US2942138A - Electrode drive control circuit - Google Patents

Electrode drive control circuit Download PDF

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US2942138A
US2942138A US823375A US82337559A US2942138A US 2942138 A US2942138 A US 2942138A US 823375 A US823375 A US 823375A US 82337559 A US82337559 A US 82337559A US 2942138 A US2942138 A US 2942138A
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relay
voltage
time delay
electrodes
electrode
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US823375A
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Victor H Carr
David J Klee
Krivanek Louis
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General Electric Co
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General Electric Co
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B7/00Heating by electric discharge
    • H05B7/02Details
    • H05B7/144Power supplies specially adapted for heating by electric discharge; Automatic control of power, e.g. by positioning of electrodes
    • H05B7/148Automatic control of power
    • H05B7/152Automatic control of power by electromechanical means for positioning of electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S388/00Electricity: motor control systems
    • Y10S388/90Specific system operational feature
    • Y10S388/903Protective, e.g. voltage or current limit
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S388/00Electricity: motor control systems
    • Y10S388/907Specific control circuit element or device
    • Y10S388/921Timer or time delay means

Definitions

  • the present invention relates to electrode drive control circuits, and more particularly to control circuits for the electrode drive of a consumable electrode type electric arc furnace.
  • the heat for the furnace is provided by an electric arc between a molten pool of metal, that serves as one electrode for the arc, and a second electrode that is movable relative to the molten pool of metal.
  • the second electrode is consumed by the heat of the arc, so for proper operation of such a furnace, which, among other things, requires a constant.
  • arc voltage to" be applied between the two electrodes the position of the second electrode must be adjusted relative to the molten pool to compensate for the consumption of the electrode.
  • the metallurgical characteristics of the molten pool of metal, and consequently of the ingot formed, are affected if the distance between the second electrode and the molten pool is not accurately controlled.
  • a glow discharge condition may be established which may make the resultant ingot metallurgically unacceptable if the condition is not of the pool toward the wall of the crucible with the attendant possibility of a burn-through of the crucible wall.
  • the electrode may become welded to the molten pool, as the metal therein cools due to the are being extinguished bysuch contact.
  • One known method of providing an accurate automatic control of electrode movement is to connect a control circuit that is responsive to the arc voltage to an electrode drive mechanism so that the electrodes are driven apart if the arc voltage falls below a predetermined level and driven toward one another if the arc voltage rises above a predetermined level. While such a control circuit is generally satisfactory for normal furnace operation, it
  • a solution to this problem is provided by our invention which provides means for detecting a glow discharge condition in an arc furnace within a very short interval of time after such a condition has started; therefore, the furnace operator is alerted to take corrective measures before the condition can grow to a sufficient magnitude to damage the ingot.
  • an automatic electrode drive control system of the type which is responsive to relative movement between the two electrodes of an arc furnace, an improved control circuit whereby a glow discharge condition is detected within a predetermined time interval such that harmful effects resulting from the glow discharge condition are prevented.
  • a basic type of automatic control circuit for an electrode drive which is known in the prior art and which generally comprises an amplidyne, the armature of which is connected to a reversible direct current motor, which in turn is drivingly coupled to one of a pair of electrodes.
  • the field current of the amplidyne is responsive to variations between a fixed reference voltage and the arc voltage between the pair of electrodes so that when the reference voltage is higher than the arc voltage, the motor will be energized by the amplidyne to efiect separation of the electrodes, while if the arc voltage is higher than the reference voltage, the motor will drive the electrodes toward one another.
  • a circuit which provides means for detecting a glow discharge condition, and means for signalling an operator within a predetermined timed interval of short duration, while at the same time allowing the basic drive control circuit to effect frequent stoppages or reversals in the direction of the relative movement of the electrodes, without causing the signal means to be sporadically actuated by such normal operation.
  • a circuit that detects either a reversal in the direction of relative motion between the pair of electrodes (assuming the electrodes are moving toward one another), or a stoppage of relative motion between the electrodes, such as will occur if a glow discharge condition exists between the electrodes.
  • This motion detecting circuit is connected to another circuit containing time delay means for actuating a signal. In operation, the motion detecting circuit responds to a stoppage or reversal in the direction of-the relative movement of the electrodes by actuating the time delay circuit,
  • the time delay circuit when thus actuated, initiates a timed signal actuating cycle of predetermined duration. It no further actuation is received by the time delay circuit from the motion detecting circuit, the signal means is actuated by the time delay circuit at the end of the predetermined timed interval to inform an operator .of .the abnormal electrode movement and the possible glow discharge condition of which it may be indicative.
  • the motion detecting-circuit will respond to this movement by causing the time delay circuit to terminate 2 and actuates time delay signally circuit 5 in response to such variations, comprises a voltage responsive relay 18 electrically connected in series with a unidirectional current passing means, shown as a rectifier 19, across the output of amplidyne 7.
  • a unidirectional current passing means shown as a rectifier 19 across the output of amplidyne 7.
  • This circuit arrangement causes relay 18 to be energized when the output voltage of amplidyne 7 is of one polarity, whilecausing relay 18 to be dethe timed signal actuating cycle and reset the timing mechanism.
  • this circuit includes .thenormallyopen contacts 21 of relay The contacts .21 :are in series with these com? ,ponents v(1.8 and 119) to prevent .high voltage surges across these components in 'a manner that will be more f 1l1 l y described below.
  • the illustrated basic electrode drive control circuit 1 comprises a reversible direct current motor 6 drivingly coupled to the'e'lectrode 2 and energized by an amplidyne 7.
  • the primary amplidyne control field 8 which determines the output voltage polarity of amplidyne 7, and consequently the direction of rotation of motor 6, is energized by both a direct current source 9 and the output of a bridge rectifier 10.
  • the input terminals of rectifier 10 are supplied through auto-transformer 11 from an alternating currentsource 12 of reference voltage.
  • the relative magnitude of the reference voltage, as adjusted by auto-transformer 11, and the voltage of the direct current source ,9 determines the direction of current through amplidyne field .8.
