US2690879A - Metal-to-wood fastening for railway ties - Google Patents

Metal-to-wood fastening for railway ties Download PDF

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US2690879A
US2690879A US2913248A US2690879A US 2690879 A US2690879 A US 2690879A US 2913248 A US2913248 A US 2913248A US 2690879 A US2690879 A US 2690879A
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bore
wood
tie
resin
metal
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Snyder Jacob Rush
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Priority claimed from GB1720853A external-priority patent/GB739013A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B13/00Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
    • F16B13/14Non-metallic plugs or sleeves; Use of liquid, loose solid or kneadable material therefor
    • F16B13/141Fixing plugs in holes by the use of settable material
    • F16B13/142Fixing plugs in holes by the use of settable material characterised by the composition of the setting material or mixture
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/02Fastening rails, tie-plates, or chairs directly on sleepers or foundations; Means therefor
    • E01B9/04Fastening on wooden or concrete sleepers or on masonry without clamp members
    • E01B9/14Plugs, sleeves, thread linings, or other inserts for holes in sleepers
    • E01B9/16Plugs, sleeves, thread linings, or other inserts for holes in sleepers for wooden sleepers
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/02Setting anchoring-bolts with provisions for grouting
    • E21D20/025Grouting with organic components, e.g. resin
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B13/00Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
    • F16B13/14Non-metallic plugs or sleeves; Use of liquid, loose solid or kneadable material therefor
    • F16B13/141Fixing plugs in holes by the use of settable material
    • F16B13/143Fixing plugs in holes by the use of settable material using frangible cartridges or capsules containing the setting components
    • F16B13/144Fixing plugs in holes by the use of settable material using frangible cartridges or capsules containing the setting components characterised by the shape or configuration or material of the frangible cartridges or capsules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S238/00Railways: surface track
    • Y10S238/01Track structure assembled by gluing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S411/00Expanded, threaded, driven, headed, tool-deformed, or locked-threaded fastener
    • Y10S411/922Nail, spike or tack having locking device
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31942Of aldehyde or ketone condensation product
    • Y10T428/31949Next to cellulosic
    • Y10T428/31957Wood
    • Y10T428/3196Phenoplast

Definitions

  • This invention relates to metal-to-wood fastenings of the type in which a metal fastener such as a spike or lag screw is driven into a wood member and relates, more particularly, to an improved fastening of this kind in which a stronger and more durable connection is obtained between the metal fastener and the wood member.
  • the improved metal-to-wood fastening provided by the present invention can be applied to numerous different specific uses, it is particularly valuable in railroad construction and for that reason is hereinafter described as applied to that use.
  • the disclosure of the improved fastening as applied to railroad construction represents one practical embodiment of the invention and is not made with any intent to limit the invention to that particular use.
  • this invention satisfactorily overcomes all of the above-mentioned difficulties and it can accordingly be said that, as one of its objects, this invention provides an improved metal-to- Wood fastening in which increased holding power and durability are obtained.
  • Another object is to provide an improved fastening of this character in which increased holding power and durability are obtained by reason of the fact that the wood member has been chemically treated and hardened.
  • a further object of this invention is to provide an improved fastening of the type comprising a metal fastener driven into a preformed bore of a wood member and in which a water-insoluble cold-setting glue increases the strength of the fastening by accomplishing the dual purpose of reinforcing the wood member and establishing an adhesive bond with the metal fastener.
  • Still another object is to provide an improved fastening of this kind having increased strength and durability by reason of the fact that the wood member has been impregnated with a woodhardening and -preservative material, preferably a thermosetting material, although a thermoplastic material or a combination of thermosetting and thermoplastic materials can be used.
  • a woodhardening and -preservative material preferably a thermosetting material, although a thermoplastic material or a combination of thermosetting and thermoplastic materials can be used.
  • Yet another object is to provide an improved fastening of the character mentioned in which the wood-hardening and -preservative material is a resin type of glue which also establishes an adhesive bond between the metal fastener and the wood member.
  • this invention provides an improved rail fastening in which a connection formed between a wood tie and a metal spike driven thereinto has increased holding power and durability due to the impregnation of the tie, or the portion thereof immediately surrounding the spike, with a water-insoluble cold-setting glue which is also a wood-hardening and -preservative material, such material being preferably a thermosetting resin, although a thermoplastic material or a combination of thermoplastic and thermosetting materials can be used.
