US2979033A - Fluid actuated impact tool - Google Patents

Fluid actuated impact tool Download PDF

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US2979033A
US2979033A US784390A US78439058A US2979033A US 2979033 A US2979033 A US 2979033A US 784390 A US784390 A US 784390A US 78439058 A US78439058 A US 78439058A US 2979033 A US2979033 A US 2979033A
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hammer
pressure
cylinder
passageway
tool
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US784390A
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Bassinger Ross
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BASSINGER TOOL CO
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BASSINGER TOOL CO
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00Drives for drilling, used in the borehole
    • E21B4/06Down-hole impacting means, e.g. hammers
    • E21B4/14Fluid operated hammers

Definitions

  • power fluid is applied to one or more endwise surfaces on a hammer to urge the same in at least one of its power or return strokes.
  • the control of the application of the power liuid to the hammer is by a valving means which causes the power liuid to be eliective in driving the hammer in one of its strokes and then to be ineffective so that the hammer can move in its other stroke.
  • a power liuid to a hammer be controlled by a nger-likc valve element which telescopes into and out of a passageway through the hammer to restrict and permit flow therethrough.
  • the pressure of the power duid applied to the hammer is alternately increased and decreased so as to move the hammer in one of its strokes and to permit it to return in another stroke. It has also been suggested that such linger be made reciprocal with respect to the hammer so as to increase the portion of the stroke of the hammer during which power liuid is applied to urge it in such stroke.
  • the hammer With the reciprocatory finger in a retracted position remote from the hammer, the hammer will move toward the finger until the latter begins to enter the passageway through the hammer. Either immediately or shortly thereafter, the linger dives into the hammer passageway a predetermined distance. As a result, the portion of the stroke through which power liuid is applied to the hammer as a result of closing the passageway therethrough is equal to the sum of the hammer over-travel plus the distance the linger moves.
  • the reciprocating frequency of the hammer may amount to as much as several thousand strokes per minutc, and since the reciprocating frequency of the linger will be equal to that of the hammer, there is also the problem of providing a valve element which will satisfactorily withstand the impact shock loads impressed upon it by its sudden stopping at the end of each stroke. Even then the valve element is made very light, the impact shocks at the end of its strokes can still be very large because of the relatively high velocity at which the valve element travels.
  • lt is accordingly one object of this invention to provide a fluid powered impact tool wherein a valving mechanism for controlling the application of power fluid to a hammer to move it in one of its strokes is positive in operation despite variations in flow or pressure of the power fluid.
  • Another object of the invention is to provide such a type of tool in which the reciprocation of a valve element employed to control the application of power fluid to the hammer is rendered substantially independent, at least from a practical standpoint, of the pressure dilerential existing between the power iiuid interiorly and exteriorly of the tool whereby the valve element can be properly reciprocated despite iiuctuations of such diierential over a wide range.
  • Another object of the invention is to provide such a tool wherein the valve element is reciprocated solely by pressures existing within the tool and it can therefore be sealed from communication with the exterior tool to thereby reduce the possibility of dirt, cuttings, and the like on the exterior of the tool intmding to interfere with the valve elements operation.
  • Another object of the invention is to provide a percussion tool in which the portion of the length of one stroke of the hammer through which power iuid is applied to the hammer is increased by employing a valve element reciprocating at a frequency equal to that of the hamrner'and yet the shock load on the valve element occasioned by its stopping at the end of each of its strokes can be reduced to a reasonable value without.
  • Figs. lA and 1B illustrate, partially in section and partially in elevation, onepembodiment of an impact tool constructed in accordance with this invention; it being understood that these ligures are continuations, one of the other, with Fig. 1A showing one end of the tool and Fig. 1B showing the other end;
  • Fig. 2 is a ,view similar to Fig. 1A showing an alter-f native arrangement for one portion ofthe tool, it being understood that the portion shown in Fig. 2 could be substituted for that shown in Fig. 1A;
  • Fig. 3 shows still another modification of this portion of the tool, it being generally substitutable for the portion shown in Fig. 1A or Fig. 2;
  • FIGs. 4, 5 and 6 are schematic illustrations of the operation of an impact tool constructed in accordance with this invention.
  • the illustrated apparatus of this invention by the numeral 11, to deliver impact blows to an anvil'Y 12 by its striking face 13 against anvilface 1 4.
  • the tool includes an upper and a lower valve means and 16 preferably arranged so that upon closing the upper valve means and opening the lower valve means, the hammer is moved by the pressure of power iluid in a power stroke to ultimately deliver a blow to the anvil. Then upon opening of the upper valve means and with the lower one closed, the pressure of the power fluid acts to move the hammer in a return stroke'to completethe cycle.
  • the arrangement is preferably such, as will be explained below, that at least one ofthe valve means restricts flow through the tool at substantially all times so that free flow of fluid without exerting a desired actuating force on the hammer is prevented.
  • the valve means can be arranged so that both are open for a predetermined portion of the cycle to permit such free owfof uid.
  • the iluid supply conduit means can comprise an upper valve and cylinder sub 17 provided with suitable connecting means at its upper end to connect the same with another sub 1S or even a drill string so that not only can power iluid be conducted to the tool through the drill string but the latter can act to lower the tool into the borehole, rotate it and otherwise govern is operations therein.
  • an extending casing portion made up of an upper cylinder sub 17a (here shown as an integral part of sub 17) and a lower cylinder sub 20.
  • Hammer 10 is reciprocally disposed within the upper and lower cylinder subs 17a and 20. It is provided with small diameter piston portion 23 and larger diameter piston portion 24 respectively disposed in bores 25 and 26 of the upper and lower cylinder subs so that pressure can act against the piston portions to urge the hammer in opposite directions.
  • the connecting means can comprise a nut 27 having a threaded connection 28 to the lower or anvil end of the lower cylinder sub 20.
  • the nut is provided with longitudinally extending splineways 29 which. are radially aligned with corresponding splineways 30 in the anvil.
  • Bridging elements, such as roller bearings 31, are
  • nut 27 can be longitudinally split into two or more sections so that with the bridging elements placed in the anvil splineways 30, the nut sections can be positioned inproper place and then screwed into the lower end of the sub 20.
  • portions 32 and 33 are ⁇ longitudinally spaced apart, they provide axially aligning bearing points maintaining the anvil in axial alignment when the telescoping joint is collapsed as shown in Fig. 1B.
  • the beating frequency of the ⁇ hammer can be made to vary With ⁇ the distanceV between the upper valve sub 17 and anvilV 12.
  • stop parts are providedlimiting relative longitudinal movement betweenthe anvil' and the supply conduit and can take the form of an endwise shoulder 34 comprising the lower end of nut 27 and an out-turned shoulder 35 on the anvil. Then by merely applying enough force to keep the stop parts 34 and 35 in engagement, the beating frequency of the hammer is xed, the properties of the power fluid remaining constant, at a predetermined maximum frequency and a minimum ofcontrol is required to maintain it at such maximum over long operational periods.
  • the upper endof spline 30 forms an outturned shoulderk 36 on the anvil engageable with the upper end 37 of the bridging elements 31 to support the anvil in the llvlvcr cylinder sub as the tool is being lowered into the To actuate the type'of hammer illustrated, it is provided with an area disposed so that pressure Huid from the supply conduit means can effectively act (here shown to act constantly) thereagainst to move the hammer in a power stroke toward'the anvil.
  • valve means are also provided to vary the degree of Huid-communication between the supply conduit and the larger area and between the larger areay and the exterior ofthe tool.
  • the pressure of the power fluid exerted on the larger area can be increased to move the hammer in its return stroke against the force exerted by pressure uid acting on all or part of the smaller area and then decreased to permit movement of the hammer in its power stroke by pressure fluid acting on the smaller area.
  • the annular area shown as the upper end 33 of hammer piston portion 23 can serve ⁇ as the smaller area against which power iluid acts to urge the hammer downwardly in its power stroke.
  • This piston portion 23 can have a plurality of labyrinth grooves 4t) to limit ilow past the piston from valve chamber 41 into chamber 42. Leakage past the piston portion can be permitted to such an extent that flow will always occur from chamber 42 outwardly through passages 42a irrespective of whether the hammer is moving upwardly or downwardly. This prevents any cuttings from being sucked into chamber 42 when the hammer moves in its power stroke. It is preferred that the passages be closed with a check valve which is shown in Fig. lA as an Q-ring 42b heldin place in groove 42e by its own resiliency.
  • piston portion 23 is provided with a bore 43 which acts as a valve element cooperating with another valve element, here Vshown as fingered, to restrict flow into passageway 45 through the piston.