  • the basic drive control circuit comprises means for electrically connecting one side of control field 8 through a variable resistor 13, a pair of, series-connected normally closed electrodemovement limit switches 14 and 15, a line 16, and rectifier 10 to one side. of power source 9.
  • the other side of control field .8 is electrically connected through automatic-manual switch 17 (17 is shown on the drawing as having an auto and a man position) to the other side of direct current source 9.
  • Direct current source 9 in addition to supplying control field 8,, provides the arc voltage to form an are between electrode 2 and crucible 3, or. the contents thereof.
  • the basic electrode drive control circuit 1 is utilized to maintain a predetermined spacing between electrode 2 and crucible 3 by adjusting auto-transiormer 11 to a reference voltage consistent with such spacing. After the circuit is thus oriented, if the arc voltage be comes larger than the reference voltage, current through the amplidyne field 8 will be in a direction to eifect energization of the motor 6 in an electrode lowering ,direction. Conversely, when the arc voltage is lowerthan the reference voltage, current passes through thcfield 8 in the opposite direction to efiect raising of the electrode -2.
  • an automatic adjustment .of elect-rode position relay18 a variable current limiting resistor 22 and .a portion of the resistance of potentiometer 23.
  • .Afiner adjustment of the sensitivity of relay 18 is obtained by varying the value of potentiometer 23. for example, to increase the sensitivityof relay 18 to variations in the output voltage of amplidyne '7, the resistance. otpotentiometer 23 that is placed in parallel with the. actuating coil .of relay L8 is increased.
  • the time delay signalling circuit 5 which is responsive to the energization of relay 18 and, therefore, to variations in the relative movement .of electrode 2, serves ,to signal operator an abnormal variation .in relative electrode movement continues .for [a predetermined length (If-time, The. time delay circuit 5 is made directly responsive .to the motion detecting, circuit .4 by arranging normally open contacts 24 of relay 18 in series with he ating-9 1 Qt t m -d e av 15- Th s c ponents, 2.4 and 25, are connected to opposite sides of a power source 25 by lines 26 and,2,7 respectively.
  • Relay 2.5 is .of :the time closing type, so its armature 29a be hiasedto the closed position on contacts 29 when the actuatingcoil of relay Z5 dea-energized, and the armsture 29a will be held open when the actuating coil is energized.
  • vInorder to provide an indication of abnormal. electrode movement, a, signal. means shown as a lamp 3,0, iaarranged in series with contacts 29 and these .coxnponents, 29 and .30, areconnect'ed by lines 31 and dlrespcotivel y toopposite sides of power source 28.
  • relay 18 when relay 18 is energized toiclose contacts 24 thewactuating coil of time delay relay .25 willv beenergized to open contacts 29..by moving armature 29a away from contacts v29 so that, the is p 3.0, decnergized'.
  • relay 33 The function of relay 33 is to properly orient the time delay circuit 5 when switch 17a is moved from its auto to its man position. (It will be understood that the schematically indicated switches 17 and 17a are intended to be parts of a single control switch so they open and close in unison.)
  • the actuating coil of relay 33 is connected by line 34 to one side of source 28 and by line 35 through auto position of switch 17a to the opposite side of source 28.
  • Normally closed contacts 36 -of relay 33 are arranged in parallel with normally open contacts 24 of relay 18 so that when switch 17a is moved from its auto to its man" position, the actuating coil of time delay relay 25 will be energized through contacts 36 to effect opening ofcontacts 29 and the deenergization of lamp 30.
  • the time delay signal circuit 5 is thus reset for another cycle of automatic operation when switch 17a is moved from its man" to its auto" position.
  • the normally open contacts 21 of relay 20 are in series with the rectifier 19 and the actuating coil of relay 18 of the motion detecting circuit 4.
  • the actuating coil of relay 20 is connected by line 37 to one side of power source 28, and by line 38 through the auto position of switch 17a to the other side of power source 28.
  • switch -17--17a is placed in its man position and power sources 9, 12, and 28 are energized.
  • Switch 17-17a is then moved to its auto position which, since the electrode 2 is out of contact with the contents of crucible 3 and an arc has not been initiated, will cause current through amplidyne field 8 in such a direction that the amplidyne 7 energizes the drive motor 6 to lower electrode 2 toward crucible 3.
  • Electrode 2 will be driven toward crucible 3 until it contacts the contents of the crucible 3, because, until this occurs, no arc is formed between electrode 2 and the contents of crucible 3.
  • the voltage between these members (2 and 3) is much higher than the reference voltage of source 12 prior to the formation of an arc.
  • the arc voltage drops to zero and the motor 6 is reversed, due to the reversal of current through amplidyne field 8.
  • Motor 6 raises the electrode 2 away from the crucible 3 until the arc voltage equals the reference voltage and then drives the electrode 2 toward the crucible 3 at a rate that compensates for the :closing of the contacts 29 of time delay relay 25.
  • the electrode 2 In normal operation of the arc furnace, the electrode 2 will move toward the crucible 3 at a rate commensurate with the rate of consumption of the electrode 2. During such normal operation, although the direction of movement of electrode 2 is predominantly toward crucible 3, the electrode movement will be stopped frequently and may even be reversed for short intervals of time. The voltage across the armature of amplidyne 7 will, therefore, be such that either a continuous current or closely spaced pulses of current will be passed through rectifier 19 and the actuating coil of relay 18. Therefore, due to the adjustment of potentiometer 23, contacts 24 will be either continuously closed or closed at frequent closely spaced intervals to energize the time delay relay 2-5 and prevent it from closing contacts 29.
  • the electrode 2 will not move toward the crucible 3 to cause a reversal of current through control field 8 of amplidyne 7, so the actuating coil of relay 18 will not be energized during the timed interval required for armature 29a to close contacts 29, and the signal lamp 30 will be energized through contacts 29 and lines 31 and 32 to thus inform an operator that the furnace is operating in an abnormal condition.