  • this invention provides a novel metal-to-wood fastening of this character in which the glue or wood-hardening and -preservative material comprises a mixture of a synthetic resin of the aldehyde or phenol aldehyde class and a vinyl resin and which mixture is rendered thermosetting by the mixture of a hardener or catalyst therewith.
  • This invention also provides, as another of its objects, the novel use of capsule means by which the treating material or glue for the abovementioned metal-to-wood fastenings can be introduced into a preformed bore of a wood member.
  • Fig. 1 is a partial vertical section taken through a railroad track construction embodying the present invention, the view being taken longitudinally through a wood tie and transversely of rail and stringer members connected to the tie;
  • Fig. 2 is a plan view of a portion of the track construction of Fig. 1 and showing the rail and tie plate supported on the wood tie;
  • Fig. 3 is a partial vertical section similar to Fig. l, but showing the spikes only partially driven into the tie;
  • Fig. 4 is another partial vertical section showing the treating material contained in capsule means adapted to be broken during the drivin of the spikes;
  • Fig. 5 is another such partial vertical section, but showing a different form of capsule means for the treating material
  • Figs. 6 and 7 are transverse sectional details taken respectively on section lines 5-6 and '!-'F of Fig. 1.
  • the railroad track construction here illustrated includes a wood tie I! having a conventional tie plate H mounted thereon and supporting a conventional rail I2 of the type having a head Ifla and a base flang I212.
  • the tie plate H is secured to the tie ID by means of conventional screw spikes l3 and the rail I2 is held against the tie plate H by means of conventional cut spikes i l.
  • the railroad track construction here shown also includes a Wood member or stringer I 5 extending transversely of a number of the ties adjacent the end thereof and connected to the tie it by a screw spike [G of the kind commonly referred to as a lag screw.
  • the tie is a wood member such as a tie sawed or otherwise prepared from oak, pine or other kind of wood timber.
  • the tie may have its outer surface creosoted as is conventional practice in present day railroad construction.
  • the tie plate II has spaced openings I! and I8 therein which accommodate the spikes E3 and it, and the tie It has preformed openings or bores i9 and located so as to register with the openings of the tie plate and into which the spikes l3 and Hi are driven, respectively.
  • the spike I3 is a conventional screw spike having a square head 22 carrying a shoulder 23 and also having a tapered stem 2d carrying a helical screw thread 25.
  • the stem portion 28 immediately adjacent the head 22 can be cylindrical in shape, but for a purpose to be explained hereinafter, the stem portion 21' located immediately below the cylindrical portion 26 is a tapered portion.
  • the preformed bore l9 into which the screw spike i3 is driven is of a diameter slightly larger than the root diameter of the screw spike but smaller in diameter than the diameter of the screw spike measured across the tops of the thread convolutions.
  • the spike Hi is a cut spike of conventional form having a head 28 which includes an offset portion overlying the rail flange I21), and also having a stem 29 of a substantially square crosssection which is provided at its lower end with a chisel point 30.
  • the preformed bore 20 into which the spike I l is driven is of a smaller diameter than the minimum transverse dimension of the spike, as illustrated in Fig. '7.
  • the tie I0 is also provided with a preformed bore 3
  • the lag screw I6 is provided at its upper end with a square head 34 carrying a shoulder 35 and the lower portion of the lag screw carries a helical thread 36.
  • the intermediate portion 31 which connects the threaded lower stem portion of the lag screw with its cylindrical upper stem portion 33 is tapered for the same purpose as the taper 27 provided on the screw spike l3.
  • the tie ID or the portions thereof immediately surrounding the bores i9, 20 and SI, is impregnated with a woodhardening and -preservative material which in creases the strength and durability of the connections formed between the metal fastenings 53, it, it and the wood tie.
  • the entire tie it, or a substantial portion thereof will be impregnated with the wood-hardening and -preserva-tive material and such complete or partial impregnation can be prior to or after the formation of the bored holes in the tie.
  • This complete or partial impregnation of the tie can be accomplished by forcing the treating material into the tie in accordance with the method and apparatus disclosed in co-pending application, Serial No.
  • Fig. 1 of the drawings illustrates the case in whi h the treating material has been placed in the bores I9, 26 and 3l and is subjected to pressure during the driving of the fasteners l3, l4 and I6 for causing such material to impregnate the portions of the tie immediately surrounding the bores.
  • the treating material has been designated in the bores 19, 20 and 31 by the reference character 39 and although portions of this material are shown remaining in the bores, it will be understood that other portions of this material form a coating on the fasteners and still other portions have been forced laterally into the pores of the wood tie l0.
