US2709350A - Heating arrangement for the center bed of full-fashioned knitting machines - Google Patents

Heating arrangement for the center bed of full-fashioned knitting machines Download PDF

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US2709350A
US2709350A US214474A US21447451A US2709350A US 2709350 A US2709350 A US 2709350A US 214474 A US214474 A US 214474A US 21447451 A US21447451 A US 21447451A US 2709350 A US2709350 A US 2709350A
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knitting
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B35/00Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
    • D04B35/30Devices for controlling temperature of machine parts

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  • the present invention relates to means for maintaining a predetermined relationship between the operating parts of a multi-section knitting machine and more particularly to maintain the relationship between the knitting elements and other parts of the machine which are affected by thermally induced movements of one or the other of the parts.
  • the temperature of some of the cooperating parts increases over atmospheric temperature due to friction between such cooperating parts. This effect is important in that the parts directly affected by the increased temperature are caused to expand relative to other parts not affected by the temperature change, thereby changing the setting of the cooperating parts.
  • a further object of the invention is to provide an apparatus for raising the critical frame member or members of a multi-section full-fashioned knitting machine to full operating temperature prior to operating the machine to knit fabric.
  • a still further object of the invention is to provide an apparatus for raising the critical frame member or members of a multi-section full-fashioned knitting machine to full operating temperature before starting the machine and for maintaining such temperature irrespective of interruptions in the operation of the machine.
  • Figure l is a front elevation of a full-fashioned knitting machine which has been equipped according to the present invention.
  • Fig. 2 is a plan view of a portion of the left end of the machine shown in Fig. 1;
  • Fig. 3 is a detail sectional view, on an enlarged scale, taken substantially on the line 3-3 of Fig. 1 and looking in the direction of the arrows;
  • Fig. 4 is a vertical sectional view, on an enlarged scale, of the upper part of the machine taken substantially on the line 4-4 of Fig. 1 looking in the direction of the arrows;
  • Fig. 5 is a wiring diagram illustrating one form of heating means which may be used in carrying out the present invention.
  • Fig. 6 is a wiring diagram illustrating a second form of heating means which may be used in carrying out the invention.
  • the groups of elements or instrumcntalities which cooperate in carrying out the functions of the knitting machine are initially adjusted to register when the machine is at operating temperature. This is accomplished by running the machine without yarn for several hours and then making the necessary adjustments. Thereafter, before beginning each production run of the machine or after each lengthy machine stoppage the machine is heated to the previously determined operating temperature to bring the cooperating instrumentalities again into register.
  • the heating may be cut oil as soon as this operating temperature is reached and the machine run started or automatic controls may be provided to operate the heating means whenever necessary to maintain the machine at its op timum operating temperature both during operation of the machine and when it is stopped.
  • the means according to the invention for bringing the machine up to operating temperature before starting production runs, and for maintaining it at such temperature comprises preferably an electric heating unit which is arranged in contact with that longitudinal frame member of the machine which is principally utilized to support elements or instrumentalities concerned with the functioning of the machine.
  • an electric heating unit which is arranged in contact with that longitudinal frame member of the machine which is principally utilized to support elements or instrumentalities concerned with the functioning of the machine.
  • certain of the instrumentalities concerned with the fashioning function of the machine are supported on a longitudinal member, namely the center bed, which also supports other instrumentalities concerned with the loop forming function. It is therefore of primary importance that the center bed he at the proper temperature prior to starting up the machine for a production run.
  • a knitting machine of the full-fashioned type comprising a frame-work 12 including transverse end frames 14, transverse center frames 16 and longitudinal members of which a front beam 18, a center bed 20 and a front bed or table 22 are shown.
  • frame 12 On frame 12 is mounted a main cam shaft 24 which is suitably geared to a motive power means (not shown).
  • Shaft 24 carries the usual cams which are not shown herein as their operations effect the present invention only indirectly.
  • Operated by suitable connections to cam followers arranged to cooperate with the cams on shaft 24 are various sets or groups of elements or instrumentalities, each set cooperating with one or more others in performing knitting, fashioning and lace formation in a usual manner.
  • needle bars 28 In a full-fashioned knitting machine, generally vertical spring beard knitting needles 26 are mounted in alinement longitudinally of the machine in needle bars 28 (Fig. 1), there being one needle bar for each knitting section of the machine of which there are thirty or more in modern machines. Needle bars 28 are mounted on brackets 29 pivoted on pins 30 carried in horizontal arms 32, two for each needle bar which operate to give the needles the vertical components of their motion while horizontal components of the needle motion are supplied by generally vertical arms or levers 34 one for each needle bar. Oscillating movements are imparted to levers 34 to rock the needle bars about pivots 30. All the needle bars are in alinement so that the entire number of bars 28 may be taken together as forming a group or set of knitting elements or instrumentalities.
  • yarn laying means 36 comprising a series of yarn carrier rods 38 slidably mounted in slots or grooves in brackets 40 fixed to center bed 20 in the usual manner.
  • Yarn carrier rods 38 are reciprocated in slots in brackets 40 by means of friction boxes which are driven by a friction rod connected to and driven by a coulier mechanism of any known or convenient design (not shown).
  • a yarn carrier 42 On each of rods 38 is fixed a yarn carrier 42 at the lower end of which is mounted a usual yarn delivery tube.
  • the sinkers are thrust forward seriatim very shortly after the yarn carrier fingers have passed them, the sinkers being shown fully forward in Fig. 4.
  • slurcams 58 are provided, the slur cams being carried on slur-cam boxes 62 which are mounted to reciprocate on a slur-cam box bar carried on the center bed 20, the slur-cam boxes for the various knitting sections being connected to a connecting bar 64 forming part of and reciprocated by the usual coulier means.
  • the slur-cams act against jacks 66 which are mounted in beds 67, also carried on the center bed, in position to transmit impulses to the sinkers.
  • Jack springs 68 are provided in beds 69 which are supported on the center bed, the jack springs being adapted to hold the jacks and sinkers yieldingly in the positions assumed when the sinkers are sub stantially fully advanced and fully retracted in the sinker head.
  • Alternating with the sinkers 50 in the sinker head 52 are the usual dividers 70, the sinkers and dividers being advanced and retracted by a catch bar (not shown) in the usual manner, to complete the formation of each course of loops.