  • switch 17 17a To correct the abnormal condition, the operator switches switch 17 17a to its man position and manually moves the electrode toward the crucible 3 a sufii- ,cient distance to re-esta'blish anormal are between electrode 2-and the contents of crucible 3. Due to the fact that the glow discharge condition is detected in its early tents of crucible 3; therefore, switch 17-17a is not provided with contacts that interrupt the arc voltage.
  • switch 17-'17a is moved from its auto position to its man position following the energization of signal lamp 30, the actuating coil of relay 33 is de-energized and normally closed contacts 36 are thus allowed to close.
  • meohaniea'l-means such as a slip clutch
  • the clutch mechanism could be direct ly coupled to a means for resetting the time delay relay.
  • an automatic control system for an arc furnace having two relatively movable electrodes, means for applying an arc voltage across said electrodes, means for providing a reference voltage, means for comparing the arc voltage with the reference voltage, control means responsive to the relative magnitudes of the arc voltage 'and the reference voltage for moving said electrodes tow'ard each other when thearc voltage is greater than the reference voltage and 'for moving said electrodes away from each other when the arc voltage is lower than the reference voltage, signal means for indicating an abnormal condition, time delay means for energizing said signal means following a predetermined time interval after actuation of said time delay means, means dependent upon relative movement of the electrodes for actuating said time delay means and initiating said predetermined time interval when movement of said electrodes toward each other ceases, and means responsive to resumption of movement of said electrodes toward each other for resetting the time delay means,'said time delay means "effecting actuation of said "signal means unless said resetting means is actuated prior to the expiration
  • an automatic control system for an arc furnace having two relatively movable electrodes, means for applying an arc voltage across said electrodes, means for providing a reference voltage, means for comparing thearc voltage with the reference voltage, control means responsive to the relative magnitude of the arc Voltage and the reference voltage for moving said electrodes toward each other when the arc voltage is greater than the reference voltage and for moving said electrodes away from each other'when the are voltage is lower than the reference voltage, signal means for indicating an abnormal condition, time delay means for energizing said signal means following a predetermined time interval after -actuation of said time delay means, means dcpendent upon movement of the electrodes for energizing said time delay means when said electrodes move toward each other, said movement dependent means being operable to dc-energize said time delay "means and initiate "having two relatively -movable electrodes, means for applyingtan arc voltage a'cross said electrodes, means for providing a reference voltage, means "for comparing 'the' 8 arc voltage with the reference voltage
  • an automatic control system for an arc furnace having two relatively movable electrodes, means -for applying an arc voltage across said electrodes, means for providing a reference voltage, means for'compar'ing the arc voltage with the reference voltage, control means --re sponsive to the relative magnitudes of the arc voltage and the' reference voltage for moving said electrodes towardeac'h other when the arc-voltage is greater'than the reference voltage and for moving said electrodes away from 'each'other when the arc voltage-is lower'than the reference voltage, signal means for indicating an abnormal condition, time delay means for energizing said sigrial means following a predetermined time interval "after actuation of said 'time'delay means, voltage responsive means and unidirectional current passing means electrically connectedto said control means for controlling said 'tim'edelay means, said voltage responsivemeans and "said "unidirectional current passing means being effective to a'ctuate said-time delay means and'initiate said predeter- 'n
  • an automatic control system for an arc furnace having two relatively movable electrodes means for applying an arc voltage across said electrodes, means for providing a reference voltage, control means responsive to'the relativemagnitudes of -the arc voltage and the reference voltage for moving said electrodes toward each other when the .arc is greater than the reference voltage and for moving said electrodes away from each other when the arc voltage is lower than the reference voltage,
  • control means including a direct current motor for "driving at least one of said electrodes, signal means 'for indicating an abnormal condition, means for energizing that the motor “drives the electrodes together and current through the voltage're'sponsive means is prevented "when the polarity of the voltage across the motor is such that the motor drives the electrodes apart, said voltage responsive means and said unidirectional current passing means being effective to actuate said time delay "means and initiate the predetermined time 'intervalavhen the electrodes become stationary and tore'set the timedelay means when the electrodes move toward each other,
  • time delay means effects actuation of said signal means unless said time delay means is reset prior to the expiration of said predetermined time interval.
  • an automatic control system for an arc furnace having two relatively movable electrodes means for ap plying an arc voltage across said electrodes, means for providing a reference voltage, means for comparing the arc voltage with the reference voltage, control means responsive to the relative magnitudes of the arc voltage and the reference voltage for moving the electrodes toward each other when the arc voltage is greater than the reference voltage and for moving the electrodes away from each other when the arc voltage is lower than the reference voltage, an electric lamp for indicating an abnormal condition, a time delay relay for energizing said lamp following a predetermined time interval after actuation of said time delay relay, voltage responsive means for controlling the actuation of the time delay relay, unidirectional current passing means for controlling the energization of the voltage responsive means, and means for electrically connecting the voltage responsive means and the unidirectional current passing means to the control means for controlling said time delay relay, said voltage responsive means and said unidirectional current passing means being effective to initiate said predetermined time interval when movement of said electrodes toward each other ceases and to energize
  • control means for effecting movement of one of said members, signal means for indicating an abnormal condition, time delay means for actuating said signal means following a predetermined time interval after actuation of said time delay means, means responsive to relative movement between said members in a first direction with respect to one of the members for actuating said time delay means to initiate said predetermined time interval, and means responsive to relative movement between the two members in a second direction with respect to said one of the members for resetting the time delay means, said time delay means effecting actuation of said signal means un less said second direction of relative movement occurs prior to the expiration of said predetermined time interval.
  • an electric motor for effecting movement of one of said members, means for energizing said motor, signal means for indicating an abnormal condition, time delay means for actuating said signal means following a predetermined time interval after actuation of said time delay means, and unidirectional current passing means electrically connected in series with voltage responsive means and connected to the motor energizing means for con-trolling said time delay means, said voltage responsive means being responsive to a stoppage of current through the unidirectional current passing means to actuate said time delay means to initiate said predetermined time interval, said voltage responsive means being responsive to current through the unidirectional current passing means to reset the time delay means, said time delay means effecting actuation of said signal means unless current passes through the unidirectional current passing means prior to the expiration of said predetermined time interval.
