US2914374A - Bleaching of keratinous fibrous material - Google Patents

Bleaching of keratinous fibrous material Download PDF

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US2914374A
US2914374A US418453A US41845354A US2914374A US 2914374 A US2914374 A US 2914374A US 418453 A US418453 A US 418453A US 41845354 A US41845354 A US 41845354A US 2914374 A US2914374 A US 2914374A
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bleaching
fibers
solution
range
stabilizing
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Harris Milton
Alfred E Brown
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Harris Research Laboratories Inc
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
    • D06M11/54—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur dioxide; with sulfurous acid or its salts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/30—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using reducing agents

Definitions

  • This invention relates to the treatment of pigmented keratinous fibrous materials such as wool, karakul, alpaca, cashmere, vicuna, cow hair, goat hair and the like, or mixtures of the same, so as to bleach such materials to a light color without imparing their desirable properties.
  • the process of the present invention produces well bleached materials without impairing the tensile properties or the desirable handle of the treated animal fiber.
  • the process is easily controlled, giving reproductible results, and is flexible, so that by adjustment of conditions the ordinary dark pigmented keratinous materials of commerce may be bleached white.
  • the process of the present invention is faster and more economical than prior processes. Because of the high stability imparted to the keratinous material in our process, higher temperatures of the bleaching baths can be utilized without any deleterious effects, resulting in more rapid treatment or lower consumption of hydrogen peroxide, or both.
  • the keratinous fibrous material is first treated with an aqueous solution, at a temperature of 150 to 212 F., containing free formaldehyde and a ferrous salt, and thereafter is treated with a solution at 120 to 195 F. containing hydrogen peroxide, and preferably also containing a peroxide stabilizing agent such as a condensed phosphate, a silicate, or an oxalate, the pH of said latter solution being adjusted within the range 7.0 to 9.0.
  • a peroxide stabilizing agent such as a condensed phosphate, a silicate, or an oxalate
  • a reducing agent for keratin in the stabilizing-catalyzing bath a reducing agent for keratin, as its presence provides a more stable bath, keeps the iron salt in a reduced state, provides better chemical stabilization of the keratin and leads to a lighter color in the final bleached product.
  • a sequestering agent for iron in the stabilizing-catalyzing bath a sequestering agent for iron, as this, we have found, prevents precipitation of iron on the keratinous material, permits the use of a stabilizing-catalyzing bath of a higher pH and improves the bleaching effect.
  • Simultaneous treatment of the keratinous material at elevated temperatures with a ferrous salt, free formaldehyde, and a reducing agent in the presence of a sequestering agent better protects the keratin against the subsequent chemical oxidizing treatment, results in level distribution of the iron, and brings about unusually thorough penetration of iron into the keratinous material so that the iron reaches the site of pigment particles in the fiber. Because the iron penetrates the fibers to the site of the pigment particles, a very high degree of color removal is obtained even on heavily naturally-pigmented fibers.
  • ferrous salt ferrous sulfate (FeSO .7H O) is preferred. Ferrous ammonium sulfate may also be used.
  • reducing agents may be used, preferred ones are the sulfoxylate formaldehyde compounds, the hydrosulfites and the sulfites, bisulfites and metabisulfites.
  • the alkali metal salts of these compounds are soluble and are preferred, although the zinc salts of commerce may be used.
  • Other reducing agents which may be used are mercaptans, such as thioglycolic acid, and compounds like sodium thicsulfate and hydroxylamine salts, such as the hydrochloride.
  • reducing agents such as sodium hydrosulfite
  • formaldehyde many of the reducing agents, such as sodium hydrosulfite, can re act with formaldehyde and when used in the stabilizing catalyzing step the amounts of the reducing agents are such that even after reaction, an excess of formaldehyde is always present.
  • any of the following classes of compounds may be used: (a) organic substituted carboxylic acids such as citric, salicylic, tartaric, succinic, gluconic, lactic, malonic, and ethylene-diaminetetraacetic. Either the free acids or the alkali metal salts may be used. (b) Substituted pyridine derivatives such as ophenanthroline and a,a'-dipyridyl. Preferred materials are citric acids and salicylic acid and their sodium salts.
  • the amount of formaldehyde used should be in the range of 1.4% to 18.6% (calculated as HCHO), based on the weight of the keratinous material.
  • the amount of the ferrous sulfate should be between 0.6% and 10%. Other iron salts if used are included in equivalent amount.
  • the amount of reducing agent when used should be in the range of 0.1% to 2.7%.
  • the sequestering agent is present in an amount between 0.1% and 1.5%.
  • the stabilizing-catalyzing step Prior to the stabilizing-catalyzing step it is with some stocks advantageous to scour the material in an alkaline bath.
  • the bleaching of alpaca is greatly improved by a preliminary alkaline treatment.
  • Baths containing 1.0% to 3.0% sodium carbonate at 125 F. for 30 minutes, or 2.0% to 5.0% ammonium hydroxide (aqueous, 28%) for 15 minutes at the boil may be used.
  • a non-ionic wetting agent such as Triton X-lOO [polyoxyethylene (about ethoxy groups) ether of tertiary octyl phenol] or Igepal CA [polyoxyethylenc (about 10 ethoxy groups) ether of nonyl phenol] is used in addition to the sodium carbonate or ammonium hydroxide.
  • a non-ionic wetting agent such as Triton X-lOO [polyoxyethylene (about ethoxy groups) ether of tertiary octyl phenol] or Igepal CA [polyoxyethylenc (about 10 ethoxy groups) ether of nonyl phenol] is used in addition to the sodium carbonate or ammonium hydroxide.
  • a non-ionic wetting agent such as Triton X-lOO [polyoxyethylene (about ethoxy groups) ether of tertiary octyl phenol] or Ige
  • the temperature of the solution during the stabilizingcatalyzing step may be in the range 150 to 212 F.; a particularly useful range is 180 to 195 F.
  • the pH of the stabilizing-catalyzing bath should be in the range 2.8 to 9.5.
