practical matter in bringing about solution, temperatures as low as the freezing point of the solvent and as high as the boiling point of the polymer/ solvent mixture may be employed to bring about solution. Heating of the polymer/ solvent mixture is preferably accomplished on a water, glycerine or oil bath. However, other means may be employed. If desired, agitation or stirring of the mixture may be employed during heating while a solution is being formed at low temperatures, although it is to be understood that it is not always necessary or critical.
- agents to accomplish these effects may be added to the polymer solution prior to fabrication of the articles without having any ill effects thereon.
- agents may be plasticizers, pigments, dyes, antistatic agents, fire-retarding agents, and the like.
- Polypyrrolidone soluble in the solvents of this invention may be prepared by various processes. Generally, however, polymeric pyrrolidone is prepared by polymerizing 2-pyrrolidone in the presence of a catalyst or a catalyst and activator at a temperature in a range of 70 C. to 100 C. However, since the polymerization reaction proceeds well in a range of 20 C. to 70 C., these temperatures are preferred in carrying out a polymerization procedure.
- catalysts In the preparation of polypyrrolidone, a large number of known catalysts are available to catalyze the polymerization.
- the alkali metals namely, sodium, potassium and lithium
- the hydrides, hydroxides, oxides and sflts of the alkali metals that is, such salts as sodium, lithium and potassium pyrrolidone.
- Organic metallic compounds preferably those which are strongly basic, may be used as catalysts, too. Examples of such compounds are lithium, potassium and sodium alkyls and aryls of the alkali metals, such as sodium phenyl.
- Another suitable catalysts is sodium amide.
- the alkali hydrides are the preferred catalysts since a distinct advantage is obtained by their use.
- Sodium hydride for example, does not react in the polymerization mixture to form water, which, as is well known, has a deleterious effect on pyrrolidone polymerization.
- water-forming catalysts such as sodium hydroxide
- all water of reaction must be removed from the reaction mixture by vacuum distillation or other means in order for polymerization to proceed at a reasonable rate.
- the catalysts may be employed in a range of 0.002 to 0.25 chemical equivalent based upon one mole of monomeric pyrrolidone in carrying out a polymerization reaction.
- polypyrrolidone having acceptable properties can be prepared by using a catalyst alone, it is preferable to employ an activator in conjunction with any of the catalysts mentioned above, since the polymer prepared in the presence of both a catalyst and activator has greatly improved properties over polypyrrolidone prepared in the presence of a catalyst alone.
- acyl compounds such as acetyl pyrrolidone, acetyl morpholone, and the like; lactones, such as gamma butyrolactone, and the like; alkyl esters of monoand dicarboxylic acids, such as ethyl acetate, ethyl oxalate, and the like; the esters of polyhydric alcohols, such as ethylene glycol diacetate and the like; and nitrogen dioxide and organic nitrites having the general formula:
- R is selected from the group consisting of alkyl groups containing 1 to carbon atoms, haloalkyl groups containing 2 to 10 carbon atoms, nitroalkyl groups containing 2 to 10 carbon atoms, aralkyl groups containing 7 to 10 carbon atoms, and alkoxyalkyl groups containing 3 to 12 carbon atoms.
- nitrites falling into the general formula set out above there are methyl nitrite, ethyl nitrite, n-propyl nitrite, iso-propyl nitrite, n-butyl nitrite, iso-butyl nitrite, amyl nitrite, iso-amyl nitrite, hexyl nitrite, heptyl nitrite, octyl nitrite, nonyl nitrite, decyl nitrite, and their isomeric forms, and the like; haloalkyl nitrites, such as 2,2,2-trichloroethyl nitrite; the dihaloalkyl nitrites, such as 2,2-dichloroethyl nitrite, 2,2-dichloropropyl nitrite, 2,2-dichlorobutyl nitrite, 2,2-dichloroamyl
- Silicon halides and organic silicon halides having the general formula:
- R is a saturated or unsaturated aliphatic or aromatic hydrocarbon radical containing 1 to 10 carbon atoms, a saturated or unsaturated aliphatic or aromatic halogenated hydrocarbon radical containing 1 to 18 carbon atoms, and X is a halogen, z is an integer from 1 to 4 inclusive, and y is equal to 4-z, wherein R may be similar or dissimilar radicals, may also be employed to activate polymerization of Z-pyrrolidone.
- tetrachlorosilane alpha, beta-dichloroethyltrichlorosilane, bis (chloromethyl) methylchlorosilane, butyltrichlorosilane, chloromethylmethyldichlorosilane, dichloromethyldimethylchlorosilane, diethyldichlorosilane, dimethyldichlorosilane, diphenyldichlorosilane, ethyltrichlorosilane, methyltrichlorosilane, phenyltrichlorosilane, propyltrichlorosilane, trimethylchlorosilane, vinyltrichlorosilane, the iodoand bromoforms of the above compounds, and many others.
- the trihalides of phosphorous, aluminum, bismuth and antimony, the tetrahalides of titanium, tin, zirconium and lead, and the pentahalides of antimony and phosphorous are also useful as activators in the polymerization of 2-pyrrolidone.
- Such compounds include aluminum trichloride, aluminum tribromide, aluminum triiodide, stannic tetrachloride, stannic tetrabromide, lead tetrachloride, zirconium tetrachloride, bismuth trichloride, bismuth tribromide, antimony trichloride, antimony tribromide, antimony triiodide, antimony pentaehloride, antimony pentaiodide, antimony pentafluoride, and the like.