  • a catch bar not shown
  • brackets 29 and pins 30 are provided with lost motion with respect to lever arms 32.
  • Pins 30 have end plate portions 71, the plate portions of the pins for each needle bar facing each other and being engaged by screws (not shown) adjustabiy carried in a bracket 72 fixed to the center bed 20. With this arrangement the needle bars will be positively moved with the center bed in any thermally induced movement. Only those parts of the means for maintaining the position of the needle bar relative to the center bed necessary to a complete understanding of the present invention, are shown herein. More complete details may be had by referring to the aforementioned Zwicky Patent No. 2,366,- 227.
  • each head 74 is carried on a flanged plate 76 having a depending flange bolted to the center bed 20.
  • the members and elements of which heads 74 are composed are therefore subject to the thermally induced movements in center bed 20.
  • the members and elements of each head 74 comprise a threaded spindle 78 and a threaded spindle 79.
  • Spindles 78 and 79 are operated by linkages and pawls (not shown) from cams on shaft 24. The design and operation of such linkages being well understood they are not described or shown herein.
  • each spindle 78 Associated with each spindle 78 is a nut 80 (Figs. 2 and 3) on which are mounted end stops 82 against which carrier rods 38 abut at the ends of their yarn laying strokes.
  • Stops 82 are pivotally mounted on the nut 80 and certain of the stops at both ends of the machine are provided with handles 85 (Fig. 2) whereby the stops may be turned up out of the way to permit the carrier rods to be moved out of the knitting field when it is desired to place them out of action.
  • a narrowing machine comprising a front narrowing shaft 86 (Fig. 4) connected to which are brackets 87 on which are slidably mounted horizontal narrowing rods 88.
  • a front narrowing shaft 86 (Fig. 4) connected to which are brackets 87 on which are slidably mounted horizontal narrowing rods 88.
  • brackets 87 on which are slidably mounted horizontal narrowing rods 88.
  • four rods 88 are shown all of which have connected thereto by bolts 89 either wide point combs 90 or narrow point combs 91 (Fig. 1).
  • spindle 79 For moving said combs spindle 79 has oppositely threaded sections on which are nuts 92 which are prevented from rotating by collars or sleeves 93 mounted to slide longitudinally on fixed rod 93A and parallel to the axis of spindle 79.
  • the collars 93 are fastened to the nuts 92 and therefore the nuts move along the axis of spindle 79 when the spindle is turned, the direction of movement of the nuts depending, of course, on the direction in which the spindle is turned.
  • nuts 92 For transmitting the motions of nuts 92 to combs 90 and 91, nuts 92 have flanges 95 fixed thereon.
  • the flanges have wing sections 94 adapted to act as dogs to push the rods 88 in the direction of their lengths. This is accomplished by the flat vertical faces of the sections which lie transverse to the axis of the spindle 79 in axial alinement with contact screws 96 which are fixed to the rods 88.
  • the contact screws 96 for the rods on which the wide combs 90 are fastened contact with both sides of wing sections 94 in a usual manner (not shown), so that the wide combs are moved positively with the nuts 95.
  • the narrow combs 91 are normally laid out in the center of each knitting section and the rods therefor are provided with one contact screw 96 for engaging only one side of the wing sections 94, the screws being about midway between the nuts 92 (Figs. 1 and 2) when the narrow combs are not in use.
  • the rods 88 are split at approximately the center of the machine so that the narrowing combs 90 and 91 for half the knitting sections are controlled from the left head 74 and the combs for the other half of the machine from the right narrowing head.
  • the rods 88 being set some distance from the fixed portions of the frame 12, are affected only slightly, if at all, by temperature changes in the parts or members of the framework 12 including the center bed 20.
  • thermally induced movements of the center bed will be directly transmitted to the rods 88 through the nuts thereby affecting the relationship between the combs 90 and 91 and needles 26.
  • the thermally induced movement of the center bed is cumulative, that is, it gradually increases starting at the center of the machine and extending toward the ends thereof, so that the greatest movement is at the ends of the machine.
  • the extent of movement in the full length of the center bed 20 of a thirty section machine is equal to approximately 4 thousandths of an inch for each degree of increase from room temperature to operating temperature of the machine.
  • the finer gauge machines may increase from 4 to 20 degrees in temperature above room temperature when operating. Therefore, a degree increase in operating temperature will cause the center bed to expand or increase in length 40 thousandths of an inch or thousandths of an inch at each end of the machine.
  • each narrowing head will move 20 thousandths of an inch away from the center of the machine which will carry the carrier rod end stops 82 and the nuts 92 for the narrowing point rods 88 outwardly the full movement of the center bed.
  • the carrier rod stops and the stops for the narrowing point rods will move the full extent, which will maintain the end needle bar and sinker head in substantially correct registry with the yarn carriers 42 and narrowing point combs and 91.
  • each sinker head and needle bar toward the center of the machine being moved proportionately less, the misregistry between the needles and points and the yarn carrier and the sinker head becomes proportionately greater until at the knitting section adjacent the center of the machine, the parts will be substantially the full 20 thousandths of an inch out of registry.
  • brackets 87 on the front narrowing shaft 86 mounted on the brackets 87 on the front narrowing shaft 86 are picot or lace point bars 98 of which there is one for each knitting section, the bars being pivotally mounted on a rod (Figs. 1 and 4) carried in forwardly projecting portions of brackets 87.
  • bars 98 When out of use, bars 98 are turned up and fastened in a position in which the points are covered by a rail 102 shown as supported directly on the front narrowing shaft 86.
  • point bars 98 are to be used to transfer loops for making picot or lace courses, they are swung down so that they may engage the knitting needles to pick loops therefrom and then transfer the loops to adjacent needles.
  • the end knitting section receives the greatest movement and each section toward the center of the machine proportionately less.
  • the misalignment of the needles 26 and lace points is the greatest at the end sections and proportionately less toward the center of the machine.
  • the rod 180 is controlled from the end of the machine by mechanism carried on the center bed 20 the greatest misalignment of the lace point and needle will occur at the center of the machine.
  • knockover bits 106 which are shown in Fig. 4 as mounted in beds 108 which are pivotally mounted on the sinker beds 54 of the sinker heads 52 on an axis indicated at 109.