  • finger 44- has a sufficiently close t with bore 43 as to substantially block flow therethrough and labyrinth grooves 43a canbe provided to aid in thisstoppage of ilow.
  • the arrangement is such that iinger 44 reciprocates between retracted and extended positions, the retracted position being more remote from the ham-mer than the extended position.
  • the finger will be in retracted position until the hammer, after it has struck a blow upon the anvil, moves in its return stroke into adequate proximity with the inger that bore 43 moves into an initial telescoping relation with the iinger.
  • the iinger will dive into hammer bore 43 until it reaches its extended position. It remains in such a position until the movement of the hammer in its return stroke isV reversed and the hammer is moved through at least a portionV of its power stroke.
  • bore 43 moves out of telescoping relation with the linger whereupon the latter moves to retracted position.
  • the reciprocating means also includes a smaller piston in cylinder arranged to urge the finger toward extended position under the intiuence of power iiuid pressure applied from the supply conduit means against the smaller piston.
  • the nger is formed as a part of a larger piston having one end reciprocally disposed in a larger cylinder where it is exposed to a relatively low pressure such as that exteriorly of the tool. The other end of the larger piston is exposed alternately to the pressure of the power fluid in the supply conduit means and the lower pressure in the hammer passageway.
  • the reciprocating means, ncluding the finger is thus made to reciprocate in a desired sequence with the hammer reciprocation and it cannot move from either its retracted or its extended position until the hammer position dictates such movement.
  • the smaller diameter piston portion of the reciprocating means is indicated at 46 and the larger diameter piston portion at 47, the latter including the finger 44.
  • the aforementioned cylinders can be provided as a part of a means for mounting the reciprocating element in the fluid supply conduit means such as valve cage 48.
  • the cage is mounted in place between shoulders 49 and 50 in the iiuid supply conduit means and may be adjustably positioned at a desired point between the shoulders as by spacing rings 51.
  • the mounting means can provide the smaller diameter cylinder 52 and the larger diameter cylinder 53 which reciprocally receive piston portions 46 and 47, respectively.
  • the larger diameter cylinder 53 can be provided as an integral part of the valve cage while the small diameter cylinder 52 can be conveniently provided in a top guide 54 threaded into the valve cage and secured therein by a lock nut 55.
  • piston 46 is provided with an upper or endwise surface against which pressure in the cylinder 52 acts to urge piston 46 and hence the finger towards the hammer (to extend position).
  • the pressure in cylinder 52 is preferably that in the lluid supply conduit means and hence the cylinder is in fluid communication with the supply conduit.
  • This communication can be provided by a restriction 56 or, less preferably, the cylinder can be bored out through the upper end of top valve guide 54.
  • a dampening eiect is provided as will be discussed in more detail below.
  • Piston portion 47 has an endwise surface 57 exposed to the pressure in cylinder 53 so that such pressure tends to urge the reciprocating means towards the hammer.
  • pressure in cylinder 53 is low compared to that in the conduit means and preferably is that exteriorly of the tool and for this purpose, the cylinder is in uid communication with the exterior of the tool via passage 58, annulus 59 and passages 60.
  • annular ange or shoulder 62 is provided as a part of the piston portion 47 so that its endwise surface 57 and end 61 of guide 54 act as stop parts to limit movement of the reciprocating means Vto retracted position while the lower side 63 of the flange and an inturned shoulder 64 on the valve cage act as additional stop parts to limit movement of the reciprocating means to extended position.
  • a passageway is provided communicating the end of the finger adjacent the hammer with the cylinder 53 on the side 63 of the flange.
  • Such passageway can include an enlarged bore v65 in the nger and a transverse bore 66.
  • a lower valve means comprising a lo-wer valve element, such as finger 67, on the hammer in axial alignment with bore 68,
  • valve member 67 Upon the hammer moving through its power stroke to be within predetermined distance from the anvil, valve member 67 will enter passage68 and restrict ow there# through and will continue such restriction as the hammer delivers its blow to the anvil and moves away therefrom in its return stroke through a predetermined portion thereof.
  • valve means 16 open and valve element ⁇ 44 disposed in bore 43
  • fluid from the supply conduit acts on an area equal to the annular area of piston portion 23; theforce exerted on the hammer being equal to the differential pressure across piston portion 23 multiplied by the annular area.
  • valve means 15 open and'valve member 67 inserted in bore 68 pressure from the supply conduit will act through passage 45 against an annular area equal to the cross sectional area of piston portion 24 minus the cross sectional area of valve member 67, to urge the hammer in its return stroke.
  • the pressure fluid also acts across an area equal to the total cross sectional area of piston portion 23 to urge the hammer toward the anvil.
  • Another area equal to and oppositely disposed from'the differential area is of course isolated from the pressure of the .power fiuid and is exposed within chamber 42. to a much lower pressure (usually substantially atmospheric).
  • the effective differential area mentioned above must be at least large enough that the force exerted by the pressure fluid acting thereagainst is greater than the weight of the hammer.
  • the upper valve means 1d closes while the hammer is in its return stroke and before the lower valve means is opened in order to trap pressure iiuid between the closed valve means. At the instant the upper valve means closes, there does not exist any pressure differential across the cross sectional area of piston portion 23.
  • the hammer During its upward movement, the hammer has acquired some momentum and will continue upwardly until it is decelerated by gravity.k It will then fall downwardly to again move valve member 67 into Abore 6 after which the above cycle is repeated. At this time, the pressure in supply conduit- 11 acts to' move the finger 44 upwardly to the position shown in Fig. 4. It will be apparent that with stop parts 36 and 37 in engagement, finger 44 is positioned sufficiently Vfar enough away from the anvil that the push-up stroke of the hammer plus its over-travel does not move it sufficiently far to cause finger 44 to move into bore 43.
  • the pushup stroke of the hammer may be defined as that distance it moves in its return stroke fromanvil-striking position with valve member 67 within bore 68.
  • valve element 67 will enter bore 68 and eventually the hammer will run away from finger 44 thereby permitting supply conduit pressure to be exerted on the under side 'of the finger to move it to retracted position as shown in Fig. 4. This completes the cycle of operation.
  • varying the distance between the supply conduit and the anvil will result in a variation of the beating frequency of the hammer.
  • the upper valve means can be made to close earlier in the push-up stroke so that the extent of hammer travel with iiuid trapped between the' valve means can be adjusted.
  • the return stroke of the hammer will always be Yequal to the fixed push-up distance plus the over-travel distance. In effect, then, varying the position of the supply conduit changes only the over-travel distance.
  • the average force acting to urge the hammer upwardly during the push-up stroke is less and, accordingly, the hammer has less upward momentum at the time the lower valve means opens so that the over travel is decreased. This means the frequency of the hammer will be increased.
  • means are provided for limiting the impact shock load upon the reciprocating means to a reasonable value.
  • lSuch means can include restriction 56 which should have a sufiiciently low flow capacity that a suitable dampening action is provided for movement of the reciprocating means.
  • the dampening action is herein provided in such a manner so as to not interfere with the proper operation of the valving action of finger 44.
  • passageway 66 can be'also restricted to provide additionalV dampening action, but this usually is not desired because it limits the amount of initial snap action of the finger.
  • valve cage 48 is terminated much further from shoulder 50 and a much longer spacer 'ring 51 is employed.
  • the position of the valve cage, and hence the position of finger 44 relative tothe anvil can be varied over a much broader range
  • a check valve 71 in the form of a pair of O-rings, is provided at passage 58 to prevent intrusion of dirt or other debris thereinto.
  • FIG. 3 there is shown an upper valve means assembly in which the valve linger is reciprocated without exposing any part of the reciprocating means to pressure cxteriorly of the tool.
  • nger 44 is again provided as a part of a piston portion of a reciprocating means, which piston portion has one end disposed in a cylinder 53, the cylinder being closed Y except as hereinafter noted.
  • Passageway means provide fluid communication between the end of linger 44 adjacent the hammer and the cylinder 53 on the side of the piston portion therein remote from the hammer. As shown in Fig.
  • such passageway means can be provided by tapering bore 65a, bore 66a and restricted passage 72.
  • the liow capacity of the passageway means, particularly restricted passageway 72 is made such, relative to the volume of cylinder 53, that the pressure in the upper portion of cylinder 53 will vary over a range intermediate the supply conduit pressure and the lower pressure in passageway 45 in the hammer when the linger closes this passageway.
  • a reservoir space 73 can be provided in stud 54a.