  • the treating material 39 When the treating material 39 is placed in the bores i9, 28 and 3
  • the treating material 39 assumes a set or hardened condition in which it bonds with the wood and reinforces those portions of the tie immediately surrounding the fasteners and also forms an adhesive bond between the tie and the fasteners.
  • the hardening of the wood around the bores into which the fasteners are driven renders the wood substantially non-absorbent and highly resistant to subsequent rotting or splitting.
  • the setting of the material in these portions of the tie also greatly increases the holding power of the fasteners in the tie by preventing shearing or stripping of those portions of the tie in which the screw threads engage.
  • the adhesive bond which the treating material forms between the tie and the threaded fasteners also holds the fasteners against turning movement and thus prevents loosening of the fasteners.
  • the adhesive bond formed by the treating material holds the spike against upward movement in the bore 20 and the hardening of the wood surrounding this bore increases the resistance which, the tie is able to offer to lateral shifting of the cut spike.
  • the treating material 39 Various chemical materials can be used as the treating material 39, but in general the material employed for this purpose should be initially fluid or plastic and should have setting characteristics such that in its set condition it will be water-insoluble and substantially non-absorbent and will harden or reinforce the wood and render the same resistant to fraying, shearing or rotting.
  • any one of various synthetic resins can be used, such as resins of the aldehyde or phenol aldehyde class, for example, phenol formaldehyde, urea formaldehyde, melamine formaldehyde or resorcinol formaldehyde.
  • These materials are potentially thermosetting in character and are rendered actually thermosetting by the mixing of a hardener or so-called catalyst therewith, such as formaldehyde, and the mixture formed by the resin and the catalyst constitutes the treating material 39.
  • the catalyst can be in either powdered or liquid form and is added to the resin in suitable amounts such as 5 per cent to per cent by weight to 95 to 50 per cent by weight of the resin but the amount of the catalyst to be used will depend upon the setting characteristics desired for the treating material. Ordinarily an amount of the catalyst is employed which will produce setting of the resin in a period of from one to four hours at normal temperature, that is to say, a temperature ranging from degrees to 90 degrees Fahrenheit.
  • the treating material 39 also establishes an adhesive bond between the wood and the metal fasteners driven thereinto. It is also important to prevent the treating material 39 from assuming a brittle state in which cracking or crazing might result in the material after it has set. Both of these characteristics are obtained by incorporating a plasticizing agent, such as a suitable thermoplastic material, in the aldehyde resin prior to the mixing of the catalyst therewith.
  • a plasticizing agent such as a suitable thermoplastic material
  • a vinyl resin can be used such as vinyl acetate or vinyl butyral.
  • the preferred plasticizing agent can be designated as a partially hydrolized polyvinyl acetate.
  • Suitable amounts of the plasticizer can be used depending upon the setting characteristics desired for the resin and when the above-mentioned polyvinyl acetate is used as the plasticizer, 2 per cent to 20 per cent by weight is added to the resin.
  • the treating material or glue then comprises, by weight, 93 to 30 per cent of the aldehyde resin, 2 to 20 per cent of vinyl resin and 5 to 50 per cent of the catalyst.
  • Fig. 3 of the drawings shows the improved fastening being formed by the driving of the spikes l3 and I4 into the bores l9 and 20 in which quantities of the treating material 39 in bulk form have been placed.
  • the treating material is subjected to pressure, as explained above, and is forced into the pores of the wood tie it.
  • Fig. 4 shows the treating material contained in capsule means so as to render this material convenient to handle for introducing the same into the bores l9 and 20.
  • the capsule means here shown comprises an outer capsule 30 containing a quantity of the treating material til, that is to say, a quantity of a potentially thermosetting resin as mentioned above, or a mixture of such resin and a plasticizer as mentioned above.
  • the capsule means also includes an inner capsule 42 containing the catalyst material 43 and maintaining the catalyst segregated from the resin.
  • the capsules 40 and 42 can be made of any suitable material, such as a molded plastic capable of resisting any chemical action thereon by the materials contained therein.
  • FIG. 4 shows the screw spike 13 about to be started into the bore l9 and which inward movement of the screw spike causes rupturing of the capsules and a mixing of the catalyst with the resin to render the resin thermosetting.
  • Fig. 4 also shows the cut spike l4 partially driven into the bore 20 and as having already ruptured the capsules ll! and 42 contained therein.