  • the knockover bits 106 are arranged in the same vertical planes intermediate the needles as the sinker-s and dividers. there being as many such hits as there are sinkers and dividers combined.
  • the knockover bits being supported from the sinker beds are therefore moved equally with this bed as the center bed moves in response to changes in its temperature. This being so any adjustment bringing the sinkers and needles into exact register will also do the same for the knocltovers and these elements therefore need no individual attention so far as keeping them in proper registry is concerned.
  • An arrangement according to the invention and shown in the drawings whereby the cooperating elements and instrurnentalities, initially adjusted when the machine is at operating temperature, may again be brought to a condition of accurate register at the start of a production run comprises a heating element 110 placed in contact with the center bed 20 and extending substantially the length of the center bed.
  • the elements are principally mounted on the center bed and therefore it is subject to heat generated by the several phases of the knitting operation.
  • the heating element generate heat substantially uniformly along its length and to this end it has been found most convenient that it operate by electricity, although the invention is not necessarily so limited and other types of heating devices may be used.
  • element 110 is a resistor in the form of a cable comprising a conducting core having a protective sheath 111 insulated from the core and is held against the surface of center bed by suitable means such as clips 112, as shown in Fig. 4.
  • the conducting core is preferably of uniform resistance throughout its length, so that it will supply heat uniformly lengthwise of the bed plate.
  • Cable is connected to an electrical power circuit 115, and is impressed with the voltage required to pro prise the desired heating effect by a transformer 117, the primary 118 of which is connected to circuit by a switch 119 and leads 120 and the secondary 121 of which is connected to the ends of cable 110 by leads 122.
  • a pilot light 123 is connected to the leads 120 between the switch 119 and transformer 117 to indicate that switch 119 is closed and the heating element in operation.
  • the secondary 121 of the transformer has a plurality of taps 124 to vary the voltage passing through the coil 111 and to the cable 110 and thereby vary the heat transmitted to the center bed 20.
  • one of the leads 122 is connected to the one of taps 124 adapted to supply electrical current at a voltage to heat the machine, and especially its center bed, at a convenient rate.
  • the switch 119 having been left open at the end of a machine run, is closed sufficiently in advance of machine operation to bring the machine up to approximately full operating temperature by the time the next production run is to be begun.
  • the switch 119 may be opened, the heat generated during the knitting operation then holding the machine at full operating temperature and thereby maintaining a critical frame member such as the center bed at its expanded length to keep the elements or instruntentalities in register.
  • the heating element 110 comprises a single section of cable but other arrangements may be employed.
  • Fig. 6 there is shown an arrangement 125 which comprises two heating elements or resistors 126 and 127, each intended to extend half the distance along the portion of the center bed 20 occupied by the knitting sections instead of the entire distance, as in the arrangement of Fig. 5.
  • Elements 126 and 127 are connected in parallel across leads 128 and 129 which are connected to the opposite poles of the secondary 130 of a variable transformer 131 the primary 132 of which is connected to a power circuit 133 containing a switch 134.
  • Each branch of lead 128 connected to an end of element 126 or 127 contains a thermostat which is in contact with the center bed 20 or similar longitudinal member subject to expansion due to thermal changes in use.
  • the thermostats are adjusted so that when the center bed 20 reaches the operating temperature of the machine and the elements are in exact register, one or the other or both of thermostats 135 will operate to open its circuit. When the temperature drops below the machine operating temperature, thermostats 135 will again close the circuits to bring the parts up to operating temperature. The switch 134 therefore may remain closed at all times.
  • the thermostats 135 are shown as being of the bi-metallic type arranged to act as a make and break switch and comprising a metallic strip element 136 permanently in contact with a binding post 137 which is permanently connected to lead 128, and a second metallic strip element 138 fixed to element 136.
  • the strip element 138 has a higher coefiicient of thermal expansion than element 136 and, when the temperature of the bi-rnetallic strip drops below a certain point the differential contraction characteristics of the two strip elements causes the bi-metallic strip to bend and contact post 139 to thereby close the circuit.
  • the differential expansion characteristics of the strip elements cause the bi-rnetallic strip to again straighten out and hence break contact with the post 139 and open the circuit.
  • Fig. 6 With the arrangement of Fig. 6, after closing the switch 134, the circuits through the thermostats 135 and heating elements 126 and 127 will maintain the center bed at a predetermined temperature irrespective of the number and length of machine stoppages. Therefore, the machine is always in condition for operation and the parts are always in register.
  • the arrangement shown in Fig. 6 has the further advantage that the heating elements 126 and 127 may operate independently of each other where either half of the machine requires more time to bring it up to operating temperature.
  • a light 140 is connected in the circuit between the switch and the transformer 131.
  • Lights 141 are also connected across the loads 128 and 129 between each element 126 and 127 and its controlling thermostat 135 to indicate when the elements are in operation.
  • the apparatus functions to bring into registry the parts which cooperate in carrying out the functions of knitting, fashioning and/ or making lace openings by rapidly bringing the machine temperature to that encountered in a continuous production run.
  • the apparatus comprises a heating element, preferably but not necessarily of an electrical character, in contact with the framework of the machine and especially in contact with a portion of the framework of the machine such as the center bed which is subject to expansion due to an increase in temperature when the machine is in use and which supports at least one group of elements or instrumentalities which cooperates with another group not supported thereby to carry out functions of the machine.
  • a multi-section full-fashioned knitting machine having a center bed structure extending over substantially the length of the sections of the machine and knitting elements supported by said structure in accurately spaced relationship with each other and with cooperating elements supported by other machine members, the combination with said structure, elements and members of a heating unit associated with said center bed structure for raising the temperature thereof to within predetermined limits whereby the heat generated in operation of the machine may maintain it Within said limits to avoid substantial effects of thermal expansion and contraction.
  • a center bed structure extending the length of the machine, a series of elements connected to said center bed, a second series of elements, means for supporting said second series of elements in accuratcly adjusted relationship with said first series of elements, and temperature increasing means associated with sald center bed and adapted and arranged when operated to initially heat said center bed to a predetermined range.
  • a center bed structure extending over substantially the full length of the machine, a series of elements connected to said center bed, a second series of elements which cooperate in a given relationship with said first series of elements, a support for said second series of elements, and temperature control means associated with said center bed for heating the center bed to within a given temperature range prior to operation of the machine.
