US2986393A - Feeding means for a metal press - Google Patents

Feeding means for a metal press Download PDF

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US2986393A
US2986393A US698487A US69848757A US2986393A US 2986393 A US2986393 A US 2986393A US 698487 A US698487 A US 698487A US 69848757 A US69848757 A US 69848757A US 2986393 A US2986393 A US 2986393A
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carriage
sheets
sheet
gear
cylinder
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US698487A
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Ward E Brigham
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Sun Chemical Corp
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Sun Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H9/00Registering, e.g. orientating, articles; Devices therefor
    • B65H9/10Pusher and like movable registers; Pusher or gripper devices which move articles into registered position

Definitions

  • This invention relates to a feeding mechanism for a printing cylinder and, more particularly, the invention relates to a high speed feeding mechanism for delivering metallic sheets into a metal decorating press.
  • the purpose of the feeding mechanism is to take sheets which have been separated and delivered to it by a Dexter feeder or the like and to move the sheets to the press cylinder at exactly the peripheral speed of the press cylinder and in perfect register.
  • the Dexter feeder and the press form no part of the invention.
  • the applicant provides several novel features.
  • the first resides in a combination of conveying mechanisms which bring the sheets up to the press.
  • the speeds will be related to the surface speed of the cylinder which, in the embodiment described, is X inches.
  • the sheets are carried forward from the Dexter feeder on belts which travel at a speed of X 1 inches per revolution of the press cylinder which is almost the speed of the surface cylinder. In other words, while the cylinder rotates one revolution on a peripheral distance of X inches, the revolution of the press cylinder travels X 1 inches.
  • the sheets are picked up from the belts by chains having pusher lugs which engage the rear end of the sheet. While moving onto the chain conveyor, the sheets pass over cylindrical wafer magnets which will operate at a surface speed of approximately X9 inches per revolution of the press cylinder. These magnets slow the sheets down to a point where the pusher lugs on the chains engage the sheets and move them toward the printing cylinders at a speed of X 4 inches per sheet.
  • the sheets are driven by a reciprocating carriage having pushers which engage the rear edge of the sheet and which move the sheets at a speed of X inches per sheet to match cylinder surface speed.
  • the reciprocating carriage is driven by chains having a carriage engag'ng lug.
  • a gear connected through a gear train to the printing cylinder engages the reciprocating carriage and drives it for the final 3 inches of its travel toward the printing cylinder.
  • Side register is provided initially by leaf spring arrange ments on one side of the feeding mechanism which force the sheets against solid surfaces on the other side of the feeding mechanism for preliminary register.
  • Final register is provided by the reciprocating carriage which has arms brought inwardly by mating cams to engage the side edges of the sheets to achieve the final position. These arms move with the carriage and maintain the final position during the last inch of travel into the printing cylinder.
  • Fig. 1 is a perspective view taken from one side of the feeding mechanism.
  • Fig. 2 is a perspective view taken from the opposite side of the feeding mechanism
  • Fig. 3 is a perspective view of a fragment of the feede mechanism
  • Fig. 4 is a schematic perspective view of the feeder mechanism
  • Fig. 5 is an elevational view of the carriage mount
  • Fig. 6 is a developed sectional view of the carriage mount
  • Figs. 7 and 8 are detailed sectional views of the carriage mount taken along lines 77 and 88 of Fig. 5 respectively;
  • Fig. 9 is a side elevational view of the carriage
  • Fig. 10 is a top plan view of the carriage
  • Fig. 11 is an end view of the carriage
  • Fig. 12 is a fragmentary top plan view of the carriage showing the side register mechanism for the right side of the machine;
  • Fig. 13 is a fragmentary side elevational view of the mechanism of Fig. 12;
  • Fig. 14 is a cross-sectional view taken along lines 14-14 of Fig. 13;
  • Fig. 15 is a top plan view of the rigid guide way
  • Fig. 16 is an elevational view thereof
  • Fig. 17 is a side elevational view thereof
  • Fig. 18 is a top plan view of the leaf spring guide way
  • Fig. 19 is a side elevational view thereof
  • Fig. 20 is an end view thereof
  • Fig. 21 is a perspective view showing the method of setting the machine up for various sheet sizes.
  • the Dexter feeder and the printing press form no part of this invention and will not be described. As viewed in Fig. 1, the Dexter feeder would appear at the left side of the machine and a fragment of the printing press is shown at 30 in the right hand side of the view.
  • the principal conveying elements are the belts 32 which receive the sheets from the Dexter feeder, the chains 34 on which are mounted pusher lugs 36 and the carriage 38 on which is mounted a pusher lug 40.
  • the sheets are guided on the left side facing the printing press by rigid guide members 42 spaced alternately with rollers 44.
  • rigid guide members 42 spaced alternately with rollers 44.
  • leaf spring guide members 46 On the right side of the machine, urging the sheets toward the rigid guide ways are leaf spring guide members 46 having adjusting screws 48.
  • the sheets are supported by slats S and 52. Comparing Figs. 1 and 2, it will be observed that the slats 52 are removable to accomodate inward adjustment of the carriage conveying mechanisms described below.
  • the speed of movement of the sheets onto the chain conveyors 34 from the belts 32 is controlled by cylindrical wafer magnets 60.
  • the belts'32 have a linear speed of X 1 inches per revolution of the press cylinder as compared to X inches per sheet of press cylinder surface speed.
  • the belts deliver the sheet over the cylindrical wafer magnets 60, which are operated at a surface speed of approximately X -9 inches per revolution of the press cylinder. These magnets slow the sheet down gradually to the point where preliminary pusher lugs 36 travelling on chains 34 at a speed of approximately X 4 inches per revolution of the press cylinder catch up to the sheet and carry it beyond the magnets.
  • Figs. 3 and 4 show details of the mechanism for transmitting motion from the printing cylinder to the conveyors.
  • the main driving element is a spline shaft 70 which is fixed to a gear 72 driven directly by the main cam shaft which is directly geared to the printing cylinder.
  • the spline shaft drives a complete assembly such as is shown in Fig. 4, two such complete assemblies being utilized for the feeding mechanism.
  • the spline shaft is broken at the center, intermediate the two assemblies, and is driven by gears mounted on either side of the printing cylinder.
  • the spline shaft is fixed to main gear 74 and 76 which engage the carriage drive gears 78 and 80 respectively.
  • Gear 74 meshes with gear 82 which is fixed to one end of shaft 84, the other end of which is fixed to a sprocket 86.
  • Conveyor chain 34 engages sprocket 86 passing over idler sprockets 88, 90 and 92 and tensioning sprocket 94, the sprocket 92 being mounted for rotation with respect to its shaft 98.
  • the conveyor chain 34 is driven directly from spline shaft 70 which is in turn connected directly to the press cylinder.
  • Belt drive mechanism Gear 72 drives a gear 73, having a sprocket 75 fixed thereto. Through a chain 77 this sprocket 75 drives a sprocket 79 fixed to shaft 104.
  • a sprocket 110 is keyed to shaft 104 to drive a sprocket 108 through chain 106.
  • the sprocket 188 drives the shaft 98 to which are keyed pulleys 96.
  • the pulleys 96 drive the belts 32 which are wrapped around pulleys 97 rotatably mounted on the end 99 of carriage mount frame 68.
  • the wafer magnets 60 are fixed to shaft 104 and are rotated by the shaft 104 when it is driven by the chain 77 and sprocket 79.
  • discs 105 (Fig. 2) are rotatably mounted on a shaft 107.
  • the shaft 107 is journaled in blocks 109 which are in turn mounted for vertical sliding movement in brackets 1-11 fixed to the frame members 102.
  • the discs 105 can be normally adjusted sideways so that sheets passing'through will be forced into frictional engagement with the cylindrical wafer magnets 60 and slowed down accordingly.
  • Carriage drive mechanism Each of the two carriages 38, is driven over the major portion of its stroke by parallel chains 120 which carry between them a roller 122 which rides in the slots 124 and 126 of depending arms 1'28 and 130 respectively on the carriage.
  • the chains pass around drive sprockets 132: and idler sprockets134.
  • the drive sprockets are con.-
  • Gears 78 and 80 are driven by the spline shaft 70 through gears 74 and 76 as indicated above.
  • gear 138 is fixed to gear 80 and directly driven by the printing cylinder through gear 76 on spline shaft 70.
  • An intermediate gear 140 connects gear 138 to gear 142 which is rotatably mounted 'on the frame member '68.