  • stopparts for limiting movement of the reciprocating means by providing an enlargement 75 which engages shoulder 64- and stud end 61 to limit travel of the linger 44.
  • the latter has a sliding seal through one wall of cylinder 53 and passageway 66a communicates with the space between the seal and enlargement 75. Hence this space will alternately be at supply conduit pressure and the pressure exterior of the tool so that the effective area of piston portion 47 becomes equal to that of enlargement 75.
  • Animpact tool powered by a compressible fluid which comprises, ⁇ in combination, an anvil, liud supply conduit means, a hammer mounted to beat upon the anvil and having opposing endwise surfaces upon which fluid from the conduit means can act to move the hammer in its power and return strokes, passageway andA valve means adapted to communicate oneendwise hammer surface with the exterior of the tool during at least a finite portion of the hammers power stroke vand to interrupt such communication during at least a portion of the hammers return stroke, a passageway in the hammer which kwhen open provides fluid communication between said endwise surfaces of the hammer, a finger reciprocally carried by the conduit means land adapted to telescope into the hammer passageway to restrict flow thereinto during movement of the hammer in lat least an initial portion of its power stroke, and means for reciprocating the linger so that it dives from a retracted position to an extended position in the hammer passageway after the hammer has moved through an initial portion of its return stroke including i
  • said linger having an end thereof reciprocally disposedk in the second cylinder to provide one endwise surface against which the exterior pressure acts to urge the linger to extended position and an opposite endwise surface alternately exposed to pressure in the conduit means and to pressure in the hammer passageway as the hammer and linger reciprocate out of and into telescoping relation with each other, said opposite endwise surface being sufliciently larger than the first piston means that upon exposure to conduit means pressure, the linger is moved to retracted position.
  • An impact tool which comprises, in combination, an anvil and a liuid supply conduit means and a hammer connected so that the hammerY is adapted to reciprocate relative to the conduit means vand anvil to strike blows upc-n the latter; means for moving the hammer in a return stroke away from the anvil; a passageway in the hammer communicating with the conduit means and also with the exterior of the tool; and valving means carried by the conduit means for alternately permitting and restricting flow through the hammer passageway including a reciprocal means having lirst and second piston portions, the second piston portion being of larger cross section than the first piston portion and having a valving part adapted to telescope into the hammer passageway to restrict flow therethrough, means mounting the reciprocal means for reciprocation between retracted and extended positions with the valving part in alignment with the hammer passageway, said mounting means providing smaller and larger diameter cylinders for the rst and second piston portions, respectively, and exposing the first piston portion to pressure in the
  • the second piston portion includes an annular flange disposed in said second cylinder having one side comprising said end of the second piston portion exposed to exterior pressure in such cylinder, and a fluid passageway in the second piston portion providing communication between the other side of said flange and said ⁇ other end of the piston portion.
  • An impact tool which comprises, in combination, an anvil and a uid supply conduit means and a hammer connected so that the hammer is adapted to reciprocate relative to the conduit means and anvil to strike blows lupon the latter; a passageway in the hammer communicating with the conduit means and also with the exterior of the tool; valve support means carried by the supply conduit adjacent one end of the hammer including a first cylinder and a larger second cylinder intermediate the rst cylinder and hammer, the iirst and second cylinders having their ends remote from the hammer, respectively, in iiuid communication with the conduit means and the exterior of the tool, rst and second pistons, respectively, in said cylinders and connected together for reciprocal movement, the second piston having an extension comprising a finger aligned with and adapted to telescope into the hammer passageway to restrict flow therethrough, at least the linger providing an endwise surface exposed to pressure in the conduit means when it is out of the hammer passageway and
  • a passageway in the hammer communi cating with the conduit means and also with the exterior of the tool; valve support means carried by thel supply conduit adjacent one end of the hammer and providing a closed cylinder therein, a piston reciprocally disposed in said cylinder, an extension comprising a finger carried by the piston and adapted to telescope an end thereof into the hammer passageway as the hammer respectively moves through portions of its return and power strokes to alternately restrict and permit flow into and out of the hammer passageway, said finger being of smaller diameter than the piston and having a sliding seal through an end wall ofthe cylinder, a first passageway from said end of the iinger to said cylinder on one side of the piston, a second passageway providing iluid communication he 12 tween opposite ends of the cylinder, the second'pa'ssag'eway being of sufficiently Ismaller flow capacity than that of the first passageway so that the pressure in the cylinder on the other
  • An impactV tool which comprises, in combination, an anvil and a tluid supply conduit means and a hammer connected so that the hammer is adapted to reciprocate relative to the conduit means and'anvil to strike blows upon the latter; a passageway in the hammer communieating with the conduit means and also with the exterior of the tool; valve support means carried by the supply conduit adjacent one end of the hammer and providing a closed cylinder therein, a piston reciprocally disposed in said cylinder, an extension comprising a iinger Vcarried by the piston and adapted to telescope an end thereof into the hammer passagewayA as the hammer respectively moves through portions of its return and power strokes to alternately restrict and permit flow into and out of the hammer passageway, and restricted passageway ymeans communieating said nger end with the cylinder on the side of the piston therein most remote from the inger whereby upon reciprocation of the hammer to alternately expose said finger end to pressure in the conduit means and a lower pressure existing in the
  • An impact tool powered by a compressible fluid which comprises, in combination, an anvil, uid supply conduit means, a hammer mounted to beat upon the anvil and having opposing endwise surfaces upon which tluid from the conduit means can act to move the hammer in its power and return strokes, passagewayrand valve means adapted to communicate one endwise hammer surface with the exterior of the tool during at least a iinite portion of the hammers power stroke and to interrupt such communication during at least a portion of the hammers return stroke, a passageway in the hammer which when open provides uid communication between said endwise Surfaces of the hammer, a ringer reciprocally carried by the conduit means and adapted to telescope into the hammer passageway to restrict ilow thereinto during movement of the hammer in at least an initial portion of its power stroke, and means for reciprocating the tinger so that it dives from a retracted position to an extended position in the hammer passageway after the hammer has moved through
  • a rst passage extending longitudinally through said nger into said chamber for exposing said chamber on one side of said plunger means selectively to the conduit pressure or the pressure in said hammer passage according to the position of said nger, and a second passage for providing communication between said conduit and said chamber on the other side of said plunger means, said second passage being more restricted than said rst passage for providing a dampening eect upon the finger action.

Description

April 11, 1961 R. BAsslNcsl-:R 2,979,033
FLUID ACTUATED IMPACT Toor,
1N V EN TOR.
BYM/W L5" v W April ll, 1961 Filed DeG. 31, 1958 R. BASSINGER FLUID ACTUATED IMPACT TOOL HK Ni m\ 3 Sheets-Sheet 2 i i 54a' l 'f5 l /POJJ afs/nyf JNVENTOR.
April 11, 1961 R. BAsslNGER 2,979,033
FLUID ACTUATED IMPACT ToorJ Filed Dec. s1, 195e s sheets-sheet s OJJ QJJ/nyer JNVENToR.
BYM/W W f M United States Patent FLUID ACTUATED lll/[PACT TOOL Ross Bassinger, San Antonio, Tex., assgnor to Bassinger Tool Company, San Antonio, Tex.
Filed Dec. 31, 1958, Ser. No. 784,390
14 Claims. (Cl. 121-16) improved valving arrangement for reciprocating a hammer.
In impact tools of the type to which this invention relates, power fluid is applied to one or more endwise surfaces on a hammer to urge the same in at least one of its power or return strokes. The control of the application of the power liuid to the hammer is by a valving means which causes the power liuid to be eliective in driving the hammer in one of its strokes and then to be ineffective so that the hammer can move in its other stroke. For example, it has been suggested that the application of a power liuid to a hammer be controlled by a nger-likc valve element which telescopes into and out of a passageway through the hammer to restrict and permit flow therethrough. By virtue of such alternate restriction and permission of flow, the pressure of the power duid applied to the hammer is alternately increased and decreased so as to move the hammer in one of its strokes and to permit it to return in another stroke. It has also been suggested that such linger be made reciprocal with respect to the hammer so as to increase the portion of the stroke of the hammer during which power liuid is applied to urge it in such stroke. v
For example, with the reciprocatory finger in a retracted position remote from the hammer, the hammer will move toward the finger until the latter begins to enter the passageway through the hammer. Either immediately or shortly thereafter, the linger dives into the hammer passageway a predetermined distance. As a result, the portion of the stroke through which power liuid is applied to the hammer as a result of closing the passageway therethrough is equal to the sum of the hammer over-travel plus the distance the linger moves. (The term over-travel is that distance the hammer moves after the passageway therethrough is restricted and before the power iiuid reverses its direction of movement.) As a result, it can be stated, therefore, that the length of the stroke of the hammer during which power fluid is applied is increased by the distance the linger is permitted to reciprocate. This permits the use, where desired, of a lower pressure power fluid while yet achieving a suliicient blow with the hammer to satisfy the requirements of the use of the tool.