  • the pH of the stabilizing-catalyzing bath is in the range of about 2.8 to about 4.0, it is generally not necessary to include a sequestering agent in the bath. As the pH of the bath is increased above 4.0 it is preferred to have a sequestering agent for iron present.
  • the pH of the bath may change on the addition of the stock. The greatest portion of the change in pH takes place during the first to'20 minutes of treatment. In such cases, adjustment of the pH may be made by addition of either alkali or acid to bring the bath to the desired pH within the stated range.
  • the treatment can be accomplished in a short time, 10 to 90 minutes, although a time period up to 150 minutes may be used.
  • the liquor to stock ratio may be varied, as required for the conventional mill equipment used, over the range 10 to l to 40 to l or more.
  • the bath is preferably dropped and the stock briefly rinsed.
  • the material is now ready for the bleaching step.
  • the material is usually bleached immediately after the rins ing, it may be set aside, and even dried at this point, and then bleached as described hereinafter at a later time.
  • the stock may be treated by the catalyzing-stabilizing step on one day, set aside overnight, and bleached the next day if so desired.
  • the bleaching step comprises treatment with a solution containing hydrogen peroxide.
  • a peroxide-stabilizing and iron-removing agent Typical peroxide-stabilizing and iron-removing agents are: (a) alkali metal, condensed phosphates such as tetrasodium pyrophosphate, sodium tripoly-phosphate, sodium hexametaphosphate and sodium tetraphosphate; (b) alkali metal silicates such as sodium metasilicate or water glass; (c) oxalic acid or alkali metal oxalates such as sodium oxalate. Mixtures of the above agents may also be used.
  • Preferred agents are tetrasodium pyrophosphate, either alone, or in admixture with oxalic acid.
  • the initial pH of the bleaching bath after the addition of the stock, be within the range of 7.0 to 9.0. If the pH of the bath is below 7.0 not only inferior bleaching of the keratinous material is obtained but also inferior quality of the material is noted. On the other hand, if the pH of the bath is above 9.0 excessive decomposition of the peroxide as indicated by liberation of oxygen gas, results in inferior bleaching effects. Even better results are obtained if the pH is maintained within the range 7.5 to 8.5. V
  • the solution is adjusted with alkaline materials such as sodium carbonate or ammonium hydroxide when the pH is below pH 7, or with an acid such as sulfuric acid when the pH is above pH 9. While'the stock is being treated in the bleaching solution, a decrease in the pH of the solution results and it is advantageous to add alkaline materials to adjust the pH within the preferred range of 7.5 to 8.5. If the initial pH is about 8.0 it may be maintained at about this value with periodic addi ions of sodium carbonate or ammonium hydroxide during the course of the treatment. Alternatively, the initial pH may be in the range 7.0 to 7.5, and it can be adjusted upward within the range with periodic additions of these same alkaline materials during the course of the treatment.
  • alkaline materials such as sodium carbonate or ammonium hydroxide when the pH is below pH 7, or with an acid such as sulfuric acid when the pH is above pH 9.
  • the amount of hydrogen peroxide in the bleaching solution (calculated as H 0 may vary from 6% to 40% based on the amount of stock being treated.
  • the peroxide in the bath may be provided by addition of any suitable peroxide, such as the peroxides of hydrogen, the alkali metals, the alkaline earth metals, perborates of alkali metals and persulfates or percarbonates ofthe alkali metals.
  • the amount of tetrasodium pyrophosphate may vary, for example from 5% to 40%, and the amount of oxalic acid may vary from 2.5% to 15% based on the weight of the fiber treated.
  • The'amount of sodium carbonate required to maintain the pH within the stated range may vary, for example, from 5% to 40% based on the weight of material being treated.
  • the temperature of the bleaching bath may vary from F. to 195 F., these high temperatures being possible because of the previous stabilization of the keratinous material.
  • the time of treatment in the bleaching step may vary from about 0.5 to about 5 hours dependent on the temperature of the bleaching solution; the higher the temperature, the shorter the time, and on the amount of color removal obtained with the particular material being used.
  • Example I A 250 lbs. lot of dark Aleppo carpet wool was bleached in a Riggs and Lombard stainless steel dye kettle. The volume of the kettle and expansion tank was approximately 1900 litres. The wool was immersed in the kettle in a stabilizing-catalyzing solution comprising:
  • Alkali solubility is a measure of damage to the fibre, high alkali solubility indicating extensive damage.
  • Example 11 The procedure of Example I was repeated with a 250 lbs. lot of dark greybrown Egyptian carpet wool. This wool was bleached to a light grey-white; the alkali solubility was slightly improved and the tensile only slightly reduced, as shown in the following table.
  • the stock was rinsed briefly and then bleached for 70 minutes at a temperature of 195 F. in the following bleaching solution:
  • the bleached stock was white in color.
  • Example IV Another sample of the karakul stock of Example III was treated as in Example III except that time of treatment in the stabilizing-catalyzing bath was 10 minutes rather than 90 minutes.
  • Example V A brown alpaca was given a preliminary scour at F. for 30 minutes in an aqueous solution (bath ratios throughout the example are 20:1) comprising:
  • Example VI A commercially scoured grey Awassi carpet wool was treated in the following manner:
  • Example VII A brown cashmere was treated in an 11 to 1 bath ratio in the following manner:
  • the stock was rinsed and then bleached for 3 hours at 135 F. in a bleaching solution comprising:
  • the color of the bleached cashmere was a light yellow.
  • Keratinous materials particularly well bleached by the process-of this invention are dark shades of alpaca, dark cashmere or light cashmere mixed with small amounts of dark material, karakul, dark carpet wools, camel hair, goat hair, cow hair and similar keratin materials.