  • Fig. of the drawings illustrates another form of capsule means in which a main capsule 25 contains the potentially thermosetting resin 25, or a mixture of such resin and plasticizer, and a supplemental capsule 41 contains a quantity of the catalyst 48 in powdered form.
  • the capsule member l! is here shown in the form of a cap which is telescopingly mounted on one end of the main capsule '45.
  • Fig. 5 shows the cut spike Id about to be driven into the bore 2!] in which the capsule has been inserted. The movement of the pointed lower end of the spike into the bore will rupture the capsule and cause mixing of catalyst powder 48 with the fluid resin 55 and will render the latter thermosetting.
  • the values representing the increased holding power of the metal fasteners in the tie [0 resulting from the use of the treating material 39 are the values obtained when the fasteners were subjected to torque tests and pull tests for the initial removal of the fasteners from the connection. It has been found, however, that when the fasteners are removed from the tie, as for the purpose of replacing the rail [2 and are again driven into the same bores of the tie, the fasteners will still have a substantially increased holding power in the tie. When the fasteners are thus redriven into the same bores of the tie, additional amounts of the treating material 39 can be used and holding values for the fasteners comparable with, or greater than, those expressed in the above tabulations will again be obtained.
  • this invention provides an improved metal-to-wood connection by which the holding power and durability for fastenings formed between a wood member and a metal fastener driven thereinto will be greatly increased. It will now also be understood that the increased holding power and durability for the fasteners is derived, in part, from a hardening and strengthing of the wood member and, in part, from an adhesive bond established between the metal fasteners and the wood member. Additionally, it will be seen that the improved fastening provided by this invention is especially valuable in railroad track construction and will contribute materially to the longer life of wood ties.
  • a fastening of the character described comprising, a wood member having a preformed bore therein, a metal fastener engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side wall of said bore, and an initially fluid thermosetting resin in a set condition forming an adhesive bond between said fastener and said wood member internally of the latter.
  • a fastening of the character described comprising, a wood member having a preformed bore therein, and a metal fastener engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side wall of said bore, the portion of said wood member immediately surrounding said bore being impregnated with an initially fluid woodhardening and -preservative thermosetting resin material which in its set condition hardens the impregnated portion of said wood member and renders the same stronger and more durable, said fastener having increased resistance to lateral shifting and axial loosening movements in said bore by reason of its tight fitting direct engagement with said impregnated and hardened portion of said wood member.
  • a fastening of the character described comprising, a wood railway tie having a preformed bore therein, and a metal fastener of the rail fastening spike type engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side wall of said bore, the portion of said wood member immediately surrounding said bore and substantially coextensive therewith being impregnated with a thermosetting resin which is initially fluid and in its set condition hardens the impregnated portion and increases the strength and durability of the connection between said fastener and said wood member.
  • a fastening of the character described comprising, a wood member having a preformed bore therein, and a metal fastener engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side wall of said bore, the portion of said wood member immediately surrounding said bore being impregnated with a thermosetting resin which is initially fluid and in its set condition in the impregnated portion hardens the same for increasing the strengthand durability of the connection between said fastener and said wood memher, the set resin also forming an adhesive bond. between said fastener and said wood member internally of the latter.
  • a wood member having a preformed bore therein, and a metal fastener of the cut spike type driven into said bore and having a relatively tight fitting metal-to-Wood engagement with the portion of said wood member immediately surrounding said bore, such surrounding portion being impregnated with an initially fluid but settable water-insoluble wood-hardening and -preservative synthetic resin material which in its set condition hardens and preserves the impregnated portion and also forms an adhesive bond between said spike and wood member, said material being initially contained in said bore and the bore being of a smaller diameter than the minimum transverse dimension of said spike such that during the driving of said spike said material will be trapped and pressurized thereby in said bore and forced into the portion of the wood member immediately surrounding said bore.
  • a wood tie having a preformed bore therein, a tie plate on said tie and having an opening aligned with said bore, a rail on said tie plate, and a screw spike extending through the opening of said tie plate and driven into said bore and having a relatively tight-- fitting metal-to-wood engagement with the portion of said tie immediately surrounding said bore and substantially coextensive therewith, such surrounding portion being impregnated with and having distributed therein a thermosetting resin in a set condition, said resin being initially fluid in said bore and being forced into said surrounding portion of said tie by the driving of said spike into said bore.