In such a reciprocating or diving linger valve arrangement, there is the problem of assuring that the movement of the nger will always be positive and properly sequenced with the hammer operation despite variations in the flow and pressure of the power iiuid, etc. In other words, for maximum hammer eiiiciency, the linger must advance and retract at the proper time despite variable operating conditions.
Since the reciprocating frequency of the hammer may amount to as much as several thousand strokes per minutc, and since the reciprocating frequency of the linger will be equal to that of the hammer, there is also the problem of providing a valve element which will satisfactorily withstand the impact shock loads impressed upon it by its sudden stopping at the end of each stroke. Even then the valve element is made very light, the impact shocks at the end of its strokes can still be very large because of the relatively high velocity at which the valve element travels. Therefore, there is a problem of reducing the impact load onA the valve element to a point where the metals thereof can withstand the same over long periods of operation and yet permitting the valve element to reciprocate in a positive mode of operation at velocities suliiciently high to achieve maximum hammer eldciency.
lt is accordingly one object of this invention to provide a fluid powered impact tool wherein a valving mechanism for controlling the application of power fluid to a hammer to move it in one of its strokes is positive in operation despite variations in flow or pressure of the power fluid.
Another object of the invention is to provide such a type of tool in which the reciprocation of a valve element employed to control the application of power fluid to the hammer is rendered substantially independent, at least from a practical standpoint, of the pressure dilerential existing between the power iiuid interiorly and exteriorly of the tool whereby the valve element can be properly reciprocated despite iiuctuations of such diierential over a wide range.
Another object of the invention is to provide such a tool wherein the valve element is reciprocated solely by pressures existing within the tool and it can therefore be sealed from communication with the exterior tool to thereby reduce the possibility of dirt, cuttings, and the like on the exterior of the tool intmding to interfere with the valve elements operation.
Another object of the invention is to provide a percussion tool in which the portion of the length of one stroke of the hammer through which power iuid is applied to the hammer is increased by employing a valve element reciprocating at a frequency equal to that of the hamrner'and yet the shock load on the valve element occasioned by its stopping at the end of each of its strokes can be reduced to a reasonable value without.
interfering with the proper operation of the valve element.
Other objects, advantages and features of this invenfy consideration of the specification, claims, and the attached drawings, wherein:
Figs. lA and 1B illustrate, partially in section and partially in elevation, onepembodiment of an impact tool constructed in accordance with this invention; it being understood that these ligures are continuations, one of the other, with Fig. 1A showing one end of the tool and Fig. 1B showing the other end;
Fig. 2 is a ,view similar to Fig. 1A showing an alter-f native arrangement for one portion ofthe tool, it being understood that the portion shown in Fig. 2 could be substituted for that shown in Fig. 1A;
Fig. 3 shows still another modification of this portion of the tool, it being generally substitutable for the portion shown in Fig. 1A or Fig. 2; and
Figs. 4, 5 and 6 are schematic illustrations of the operation of an impact tool constructed in accordance with this invention.
Like characters of reference are used throughout thev several views to designate like parts.
Generally, the illustrated apparatus of this inventionY by the numeral 11, to deliver impact blows to an anvil'Y 12 by its striking face 13 against anvilface 1 4. In the 3 preferred form, the tool includes an upper and a lower valve means and 16 preferably arranged so that upon closing the upper valve means and opening the lower valve means, the hammer is moved by the pressure of power iluid in a power stroke to ultimately deliver a blow to the anvil. Then upon opening of the upper valve means and with the lower one closed, the pressure of the power fluid acts to move the hammer in a return stroke'to completethe cycle. In order to conserve power iluid, the arrangement is preferably such, as will be explained below, that at least one ofthe valve means restricts flow through the tool at substantially all times so that free flow of fluid without exerting a desired actuating force on the hammer is prevented. However, in some instances, it may be desired to permit'periods of such free flow in order toexpedite the removal of cuttings from a borehole, for example. In such instances, the valve means can be arranged so that both are open for a predetermined portion of the cycle to permit such free owfof uid.
Turning now to a detailed description of the tool illustratedn Figs. 1A and 1B, the iluid supply conduit means can comprise an upper valve and cylinder sub 17 provided with suitable connecting means at its upper end to connect the same with another sub 1S or even a drill string so that not only can power iluid be conducted to the tool through the drill string but the latter can act to lower the tool into the borehole, rotate it and otherwise govern is operations therein. In the illustrated form, there is also included as a part of the fluid supply conduit means, an extending casing portion made up of an upper cylinder sub 17a (here shown as an integral part of sub 17) and a lower cylinder sub 20.
' Hammer 10 is reciprocally disposed within the upper and lower cylinder subs 17a and 20. It is provided with small diameter piston portion 23 and larger diameter piston portion 24 respectively disposed in bores 25 and 26 of the upper and lower cylinder subs so that pressure can act against the piston portions to urge the hammer in opposite directions.
Means are provided for slidably connecting anvil 12 to the casing or cylinder portion of conduit means 11, more specifically to lower cylinder sub 20, in such a manner that the, fluid supply conduit means and anvil can have longitudinal movement relative to each other and yet relative rotation therebetween is substantially prevented. Thus, the connecting means can comprise a nut 27 having a threaded connection 28 to the lower or anvil end of the lower cylinder sub 20. The nut is provided with longitudinally extending splineways 29 which. are radially aligned with corresponding splineways 30 in the anvil. Bridging elements, such as roller bearings 31, are
disposed in the splineways to transmit torque between the i lower cylinder sub 20 and the anvil while permitting limited longitudinal movement therebetween. Where the anvil is of one piece construction, as shown, nut 27 can be longitudinally split into two or more sections so that with the bridging elements placed in the anvil splineways 30, the nut sections can be positioned inproper place and then screwed into the lower end of the sub 20.
In order to hold the anvil in proper axial alignment with the lower cylinder sub, it can berprovided with an upper piston portion 32 and another portion 33 having close sliding iits within the lower cylinder sub and nut 27; Since portions 32 and 33 are` longitudinally spaced apart, they provide axially aligning bearing points maintaining the anvil in axial alignment when the telescoping joint is collapsed as shown in Fig. 1B.
With the type of tool illustrated in the drawings, the beating frequency of the` hammer can be made to vary With` the distanceV between the upper valve sub 17 and anvilV 12. In order to facilitate iield operation of the tool at a desiredl hammer frequency, stop parts are providedlimiting relative longitudinal movement betweenthe anvil' and the supply conduit and can take the form of an endwise shoulder 34 comprising the lower end of nut 27 and an out-turned shoulder 35 on the anvil. Then by merely applying enough force to keep the stop parts 34 and 35 in engagement, the beating frequency of the hammer is xed, the properties of the power fluid remaining constant, at a predetermined maximum frequency and a minimum ofcontrol is required to maintain it at such maximum over long operational periods.
The upper endof spline 30 forms an outturned shoulderk 36 on the anvil engageable with the upper end 37 of the bridging elements 31 to support the anvil in the llvlvcr cylinder sub as the tool is being lowered into the To actuate the type'of hammer illustrated, it is provided with an area disposed so that pressure Huid from the supply conduit means can effectively act (here shown to act constantly) thereagainst to move the hammer in a power stroke toward'the anvil. While it is possible within the scope of this invention to move the,V hammer in its return stroke by a spring or other mechanical resilient means, it is preferred to provide the hammer with another and larger area disposed in an opposite manner so that pressure fluid derived from the supply conduit means can act on it to urge the hammer in a return stroke away from the anvil. Valve means are also provided to vary the degree of Huid-communication between the supply conduit and the larger area and between the larger areay and the exterior ofthe tool. By proper sequential operation of these valve means, the pressure of the power fluid exerted on the larger area can be increased to move the hammer in its return stroke against the force exerted by pressure uid acting on all or part of the smaller area and then decreased to permit movement of the hammer in its power stroke by pressure fluid acting on the smaller area.
