US2713553A - Electrochemical production of periodate oxypolysaccharides - Google Patents
Electrochemical production of periodate oxypolysaccharides Download PDFInfo
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- US2713553A US2713553A US445489A US44548954A US2713553A US 2713553 A US2713553 A US 2713553A US 445489 A US445489 A US 445489A US 44548954 A US44548954 A US 44548954A US 2713553 A US2713553 A US 2713553A
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- anolyte
- catholyte
- acid
- anode
- periodate
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- KHIWWQKSHDUIBK-UHFFFAOYSA-N periodic acid Chemical compound OI(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-N 0.000 title claims description 19
- 238000004519 manufacturing process Methods 0.000 title description 3
- 238000000034 method Methods 0.000 claims description 19
- 150000004676 glycans Chemical class 0.000 claims description 14
- 229920001282 polysaccharide Polymers 0.000 claims description 14
- 239000005017 polysaccharide Substances 0.000 claims description 14
- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical compound O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 claims description 12
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 238000004064 recycling Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 3
- ICIWUVCWSCSTAQ-UHFFFAOYSA-N iodic acid Chemical compound OI(=O)=O ICIWUVCWSCSTAQ-UHFFFAOYSA-N 0.000 claims description 3
- 230000003197 catalytic effect Effects 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- 239000003513 alkali Substances 0.000 description 13
- 230000008569 process Effects 0.000 description 13
- 230000003647 oxidation Effects 0.000 description 12
- 238000007254 oxidation reaction Methods 0.000 description 12
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- 229920002472 Starch Polymers 0.000 description 9
- 235000019698 starch Nutrition 0.000 description 9
- 239000008107 starch Substances 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 238000005868 electrolysis reaction Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 6
- QFWPJPIVLCBXFJ-UHFFFAOYSA-N glymidine Chemical compound N1=CC(OCCOC)=CN=C1NS(=O)(=O)C1=CC=CC=C1 QFWPJPIVLCBXFJ-UHFFFAOYSA-N 0.000 description 6
- ICIWUVCWSCSTAQ-UHFFFAOYSA-M iodate Chemical compound [O-]I(=O)=O ICIWUVCWSCSTAQ-UHFFFAOYSA-M 0.000 description 6
- NALMPLUMOWIVJC-UHFFFAOYSA-N n,n,4-trimethylbenzeneamine oxide Chemical compound CC1=CC=C([N+](C)(C)[O-])C=C1 NALMPLUMOWIVJC-UHFFFAOYSA-N 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 235000015281 sodium iodate Nutrition 0.000 description 6
- 239000011697 sodium iodate Substances 0.000 description 6
- 229940032753 sodium iodate Drugs 0.000 description 6
- 229910052938 sodium sulfate Inorganic materials 0.000 description 6
- 235000011152 sodium sulphate Nutrition 0.000 description 6
- 238000005192 partition Methods 0.000 description 5
- 238000011084 recovery Methods 0.000 description 5
- 238000007792 addition Methods 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- -1 periodate ions Chemical class 0.000 description 4
- 150000003839 salts Chemical group 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229920002261 Corn starch Polymers 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000008120 corn starch Substances 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 2
- 230000002706 hydrostatic effect Effects 0.000 description 2
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 229910001415 sodium ion Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- 229920002085 Dialdehyde starch Polymers 0.000 description 1
- 239000002000 Electrolyte additive Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 241000364057 Peoria Species 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 238000011067 equilibration Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 235000013808 oxidized starch Nutrition 0.000 description 1
- 239000001254 oxidized starch Substances 0.000 description 1
- KHIWWQKSHDUIBK-UHFFFAOYSA-M periodate Chemical compound [O-]I(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-M 0.000 description 1
- 239000013641 positive control Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B15/00—Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
- C08B15/02—Oxycellulose; Hydrocellulose; Cellulosehydrate, e.g. microcrystalline cellulose
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B31/00—Preparation of derivatives of starch
- C08B31/18—Oxidised starch
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
Definitions
- This invention relates to a method for producing oxypolysaccharides such as oxystarch, oxycellulose and the like, and is a modification of the electrolytic process described and claimed in the Dvonch and Mumbleetter Patent No. 2,648,629. it relates to a method involving the use ot' an alkaline catholyte, and attendant technological advantages over the prior use of an acidic catholyte.