  • Fixed to gear 142 is a fractional pinion gear 144 having gear teeth 146 engageable with a rack 148 on the carriage 38. The positioning of teeth 146 is such that in the last approximately 3 inches of the travel of carriage 38 toward the printing cylinder, the teeth 146 engage the rack 148 and transmit the motion of the carriage directly through a gear chain from the printing cylinder. This arrangement permits subsequently perfect registration which would not be possible with tolerance errors occurring in a chain drive.
  • the pusher lug 40 consists principally of a first member 174 which is pivoted to an adjustable member 176 slidably mounted in a'key way 178 on the frame 152.
  • a second pusher lug member 180 has a projection 182 pivoted at 184 in a slot in the first member 174.
  • a compression spring 186 connected at one end 188 through a bolt 190 to the first member 174 urges the second member 180 against the first member 174.
  • the compression spring 186 provides a certain desired resiliancy in the pusher lug which smooths the engagement of the pusher lug with the sheet and which avoids buckling the sheet when it is moved into engagement with the printing cylinder.
  • Sheets of various lengths can be accommodated by the carriages 38 through the adjustment provided by ad jus-table member 176.
  • Member 176 can be slid along the key way 178 and fixed in any longitudinal position by nuts 192 as determined by the setting procedures illustrated-in Figs. 3 and 21 to be described below.
  • adjustable member 176 is moved along key way 178, the complete assembly including the pusher lug 4t), link 172 and member 170 slide along with the adjustable member.
  • Member 170 is permitted to move with respect to link 154 because of the sliding engagement of link 154 in slot 168. Because of the parallel link arrangement operating link 154, the retractingand projecting movement of pusher lug 40 is not alfected by the positioning of the pusher lug assembly along the length of link 154.
  • fingers 171 are positioned above the table and are operably connected to micro switches 173 mounted by brackets 175 to the frame. If the sheets are improperly fed by belts 32 and chain conveyor lugs 36, the reciprocating carriage lugs 40 will come up under the sheets lifting them slightly. The lifting of the sheets will cause the operation of fingers 171 and, through suitable circuitry not shown, will shut down the machine.
  • Carriage mounting arrangement is shown in Figs. 9, and 1 1.
  • Fixed to the outside frame member 68 is a rail 200 having a channel-shaped groove 202.
  • Flanges 204 and 206 provide upper and lower bearing surfaces which are engaged by rollers 208 and 210 respectively.
  • a stabilizing roller 212 rides in channel 202 and a second stabilizing roller 214 bears against the opposite side of flange 204.
  • Substantially identical arrangements of rollers cooperating with the rail 200* are mounted at each end of the carriage as shown in hidden lines in Fig. 9.
  • An additional stabilizing roller 216 mounted at the lower end of arm 128 rides between rails 218 and 220.
  • the rails 218 and 220 are fixed to the frame members 68 immediately beneath the lower path of travel of the carriage driving chains '120.
  • the side register mechanism on the left and right sides of the machine are mounted on and moved 'with the carriages 38.
  • the mechanism on the left side of the machine is comparatively rigid whereas the mechanism on the right side of the machine has a spring biasing arrangement which permits the mechanism to accommodate sheets of slightly varying widths.
  • Figs. 9 and 10 show the mechanism on the.left side of the machine with the carriages moving in the direction of the arrows.
  • the side register arms 56 are pivotally mounted at 58 to the carriage frame 152 as mentioned above. At the end of the arm 56 is a sheet engaging surface 222.
  • tension spring 224 normally urging the arm about its pivot point 58 to hold the arm into engagement with a cam surface 252, the details of which are to be described below.
  • the tension spring 224 is fixed at one end 226 to the arm 56 and at the other end 228 to the frame 152.
  • An abutment 194 is fixed to the frame 152 by bolts 196.
  • the abutment engages a surface 198 on the arm 56 to limit the angular movement of the arm 56 about its pivot point 58 under the pull of the tension spring 224.
  • the abutment 194 consists of a pin 195 threaded into a block 197 which is fixed to the carriage frame. The threaded engagement of pin 195 with block 197 permits the adjustment of the normal angular position of the arm 56.
  • a roller 250 On the lower surface of the arm 56 is a roller 250 which is engageable with a leaf spring cam surface 252 fixed to the rail 200 (Fig. 10).
  • the leaf spring cam 252 and the cam surface beyond causes the arm 56 to pivot clock-wise thereby moving surface 222 into engagement with the sheet for perfect side register.
  • the roller In passing over leaf spring cam 252, the roller passes through a box cam slot 254 as the sheet is being moved into the printing cylinder. The roller drops down into the area indicated at 256 for the return stroke. On the return stroke, the roller passes under leaf spring cam 252 and leaf spring cam 252 is forced aside to permit the roller to pass out through the position shown in Fig. 10.
  • the tension spring 224 holds the arm 56 into tight 6 .engagement with the cam surface which pivots the arm to be described below.
  • the arm 56 cannot accommodate the sheet because of the rigid connection between the end having roller 250 which bears against the cam surface and the surface 222 which engages the edge of the sheet 201.
  • Accommodation of the variations in width of the sheets is provided by the side register mechanism on the right side of the machine as illustrated in Figs. 12, 13 and 14.
  • the arm consists of a member 260 pivoted at 262 to the frame '152 and carrying at one end thereof the sheet engaging abutment 222.
  • the other end of member 260 carries a pin 264 and a short abutment stub 266.
  • Another part of the arm consists of a member 268 also pivoted at 262 to the frame 152.
  • One end of the member 268 carries a roller 270 which engages a leaf spring cam in the same manner as roller 260 does, as shown in Fig. 10.
  • the roller end of member 268 has fixed thereto one end of a tension spring 272, the other end of which is fixed to the carriage frame 152 at 274.
  • the arm members 268 and 260 are caused to work together by a tension spring 276 which is connected to member 260 at its end 264 and which is connected to member 268 at the end 276 of a projection 278, integral with member 268.
  • the projection 278 carries an abutment 280 consisting of a screw 282 threaded into a block 284 and carrying a dock nut 286 to fix the screw in the block 284.
  • the block 284 is fixed to the projection 278.
  • Tension spring 276 normally holds abutment stud 266 fixed to arm member 260 tightly against the end of abutment screw 282.
  • the cams 252 on either side of the machine are located With respect to the printing cylinder to cause the cooperating arms to engage the sides of the sheets as the chopped gear 144 engages the rack 148 on the carriage.
  • the carriage, for rear register, and the side register arms are in eifect locked together and to the rotation of the cylinder to effect perfect register of the sheets into the printing cylinder.
  • Mechanism for lateral adjustment of carriage mount As shown in Figs. 1, 2 and 4, there are two threaded rods 300 and 302 passing through left and right frame members 102.
  • the rods are journaled in the frame members 102 and are interconnected by a chain 304 diagramatically illustrated in Fig. 4.
  • the threaded rods 300 and 302 cooperate 'With threaded bushings 306 fixed in carriage mount frames 68.
  • a crank shown at 308 in Fig. 2 and diagramatically illustrated in Fig. 4 rotates the rod 302, through chain 304, the rod 300.
  • the rotation of the rods 300 and 302 acts through the bushings 306 to move carriage mounts 68 toward and away from each other thereby carrying carriages 38 toward and away from each other.
  • the frame members 68 are slidably mounted on support rods 310 which are securely fixed to the left and right frame members 102.
  • a detail of the construction of the frame members 68 and their relationship to the threaded rods 302 and the mounting rod 310 is illustrated in fragmentary view Fig. 7. There it is seen that the frame members 68 are spaced apart by blocks 312 carrying bearing material 314 which supports the carriage mount frame member 68 slidably on the rod 310.
  • the carriage drive chains 120 pass over the drive sprockets 132 and idler sprockets 134.
  • the drive sprockets are mounted in stub shafts 136 which are fixed to the carriage mount frame members 68.
  • Bolts 320 fix one of the drive sprockets 132 toits associated gear 78, the gear and sprocket being rotatably mounted on the stub shaft 136 by bearings 322.
  • the opposing lsprocket 132 is fixed to its drive gear 80 and gear 138 by bolts 326, the assembly being mounted on stub shaft 136 by bearings 3 28.
  • the idler sprockets 134 are mounted by bearings 330 to idler stub shafts 332 fixed in a cage 334.
  • the cage 334 floats between frame members 68 and is adjustably mounted to the frame members by a threaded bolt 336 which thrcadably engages a cross piece 338 extending between the two frame members.