  • an elongated heating element for mounting on said center bed member to extend therealong for a plurality of said knitting sections, and means for securing said heating element in such position on said member whereby said member may be heated to machine operating temperature before starting the machine.
  • an elongated heating element for mounting on said center bed member to extend therealong for a plurality of said knitting sections, means for securing said heating element to said center bed member and means for controlling the operation of said heating element whereby said center bed member may be heated to machine operating temperature before starting the machine.

Description

May 31, 1955 c. F. MEYER HEATING ARRANGEMENT FOR THE CENTER BED OF FULL-FASHIONED KNITTING MACHINES 3 Sheets-Sheet 1 Filed March 8. 1951 I NVE N TO R agar, med jnhxecxdrw 0,4 ATTORNEY 3 Sheets-Sheet 2 Filed March 8. 1951 FlE- QL W IBM/ ma Chmsfian E Me 5 fiber-me gel, Deceased i humlfl yegmutm ATTORNEY Jbs May 31, 1955 c. F. MEYER 2,70 ,35
HEATING ARRANGEMENT FOR THE CENTER BED OF FULL-FASHIONED KNITTING MACHINES Filed larch 8. 1951 3 Sheets-SM". 3
ATTORNEY United States Patent HEATING ARRANGEMENT FOR THE CENTER BED OF FULL-FASHIONED KNITTING MA- CHINES Christian F. Meyer, deceased, late of Wyomissing, Pa., by Katherine Josephine Meyer, executrix, Wyomissing, Pa., assignor to Textile Machine Works, Wyomissing, Pa., in corporation of Pennsylvania Application March 8, 1951, Serial No. 214,474
Claims. (Cl. 66-82) The present invention relates to means for maintaining a predetermined relationship between the operating parts of a multi-section knitting machine and more particularly to maintain the relationship between the knitting elements and other parts of the machine which are affected by thermally induced movements of one or the other of the parts.
During the operation of multi-section full-fashioned knitting machines, the temperature of some of the cooperating parts increases over atmospheric temperature due to friction between such cooperating parts. This effect is important in that the parts directly affected by the increased temperature are caused to expand relative to other parts not affected by the temperature change, thereby changing the setting of the cooperating parts.
in machines having as many as thirty knitting sections, parts extending the full length of the machine, such as the center bed, will change approximately four thousandths of an inch (.004") in length for each degree of change in machine operating temperature over atmospheric or room temperature. Therefore, only a few degrees change in temperature will adversely alfect the setting of the cooperating parts, particularly in the finer gauge machines.
Heretot'ore, attempts have been made to mechanically correct or compensate for expansion in the machine which adversely affects the relationship between the needles and sinkcrs and dividers but these attempts have not solved the problem. For example, in a patent to Zwicky, No. 2,366,227, of January 2, 1945, the needles are connected to the center bed of the machine in predetermined relation to the sinker-head, which is carried on the center bed, so that in any thermally induced movement of the center bed, the relationship between the needles and sinkerhead will remain the same. However, other elements cooperating with the needles, such as narrowing and lace points, and the yarn carriers cooperating with the sinkers and dividers, cannot be connected to the center bed. Therefore, thermally induced movement of the center bed will directly affect the relationship between the needles and sinker-head on one hand and the narrowing and lace points and the yarn carriers on the other.
it is an object of the present invention to provide an apparatus for ensuring a substantially exact register oetween cooperating elements or instrumentalitics throughout the length of the machine during operation of the machine.
A further object of the invention is to provide an apparatus for raising the critical frame member or members of a multi-section full-fashioned knitting machine to full operating temperature prior to operating the machine to knit fabric.
A still further object of the invention is to provide an apparatus for raising the critical frame member or members of a multi-section full-fashioned knitting machine to full operating temperature before starting the machine and for maintaining such temperature irrespective of interruptions in the operation of the machine.
With these and other objects in view, which will become apparent from the following detailed description of the illustrative embodiment of the invention shown in the accompanying drawings, the invention resides in the novel elements, features of construction and arrangement of parts in cooperative relationship as are hereinafter more particularly pointed out in the claims.
In the drawings:
Figure l is a front elevation of a full-fashioned knitting machine which has been equipped according to the present invention;
Fig. 2 is a plan view of a portion of the left end of the machine shown in Fig. 1;
Fig. 3 is a detail sectional view, on an enlarged scale, taken substantially on the line 3-3 of Fig. 1 and looking in the direction of the arrows;
Fig. 4 is a vertical sectional view, on an enlarged scale, of the upper part of the machine taken substantially on the line 4-4 of Fig. 1 looking in the direction of the arrows;
Fig. 5 is a wiring diagram illustrating one form of heating means which may be used in carrying out the present invention; and
Fig. 6 is a wiring diagram illustrating a second form of heating means which may be used in carrying out the invention.
In the drawings and description, only the means necessary to a complete understanding of the invention are specifically set forth; further information as to the construction and operation of other related, usual and well known knitting machine elements, mechanisms, etc., may be found in one or more of the following publications:
1. Pamphlet entitled Full-Fashioned Knitting Machines, published and copyrighted by the Textile Machine Works, Reading, Pennsylvania, in l920.
2. Four catalogs entitled The "Reading" Full Fashioned Knitting Machine Parts Catalog, published and copy righted by the Textile Machine Works, in 1929, 1935, 1940 and 1947, respectively.
3. Booklet entitled The Reading High Production Full-Fashioned Knitting Machine, which, forming a sup plement to the above noted 1940 Parts Catalog of the Textile Machine Works, is a publication of the Textile Machine Works, copyrighted by the latter in 1940.
4. Pamphlet entitled Knitting Machine Lectures, published by the Wyomissing Polytechnic Institute, Wyornissing, Pennsylvania, in 1935.
According to the present invention, the groups of elements or instrumcntalities which cooperate in carrying out the functions of the knitting machine are initially adjusted to register when the machine is at operating temperature. This is accomplished by running the machine without yarn for several hours and then making the necessary adjustments. Thereafter, before beginning each production run of the machine or after each lengthy machine stoppage the machine is heated to the previously determined operating temperature to bring the cooperating instrumentalities again into register. The heating may be cut oil as soon as this operating temperature is reached and the machine run started or automatic controls may be provided to operate the heating means whenever necessary to maintain the machine at its op timum operating temperature both during operation of the machine and when it is stopped.