- the phosphorous halides include phosphorous tribromide, phosphorous pentabromide, phosphorous trichloride, phosphorous pentaehloride, phosphorous trifluoride, phosphorous pentafluoride, phosphorous triiodide, and the like.
- the activator is utilized in a range of 0.0001 to 0.075 chemical equivalent of activator, based upon one mole of 2- pyrrolidone.
- the polypyrrolidone soluble in the solvents of the invention is prepared by simple polymerization methods. It can be prepared readily by well-known solution, emulsion, suspension or bulk polymerization procedures. The solution and emulsion polymerizations may be either batch, semi-continuous or continuous methods. When solution polymerization is employed, the monomer is dissolved in a solvent such as 1,4-dioxane, the desired catalyst or activator, or both, added to the solution, and
- the polymerization carried out under the proper conditions.
- Well-known solution polymerization apparatus is suitable for preparing the polypyrrolidone described herein.
- the monomer containing the catalyst is dispersed in a non-solvent, such as petroleum ether, and an emulsifying agent, then added to the dispersion.
- a non-solvent such as petroleum ether
- an emulsifying agent then added to the dispersion.
- the desired activator is injected into the mixture and the dispersion is polymerized until the reaction is complete.
- suitable coagulant is added to the polymerization mixture in order to precipitate the polymer.
- a suitable emulsifying agent is sodium lauryl sulfate, and the suitable coagulant is phosphoric acid.
- Polypyrrolidone prepared in accordance with the procedures set forth hereinabove has a melting point of about 260 C. and a specific viscosity of from about 0.3 to 4.5 or more. It is thus particularly adapted for the manufacture of shaped articles such as filaments, fibers, films, nods, bristles, and the like. Lower molecular weight polymers prepared in the same manner are suitable for the preparation of coatings or lacquers.
- Example I To 100 grams of essential anhydrous 2-pyrrolidone, there was added under a nitrogen atmosphere 1.0 gram of sodium hydride catalyst. When the evolution of hydrogen gas was completed, this mixture was stoppered to protect it against the atmosphere and permitted to stand at about 35 C. for 15 hours. The polymer was recovered by breaking up the resultant cake, grinding it with water in a Waring Blendor. The polymer was then filtered, washed with acetone and air-dried to constant weight. There was obtained a yield of 30.7 grams of polymer, approximately 30.7 percent of the theoretical yield. The polymer had a specific viscosity of 0.882 (determined on 0.5 percent solutions of the polymer in 90 percent formic acid at 25 C.).
- Example II 0.5 gram of the polypyrrolidone prepared in accordance with the procedure of Example I and 9.5 grams of the solvent of Example I were mixed together and heated with stirring to 36 C. to give a clear viscous solution which was completely stable at room temperature (25 C.). The solution was suitable for casting films and making coatings.
- Example III 0.5 gram of the polypyrrolidone used in Example I and 4.5 grams of a mixed solvent containing 1,1,1-trichloro-3-nitro-2-propanol and 1 percent water, based on the total weight of the solvent, were mixed together and heated with stirring to 45 C. to give a clear, viscous solution containing 10 percent polymer.
- the solution was completely stable at room temperature (25 C.) and suitable for the spinning of fibers and filaments by either the wet or dry spinning methods.
- Example IV To a 150 gram sample of essentially anhydrous 2- pyrrolidone, there was added under a nitrogen atmosphere sodium hydride catalyst in a ratio of 1:100 parts catalyst to monomer. When the evolution of hydrogen gas was completed, this mixture was stoppered to protect it against the atmosphere and permitted to stand at about 25 C. for 5 days. The polymer was recovered by breaking up the cake, grinding it in a Wiley mill, and washing the powder, first with water, then with acetone, in a Waring Blendor. The polymer was subsequently air-dried to constant weight and had a specific viscosity of 0.489 (determined on 0.5 percent solutions of the polymer in 90 percent formic acid at 25 C.).
- Example V To a 50 gram sample of essentially anhydrous 2-pyrrolidone, there was added under a nitrogen atmosphere 0.5 gram of sodium hydride catalyst. When the evolution of hydrogen gas was completed, there was added 0.448 gram of carbon disulfide activator. The reaction mixture was stirred vigorously and stoppered to protect it against the atmosphere. It was permitted'to stand at about'25 C. for four hours. The resultant polymer cake was then ground up with water in a Waring Blendor and the polymer filtered. The filter cake was washed with acetone and subsequently air-dried to constant weight. The polymer had a specific viscosity of 0.471 (determined on 0.5 percent solutions of the polymer in percent formic acid at 25 C.).
- compositions of this invention present many advantages.
- solutions of polypyrrolidone may be easily prepared on existing equipment without detailed and elaborate procedures.
- the l,l,l-trichloro-3- nitro-2-propanol which is employed as a solvent herein is readily available and reasonably inexpensive.
- water is used with the 1,1,l-trichloro-3-nitro-2-propanol in a mixed solvent, numerous other advantages are attained.
- solutions containing a higher concentration of polymer can be prepared where water is employed in the mixed solvent.
- use of water reduces the viscosity of a given concentration of polymer in any particular solvent mixture.
- use of water results in a less expensive solvent.