  • preliminary side register Before being captured by the side register devices on the reciprocating carriages 38 and while passing over the belt feeders 32 and chain conveyors 34, preliminary side register is elfected by rigid guide members 42 and leaf spring guide members 46 as illustrated in Fig. 1. Details of the rigid and leaf spring guide members are shown in Figs. 15-21.
  • the rigid guide members 42 consist of an elongated longitudinally extended bar 350, elongated bar 352 inclined in the longitud-inal axis of the machine and two short bars 354 all fixed to a plate 356.
  • Plate 356 is mounted by brackets 358 to the carriage mount frame member 68.
  • Rollers 360 are rotatably mounted on plate 356 adj acent the short bars 354.
  • the slat 50 is also shown mounted on the plate 356.
  • Figs. 18-20 show the mounting of the resilient leaf spring quide members 46. These consist of leaf springs 362 mounted on elongated bars 364. Preliminarily to the leaf springs 362 is an elongated bar 366 which is inclined to the longitudinal axis for preliminary centering of the sheets as they pass off the conveyor belts 32.
  • the bars 364 and 366 are mounted on plates 368 fixed by brackets 370 to carriage mount frame member 68.
  • Tension adjusting screws 48' are threaded in the ends 372 of the leaf springs 362 and bear against thebars 364 to apply proper tension to the leaf springs.
  • the right hand slat 50 is shown fixed to the plate 368.
  • Fig. 2 The "adjustment for width of the sheet to be printed is illustrated in Fig. 2.
  • the carriage mounts 68 which carry the preliminary side register guide members and the final side register mechanism, can be moved in and outby turning crank 308.
  • Fixed to the carriage mount 68 is a pointer 380 which cooperates with a scale 382i fixed on a bracket 384.
  • the bracket 384 is mounted on the left frame member 102.
  • Cooperating with the scale 382 and pointer 380 is a graduated dial wheel 386 fixed to the crank 308.
  • the sheet is first measured and the pointer 380 is set against the corresponding scale marking on scale 382 by rotating crank 308.
  • the dial wheel which reads directlyin thousanths of an inch is set to theproper fraction of aninch by further rotation of the crank 308.
  • the carriage mount 68 can be moved during operation in order to make a further adjustment under operating conditions.
  • slat 50 is provided with a scale 390.
  • Scale 392 is provided on the reciprocating carriage 38. The end of the scale 392 on the reciprocating carriage is set against the scale marking 29 on slat 50 by turning the press by hand through means not shown.
  • the individual adjustable pusher members 176 are set so that a graduation line 394is set to the exact length of sheet to be printed on the scale 392 mounted on the reciprocating pusher carriage. This adjustment is made by loosening the two nuts 192 on the adjustable member 176 and the nut 173. After the member 176 is properly located, referring to Fig. 9, a lower clamping block 170 is then shifted so that link 172 is vertical. Then the nuts 192 and 173 are retightened.
  • the pusher lugs 36 on conveyor chains are then set to provide a proper relationship between pusher lugs 36 and carriage pusher lugs 40.
  • the setting of the pusher lugs '36 is illustrated by reference to Figs. 3 and 21.
  • the press is moved through a forward cycle and then on the return stroke of the reciprocating carriage, the press is stopped at precisely the point at which the carriage pusher lugs 40 come up to the level of the top of the slats. At this point a sheet is placed on the table in the manner shown in Fig. 21 with the rearward edge just contacting the carriage pusher lugs 40. Nuts 400 on chain drive sprocket 86 are loosened to release the drive sprocket from the gear 82 which drives it. Using a spanner wrench 402 the chain 34 is moved until the lug pushers 36 just touch the rearward edge of the sheet 201. The nuts 400 are then tightened to fix the position of thesprockct 86 with respect to its driving gear 82.
  • the machine is ready for operation.
  • the sheets are fed from the Dexter feeder or the like onto belts 32 where they are fed toward the decorating press at a speed of 43 inches per revolution of the press cylinder, the surface speed of the printing cylinders in this exemplary movement being 44 inches per revolution of the press cylinder.
  • the belts deliver the sheets over the cylindrical wafer magnets 60 which are moving at a surface speed of approximately 35 inches per revolution of the press cylinder.
  • the pusher lugs 36 on conveyor chain 34 are moving at approximately 40 inches per sheet and catch up to the sheets and engage the rear edges thereof.
  • the lugs 40 on the reciprocating carriage are cammed up through the operation of the chain roller 122 on the arm of the carriage and begin their forward stroke at a speed of 44 inches per revolution of the press cylinder. This linear speed exceeding that of the lugs 36 on the conveyor chain, the pusher lugs 40 on the reciprocating carriage catch up to the rear edge of each sheet and con tniue its movement toward the press cylinder. In the final three inches of movement toward the press cyllnder chopped pinion gear 144 engages the rack 148 on the reciprocating carriage and drives the reciprocating carnage forward to cause the sheets to enter the normal grippers on the printing cylinder in substantially perfect register.
  • the leaf spring cams 252 cause arms 56 on the side register mechanisms to engage the side edges of the sheets to hold them in precise side register while the carriage moves the sheets into the printing cylinder. At this point the grippers on the press cylinders close and take control of the sheet.
  • a mechanism for feeding work into a printer comprising, a support, a carriage mounted on said support for longitudinal movement, a work engaging abutment on said carriage, first drive means including an endless chain connected to said carriage to reciprocate said carriage on said support, means separate from said chain for positively driving said carriage for the end portion of the feeding stroke of said carriage, a cam surface mounted on said support, a side register pivoted on said carriage, and a follower on said register engaging said cam surface to move said register into engagement with said work during said end portion of said feeding stroke.
  • a mechanism for feeding Work into a printer comprising, a support, a carriage mounted on said support for longitudinal movement, a work engaging abutment movably mounted on said carriage, drive means including spaced sprockets and an endless chain connected to said carriage to reciprocate said carriage on said support, a drive roller on said chain, a first plate depending from said carriage and having a first elongated slot engaged by said roller, a second plate pivoted to said carriage at a point longitudinally spaced from said first slot, said second plate having a second elongated slot engaged by said drive abutment, and linkage connecting said second plate to said work engaging abutment, whereby movement of said drive roller from one side of a sprocket to the other side of said sprocket will move said work engaging abutment.
  • a mechanism for feeding sheets from a preliminary feeder or the like into a rotary printing cylinder comprising; two spaced generally parallel supports each having mounted thereon: chain and lug pusher drive means for bringing said sheets almost up to the peripheral speed of said cylinder, a reciprocable carriage for bringing the sheet speed up to said cylinder peripheral speed, gear and rack means for positively driving said carriage for the last portion of its stroke toward said feeder; and means for moving said supports toward and away from each other to accommodate varying width sheets.
  • a mechanism for feeding metallic sheets from a preliminary feeder or the like into a rotary printing cylinder comprising, a support, magnets for slowing the sheets from a preliminary feeder, drive means for bringing said sheets almost up to approximately the peripheral speed of said sprinter, a chain driven carriage for bringing the sheet speed up to said printer surface speed, and gear and rack means for positively driving said carriage for the last portion of its stroke toward said feeder and means interconnecting said gear and rack means and said printing cylinder.
  • a mechanism for feeding sheets into a printing cylinder comprising, a frame for supporting said sheets, at least one reciprocating carriage having a sheet engaging portion for pushing said sheets into said cylinder, gear means connecting said printing cylinder to said carriage to provide a direct gear connected drive of said carriage during at least the last portion of its stroke toward said printing cylinder, at least one side register arm mounted on said carriage, means moving said arm into engagement with said sheet during at least the last portion of the direct gear drive portion of said carriage stroke, whereby said arms and sheet engaging portion lock said sheet to said carriage for positive gear drive into said cylinder.
  • a mechanism for feeding sheets into a printing cylinder comprising, a frame for supporting said sheets, two reciprocating carriages each having a sheet engaging portion for pushing said sheets into said cylinder, gear means connecting said printing cylinder to said carriages to provide a direct gear connected drive of said carriages during at least the last portion of their stroke toward said printing cylinder, a first side register arm movably mounted on one carriage, a second side register arm movably mounted on the other carriage, cam means on either side of said support cooperating with said arms to move said arms into engagement with the sides of said sheets only when said carriage is in its gear connected relation to said cylinder.