Thus, for the illustrated apparatus, the annular area shown as the upper end 33 of hammer piston portion 23 can serve `as the smaller area against which power iluid acts to urge the hammer downwardly in its power stroke. This piston portion 23 can have a plurality of labyrinth grooves 4t) to limit ilow past the piston from valve chamber 41 into chamber 42. Leakage past the piston portion can be permitted to such an extent that flow will always occur from chamber 42 outwardly through passages 42a irrespective of whether the hammer is moving upwardly or downwardly. This prevents any cuttings from being sucked into chamber 42 when the hammer moves in its power stroke. It is preferred that the passages be closed with a check valve which is shown in Fig. lA as an Q-ring 42b heldin place in groove 42e by its own resiliency.
As a part of the valve or flow control means, piston portion 23 is provided with a bore 43 which acts as a valve element cooperating with another valve element, here Vshown as fingered, to restrict flow into passageway 45 through the piston. Preferably, finger 44- has a suficiently close t with bore 43 as to substantially block flow therethrough and labyrinth grooves 43a canbe provided to aid in thisstoppage of ilow.
In accordance with this invention, the arrangement is such that iinger 44 reciprocates between retracted and extended positions, the retracted position being more remote from the ham-mer than the extended position. Thus, the finger will be in retracted position until the hammer, after it has struck a blow upon the anvil, moves in its return stroke into suficient proximity with the inger that bore 43 moves into an initial telescoping relation with the iinger. Thereafter, upon pressure in passageway 45 dropping sufficiently, the iinger will dive into hammer bore 43 until it reaches its extended position. It remains in such a position until the movement of the hammer in its return stroke isV reversed and the hammer is moved through at least a portionV of its power stroke. Duringthe iinal movementof the hammers power stroke,
acuosa? bore 43 moves out of telescoping relation with the linger whereupon the latter moves to retracted position.
To provide this action for the finger valve element, it is provided as a portion of a reciprocating means. The reciprocating means also includes a smaller piston in cylinder arranged to urge the finger toward extended position under the intiuence of power iiuid pressure applied from the supply conduit means against the smaller piston. The nger is formed as a part of a larger piston having one end reciprocally disposed in a larger cylinder where it is exposed to a relatively low pressure such as that exteriorly of the tool. The other end of the larger piston is exposed alternately to the pressure of the power fluid in the supply conduit means and the lower pressure in the hammer passageway. The reciprocating means, ncluding the finger, is thus made to reciprocate in a desired sequence with the hammer reciprocation and it cannot move from either its retracted or its extended position until the hammer position dictates such movement.
Referring to Fig. 1A, the smaller diameter piston portion of the reciprocating means is indicated at 46 and the larger diameter piston portion at 47, the latter including the finger 44. The aforementioned cylinders can be provided as a part of a means for mounting the reciprocating element in the fluid supply conduit means such as valve cage 48. The cage is mounted in place between shoulders 49 and 50 in the iiuid supply conduit means and may be adjustably positioned at a desired point between the shoulders as by spacing rings 51.
As stated, the mounting means can provide the smaller diameter cylinder 52 and the larger diameter cylinder 53 which reciprocally receive piston portions 46 and 47, respectively. The larger diameter cylinder 53 can be provided as an integral part of the valve cage while the small diameter cylinder 52 can be conveniently provided in a top guide 54 threaded into the valve cage and secured therein by a lock nut 55.
It will be noted that piston 46 is provided with an upper or endwise surface against which pressure in the cylinder 52 acts to urge piston 46 and hence the finger towards the hammer (to extend position). The pressure in cylinder 52 is preferably that in the lluid supply conduit means and hence the cylinder is in fluid communication with the supply conduit. This communication can be provided by a restriction 56 or, less preferably, the cylinder can be bored out through the upper end of top valve guide 54. However, by providing the restriction, a dampening eiect is provided as will be discussed in more detail below.
Piston portion 47 has an endwise surface 57 exposed to the pressure in cylinder 53 so that such pressure tends to urge the reciprocating means towards the hammer. 'Ihe pressure in cylinder 53 is low compared to that in the conduit means and preferably is that exteriorly of the tool and for this purpose, the cylinder is in uid communication with the exterior of the tool via passage 58, annulus 59 and passages 60.
With the construction as thus far discussed, it will be apparent that with the hammer in anvil-striking position as shown in Fig. 1A, supply conduit pressure will act on piston portion 46 to urge finger 44 downwardly to extended position. At the same time, this same pressure acts upon the downwardly facing surfaces of piston portion 47 to urge the same upwardly. Since the effective cross sectional area of piston portion 47 is larger than that of 'piston portion 46, the reciprocating means will be moved upwardly to retracted position, that is, until endwise surface 57 strikes the lower end 61 of guide 54. 'I'hen upon hammer 10 moving upwardly until finger 44 is adjacent bore 43, pressure in passage 45 will drop to that substantially exteriorly of the tool and the net force on the reciprocating means will be that equal Vto the supply conduit pressure acting over the area of a substantially equal'but oppositely facing area, the remainder of the effective endwise areas on the reciprocating means are exterior pressure disposed so that op positely facing areas are equal to each other and since the same exterior pressure is applied to all these areas, there results a cancellation of endwise forces. As a result, finger 44 will dive into bore 43 until the reciprocating means reaches its extended position as shown in Fig. 1A.
In order to provide a convenient stop part to limit movement of the reciprocating means between extended and retracted positions, an annular ange or shoulder 62 is provided as a part of the piston portion 47 so that its endwise surface 57 and end 61 of guide 54 act as stop parts to limit movement of the reciprocating means Vto retracted position while the lower side 63 of the flange and an inturned shoulder 64 on the valve cage act as additional stop parts to limit movement of the reciprocating means to extended position. In order to make the area between stop parts 63 and 64 as large as possible and yet provide for positive reciprocation of the finger, a passageway is provided communicating the end of the finger adjacent the hammer with the cylinder 53 on the side 63 of the flange. Such passageway can include an enlarged bore v65 in the nger and a transverse bore 66. By making bore 65 as large as possible, the over all weight of the reciprocating means is reduced.
It will be noted that an area equivalent to the cross sectional area of tiange 62 is alternately exposed to pressure in the supply conduit means and to pressure in bore 45 as the hammer and reciprocating means operate.
With the foregoing construction, it will be seen that when the hammer moves to be within suflicient proximity of the upper valve sub, finger 44 will enter bore 43 and remain therein until the upward travel of the hammer is reversed and the hammer is moved through a predetermined portion of its power stroke. In this manner, the supply of power fluid, via passage 45, to the lower end of the hammer to act against the larger pressure area of the hammer is made intermittent. The uid so supplied must be retained within the lower cylinder sub for a p redetermined time and then exhausted so that power iiuid acting on the smaller area-of the hammer can move it in its power stroke. For this, a lower valve means is provided comprising a lo-wer valve element, such as finger 67, on the hammer in axial alignment with bore 68,
which also serves a valve member and leads to an ex-V haust passage 69 in the anvil for eventual discharge to the exterior of the tool, as by conventional passages in bit 70.
Upon the hammer moving through its power stroke to be within predetermined distance from the anvil, valve member 67 will enter passage68 and restrict ow there# through and will continue such restriction as the hammer delivers its blow to the anvil and moves away therefrom in its return stroke through a predetermined portion thereof.
For the construction shown in the drawings, it will be seen that with valve means 16 open and valve element` 44 disposed in bore 43, fluid from the supply conduit acts on an area equal to the annular area of piston portion 23; theforce exerted on the hammer being equal to the differential pressure across piston portion 23 multiplied by the annular area. However, with valve means 15 open and'valve member 67 inserted in bore 68, pressure from the supply conduit will act through passage 45 against an annular area equal to the cross sectional area of piston portion 24 minus the cross sectional area of valve member 67, to urge the hammer in its return stroke. At the same time, the pressure fluid also acts across an area equal to the total cross sectional area of piston portion 23 to urge the hammer toward the anvil. However, since' the annular area of piston portion 24 is made larger than' piston portion 46 minus the exterior pressure` acting over 75 the total cross sectional area of piston portion 23, .there exists a net differential area acted upon bythe pressure fluid to` move the hammer away yfrom the anvil.