The means according to the invention for bringing the machine up to operating temperature before starting production runs, and for maintaining it at such temperature, comprises preferably an electric heating unit which is arranged in contact with that longitudinal frame member of the machine which is principally utilized to support elements or instrumentalities concerned with the functioning of the machine. in fullfashioned machines, certain of the instrumentalities concerned with the fashioning function of the machine are supported on a longitudinal member, namely the center bed, which also supports other instrumentalities concerned with the loop forming function. It is therefore of primary importance that the center bed he at the proper temperature prior to starting up the machine for a production run.
Referring to Figs. 1 and 4 of the drawings more in detail, there is shown therein a knitting machine of the full-fashioned type and comprising a frame-work 12 including transverse end frames 14, transverse center frames 16 and longitudinal members of which a front beam 18, a center bed 20 and a front bed or table 22 are shown. On frame 12 is mounted a main cam shaft 24 which is suitably geared to a motive power means (not shown). Shaft 24 carries the usual cams which are not shown herein as their operations effect the present invention only indirectly. Operated by suitable connections to cam followers arranged to cooperate with the cams on shaft 24 are various sets or groups of elements or instrumentalities, each set cooperating with one or more others in performing knitting, fashioning and lace formation in a usual manner.
In a full-fashioned knitting machine, generally vertical spring beard knitting needles 26 are mounted in alinement longitudinally of the machine in needle bars 28 (Fig. 1), there being one needle bar for each knitting section of the machine of which there are thirty or more in modern machines. Needle bars 28 are mounted on brackets 29 pivoted on pins 30 carried in horizontal arms 32, two for each needle bar which operate to give the needles the vertical components of their motion while horizontal components of the needle motion are supplied by generally vertical arms or levers 34 one for each needle bar. Oscillating movements are imparted to levers 34 to rock the needle bars about pivots 30. All the needle bars are in alinement so that the entire number of bars 28 may be taken together as forming a group or set of knitting elements or instrumentalities.
Cooperating with the needles 26 are yarn laying means 36 comprising a series of yarn carrier rods 38 slidably mounted in slots or grooves in brackets 40 fixed to center bed 20 in the usual manner. Yarn carrier rods 38 are reciprocated in slots in brackets 40 by means of friction boxes which are driven by a friction rod connected to and driven by a coulier mechanism of any known or convenient design (not shown). On each of rods 38 is fixed a yarn carrier 42 at the lower end of which is mounted a usual yarn delivery tube. As a preliminary to reciprocating a rod 38, yarn for knitting is threaded from a yarn cone or other suitable source down through the yarn tube and the free end of the yarn fastened to a fixed point on frame 12. As the rod 38 then moves back and forth, yarn is drawn from the yarn source under the influence of suitable moistening, tensioning and intermittently acting clamping means and fed along the needles 26 on the beard side thereof, that is, between the needles and a presser edge 48. As the yarn is drawn from the tube it is kinked around the needles by sinkers 50. The sinkers for each section are shown mounted, as usual in full-fashioned machines, in a sinker head 52 mounted on the center bed 20 and having a bed portion 54 and a cap 56 in which slots or tricks are provided in which the sinkers reciprocate at right angles to the vertical plane thru the needle rows.
For drawing and measuring yarn, the sinkers are thrust forward seriatim very shortly after the yarn carrier fingers have passed them, the sinkers being shown fully forward in Fig. 4. For moving the sinkers forward, slurcams 58 are provided, the slur cams being carried on slur-cam boxes 62 which are mounted to reciprocate on a slur-cam box bar carried on the center bed 20, the slur-cam boxes for the various knitting sections being connected to a connecting bar 64 forming part of and reciprocated by the usual coulier means. The slur-cams act against jacks 66 which are mounted in beds 67, also carried on the center bed, in position to transmit impulses to the sinkers. Jack springs 68 are provided in beds 69 which are supported on the center bed, the jack springs being adapted to hold the jacks and sinkers yieldingly in the positions assumed when the sinkers are sub stantially fully advanced and fully retracted in the sinker head. Alternating with the sinkers 50 in the sinker head 52 are the usual dividers 70, the sinkers and dividers being advanced and retracted by a catch bar (not shown) in the usual manner, to complete the formation of each course of loops. With the sinker heads 52, slur cam boxes 62 and jack beds 67 carried on the center bed 20, any heat generated by cooperation between the parts of these units is transmitted to the center bed thereby causing it to expand lengthwise of the machine. Therefore, movement of the center bed 20 also causes the sinker heads 52 and other members carried thereon to move with the center bed.
In order to maintain the needles 26 of each needle bar 28 in registry with the sinkers 50 and dividers 70 of the associated sinker head 52, the brackets 29 and pins 30 are provided with lost motion with respect to lever arms 32. Pins 30 have end plate portions 71, the plate portions of the pins for each needle bar facing each other and being engaged by screws (not shown) adjustabiy carried in a bracket 72 fixed to the center bed 20. With this arrangement the needle bars will be positively moved with the center bed in any thermally induced movement. Only those parts of the means for maintaining the position of the needle bar relative to the center bed necessary to a complete understanding of the present invention, are shown herein. More complete details may be had by referring to the aforementioned Zwicky Patent No. 2,366,- 227.
Also mounted on center bed 20 at each end of the machine are narrowing heads 74, as shown in Figs. 1 and 3. As shown in Fig. 3, each head 74 is carried on a flanged plate 76 having a depending flange bolted to the center bed 20. The members and elements of which heads 74 are composed are therefore subject to the thermally induced movements in center bed 20. The members and elements of each head 74 comprise a threaded spindle 78 and a threaded spindle 79. Spindles 78 and 79 are operated by linkages and pawls (not shown) from cams on shaft 24. The design and operation of such linkages being well understood they are not described or shown herein. Associated with each spindle 78 is a nut 80 (Figs. 2 and 3) on which are mounted end stops 82 against which carrier rods 38 abut at the ends of their yarn laying strokes. By turning the spindles 78, the strokes of the carrier rods 38 are therefore varied to narrow or widen the fabric. Stops 82 are pivotally mounted on the nut 80 and certain of the stops at both ends of the machine are provided with handles 85 (Fig. 2) whereby the stops may be turned up out of the way to permit the carrier rods to be moved out of the knitting field when it is desired to place them out of action.