- a new composition of matter comprising polypyrrolidone and a solvent selected from the group consisting of 1,1,1-trichloro-3-nitro-2-propanol and mixtures of 1,1, 1-trichloro3-nitro-2-propanol with from 0.5 percent up to a saturating amount of water, based on the total weight of the solvent.
- a new composition of matter comprising 5 to 30 percent, based on the total weight of the composition, of polypyrrolidone and a solvent selected from the group consisting of 1,1,1-trichloro-3-nitro-2-propanol and mixtures of 1,1,1-trichloro-3-nitro-2-propanol with from 0.5 percent up to a saturating amount of water, based on the total weight of the solvent.
- a new fiber-forming composition of matter comprising to 25 percent, based on the total weight of the composition, of polypyrrolidone, having a specific viscosity of at least 0.3, and a solvent selected from the group consisting of 1,1,1-trichloro-3-nitro-2-propanol and mixtures of 1,1,l-t1ichloro-3-nitro2-propanol with from 0.5 percent up to a saturating amount of water, based on the total weight of the solvent.
- a new composition of matter comprising 5 percent, based on the total weight of the composition, of polypyrrolidone and a mixture of 1,1,1-trichloro-3-nitro-2- propanol and 10 percent water, based on the total weight of the solvent.
- a new fiber-forming composition of matter comprising percent, based on the total weight of the composition, of polypyrrolidone, having a specific viscosity of 0.471 and a solvent containing 1,1,1-trichloro-3-nitro-2- propanol and 10.0 percent water, based on the total weight of the solvent.
- a process for preparing a new composition of matter comprising mixing polypyrrolidone and a solvent selected from the group consisting of 1,1,1-trichloro-3- nitro-2-propanol and mixtures of 1,1,l-trichloro-3-nitro-2- propanol with from 0.5 percent up to a saturating amount of Water, based on the total weight of the solvent, and
- a process for preparing a new composition of matter comprising mixing 5 to 30 percent, based on the total weight of the composition, of polypyrrolidone and a solvent selected from the group consisting of 1,1,1-trichloro-3-nitro-2-propanol and mixtures of 1,1,1-trichloro- 3-nitro-2-propanol with from 0.5 percent up to a saturating amount of water, based on the total weight of the solvent, and heating the mixture to a temperature in a range of 25 C. to the boiling point of the mixture to form a homogeneous solution.
- a process for preparing a new fiber-forming composition of matter comprising mixing 10 to 25 percent, based on the total weight of the composition, of polypyrrolidone, having a specific viscosity of at least 0.3, and a solvent selected from the group consisting of 1,1,1- trichloro-3-nitro-2-propanol and mixtures of 1,l,1-trichloro-3-nitro-2-propanol with from 0.5 percent up to a saturating amount of water, based on the total weight of the solvent, and heating the mixture to a temperature in a range of 25 C. to the boiling point of the mixture to form a homogeneous solution.
- a process for preparing a new fiber-forming composition of matter comprising mixing 20 percent, based on the total weight of the composition, of polypyrrolidone, having a specific viscosity of 0.489, and 1,1,1-trichloro- 3-nitro-2-propanol, and heating the mixture to a temperature of C. to form a homogeneous solution.
- a process for preparing a new fiber-forming composition of matter comprising mixing 20 percent, based on the total weight of the solution, of polypyrrolidone, having a specific viscosity of 0.471, and a solvent containing percent l,l,1-trich1oro-3-nitro-2-propanol and 10 percent water, based on the total weight of the solvent, and heating the mixture to a temperature of 79 C. to form a homogeneous solution.
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Description
l st.
A u. i Ii 1 United States Patent Ofifice 3,003,984 Patented Oct. 10, 1961 3 003 84 SOLUTION OF POLYlYliROLIDONE IN A MIX- TURE OF 1,1,1-TRICHLORO-3-NITRO-2-PROPA- gIOL AND WATER AND PROCESS OF MAKHIG William B. Black, Decatur, Ala, assignor to The Chemstrand Corporation, Decatur, Ala., a corporation of Delaware No Drawing. Filed May 27, 1959, Ser. No. 816,067
14 Claims. (Cl. 260-492) which make it desirable for utilization in the manufacture of end products, such as ribbons, films, fibers, filaments, rods, bristles, lacquers, coatings, shaped articles and the like. Polypyrrolidone can be converted into shaped articles in many ways. For example, it may be cast into films or forced through multi-hole spinnerets to form fibers or filaments. Regardless of the end use to which the polypyrrolidone is to be put, it is generally more convenient and efficient to employ the polymer in a solution. This is well illustrated in the textile industry where polypyrrolidone is employed in the formation of fibers and filaments, which are manufactured by several methods of spinning, such as melt spinning, dry spinning and wet spinning.
In the melt spinning method, the polymer is heated to a high temperature until it becomes molten, and is thereafter forced through sand packs and the like, and thence through a spinnert from whence it is extruded in filamentary form. This method has, however, many disadvantages, although it is widely used in the industry at the present time in the production of synthetic fibers and filaments. The high temperatures used in molt spinning require the exercise of extreme care in order to prevent the decomposition of the polymer. Furthermore, the high temperatures also affect the chemical and physical characteristics of the polymer and thereby result in a product of inferior quality. In addition to these disadvantages, it is extremely ditficult to add to the molten polymer at such high temperatures compounds such as dyes, antistatic agents, plasticizers and the like.
In the dry-spinning method of fiber formation, the polymer is dissolved in a suitable solvent and subsequently extruded from spinnerets into a heated atmosphere in order to evaporate the polymer.