Another area equal to and oppositely disposed from'the differential area is of course isolated from the pressure of the .power fiuid and is exposed within chamber 42. to a much lower pressure (usually substantially atmospheric). A
l lin order to lift the hammer against gravity, as when the tool is being initially started, the effective differential area mentioned above must be at least large enough that the force exerted by the pressure fluid acting thereagainst is greater than the weight of the hammer. However, in a preferred form of the invention, the upper valve means 1d closes while the hammer is in its return stroke and before the lower valve means is opened in order to trap pressure iiuid between the closed valve means. At the instant the upper valve means closes, there does not exist any pressure differential across the cross sectional area of piston portion 23. However, continued upward movement of the hammer increases the volume of the space occupied by the iiuid trapped between the upper and lower valve means and consequently the trapped fluid expands and decreases in pressure with the result corresponding delivery of `energy to the rising hammer. As a result, pressure differential develops across the net cross sectional area of piston portion 23 tending to resist upward movement of the hammer and this differential of pressure will increase as the hammer moves upwardly. Accordingly, the above noted differential area must be large enough relative to the volumetric change in the trapped fiuid that at the minimum pressure of the latter, sutlicient upward force is still developed to move the hammer upwardly until the lower valve means opens.
In order to give a fuller explanation of this sequence of operation of the valve means and otherparts of the illustration tool, reference is made to Figs. 4, 5 and 6. As the tool is being lowered into operating position, as in a borehole, stop parts 36 and 37 will be in engagemeut thereby positioning bore 68 a maximum distance away from valve element 44. At this time, fluid can be passed through the tool to flow downwardly through hammer passage 45 to act against the lower end of the hammer and move it upwardly.V The hammer will move upwardly until finger or valve element 67 is withdrawn from bore 68 after which the pressure below the hammer will be exhausted. During its upward movement, the hammer has acquired some momentum and will continue upwardly until it is decelerated by gravity.k It will then fall downwardly to again move valve member 67 into Abore 6 after which the above cycle is repeated. At this time, the pressure in supply conduit- 11 acts to' move the finger 44 upwardly to the position shown in Fig. 4. It will be apparent that with stop parts 36 and 37 in engagement, finger 44 is positioned sufficiently Vfar enough away from the anvil that the push-up stroke of the hammer plus its over-travel does not move it sufficiently far to cause finger 44 to move into bore 43. The pushup stroke of the hammer may be defined as that distance it moves in its return stroke fromanvil-striking position with valve member 67 within bore 68.
As the supply conduit is lowered until stop parts 34 and 35 are placed in abutment, the tool will be placed in its normal operating position. Thus, starting with the parts positioned as shown in Fig. 4, tiuid fiows down through hammer passageway 4S to act on the under side of the hammer and move it upwardly in its return stroke. As the hammer moves upwardly, it will eventually cause bore 43 to begin telescoping around vfinger 44 which is in its retracted position.V This preferably happens before valve element 67 is moved out of bore '68. At the time the latter happens, the pressure in bore 45 is reduced causing finger 44 to dive into bore d as shown in Fig. 5. At this time, the pressure from the conduit means being applied to piston 46 holds the vfinger in its extended position. After thefinger moves into bore 43, the hammer will continue upwardly in itsV overtravel and then be reversed to begin its power stroke. As it moves through its power stroke, as shown in Fig. 6, valve element 67 will enter bore 68 and eventually the hammer will run away from finger 44 thereby permitting supply conduit pressure to be exerted on the under side 'of the finger to move it to retracted position as shown in Fig. 4. This completes the cycle of operation.
As indicated above, varying the distance between the supply conduit and the anvilwill result in a variation of the beating frequency of the hammer. Thus, by lowering the supply conduit towards the anvil, the upper valve means can be made to close earlier in the push-up stroke so that the extent of hammer travel with iiuid trapped between the' valve means can be adjusted. However, it should be noted that the return stroke of the hammer will always be Yequal to the fixed push-up distance plus the over-travel distance. In effect, then, varying the position of the supply conduit changes only the over-travel distance. Thus, a maximum over-travel will be secured when the Vfinger 44 is positioned so that it passes into bore 43 a little before or at vsubstantially the 'same time the lower valve means is opened. This means the hammer will be operating at substantially a minimum operating frequency. Conversely, when the fluid supply conduit is lowered to a position such that the upper valve means closes during the early part of the return stroke and at a point after which the hammer must continue traveling upwardly a considerable distance before the lower valve means is opened, the pressure trapped between the two valve means will be considerably reduced by expansion below the full supply pressure. As a result, the average force acting to urge the hammer upwardly during the push-up stroke is less and, accordingly, the hammer has less upward momentum at the time the lower valve means opens so that the over travel is decreased. This means the frequency of the hammer will be increased.
As indicated above, means are provided for limiting the impact shock load upon the reciprocating means to a reasonable value. lSuch means can include restriction 56 which should have a sufiiciently low flow capacity that a suitable dampening action is provided for movement of the reciprocating means. The dampening action is herein provided in such a manner so as to not interfere with the proper operation of the valving action of finger 44. Thus, as hammer 10 moves bore 43 out of vtelescoping relation wtih finger 44, the resulting application of power fluid to the finger will cause it to ysnap upwardly until pressure builds up in cylinder S2 to slow it down. However, by this time, the finger is withdrawn ksufficiently far from bore 43 so as to not impede flow therethrough and further upward movement of the finger can be at a relatively slowerrate to position it in retracted position before the hammer again telescopes with it.` Accordingly, the sudden initial snap of the reciprocating means upwardly gets it out of the way of fiow to thehammer. Conversely, when the hammer is positioned with finger 44 just entering bore 43, the finger will initially snap downwardly until pressure in cylinder 52 falls to slow the finger down. Nonetheless, the resultant fiow of fluid through a restriction 56 into cylinder 52 permits the finger to move to extended position prior to the time the hammer moves bore 43' kout of telescoping relation with finger 44.
If desired, passageway 66 can be'also restricted to provide additionalV dampening action, but this usually is not desired because it limits the amount of initial snap action of the finger.
Referring to Fig. 2, a construction similar to that of Fig. 1A is shown. However, certain details do differ. For example, valve cage 48 is terminated much further from shoulder 50 and a much longer spacer 'ring 51 is employed. With this construction, the position of the valve cage, and hence the position of finger 44 relative tothe anvil, can be varied over a much broader range,
simply by changing the spacer rings. Additionally, a check valve 71, in the form of a pair of O-rings, is provided at passage 58 to prevent intrusion of dirt or other debris thereinto.
Referring now to Pig. 3, there is shown an upper valve means assembly in which the valve linger is reciprocated without exposing any part of the reciprocating means to pressure cxteriorly of the tool. This has the advantage of preventing dirt, debris, or other matter from being sucked into the tool due to the pumping action of the piston connected to the valve linger. In this construction, nger 44 is again provided as a part of a piston portion of a reciprocating means, which piston portion has one end disposed in a cylinder 53, the cylinder being closed Y except as hereinafter noted. Passageway means provide fluid communication between the end of linger 44 adjacent the hammer and the cylinder 53 on the side of the piston portion therein remote from the hammer. As shown in Fig. 3, such passageway means can be provided by tapering bore 65a, bore 66a and restricted passage 72. The liow capacity of the passageway means, particularly restricted passageway 72, is made such, relative to the volume of cylinder 53, that the pressure in the upper portion of cylinder 53 will vary over a range intermediate the supply conduit pressure and the lower pressure in passageway 45 in the hammer when the linger closes this passageway. To help maintain the cylinder pressure in this range and yet provide restriction 72 large enough not to become easily clogged, a reservoir space 73 can be provided in stud 54a.
Assuming the hammer is in anvil striking position, supply conduit pressure will be applied to move linger 44 to retracted position. While it is in this position, reservoir 73, together with any portion of cylinder 53 above end 74 of the reciprocating means, will increase in pressure due to the liow of power liuid through the passageway means in the linger and restriction 72. As soon as the hammer moves upwardly far enough to telescope with finger 44, the pressure in the passageway means 65a will thereafter drop to essentially that exteriorly of the tool so that the pressure above end 74 will move linger 44 to extended position. While in such position and as the hammer is moving in its over-travel and through the initial portion of its power stroke, the liuid will bleed through restriction 72 into the hammer passageway 45 thereby reducing the pressure above end 74 of the reciprocating means. Then after the hammer runs away from linger 44, supply conduit pressure will be again applied to the linger to move it upwardly and again repressure reservoir 73, etc.
Here again it is convenient to provide stopparts for limiting movement of the reciprocating means by providing an enlargement 75 which engages shoulder 64- and stud end 61 to limit travel of the linger 44. The latter has a sliding seal through one wall of cylinder 53 and passageway 66a communicates with the space between the seal and enlargement 75. Hence this space will alternately be at supply conduit pressure and the pressure exterior of the tool so that the effective area of piston portion 47 becomes equal to that of enlargement 75.
From the foregoing it will be seen that this invention is one well adapted to attain all of the ends and objects hereinabove set forth, together with other advantages which are obvious and which are inherent to the apparatus.