- a polysaccharide material such as starch is treated in an electrolytic cell containing small amounts of periodic acid.
- An electric current is passed through the system to regenerate periodic acid as it is consumed by reaction with the starch.
- the periodic acid upon reaction with the starch, oxidizes it and is itself transformed to iodic acid. This iodic acid is then regenerated to periodic acid, and the reaction cycle recurs.
- a compartmented cell is employed using a lead dioxide anode in an anolyte compartment separated by a porous partition from the cathode in an acidic catholyte. At the end of each reaction period the anolyte is separated and the oxidiezd material recovered therefrom. As disclosed in the patent, it has the technological advantage of requiring only very small amounts of expensive periodic acid.
- sulfate ions enter the anolyte by electrolysis to produce sulfuric acid which builds up on recycling or reuse of the anolyte, and eventually a deleterious excess is created which must be removed.
- This is technologically diflicult because it must be done without loss of iodio or periodic acid.
- the common precipitants for sulfuric acid also tend to precipitate iodic and periodic acids.
- the accumulated high acidity of the anolyte is a source of possible damage by hydrolysis to the polysaccharide being treated as well as the oxidized polysaccharide.
- the present invention is an improvement over this prior patented process, the major feature being the use of an alkaline catholyte.
- the anolyte contains the iodate (or periodate) in salt form or as the free acid, as for example sodium iodate or iodio acid.
- lt also contains an electrolyte salt such as sodium sulfate for the purpose of achieving good conductivity of the solution and thus saving electric current.
- the passage of electric current causes sodium ions to transfer to the catholyte and hence build up its alkalinity.
- the negative ions of the electrolyte additive transfer to the anode to make the anolyte acid.
- This acidifying effect of the anolyte is supplemented by the transfer of iodate and periodate ions taking part in the chemical reaction.
- This acidity which builds up in the anolyte is considerably less than that slurried with anolyte recycled from produced with the sulfuric acid catholyte and is a constant amount for a denite period of oxidation.
- lt may be partially or completely neutralized during the oxidation process or after removal of the oxidation product at the completion of the oxidation.
- a suitable source of alkali for this purpose is that which is formed in the catholyte chamber or sodium bicarbonate formed by reaction of the alkali from the catholyte with carbon dioxide.
- Neutralization of the acidity which is continuously generated in the anolyte occurs during the oxidation by passage of alkali into the anolyte from the catholyte chamber, through the porous partition separating the two. ln order for this passage of alkali to be appreciable, it is desirable that a hydrostatic head of pressure be maintained so that flow occurs from the catholyte to the anolyte, i. e. the surface of the catholyte is hence kept higher than the surface of the anolyte.
- This feature of operation has an additional major purpose in preventing migration of iodate and periodate ion to the catholyte chamber. rthis latter function is important in preventing loss of the expensive iodate reagent.
- T he rate of passage of alkali static pressure and also by the porosity of the partition.
- the novel system of this invention when practiced as disclosed herein, is inherently self-sustaining except for the polysaccharide being oxidized. Since the quantity of negative electrolyte ions, for example, sulfate and iodate ions, present in the anolyte will always be the same during the operation of the cell, it follows that the total quantity of electrolyte salt and sodium iodate will remain constant in the recycled liquors except for small additions of these salts to make up for slight losses during processing. Hence, no other chemicals are required by the system, and no build-up of acid in the anolyte can occur because of recycling.
- negative electrolyte ions for example, sulfate and iodate ions
- the invention has a further technological advantage, in that high yields of oxidized polysaccharide are obtained because of low hydrolysis loss. Moreover, the recycled anolyte contains fewer impurities because addition of foreign substances to remove accumulated acid as in the prior patent process is not required.