In point fashioning, one or more selvage loops are transferred in the proper direction from the needle or needles on which they were formed to others at the same time that the end stops are moved to vary the width of the fabric. For this purpose, a narrowing" machine is provided comprising a front narrowing shaft 86 (Fig. 4) connected to which are brackets 87 on which are slidably mounted horizontal narrowing rods 88. As the machine shown is assumed to be a single unit machine, i. e., one for making both the legs and feet of stockings, four rods 88 are shown all of which have connected thereto by bolts 89 either wide point combs 90 or narrow point combs 91 (Fig. 1). There are two wide combs for each knitting section, one for each selvage edge. The one for the left selvage is shown in Fig. I connected to the bottom rod 83 and the wide comb for the right selvage is shown connected to the second rod from the bottom one of the four rods. There are also two narrow combs for each knitting section, the one for the left selvage being fastened to the rod next the bottom and the narrow comb for the right selvage being fastened to the top rod of the four. The narrow combs are placed at the centers of the knitting sections as shown in Fig. 1 when not in use. For moving said combs spindle 79 has oppositely threaded sections on which are nuts 92 which are prevented from rotating by collars or sleeves 93 mounted to slide longitudinally on fixed rod 93A and parallel to the axis of spindle 79. The collars 93 are fastened to the nuts 92 and therefore the nuts move along the axis of spindle 79 when the spindle is turned, the direction of movement of the nuts depending, of course, on the direction in which the spindle is turned.
For transmitting the motions of nuts 92 to combs 90 and 91, nuts 92 have flanges 95 fixed thereon. The flanges have wing sections 94 adapted to act as dogs to push the rods 88 in the direction of their lengths. This is accomplished by the flat vertical faces of the sections which lie transverse to the axis of the spindle 79 in axial alinement with contact screws 96 which are fixed to the rods 88. The contact screws 96 for the rods on which the wide combs 90 are fastened contact with both sides of wing sections 94 in a usual manner (not shown), so that the wide combs are moved positively with the nuts 95. The narrow combs 91 are normally laid out in the center of each knitting section and the rods therefor are provided with one contact screw 96 for engaging only one side of the wing sections 94, the screws being about midway between the nuts 92 (Figs. 1 and 2) when the narrow combs are not in use. When the narrow combs are to be used they are manually moved so that their screws 96 are in contact with the wing sections 94 and are moved by the wing sections and the wide combs in the usual manner to form the well known diamond toe narrowings. The rods 88 are split at approximately the center of the machine so that the narrowing combs 90 and 91 for half the knitting sections are controlled from the left head 74 and the combs for the other half of the machine from the right narrowing head. It will be seen that the rods 88, being set some distance from the fixed portions of the frame 12, are affected only slightly, if at all, by temperature changes in the parts or members of the framework 12 including the center bed 20. However, as nuts 92 and wing members 94 for moving the rods 88 are mounted on the center bed 20, thermally induced movements of the center bed will be directly transmitted to the rods 88 through the nuts thereby affecting the relationship between the combs 90 and 91 and needles 26.
The thermally induced movement of the center bed is cumulative, that is, it gradually increases starting at the center of the machine and extending toward the ends thereof, so that the greatest movement is at the ends of the machine. The extent of movement in the full length of the center bed 20 of a thirty section machine is equal to approximately 4 thousandths of an inch for each degree of increase from room temperature to operating temperature of the machine. In practice, it has been found that the finer gauge machines may increase from 4 to 20 degrees in temperature above room temperature when operating. Therefore, a degree increase in operating temperature will cause the center bed to expand or increase in length 40 thousandths of an inch or thousandths of an inch at each end of the machine. Actually then, each narrowing head will move 20 thousandths of an inch away from the center of the machine which will carry the carrier rod end stops 82 and the nuts 92 for the narrowing point rods 88 outwardly the full movement of the center bed.
With the needle bars 28 expanding directly with the center bed 20 and sinker head 52 the needles will be kept in correct registry with the sinker head, and the end needle bar will receive the greatest movement and the movement of each needle bar toward the center of the machine will be proportionately less. However,
the carrier rod stops and the stops for the narrowing point rods will move the full extent, which will maintain the end needle bar and sinker head in substantially correct registry with the yarn carriers 42 and narrowing point combs and 91. On the other hand, each sinker head and needle bar toward the center of the machine being moved proportionately less, the misregistry between the needles and points and the yarn carrier and the sinker head becomes proportionately greater until at the knitting section adjacent the center of the machine, the parts will be substantially the full 20 thousandths of an inch out of registry.
Also, mounted on the brackets 87 on the front narrowing shaft 86 are picot or lace point bars 98 of which there is one for each knitting section, the bars being pivotally mounted on a rod (Figs. 1 and 4) carried in forwardly projecting portions of brackets 87. When out of use, bars 98 are turned up and fastened in a position in which the points are covered by a rail 102 shown as supported directly on the front narrowing shaft 86. When the point bars 98 are to be used to transfer loops for making picot or lace courses, they are swung down so that they may engage the knitting needles to pick loops therefrom and then transfer the loops to adjacent needles. At such times as point bars 98 are in use, fashioning points in combs 90 and 91 are in inactive position as shown in Fig. l, the relation and operation of the point bars and combs being fully shown and described in a patent to Held, No. 2,242,070, issued May 13, 1941. The rod 100 for bars 98 may be shifted for lace forming operations either from the center or an end of the machine by any of the well known lace point shifting devices shown in the aforementioned Reading parts catalogs. It will be seen that the picot bars 98 are far removed from the center bed so that little, if any, of the heat generated in the center bed will be transmitted to the rod 100. Therefore, expansion of the center bed will affect the initial registry between the needles and points of the bars 98. As hereinbefore set forth, the end knitting section receives the greatest movement and each section toward the center of the machine proportionately less. Where the rod 100 is controlled from the center of the machine, the misalignment of the needles 26 and lace points is the greatest at the end sections and proportionately less toward the center of the machine. Where the rod 180 is controlled from the end of the machine by mechanism carried on the center bed 20 the greatest misalignment of the lace point and needle will occur at the center of the machine.