  • an electric motor for effecting movement of one of said members, signal means for indicating an abnormal condition, a time delay relay for energizing said signal means following a predetermined time interval after actuation of the time delay relay, unidirectional current passing means electrically connected to the electric motor, a voltage responsive relay electrically connected in series with the unidirectional current passing means for controlling the energization of said time delay relay, said voltage responsive relay being operable to de-energize the time delay relay to initiate said predetermined time interval when the unidirectional current passing means blocks current from the voltage responsive relay, said voltage responsive relay being further operable to energize the time delay relay to reset said relay when the unidirectional current passing means passes current to the voltage responsive relay, whereby the time delay relay actuates the signal means unless the drive motor is energized to cause current to pass through the unidirectional current passing means and voltage responsive relay prior to the expiration of the predetermined time interval.

Description

June 21, 1960 v. H. CARR ETAL 2,942,138
ELECTRODE DRIVE CONTROL cmcurr Filed June 29, 1959 vi i IN VEN TORS VICTOR H. CARR DAVID J- KLEE BY LOUIS KRIVANEK UUQDOW A TTORNE Y United States Patent ELECTRODE DRIVE CONTROL CIRCUIT Victor H. Carr, David J. Klee, and Louis Krlvanek,
Shelbyvllle, Ind., assiguors to General Electric Company, a corporation of New York Filed June 29, 1959, Ser. No. 823,375 11 Claims. (Cl. 314-69) The present invention relates to electrode drive control circuits, and more particularly to control circuits for the electrode drive of a consumable electrode type electric arc furnace.
In an electric arc furnace of the consumable electrode type, the heat for the furnace is provided by an electric arc between a molten pool of metal, that serves as one electrode for the arc, and a second electrode that is movable relative to the molten pool of metal. The second electrode is consumed by the heat of the arc, so for proper operation of such a furnace, which, among other things, requires a constant. arc voltage to" be applied between the two electrodes, the position of the second electrode must be adjusted relative to the molten pool to compensate for the consumption of the electrode. The metallurgical characteristics of the molten pool of metal, and consequently of the ingot formed, are affected if the distance between the second electrode and the molten pool is not accurately controlled. In particular, if the distance between the second electrode and the pool is allowed to become too large, a glow discharge condition may be established which may make the resultant ingot metallurgically unacceptable if the condition is not of the pool toward the wall of the crucible with the attendant possibility of a burn-through of the crucible wall. On the other hand, if the arc gap becomes so small that the movable electrode touches the ,pool, the electrode may become welded to the molten pool, as the metal therein cools due to the are being extinguished bysuch contact. 7 One known method of providing an accurate automatic control of electrode movement is to connect a control circuit that is responsive to the arc voltage to an electrode drive mechanism so that the electrodes are driven apart if the arc voltage falls below a predetermined level and driven toward one another if the arc voltage rises above a predetermined level. While such a control circuit is generally satisfactory for normal furnace operation, it
does not perform certain functions which it is desirable to provide for purposes of ease and safety of operation. For example, when a glow discharge condition occurs between the electrodes, the arc voltage drops and thus causes such a drive mechanism to drive the electrodes apart, or at least stop them from being driven toward "ice destructive magnitude before it is detected. Consequently, manufacturers have been confronted with the problem that an ingot formed during a manufacturing run in which a glow discharge condition occurs has often been metallurgically unacceptable.
A solution to this problem is provided by our invention which provides means for detecting a glow discharge condition in an arc furnace within a very short interval of time after such a condition has started; therefore, the furnace operator is alerted to take corrective measures before the condition can grow to a sufficient magnitude to damage the ingot.
Accordingly, it is a specific object of our invention to provide in an automatic electrode drive control system of the type which is responsive to relative movement between the two electrodes of an arc furnace, an improved control circuit whereby a glow discharge condition is detected within a predetermined time interval such that harmful effects resulting from the glow discharge condition are prevented.
It is another object of our invention to provide, in a control system of the type just described, an improved arrangement for continuously monitoring the relative movement between two electrodes and for energizing a signal if the relative movement varies from a predetermined desirable pattern of operation.
- It isa further object of our invention to provide a drive control circuit for relatively movable members, which has time delay signal actuating means responsive to a deviation from the normal operating condition of the movable member drive to energize a signal which in forms an operator of the abnormal condition.
Further objects and advantages of our invention will become apparent as the following description proceeds and the features of novelty which characterize our invention will be pointed out with particularity in the claims annexed to and forming a part of this specification.
In carrying out the objects of our invention in one form thereof, there is provided a basic type of automatic control circuit for an electrode drive, which is known in the prior art and which generally comprises an amplidyne, the armature of which is connected to a reversible direct current motor, which in turn is drivingly coupled to one of a pair of electrodes. The field current of the amplidyne is responsive to variations between a fixed reference voltage and the arc voltage between the pair of electrodes so that when the reference voltage is higher than the arc voltage, the motor will be energized by the amplidyne to efiect separation of the electrodes, while if the arc voltage is higher than the reference voltage, the motor will drive the electrodes toward one another.
To the basic electrode drive control circuit is added a circuit which provides means for detecting a glow discharge condition, and means for signalling an operator within a predetermined timed interval of short duration, while at the same time allowing the basic drive control circuit to effect frequent stoppages or reversals in the direction of the relative movement of the electrodes, without causing the signal means to be sporadically actuated by such normal operation.
