US2916587A - In-line fuse - Google Patents

In-line fuse Download PDF

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Publication number
US2916587A
US2916587A US678192A US67819257A US2916587A US 2916587 A US2916587 A US 2916587A US 678192 A US678192 A US 678192A US 67819257 A US67819257 A US 67819257A US 2916587 A US2916587 A US 2916587A
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United States
Prior art keywords
fuse
tube
end caps
caps
lead wires
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Expired - Lifetime
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US678192A
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Bernstein Elliot
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/20Bases for supporting the fuse; Separate parts thereof
    • H01H85/201Bases for supporting the fuse; Separate parts thereof for connecting a fuse in a lead and adapted to be supported by the lead alone

Definitions

  • My present invention relates to an in-line fuse which is directly connectible to suitably equipped lead wires of the protected circuit and at the same time can be readily detached therefrom.
  • In-line fuses known to the prior art were either (1) connectible directly to the circuit wires by soldering, which prevents detaching, or (2) detachably mounted by means of fuse clips, and thus not connected directly to the circuit wires. It is obviously desirable that a consumable circuit element like a fuse be readily detachable and replaceable, yet in some applications fuse clips and the overlapping end caps with which they cooperate occupy valuable space.
  • My invention achieves the desired removability without resorting to holding structures which occupy any space beyond that occupied by the fuse body and circuit wires.
  • My invention consists of an insulating fuse tube containing a fuse element, and having end caps at both ends which have no space-consuming projections beyond the outside diameter of the fuse tube.
  • the end caps engage wires of the protected circuit equipped with taper pins.”
  • These taper pins are very highly rated for both electrical contact and mechanical strength. They are in effect, short tapered extensions at the ends of the lead wires and in operation they are received within cooperating internal tapers reamed out of the end cap. Thus, they occupy for all practical purposes no additional space beyond that occupied by the fuse body and circuit wires.
  • the primary object of my invention is, therefore, a fuse which is readily connectible directly to, and readily disconnectible from, suitably equipped lead wires.
  • Another object of my invention is a fuse which is connectible to lead wires without being soldered or other-' wise permanently attached thereto.
  • Another object of my invention is a fuse which is removably mounted without the use of space-consuming fuse clips.
  • Another object of my invention is a fuse which achieves direct connection to suitably equipped lead wires yet at the same time is readily disconnectible therefrom.
  • Another object of my invention is a fuse which achieves a mechanically strong and electrically solid connection to suitably equipped lead wires.
  • Another object of my invention is a fuse having no space-consuming projections beyond the outside diameter of the insulating fuse tube, this lending itself to miniaturization.
  • Another object of my invention is a hermetically sealed fuse unit.
  • Figure l is a partially exploded, partially cut-away perspective view of my fuse.
  • Figure 2 is a partially cut-away side view of my fuse.
  • Figure 3 is a perspective view of the end-cap of my fuse.
  • Figure 4' is a side view'of the end cap' of my Figure 5 is a perspective view of'the insulative-fusetube ofimy fuse".
  • a tube 12 of insulating material such as ceramic or glass having a bore 19 is provided with a protective fuse element 18 and fitted with end-caps 13.
  • the pins 13A of end caps 13 are sized to fit into bore 19 and to contact fuse element 18.
  • the flanges 13B of end caps 13 seal off bore 19 and have an outside diameter substantially equal to that of fuse tube 12.
  • End caps 13 are each further provided with tapered recesses 20 reamed to an appropriate size to cooperate with corresponding taper pins 15 crimped to the bare ends 16 of lead wires 17; these pins 15 are then readily connectible to and disconnectible from tapered recesses 20 of end caps 13.
  • end caps 13 are turned or stamped from brass, then reamed to provide tapered recesses 20 and the inside flange face 13C is tinned.
  • the corresponding butt 12C of fuse tube 12 is also tinned.
  • Fuse element 18 and pins 13A of end caps 13 are then inserted into bore 19 of fuse tube 12 and the surfaces 12C and 13C are soldered to each other; this forms a complete seal and also establishes electrical contact between fuse element 18 and end-caps 13.
  • end-caps 13 may be silver plated.
  • Insulation of the entire fuse 11 is provided by a silicone cap which fits over the taper pins 15 or by a silicone sleeve 14 which is force-fit onto the fuse 11 and overlaps both ends, protecting the conductive members 13, 15 and 16. Insertion and removal of the taper pins 15 can be accomplished by folding back the overlapping portion of sleeve 14.
  • a fuse comprising a tube, a fuse link in said tube, an end cap secured to said tube at each end thereof and protruding therein, said fuse link making contact with said end caps against the inwardly facing surfaces thereof by compressive abutment therewith whereby said fuse link is under contact-maintaining compression, the ends of said fuse link being disposed in diametrically opposed portions of the junctions formed between said end cap and said tube for support of said fuse link and maintenance of contact engagement.
  • each of said end caps having an outwardly exposed, tapering bore therein and connector means for respective bores comprising tapered elements to be frictionally held in respective bores and having leads connected thereto.
  • caps having outer flanges adapted to abut respective ends of said tube, said flanges being sealed to respective ends.
  • each of said end caps having an outwardly exposed tapering bore therein and connector means for respective bores comprising tapered elements to be frictionally held in respective bores and having leads connected thereto, said end caps having outer flanges adapted to abut respective ends of said tube, said flanges being sealed to respective ends.