Other elements which cooperate with the needles in knitting fabric are knockover bits 106 which are shown in Fig. 4 as mounted in beds 108 which are pivotally mounted on the sinker beds 54 of the sinker heads 52 on an axis indicated at 109. The knockover bits 106 are arranged in the same vertical planes intermediate the needles as the sinker-s and dividers. there being as many such hits as there are sinkers and dividers combined. The knockover bits being supported from the sinker beds are therefore moved equally with this bed as the center bed moves in response to changes in its temperature. This being so any adjustment bringing the sinkers and needles into exact register will also do the same for the knocltovers and these elements therefore need no individual attention so far as keeping them in proper registry is concerned.
An arrangement according to the invention and shown in the drawings whereby the cooperating elements and instrurnentalities, initially adjusted when the machine is at operating temperature, may again be brought to a condition of accurate register at the start of a production run comprises a heating element 110 placed in contact with the center bed 20 and extending substantially the length of the center bed. As previously pointed out the elements are principally mounted on the center bed and therefore it is subject to heat generated by the several phases of the knitting operation. For the purposes of the invention, it is usually desirable that the heating element generate heat substantially uniformly along its length and to this end it has been found most convenient that it operate by electricity, although the invention is not necessarily so limited and other types of heating devices may be used. As shown, element 110 is a resistor in the form of a cable comprising a conducting core having a protective sheath 111 insulated from the core and is held against the surface of center bed by suitable means such as clips 112, as shown in Fig. 4. The conducting core is preferably of uniform resistance throughout its length, so that it will supply heat uniformly lengthwise of the bed plate.
Cable is connected to an electrical power circuit 115, and is impressed with the voltage required to pro duce the desired heating effect by a transformer 117, the primary 118 of which is connected to circuit by a switch 119 and leads 120 and the secondary 121 of which is connected to the ends of cable 110 by leads 122. A pilot light 123 is connected to the leads 120 between the switch 119 and transformer 117 to indicate that switch 119 is closed and the heating element in operation. The secondary 121 of the transformer has a plurality of taps 124 to vary the voltage passing through the coil 111 and to the cable 110 and thereby vary the heat transmitted to the center bed 20.
In preparing for the operation of a knitting machine equipped as in Fig. 5. one of the leads 122 is connected to the one of taps 124 adapted to supply electrical current at a voltage to heat the machine, and especially its center bed, at a convenient rate. The switch 119 having been left open at the end of a machine run, is closed sufficiently in advance of machine operation to bring the machine up to approximately full operating temperature by the time the next production run is to be begun. When the machine is started the switch 119 may be opened, the heat generated during the knitting operation then holding the machine at full operating temperature and thereby maintaining a critical frame member such as the center bed at its expanded length to keep the elements or instruntentalities in register.
In most cases, as for instance as shown in Fig. 5, the heating element 110 comprises a single section of cable but other arrangements may be employed. For 1' example, in Fig. 6 there is shown an arrangement 125 which comprises two heating elements or resistors 126 and 127, each intended to extend half the distance along the portion of the center bed 20 occupied by the knitting sections instead of the entire distance, as in the arrangement of Fig. 5. Elements 126 and 127 are connected in parallel across leads 128 and 129 which are connected to the opposite poles of the secondary 130 of a variable transformer 131 the primary 132 of which is connected to a power circuit 133 containing a switch 134. Each branch of lead 128 connected to an end of element 126 or 127 contains a thermostat which is in contact with the center bed 20 or similar longitudinal member subject to expansion due to thermal changes in use. The thermostats are adjusted so that when the center bed 20 reaches the operating temperature of the machine and the elements are in exact register, one or the other or both of thermostats 135 will operate to open its circuit. When the temperature drops below the machine operating temperature, thermostats 135 will again close the circuits to bring the parts up to operating temperature. The switch 134 therefore may remain closed at all times. The thermostats 135 are shown as being of the bi-metallic type arranged to act as a make and break switch and comprising a metallic strip element 136 permanently in contact with a binding post 137 which is permanently connected to lead 128, and a second metallic strip element 138 fixed to element 136. The strip element 138 has a higher coefiicient of thermal expansion than element 136 and, when the temperature of the bi-rnetallic strip drops below a certain point the differential contraction characteristics of the two strip elements causes the bi-metallic strip to bend and contact post 139 to thereby close the circuit. When the temperature of the machine reaches operating temperature, the differential expansion characteristics of the strip elements cause the bi-rnetallic strip to again straighten out and hence break contact with the post 139 and open the circuit.
With the arrangement of Fig. 6, after closing the switch 134, the circuits through the thermostats 135 and heating elements 126 and 127 will maintain the center bed at a predetermined temperature irrespective of the number and length of machine stoppages. Therefore, the machine is always in condition for operation and the parts are always in register. The arrangement shown in Fig. 6 has the further advantage that the heating elements 126 and 127 may operate independently of each other where either half of the machine requires more time to bring it up to operating temperature. In order to indicate when the circuit through the switch 134 is closed a light 140 is connected in the circuit between the switch and the transformer 131. Lights 141 are also connected across the loads 128 and 129 between each element 126 and 127 and its controlling thermostat 135 to indicate when the elements are in operation.
The apparatus of the present invention and its advantages will be readily understood by those skilled in the art from the foregoing description but for purposes of convenience, they will be briefly summarized as follows:
The apparatus according to the present invention functions to bring into registry the parts which cooperate in carrying out the functions of knitting, fashioning and/ or making lace openings by rapidly bringing the machine temperature to that encountered in a continuous production run. The apparatus comprises a heating element, preferably but not necessarily of an electrical character, in contact with the framework of the machine and especially in contact with a portion of the framework of the machine such as the center bed which is subject to expansion due to an increase in temperature when the machine is in use and which supports at least one group of elements or instrumentalities which cooperates with another group not supported thereby to carry out functions of the machine.
Of course, the improvements specifically shown and described by which the referred to results are obtained, can be changed and modified in various ways Without departing from the invention herein disclosed and hereinafter claimed.
What is claimed is:
l. The combination in a multi-section full-fashioned knitting machine of a longitudinally extending center bed member, a plurality of instrumentalities supported thereon, other instrumentalities for cooperation with said first mentioned instrumeutalities and arranged in accurately adjusted position relative thereto when said member is at full operating temperature but relatively out of adjustment when said member is at lower temperatures, and heating means associated with the member adapted when operated to bring said member to said full operating temperature.