Briefly stated, to the basic electrode drive control circuit has been added a circuit that detects either a reversal in the direction of relative motion between the pair of electrodes (assuming the electrodes are moving toward one another), or a stoppage of relative motion between the electrodes, such as will occur if a glow discharge condition exists between the electrodes. This motion detecting circuit is connected to another circuit containing time delay means for actuating a signal. In operation, the motion detecting circuit responds to a stoppage or reversal in the direction of-the relative movement of the electrodes by actuating the time delay circuit,
The time delay circuit, when thus actuated, initiates a timed signal actuating cycle of predetermined duration. It no further actuation is received by the time delay circuit from the motion detecting circuit, the signal means is actuated by the time delay circuit at the end of the predetermined timed interval to inform an operator .of .the abnormal electrode movement and the possible glow discharge condition of which it may be indicative. If, however, prior to the expiration of "the predetermined timed interval, the electrodes again move toward one another, the motion detecting-circuit will respond to this movement by causing the time delay circuit to terminate 2 and actuates time delay signally circuit 5 in response to such variations, comprises a voltage responsive relay 18 electrically connected in series with a unidirectional current passing means, shown as a rectifier 19, across the output of amplidyne 7. This circuit arrangement causes relay 18 to be energized when the output voltage of amplidyne 7 is of one polarity, whilecausing relay 18 to be dethe timed signal actuating cycle and reset the timing mechanism. I
For a complete understanding of theinvention, together with objects and advantages thereof, reference is made to the following description, taken in conjunction with the accompanying drawing which depicts in schematic r :shown an electrode motion detecting circuit 4, and a :time delay signal actuating circuit 5.
These added circuits, 4 and 5, operate in conjunction to detect an abenergized when {the eutputvoltage of amplidyne 7 is zero or of the opposite polarity. It is thus apparent, since the direction :of rotation of motor 6, and conse quently the movement or direction of movement of electrode 2, is also dependent-upon the magnitude or polarity of the output voltage of amplidyne 7, that the energization of relay 18 is a direct function of the movement of electrode 2.
In addition to these components of motion detecting circuit 4, namely, rectifier 19 and voltage responsive relay .18, this circuit includes .thenormallyopen contacts 21 of relay The contacts .21 :are in series with these com? ,ponents v(1.8 and 119) to prevent .high voltage surges across these components in 'a manner that will be more f 1l1 l y described below. lniorder to regulate the sensitivity of relay 18 to variations of the output voltage of amplidyne 7, there .is arranged in series with rectifier 19 and normal rate of movement between electrode 2 and crucible 3, such as will result if a glow discharge-condition occurs between these elements, and to signal an operator if such ,a condition prevails for a predetermined interval of time.
The illustrated basic electrode drive control circuit 1 comprises a reversible direct current motor 6 drivingly coupled to the'e'lectrode 2 and energized by an amplidyne 7. The primary amplidyne control field 8, which determines the output voltage polarity of amplidyne 7, and consequently the direction of rotation of motor 6, is energized by both a direct current source 9 and the output of a bridge rectifier 10. The input terminals of rectifier 10 are supplied through auto-transformer 11 from an alternating currentsource 12 of reference voltage. The relative magnitude of the reference voltage, as adjusted by auto-transformer 11, and the voltage of the direct current source ,9 determines the direction of current through amplidyne field .8. In addition to the foregoing components, the basic drive control circuit comprises means for electrically connecting one side of control field 8 through a variable resistor 13, a pair of, series-connected normally closed electrodemovement limit switches 14 and 15, a line 16, and rectifier 10 to one side. of power source 9. The other side of control field .8 is electrically connected through automatic-manual switch 17 (17 is shown on the drawing as having an auto and a man position) to the other side of direct current source 9. Direct current source 9 in addition to supplying control field 8,, provides the arc voltage to form an are between electrode 2 and crucible 3, or. the contents thereof.
In operation, the basic electrode drive control circuit 1 is utilized to maintain a predetermined spacing between electrode 2 and crucible 3 by adjusting auto-transiormer 11 to a reference voltage consistent with such spacing. After the circuit is thus oriented, if the arc voltage be comes larger than the reference voltage, current through the amplidyne field 8 will be in a direction to eifect energization of the motor 6 in an electrode lowering ,direction. Conversely, when the arc voltage is lowerthan the reference voltage, current passes through thcfield 8 in the opposite direction to efiect raising of the electrode -2. Thus, an automatic adjustment .of elect-rode position relay18 a variable current limiting resistor 22 and .a portion of the resistance of potentiometer 23. The remains [mg portion or the resistance of potentiometer 23 is placed in parallel with relay v18.. The movable contact of potentiometer 23 is connected to one side of the actuating coil .of relay 18 and the .otherside of the vactuating coil :of relay 1. i s connected to the fixed terminal of pjotena tiorneter 23 that is common with one end of variable resistor .22. A coarse adjustment of the sensitivity of relay 18 to variations in the output voltage oftamplidyne 7 is afforded .by varying the value of resistor 22. For example, by reducing the value of resistance 22 in series :withrelay 18,-.a. greater sensitivity of the relay is ob.- tained. .Afiner adjustment of the sensitivity of relay 18 is obtained by varying the value of potentiometer 23. for example, to increase the sensitivityof relay 18 to variations in the output voltage of amplidyne '7, the resistance. otpotentiometer 23 that is placed in parallel with the. actuating coil .of relay L8 is increased.
The time delay signalling circuit 5, which is responsive to the energization of relay 18 and, therefore, to variations in the relative movement .of electrode 2, serves ,to signal operator an abnormal variation .in relative electrode movement continues .for [a predetermined length (If-time, The. time delay circuit 5 is made directly responsive .to the motion detecting, circuit .4 by arranging normally open contacts 24 of relay 18 in series with he ating-9 1 Qt t m -d e av 15- Th s c ponents, 2.4 and 25, are connected to opposite sides of a power source 25 by lines 26 and,2,7 respectively. Relay 2.5 is .of :the time closing type, so its armature 29a be hiasedto the closed position on contacts 29 when the actuatingcoil of relay Z5 dea-energized, and the armsture 29a will be held open when the actuating coil is energized. vInorder to provide an indication of abnormal. electrode movement, a, signal. means, shown as a lamp 3,0, iaarranged in series with contacts 29 and these .coxnponents, 29 and .30, areconnect'ed by lines 31 and dlrespcotivel y toopposite sides of power source 28.
