US2737537A - Production of aromatic hydrocarbons by catalytic isomerization of 2:5 dimethylhex-3-yne-1:5 diene - Google Patents

Production of aromatic hydrocarbons by catalytic isomerization of 2:5 dimethylhex-3-yne-1:5 diene Download PDF

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US2737537A
US2737537A US263682A US26368251A US2737537A US 2737537 A US2737537 A US 2737537A US 263682 A US263682 A US 263682A US 26368251 A US26368251 A US 26368251A US 2737537 A US2737537 A US 2737537A
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alumina
yne
diene
dimethylhex
fluorinated
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Taylor Arthur William Charles
Jones David Gwyn
Noble Morag Lauchlan
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Imperial Chemical Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/22Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by isomerisation
    • C07C5/27Rearrangement of carbon atoms in the hydrocarbon skeleton
    • C07C5/31Rearrangement of carbon atoms in the hydrocarbon skeleton changing the number of rings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S585/00Chemistry of hydrocarbon compounds
    • Y10S585/929Special chemical considerations
    • Y10S585/93Process including synthesis of nonhydrocarbon intermediate
    • Y10S585/934Chalcogen-containing

Definitions

  • a process for'the production of hydrocarbon mixtures comprising p-xylene which comprises the step of contacting 2:5-dimethylhex-3-yne-l :S-diene in the vapour phase and at elevated temperature with an isomerisation catalyst.
  • a wide range of catalysts may be employed in the process of the present invention.
  • alumina, aluminasilica gels, activated clays and chromic oxide-alumina may be employed.
  • a suitable chromic oxide-alumina catalyst may be prepared, for example, by dehydrating alumina trihydrate at a temperature of 400 C. until its water content is 9 to 11% by weight. The alumina is then pelleted, using a suitable pelleting lubricant, and, if necessary, the pellets may then be calcined at a temperature of 700 C. to remove the pelletin g lubricant. They are finally immersed in a solution of chromic acid, removed and dried. It is desirable to have a chromium oxide content in the region of 10 to 15% by weight.
  • a chrornic oxide-alumina catalyst may also be prepared by co-precipitating the oxides and subsequently pelleting the product.
  • Suitable catalysts may be produced by contacting alumina, either alone or together with oxides such as thoria, beryllia, zirconia and titania with a fluorinating agent such as fluorine, hydrogen fluoride, silicon tetrafluoride, boron trifluoride, fluorides of phosphorus, fluorine-containing interhalogen compounds and fluosilicic acid.
  • a fluorinating agent such as fluorine, hydrogen fluoride, silicon tetrafluoride, boron trifluoride, fluorides of phosphorus, fluorine-containing interhalogen compounds and fluosilicic acid.
  • the 2:5-dimethylhex-3-yne-1:S-diene is preferably contacted with the catalyst in a continuous manner.
  • the optimum temperature at which the reaction is carried out depends upon the catalyst employed, but, in general, temperatures within the range of 300 C. to 600 C. are suitable.
  • the reaction may be carried out when operating in a. continuous manner in the presence of a carrier gas, such as hydrogen or nitrogen, which may be mixed with the vaporised hydrocarbon, and the mixture contacted with the catalyst maintained at the desired temperature. It is convenient to introduce the carrier gas at a rate similar to the rate of passage of the hydrocarbon vapour through the reaction zone.
  • a carrier gas such as hydrogen or nitrogen
  • Xylenes produced in the process of the present inven- 2,737,537 Patented Mar. 6, 1956 ICC tion may be separated from the product by, for example,
  • the 2:5 dimethylhex-B-yne-l:S-diene employed in the process of the present invention may be' produced by condensing acetone with acetylene in the presence of potassium hydroxide to give 2:5-dimethylhex-3-yne-2:5- diol:
  • dehydrating agents When operatingin the liquid phase, particularly suitable dehydrating agents are an aqueous solution of phosphoric acid containing 60% by weight of H3PO4, and sulphuric acid containing 10% to 40% by weight of H2804.