  • the method of bleaching pigmented natural keratinous fibers which comprises treating said fibers for from 10 to 150 minutes with an aqueous solution at a temperature of 150 to 212 F. and a pH in the range 2.8-9.5, said aqueous solution comprising an inorganic, watersoluble ionizable ferrous salt in an amount equivalent to 0.6% to 10% ferrous sulfate, and 1.4% to 18.6% free formaldehyde, both on the weight of the said fibers, and thereafter treating said fibers for from about 0.5 to about hours with an aqueous bleaching solution at a temperature of 120 F. to 195 F. and a pH in the range 7.0-9.0, said aqueous bleaching solution containing 6% to 40% hydrogen peroxide calculated as 100% H 0 by, weight on said fibers.
  • the method of bleaching pigmented natural keratinous fibers which comprises treating said fibers for from 10 to 150 minutes with an aqueous solution at a temperature of 150 to 212 F. and a pH in the range 2.8-9.5, said aqueous solution comprising an inorganic, watersoluble, ionizable ferrous salt in an amount equivalent to 0.6% to 10% ferrous sulfate, and 1.4% to 18.6% free formaldehyde, both on the weight of the said fibers, and thereafter treating said fibers for from about 0.5 to about 5 hours with an aqueous bleaching solution at a temperature of 120 F. to 195 F.
  • said aqueous bleaching solution containing 6% to 40% hydrogen peroxide calculated as100% H 0 by weight on said fibers, and a peroxide-stabilizing and iron-removing agent selected from the class consisting of tetrasodium pyrophosphate, sodium tripolyphosphate, sodium metasilicate, oxalic acid and alkali metal oxalates.
  • ferrous salt comprises ferrous sulfate in an amount between 0.6% and 10% of the weight of said fibers
  • peroxide-stabilizing and iron-removing agent comprises tetrasodium pyrophosphate in an amount between 5% and 40% of the weight of said fibers.
  • the method of bleaching pigmented natural keratinous fibers which comprises treating said fibers for from 10 to 150 minutes with an aqueous solution at a temperature of 150 to 212 F. and a pH in the range 2.8- 9.5, said aqueous solution comprising a chemical reducing agent for keratin, an inorganic, water-soluble ionizable ferrous salt in an amount equivalent to 0.6% to 10% ferrous sulfate, and 1.4% to 18.6% free formaldehyde, all on the weight of said fibers, and thereafter treating said fibers for from about 0.5 to about 5 hours with an aqueous bleaching solution at a temperature of 120 F. to 195 F.
  • aqueous bleaching'solution containing 6% to 40% hydrogen peroxide calculated as H 0 by weight on said fibers, and a peroxide-stabilizing.
  • iron-removing agent selected from the class consisting of tetrasodium pyrophosphate, sodium tripolyphosphate, sodium metasilicate, oxalic acid and alkali metal oxalates.
  • ferrous salt comprises ferrous sulfate in an amount between 0.6%
  • said reducing agent comprises sodium sulfoxylate formaldehyde in an amount between 0.1% and 2.7% and wherein said peroxide-stabilizing and iron removing agent comprises tetrasodium pyrophosphate in an amount between 5% and 40%, all on .the weight of said fibers.
  • the method of bleaching pigmented natural keratinous fibers which comprises treating said fibers for from 10 to 150 minutes with an aqueous solution at a temperature of 150 to 212 F. and a pH in the range 2.8-9.5, said aqueous solution comprising a chemical reducing agent for keratin, an iron sequestering agent, an inorganic, water-soluble, ionizable ferrous salt in an amount equivalent to 0.6% to 10% ferrous sulfate, and 1.4% to 18.6% free formaldehyde, all on the weight of said fibers, and thereafter treating said fibers for from about 0.5 to about 5 hours with an aqueous bleaching solution at a temperature of to 195 F.
  • said aqueous bleaching Solution containing 6% to 40% hydrogen peroxide calculated as 100% H 0 by weight on said fibers, and a peroxide-stabilizing and iron-removing agent selected from the class consisting of tetra-sodium pyrophosphate, sodium tripolyphosphate, sodium metasilicate, oxalic acid and alkali metal oxalates.
  • a process for preparing pigmented natural keratinous fibers for bleaching with hydrogen-peroxide which comprises treating said fibers for 10 to minutes with an aqueous solution at a temperature of 150 to 212 F. and a pH in the range 2.8-9.5, said aqueous solution containing an inorganic, water-soluble ionizable ferrous salt in an amount equivalent to 0.6% to 10% ferrous sulfate, and 1.4% to 18.6% free formaldehyde, both on the weight of said fibers.

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Description

BLEACHING OF KERATINOUS FIBROUS MATERIAL Milton Harris and Alfred E. Brown, Washington, D.C.,
No Drawing. Application March 24, 1954 Serial No. 418,453
11 Claims. (Cl. 8111) This invention relates to the treatment of pigmented keratinous fibrous materials such as wool, karakul, alpaca, cashmere, vicuna, cow hair, goat hair and the like, or mixtures of the same, so as to bleach such materials to a light color without imparing their desirable properties.
If powerful bleaching baths of the prior art are used in such strength as is required to obtain the degree of bleaching obtained by our process, serious weakening of the fibers occurs and the material acquires a gelatinous feel when wet and a harsh feel when dry. For example, alpaca and cashmere so treated by prior art methods to obtain a light color suffer loss of desirable soft hand, a valuable property of the luxury fibers alpaca and cashmere. Even when keratin fibers are treated by the process described in our United States Patent No. 2,508,713 prior to bleaching with the powerful peroxide baths which would be necessary to obtain the degree of bleaching obtained by the process of this invention, damaged fibers of unsatisfactory quality are obtained. On the other hand, if lower concentrations of peroxide are used (such as are used in the process of this invention) with keratin fibers stabilized by the process of our United States Patent 2,508,713, insufficient bleaching results, i.e., inadequate lightening of color, is obtained.
It is an object of the invention to provide a process for the bleaching of keratinous materials, especially dark pigmented wool and hair fibers, which process will give a degree of natural-color removal hitherto unavailable to the art without serious deleterious effect on the quality of the material being treated.
The process of the present invention produces well bleached materials without impairing the tensile properties or the desirable handle of the treated animal fiber.
The process is easily controlled, giving reproductible results, and is flexible, so that by adjustment of conditions the ordinary dark pigmented keratinous materials of commerce may be bleached white.