- the anolyte of sodium iodate and sodium sulfate solution may also be electrolyzed for several hours to build up the periodate concentration and the solution neutralized with alkali preliminary to the addition of the polysaccharide to the cell. This reduces the time ot exposure of the polysaccharide to the acid anolyte and consequently reduces any losses due to hydrolysis.
- the accompanying drawing illustrates an embodiment of the process.
- lt shows the liow of materials in a conipiete process wherein starch is oxidized electrochemically to oxystarch.
- Starch is fed into mixer l where it is the process. From is governed by the hydromixer 1 the starch is fed to the oxidizing cell 2.
- the cell is provided with anode 3, immersed in anolyte 3a and cathode 4 situated inside porous compartment 5 containing catholyte 4a.
- the starch While in the anolyte part of the cell, the starch is oxidzed chemically by contact with periodate ions formed by oxidation of iodate ions at the lead dioxide electrodes (anodes) and after oxidation, is removed from the bottom of the cell while suspended in the anolyte and pumped through line 6 to settling tank 7. From the settling tank the settled oxidized starch is removed as a pulp where it may be recovered by any suitable system of recovery. n the drawing it is shown passing to storage tank 3 from which it is led to a filter installation 9 where it is filtered and washed countercurrently to displace the associated anolyte.
- the recovered anolyte is then sent to a concentrator 10 for evaporating the Wash water used and re-establishing the required concentration of anolyte for recycling to mixer l through line il.
- the anolyte from the settling tank 7 is decanted and used for mixing with the feed starch as previously noted.
- the steel cathode 4 is situated in porous compartment S as previously noted, and in this compartment the sodium ions which migrate under inuence of the electric current are converted to sodium hydroxide. Some of this sodium hydroxide passes to the anolyte through the porous partition and partially neutralizes the acids formed during the electrolysis. Further neutralization to the desired pH is accomplished by the direct addition of alkali to the anolyte, either before or after removal of the oxypolysaccharide by filtration. The alkali used for this purpose may be taken from the excess alkali removed from the catholyte as shown in the iow chart. The alkalinity in the catholyte may be reduced by withdrawing catholyte to vessel 12 where it is adjusted to the required concentration by dilution with water for eventual recycling through line .1.3 to neutralize anolyte acidity.
- the process may be carried out either batch wise or by continuous or semi-continuous operation.
- the recovery of the product may be accomplished by any suitable recovery system, which may involve the use of a drum type filter or centrifuge for the recovery of substantially pure oxystarch.
- the conditions of electrolysis used in this invention are substantially those required in the previously patented process.
- the anolyte is preferably well stirred to maintain homogeneity and a temperature mainn tained within the range of 5 C. to 50 C.
- the amount of current required may vary over a rather wide range. It has been found that a current density of from 0.5 to 5 amperes per square decimeter of anode surface gives good results.
- the present invention affords a wide range of degree of oxidation of polysaccharides, t'he degree substantially ranging from 0 to 100 percent.
- One factor which controls the degree of oxidation is the concentration of iodic acid and sodium iodate. When relatively low concentrations of sodium iodate are employed, longer times are required to obtain a given degree of oxidation. However, the time may be shortened by increasing the current. Furthermore, if relatively large concentrations of sodium sulfate are employed, the oxidation can go longer before it is necessary to neutralize to maintain effective conductivity of the cell.
- an electrolytic cell consisting of two cathode compartments of Coors No. 730 size l porous clay cups.
- Other acid and alkali resistant materials such as asbestos, may also be used to separate the anode and cathode compartments.
- the cathodes were of steel of about l0 sq. cm. surface area, immersed in the sodium hydroxide solution placed inside the clay compartments.
- the concentration of alkali in the catholyte was maintained at 2-5 percent throughout the oxidation by dilution with Water.
- the catholyte surface was higher than the anolyte surface to prevent loss of anions by migration through the diaphragms into the catholyte.
- the anode was a lead dioxide battery plate or lead coated with lead dioxide by electrolysis for 8 hours in 6 N sulfuric acid at 3 amperes and was from 60-80 sq. cm. in effective surface area.