  • Other dehydrating agents which may be used include alumina, p-toluene sulphonic acid, and acetic anhydride, preferably containing a small amount of sul! phuric acid.
  • the diol and phosphoric acid are heated together at a temperature in the region of 100 CL, a stream of carbon dioxide being passed through the mixture to remove the 2:5-dimethylhex-3-yne-1z5-diene immediatelyupon its formation.
  • the preferred catalysts are siliceous earths, such as mordenite and 'bentonite, alumina, aluminaasilica gel, thoria, zinc oxide, basic aluminium-phosphate, phosphoric acid supported on-an inert material, such as kieselguhr, coke or charcoal, and the blue oxide of tungsten.
  • the reaction is preferably carried out at temperatures Within the range of 200 to 450 C.
  • the dehydration may give rise to a minor amount of 2:S-dimethylhex-S-yne-l-ene-S-ol.
  • This compound is preferably recycled to the dehydration zone together with a fresh amount of 2:5-dimethylhex-3-yne-2:S-diol.
  • the residue consisted of highly unsaturated hydrocarbons, formed by the polymerisation of the acetylenic diene.
  • the pass yield of p-xylene is 8.9%, and the yield 11.7%.
  • a process for the production of hydrocarbon mixtures containing paraxylene which comprises the step of contacting 2:5-dimethylhex-3-yne-1:S-diene in the vapour phase at a temperature within the range of from 300 to 600 C. with a catalyst consisting essentially of eifective amounts of an alumina-containing catalyst selected from the group consisting of alumina, alumina silica gels, fluorinated alumina, fluorinated mixtures of alumina with thoria, mixtures of alumina with beryllia, fluorinated mix tures of alumina with zirconia, fluorinated mixtures of alumina with titania, and alumina with chromic-oxide.
  • a catalyst consisting essentially of eifective amounts of an alumina-containing catalyst selected from the group consisting of alumina, alumina silica gels, fluorinated alumina, fluorinated mixtures of alumina with thoria,
  • a process for the production of hydrocarbon mixtures containing paraxylene which comprises the step of contacting 2:5-dimethylhex-3-yne-l :5diene in the vapour phase at a temperature within the range of from 300 to 600 C. with a catalyst consisting essentially of effective amount of chomic oxide and alumina.
  • a process for the production of hydrocarbon mixtures containing paraxylene which comprises the step of continuously contacting 2 5-dirnethy1hex-3-yne-1 5 -diene in the vapour phase at a temperature within the range of from 300 to 600 C., and in the presence of a carrier gas with a catalyst consisting essentially of efiective amounts of chromic oxide and alumina.
  • a process for the production of hydrocarbon mixtures containing p-xylene in the substantial absence of other xylene isomers which comprises the step of contacting 2:5-dimethylhex-3-yne-1:S-diene in the vapour phase at'a temperature within the range of from 300 to thoria, fluorinated 'mixtures of alumina with beryllia,
  • fluorinated mixtures of alumina with zirconia fluorinated mixtures of alumina with titania, and alumina with chromic oxide.
  • a process for the production of hydrocarbon mixtures containing p-xylene in the substantial absence of other xylene isomers from readily available raw material which comprises condensing acetone and acetylene to yield 2:5-dimethylhex-3-yne-2:S-diol, dehydrating this diol to give 2:5-dimethylhex-3-yne-1:S-diene, contacting said diene in the vapour phase at a temperature within the range of from 300 to 600 C.
  • a catalyst consisting essentially of effective amounts of an alumina-containing catalyst selected from the group consisting of alumina, alumina silica gels, fluorinated alumina, fluorinated mixtures of alumina with thoria, fluorinated mixtures of alumina with beryllia, fluorinated mixtures of alumina with zirconia, fluorinated mixtures of alumina with titania, and alumina with chromic oxide, and removing the mixture of xylenes so produced to thereby obtain p-xylene in the substantial absence of other xylene isomers.
  • an alumina-containing catalyst selected from the group consisting of alumina, alumina silica gels, fluorinated alumina, fluorinated mixtures of alumina with thoria, fluorinated mixtures of alumina with beryllia, fluorinated mixtures of alumina with zirconia, fluorinated mixtures of alumina with