  • a wood tie having a preformed bore therein, a tie plate on said tie and having an opening aligned with said bore, a rail on said tie plate, and a screw spike extending through the opening of said tie plate and engaging in said bore with a relatively close fit such that portions of said screw spike are in direct contact with the side wall of said bore, the portion of said tie immediately surrounding said bore being impregnated with an initially fluid thermosetting wood-hardening and -preservative synthetic resin material, said material in its set condition rendering the impregnated portion harder and more durable and also forming an adhesive bond between said screw spike and said tie.
  • a wood tie having a preformed bore therein, a tie plate on said tie and having an opening aligned with said bore, a rail on said tie plate, and a cut spike extending through the opening of said tie plate and engaging in said bore with a relatively close fit such that portions of said out spike are in direct contact with the portion of said tie immediately surrounding said bore, such surrounding portion being impregnated with an initially fluid thermosetting wood-hardening and -preservative synthetic resin material which in its set condition renders the impregnated portion harder and more durable and also forms an adhesive bond between said spike and tie.
  • a wood member having a preformed bore therein and the portion of said wood member immediately surrounding said bore being impregnated with a thermosetting wood-hardening and -preservative chemical, and a metal fastener driven into said bore and forming with the impregnated portion of said wood member a connection of increased strength and durability, said chemical comprising a potentially thermosetting resin material and a catalyst material and being initially contained in a capsule means of a size to be received in said bore, said capsule means having separate compartments adapted to contain the resin and catalyst materials in segregated relation but being adapted to be broken by the driving of said spike to permit mixing of said resin and catalyst materials.
  • a wood member having a preformed bore therein and the portion of said wood member immediately surrounding said bore being impregnated with a thermosetting wood-hardening and -preservative chemical, and a metal fastener driven into said bore and forming with the impregnated portion of said wood member a connection of increased strength and durability, said chemical comprising a potentially thermosetting resin material and a catalyst material, one of which materials is contained in a capsule of a size to be received in said bore and the other of said materials being contained in a second capsule located inside the first-mentioned capsule, said capsules being adapted to be broken by the driving of said spike to permit mixing of said resin and catalyst materials.
  • a fastening of the character described comprising, a wood member having a preformed bore therein, a metal fastener engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side Wall of said bore, the portion of the wood member immediately surrounding said bore being impregnated with an initially fluid water-insoluble cold-setting synthetic resin glue which in its set condition hardens and reinforces said impregnated portion of the wood member and establishes an adhesive bond between the impregnated portion and said metal fastener.
  • a fastening of the character described comprising, a wood member having a preformed bore therein, a metal fastener engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side wall of said bore, the portion of the wood member immediately surrounding said bore being impregnated with an initially fluid waterinsoluble cold-setting synthetic resin glue which in its set condition reinforces said portion of the wood member and establishes an adhesive bond with said metal fastener, said glue comprising a mixture of a synthetic resin of the aldehyde class and a vinyl resin and said mixture being rendered thermosetting by the addition of a hardener catalyst thereto.
  • the method of making metal-to-wood fastenings of the kind in which a metal fastener engages in a wood member which comprises the steps of forming in the wood member a bore of a smaller diameter than the transverse size of a given metal fastener to be driven thereinto, introducing into said bore a quantity of settable woodhardening and -preservative material in fluid form, driving said given fastener into said bore and thereby pressurizing the fluid material therein and causing said material to impregnate portions of said wood member surrounding said bore, and permitting said material to assume a set condition in which it hardens and preserves the impregnated portions of said wood member and increases the holding power of said fastener therein.
  • the method of making metal-to-wood fastenings of the kind in which a metal fastener engages in a wood member which comprises the steps of forming in the wood member a bore of a smaller diameter than the transverse size of a given metal fastener to be driven thereinto, introducing into said bore a quantity of settable wood-hardening and -preservative glue in fluid form, driving said given fastener into said bore and thereby pressurizing said glue therein and causing said glut to impregnate portions of said wood member surrounding said bore and substantially coextensive therewith, and permitting said material to assume a substantially waterinsoluble set condition in which it hardens and preserves the impregnated portions of said wood member and also forms an adhesive bond between the fastener and said wood member.
  • thermosetting resin comprises a synthetic resin of the aldehyde class.
  • thermosetting resin comprises a mixture of synthetic resin of the aldehyde class and a catalyst for causing the resin to set.
  • thermosetting resin comprises a mixture of synthetic resin of the aldehyde class, a, plasticizer and a catalyst for causing the resin to set.