The process of the present invention is faster and more economical than prior processes. Because of the high stability imparted to the keratinous material in our process, higher temperatures of the bleaching baths can be utilized without any deleterious effects, resulting in more rapid treatment or lower consumption of hydrogen peroxide, or both.
In accordance with the invention the keratinous fibrous material is first treated with an aqueous solution, at a temperature of 150 to 212 F., containing free formaldehyde and a ferrous salt, and thereafter is treated with a solution at 120 to 195 F. containing hydrogen peroxide, and preferably also containing a peroxide stabilizing agent such as a condensed phosphate, a silicate, or an oxalate, the pH of said latter solution being adjusted within the range 7.0 to 9.0. For convenience, our treatment with the first solution (containing inter alia, formaldehyde and a ferrous salt) at elevated temperatures is hereinafter called the "stabilizing-catalyzing step; the treatment with the second solution (containing inter alia,
nited States Patent O ice hydrogen peroxide) is hereinafter called the bleaching" step.
Desirably we also include in the stabilizing-catalyzing bath a reducing agent for keratin, as its presence provides a more stable bath, keeps the iron salt in a reduced state, provides better chemical stabilization of the keratin and leads to a lighter color in the final bleached product.
Preferably we also include in the stabilizing-catalyzing bath a sequestering agent for iron, as this, we have found, prevents precipitation of iron on the keratinous material, permits the use of a stabilizing-catalyzing bath of a higher pH and improves the bleaching effect.
Treatment of keratinous material prior to bleaching with iron salts alone will enhance the bleaching effect, but because of difficulty in securing penetration of the iron salt and consequent uneven distribution, inadequate color removal and spotty results are obtained due to localization of the iron on the fiber. Moreover, such uneven distribution of the iron results in the formation of damaged spots after bleaching at the points where excessive iron is deposited. In the process of our invention, treatment of the keratinous material at elevated temperatures with free formaldehyde concurrently with the treatment with the iron salt results in protection of the keratin against the chemical oxidizing treatment during the subsequent bleaching step. Simultaneous treatment of the keratinous material at elevated temperatures with a ferrous salt, free formaldehyde, and a reducing agent in the presence of a sequestering agent, better protects the keratin against the subsequent chemical oxidizing treatment, results in level distribution of the iron, and brings about unusually thorough penetration of iron into the keratinous material so that the iron reaches the site of pigment particles in the fiber. Because the iron penetrates the fibers to the site of the pigment particles, a very high degree of color removal is obtained even on heavily naturally-pigmented fibers.
As the ferrous salt, ferrous sulfate (FeSO .7H O) is preferred. Ferrous ammonium sulfate may also be used.
Although a wide variety of reducing agents may be used, preferred ones are the sulfoxylate formaldehyde compounds, the hydrosulfites and the sulfites, bisulfites and metabisulfites. The alkali metal salts of these compounds are soluble and are preferred, although the zinc salts of commerce may be used. Other reducing agents which may be used are mercaptans, such as thioglycolic acid, and compounds like sodium thicsulfate and hydroxylamine salts, such as the hydrochloride. Many of the reducing agents, such as sodium hydrosulfite, can re act with formaldehyde and when used in the stabilizing catalyzing step the amounts of the reducing agents are such that even after reaction, an excess of formaldehyde is always present.
As the sequestering agent, any of the following classes of compounds may be used: (a) organic substituted carboxylic acids such as citric, salicylic, tartaric, succinic, gluconic, lactic, malonic, and ethylene-diaminetetraacetic. Either the free acids or the alkali metal salts may be used. (b) Substituted pyridine derivatives such as ophenanthroline and a,a'-dipyridyl. Preferred materials are citric acids and salicylic acid and their sodium salts.
Because of the interdependent reactions which occur in the stabilizing-catalyzing step, it is important that the quantities of materials present be kept within certain limits. The amount of formaldehyde used should be in the range of 1.4% to 18.6% (calculated as HCHO), based on the weight of the keratinous material. The amount of the ferrous sulfate should be between 0.6% and 10%. Other iron salts if used are included in equivalent amount.
The amount of reducing agent when used should be in the range of 0.1% to 2.7%. In the preferred stabilizingcatalyzing solution, which includes both reducing agent and a sequestering agent, the sequestering agent is present in an amount between 0.1% and 1.5%.
All percentages given herein are based on the amount of keratinous material being treated.
Prior to the stabilizing-catalyzing step it is with some stocks advantageous to scour the material in an alkaline bath. For example, the bleaching of alpaca is greatly improved by a preliminary alkaline treatment. Baths containing 1.0% to 3.0% sodium carbonate at 125 F. for 30 minutes, or 2.0% to 5.0% ammonium hydroxide (aqueous, 28%) for 15 minutes at the boil may be used. In either case, 0.7% to 3.0% of a non-ionic wetting agent, such as Triton X-lOO [polyoxyethylene (about ethoxy groups) ether of tertiary octyl phenol] or Igepal CA [polyoxyethylenc (about 10 ethoxy groups) ether of nonyl phenol] is used in addition to the sodium carbonate or ammonium hydroxide. If this scouring step is omitted, it is preferred to include in the stabilizing-catalyzing solution a small amount of a non-ionic wetting agent, usually less than 1% on the weight of the stock. Alternatively, the stock may be rinsed briefly with a solution of a non-ionic detergent prior to being added to the stabilizing-catalyzing bath.
The temperature of the solution during the stabilizingcatalyzing step may be in the range 150 to 212 F.; a particularly useful range is 180 to 195 F.
The pH of the stabilizing-catalyzing bath should be in the range 2.8 to 9.5.
When the pH of the stabilizing-catalyzing bath is in the range of about 2.8 to about 4.0, it is generally not necessary to include a sequestering agent in the bath. As the pH of the bath is increased above 4.0 it is preferred to have a sequestering agent for iron present.