  • a mechanism for feeding sheets from a preliminary feeder into a rotary printer at a controlled final speed comprising a support having a feed path extending across the support in one direction, means for feeding sheets to said support at a first end of said feed path, means on said support adjacent the first end of said feed path for moving said sheets along said path at a controlled rate of speed slower than the final feed speed, a reciprocating carriage conveyor mounted on said support at the other end of said feed path, a first drive means for reciprocating said carriage and advancing said sheet at a second speed slower than said final speed, and faster than said second speed, and a second drive means comprising a rack on said carriage and a pinion meshing with said rack and driven by said printer for advancing said carriage at said final speed, and means for disconnecting said pinion from said rack on the return stroke of said carriage.
  • a mechanism for feeding sheets from a preliminary feeder into a rotary printer at a controlled final speed comprising a support having a feed path extending across the support in one direction, means for feeding sheets to said support at a first end of said feed pathmagnets for slowing the sheets from the preliminary feedera reciprocating carriage conveyor mounted on said support at the other end of said feed path, a first drive means for reciprocating said carriage and advancing said sheet at asecond speed slower than said final speed, and faster than said second speed, and a second drive means for advancing said carriage at said final speed, final sheet guide means effective during the period of said final speed mounted on both sides of and near said other end of said feed path adapted to move toward and away from each other to accommodate varying width sheets.
  • a mechanism for feeding work into a printer comprising, a support, at least one carriage mounted on said support for longitudinal movement, a work engaging abutment on said carriage, a first drive means connected to said carriage to reciprocate said carriage on said support throughout the majority of its length of travel, a second drive means comprising a rack on said carriage, and a pinion meshing with said rack and driven by said printer for positively driving said carriage for a small portion of the carriage stroke nearest said printer, said pinion having teeth on only a portion of its circumference to permit said rack to pass said pinion on its reverse stroke.
  • a mechanism for feeding Work into a printer comprising, a horizontal support for said work, a first means for pushing said work on said support into said printer, preliminary side register means at either side of said support and remote from said printer, said preliminary side register means including a fixed abutment along one side of said support and a resilient abutment at the other side of said support to urge said sheets against said fixed abutment, and final side register means, operable by the rnovement of said first means, for positively holding said sheet in proper side register as it moves into said printer.
  • a drive means for moving said sheets horizontally on said support through a first section of said path of travel at less than the peripheral speed ofsaid printing cylinder, feed means for receiving said sheets from said drive means and moving said sheets through a second section of said path of travel into engagement with said printer at the peripheral speed of said cylinder, a pair of opposing grippers, means urging said grippers toward each other and engaging side edges of said sheets therebetween during said second section of said path of travel, and means coordinating said drive means, said feed means and said grippers with said printer cylinder for synchronized operation.

Description

y 1961 w. E. BRIGHAM 2,986,393
FEEDING MEANS FOR A METAL PRESS Filed Nov. 25, 1957 12 Sheets-Sheet 1 ATTORNEY y 1961 w. E. BRIGHAM 2,986,393
FEEDING MEANS FOR A METAL PRESS Filed Nov. 25, 195'.
12 Sheets-Sheet 2 IN VENTOR Mk0 5 law/7A1,
ATTORNEY May 30, 1961 w. E. BRIGHAM FEEDING MEANS FOR A METAL PRESS l2 Sheets-Sheet 3 Filed Nov. 25, 1957 INVENTOR #167190 E BRIG/417% BY AT'Y y 1961 w. E. BRIGHAM 2,986,393
FEEDING MEANS FOR A METAL PRESS Filed NOV. 25, 1957 I I .A H i l I 12 Sheets-Sheet 4 ljllllll :26 jag ATTORNEY May 30, 1961 w. E. BRIGHAM FEEDING MEANS FOR A METAL PRESS 12 Sheets-Sheet 5 Filed NOV. 25, 1957 INVENTOR ATTORNEY llllll f I I l I I l l l l II I -O a May 30, 1961 w. E. BRIGHAM 2,986,393
FEEDING MEANS FOR A METAL PRESS Filed Nov. 25, 1957 12 SheetswSheet 6 ATTORNEY y 1961 w. E. BRIGHAM 2,986,393
FEEDING MEANS FOR A METAL PRESS Filed Nov. 25, 1957 12 Sheets-Sheet 7 IN VENTOR ATTORNEY WFKQ E BRIG/197M May 30, 1961 w. E. BRIGHAM FEEDING MEANS FOR A METAL PRESS 12 Sheets-Sheet 9 Filed Nov. 25, 1957 rnllllllllllllv" INVENTOR n/fl/Fp 5 51( /644/7,
ATTORNEY May 30, 1961 w. E. BRIGHAM FEEDING MEANS FOR A METAL PRESS l2 Sheets-Sheet 10 Filed Nov. 25, 1957 IN VENTOR 14/0/90 E. awveh/fixv .llllllllllllr llllllll I ATTORNEY May 30, 1961 w. E. BRIGHAM FEEDING MEANS FOR A METAL PRESS 12 Sheets-Sheet 11 WW 5 g w W Filed Nov. 25, 1957 ATTORNEY y 1961 w. E. BRIGHAM 2,986,393
FEEDING MEANS FOR A METAL PRESS Filed NOV. 25, 1957 12 Sheets-Sheet 12 ATTORNEY United I States Patent FEEDING MEANS FOR A NIETAL PRESS Ward Brigham, Rutherford, N.J., assiguor to Sun Chemical Corporation, Long Island City, N.Y., a corporation of Delaware Filed Nov. 25, 1957, Ser. No. 698,487
11 Claims. (Cl. 271-46) This invention relates to a feeding mechanism for a printing cylinder and, more particularly, the invention relates to a high speed feeding mechanism for delivering metallic sheets into a metal decorating press.
The purpose of the feeding mechanism is to take sheets which have been separated and delivered to it by a Dexter feeder or the like and to move the sheets to the press cylinder at exactly the peripheral speed of the press cylinder and in perfect register. The Dexter feeder and the press form no part of the invention.
To accomplish the purpose of the invention, the applicant provides several novel features. The first resides in a combination of conveying mechanisms which bring the sheets up to the press. In considering the speed of conveying the sheets to the press cylinder, the speeds will be related to the surface speed of the cylinder which, in the embodiment described, is X inches.
The sheets are carried forward from the Dexter feeder on belts which travel at a speed of X 1 inches per revolution of the press cylinder which is almost the speed of the surface cylinder. In other words, while the cylinder rotates one revolution on a peripheral distance of X inches, the revolution of the press cylinder travels X 1 inches. The sheets are picked up from the belts by chains having pusher lugs which engage the rear end of the sheet. While moving onto the chain conveyor, the sheets pass over cylindrical wafer magnets which will operate at a surface speed of approximately X9 inches per revolution of the press cylinder. These magnets slow the sheets down to a point where the pusher lugs on the chains engage the sheets and move them toward the printing cylinders at a speed of X 4 inches per sheet.
Toward the end of the travel by the chains, the sheets are driven by a reciprocating carriage having pushers which engage the rear edge of the sheet and which move the sheets at a speed of X inches per sheet to match cylinder surface speed.
Over the greater portion of its length of travel, the reciprocating carriage is driven by chains having a carriage engag'ng lug. A gear connected through a gear train to the printing cylinder engages the reciprocating carriage and drives it for the final 3 inches of its travel toward the printing cylinder.
By providing this positive driving connection between the printing cylinder and the reciprocating carriage, perfect register, which would be unobtainable with a chain drive, is obtained.
Side register is provided initially by leaf spring arrange ments on one side of the feeding mechanism which force the sheets against solid surfaces on the other side of the feeding mechanism for preliminary register. Final register is provided by the reciprocating carriage which has arms brought inwardly by mating cams to engage the side edges of the sheets to achieve the final position. These arms move with the carriage and maintain the final position during the last inch of travel into the printing cylinder.
There are two reciprocating carriages which form the Patented May 30, 1961 essential feeding mechanism. These carriages are disposed at either side of the feed table between heavy plates. The plates are connected to threaded shafts which can be turned to move the plates and carriage in and out to accommodate varying width sheets.
It is an object of the invention to provide a high speed feeding mechanism in which chain driven lugs bring the sheets close to the printing cylinder and in which reciprocating carriages carry the sheets the remaining distance into the printing cylinder, the final three inches of travel being effected through a positive gearing arrangement driven directly from the printing cylinder.
It is another object of the invention to provide a mechanism in the reciprocating carriages which will projeot pusher lugs during the travel toward the printing cylinder and will retract the pusher lugs on the return stroke.