In order to form filaments by the wet spinning method, the polymer is dissolved in a suitable solvent and extruded from a spinneret into a coagulating bath capable of leachthe solvent from the fibers. Normally, this method may be carried out at temperatures much lower than either the melt spinning or dry spinning methods. If it is desired to use additives, such as dyes, anti-static agents, fireretarding agents, plasticizers and the like, in the polymeric solution, they may be incorporated therein without the danger of decomposition or seriously affecting the properties of the end product where the wet spinning method of filament formation is employed. It is much easier to introduce such additives into a solution than to introduce them into a molten composition. Then again, solutions are much easier to handle during processing, and in many cases may be stored for long periods of time Without a change of physical and chemical properties. It is much easier to cast a film from a solution than to cast it from a molten composition. It is readily apparent, therefore, that solutions of polypyrrolidone possess many distinct advantages over molten compositions in the manufacture of end products.
invention to provide solutions of polypyrrolidone. It is a further object of the invention to provide solutions of polypyrrolidone which may be converted into shaped articles, such as ribbons, films, filaments, rods, fibers, bristles, and the like. It is still another object of the invention to provide a process for the preparation of polypyrrolidone solutions. Other objects and advantages of the instant invention will be readily apparent from the description thereof which follows hereafter.
In general, the objects of the present invention are accomplished by dissolving polypyrrolidone in 1,1,l-trichloro-3-nitro-2-propanol or 1,1,l-trichloro-3-nitro-2-propanol containing a minor amount of water.
When employing water in conjunction with 1,1,1-trichloro-3-nitro-2-propanol in the practice of the present invention, the water may be utilized in a range of about 0.5 to 10 percent, based on the total weight of the solvent or in any amount suflicient to make a saturated solution. The water is advantageous in that it permits the preparation of solutions at room temperature since the 1,1,l-trichloro-3-nitro-2-propanol which is a solid at room temperature readily liquifies when mixed with minor amounts of water, since the addition of water thereto lowers the melting point of l,l,1-trichloro-3-nitro-2-propanol. Water is further advantageous in that it regulates the viscosity of the polymer solution, thereby permitting the preparation of relatively low viscosity solutions which are extremely easy to handle when they are to be used for specific end uses such as, for example, the preparation of films or coatings.
It will be readily apparent to those skilled in the art that polypyrrolidone can be dissolved in the solvents of the present invention in widely varying concentrations. The concentration of any particular polymer in any particular solvent depends upon the nature of the polymer, the solvent employed and the temperature, which in turn effect the viscosity of the solution. Normally, when the solution is to be employed in the manufacture of fibers and filaments, as much as 30 percent of the polymer, based on the total weight of the solution, may be dissolved in the solvents of this invention. While it is preferred to employ 10 to 25 percent of the polymer, based on the total Weight of the solution, when the solution is to be used in the preparation of fibers and filaments, it is to be understood that as little as 5 percent or less and more than 30 percent of polypyrrolidone may be dissolved in the solvents of this invention when the solution is to be used for other purposes, such as coating or a lacquer and the like, or when lower or higher molecular Weight polypyrrolidones are dissolved inthe solvents.
The solvents of this invention readily dissolve polypyrrolidone within a wide range of temperature depending on the nature of the polymer, the concentration thereof in the solvent and the nature of the solvent itself. Although temperatures within a range of 25 C. to C. are preferred as a practical matter in bringing about solution, temperatures as low as the freezing point of the solvent and as high as the boiling point of the polymer/ solvent mixture may be employed to bring about solution. Heating of the polymer/ solvent mixture is preferably accomplished on a water, glycerine or oil bath. However, other means may be employed. If desired, agitation or stirring of the mixture may be employed during heating while a solution is being formed at low temperatures, although it is to be understood that it is not always necessary or critical.
If it is desired to produce shaped articles from the polypyrrolidone compositions of the present invention which have a modified appearance and modified properties, various agents to accomplish these effects may be added to the polymer solution prior to fabrication of the articles without having any ill effects thereon. Such agents may be plasticizers, pigments, dyes, antistatic agents, fire-retarding agents, and the like.
Polypyrrolidone soluble in the solvents of this invention may be prepared by various processes. Generally, however, polymeric pyrrolidone is prepared by polymerizing 2-pyrrolidone in the presence of a catalyst or a catalyst and activator at a temperature in a range of 70 C. to 100 C. However, since the polymerization reaction proceeds well in a range of 20 C. to 70 C., these temperatures are preferred in carrying out a polymerization procedure.
In the preparation of polypyrrolidone, a large number of known catalysts are available to catalyze the polymerization. Among such catalysts, there may be named the alkali metals, namely, sodium, potassium and lithium, as well as the hydrides, hydroxides, oxides and sflts of the alkali metals, that is, such salts as sodium, lithium and potassium pyrrolidone. Organic metallic compounds, preferably those which are strongly basic, may be used as catalysts, too. Examples of such compounds are lithium, potassium and sodium alkyls and aryls of the alkali metals, such as sodium phenyl. Another suitable catalysts is sodium amide. The alkali hydrides, however, are the preferred catalysts since a distinct advantage is obtained by their use. Sodium hydride, for example, does not react in the polymerization mixture to form water, which, as is well known, has a deleterious effect on pyrrolidone polymerization. Where water-forming catalysts, such as sodium hydroxide, are employed as a catalyst, all water of reaction must be removed from the reaction mixture by vacuum distillation or other means in order for polymerization to proceed at a reasonable rate. Generally, the catalysts may be employed in a range of 0.002 to 0.25 chemical equivalent based upon one mole of monomeric pyrrolidone in carrying out a polymerization reaction.