It will be apparent that when relay 18 is energized toiclose contacts 24 thewactuating coil of time delay relay .25 willv beenergized to open contacts 29..by moving armature 29a away from contacts v29 so that, the is p 3.0, decnergized'. Now, if relay 1:; is tie-ener- ;gizedvdue. to a variation in the voltage. of amplidyne 7, as described above, contacts 24 will open and relay 25 dQeQBQISiZQd. rela is deaenergized, armature 2.2a 'will'jstart rev-close contacts '2 bu S n e relay 25" is a 1 imeclosing relay=,.this..closing cycle takes a predetermined length of timev dependent tuponrtthc initialsettingioct the tirnin'g'r'neans (not .shown.) of relay 3 25. If relay 18 is not re-energized before the expiration of the predetermined interval of time required for armalure 29a to close contacts 29, lamp 30 will be energized by the closing of contacts 29 and the operator will thus be informed of the abnormal electrode movement. However, if relay 18 is re-energized prior to the expiration of the time closing interval, contacts 24 will be reclosed and relay 25 will be re-energized thus resetting the time closing cycle of armature 29a to contacts 29 so when relay 25 is again de-energized, the entire predetermined interval of time will have to expire before lamp 30 is energized. During normal operation of the furnace, the signal lamp vwill never be lit because electrode 2 will always move toward crucible 3 at leastonce during the interval of time required for solenoid armature 29a to close contacts 29, and thus continually reset .armature 29a so it never engages contacts 29.
The function of relay 33 is to properly orient the time delay circuit 5 when switch 17a is moved from its auto to its man position. (It will be understood that the schematically indicated switches 17 and 17a are intended to be parts of a single control switch so they open and close in unison.) The actuating coil of relay 33 is connected by line 34 to one side of source 28 and by line 35 through auto position of switch 17a to the opposite side of source 28. Normally closed contacts 36 -of relay 33 are arranged in parallel with normally open contacts 24 of relay 18 so that when switch 17a is moved from its auto to its man" position, the actuating coil of time delay relay 25 will be energized through contacts 36 to effect opening ofcontacts 29 and the deenergization of lamp 30. The time delay signal circuit 5 is thus reset for another cycle of automatic operation when switch 17a is moved from its man" to its auto" position.
As mentioned above, the normally open contacts 21 of relay 20 are in series with the rectifier 19 and the actuating coil of relay 18 of the motion detecting circuit 4. The actuating coil of relay 20 is connected by line 37 to one side of power source 28, and by line 38 through the auto position of switch 17a to the other side of power source 28. By placing contacts 21 of relay 20 in series with the actuating coil of relay 18 and rectifier 19, the circuit across the output of amplidyne 7 is interrupted when switch 17a is in its man position. Such a circuit interruption is desirable, because manual adjustment of electrode 2 may result in high voltages across amplidyne 7 that would damage either relay 18 or rectifier 19.
The overall operation of the basic electrode drive-con trol circuit, the motion detecting circuit, and the time delay signalling circuit is as follows:
-To initiate operation of the electrode drive control circuit to effect a melting operation in the crucible 3, switch -17--17a is placed in its man position and power sources 9, 12, and 28 are energized. Switch 17-17a is then moved to its auto position which, since the electrode 2 is out of contact with the contents of crucible 3 and an arc has not been initiated, will cause current through amplidyne field 8 in such a direction that the amplidyne 7 energizes the drive motor 6 to lower electrode 2 toward crucible 3. Electrode 2 will be driven toward crucible 3 until it contacts the contents of the crucible 3, because, until this occurs, no arc is formed between electrode 2 and the contents of crucible 3. The voltage between these members (2 and 3) is much higher than the reference voltage of source 12 prior to the formation of an arc. When electrode 2 contacts the contents of crucible 3, the arc voltage drops to zero and the motor 6 is reversed, due to the reversal of current through amplidyne field 8. Motor 6 raises the electrode 2 away from the crucible 3 until the arc voltage equals the reference voltage and then drives the electrode 2 toward the crucible 3 at a rate that compensates for the :closing of the contacts 29 of time delay relay 25.
In normal operation of the arc furnace, the electrode 2 will move toward the crucible 3 at a rate commensurate with the rate of consumption of the electrode 2. During such normal operation, although the direction of movement of electrode 2 is predominantly toward crucible 3, the electrode movement will be stopped frequently and may even be reversed for short intervals of time. The voltage across the armature of amplidyne 7 will, therefore, be such that either a continuous current or closely spaced pulses of current will be passed through rectifier 19 and the actuating coil of relay 18. Therefore, due to the adjustment of potentiometer 23, contacts 24 will be either continuously closed or closed at frequent closely spaced intervals to energize the time delay relay 2-5 and prevent it from closing contacts 29. However, if a glow discharge condition occurs between the electrode 2 and either the contents of crucible 3 or the contents and the sides of crucible 3, the voltage between these members will drop to such a level that current through control field 8 of amplidyne 7 will either cease or the direction of current through field 8 will be reversed. Either of these conditions will cause a voltage to appear across the armature of amplidyne 7 such that rectifier 19 will prevent any current through the actuating coil of relay 18; therefore, this relay will open contacts 24 and thus de-energize the coil of the time delay relay 25 and initiate a timed closing interval of contacts 29. If the glow discharge condition continues, the electrode 2 will not move toward the crucible 3 to cause a reversal of current through control field 8 of amplidyne 7, so the actuating coil of relay 18 will not be energized during the timed interval required for armature 29a to close contacts 29, and the signal lamp 30 will be energized through contacts 29 and lines 31 and 32 to thus inform an operator that the furnace is operating in an abnormal condition.