Dependent on whether the keratinous material is acidic or alkaline in nature, the pH of the bath may change on the addition of the stock. The greatest portion of the change in pH takes place during the first to'20 minutes of treatment. In such cases, adjustment of the pH may be made by addition of either alkali or acid to bring the bath to the desired pH within the stated range.
Because of the high temperatures used in the stabilizing-catalyzing step, the treatment can be accomplished in a short time, 10 to 90 minutes, although a time period up to 150 minutes may be used.
The liquor to stock ratio may be varied, as required for the conventional mill equipment used, over the range 10 to l to 40 to l or more.
After the stabilizing-catalyzing step, the bath is preferably dropped and the stock briefly rinsed. The material is now ready for the bleaching step. Although the material is usually bleached immediately after the rins ing, it may be set aside, and even dried at this point, and then bleached as described hereinafter at a later time. In fact, if convenient for mill practice, the stock may be treated by the catalyzing-stabilizing step on one day, set aside overnight, and bleached the next day if so desired.
The bleaching step comprises treatment with a solution containing hydrogen peroxide. We prefer to include in the bleaching bath a peroxide-stabilizing and iron-removing agent. Typical peroxide-stabilizing and iron-removing agents are: (a) alkali metal, condensed phosphates such as tetrasodium pyrophosphate, sodium tripoly-phosphate, sodium hexametaphosphate and sodium tetraphosphate; (b) alkali metal silicates such as sodium metasilicate or water glass; (c) oxalic acid or alkali metal oxalates such as sodium oxalate. Mixtures of the above agents may also be used. Preferred agents are tetrasodium pyrophosphate, either alone, or in admixture with oxalic acid.
In the practice of the present invention it is exceedingly important that the initial pH of the bleaching bath, after the addition of the stock, be within the range of 7.0 to 9.0. If the pH of the bath is below 7.0 not only inferior bleaching of the keratinous material is obtained but also inferior quality of the material is noted. On the other hand, if the pH of the bath is above 9.0 excessive decomposition of the peroxide as indicated by liberation of oxygen gas, results in inferior bleaching effects. Even better results are obtained if the pH is maintained within the range 7.5 to 8.5. V
In order to bring the initial pH of the bleaching solution within the desired range, the solution is adjusted with alkaline materials such as sodium carbonate or ammonium hydroxide when the pH is below pH 7, or with an acid such as sulfuric acid when the pH is above pH 9. While'the stock is being treated in the bleaching solution, a decrease in the pH of the solution results and it is advantageous to add alkaline materials to adjust the pH within the preferred range of 7.5 to 8.5. If the initial pH is about 8.0 it may be maintained at about this value with periodic addi ions of sodium carbonate or ammonium hydroxide during the course of the treatment. Alternatively, the initial pH may be in the range 7.0 to 7.5, and it can be adjusted upward within the range with periodic additions of these same alkaline materials during the course of the treatment.
All pH values in this specification are for measurements made on solutions cooled to 25 C., using a glass electrode.
The amount of hydrogen peroxide in the bleaching solution (calculated as H 0 may vary from 6% to 40% based on the amount of stock being treated. The peroxide in the bath may be provided by addition of any suitable peroxide, such as the peroxides of hydrogen, the alkali metals, the alkaline earth metals, perborates of alkali metals and persulfates or percarbonates ofthe alkali metals.
The amount of tetrasodium pyrophosphate may vary, for example from 5% to 40%, and the amount of oxalic acid may vary from 2.5% to 15% based on the weight of the fiber treated. The'amount of sodium carbonate required to maintain the pH within the stated range may vary, for example, from 5% to 40% based on the weight of material being treated.
Because of the interdependent reactions occurring in this step, the relative amounts of materials within the ranges cited are adjusted to give an optimal bleaching effect as illustrated by the examples which follow herein.
The temperature of the bleaching bath may vary from F. to 195 F., these high temperatures being possible because of the previous stabilization of the keratinous material.
The time of treatment in the bleaching step may vary from about 0.5 to about 5 hours dependent on the temperature of the bleaching solution; the higher the temperature, the shorter the time, and on the amount of color removal obtained with the particular material being used.
The following examples will serve to illustrate the invention but are not to be regarded as limiting the inventlon in any way:
Example I A 250 lbs. lot of dark Aleppo carpet wool was bleached in a Riggs and Lombard stainless steel dye kettle. The volume of the kettle and expansion tank was approximately 1900 litres. The wool was immersed in the kettle in a stabilizing-catalyzing solution comprising:
3.5 lbs. ferrous sulphate (FeSO .7H O) 1.1 lbs. citric acid 0.35 lb. sodium sulfoxylate formaldehyde 11.1litres formaldehyde solution (40% CH O) 0.9 lb. Triton X-l00 Treatmentwith this solution was carried out at F. for 1% hours, during which time the pH was adjusted to pH 5.5-6.0 with acetic acid. The stock was rinsed twice at 110 F. for 3 minutes and then treated in a bleaching solution comprising:
16.8 lbs. oxalic acid (technical) 4? lbs. tetrasodium pyrophosphate (anhydrous) 29.4 lbs. sodium carbonate (soda ash) 16.6 gallons of 120 volume H 0 Alkali Dry Solubility Bi eaklng (Percent) Strength (lbs/Inf) Aleppo (Untreated) 12 21, 800 Aleppo (Bleached) 12 18, 200
(Alkali solubility is a measure of damage to the fibre, high alkali solubility indicating extensive damage.)
Example 11 The procedure of Example I was repeated with a 250 lbs. lot of dark greybrown Iranian carpet wool. This wool was bleached to a light grey-white; the alkali solubility was slightly improved and the tensile only slightly reduced, as shown in the following table.
Alk all Dry Solubility Brcaklng (Pcrccnt) Strength (lbx/illfi) Iranian (Unt.reated)- 21 Iranian (Bleached) Example III A grey-brown karakul was treated at to 1 bath ratio in the following manner. Stabilizing-catalyzing solution:
1.1% ferrous sulfate (FeSO .7H O) 1.1% sodium citrate (Na3CaH5012H20) .3% sodium sulfoxylate formaldehyde (NaHSO .HCHO.2H O) 4.2% formaldehyde .45% Triton X-l00 1.4% sodium carbonate Treatment with this solution was carried out at 185 F. for 1.5 hours. The pH was initially 9.5 and decreased to 8.0 during the course of the stabilizing-catalyzing step.