It is another object of the invention to provide side register arms on the reciprocating carriages with cam means for causing the arms to engage the side edges of the sheets during the last portion of the sheets travel into the printing cylinder.
These and other objects of the invention will become more readily apparent from the following detailed description of the invention taken in conjunction with the accompanying drawings in which:
Fig. 1 is a perspective view taken from one side of the feeding mechanism.
Fig. 2 is a perspective view taken from the opposite side of the feeding mechanism;
Fig. 3 is a perspective view of a fragment of the feede mechanism;
Fig. 4 is a schematic perspective view of the feeder mechanism;
Fig. 5 is an elevational view of the carriage mount;
Fig. 6 is a developed sectional view of the carriage mount;
Figs. 7 and 8 are detailed sectional views of the carriage mount taken along lines 77 and 88 of Fig. 5 respectively;
Fig. 9 is a side elevational view of the carriage;
Fig. 10 is a top plan view of the carriage;
Fig. 11 is an end view of the carriage;
Fig. 12 is a fragmentary top plan view of the carriage showing the side register mechanism for the right side of the machine;
Fig. 13 is a fragmentary side elevational view of the mechanism of Fig. 12;
Fig. 14 is a cross-sectional view taken along lines 14-14 of Fig. 13;
Fig. 15 is a top plan view of the rigid guide way;
Fig. 16 is an elevational view thereof;
Fig. 17 is a side elevational view thereof;
Fig. 18 is a top plan view of the leaf spring guide way;
Fig. 19 is a side elevational view thereof;
Fig. 20 is an end view thereof;
Fig. 21 is a perspective view showing the method of setting the machine up for various sheet sizes.
As indicated above the Dexter feeder and the printing press form no part of this invention and will not be described. As viewed in Fig. 1, the Dexter feeder would appear at the left side of the machine and a fragment of the printing press is shown at 30 in the right hand side of the view.
The principal conveying elements are the belts 32 which receive the sheets from the Dexter feeder, the chains 34 on which are mounted pusher lugs 36 and the carriage 38 on which is mounted a pusher lug 40. The sheets are guided on the left side facing the printing press by rigid guide members 42 spaced alternately with rollers 44. On the right side of the machine, urging the sheets toward the rigid guide ways are leaf spring guide members 46 having adjusting screws 48. The sheets are supported by slats S and 52. Comparing Figs. 1 and 2, it will be observed that the slats 52 are removable to accomodate inward adjustment of the carriage conveying mechanisms described below.
Final side registration is provided by arms 56 pivotally mounted at 58 to the carriage 38.
The speed of movement of the sheets onto the chain conveyors 34 from the belts 32 is controlled by cylindrical wafer magnets 60. The belts'32 have a linear speed of X 1 inches per revolution of the press cylinder as compared to X inches per sheet of press cylinder surface speed. The belts deliver the sheet over the cylindrical wafer magnets 60, which are operated at a surface speed of approximately X -9 inches per revolution of the press cylinder. These magnets slow the sheet down gradually to the point where preliminary pusher lugs 36 travelling on chains 34 at a speed of approximately X 4 inches per revolution of the press cylinder catch up to the sheet and carry it beyond the magnets.
Drive mechanism for conveyor chain Figs. 3 and 4 show details of the mechanism for transmitting motion from the printing cylinder to the conveyors. The main driving element is a spline shaft 70 which is fixed to a gear 72 driven directly by the main cam shaft which is directly geared to the printing cylinder. The spline shaft drives a complete assembly such as is shown in Fig. 4, two such complete assemblies being utilized for the feeding mechanism. In the preferred embodiment, the spline shaft is broken at the center, intermediate the two assemblies, and is driven by gears mounted on either side of the printing cylinder. The spline shaft is fixed to main gear 74 and 76 which engage the carriage drive gears 78 and 80 respectively. Gear 74 meshes with gear 82 which is fixed to one end of shaft 84, the other end of which is fixed to a sprocket 86. Conveyor chain 34 engages sprocket 86 passing over idler sprockets 88, 90 and 92 and tensioning sprocket 94, the sprocket 92 being mounted for rotation with respect to its shaft 98. Thus, the conveyor chain 34 is driven directly from spline shaft 70 which is in turn connected directly to the press cylinder.
Belt drive mechanism Gear 72 drives a gear 73, having a sprocket 75 fixed thereto. Through a chain 77 this sprocket 75 drives a sprocket 79 fixed to shaft 104. A sprocket 110 is keyed to shaft 104 to drive a sprocket 108 through chain 106. The sprocket 188 drives the shaft 98 to which are keyed pulleys 96. The pulleys 96 drive the belts 32 which are wrapped around pulleys 97 rotatably mounted on the end 99 of carriage mount frame 68.
The wafer magnets 60 are fixed to shaft 104 and are rotated by the shaft 104 when it is driven by the chain 77 and sprocket 79.
There will be applications in which non magnetic sheets are fed into the decorating press. In such instances, the cylindrical wafer magnets will not be effective to slow the sheets. To obviate this difficulty, discs 105 (Fig. 2) are rotatably mounted on a shaft 107. The shaft 107 is journaled in blocks 109 which are in turn mounted for vertical sliding movement in brackets 1-11 fixed to the frame members 102. The discs 105 can be normally adjusted sideways so that sheets passing'through will be forced into frictional engagement with the cylindrical wafer magnets 60 and slowed down accordingly.
Carriage drive mechanism Each of the two carriages 38, is driven over the major portion of its stroke by parallel chains 120 which carry between them a roller 122 which rides in the slots 124 and 126 of depending arms 1'28 and 130 respectively on the carriage. The chains pass around drive sprockets 132: and idler sprockets134. The drive sprockets are con.-
nected through stub shafts 136 to gears 78 and 80. Gears 78 and are driven by the spline shaft 70 through gears 74 and 76 as indicated above.
It is important in obtaining exact registration that the carriages 38 be driven over the last approximately 3 inches of travel toward the cylinder press by a gear drive connected directly to the cylinder press. To this end a gear 138 is fixed to gear 80 and directly driven by the printing cylinder through gear 76 on spline shaft 70. An intermediate gear 140 connects gear 138 to gear 142 which is rotatably mounted 'on the frame member '68. Fixed to gear 142 is a fractional pinion gear 144 having gear teeth 146 engageable with a rack 148 on the carriage 38. The positioning of teeth 146 is such that in the last approximately 3 inches of the travel of carriage 38 toward the printing cylinder, the teeth 146 engage the rack 148 and transmit the motion of the carriage directly through a gear chain from the printing cylinder. This arrangement permits subsequently perfect registration which would not be possible with tolerance errors occurring in a chain drive.
Operation of Pushers on reciprocating carriage Carriages 38 move back and forth as the roller 122 travels around between chains 120. A reciprocating movement is permitted by virtue of the fact that the roller is permitted to slide up and down in slot 124 of arm 128 on the carriage. (See Figs. 9 and 11.) The same roller also engages the slot 126 of arm 130 which is pivoted at 150 to the frame 152 of the carriage. One end of a link 154 is pivotally connected to arm 130 at 156. The other end of the link is fixed to a bracket 158. Bracket 158 is pivotally connected at 160 to a link 162 which is pivoted at 164-to the frame 152. A tension spring 166 normally urges the bracket 158 in an upward direction. The link 154 is slidably mounted in a bore 168 in a clamping block 170, the block 170 being connected through a link 172 to carriage pusher lug 40, and having a nut 173 to clamp the block onto link 154.
As shown in Fig. 9, when roller 122 reaches the bottom of its stroke, the arm 130 has pivoted downwardly drawing the link 154 down with it. Link 154 moves through parallel positions because of the parallelogram linkage arrangement described above. The dropping of link 154 pulls the pusher lug 40 down below the surface of the slat 50 on which the sheets ride. Thus, on the return stroke of the carriage, when the roller is in its lower position, the pusher lug is out of the path of travel of sheets being driven by conveyor chains 34.
The pusher lug 40 consists principally of a first member 174 which is pivoted to an adjustable member 176 slidably mounted in a'key way 178 on the frame 152. A second pusher lug member 180 has a projection 182 pivoted at 184 in a slot in the first member 174. A compression spring 186 connected at one end 188 through a bolt 190 to the first member 174 urges the second member 180 against the first member 174. The compression spring 186 provides a certain desired resiliancy in the pusher lug which smooths the engagement of the pusher lug with the sheet and which avoids buckling the sheet when it is moved into engagement with the printing cylinder.