Description

8, 19.59 E. BERNSTEIN 2,916,587
IN-LINE FUSE Filed Aug. 14, 1957 INVENTOR. Ell/07' GEMST United States Patent IN-LINE FUSE Elliot Bernstein, Cedar-burst, N.Y.
Application August 14, 1957, Serial No. 678,192
4 Claims. (Cl. 200-131) My present invention relates to an in-line fuse which is directly connectible to suitably equipped lead wires of the protected circuit and at the same time can be readily detached therefrom. In-line fuses known to the prior art were either (1) connectible directly to the circuit wires by soldering, which prevents detaching, or (2) detachably mounted by means of fuse clips, and thus not connected directly to the circuit wires. It is obviously desirable that a consumable circuit element like a fuse be readily detachable and replaceable, yet in some applications fuse clips and the overlapping end caps with which they cooperate occupy valuable space.
My invention achieves the desired removability without resorting to holding structures which occupy any space beyond that occupied by the fuse body and circuit wires.
My invention consists of an insulating fuse tube containing a fuse element, and having end caps at both ends which have no space-consuming projections beyond the outside diameter of the fuse tube. The end caps engage wires of the protected circuit equipped with taper pins." These taper pins are very highly rated for both electrical contact and mechanical strength. They are in effect, short tapered extensions at the ends of the lead wires and in operation they are received within cooperating internal tapers reamed out of the end cap. Thus, they occupy for all practical purposes no additional space beyond that occupied by the fuse body and circuit wires.
The primary object of my invention is, therefore, a fuse which is readily connectible directly to, and readily disconnectible from, suitably equipped lead wires.
Another object of my invention is a fuse which is connectible to lead wires without being soldered or other-' wise permanently attached thereto.
Another object of my invention is a fuse which is removably mounted without the use of space-consuming fuse clips.
Another object of my invention is a fuse which achieves direct connection to suitably equipped lead wires yet at the same time is readily disconnectible therefrom.
Another object of my invention is a fuse which achieves a mechanically strong and electrically solid connection to suitably equipped lead wires.
Another object of my invention is a fuse having no space-consuming projections beyond the outside diameter of the insulating fuse tube, this lending itself to miniaturization.
Another object of my invention is a hermetically sealed fuse unit.
The foregoing and other objects of my invention will become apparent from the following description when taken in connection with the drawings in which:
Figure l is a partially exploded, partially cut-away perspective view of my fuse.
Figure 2 is a partially cut-away side view of my fuse.
Figure 3 is a perspective view of the end-cap of my fuse.
Figure 4'is a side view'of the end cap' of my Figure 5 is a perspective view of'the insulative-fusetube ofimy fuse". v 1
Referring to the drawing, a tube 12 of insulating material such as ceramic or glass having a bore 19 is provided with a protective fuse element 18 and fitted with end-caps 13. The pins 13A of end caps 13 are sized to fit into bore 19 and to contact fuse element 18. The flanges 13B of end caps 13 seal off bore 19 and have an outside diameter substantially equal to that of fuse tube 12. End caps 13 are each further provided with tapered recesses 20 reamed to an appropriate size to cooperate with corresponding taper pins 15 crimped to the bare ends 16 of lead wires 17; these pins 15 are then readily connectible to and disconnectible from tapered recesses 20 of end caps 13.