Although polypyrrolidone having acceptable properties can be prepared by using a catalyst alone, it is preferable to employ an activator in conjunction with any of the catalysts mentioned above, since the polymer prepared in the presence of both a catalyst and activator has greatly improved properties over polypyrrolidone prepared in the presence of a catalyst alone. Among the compounds which may be employed as activators, there may be named the acyl compounds, such as acetyl pyrrolidone, acetyl morpholone, and the like; lactones, such as gamma butyrolactone, and the like; alkyl esters of monoand dicarboxylic acids, such as ethyl acetate, ethyl oxalate, and the like; the esters of polyhydric alcohols, such as ethylene glycol diacetate and the like; and nitrogen dioxide and organic nitrites having the general formula:
wherein R is selected from the group consisting of alkyl groups containing 1 to carbon atoms, haloalkyl groups containing 2 to 10 carbon atoms, nitroalkyl groups containing 2 to 10 carbon atoms, aralkyl groups containing 7 to 10 carbon atoms, and alkoxyalkyl groups containing 3 to 12 carbon atoms. Among the nitrites falling into the general formula set out above, there are methyl nitrite, ethyl nitrite, n-propyl nitrite, iso-propyl nitrite, n-butyl nitrite, iso-butyl nitrite, amyl nitrite, iso-amyl nitrite, hexyl nitrite, heptyl nitrite, octyl nitrite, nonyl nitrite, decyl nitrite, and their isomeric forms, and the like; haloalkyl nitrites, such as 2,2,2-trichloroethyl nitrite; the dihaloalkyl nitrites, such as 2,2-dichloroethyl nitrite, 2,2-dichloropropyl nitrite, 2,2-dichlorobutyl nitrite, 2,2-dichloroamyl nitrite, 2,2-dichlorohexyl nitrite, 2,2-dichloroheptyl nitrite, 2,2-dichlorooctyl nitrite, 2,2-dichloronoyl nitrite, 2,2-dichlorodecyl nitrite, and the like monochloroalkyl nitrites, their isomeric forms, and the like; nitroalkyl nitrites, such as Z-nitroethyl nitrite, 2-nitropropyl nitrite, Z-nitrobutyl nitrite, 2-nitroamyl nitrite, 2-nitrohexyl nitrite, 2-nitroheptyl nitrite, 2-nitroocty1 nitrite, 2- nitromonyl nitrite, Z-nitrodecyl nitrite, and their isomeric forms, and the like; aralkyl nitrites, such as benzyl nitrite, Z-methyl'oenezyl nitrite, 3-methylbenzyl nitrite, 4-methylbenzyl nitrite, 2-ethylbenzyl nitrite, 3-ethylbenzyl nitrite, 4-ethylbenzyl nitrite, Z-propylbenzyl nitrite, 3-propylbenzyl ntirite, 4-propylbenzyl nitrite, 2-methyl-3-ethylbenzyl nitrite, 2-methyl-4-ethylbenzyl nitrite, 2-methyl-5-ethylbenzyl nitrite, 2-methyl-6-ethylbenzyl nitrite, 3-methyl-4- ethylbenzyl nitrite, 3-rnethyl-5-ethylbenzyl nitrite, 3-methyl-6-ethylbenzyl nitrite, 4-methyl-2-ethylbenzyl nitrite, 4- methyl-3-ethylbenzyl nitrite, 2,3-dimethylbenzyl nitrite, 2,4-dimethylbenzyl nitrite, 2,5-dimethylbenzyl nitrite, 2,6- dimethylbenzyl nitrite, 3,4-dimethylbenzyl nitrite, 3,5- dimethylbenzyl nitrite, and the like; and alkoxyalkyl nitrites, such as Z-methoxyethyl nitrite, 2-ethoxyethyl nitrite, Z-propoxyethyl nitrite, 2-butoxyethyl nitrite, 2-pentoxyethyl nitrite, Z-hexoxyethyl nitrite, Z-heptoxyethyl nitrite, 2-octoxyethyl nitrite, Z-nonoxyethyl nitrite, Z-decoxyethyl nitrite, and their isomeric forms and the like.