Sheets of various lengths can be accommodated by the carriages 38 through the adjustment provided by ad jus-table member 176. Member 176 can be slid along the key way 178 and fixed in any longitudinal position by nuts 192 as determined by the setting procedures illustrated-in Figs. 3 and 21 to be described below. When adjustable member 176 is moved along key way 178, the complete assembly including the pusher lug 4t), link 172 and member 170 slide along with the adjustable member. Member 170 is permitted to move with respect to link 154 because of the sliding engagement of link 154 in slot 168. Because of the parallel link arrangement operating link 154, the retractingand projecting movement of pusher lug 40 is not alfected by the positioning of the pusher lug assembly along the length of link 154.
Detection of improper feeding As shown in Figs. 1 and 2, fingers 171 are positioned above the table and are operably connected to micro switches 173 mounted by brackets 175 to the frame. If the sheets are improperly fed by belts 32 and chain conveyor lugs 36, the reciprocating carriage lugs 40 will come up under the sheets lifting them slightly. The lifting of the sheets will cause the operation of fingers 171 and, through suitable circuitry not shown, will shut down the machine.
Carriage mounting arrangement The carriage mounting arrangement is shown in Figs. 9, and 1 1. Fixed to the outside frame member 68 is a rail 200 having a channel-shaped groove 202. Flanges 204 and 206 provide upper and lower bearing surfaces which are engaged by rollers 208 and 210 respectively. A stabilizing roller 212 rides in channel 202 and a second stabilizing roller 214 bears against the opposite side of flange 204. Substantially identical arrangements of rollers cooperating with the rail 200* are mounted at each end of the carriage as shown in hidden lines in Fig. 9. An additional stabilizing roller 216 mounted at the lower end of arm 128 rides between rails 218 and 220. The rails 218 and 220 are fixed to the frame members 68 immediately beneath the lower path of travel of the carriage driving chains '120.
Final side register mechanism The side register mechanism on the left and right sides of the machine are mounted on and moved 'with the carriages 38. The mechanism on the left side of the machine is comparatively rigid whereas the mechanism on the right side of the machine has a spring biasing arrangement which permits the mechanism to accommodate sheets of slightly varying widths. Figs. 9 and 10 show the mechanism on the.left side of the machine with the carriages moving in the direction of the arrows. The side register arms 56 are pivotally mounted at 58 to the carriage frame 152 as mentioned above. At the end of the arm 56 is a sheet engaging surface 222. At the other end of the arm 56 is a tension spring 224 normally urging the arm about its pivot point 58 to hold the arm into engagement with a cam surface 252, the details of which are to be described below. The tension spring 224 is fixed at one end 226 to the arm 56 and at the other end 228 to the frame 152.
An abutment 194 is fixed to the frame 152 by bolts 196. The abutment engages a surface 198 on the arm 56 to limit the angular movement of the arm 56 about its pivot point 58 under the pull of the tension spring 224. The abutment 194 consists of a pin 195 threaded into a block 197 which is fixed to the carriage frame. The threaded engagement of pin 195 with block 197 permits the adjustment of the normal angular position of the arm 56.
On the lower surface of the arm 56 is a roller 250 which is engageable with a leaf spring cam surface 252 fixed to the rail 200 (Fig. 10). As the carriage moves in the direction of the arrow in Fig. 10, the leaf spring cam 252 and the cam surface beyond causes the arm 56 to pivot clock-wise thereby moving surface 222 into engagement with the sheet for perfect side register. In passing over leaf spring cam 252, the roller passes through a box cam slot 254 as the sheet is being moved into the printing cylinder. The roller drops down into the area indicated at 256 for the return stroke. On the return stroke, the roller passes under leaf spring cam 252 and leaf spring cam 252 is forced aside to permit the roller to pass out through the position shown in Fig. 10.
The tension spring 224 holds the arm 56 into tight 6 .engagement with the cam surface which pivots the arm to be described below.
It will be observed from a consideration of Fig. 10 that if a sheet, a fragment of which is shown at 201, is slightly wider than anticipated, the arm 56 cannot accommodate the sheet because of the rigid connection between the end having roller 250 which bears against the cam surface and the surface 222 which engages the edge of the sheet 201. Accommodation of the variations in width of the sheets is provided by the side register mechanism on the right side of the machine as illustrated in Figs. 12, 13 and 14. In this arrangement the arm consists of a member 260 pivoted at 262 to the frame '152 and carrying at one end thereof the sheet engaging abutment 222. The other end of member 260 carries a pin 264 and a short abutment stub 266. Another part of the arm consists of a member 268 also pivoted at 262 to the frame 152. One end of the member 268 carries a roller 270 which engages a leaf spring cam in the same manner as roller 260 does, as shown in Fig. 10. The roller end of member 268 has fixed thereto one end of a tension spring 272, the other end of which is fixed to the carriage frame 152 at 274.
The arm members 268 and 260 are caused to work together by a tension spring 276 which is connected to member 260 at its end 264 and which is connected to member 268 at the end 276 of a projection 278, integral with member 268. The projection 278 carries an abutment 280 consisting of a screw 282 threaded into a block 284 and carrying a dock nut 286 to fix the screw in the block 284. The block 284 is fixed to the projection 278. Tension spring 276 normally holds abutment stud 266 fixed to arm member 260 tightly against the end of abutment screw 282. However, when the edge of a sheet engages the abutment 222 and the roller 270' is moved counterclockwise in the direction of the arrow by a leaf spring cam arrangement, the engagement of abutment stub 266 with screw 282 will be separated, with the spring 276 tending to bias abutment surface 222 against the edge of the sheet 201. Thus, the spring 276 acting on the member 260 and its abutment surface 222 forces'the sheet tightly against the abutment 222 of arm 56 on the left side of the machine.
The cams 252 on either side of the machine are located With respect to the printing cylinder to cause the cooperating arms to engage the sides of the sheets as the chopped gear 144 engages the rack 148 on the carriage. Thus for the last approximately 3 inches of travel, the carriage, for rear register, and the side register arms are in eifect locked together and to the rotation of the cylinder to effect perfect register of the sheets into the printing cylinder.
Mechanism for lateral adjustment of carriage mount As shown in Figs. 1, 2 and 4, there are two threaded rods 300 and 302 passing through left and right frame members 102. The rods are journaled in the frame members 102 and are interconnected by a chain 304 diagramatically illustrated in Fig. 4. The threaded rods 300 and 302 cooperate 'With threaded bushings 306 fixed in carriage mount frames 68. A crank shown at 308 in Fig. 2 and diagramatically illustrated in Fig. 4 rotates the rod 302, through chain 304, the rod 300. The rotation of the rods 300 and 302 acts through the bushings 306 to move carriage mounts 68 toward and away from each other thereby carrying carriages 38 toward and away from each other.
The frame members 68 are slidably mounted on support rods 310 which are securely fixed to the left and right frame members 102. A detail of the construction of the frame members 68 and their relationship to the threaded rods 302 and the mounting rod 310 is illustrated in fragmentary view Fig. 7. There it is seen that the frame members 68 are spaced apart by blocks 312 carrying bearing material 314 which supports the carriage mount frame member 68 slidably on the rod 310.
Mounting arrangement for the carriage drive chains Referring to Figs. 6-and 7, the carriage drive chains 120 pass over the drive sprockets 132 and idler sprockets 134. The drive sprockets are mounted in stub shafts 136 which are fixed to the carriage mount frame members 68. Bolts 320 fix one of the drive sprockets 132 toits associated gear 78, the gear and sprocket being rotatably mounted on the stub shaft 136 by bearings 322. The opposing lsprocket 132 is fixed to its drive gear 80 and gear 138 by bolts 326, the assembly being mounted on stub shaft 136 by bearings 3 28. The idler sprockets 134 are mounted by bearings 330 to idler stub shafts 332 fixed in a cage 334. The cage 334 floats between frame members 68 and is adjustably mounted to the frame members by a threaded bolt 336 which thrcadably engages a cross piece 338 extending between the two frame members. Thus, if the chains 120 become elongated due to wear, they can be tightened by turning bolt 336, drawing the cage 334 away from the drive sprockets 13-2.
Preliminary side register Before being captured by the side register devices on the reciprocating carriages 38 and while passing over the belt feeders 32 and chain conveyors 34, preliminary side register is elfected by rigid guide members 42 and leaf spring guide members 46 as illustrated in Fig. 1. Details of the rigid and leaf spring guide members are shown in Figs. 15-21.