2. In a multi-section full-fashioned knitting machine having a longitudinal center bed member extending over substantially the length of the sections of the machine and knitting elements supported by said member in accurately spaced relationship at machine operating temperature with each other and with cooperating elements supported by other machine members, the combination with said members and elements of means associated with said center bed member for bringing it to machine operating temperature before starting the operation of the machine.
3. In a multi-section full-fashioned knitting machinehaving a center bed structure extending over substantially the length of the sections of the machine and knitting elements supported by said structure in accurately spaced relationship with each other and with cooperating elements supported by other machine members, the combination with said structure, elements and members of a heating unit associated with said center bed structure for raising the temperature thereof to within predetermined limits whereby the heat generated in operation of the machine may maintain it Within said limits to avoid substantial effects of thermal expansion and contraction.
4. in a multi-scction full-fashioned knitting machine having a center bed structure extending over the length of the sections of the machine and knitting elements supported by said structure in accurately spaced relationship with each other and with cooperating elements supported by another machine member, the combination with said structure, elements and member of an electrical heating unit extending in contact with said structure over substantially its entire length and adapted to generate heat uniformly along its length in contact with said structure.
5. In a multi-section full-fashioned knitting machine, the combination of a center bed structure extending the length of the machine, a series of elements connected to said center bed, a second series of elements, means for supporting said second series of elements in accuratcly adjusted relationship with said first series of elements, and temperature increasing means associated with sald center bed and adapted and arranged when operated to initially heat said center bed to a predetermined range.
6. In a multi-section full-fashioned knitting machine, the combination of a center bed structure extending over substantially the full length of the machine, a series of elements connected to said center bed, a second series of elements which cooperate in a given relationship with said first series of elements, a support for said second series of elements, and temperature control means associated with said center bed for heating the center bed to within a given temperature range prior to operation of the machine.
7. In a multi-section full-fashioned knitting machine, the combination with a longitudinally extending center bed member, a group of instrumentalities supported thereon, a second group of instrumentalities arranged in accurately adjusted position relative to said first group when said member is at full operating temperature, such relative adjustment of the instrumentalities being adversely atfected by the displacement of the member induced by variations in its temperature, an electric type heating unit extending substantially the entire length of said member and a thermostatically operated switch in the circuit of said heating unit to control the operation of said unit and cause it to maintain said member at a substantially constant temperature.
8. in a multisection full-fashioned knitting machine, the combination of a center bed subiect to thermal changes during the operation of the machine. elements connected to said center bed, other elements arranged in accurately spaced relationship and cooperating with said first elements, a machine member on which said other elements are supported and which is relatively free of thermal changes in use, a heating unit associated with said center bed, and a thermostat on said center bed controlling the operation of said heating unit to keep the center bed at substantially a given temperature and thereby isolate it and the elements thereon against thermal expansion and contraction.
9. For use in a multi-section full-fashioned knitting machine having a longitudinal center bed member extending over substantially the length of the knitting sections of the machine, and elements supported by said member in accurately spaced relationship with each other and with cooperating elements supported by other machine members, when said machine is at operating temperature, an elongated heating element for mounting on said center bed member to extend therealong for a plurality of said knitting sections, and means for securing said heating element in such position on said member whereby said member may be heated to machine operating temperature before starting the machine.
10. For use in a multi-section full-fashioned knitting machine having a longitudinal center bed member extending over substantially the length of the knitting sections of the machine, and elements supported by said member in accurately spaced relationship with each other and with cooperating elements supported by other ma chine members, when said machine is at operating temperature, an elongated heating element for mounting on said center bed member to extend therealong for a plurality of said knitting sections, means for securing said heating element to said center bed member and means for controlling the operation of said heating element whereby said center bed member may be heated to machine operating temperature before starting the machine.
References Cited in the file of this patent UNITED STATES PATENTS 2,372,019 Saftlas Mar. 20, 1945 2,618,138 Peel et a1. Nov. 18, 1952 FOREIGN PATENTS 160,730 Switzerland June 1. 1933
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2854835A (en) * 1957-04-26 1958-10-07 Textile Machine Works Element mounting means for straight bar knitting machines
US2983127A (en) * 1957-12-12 1961-05-09 Belge D Optique Et D Instr De Method and device for maintaining a constant temperature control of a sinker bar assembly in a straight bar knitting machine
US3347063A (en) * 1964-02-28 1967-10-17 Hobourn Aero Components Ltd Controlled heating of flat warp knitting machines
FR2464323A1 (en) * 1979-08-28 1981-03-06 Textima Veb K METHOD AND DEVICE FOR CONSTANTLY MAINTAINING THE INTERVALS BETWEEN KNITTING ELEMENTS OF CHAIN MESH KNITTING MATERIALS

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH160730A (en) * 1931-06-22 1933-03-31 Reutlinger Strickmaschinenfab Knitting machine.
US2372019A (en) * 1944-03-11 1945-03-20 Saftlas Samuel Knitting machine
US2618138A (en) * 1948-11-25 1952-11-18 Messrs F N F Ltd Warp knitting machine and method of setting the knitting elements thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH160730A (en) * 1931-06-22 1933-03-31 Reutlinger Strickmaschinenfab Knitting machine.
US2372019A (en) * 1944-03-11 1945-03-20 Saftlas Samuel Knitting machine
US2618138A (en) * 1948-11-25 1952-11-18 Messrs F N F Ltd Warp knitting machine and method of setting the knitting elements thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2854835A (en) * 1957-04-26 1958-10-07 Textile Machine Works Element mounting means for straight bar knitting machines
US2983127A (en) * 1957-12-12 1961-05-09 Belge D Optique Et D Instr De Method and device for maintaining a constant temperature control of a sinker bar assembly in a straight bar knitting machine
US3347063A (en) * 1964-02-28 1967-10-17 Hobourn Aero Components Ltd Controlled heating of flat warp knitting machines
FR2464323A1 (en) * 1979-08-28 1981-03-06 Textima Veb K METHOD AND DEVICE FOR CONSTANTLY MAINTAINING THE INTERVALS BETWEEN KNITTING ELEMENTS OF CHAIN MESH KNITTING MATERIALS

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