Description

United States Patent PRODUCTION OF AROMATIC HYDROCARBONS BY CATALYTIC ISOMERIZATION OF 2:5 DI- METHYLHEX-3-YNE-1:5 DIENE Arthur William Charles Taylor, David Gwyn Jones, and
Morag Lauchlan Noble, Norton-on-Tees, England, assignors to Imperial Chemical Industries Limited, a corporation of Great Britain No Drawing. Application December 27, 1951, Serial No. 263,682
Claims priority, application Great Britain January 17, 1951 6 Claims. (Cl. 260-6735) This invention relates to the production of xylene hydrocarbons.
According to the present invention, there is provided a process for'the production of hydrocarbon mixtures comprising p-xylene, which comprises the step of contacting 2:5-dimethylhex-3-yne-l :S-diene in the vapour phase and at elevated temperature with an isomerisation catalyst.
A wide range of catalysts may be employed in the process of the present invention. Thus, alumina, aluminasilica gels, activated clays and chromic oxide-alumina may be employed.
' A suitable chromic oxide-alumina catalyst may be prepared, for example, by dehydrating alumina trihydrate at a temperature of 400 C. until its water content is 9 to 11% by weight. The alumina is then pelleted, using a suitable pelleting lubricant, and, if necessary, the pellets may then be calcined at a temperature of 700 C. to remove the pelletin g lubricant. They are finally immersed in a solution of chromic acid, removed and dried. It is desirable to have a chromium oxide content in the region of 10 to 15% by weight. The incorporation in the catalyst of magnesium chromate in a minor amount equivalent to, for example, 2% by weight of MgO, enhances the activity and tends to increase the life of the catalyst. A chrornic oxide-alumina catalyst may also be prepared by co-precipitating the oxides and subsequently pelleting the product.
Other suitable catalysts may be produced by contacting alumina, either alone or together with oxides such as thoria, beryllia, zirconia and titania with a fluorinating agent such as fluorine, hydrogen fluoride, silicon tetrafluoride, boron trifluoride, fluorides of phosphorus, fluorine-containing interhalogen compounds and fluosilicic acid. In the production of catalysts of this type, it is preferable to employ a substantially anhydrous oxide as starting material, and to carry out fluorination step at a temperature and for a duration such that the fluorine content of the final catalyst does not exceed by weight.
The 2:5-dimethylhex-3-yne-1:S-diene is preferably contacted with the catalyst in a continuous manner. The optimum temperature at which the reaction is carried out depends upon the catalyst employed, but, in general, temperatures within the range of 300 C. to 600 C. are suitable.
The reaction may be carried out when operating in a. continuous manner in the presence of a carrier gas, such as hydrogen or nitrogen, which may be mixed with the vaporised hydrocarbon, and the mixture contacted with the catalyst maintained at the desired temperature. It is convenient to introduce the carrier gas at a rate similar to the rate of passage of the hydrocarbon vapour through the reaction zone.
Xylenes produced in the process of the present inven- 2,737,537 Patented Mar. 6, 1956 ICC tion may be separated from the product by, for example,
fractional distillation.
The 2:5 dimethylhex-B-yne-l:S-diene employed in the process of the present invention may be' produced by condensing acetone with acetylene in the presence of potassium hydroxide to give 2:5-dimethylhex-3-yne-2:5- diol:
and subsequently dehydrating this, either by treatment with dehydrating agents in the liquid phase, or by catalytic treatment in the vapour phase.
When operatingin the liquid phase, particularly suitable dehydrating agents are an aqueous solution of phosphoric acid containing 60% by weight of H3PO4, and sulphuric acid containing 10% to 40% by weight of H2804. Other dehydrating agents which may be used include alumina, p-toluene sulphonic acid, and acetic anhydride, preferably containing a small amount of sul! phuric acid. In a convenient method of carrying out the dehydratiQn, the diol and phosphoric acid are heated together at a temperature in the region of 100 CL, a stream of carbon dioxide being passed through the mixture to remove the 2:5-dimethylhex-3-yne-1z5-diene immediatelyupon its formation. By operating in this manher, there is obtained a mixture comprising water and 2:5-dimethylhex-3-yned:S-diene; the latter, which separates out as an upper layer, may be removed by decantation, and purified, if desired, by fractional distillation.
When this dehydration reaction is carried out catalytically in the vapour phase, the preferred catalysts are siliceous earths, such as mordenite and 'bentonite, alumina, aluminaasilica gel, thoria, zinc oxide, basic aluminium-phosphate, phosphoric acid supported on-an inert material, such as kieselguhr, coke or charcoal, and the blue oxide of tungsten. The reaction is preferably carried out at temperatures Within the range of 200 to 450 C.