Another excellent polymerization activator is carbon disulfide. Silicon halides and organic silicon halides having the general formula:
wherein R is a saturated or unsaturated aliphatic or aromatic hydrocarbon radical containing 1 to 10 carbon atoms, a saturated or unsaturated aliphatic or aromatic halogenated hydrocarbon radical containing 1 to 18 carbon atoms, and X is a halogen, z is an integer from 1 to 4 inclusive, and y is equal to 4-z, wherein R may be similar or dissimilar radicals, may also be employed to activate polymerization of Z-pyrrolidone. Among the silicon halides and organic silicon halides there may be named tetrachlorosilane, alpha, beta-dichloroethyltrichlorosilane, bis (chloromethyl) methylchlorosilane, butyltrichlorosilane, chloromethylmethyldichlorosilane, dichloromethyldimethylchlorosilane, diethyldichlorosilane, dimethyldichlorosilane, diphenyldichlorosilane, ethyltrichlorosilane, methyltrichlorosilane, phenyltrichlorosilane, propyltrichlorosilane, trimethylchlorosilane, vinyltrichlorosilane, the iodoand bromoforms of the above compounds, and many others. The trihalides of phosphorous, aluminum, bismuth and antimony, the tetrahalides of titanium, tin, zirconium and lead, and the pentahalides of antimony and phosphorous are also useful as activators in the polymerization of 2-pyrrolidone. Such compounds include aluminum trichloride, aluminum tribromide, aluminum triiodide, stannic tetrachloride, stannic tetrabromide, lead tetrachloride, zirconium tetrachloride, bismuth trichloride, bismuth tribromide, antimony trichloride, antimony tribromide, antimony triiodide, antimony pentaehloride, antimony pentaiodide, antimony pentafluoride, and the like. The phosphorous halides include phosphorous tribromide, phosphorous pentabromide, phosphorous trichloride, phosphorous pentaehloride, phosphorous trifluoride, phosphorous pentafluoride, phosphorous triiodide, and the like. Generally, in the preparation of polypyrrolidone wherein both a catalyst and activator are employed to bring about polymerization, the activator is utilized in a range of 0.0001 to 0.075 chemical equivalent of activator, based upon one mole of 2- pyrrolidone.
The polypyrrolidone soluble in the solvents of the invention is prepared by simple polymerization methods. It can be prepared readily by well-known solution, emulsion, suspension or bulk polymerization procedures. The solution and emulsion polymerizations may be either batch, semi-continuous or continuous methods. When solution polymerization is employed, the monomer is dissolved in a solvent such as 1,4-dioxane, the desired catalyst or activator, or both, added to the solution, and
the polymerization carried out under the proper conditions. Well-known solution polymerization apparatus is suitable for preparing the polypyrrolidone described herein. Where either emulsion or suspension polymeri zation techniques are employed to prepare the polymer, the monomer containing the catalyst is dispersed in a non-solvent, such as petroleum ether, and an emulsifying agent, then added to the dispersion. Subsequently, the desired activator is injected into the mixture and the dispersion is polymerized until the reaction is complete. At this time, suitable coagulant is added to the polymerization mixture in order to precipitate the polymer. A suitable emulsifying agent is sodium lauryl sulfate, and the suitable coagulant is phosphoric acid.
Polypyrrolidone prepared in accordance with the procedures set forth hereinabove has a melting point of about 260 C. and a specific viscosity of from about 0.3 to 4.5 or more. It is thus particularly adapted for the manufacture of shaped articles such as filaments, fibers, films, nods, bristles, and the like. Lower molecular weight polymers prepared in the same manner are suitable for the preparation of coatings or lacquers.
The following examples are intended to illustrate the new compositions of this invention more fully but are not intended to limit the scope of the invention, for it is possible to efiect many modifications therein. In the examples, all parts and percents are by weight unless otherwise indicated.
Example I To 100 grams of essential anhydrous 2-pyrrolidone, there was added under a nitrogen atmosphere 1.0 gram of sodium hydride catalyst. When the evolution of hydrogen gas was completed, this mixture was stoppered to protect it against the atmosphere and permitted to stand at about 35 C. for 15 hours. The polymer was recovered by breaking up the resultant cake, grinding it with water in a Waring Blendor. The polymer was then filtered, washed with acetone and air-dried to constant weight. There was obtained a yield of 30.7 grams of polymer, approximately 30.7 percent of the theoretical yield. The polymer had a specific viscosity of 0.882 (determined on 0.5 percent solutions of the polymer in 90 percent formic acid at 25 C.).
1.5 grams of the polypyrrolidone so prepared were mixed with 3.5 grams of a solvent containing 1,1,1-trichloro-3-nitro-2-propanol and percent water, based on the total weight of the solvent. The mixture was stirred with heating to 145 C. where the polymer readily dissolved to give an extremely viscous, translucent solution containing 30 percent polymer. 'On cooling, the polymer precipitated out of the solution at 135 C. The solution so formed was suitable for the formation of fibers or filaments by the wet or dry methods of spinning or forming a coating.
Example II 0.5 gram of the polypyrrolidone prepared in accordance with the procedure of Example I and 9.5 grams of the solvent of Example I were mixed together and heated with stirring to 36 C. to give a clear viscous solution which was completely stable at room temperature (25 C.). The solution was suitable for casting films and making coatings.
Example III 0.5 gram of the polypyrrolidone used in Example I and 4.5 grams of a mixed solvent containing 1,1,1-trichloro-3-nitro-2-propanol and 1 percent water, based on the total weight of the solvent, were mixed together and heated with stirring to 45 C. to give a clear, viscous solution containing 10 percent polymer. The solution was completely stable at room temperature (25 C.) and suitable for the spinning of fibers and filaments by either the wet or dry spinning methods.
Example IV To a 150 gram sample of essentially anhydrous 2- pyrrolidone, there was added under a nitrogen atmosphere sodium hydride catalyst in a ratio of 1:100 parts catalyst to monomer. When the evolution of hydrogen gas was completed, this mixture was stoppered to protect it against the atmosphere and permitted to stand at about 25 C. for 5 days. The polymer was recovered by breaking up the cake, grinding it in a Wiley mill, and washing the powder, first with water, then with acetone, in a Waring Blendor. The polymer was subsequently air-dried to constant weight and had a specific viscosity of 0.489 (determined on 0.5 percent solutions of the polymer in 90 percent formic acid at 25 C.).