- Example 1 The two cathode compartments of a three compartment cell were each charged with 2O ml. of 5 percent sodium hydroxide solution. To the anode compartment was added 300 ml. of 2 percent sodium iodate-8 percent sodium sulfate solution and 50 grams of defatted corn starch on a dry basis.
- Example 2 Using the same set-up as in Example l and an anolyte consisting of 300 ml. of an aqueous solution of 3 percent sodium iodate and 8 percent sodium sulfate and 50 g. (0.3) defatted corn starch, electrolysis at 2 amp. was carried out for 24 hours at 20 C. Gradual neutralization of the anolyte with 40 percent sodium hydroxide was performed to maintain a pH of 2 to 5 in the anolyte. The oxystarch was isolated as in Example l, and a product was obtained in a yield of 92 percent which gave an analysis of 97 percent oxystarch on a dry basis. Recovery of iodate and periodate in the ltrate and Washings was 98 percent. The catholyte contained no iodate or periodate.
- Example 3 Using the same set-up as in the previous examples and an anolyte consisting of 300 ml. of a solution containing 26.5 g. iodic acid, 45 g. sodium sulfate and 162 g. (D. E.) defatted Corn starch, electrolysis was carried out at 2 amperes for 23 hours. rThe oxystarch was isolated as in the previous examples. The product was obtained in :t yield of 98 percent, and analyzed 62 percent oxystarch on a dry basis.
- Method for the preparation of oxypolysaccharides comprising subjecting a polysaccharide material to the effect of substantially catalytic amounts of periodic acid in the presence of a cathode and a lead dioxide anode at a temperature of about from 5 C.
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Description
July 19, 1955 c. L.. MEHLTRETTER ELECTROCHEMICAL PRODUCTION OF PERIODATE OXYPOLYSACCHARIDES Filed July 25, 1954 l f :mss
ATTORNEYS Z,7l3,553 Patented July i9, 1.955
ELECTRGCHEMCAL PR-DUC'llQN F Pilki@- DTE @XYPGLYSACCHAEHDES Charles l2. lvlehltretter, Peoria, lll., assigner to the United States of America as represented by the Secretary of Agriculture Application .lilly 23, i954, Serial No. 445,439 3 Claims. (Cl. 23d-79) (Granted under Title 35, U. S. @ode (1952), sec. 266) A non-exclusive, irrevocable, royalty-free license in the invention herein described, for all governmental purposes, throughout the world, with the power to grant sublicenses for such purposes, is hereby granted to the Government ot' the United States of America.
This invention relates to a method for producing oxypolysaccharides such as oxystarch, oxycellulose and the like, and is a modification of the electrolytic process described and claimed in the Dvonch and Mehltretter Patent No. 2,648,629. it relates to a method involving the use ot' an alkaline catholyte, and attendant technological advantages over the prior use of an acidic catholyte.
According to the invention disclosed and claimed in the patent previously mentioned, a polysaccharide material such as starch is treated in an electrolytic cell containing small amounts of periodic acid. An electric current is passed through the system to regenerate periodic acid as it is consumed by reaction with the starch. Thus, the periodic acid, upon reaction with the starch, oxidizes it and is itself transformed to iodic acid. This iodic acid is then regenerated to periodic acid, and the reaction cycle recurs.
ln the prior method a compartmented cell is employed using a lead dioxide anode in an anolyte compartment separated by a porous partition from the cathode in an acidic catholyte. At the end of each reaction period the anolyte is separated and the oxidiezd material recovered therefrom. As disclosed in the patent, it has the technological advantage of requiring only very small amounts of expensive periodic acid.
In the prior invention usino a 2 percent sulfuric acid catholyte, sulfate ions enter the anolyte by electrolysis to produce sulfuric acid which builds up on recycling or reuse of the anolyte, and eventually a deleterious excess is created which must be removed. This is technologically diflicult because it must be done without loss of iodio or periodic acid. The common precipitants for sulfuric acid also tend to precipitate iodic and periodic acids. Also the accumulated high acidity of the anolyte is a source of possible damage by hydrolysis to the polysaccharide being treated as well as the oxidized polysaccharide.