Referring particularly to Figs. 16 and 17, the rigid guide members 42 consist of an elongated longitudinally extended bar 350, elongated bar 352 inclined in the longitud-inal axis of the machine and two short bars 354 all fixed to a plate 356. Plate 356 is mounted by brackets 358 to the carriage mount frame member 68. Rollers 360 are rotatably mounted on plate 356 adj acent the short bars 354. The slat 50 is also shown mounted on the plate 356.
Figs. 18-20 show the mounting of the resilient leaf spring quide members 46. These consist of leaf springs 362 mounted on elongated bars 364. Preliminarily to the leaf springs 362 is an elongated bar 366 which is inclined to the longitudinal axis for preliminary centering of the sheets as they pass off the conveyor belts 32. The bars 364 and 366 are mounted on plates 368 fixed by brackets 370 to carriage mount frame member 68. Tension adjusting screws 48' are threaded in the ends 372 of the leaf springs 362 and bear against thebars 364 to apply proper tension to the leaf springs. The right hand slat 50 is shown fixed to the plate 368.
Adjustment to accommodate sheets of various widths and lengths The "adjustment for width of the sheet to be printed is illustrated in Fig. 2. As indicated above, the carriage mounts 68 which carry the preliminary side register guide members and the final side register mechanism, can be moved in and outby turning crank 308. Fixed to the carriage mount 68 is a pointer 380 which cooperates with a scale 382i fixed on a bracket 384. The bracket 384 is mounted on the left frame member 102. Cooperating with the scale 382 and pointer 380 is a graduated dial wheel 386 fixed to the crank 308.
To set the carriage mounts 68 transversely for the proper sheet width, the sheet is first measured and the pointer 380 is set against the corresponding scale marking on scale 382 by rotating crank 308. The dial wheel which reads directlyin thousanths of an inch is set to theproper fraction of aninch by further rotation of the crank 308.
-Because'all of the drive mechanism of the carriage mount 68 is taken off spline shafts'70, the carriage mount 68 can be moved during operation in order to make a further adjustment under operating conditions.
The next adjustment is of the reciprocating pushers. As indicated in Fig. 3, slat 50 is provided with a scale 390. Scale 392 is provided on the reciprocating carriage 38. The end of the scale 392 on the reciprocating carriage is set against the scale marking 29 on slat 50 by turning the press by hand through means not shown.
The individual adjustable pusher members 176 are set so that a graduation line 394is set to the exact length of sheet to be printed on the scale 392 mounted on the reciprocating pusher carriage. This adjustment is made by loosening the two nuts 192 on the adjustable member 176 and the nut 173. After the member 176 is properly located, referring to Fig. 9, a lower clamping block 170 is then shifted so that link 172 is vertical. Then the nuts 192 and 173 are retightened.
The pusher lugs 36 on conveyor chains are then set to provide a proper relationship between pusher lugs 36 and carriage pusher lugs 40. The setting of the pusher lugs '36 is illustrated by reference to Figs. 3 and 21.
Without a sheet on the feed table, the press is moved through a forward cycle and then on the return stroke of the reciprocating carriage, the press is stopped at precisely the point at which the carriage pusher lugs 40 come up to the level of the top of the slats. At this point a sheet is placed on the table in the manner shown in Fig. 21 with the rearward edge just contacting the carriage pusher lugs 40. Nuts 400 on chain drive sprocket 86 are loosened to release the drive sprocket from the gear 82 which drives it. Using a spanner wrench 402 the chain 34 is moved until the lug pushers 36 just touch the rearward edge of the sheet 201. The nuts 400 are then tightened to fix the position of thesprockct 86 with respect to its driving gear 82.
These operations having been performed for both'sides of the machine, the machine is ready for operation.
Operation After the machine has been set up to feed sheets of the predetermined size, the machine is ready for operation. The sheets are fed from the Dexter feeder or the like onto belts 32 where they are fed toward the decorating press at a speed of 43 inches per revolution of the press cylinder, the surface speed of the printing cylinders in this exemplary movement being 44 inches per revolution of the press cylinder. The belts deliver the sheets over the cylindrical wafer magnets 60 which are moving at a surface speed of approximately 35 inches per revolution of the press cylinder. The pusher lugs 36 on conveyor chain 34 are moving at approximately 40 inches per sheet and catch up to the sheets and engage the rear edges thereof.
Farther down the .feed table toward the printing cylindcr, the lugs 40 on the reciprocating carriage are cammed up through the operation of the chain roller 122 on the arm of the carriage and begin their forward stroke at a speed of 44 inches per revolution of the press cylinder. This linear speed exceeding that of the lugs 36 on the conveyor chain, the pusher lugs 40 on the reciprocating carriage catch up to the rear edge of each sheet and con tniue its movement toward the press cylinder. In the final three inches of movement toward the press cyllnder chopped pinion gear 144 engages the rack 148 on the reciprocating carriage and drives the reciprocating carnage forward to cause the sheets to enter the normal grippers on the printing cylinder in substantially perfect register. While the sheets are moving forward as above described, they are guided for side register by the preliminaryguide-members 42 and 46. In the final few inches of travel, the leaf spring cams 252 cause arms 56 on the side register mechanisms to engage the side edges of the sheets to hold them in precise side register while the carriage moves the sheets into the printing cylinder. At this point the grippers on the press cylinders close and take control of the sheet.
In a general manner, while there has been disclosed in the above description, what is deemed to be the most practical and efiiecient embodiment of the invention, it should be well understood that the invention is not limited to such embodiment as there might be changes made in the arrangement, disposition and form of the parts Without departing from the principle of the present invention as comprehended within the scope of the accompanying claims.
What is claimed is:
1. A mechanism for feeding work into a printer comprising, a support, a carriage mounted on said support for longitudinal movement, a work engaging abutment on said carriage, first drive means including an endless chain connected to said carriage to reciprocate said carriage on said support, means separate from said chain for positively driving said carriage for the end portion of the feeding stroke of said carriage, a cam surface mounted on said support, a side register pivoted on said carriage, and a follower on said register engaging said cam surface to move said register into engagement with said work during said end portion of said feeding stroke.
2. A mechanism for feeding Work into a printer comprising, a support, a carriage mounted on said support for longitudinal movement, a work engaging abutment movably mounted on said carriage, drive means including spaced sprockets and an endless chain connected to said carriage to reciprocate said carriage on said support, a drive roller on said chain, a first plate depending from said carriage and having a first elongated slot engaged by said roller, a second plate pivoted to said carriage at a point longitudinally spaced from said first slot, said second plate having a second elongated slot engaged by said drive abutment, and linkage connecting said second plate to said work engaging abutment, whereby movement of said drive roller from one side of a sprocket to the other side of said sprocket will move said work engaging abutment.
3. A mechanism for feeding sheets from a preliminary feeder or the like into a rotary printing cylinder comprising; two spaced generally parallel supports each having mounted thereon: chain and lug pusher drive means for bringing said sheets almost up to the peripheral speed of said cylinder, a reciprocable carriage for bringing the sheet speed up to said cylinder peripheral speed, gear and rack means for positively driving said carriage for the last portion of its stroke toward said feeder; and means for moving said supports toward and away from each other to accommodate varying width sheets.
4. A mechanism for feeding metallic sheets from a preliminary feeder or the like into a rotary printing cylinder comprising, a support, magnets for slowing the sheets from a preliminary feeder, drive means for bringing said sheets almost up to approximately the peripheral speed of said sprinter, a chain driven carriage for bringing the sheet speed up to said printer surface speed, and gear and rack means for positively driving said carriage for the last portion of its stroke toward said feeder and means interconnecting said gear and rack means and said printing cylinder.
5. A mechanism for feeding sheets into a printing cylinder comprising, a frame for supporting said sheets, at least one reciprocating carriage having a sheet engaging portion for pushing said sheets into said cylinder, gear means connecting said printing cylinder to said carriage to provide a direct gear connected drive of said carriage during at least the last portion of its stroke toward said printing cylinder, at least one side register arm mounted on said carriage, means moving said arm into engagement with said sheet during at least the last portion of the direct gear drive portion of said carriage stroke, whereby said arms and sheet engaging portion lock said sheet to said carriage for positive gear drive into said cylinder.
6. A mechanism for feeding sheets into a printing cylinder comprising, a frame for supporting said sheets, two reciprocating carriages each having a sheet engaging portion for pushing said sheets into said cylinder, gear means connecting said printing cylinder to said carriages to provide a direct gear connected drive of said carriages during at least the last portion of their stroke toward said printing cylinder, a first side register arm movably mounted on one carriage, a second side register arm movably mounted on the other carriage, cam means on either side of said support cooperating with said arms to move said arms into engagement with the sides of said sheets only when said carriage is in its gear connected relation to said cylinder.