The end caps 13 are turned or stamped from brass, then reamed to provide tapered recesses 20 and the inside flange face 13C is tinned. The corresponding butt 12C of fuse tube 12 is also tinned. Fuse element 18 and pins 13A of end caps 13 are then inserted into bore 19 of fuse tube 12 and the surfaces 12C and 13C are soldered to each other; this forms a complete seal and also establishes electrical contact between fuse element 18 and end-caps 13. In addition, end-caps 13 may be silver plated.
Insulation of the entire fuse 11 is provided by a silicone cap which fits over the taper pins 15 or by a silicone sleeve 14 which is force-fit onto the fuse 11 and overlaps both ends, protecting the conductive members 13, 15 and 16. Insertion and removal of the taper pins 15 can be accomplished by folding back the overlapping portion of sleeve 14.
In the above I have described only an illustrative embodiment of my invention. Accordingly, I intend to be bound only by the appended claims.
I claim:
1. A fuse comprising a tube, a fuse link in said tube, an end cap secured to said tube at each end thereof and protruding therein, said fuse link making contact with said end caps against the inwardly facing surfaces thereof by compressive abutment therewith whereby said fuse link is under contact-maintaining compression, the ends of said fuse link being disposed in diametrically opposed portions of the junctions formed between said end cap and said tube for support of said fuse link and maintenance of contact engagement.
2. In a fuse as set forth in claim 1, each of said end caps having an outwardly exposed, tapering bore therein and connector means for respective bores comprising tapered elements to be frictionally held in respective bores and having leads connected thereto.
3. In a fuse as set forth in claim 1, said caps having outer flanges adapted to abut respective ends of said tube, said flanges being sealed to respective ends.
4. In a fuse as set forth in claim 1, each of said end caps having an outwardly exposed tapering bore therein and connector means for respective bores comprising tapered elements to be frictionally held in respective bores and having leads connected thereto, said end caps having outer flanges adapted to abut respective ends of said tube, said flanges being sealed to respective ends.
References Cited in the file of this patent UNITED STATES PATENTS 737,282 Sachs Aug. 25, 1903 1,112,156 Murray Sept. 29, 1914 1,180,767 Eustice Apr. 25, 1916 1,506,049 Condit Aug. 26, 1924 1,861,369 Sundt May 31, 1932 (Other references on following page) .2 3. UNITED STATES PATENTS Golf June 24, 1941 Kovacik Ian. 17, 1956 Moeller Aug. 14, 1956 Simpson et al Mar. 12, 1957 Kinnear 'Aug. 13, 1957 McAlister Mar. 25, 1958 4 FOREIGN PATENTS France Apr. 9, 1934 OTHER REFERENCES Aircraft-Marine Products, Inc. Catalogue 1955, pages 5-6 relied upon.
US678192A 1957-08-14 1957-08-14 In-line fuse Expired - Lifetime US2916587A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4025993A1 (en) * 1989-08-25 1991-03-07 Elliot Bernstein PUSHED FUSE WITHOUT END CAP
US5003280A (en) * 1990-02-26 1991-03-26 Rosario Lopes Lead-supporting fuse and circuit including such a fuse
US20090140832A1 (en) * 2004-01-15 2009-06-04 Heiko Frohlke Fuse device, particularly for ensuring protection of a cable harness
US20160020055A1 (en) * 2014-07-18 2016-01-21 John C. Bishop Electric Fence Box Fuse System