To correct the abnormal condition, the operator switches switch 17 17a to its man position and manually moves the electrode toward the crucible 3 a sufii- ,cient distance to re-esta'blish anormal are between electrode 2-and the contents of crucible 3. Due to the fact that the glow discharge condition is detected in its early tents of crucible 3; therefore, switch 17-17a is not provided with contacts that interrupt the arc voltage. When switch 17-'17a is moved from its auto position to its man position following the energization of signal lamp 30, the actuating coil of relay 33 is de-energized and normally closed contacts 36 are thus allowed to close. The closing of contacts 36 establishes a circuit from the power source 28 through line 26 to the actuating coil of the time delay relay 2.5 and thence through line 27 to the opposite side of the power source 28, so the time delay relay 25 is again energized or reset and opens contacts 29 by moving armature 29a away from contacts 29, thereby to extinguish signal lamp 30. The control circuit is thus reset so switch 17-17a can be moved to its auto position again and normal operation of the furnace continued.
While we have shown and described a particular embodiment of our glow discharge detection circuit, it will be obvious to those skilled in the art that various modi- 'fica'tions may be made in our circuit without departing from our invention in its broader aspects. For instance,
through meohaniea'l-means, such as a slip clutch, to the movable r'ilectrode thereby to afford means, other than the disel'osed voltage responsive means, for detecting a "stoppage "in the movement or a reversal in the direction of movement of the electrode. In such an arrangement, is apparent that the clutch mechanism could be direct ly coupled to a means for resetting the time delay relay. Furthermore, it will be apparent that while the disclosed invention is particularly applicable to the control of the electrode movement of an arc furnace, it is not limited to such an application, but rathermay'be "utilized to control the movement of any apparatus that is designed to move ata relative constant rate in a given predetermined direction, or that is designed to move predominantly in a single given direction with only brief intervals of reversal in direction or stoppage 'ofmovement occurring during normal operation.
What we claim as new and desire to secure by Letters Patent of the United States is:
1. -In an automatic control system for an arc furnace having two relatively movable electrodes, means for applying an arc voltage across said electrodes, means for providing a reference voltage, means for comparing the arc voltage with the reference voltage, control means responsive to the relative magnitudes of the arc voltage 'and the reference voltage for moving said electrodes tow'ard each other when thearc voltage is greater than the reference voltage and 'for moving said electrodes away from each other when the arc voltage is lower than the reference voltage, signal means for indicating an abnormal condition, time delay means for energizing said signal means following a predetermined time interval after actuation of said time delay means, means dependent upon relative movement of the electrodes for actuating said time delay means and initiating said predetermined time interval when movement of said electrodes toward each other ceases, and means responsive to resumption of movement of said electrodes toward each other for resetting the time delay means,'said time delay means "effecting actuation of said "signal means unless said resetting means is actuated prior to the expiration ofsaid predetermined time interval.
2. In an automatic control system for an arc furnace having two relatively movable electrodes, means for applying an arc voltage across said electrodes, means for providing a reference voltage, means for comparing thearc voltage with the reference voltage, control means responsive to the relative magnitude of the arc Voltage and the reference voltage for moving said electrodes toward each other when the arc voltage is greater than the reference voltage and for moving said electrodes away from each other'when the are voltage is lower than the reference voltage, signal means for indicating an abnormal condition, time delay means for energizing said signal means following a predetermined time interval after -actuation of said time delay means, means dcpendent upon movement of the electrodes for energizing said time delay means when said electrodes move toward each other, said movement dependent means being operable to dc-energize said time delay "means and initiate "having two relatively -movable electrodes, means for applyingtan arc voltage a'cross said electrodes, means for providing a reference voltage, means "for comparing 'the' 8 arc voltage with the reference voltage, control meaiis responsive to ther'elative magnitudes of the arc voltage and the reference voltage for moving said electrodes to wardca'ch other when the arcvoltage is greater than the reference voltage and for moving said electrodes :away from each "other when the arc voltage is lower than the reference voltage, signal means for indicating 'an abnormal condition, time delay means for energizing s'ai'd signal means following a predetermined time interval after aetuation of said time delay :means, means elec- 'tr-ical-ly connected to said control means for actuating 'saiidtitne delay means and initiating said predetermined time interval when movement of said electrodes toward each other -=ceases, and means responsive to resumption of "movement of said electrodes toward *each other for resetting the time delaymeans, said time delay means effecting actuation of said signal means unless said resetting means is actuated prior to the expiration of sai predetermined time interval.
4. =I-n an automatic control system as defined inc'laim 3, means for varying the duration of the predetermined timeintervaLand means for varying the sensitivity of the time delay actuating means.
5. Inan automatic control system for an arc furnace having two relatively movable electrodes, means -for applying an arc voltage across said electrodes, means for providing a reference voltage, means for'compar'ing the arc voltage with the reference voltage, control means --re sponsive to the relative magnitudes of the arc voltage and the' reference voltage for moving said electrodes towardeac'h other when the arc-voltage is greater'than the reference voltage and for moving said electrodes away from 'each'other when the arc voltage-is lower'than the reference voltage, signal means for indicating an abnormal condition, time delay means for energizing said sigrial means following a predetermined time interval "after actuation of said 'time'delay means, voltage responsive means and unidirectional current passing means electrically connectedto said control means for controlling said 'tim'edelay means, said voltage responsivemeans and "said "unidirectional current passing means being effective to a'ctuate said-time delay means and'initiate said predeter- 'niined time interval when the electrodesbecome stationary and to :reset the time delay means when the elect'rodes moveto'wa'rd each'o'ther, whereby said timedelay means effects actuation of said s-ignal'means unless said time delay means is reset prior to the expiration of said predetermined time interval.
,6. In an automatic control system for an arc furnace having two relatively movable electrodes, means for applying an arc voltage across said electrodes, means for providing a reference voltage, control means responsive to'the relativemagnitudes of -the arc voltage and the reference voltage for moving said electrodes toward each other when the .arc is greater than the reference voltage and for moving said electrodes away from each other when the arc voltage is lower than the reference voltage,
said control means including a direct current motor for "driving at least one of said electrodes, signal means 'for indicating an abnormal condition, means for energizing that the motor "drives the electrodes together and current through the voltage're'sponsive means is prevented "when the polarity of the voltage across the motor is such that the motor drives the electrodes apart, said voltage responsive means and said unidirectional current passing means being effective to actuate said time delay "means and initiate the predetermined time 'intervalavhen the electrodes become stationary and tore'set the timedelay means when the electrodes move toward each other,
whereby said time delay means effects actuation of said signal means unless said time delay means is reset prior to the expiration of said predetermined time interval.