The stock was rinsed briefly and then bleached for 70 minutes at a temperature of 195 F. in the following bleaching solution:
1.5% tetrasodium pyrophosphate (anhydrous) .6% oxalic acid (technical) 1.l% sodium carbonate 9% hydrogen peroxide The initial pH of the bleaching solution was 8.3 and the final pH 7.7.
The bleached stock was white in color.
Example IV Another sample of the karakul stock of Example III was treated as in Example III except that time of treatment in the stabilizing-catalyzing bath was 10 minutes rather than 90 minutes.
A light tan, satisfactory bleached product was obtained.
Example V A brown alpaca was given a preliminary scour at F. for 30 minutes in an aqueous solution (bath ratios throughout the example are 20:1) comprising:
3% sodium carbonate .6% Triton X-100 The stock was rinsed and then treated for 90 minutes at 185 F. in a stabilizing-catalyzing solution comprising:
3% ferrous sulfate (FeSO .7H- O) .6% citric acid .2% sodium sulfoxylate formaldehyde 5.5% formaldehyde The initial pH was 3.3 and the final pH 5.9. The stock was then rinsed and bleached for 2.5 hours at F. in a bleaching solution comprising:
20% sodium tripolyphosphate 24% hydrogen peroxide Sulfuric acid was added to decrease the initial pH to 8.7. During the course of the bleaching, the pH dropped and sodium carbonate was added. The final pH was 7.2.
Example VI A commercially scoured grey Awassi carpet wool was treated in the following manner:
Stabilizingcatalyzing solution:
1.2% ferrous sulfate (FeSO .7I-I O) .36% salicylic acid .24% sodium sulfoxylate formaldehyde 3.4% formaldehyde .36% Triton X-IOO Treatment with this solution was effected for 90 minutes. The initial pH before the stock was added was 3.5. After the alkaline stock was added the pH of the treating bath increased to pH 7.6 in about 20 minutes. It remained at this value throughout the treatment.
The stock was then rinsed and bleached for 3 hours at 135 F. in a bleaching solution comprising:
4.2% oxalic acid 12% tetrasodium pyrophosphate 9% sodium carbonate 11% hydrogen peroxide The initial pH was 8.25 and the final pH 8.0. The stock was then rinsed and dried. The bleached wool was almost white in color.
Example VII A brown cashmere was treated in an 11 to 1 bath ratio in the following manner:
Stabilizing-catalyzing solution:
1.6% ferrous sulfate (FeSO .7H O) 32% citric acid 3.1% formaldehyde .32% Triton X-l00 Treatment with this solution was effected at F. for 90 minutes. The initial pH was 3.6 and the final pH 4.5.
The stock was rinsed and then bleached for 3 hours at 135 F. in a bleaching solution comprising:
4.4% oxalic acid 11% tetrasodium pyrophosphate (anhydrous) 8.3% sodium carbonate 9.9% hydrogen peroxide The initial pH was 8.3 and the final pH 8.0. The bleached cashmere was rinsed and dried.
The color of the bleached cashmere was a light yellow.
In all of the above examples all quantities are based on the weight of the fiber.
Although the process of this invention may be used with many types of keratinous materials, the most striking results have been obtained with those pigmented fibres which are not readily bleached by the methods of the prior art without serious deterioration of fibre quality. Keratinous materials particularly well bleached by the process-of this invention are dark shades of alpaca, dark cashmere or light cashmere mixed with small amounts of dark material, karakul, dark carpet wools, camel hair, goat hair, cow hair and similar keratin materials.
The economic value of dark pigmented keratinous materials such as dark alpaca or karakul is much less than that of the material of desirable lighter shades since the lighter shades find wide use as such, and also they may be dyed to a great variety of commercially desirable shades. Moreover, the amounts of such dark materials produced in the world is much greater than that of the lighter shades, and the darker shades are much less expensive. For these reasons, the process of the present invention, which enables greater utilization of these natural dark pigmented materials with the production of light stocks of good quality, is of great economic advantage to the industry since the overall cost of bleached material made by the process of this invention is considerably less than that of the relatively scarce naturally occurring light material.
The present application is a continuation-in-part of our prior application Serial No. 352,059, filed April 29, 1953, now abandoned. I
We claim:
1. The method of bleaching pigmented natural keratinous fibers which comprises treating said fibers for from 10 to 150 minutes with an aqueous solution at a temperature of 150 to 212 F. and a pH in the range 2.8-9.5, said aqueous solution comprising an inorganic, watersoluble ionizable ferrous salt in an amount equivalent to 0.6% to 10% ferrous sulfate, and 1.4% to 18.6% free formaldehyde, both on the weight of the said fibers, and thereafter treating said fibers for from about 0.5 to about hours with an aqueous bleaching solution at a temperature of 120 F. to 195 F. and a pH in the range 7.0-9.0, said aqueous bleaching solution containing 6% to 40% hydrogen peroxide calculated as 100% H 0 by, weight on said fibers.
2. The method of bleaching pigmented natural keratinous fibers which comprises treating said fibers for from 10 to 150 minutes with an aqueous solution at a temperature of 150 to 212 F. and a pH in the range 2.8-9.5, said aqueous solution comprising an inorganic, watersoluble, ionizable ferrous salt in an amount equivalent to 0.6% to 10% ferrous sulfate, and 1.4% to 18.6% free formaldehyde, both on the weight of the said fibers, and thereafter treating said fibers for from about 0.5 to about 5 hours with an aqueous bleaching solution at a temperature of 120 F. to 195 F. and a pH in the range 7.0-9.0, said aqueous bleaching solution containing 6% to 40% hydrogen peroxide calculated as100% H 0 by weight on said fibers, and a peroxide-stabilizing and iron-removing agent selected from the class consisting of tetrasodium pyrophosphate, sodium tripolyphosphate, sodium metasilicate, oxalic acid and alkali metal oxalates.