0.5 gram of the polypyrrolidone so prepared was mixed with 2.0 grams of l,1,1-trichloro-3-nitro-2-propanol. The mixture was stirred with heating to 80 C. where the polymer readily dissolved to give a clear, very viscous solution of 20 percent polymer. The solution was stable at room temperature (25 C.) overnight and was suitable for the spinning of fibers and filaments by either the wet or dry spinning methods.
Example V To a 50 gram sample of essentially anhydrous 2-pyrrolidone, there was added under a nitrogen atmosphere 0.5 gram of sodium hydride catalyst. When the evolution of hydrogen gas was completed, there was added 0.448 gram of carbon disulfide activator. The reaction mixture was stirred vigorously and stoppered to protect it against the atmosphere. It was permitted'to stand at about'25 C. for four hours. The resultant polymer cake was then ground up with water in a Waring Blendor and the polymer filtered. The filter cake was washed with acetone and subsequently air-dried to constant weight. The polymer had a specific viscosity of 0.471 (determined on 0.5 percent solutions of the polymer in percent formic acid at 25 C.).
0.5 gram of the polypyrrolidone so prepared was added to 2.0 grams of a mixed solvent containing 1,1,1-trichloro- 3-nitro-2-propanol saturated with water (approximately 10 percent water, based on the total weight of the solvent). The mixture was stirred with heating to 79 C. where the polymer readily dissolved to give a clear, slightly viscous solution containing 20 percent polymer. Onpcooling to room temperature (25 C.), the solution remained stable. The solution so formed was suitable for the spinning of films and fibers by either the wet spinning or dry spinning methods.
This solution was much less viscous than that in the foregoing example where no water was present, although the polymers had approximately the same specific viscosity.
Polypyrrolidone prepared with other catalysts and activators and having varying molecular weights and viscosity values gave like results when dissolved in the new solvents of this invention.
The new compositions of this invention present many advantages. For example, solutions of polypyrrolidone may be easily prepared on existing equipment without detailed and elaborate procedures. The l,l,l-trichloro-3- nitro-2-propanol which is employed as a solvent herein is readily available and reasonably inexpensive. When water is used with the 1,1,l-trichloro-3-nitro-2-propanol in a mixed solvent, numerous other advantages are attained. For example, solutions containing a higher concentration of polymer can be prepared where water is employed in the mixed solvent. Furthermore, use of water reduces the viscosity of a given concentration of polymer in any particular solvent mixture. In addition, use of water results in a less expensive solvent. Another important advantage in using a mixture of water and 1,1,1-trichloro-3-nitro-2-propanol to dissolve polypyrrolidones such as those described hereinabove is that the water permits the preparation of solutions at temperatures lower than the melting point of 1,1,1-trichloro-3-nitro-2- propanol which is 42 C. Numerous other advantages of the compositions of this invention will be readily apparent to those skilled in the art.
It will be understood to those skilled in the art that many apparently widely difierent embodiments of this invention can be made without departing from the spirit and scope thereof. Accordingly, it is to be understood that this invention is not to be limited to the specific embodiments thereof except as defined in the appended claims.
I claim:
1. A new composition of matter comprising polypyrrolidone and a solvent selected from the group consisting of 1,1,1-trichloro-3-nitro-2-propanol and mixtures of 1,1, 1-trichloro3-nitro-2-propanol with from 0.5 percent up to a saturating amount of water, based on the total weight of the solvent.
2. A new composition of matter as defined in claim 1 wherein the solvent is 1,l,1-trichloro-3-nitro-2-propanol.
3. A new composition of matter as defined in claim 1 wherein the solution contains 1,1,1-trichloro-3-nitro-2- propanol and water.
4. A new composition of matter comprising 5 to 30 percent, based on the total weight of the composition, of polypyrrolidone and a solvent selected from the group consisting of 1,1,1-trichloro-3-nitro-2-propanol and mixtures of 1,1,1-trichloro-3-nitro-2-propanol with from 0.5 percent up to a saturating amount of water, based on the total weight of the solvent.
5. A new fiber-forming composition of matter comprising to 25 percent, based on the total weight of the composition, of polypyrrolidone, having a specific viscosity of at least 0.3, and a solvent selected from the group consisting of 1,1,1-trichloro-3-nitro-2-propanol and mixtures of 1,1,l-t1ichloro-3-nitro2-propanol with from 0.5 percent up to a saturating amount of water, based on the total weight of the solvent.
6. A new composition of matter comprising 5 percent, based on the total weight of the composition, of polypyrrolidone and a mixture of 1,1,1-trichloro-3-nitro-2- propanol and 10 percent water, based on the total weight of the solvent.
7. A new fiber-forming composition of matter comprising percent, based on the total weight of the composition, of polypyrrolidone, having a specific viscosity of 0.471 and a solvent containing 1,1,1-trichloro-3-nitro-2- propanol and 10.0 percent water, based on the total weight of the solvent.
8. A process for preparing a new composition of matter comprising mixing polypyrrolidone and a solvent selected from the group consisting of 1,1,1-trichloro-3- nitro-2-propanol and mixtures of 1,1,l-trichloro-3-nitro-2- propanol with from 0.5 percent up to a saturating amount of Water, based on the total weight of the solvent, and
dissolving the mixture at a temperature in a range of the freezing point of the solvent and the boiling point of the mixture to form a homogeneous solution.