The dehydration may give rise to a minor amount of 2:S-dimethylhex-S-yne-l-ene-S-ol. This compound is preferably recycled to the dehydration zone together with a fresh amount of 2:5-dimethylhex-3-yne-2:S-diol.
Example 250 grams of 2:5-dimethylhex-3-yne-2:S-diol and 2500 ml. of phosphoric acid, containing 60% by weight of H3PO4, were heated in a current of carbon dioxide. During the course of the dehydration, 2:5-dimethylhex-3-yne- 1:5-diene distilled with steam from the flask. This mixture was condensed, the Water continously separated from the oil layer and re-introduced into the flask to maintain the phosphoric acid concentration at a constant value. The oil layer on distillation gave 127 gm. of 2:5-dimethylhex-3-yne-1:5-diene (corresponding to a yield of 68%), and 22.7 gm. of 2:5-dimethylhex-3-yne-l-ene-S-ol (corresponding to a yield of 10.4% the latter being recycled to a subsequent dehydration with a fresh amount of 2 5-dimethyl-3-yne-2 S-diol.
58.5 grams of 2:5-dimethylhex-3-yne-1:S-diene were passed at a rate of 25 ml./hr. over 50 ml. of a catalyst which comprised 13% by weight of oxides of chromium, by weight of activated alumina, and 2% by weight of magnesia, present as magnesium chromate. The catalyst was maintained at a temperature of 450 C., and hydrogen was passed through the converter at a rate of 5 litre/hour. 37.9 grams of liquid product were obtained. This was found by distillation and ultra-voilet and infrared analysis to contain:
Gm. Unchanged 2:5-dimethylhex-3-yne-1:S-diene "14;1 p-Xylene 5.2 m-Xylene 0.3 Residue 16.0
The residue consisted of highly unsaturated hydrocarbons, formed by the polymerisation of the acetylenic diene. The pass yield of p-xylene is 8.9%, and the yield 11.7%.
. We claim:
1. A process for the production of hydrocarbon mixtures containing paraxylene which comprises the step of contacting 2:5-dimethylhex-3-yne-1:S-diene in the vapour phase at a temperature within the range of from 300 to 600 C. with a catalyst consisting essentially of eifective amounts of an alumina-containing catalyst selected from the group consisting of alumina, alumina silica gels, fluorinated alumina, fluorinated mixtures of alumina with thoria, mixtures of alumina with beryllia, fluorinated mix tures of alumina with zirconia, fluorinated mixtures of alumina with titania, and alumina with chromic-oxide.
2. A process for the production of hydrocarbon mixtures containing paraxylene which comprises the step of contacting 2:5-dimethylhex-3-yne-l :5diene in the vapour phase at a temperature within the range of from 300 to 600 C. with a catalyst consisting essentially of effective amount of chomic oxide and alumina.
3. A process as recited in claim 2 in which the catalyst contains from about to about by weight of chromium oxide and a minor proportion of magnesium chromate equivalent to about 2% by weight of MgO.
4. A process for the production of hydrocarbon mixtures containing paraxylene which comprises the step of continuously contacting 2 5-dirnethy1hex-3-yne-1 5 -diene in the vapour phase at a temperature within the range of from 300 to 600 C., and in the presence of a carrier gas with a catalyst consisting essentially of efiective amounts of chromic oxide and alumina.
5. A process for the production of hydrocarbon mixtures containing p-xylene in the substantial absence of other xylene isomers which comprises the step of contacting 2:5-dimethylhex-3-yne-1:S-diene in the vapour phase at'a temperature within the range of from 300 to thoria, fluorinated 'mixtures of alumina with beryllia,
. fluorinated mixtures of alumina with zirconia, fluorinated mixtures of alumina with titania, and alumina with chromic oxide.
6. A process for the production of hydrocarbon mixtures containing p-xylene in the substantial absence of other xylene isomers from readily available raw material which comprises condensing acetone and acetylene to yield 2:5-dimethylhex-3-yne-2:S-diol, dehydrating this diol to give 2:5-dimethylhex-3-yne-1:S-diene, contacting said diene in the vapour phase at a temperature within the range of from 300 to 600 C. with a catalyst consisting essentially of effective amounts of an alumina-containing catalyst selected from the group consisting of alumina, alumina silica gels, fluorinated alumina, fluorinated mixtures of alumina with thoria, fluorinated mixtures of alumina with beryllia, fluorinated mixtures of alumina with zirconia, fluorinated mixtures of alumina with titania, and alumina with chromic oxide, and removing the mixture of xylenes so produced to thereby obtain p-xylene in the substantial absence of other xylene isomers.
References Cited in the file of this patent UNITED STATES PATENTS OTHER REFERENCES Mitchell et al.: J our. Amer. Chem. Soc., vol. (1933), pages 4276-4279 (4 pages).