The present invention is an improvement over this prior patented process, the major feature being the use of an alkaline catholyte. ln the present invention the anolyte contains the iodate (or periodate) in salt form or as the free acid, as for example sodium iodate or iodio acid. lt also contains an electrolyte salt such as sodium sulfate for the purpose of achieving good conductivity of the solution and thus saving electric current. In the system of the present invention the passage of electric current causes sodium ions to transfer to the catholyte and hence build up its alkalinity. The negative ions of the electrolyte additive transfer to the anode to make the anolyte acid. This acidifying effect of the anolyte is supplemented by the transfer of iodate and periodate ions taking part in the chemical reaction. This acidity which builds up in the anolyte, however, is considerably less than that slurried with anolyte recycled from produced with the sulfuric acid catholyte and is a constant amount for a denite period of oxidation. lt may be partially or completely neutralized during the oxidation process or after removal of the oxidation product at the completion of the oxidation. A suitable source of alkali for this purpose is that which is formed in the catholyte chamber or sodium bicarbonate formed by reaction of the alkali from the catholyte with carbon dioxide.
Neutralization of the acidity which is continuously generated in the anolyte occurs during the oxidation by passage of alkali into the anolyte from the catholyte chamber, through the porous partition separating the two. ln order for this passage of alkali to be appreciable, it is desirable that a hydrostatic head of pressure be maintained so that flow occurs from the catholyte to the anolyte, i. e. the surface of the catholyte is hence kept higher than the surface of the anolyte. This feature of operation has an additional major purpose in preventing migration of iodate and periodate ion to the catholyte chamber. rthis latter function is important in preventing loss of the expensive iodate reagent.
T he rate of passage of alkali static pressure and also by the porosity of the partition. By using a partition of proper porosity and maintaining proper hydrostatic pressure from the catholyte to the anolyte it is feasible to induce sufficient transfer of, alkali to maintain the pli of the anolyte at the desired value. I prefer, however, to supplement this by recirculation of excess alkali as shown in the ilow sheet drawing by recycling to the anolyte a portion of the withdrawn and diluted catholyte. This oilers positive control over the hydrogen ion concentration in the anolyte. The latter should be kept below pH S, preferably pH 2 to pH 5, in order to suppress hydrolysis of the polysaccharide.
The novel system of this invention, when practiced as disclosed herein, is inherently self-sustaining except for the polysaccharide being oxidized. Since the quantity of negative electrolyte ions, for example, sulfate and iodate ions, present in the anolyte will always be the same during the operation of the cell, it follows that the total quantity of electrolyte salt and sodium iodate will remain constant in the recycled liquors except for small additions of these salts to make up for slight losses during processing. Hence, no other chemicals are required by the system, and no build-up of acid in the anolyte can occur because of recycling.
The invention has a further technological advantage, in that high yields of oxidized polysaccharide are obtained because of low hydrolysis loss. Moreover, the recycled anolyte contains fewer impurities because addition of foreign substances to remove accumulated acid as in the prior patent process is not required.
Although it is preferred to carry out the process as discussed above maintaining the pH of the anolyte within the range oi pH 2 to pH 8, it has nevertheless been found that the process can be carried out without neutralizing the acidity of the anolyte. lt has been found for example that the process can be carried out at a hydrogen ion concentration considerably below pH 2, if desired.
The anolyte of sodium iodate and sodium sulfate solution may also be electrolyzed for several hours to build up the periodate concentration and the solution neutralized with alkali preliminary to the addition of the polysaccharide to the cell. This reduces the time ot exposure of the polysaccharide to the acid anolyte and consequently reduces any losses due to hydrolysis.
The accompanying drawing illustrates an embodiment of the process. lt shows the liow of materials in a conipiete process wherein starch is oxidized electrochemically to oxystarch. Starch is fed into mixer l where it is the process. From is governed by the hydromixer 1 the starch is fed to the oxidizing cell 2. The cell is provided with anode 3, immersed in anolyte 3a and cathode 4 situated inside porous compartment 5 containing catholyte 4a.