3. The method of claim 2 wherein the temperature of said first-mentioned aqueous solution is in the range 180195 F.
4. The method of claim 3 wherein said ferrous salt comprises ferrous sulfate in an amount between 0.6% and 10% of the weight of said fibers, and wherein said peroxide-stabilizing and iron-removing agent comprises tetrasodium pyrophosphate in an amount between 5% and 40% of the weight of said fibers.
5. The method of bleaching pigmented natural keratinous fibers which comprises treating said fibers for from 10 to 150 minutes with an aqueous solution at a temperature of 150 to 212 F. and a pH in the range 2.8- 9.5, said aqueous solution comprising a chemical reducing agent for keratin, an inorganic, water-soluble ionizable ferrous salt in an amount equivalent to 0.6% to 10% ferrous sulfate, and 1.4% to 18.6% free formaldehyde, all on the weight of said fibers, and thereafter treating said fibers for from about 0.5 to about 5 hours with an aqueous bleaching solution at a temperature of 120 F. to 195 F. and a pH in the range 7.0-9.0, said aqueous bleaching'solution containing 6% to 40% hydrogen peroxide calculated as H 0 by weight on said fibers, and a peroxide-stabilizing. and iron-removing agent selected from the class consisting of tetrasodium pyrophosphate, sodium tripolyphosphate, sodium metasilicate, oxalic acid and alkali metal oxalates.
6. The method of claim 5 wherein the temperature of said first-mentioned aqueous solution is in the range 180-195 F.
7. The method of claim 6 wherein said ferrous salt comprises ferrous sulfate in an amount between 0.6%
and 10%, wherein said reducing agent comprises sodium sulfoxylate formaldehyde in an amount between 0.1% and 2.7% and wherein said peroxide-stabilizing and iron removing agent comprises tetrasodium pyrophosphate in an amount between 5% and 40%, all on .the weight of said fibers.
8. The method of bleaching pigmented natural keratinous fibers which comprises treating said fibers for from 10 to 150 minutes with an aqueous solution at a temperature of 150 to 212 F. and a pH in the range 2.8-9.5, said aqueous solution comprising a chemical reducing agent for keratin, an iron sequestering agent, an inorganic, water-soluble, ionizable ferrous salt in an amount equivalent to 0.6% to 10% ferrous sulfate, and 1.4% to 18.6% free formaldehyde, all on the weight of said fibers, and thereafter treating said fibers for from about 0.5 to about 5 hours with an aqueous bleaching solution at a temperature of to 195 F. and a pH in the range 7.0-9.0, said aqueous bleaching Solution containing 6% to 40% hydrogen peroxide calculated as 100% H 0 by weight on said fibers, and a peroxide-stabilizing and iron-removing agent selected from the class consisting of tetra-sodium pyrophosphate, sodium tripolyphosphate, sodium metasilicate, oxalic acid and alkali metal oxalates.
9. The method of claim 8 wherein the temperature of said first-mentioned solution is in the range 180-195 F., wherein said sequestering agent comprises citric acid in an amount between 0.1% and l.5%, wherein said reducing agent comprises sodium sulfoxylate formaldehyde in an amount between 0.1% and 2.7%, and wherein said peroxide-stabilizing and iron-removing agent comprises tetrasodium pyrophosphate in an amount between 5% and 40%, all on the weight of said fibers.
10. A process for preparing pigmented natural keratinous fibers for bleaching with hydrogen-peroxide which comprises treating said fibers for 10 to minutes with an aqueous solution at a temperature of 150 to 212 F. and a pH in the range 2.8-9.5, said aqueous solution containing an inorganic, water-soluble ionizable ferrous salt in an amount equivalent to 0.6% to 10% ferrous sulfate, and 1.4% to 18.6% free formaldehyde, both on the weight of said fibers.
11. The process of claim 10 wherein said aqueous solution contains a chemical reducing agent for keratin.
References Cited in the file of this patent UNITED STATES PATENTS 787,923 Karin Apr. 25, 1905 1,564,378 Stein Dec. 8, 1925 1,978,800 Levy Oct. 30, 1934 2,092,746 Arnold Sept. 14, 1937 2,261,094 Speakman Oct. 28, 1941 2,508,713 Harris May 23, 1950 2,548,892 Gooding Apr. 17, 1951 OTHER REFERENCES 1 Ser. No. 250,850, Baier (A.P.C.), published July 13,

Claims (1)

1. THE METHOD OF BLEACHING PIGMENTED NATURAL KERATINOUS FIBERS WHICH COMPRISES TREATING SAID FIBERS FOR FROM 10 TO 150 MINUTES WITH AN AQUEOUS SOLUTION AT A TEMPERAURE OF 150* TO 212*F. AND A PH IN THE RANGE 2.8-9.5, SAID AQUEOUS SOLUTION COMPRISING AN INORGANIC, WATERSOLUBLE INONIZABLE FERROUS SALT IN AN AMOUNT EQUIVALENT TO 0.6% TO 10% FERROUS SULFATE, AND 1.4% TO 18.6% FREE FORMALDEHYDE, BOTH ON THE WEIGHT OF THE SAID FIBERS, AND THEREAFTER TREATING SAID FIBERS FOR FROM ABOUT 0.5 TO ABOUT 5 HOURS WITH AN AQUEOUS BLEACHING SOLUTION AT A TEMPERATURE OF 120*F. TO 195*F. AND A PH IN THE RANGE 7.0-9.0, SAID AQUEOUS BLEACHING SOLUTION CONTAINING 6% TO 40% HYDROGEN PEROXIDE CALCULATED AS 100% H2O2 BY WEIGHT ON SAID FIBERS.