7. In an automatic control system for an arc furnace having two relatively movable electrodes, means for applying an arc voltage across said electrodes, means for providing a reference voltage, means for comparing the arc voltage with the reference voltage, control means responsive to the relative magnitude of the arc voltage and the reference voltage for moving the electrodes toward each other when the arc voltage is greater than the reference voltage and for moving the electrodes away from each other when the arc voltage is lower than the reference voltage, signal means for indicating an abnormal condition, a time delay closing relay having an actuating coil and a pair of normally closed contacts, means for energizing the relay and the signal means, means for electrically connecting the normally closed relay contacts and the signal means in series across the relay energizing means whereby the signal means is energized following a predetermined time interval after actuation of said time delay relay, a voltage responsive relay hav ing an actuating coil and a pair of normally open contacts, unidirectional current passing means, means for electrically connecting the actuating coil of said voltage responsive relay in series with the unidirectional current passing means, means for electrically connecting the normally open contacts of the voltage responsive relay in series with the actuating coil of the time delay relay, and means for electrically connecting the series con nected unidirectional current passing means and the actuating coil of the voltage responsive relay to the control means to provide a current through the actuating coil of the voltage rseponsive relay to energize and reset the time delay relay when the arc voltage is less than the reference voltage and to prevent current through said actuating coil when the arc voltage is greater than the reference voltage, whereby said time delay relay effects actuation of said signal means unless said time delay relay is reset prior to the expiration of said predetermined time interval.
8. In an automatic control system for an arc furnace having two relatively movable electrodes, means for ap plying an arc voltage across said electrodes, means for providing a reference voltage, means for comparing the arc voltage with the reference voltage, control means responsive to the relative magnitudes of the arc voltage and the reference voltage for moving the electrodes toward each other when the arc voltage is greater than the reference voltage and for moving the electrodes away from each other when the arc voltage is lower than the reference voltage, an electric lamp for indicating an abnormal condition, a time delay relay for energizing said lamp following a predetermined time interval after actuation of said time delay relay, voltage responsive means for controlling the actuation of the time delay relay, unidirectional current passing means for controlling the energization of the voltage responsive means, and means for electrically connecting the voltage responsive means and the unidirectional current passing means to the control means for controlling said time delay relay, said voltage responsive means and said unidirectional current passing means being effective to initiate said predetermined time interval when movement of said electrodes toward each other ceases and to energize and reset said time delay relay when said electrodes move toward each other, said time delay relay efiecting energization of said electric lamp unless said resetting means is actuated prior to the expiration of said predetermined time interval.
9. In an automatic control system for regulating relative movement between two members, control means for effecting movement of one of said members, signal means for indicating an abnormal condition, time delay means for actuating said signal means following a predetermined time interval after actuation of said time delay means, means responsive to relative movement between said members in a first direction with respect to one of the members for actuating said time delay means to initiate said predetermined time interval, and means responsive to relative movement between the two members in a second direction with respect to said one of the members for resetting the time delay means, said time delay means effecting actuation of said signal means un less said second direction of relative movement occurs prior to the expiration of said predetermined time interval.
10. In an automatic control system for regulating relative movement between two members, an electric motor for effecting movement of one of said members, means for energizing said motor, signal means for indicating an abnormal condition, time delay means for actuating said signal means following a predetermined time interval after actuation of said time delay means, and unidirectional current passing means electrically connected in series with voltage responsive means and connected to the motor energizing means for con-trolling said time delay means, said voltage responsive means being responsive to a stoppage of current through the unidirectional current passing means to actuate said time delay means to initiate said predetermined time interval, said voltage responsive means being responsive to current through the unidirectional current passing means to reset the time delay means, said time delay means effecting actuation of said signal means unless current passes through the unidirectional current passing means prior to the expiration of said predetermined time interval.
11. In an automatic control system for regulating relative movement between two members, an electric motor for effecting movement of one of said members, signal means for indicating an abnormal condition, a time delay relay for energizing said signal means following a predetermined time interval after actuation of the time delay relay, unidirectional current passing means electrically connected to the electric motor, a voltage responsive relay electrically connected in series with the unidirectional current passing means for controlling the energization of said time delay relay, said voltage responsive relay being operable to de-energize the time delay relay to initiate said predetermined time interval when the unidirectional current passing means blocks current from the voltage responsive relay, said voltage responsive relay being further operable to energize the time delay relay to reset said relay when the unidirectional current passing means passes current to the voltage responsive relay, whereby the time delay relay actuates the signal means unless the drive motor is energized to cause current to pass through the unidirectional current passing means and voltage responsive relay prior to the expiration of the predetermined time interval.
No references cited.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3097252A (en) * 1959-12-11 1963-07-09 Northwestern Steel & Wire Co Electric arc control
US3316340A (en) * 1962-03-02 1967-04-25 Asea Ab Regulating device for electrode furnaces
US3397277A (en) * 1962-03-02 1968-08-13 Asea Ab Device for indicating abnormal operating conditions in electrode furnaces
US4349911A (en) * 1979-12-06 1982-09-14 Orbans Joseph M W Safety device for electrodes of an electric steel-making furnace

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3097252A (en) * 1959-12-11 1963-07-09 Northwestern Steel & Wire Co Electric arc control
US3316340A (en) * 1962-03-02 1967-04-25 Asea Ab Regulating device for electrode furnaces
US3397277A (en) * 1962-03-02 1968-08-13 Asea Ab Device for indicating abnormal operating conditions in electrode furnaces
US4349911A (en) * 1979-12-06 1982-09-14 Orbans Joseph M W Safety device for electrodes of an electric steel-making furnace

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