While in the anolyte part of the cell, the starch is oxidzed chemically by contact with periodate ions formed by oxidation of iodate ions at the lead dioxide electrodes (anodes) and after oxidation, is removed from the bottom of the cell while suspended in the anolyte and pumped through line 6 to settling tank 7. From the settling tank the settled oxidized starch is removed as a pulp where it may be recovered by any suitable system of recovery. n the drawing it is shown passing to storage tank 3 from which it is led to a filter installation 9 where it is filtered and washed countercurrently to displace the associated anolyte. The recovered anolyte is then sent to a concentrator 10 for evaporating the Wash water used and re-establishing the required concentration of anolyte for recycling to mixer l through line il. The anolyte from the settling tank 7 is decanted and used for mixing with the feed starch as previously noted.
The steel cathode 4 is situated in porous compartment S as previously noted, and in this compartment the sodium ions which migrate under inuence of the electric current are converted to sodium hydroxide. Some of this sodium hydroxide passes to the anolyte through the porous partition and partially neutralizes the acids formed during the electrolysis. Further neutralization to the desired pH is accomplished by the direct addition of alkali to the anolyte, either before or after removal of the oxypolysaccharide by filtration. The alkali used for this purpose may be taken from the excess alkali removed from the catholyte as shown in the iow chart. The alkalinity in the catholyte may be reduced by withdrawing catholyte to vessel 12 where it is adjusted to the required concentration by dilution with water for eventual recycling through line .1.3 to neutralize anolyte acidity.
The process may be carried out either batch wise or by continuous or semi-continuous operation. As shown in the drawing the recovery of the product may be accomplished by any suitable recovery system, which may involve the use of a drum type filter or centrifuge for the recovery of substantially pure oxystarch.
The conditions of electrolysis used in this invention are substantially those required in the previously patented process. For example, the anolyte is preferably well stirred to maintain homogeneity and a temperature mainn tained within the range of 5 C. to 50 C. The amount of current required may vary over a rather wide range. It has been found that a current density of from 0.5 to 5 amperes per square decimeter of anode surface gives good results.
The present invention affords a wide range of degree of oxidation of polysaccharides, t'he degree substantially ranging from 0 to 100 percent. One factor which controls the degree of oxidation is the concentration of iodic acid and sodium iodate. When relatively low concentrations of sodium iodate are employed, longer times are required to obtain a given degree of oxidation. However, the time may be shortened by increasing the current. Furthermore, if relatively large concentrations of sodium sulfate are employed, the oxidation can go longer before it is necessary to neutralize to maintain effective conductivity of the cell.
The following examples illustrate the invention. ln each, an electrolytic cell was employed consisting of two cathode compartments of Coors No. 730 size l porous clay cups. Other acid and alkali resistant materials, such as asbestos, may also be used to separate the anode and cathode compartments. The cathodes were of steel of about l0 sq. cm. surface area, immersed in the sodium hydroxide solution placed inside the clay compartments. The concentration of alkali in the catholyte was maintained at 2-5 percent throughout the oxidation by dilution with Water. The catholyte surface was higher than the anolyte surface to prevent loss of anions by migration through the diaphragms into the catholyte.
The anode was a lead dioxide battery plate or lead coated with lead dioxide by electrolysis for 8 hours in 6 N sulfuric acid at 3 amperes and was from 60-80 sq. cm. in effective surface area.
Example 1 The two cathode compartments of a three compartment cell were each charged with 2O ml. of 5 percent sodium hydroxide solution. To the anode compartment was added 300 ml. of 2 percent sodium iodate-8 percent sodium sulfate solution and 50 grams of defatted corn starch on a dry basis.
A few drops of octyl alcohol were added to control foaming. After i9 hours of electrolysis at 2 amp. and 5 volts at a temperature of 20 C. the anolyte was filtered and washed free of iodate with water. The white product was then stirred in acetone and filtered. After equilibration at 65 percent r. h. and 20 C. for several days the product weighed 58.5 g. (Moisture 18.47 percent, yield percent.) lt analyzed 77 percent dialdehyde starch.