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Cited By (17)

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US2985500A (en) * 1957-12-06 1961-05-23 Basf Ag Dye stripping process employing stabilized hydroxyalkane sulfinic acid baths
US3081265A (en) * 1959-07-15 1963-03-12 Metal Hydrides Inc Washing cotton fabrics
US3207694A (en) * 1961-05-26 1965-09-21 Colgate Palmolive Co Compositions for and processes of removing stains
US3350160A (en) * 1964-08-25 1967-10-31 Gillette Res Inst Inc Continuous process for bleaching pigmented keratinous fibers
US3363970A (en) * 1963-11-29 1968-01-16 Geigy Ag J R Alkali metal salts of oxygen acids tetravalent sulfur and metal complexing agents inan acidic dyebath and polyamide dyeing therewith
US3378444A (en) * 1966-06-03 1968-04-16 Rayette Faberge Hair bleaching composition
US3606990A (en) * 1970-02-12 1971-09-21 Colgate Palmolive Co Process for washing laundry and detergent composition for working of this process
US3625888A (en) * 1968-06-26 1971-12-07 Petrolite Corp Oxygen scavenger system
US3632295A (en) * 1969-04-29 1972-01-04 Gillette Co Method of bleaching hair or wool
US3751222A (en) * 1971-12-13 1973-08-07 Colgate Palmolive Co A process of cleaning cloth
US3800809A (en) * 1972-11-20 1974-04-02 Avon Prod Inc Bleaching composition for permanently dyed hair and method of use
US4247537A (en) * 1977-11-09 1981-01-27 Lunn Peter F R Bleaching systems comprising percarbonate, persulfate, and pyrogenic silica
FR2529921A1 (en) * 1982-07-07 1984-01-13 Rech Participation Ste Norm PROCESS FOR ANTI-FELT TREATMENT OF KERATIN FIBERS, COMPRISING BASIC OXIDATION CATALYZED BY A METALLIC SALT, AND FIBERS THUS OBTAINED
US4847075A (en) * 1981-06-12 1989-07-11 Yakurigaku Chuo Kenkyusho Hydrated aluminum silicate adsorbent supporting reductive substance
US4981662A (en) * 1990-06-01 1991-01-01 Fmc Corporation Stabilized hydrogen peroxide
EP0454760A4 (en) * 1989-01-19 1992-05-06 Us Agriculture Sequential oxidative and reductive bleaching of pigmented and unpigmented fibers
US5264001A (en) * 1989-01-19 1993-11-23 The United States Of America As Represented By The Secretary Of Agriculture Sequential oxidative/reductive bleaching and dyeing in a multi-component single liquor system

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US2092746A (en) * 1934-02-08 1937-09-14 Du Pont Bleaching fur
US2261094A (en) * 1934-12-10 1941-10-28 Speakman John Bamber Treatment of keratins
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US1978800A (en) * 1932-07-20 1934-10-30 Levy Gus Method for the treatment of animal furskins, animal hair fibers, and the like
US2092746A (en) * 1934-02-08 1937-09-14 Du Pont Bleaching fur
US2261094A (en) * 1934-12-10 1941-10-28 Speakman John Bamber Treatment of keratins
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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2985500A (en) * 1957-12-06 1961-05-23 Basf Ag Dye stripping process employing stabilized hydroxyalkane sulfinic acid baths
US3081265A (en) * 1959-07-15 1963-03-12 Metal Hydrides Inc Washing cotton fabrics
US3207694A (en) * 1961-05-26 1965-09-21 Colgate Palmolive Co Compositions for and processes of removing stains
US3363970A (en) * 1963-11-29 1968-01-16 Geigy Ag J R Alkali metal salts of oxygen acids tetravalent sulfur and metal complexing agents inan acidic dyebath and polyamide dyeing therewith
US3350160A (en) * 1964-08-25 1967-10-31 Gillette Res Inst Inc Continuous process for bleaching pigmented keratinous fibers
US3378444A (en) * 1966-06-03 1968-04-16 Rayette Faberge Hair bleaching composition
US3625888A (en) * 1968-06-26 1971-12-07 Petrolite Corp Oxygen scavenger system
US3632295A (en) * 1969-04-29 1972-01-04 Gillette Co Method of bleaching hair or wool
US3606990A (en) * 1970-02-12 1971-09-21 Colgate Palmolive Co Process for washing laundry and detergent composition for working of this process
US3751222A (en) * 1971-12-13 1973-08-07 Colgate Palmolive Co A process of cleaning cloth
US3800809A (en) * 1972-11-20 1974-04-02 Avon Prod Inc Bleaching composition for permanently dyed hair and method of use
US4247537A (en) * 1977-11-09 1981-01-27 Lunn Peter F R Bleaching systems comprising percarbonate, persulfate, and pyrogenic silica
US4847075A (en) * 1981-06-12 1989-07-11 Yakurigaku Chuo Kenkyusho Hydrated aluminum silicate adsorbent supporting reductive substance
FR2529921A1 (en) * 1982-07-07 1984-01-13 Rech Participation Ste Norm PROCESS FOR ANTI-FELT TREATMENT OF KERATIN FIBERS, COMPRISING BASIC OXIDATION CATALYZED BY A METALLIC SALT, AND FIBERS THUS OBTAINED
EP0098544A3 (en) * 1982-07-07 1984-03-07 Societe Normande De Recherche Et De Participation Process for the anti-felt treatment of keratinous fibres consisting of a basic oxidation catalyzed by a metal salt, and fibres obtained according to the process
US4492585A (en) * 1982-07-07 1985-01-08 Societe Normande De Recherches Et De Participation Process for the antifelting treatment of keratinous fibres, comprising a basic oxidation catalyzed by a metal salt, and fibres so obtained
EP0454760A4 (en) * 1989-01-19 1992-05-06 Us Agriculture Sequential oxidative and reductive bleaching of pigmented and unpigmented fibers
US5264001A (en) * 1989-01-19 1993-11-23 The United States Of America As Represented By The Secretary Of Agriculture Sequential oxidative/reductive bleaching and dyeing in a multi-component single liquor system
US4981662A (en) * 1990-06-01 1991-01-01 Fmc Corporation Stabilized hydrogen peroxide

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