Claims (1)

  1. 6. A PROCESS FOR THE PRODUCTION OF HYDROCARBON MIXTURES CONTAINING P-XYLENE IN THE SUBSTANTIAL ABSENCE OF OTHER XYLENE ISOMERS FROM READILY AVAILABLE RAW MATERIAL WHICH COMPRISES CONDENSING ACETONE AND ACETYLENE TO YIELD 2:5-DIMETHYLHEX-3YNE-2:5-DIOL, DEHYDRATING THIS DIOL TO GIVE 2:5-DIMENTHYLHEX-3-YNE-1:5-DIENE, CONTACTING SAID DIENE IN THE VAPOR PHASE AT A TEMPERATURE WITHIN THE RANGE OF FROM 300* TO 600* C. WITH A CATALYST CONSISTING ESSENTIALLY OF EFFECTIVE AMOUNTS OF AN ALUMINA-CONTAINING CATALYST SELECTED FROM THE GROUP CONSISTING OF ALUMINA, ALUMINA SILICA GELS, FLUORINATED ALUMINA, FLUORINATED MIXTURES OF ALUMINA WITH THORIA, FLUORINATED MIXTURES OF ALUMINA WITH BERYLLIA, FLUORINATED MIXTURES OF ALUMINA WITH ZIRCONIA, FLUORINATED MIXTURES OF ALUMINA WITH TITANIA, AND ALUMINA WITH CHROMIC OXIDE, AND REMOVING THE MIXTURE OF XYLENES SO PRODUCED TO THEREBY OBTAIN P-XYLENE IN THE SUBSTANTIAL ABSENCE OF OTHER XYLENE ISOMERS.
US263682A 1951-01-17 1951-12-27 Production of aromatic hydrocarbons by catalytic isomerization of 2:5 dimethylhex-3-yne-1:5 diene Expired - Lifetime US2737537A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2836631A (en) * 1955-03-10 1958-05-27 Viola Alfred Methods of preparation of cyclohexadienes
US2836630A (en) * 1955-03-10 1958-05-27 Viola Alfred Methods of preparation of cyclohexadienes
US2836629A (en) * 1955-03-10 1958-05-27 Viola Alfred Methods of preparation of cyclohexadienes
US2949493A (en) * 1958-10-03 1960-08-16 Happel John Production of divinyl acetylenes by the dehydration of vinyl acetylenic alcohols in the presence of steam
US2956091A (en) * 1957-02-01 1960-10-11 Air Reduction Method of dehydrating acetylenic compounds
US2963521A (en) * 1955-08-11 1960-12-06 Happel John Process for manufacture of acetylenic hydrocarbons
US3066119A (en) * 1959-04-01 1962-11-27 American Cyanamid Co Polymers and copolymers of diacetylenes

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2217014A (en) * 1938-05-31 1940-10-08 Universal Oil Prod Co Conversion of diolefin hydrocarbons to aromatic hydrocarbons
US2217011A (en) * 1938-05-31 1940-10-08 Universal Oil Prod Co Process of converting acetylenic hydrocarbons to aromatic hydrocarbons
US2250445A (en) * 1938-10-01 1941-07-29 Rohm & Haas Process for producing acetylenic alcohols
US2250558A (en) * 1937-07-08 1941-07-29 Union Carbide & Carbon Res Lab Conversion of tertiary acetylenic alcohols
US2302345A (en) * 1938-07-20 1942-11-17 Gen Aniline & Film Corp Production of alcohols of the acetylene series
US2363768A (en) * 1943-03-31 1944-11-28 Universal Oil Prod Co Manufacture of para-xylene

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2250558A (en) * 1937-07-08 1941-07-29 Union Carbide & Carbon Res Lab Conversion of tertiary acetylenic alcohols
US2217014A (en) * 1938-05-31 1940-10-08 Universal Oil Prod Co Conversion of diolefin hydrocarbons to aromatic hydrocarbons
US2217011A (en) * 1938-05-31 1940-10-08 Universal Oil Prod Co Process of converting acetylenic hydrocarbons to aromatic hydrocarbons
US2302345A (en) * 1938-07-20 1942-11-17 Gen Aniline & Film Corp Production of alcohols of the acetylene series
US2250445A (en) * 1938-10-01 1941-07-29 Rohm & Haas Process for producing acetylenic alcohols
US2363768A (en) * 1943-03-31 1944-11-28 Universal Oil Prod Co Manufacture of para-xylene

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2836631A (en) * 1955-03-10 1958-05-27 Viola Alfred Methods of preparation of cyclohexadienes
US2836630A (en) * 1955-03-10 1958-05-27 Viola Alfred Methods of preparation of cyclohexadienes
US2836629A (en) * 1955-03-10 1958-05-27 Viola Alfred Methods of preparation of cyclohexadienes
US2963521A (en) * 1955-08-11 1960-12-06 Happel John Process for manufacture of acetylenic hydrocarbons
US2956091A (en) * 1957-02-01 1960-10-11 Air Reduction Method of dehydrating acetylenic compounds
US2949493A (en) * 1958-10-03 1960-08-16 Happel John Production of divinyl acetylenes by the dehydration of vinyl acetylenic alcohols in the presence of steam
US3066119A (en) * 1959-04-01 1962-11-27 American Cyanamid Co Polymers and copolymers of diacetylenes

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