The filtrate was clear and colorless and after neutralization and concentration to the appropriate volume could be recycled in the process.
Example 2 Using the same set-up as in Example l and an anolyte consisting of 300 ml. of an aqueous solution of 3 percent sodium iodate and 8 percent sodium sulfate and 50 g. (0.3) defatted corn starch, electrolysis at 2 amp. was carried out for 24 hours at 20 C. Gradual neutralization of the anolyte with 40 percent sodium hydroxide was performed to maintain a pH of 2 to 5 in the anolyte. The oxystarch was isolated as in Example l, and a product was obtained in a yield of 92 percent which gave an analysis of 97 percent oxystarch on a dry basis. Recovery of iodate and periodate in the ltrate and Washings was 98 percent. The catholyte contained no iodate or periodate.
Example 3 Using the same set-up as in the previous examples and an anolyte consisting of 300 ml. of a solution containing 26.5 g. iodic acid, 45 g. sodium sulfate and 162 g. (D. E.) defatted Corn starch, electrolysis was carried out at 2 amperes for 23 hours. rThe oxystarch was isolated as in the previous examples. The product was obtained in :t yield of 98 percent, and analyzed 62 percent oxystarch on a dry basis.
I claim:
l. Method for the preparation of oxypolysaccharides comprising subjecting a polysaccharide material to the effect of substantially catalytic amounts of periodic acid in the presence of a cathode and a lead dioxide anode at a temperature of about from 5 C. to 56 C., passing electric current through the system, said periodic acid being continuously transformed to iodic acid by chemical reaction with the polysaccharide material and said iodic acid being continuously regenerated to periodic acid at the anode, and continuing said electric current until substantial amounts of the polysaccharide are oxidized, said cathode being immersed in an alkaline catholyte confined in a catholyte compartment and said anode being immersed in an anolyte, and counteracting the acidity which tends to build up in said anolyte by recycling to said anolyte a portion of withdrawn and diluted catholyte.
2. The method of claim l in which the pH of the anolyte is maintained within the range of 2 to 5.
3. The method of claim l in which the polysaccharide is starch.
References Cited in the file of this patent UNITED STATES PATENTS 2,648,629 Dvonch et al. Aug. ll, 1953
Claims (1)
1. METHOD FOR THE PREPARATION OF OXYPOLYSACCHARIDES COMPRISING SUBJECTING A POLYACCHARIDE MATERIAL TO THE EFFECT OF SUBSTANTIALLY CATALYTIC AMOUNTS OF PERIODIC ACID IN THE PRESENCE OF A CATHODE AND A LEAD DIOXIDE ANODE AT A TEMPERATURE OF ABOUT FROM 5* C. TO 50* C., PASSING ELECTRIC CURRENT THROUGH THE SYSTEM, SAID PERIODIC ACID BEING CONTINUOULSY TRANSFORMED TO IODIC ACID BY CHEMICAL REACTION WITH THE POLYSACHARIDE MATERIAL AND SAID IODIC ACID BEING CONTINUOUSLY REGENERATED TO PERIODIC ACID AT THE ANODE, AND CONTINUING SAID ELECTRIC CURRENT UNTIL SUBSTANTIAL AMOUNTS OF THE POLYSACCHARIDE ARE OXIDIZED, SAID CATHODE BEING IMMERSED IN AN ALKALINE CATHOLYTE CONFINED IN A CATHOLYTE COMPARTMENT AND SAID ANODE BEING IMMERSED IN AN ANOLYTE, AND COUNTERACTING THE ACIDITY WHICH TENDS TO BUILD UP IN SAID ANOLYTE BY RECYCLING TO SAID ANOLYTE A PORTION OF WITHDRAWING AND DILUTE CATHOLYTE.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US445489A US2713553A (en) | 1954-07-23 | 1954-07-23 | Electrochemical production of periodate oxypolysaccharides |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US445489A US2713553A (en) | 1954-07-23 | 1954-07-23 | Electrochemical production of periodate oxypolysaccharides |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2713553A true US2713553A (en) | 1955-07-19 |
Family