7. A mechanism for feeding sheets from a preliminary feeder into a rotary printer at a controlled final speed comprising a support having a feed path extending across the support in one direction, means for feeding sheets to said support at a first end of said feed path, means on said support adjacent the first end of said feed path for moving said sheets along said path at a controlled rate of speed slower than the final feed speed, a reciprocating carriage conveyor mounted on said support at the other end of said feed path, a first drive means for reciprocating said carriage and advancing said sheet at a second speed slower than said final speed, and faster than said second speed, and a second drive means comprising a rack on said carriage and a pinion meshing with said rack and driven by said printer for advancing said carriage at said final speed, and means for disconnecting said pinion from said rack on the return stroke of said carriage.
8. A mechanism for feeding sheets from a preliminary feeder into a rotary printer at a controlled final speed comprising a support having a feed path extending across the support in one direction, means for feeding sheets to said support at a first end of said feed pathmagnets for slowing the sheets from the preliminary feedera reciprocating carriage conveyor mounted on said support at the other end of said feed path, a first drive means for reciprocating said carriage and advancing said sheet at asecond speed slower than said final speed, and faster than said second speed, and a second drive means for advancing said carriage at said final speed, final sheet guide means effective during the period of said final speed mounted on both sides of and near said other end of said feed path adapted to move toward and away from each other to accommodate varying width sheets.
9. A mechanism for feeding work into a printer comprising, a support, at least one carriage mounted on said support for longitudinal movement, a work engaging abutment on said carriage, a first drive means connected to said carriage to reciprocate said carriage on said support throughout the majority of its length of travel, a second drive means comprising a rack on said carriage, and a pinion meshing with said rack and driven by said printer for positively driving said carriage for a small portion of the carriage stroke nearest said printer, said pinion having teeth on only a portion of its circumference to permit said rack to pass said pinion on its reverse stroke.
10. A mechanism for feeding Work into a printer comprising, a horizontal support for said work, a first means for pushing said work on said support into said printer, preliminary side register means at either side of said support and remote from said printer, said preliminary side register means including a fixed abutment along one side of said support and a resilient abutment at the other side of said support to urge said sheets against said fixed abutment, and final side register means, operable by the rnovement of said first means, for positively holding said sheet in proper side register as it moves into said printer.
-11. A mechanism for feeding metallic sheets along a path of travel from a preliminary feeder into a rotary *printing cylinder, comprising in combination, a support,
a drive means for moving said sheets horizontally on said support through a first section of said path of travel at less than the peripheral speed ofsaid printing cylinder, feed means for receiving said sheets from said drive means and moving said sheets through a second section of said path of travel into engagement with said printer at the peripheral speed of said cylinder, a pair of opposing grippers, means urging said grippers toward each other and engaging side edges of said sheets therebetween during said second section of said path of travel, and means coordinating said drive means, said feed means and said grippers with said printer cylinder for synchronized operation.
References Cited in the file of this patent UNITED STATES PATENTS Hodgman Aug. 11, 1903 Morgan June 29, 1909 Westerbeck June 11, 1912 Labombarde June 2, 193 1 Sieger Jan. 12, 1937 Montgomery Mar. 21, 1937 Belluche et al June 1, 1937 Martin Jan. 14, 1941 Matthews Nov. 11, 1941 Bailey et a1 Apr. 6, 1948 Albrecht Oct. 31, 1950 Johnson Mar. 25, 1952 Hansson Mar. 8, 1955 Feick et al. Jan. 3, 1956
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3774905A (en) * 1971-09-07 1973-11-27 Sun Chemical Corp Sheet feeding apparatus for coating machines
US3897053A (en) * 1972-04-25 1975-07-29 Metal Box Co Ltd Sheet feeding apparatus and method
US4349189A (en) * 1978-02-07 1982-09-14 Malmohus Invest Ab Module for picking, transportation and depositing of sheeted or folded material
EP0504729A1 (en) * 1991-03-11 1992-09-23 Fuji Kikai Kogyo Kabushiki Kaisha A device for pushing printing material for use in a printing apparatus
US20080053180A1 (en) * 2006-09-06 2008-03-06 Miller Ammon B Indexer for use with a sheet bending brake

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US735977A (en) * 1902-11-10 1903-08-11 Huber Hodgman Printing Press Company Printing-machine.
US926205A (en) * 1905-10-02 1909-06-29 Henry W Morgan Feed mechanism for printing-machines.
US1029159A (en) * 1911-06-05 1912-06-11 Frederick Westerbeck Sheet-feeding mechanism for printing-presses.
US1808142A (en) * 1927-11-03 1931-06-02 Int Paper Box Machine Co Feeder for envelope machines
US2067505A (en) * 1936-02-03 1937-01-12 United Eng Foundry Co Slab pusher
US2072121A (en) * 1933-10-21 1937-03-02 Cold Metal Process Co Method and apparatus for guiding material
US2082240A (en) * 1935-12-21 1937-06-01 Elmer W Belluche Method of and apparatus for feeding sheets
US2228913A (en) * 1939-11-13 1941-01-14 Dexter Folder Co Sheet feeding apparatus
US2261972A (en) * 1940-04-27 1941-11-11 Maxson Automatic Mach Sheet feeding and stacking method and machine
US2439070A (en) * 1945-02-06 1948-04-06 Milo Harding Co Duplicating machine
US2528106A (en) * 1947-01-09 1950-10-31 Hoe & Co R Sheet registering mechanism
US2590179A (en) * 1947-06-17 1952-03-25 Dick Co Ab Sheet delivery device for rotary printing machines
US2703526A (en) * 1951-02-15 1955-03-08 Hedemora Verkst Er Ab Reciprocatory feed means for rotary printing machines
US2729136A (en) * 1954-05-27 1956-01-03 United States Steel Corp Apparatus for detecting pin holes in sheets

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US735977A (en) * 1902-11-10 1903-08-11 Huber Hodgman Printing Press Company Printing-machine.
US926205A (en) * 1905-10-02 1909-06-29 Henry W Morgan Feed mechanism for printing-machines.
US1029159A (en) * 1911-06-05 1912-06-11 Frederick Westerbeck Sheet-feeding mechanism for printing-presses.
US1808142A (en) * 1927-11-03 1931-06-02 Int Paper Box Machine Co Feeder for envelope machines
US2072121A (en) * 1933-10-21 1937-03-02 Cold Metal Process Co Method and apparatus for guiding material
US2082240A (en) * 1935-12-21 1937-06-01 Elmer W Belluche Method of and apparatus for feeding sheets
US2067505A (en) * 1936-02-03 1937-01-12 United Eng Foundry Co Slab pusher
US2228913A (en) * 1939-11-13 1941-01-14 Dexter Folder Co Sheet feeding apparatus
US2261972A (en) * 1940-04-27 1941-11-11 Maxson Automatic Mach Sheet feeding and stacking method and machine
US2439070A (en) * 1945-02-06 1948-04-06 Milo Harding Co Duplicating machine
US2528106A (en) * 1947-01-09 1950-10-31 Hoe & Co R Sheet registering mechanism
US2590179A (en) * 1947-06-17 1952-03-25 Dick Co Ab Sheet delivery device for rotary printing machines
US2703526A (en) * 1951-02-15 1955-03-08 Hedemora Verkst Er Ab Reciprocatory feed means for rotary printing machines
US2729136A (en) * 1954-05-27 1956-01-03 United States Steel Corp Apparatus for detecting pin holes in sheets

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3774905A (en) * 1971-09-07 1973-11-27 Sun Chemical Corp Sheet feeding apparatus for coating machines
US3897053A (en) * 1972-04-25 1975-07-29 Metal Box Co Ltd Sheet feeding apparatus and method
US4349189A (en) * 1978-02-07 1982-09-14 Malmohus Invest Ab Module for picking, transportation and depositing of sheeted or folded material
EP0504729A1 (en) * 1991-03-11 1992-09-23 Fuji Kikai Kogyo Kabushiki Kaisha A device for pushing printing material for use in a printing apparatus
US20080053180A1 (en) * 2006-09-06 2008-03-06 Miller Ammon B Indexer for use with a sheet bending brake
US7669446B2 (en) * 2006-09-06 2010-03-02 Edmund Burke, Inc. Indexer for use with a sheet bending brake

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