9. The process as defined in claim 8 wherein the solvent is 1,1,1-trichloro-3-nitro-2-propanol.
10. The process as defined in claim 8 wherein the solution contains 1,1,1-trichloro-3-nitro-2-propanol and water.
11. A process for preparing a new composition of matter comprising mixing 5 to 30 percent, based on the total weight of the composition, of polypyrrolidone and a solvent selected from the group consisting of 1,1,1-trichloro-3-nitro-2-propanol and mixtures of 1,1,1-trichloro- 3-nitro-2-propanol with from 0.5 percent up to a saturating amount of water, based on the total weight of the solvent, and heating the mixture to a temperature in a range of 25 C. to the boiling point of the mixture to form a homogeneous solution.
12. A process for preparing a new fiber-forming composition of matter comprising mixing 10 to 25 percent, based on the total weight of the composition, of polypyrrolidone, having a specific viscosity of at least 0.3, and a solvent selected from the group consisting of 1,1,1- trichloro-3-nitro-2-propanol and mixtures of 1,l,1-trichloro-3-nitro-2-propanol with from 0.5 percent up to a saturating amount of water, based on the total weight of the solvent, and heating the mixture to a temperature in a range of 25 C. to the boiling point of the mixture to form a homogeneous solution.
13. A process for preparing a new fiber-forming composition of matter comprising mixing 20 percent, based on the total weight of the composition, of polypyrrolidone, having a specific viscosity of 0.489, and 1,1,1-trichloro- 3-nitro-2-propanol, and heating the mixture to a temperature of C. to form a homogeneous solution.
14. A process for preparing a new fiber-forming composition of matter comprising mixing 20 percent, based on the total weight of the solution, of polypyrrolidone, having a specific viscosity of 0.471, and a solvent containing percent l,l,1-trich1oro-3-nitro-2-propanol and 10 percent water, based on the total weight of the solvent, and heating the mixture to a temperature of 79 C. to form a homogeneous solution.
References Cited in the file of this patent UNITED STATES PATENTS 2,377,985 Watkins June 12, 1945 2,732,359 De Witt Jan. 24, 1956 2,861,969 De Witt Nov. 25, 1958 FOREIGN PATENTS 205,015 Australia Nov. 11, 1954 218,129 Australia Jan. 16, 1958
Claims (1)
1. A NEW COMPOSITION OF MATTER COMPRISING POLYPYRROLIDONE AND A SOLVENT SELECTED FROM THE GROUP CONSISTING OF 1,1,1-TRICHLORO-3-NITRO-2-PROPANOL AND MIXTURES OF 1,1, 1-TRICHLORO-3-NITRO-2-PROPANOL WITH FROM 0.5 PERCENT UP TO A SATURATING AMOUNT OF WATER, BASED ON THE TOTAL WEIGHT OF THE SOLVENT.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US816067A US3003984A (en) | 1959-05-27 | 1959-05-27 | Solution of polypyrrolidone in a mixture of 1,1,1-trichloro-3-nitro-2-propanol and water and process of making same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US816067A US3003984A (en) | 1959-05-27 | 1959-05-27 | Solution of polypyrrolidone in a mixture of 1,1,1-trichloro-3-nitro-2-propanol and water and process of making same |
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| US3003984A true US3003984A (en) | 1961-10-10 |
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| US816067A Expired - Lifetime US3003984A (en) | 1959-05-27 | 1959-05-27 | Solution of polypyrrolidone in a mixture of 1,1,1-trichloro-3-nitro-2-propanol and water and process of making same |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3076774A (en) * | 1959-09-21 | 1963-02-05 | Monsanto Chemicals | Solution of polypyrrolidone in superheated water |
| US3324061A (en) * | 1962-01-15 | 1967-06-06 | Minnesota Mining & Mfg | Preparing aqueous solutions of polypyrrolidone |
| US4340440A (en) * | 1977-09-22 | 1982-07-20 | Chute Challoner R | Coating and/or adhesive composition and method for preparation thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2377985A (en) * | 1943-06-10 | 1945-06-12 | Du Pont | Polyamide solutions |
| US2732359A (en) * | 1956-01-24 | Solutions of acrylonitrile polymers in | ||
| US2861969A (en) * | 1955-03-23 | 1958-11-25 | Chemstrand Corp | Compositions comprising a polyester and 1,1,1-trichloro-3-nitro-2-propanol and process of preparing same |
-
1959
- 1959-05-27 US US816067A patent/US3003984A/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2732359A (en) * | 1956-01-24 | Solutions of acrylonitrile polymers in | ||
| US2377985A (en) * | 1943-06-10 | 1945-06-12 | Du Pont | Polyamide solutions |
| US2861969A (en) * | 1955-03-23 | 1958-11-25 | Chemstrand Corp | Compositions comprising a polyester and 1,1,1-trichloro-3-nitro-2-propanol and process of preparing same |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3076774A (en) * | 1959-09-21 | 1963-02-05 | Monsanto Chemicals | Solution of polypyrrolidone in superheated water |
| US3324061A (en) * | 1962-01-15 | 1967-06-06 | Minnesota Mining & Mfg | Preparing aqueous solutions of polypyrrolidone |
| US4340440A (en) * | 1977-09-22 | 1982-07-20 | Chute Challoner R | Coating and/or adhesive composition and method for preparation thereof |
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