ID=23769107
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US445489A Expired - Lifetime US2713553A (en) | 1954-07-23 | 1954-07-23 | Electrochemical production of periodate oxypolysaccharides |
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| Country | Link |
|---|---|
| US (1) | US2713553A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3062703A (en) * | 1959-12-10 | 1962-11-06 | Bernard T Hofrciter | Wet-strength paper containing polymeric dialdehydes |
| US3063920A (en) * | 1959-04-27 | 1962-11-13 | Hoechst Ag | Process and apparatus for preparing alkali metal azodisulfonates |
| US3131137A (en) * | 1959-12-15 | 1964-04-28 | Earl B Lancaster | Method for conducting an electrochemical oxidation |
| US3184333A (en) * | 1963-02-12 | 1965-05-18 | John W Swanson | Wet-strength paper comprising highly oxidized periodate oxystarch and process of preparing the same |
| US4341608A (en) * | 1981-02-17 | 1982-07-27 | Institute Of Gas Technology | Hydrogen production by biomass product depolarized water electrolysis |
| US20060263510A1 (en) * | 2005-05-18 | 2006-11-23 | Roman Skuratowicz | Hydroxyl radical modification of carbohydrates |
| EP2607500A1 (en) | 2011-12-23 | 2013-06-26 | Hermes Sellier | Leather manufacturing process using a soluble oxidized starch-derived polysaccharide and compositions containing it |
| US8507666B2 (en) | 2010-08-24 | 2013-08-13 | Corn Products Development, Inc. | Modification of carbohydrates using continuous generation of hydroxyl radicals |
| WO2023140734A1 (en) * | 2022-01-24 | 2023-07-27 | Rodenburg Productie B.V. | A production process for dialdehyde carbohydrates |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2648629A (en) * | 1951-03-06 | 1953-08-11 | Us Agriculture | Electrolytic preparation of periodate oxypolysaccharides |
-
1954
- 1954-07-23 US US445489A patent/US2713553A/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2648629A (en) * | 1951-03-06 | 1953-08-11 | Us Agriculture | Electrolytic preparation of periodate oxypolysaccharides |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3063920A (en) * | 1959-04-27 | 1962-11-13 | Hoechst Ag | Process and apparatus for preparing alkali metal azodisulfonates |
| US3062703A (en) * | 1959-12-10 | 1962-11-06 | Bernard T Hofrciter | Wet-strength paper containing polymeric dialdehydes |
| US3131137A (en) * | 1959-12-15 | 1964-04-28 | Earl B Lancaster | Method for conducting an electrochemical oxidation |
| US3184333A (en) * | 1963-02-12 | 1965-05-18 | John W Swanson | Wet-strength paper comprising highly oxidized periodate oxystarch and process of preparing the same |
| US4341608A (en) * | 1981-02-17 | 1982-07-27 | Institute Of Gas Technology | Hydrogen production by biomass product depolarized water electrolysis |
| US20060263510A1 (en) * | 2005-05-18 | 2006-11-23 | Roman Skuratowicz | Hydroxyl radical modification of carbohydrates |
| US8507666B2 (en) | 2010-08-24 | 2013-08-13 | Corn Products Development, Inc. | Modification of carbohydrates using continuous generation of hydroxyl radicals |
| EP2607500A1 (en) | 2011-12-23 | 2013-06-26 | Hermes Sellier | Leather manufacturing process using a soluble oxidized starch-derived polysaccharide and compositions containing it |
| WO2013093098A1 (en) | 2011-12-23 | 2013-06-27 | Hermes Sellier | Leather manufacturing process using a soluble oxidized starch-derived polysaccharide and compositions containing it. |
| WO2023140734A1 (en) * | 2022-01-24 | 2023-07-27 | Rodenburg Productie B.V. | A production process for dialdehyde carbohydrates |
| NL2030671B1 (en) * | 2022-01-24 | 2023-08-04 | Rodenburg Productie B V | A production process for dialdehyde carbohydrates |
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