It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations.. This is contemplated by and is Within the scope of the claims.
As many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.
The invention having been described, what is claimed is:
1. Animpact tool powered by a compressible fluid which comprises,` in combination, an anvil, liud supply conduit means, a hammer mounted to beat upon the anvil and having opposing endwise surfaces upon which fluid from the conduit means can act to move the hammer in its power and return strokes, passageway andA valve means adapted to communicate oneendwise hammer surface with the exterior of the tool during at least a finite portion of the hammers power stroke vand to interrupt such communication during at least a portion of the hammers return stroke, a passageway in the hammer which kwhen open provides fluid communication between said endwise surfaces of the hammer, a finger reciprocally carried by the conduit means land adapted to telescope into the hammer passageway to restrict flow thereinto during movement of the hammer in lat least an initial portion of its power stroke, and means for reciprocating the linger so that it dives from a retracted position to an extended position in the hammer passageway after the hammer has moved through an initial portion of its return stroke including irst cylinder and piston means connected to the linger with the cylinder means in liuid communication with the conduit means so that pressure from the conduit means urges the piston means in a direction to move the linger to extended position, a second cylinder in communication with the exterior of the tool,
said linger having an end thereof reciprocally disposedk in the second cylinder to provide one endwise surface against which the exterior pressure acts to urge the linger to extended position and an opposite endwise surface alternately exposed to pressure in the conduit means and to pressure in the hammer passageway as the hammer and linger reciprocate out of and into telescoping relation with each other, said opposite endwise surface being sufliciently larger than the first piston means that upon exposure to conduit means pressure, the linger is moved to retracted position.
2. The tool of claim 1 wherein the communication between the lirst cylinder means and conduit means is restricted sufficiently that the lirst cylinder and piston means acts as aV dampener to the movement of the linger.
3. The tool of claim l wherein said one endwise surface of the finger is provided by one side of an annular ange carried by the linger yand reciprocally disposed in the second cylinder. Y
4. The tool of claim 3 wherein the second cylinder encloses both Vsides of the annular flange, and a passageway in the finger providing fluid communication between the end of the linger adapted to telescope into the hammer passageway and the second cylinder on the side of the flange opposite said one side thereof whereby both the telescoping end of the linger and said opposite side of the ange constitute said opposite endwise surface of the nger.
5. An impact tool which comprises, in combination, an anvil and a liuid supply conduit means and a hammer connected so that the hammerY is adapted to reciprocate relative to the conduit means vand anvil to strike blows upc-n the latter; means for moving the hammer in a return stroke away from the anvil; a passageway in the hammer communicating with the conduit means and also with the exterior of the tool; and valving means carried by the conduit means for alternately permitting and restricting flow through the hammer passageway including a reciprocal means having lirst and second piston portions, the second piston portion being of larger cross section than the first piston portion and having a valving part adapted to telescope into the hammer passageway to restrict flow therethrough, means mounting the reciprocal means for reciprocation between retracted and extended positions with the valving part in alignment with the hammer passageway, said mounting means providing smaller and larger diameter cylinders for the rst and second piston portions, respectively, and exposing the first piston portion to pressure in the conduit. means to thereby urge the re- 'ciprocal means to extended position toward the hammer and alsoV exposing an end of the second piston portion to the reciprocal means being situated so that with the hammer 1n anvil-striking position, pressure in the conduit .means acts upon the other end of the second piston portion to move the reciprocal means to retracted position and upon the hammer moving through at least a portion of its return stroke, the valving part enters the hammer passageway and the conduit means pressure on the rst lpiston portion moves the reciprocal means to extended position. Y
6. The tool of claim 5 wherein the second piston portion includes an annular flange disposed in said second cylinder having one side comprising said end of the second piston portion exposed to exterior pressure in such cylinder, and a fluid passageway in the second piston portion providing communication between the other side of said flange and said `other end of the piston portion.
7. An impact tool which comprises, in combination, an anvil and a uid supply conduit means and a hammer connected so that the hammer is adapted to reciprocate relative to the conduit means and anvil to strike blows lupon the latter; a passageway in the hammer communicating with the conduit means and also with the exterior of the tool; valve support means carried by the supply conduit adjacent one end of the hammer including a first cylinder and a larger second cylinder intermediate the rst cylinder and hammer, the iirst and second cylinders having their ends remote from the hammer, respectively, in iiuid communication with the conduit means and the exterior of the tool, rst and second pistons, respectively, in said cylinders and connected together for reciprocal movement, the second piston having an extension comprising a finger aligned with and adapted to telescope into the hammer passageway to restrict flow therethrough, at least the linger providing an endwise surface exposed to pressure in the conduit means when it is out of the hammer passageway and to pressure in the hammer passageway when telescoped therein, said nger being positioned so that when the hammer is in anvil-striking position, the nger and hammer are spaced apart whereby pressure in conduit means moves the finger away from the hammer and upon the hammer moving through at least a portion of its return stroke, the hammer passageway is positioned sufficiently close to the iinger to restrict How into the hammer passageway whereby the pressure applied to the endwithin a range intermediate that of the conduit means pressure acting on the rst piston causes the nger to dive into the hammer passageway.
8. The tool of claim 7 wherein the fluid communication between the conduit means and iirst cylinder is restricted so that the first piston and cylinder act as a dampener for g movement of the finger.
, relative to the conduit means and anvil to strike blows upon the latter; a passageway in the hammer communi cating with the conduit means and also with the exterior of the tool; valve support means carried by thel supply conduit adjacent one end of the hammer and providing a closed cylinder therein, a piston reciprocally disposed in said cylinder, an extension comprising a finger carried by the piston and adapted to telescope an end thereof into the hammer passageway as the hammer respectively moves through portions of its return and power strokes to alternately restrict and permit flow into and out of the hammer passageway, said finger being of smaller diameter than the piston and having a sliding seal through an end wall ofthe cylinder, a first passageway from said end of the iinger to said cylinder on one side of the piston, a second passageway providing iluid communication he 12 tween opposite ends of the cylinder, the second'pa'ssag'eway being of sufficiently Ismaller flow capacity than that of the first passageway so that the pressure in the cylinder on the other side of the piston will be maintained within a range intermediate that of the conduit 'means and of the hammer passageway when th'enger is disposed therein.
l0. The tool of claim 9 vwherein the second passageway is in said piston.
l1. The tool `of claim 9 wherein the cylinder has an extended portion andV a stop is provided preventing the piston from moving into the extended 'cylinder portion Vwhereby the latter acts as a reservoir to assure that the pressure therein will be maintained in said range.
"12. An impactV tool which comprises, in combination, an anvil and a tluid supply conduit means and a hammer connected so that the hammer is adapted to reciprocate relative to the conduit means and'anvil to strike blows upon the latter; a passageway in the hammer communieating with the conduit means and also with the exterior of the tool; valve support means carried by the supply conduit adjacent one end of the hammer and providing a closed cylinder therein, a piston reciprocally disposed in said cylinder, an extension comprising a iinger Vcarried by the piston and adapted to telescope an end thereof into the hammer passagewayA as the hammer respectively moves through portions of its return and power strokes to alternately restrict and permit flow into and out of the hammer passageway, and restricted passageway ymeans communieating said nger end with the cylinder on the side of the piston therein most remote from the inger whereby upon reciprocation of the hammer to alternately expose said finger end to pressure in the conduit means and a lower pressure existing in the hammer passageway when the linger is telescoped therein, fluid flows into and one of the cylinder via said restricted passageway, the restricted passageway having a ilow capacity such that the pressure in the cylinder is maintained within a range intermediate said conduit means pressure and said lower hammer passageway pressure whereby the nger and piston are caused to reciprocate to lengthen the stroke of said hammer.
13. The tool of claim l2 wherein said piston is provided by an enlargement on the end of the linger within said cylinder, the iinger having a sliding seal through an end of the cylinder, and Ywherein the passageway means also communicates with the cylinder on the side of the piston most adjacent the iinger, the restriction being in the portion of the passageway means extending between said remote and adjacent sides of the piston.