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US737282A (en) * 1902-01-13 1903-08-25 Pratt Johns Co Safety-fuse.
US1112156A (en) * 1913-11-28 1914-09-29 Thomas E Murray Fuse-switch.
US1180767A (en) * 1914-07-23 1916-04-25 Economy Fuse & Mfg Company Cartridge-fuse.
US1506049A (en) * 1919-06-07 1924-08-26 Condit Electrical Mfg Company Renewable electric fuse
US1861369A (en) * 1929-09-09 1932-05-31 Edward V Sundt Low capacity fuse and method of making the same
FR766274A (en) * 1933-01-02 1934-06-25 Fusercab Sa Fuse
US2247084A (en) * 1938-12-02 1941-06-24 Gen Electric Sealing closure for fuses or the like
US2731528A (en) * 1954-04-09 1956-01-17 Thomas J Malia Fuse
US2759065A (en) * 1955-01-10 1956-08-14 Moeller Arthur Edward Fuse holder
US2785319A (en) * 1950-11-17 1957-03-12 Elastic Stop Nut Corp Direct burial electrical distribution system and components
US2802920A (en) * 1954-08-11 1957-08-13 Jr Joseph D Kinnear Fuse holder
US2828390A (en) * 1953-09-24 1958-03-25 Mc Graw Edison Co Protectors for electric circuits

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US737282A (en) * 1902-01-13 1903-08-25 Pratt Johns Co Safety-fuse.
US1112156A (en) * 1913-11-28 1914-09-29 Thomas E Murray Fuse-switch.
US1180767A (en) * 1914-07-23 1916-04-25 Economy Fuse & Mfg Company Cartridge-fuse.
US1506049A (en) * 1919-06-07 1924-08-26 Condit Electrical Mfg Company Renewable electric fuse
US1861369A (en) * 1929-09-09 1932-05-31 Edward V Sundt Low capacity fuse and method of making the same
FR766274A (en) * 1933-01-02 1934-06-25 Fusercab Sa Fuse
US2247084A (en) * 1938-12-02 1941-06-24 Gen Electric Sealing closure for fuses or the like
US2785319A (en) * 1950-11-17 1957-03-12 Elastic Stop Nut Corp Direct burial electrical distribution system and components
US2828390A (en) * 1953-09-24 1958-03-25 Mc Graw Edison Co Protectors for electric circuits
US2731528A (en) * 1954-04-09 1956-01-17 Thomas J Malia Fuse
US2802920A (en) * 1954-08-11 1957-08-13 Jr Joseph D Kinnear Fuse holder
US2759065A (en) * 1955-01-10 1956-08-14 Moeller Arthur Edward Fuse holder

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4025993A1 (en) * 1989-08-25 1991-03-07 Elliot Bernstein PUSHED FUSE WITHOUT END CAP
DE4025993B4 (en) * 1989-08-25 2005-05-04 Elliot Bernstein Molded fuse without end cap
US5003280A (en) * 1990-02-26 1991-03-26 Rosario Lopes Lead-supporting fuse and circuit including such a fuse
US20090140832A1 (en) * 2004-01-15 2009-06-04 Heiko Frohlke Fuse device, particularly for ensuring protection of a cable harness
US20160020055A1 (en) * 2014-07-18 2016-01-21 John C. Bishop Electric Fence Box Fuse System
US9622454B2 (en) * 2014-07-18 2017-04-18 John C. Bishop Electric fence box fuse system

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