V14. An impact tool powered by a compressible fluid which comprises, in combination, an anvil, uid supply conduit means, a hammer mounted to beat upon the anvil and having opposing endwise surfaces upon which tluid from the conduit means can act to move the hammer in its power and return strokes, passagewayrand valve means adapted to communicate one endwise hammer surface with the exterior of the tool during at least a iinite portion of the hammers power stroke and to interrupt such communication during at least a portion of the hammers return stroke, a passageway in the hammer which when open provides uid communication between said endwise Surfaces of the hammer, a ringer reciprocally carried by the conduit means and adapted to telescope into the hammer passageway to restrict ilow thereinto during movement of the hammer in at least an initial portion of its power stroke, and means for reciprocating the tinger so that it dives from a retracted position to an extended position in the hammer passageway after the hammer has moved through an initial portion of its return stroke, said means including a chamber, plunger means connected to said finger and. reciprocable in said'chamber, said plunger means having oppositely-facing surfaces exposed to iluid pressure conditions in said chamber and forming a sliding seal with'the wall of said chamber towards said finger,
a rst passage extending longitudinally through said nger into said chamber for exposing said chamber on one side of said plunger means selectively to the conduit pressure or the pressure in said hammer passage according to the position of said nger, and a second passage for providing communication between said conduit and said chamber on the other side of said plunger means, said second passage being more restricted than said rst passage for providing a dampening eect upon the finger action.
References Cited in the tile of this patent UNITED STATES PATENTS Topanelian Dec. 25, 1951 Bassinger July 3l, 1956 Morrison Oct. 22, 1957 Mori Sept. 9, 1958 Mori Sept. 9, 1958 Bassinger et al Nov. l1, 1958
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Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3051134A (en) * 1960-03-28 1962-08-28 Ingersoll Rand Co Pressure fluid operated drill motor
US3078827A (en) * 1961-02-27 1963-02-26 Ingersoll Rand Co Valving arrangement for rock drills
US3085555A (en) * 1960-05-31 1963-04-16 Ingersoll Rand Co Pneumatic hammer rock drill
US3101796A (en) * 1960-11-14 1963-08-27 Pan American Petroleum Corp Fluid-driven percussion motor
US3132704A (en) * 1960-12-05 1964-05-12 Bassinger Tool Company Fluid actuated impact tool
US3136375A (en) * 1961-06-07 1964-06-09 Chicago Pneumatic Tool Co Down the hole drill
US3154153A (en) * 1961-07-19 1964-10-27 Pan American Petroleum Corp Percussion drilling apparatus
US3180434A (en) * 1963-09-09 1965-04-27 Pan American Petroleum Corp Fluid-driven percussion tool
US3187823A (en) * 1963-02-11 1965-06-08 Atlantic Refining Co Percussive drilling tool with exhaust chamber
US3193024A (en) * 1962-01-18 1965-07-06 Atlantic Refining Co Percussion drills with exhaust passage in hammer
US3215210A (en) * 1962-09-12 1965-11-02 Mobile Drilling Co Inc Core sample apparatus
US3307639A (en) * 1964-11-23 1967-03-07 Pan American Petroleum Corp Valve system for percussion drill motor
US3403739A (en) * 1966-11-01 1968-10-01 Bowen Tools Inc Fluid-actuated impact tool
US3416613A (en) * 1966-04-14 1968-12-17 Homer I. Henderson Combined rotary and percussion drill utilizing liquid drilling fluid
US3480088A (en) * 1967-12-05 1969-11-25 Leo L Ghelfi Differential pressure tool
US3630292A (en) * 1970-03-09 1971-12-28 Meta Luella Vincent Vibratory hammer drill
US3736994A (en) * 1970-09-02 1973-06-05 J Vida Compressed-air drilling equipment
DE2343080A1 (en) * 1972-11-15 1974-05-22 Boehler & Co Ag Geb DRILLING METHOD AND DEVICE FOR ITS IMPLEMENTATION
US4098356A (en) * 1976-02-20 1978-07-04 Bsp International Foundations Limited Pile drivers
US4660658A (en) * 1984-06-25 1987-04-28 Atlas Copco Aktiebolag Hydraulic down-the-hole rock drill
US4852669A (en) * 1988-05-09 1989-08-01 Walker Thomas A Directional downhole drill apparatus
US5803188A (en) * 1993-04-05 1998-09-08 Sds Pty Ltd. Hydraulically driven percussion hammer
US5984021A (en) * 1998-01-27 1999-11-16 Numa Tool Company Porting system for back chamber of pneumatic hammer
US20070251710A1 (en) * 2004-12-07 2007-11-01 Byung-Duk Lim Ground Drilling Hammer and the Driving Method

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US2580203A (en) * 1948-10-28 1951-12-25 Gulf Research Development Co Hammer drill
US2756723A (en) * 1954-05-19 1956-07-31 Bassinger Ross Fluid actuated impact tool
US2810549A (en) * 1953-01-16 1957-10-22 Ingersoll Rand Co Fluid actuated percussive tool
US2850010A (en) * 1957-01-14 1958-09-02 Bennett Respiration Products I Fluid pressure impulse timer
US2851251A (en) * 1954-04-27 1958-09-09 Gulf Research Development Co Hammer drill
US2859733A (en) * 1955-11-23 1958-11-11 Bassinger Tool Company Fluid actuated impact tool

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US2580203A (en) * 1948-10-28 1951-12-25 Gulf Research Development Co Hammer drill
US2810549A (en) * 1953-01-16 1957-10-22 Ingersoll Rand Co Fluid actuated percussive tool
US2851251A (en) * 1954-04-27 1958-09-09 Gulf Research Development Co Hammer drill
US2756723A (en) * 1954-05-19 1956-07-31 Bassinger Ross Fluid actuated impact tool
US2859733A (en) * 1955-11-23 1958-11-11 Bassinger Tool Company Fluid actuated impact tool
US2850010A (en) * 1957-01-14 1958-09-02 Bennett Respiration Products I Fluid pressure impulse timer

Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3051134A (en) * 1960-03-28 1962-08-28 Ingersoll Rand Co Pressure fluid operated drill motor
US3085555A (en) * 1960-05-31 1963-04-16 Ingersoll Rand Co Pneumatic hammer rock drill
US3101796A (en) * 1960-11-14 1963-08-27 Pan American Petroleum Corp Fluid-driven percussion motor
US3132704A (en) * 1960-12-05 1964-05-12 Bassinger Tool Company Fluid actuated impact tool
US3078827A (en) * 1961-02-27 1963-02-26 Ingersoll Rand Co Valving arrangement for rock drills
US3136375A (en) * 1961-06-07 1964-06-09 Chicago Pneumatic Tool Co Down the hole drill
US3154153A (en) * 1961-07-19 1964-10-27 Pan American Petroleum Corp Percussion drilling apparatus
US3193024A (en) * 1962-01-18 1965-07-06 Atlantic Refining Co Percussion drills with exhaust passage in hammer
US3215210A (en) * 1962-09-12 1965-11-02 Mobile Drilling Co Inc Core sample apparatus
US3187823A (en) * 1963-02-11 1965-06-08 Atlantic Refining Co Percussive drilling tool with exhaust chamber
US3180434A (en) * 1963-09-09 1965-04-27 Pan American Petroleum Corp Fluid-driven percussion tool
US3307639A (en) * 1964-11-23 1967-03-07 Pan American Petroleum Corp Valve system for percussion drill motor
US3416613A (en) * 1966-04-14 1968-12-17 Homer I. Henderson Combined rotary and percussion drill utilizing liquid drilling fluid
US3403739A (en) * 1966-11-01 1968-10-01 Bowen Tools Inc Fluid-actuated impact tool
US3480088A (en) * 1967-12-05 1969-11-25 Leo L Ghelfi Differential pressure tool
US3630292A (en) * 1970-03-09 1971-12-28 Meta Luella Vincent Vibratory hammer drill
US3736994A (en) * 1970-09-02 1973-06-05 J Vida Compressed-air drilling equipment
DE2343080A1 (en) * 1972-11-15 1974-05-22 Boehler & Co Ag Geb DRILLING METHOD AND DEVICE FOR ITS IMPLEMENTATION
US4098356A (en) * 1976-02-20 1978-07-04 Bsp International Foundations Limited Pile drivers
US4660658A (en) * 1984-06-25 1987-04-28 Atlas Copco Aktiebolag Hydraulic down-the-hole rock drill
US4852669A (en) * 1988-05-09 1989-08-01 Walker Thomas A Directional downhole drill apparatus
US5803188A (en) * 1993-04-05 1998-09-08 Sds Pty Ltd. Hydraulically driven percussion hammer
US5984021A (en) * 1998-01-27 1999-11-16 Numa Tool Company Porting system for back chamber of pneumatic hammer
US20070251710A1 (en) * 2004-12-07 2007-11-01 Byung-Duk Lim Ground Drilling Hammer and the Driving Method
US7784561B2 (en) * 2004-12-07 2010-08-31 Byung-Duk Lim Ground drilling hammer and the driving method

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