  • the method of making metal-to-wood fastenings of the kind in which a metal fastener engages a wood member which comprises the steps of forming in the wood member a bore extending cross-wise of the grain of the wood and of a smaller diameter than the transverse size of a given metal fastener to be driven thereinto, introducing into said bore a quantity of thermosetting resin in fluid form, driving said given fastener into said bore and thereby pressurizing the fluid resin therein and causing said resin to impregnate portions of said wood member surrounding said bore, and permitting said resin to assume a set condition.
  • the method of making fastenings of the character described which comprises the steps of, forming in a wood member a bore which extends thereinto cross-wise of the grain and is closed at its inner end, introducing into said bore a quantity of thermosetting resin in fluid form, driving a metal fastener into said bore in tight fitting engagement with the side walls thereof and substantially trapping the fluid resin in said bore and forcing a substantial portion of the fluid resin into the portion of the wood member surrounding said bore and substantially coextensive therewith, and permitting the resin to assume its set condition in which it ha-rdens and preserves the impregated portion and forms an adhesive bond between the fastener and said wood member.
  • the method of making metal-to-wood fastenings of the kind in which a metal fastener engages in a wood member which comprises the steps of forming in the wood member a bore of a smaller diameter than the transverse size of a given metal fastener to be driven thereinto, providing a capsule means containing a thermosetting resin in fluid form, introducing said capsule means into said bore, driving said given metal fastener into said bore and rupturing said capsule means and pressurizing the fluid resin in the bore and causing the resin to impregnate portions of said wood member surrounding said bore, and permitting the resin to assume a set condition.
  • the method of making fastenings of the character described which comprises the steps of, forming in a wood member a bore which extends thereinto cross-wise of the grain and is closed at its inner end, providing a capsule means having one compartment containing a potentially thermosetting resin in fluid form and a second compartment containing a catalyst for causing the resin to set when mixed therewith, introducing said capsule means into said bore, driving a metal fastener into said bore in tight fitting engagement with the side walls thereof and rupturing said capsule means to liberate and cause mixing of said fluid resin and said catalyst, the driving of said fastener also causing pressurization of the mixture of fluid resin and catalyst in the bore and impregnation of the portion of said Wood member surrounding said bore with said mixture, and permitting said resin and catalyst mixture to assume a set condition in which it hardens and preserves the impregnated portion of the wood member and forms an adhesive bond between the fastener and said wood member.

Description

Oct. 5, 1954 J. R. SNYDER METAL-TO-WOOD FASTENING FOR RAILWAY TIES Filed May 25, 1948 2 Sheets-Sheet l W Arm/W575 if m w M, M; a w w. R. s a m w P u -"w l L M Wallis 7 H 1 mm m 7. 3
Oct. 5, 1954 J. R. SNYDER METAL-TO-WOOD FASTENING FOR RAILWAY TIES Filed May 25, 1948 2 Sheets-Sheet 2 a N Is 7 INVENTOR.
J2me 191/5 1 SNYDER A 7' TOR IVEYJ Patented Oct. 5, 1954 await STATES ATENT OFFICE METAL-TO-WOOD FASTENING FOR RAILWAY TIES 22 Claims.
This invention relates to metal-to-wood fastenings of the type in which a metal fastener such as a spike or lag screw is driven into a wood member and relates, more particularly, to an improved fastening of this kind in which a stronger and more durable connection is obtained between the metal fastener and the wood member.
Although the improved metal-to-wood fastening provided by the present invention can be applied to numerous different specific uses, it is particularly valuable in railroad construction and for that reason is hereinafter described as applied to that use. The disclosure of the improved fastening as applied to railroad construction represents one practical embodiment of the invention and is not made with any intent to limit the invention to that particular use.
Considerable difficulty has been encountered heretofore in railroad construction in that track fastenings are subject to rapid deterioration and loosening. Fastenings of this kind are subject to adverse service conditions by reason of the fact that they are constantly exposed to weather effects and to corrosive brine, and the like, which drips from railroad cars. These fastenings are also subject to constant jarring and vibration during the passage of trains on the track, as well as to lifting forces resulting from repeated defiection of the rails under the weight of passing railroad cars. Such jarring, vibration and lifting forces tend to loosen the spikes in the wood ties, which permits water and brine to enter the spike holes and further promote corrosion of the spikes and rotting of the ties. Moreover, when loosening of the spikes has occurred, it creates a hazardous condition which may result in a train wreck and also produces a condition which is very destructive to the ties because the loose fastenings permit increased flexing of the rail and this results in pounding and cutting of the ties by the tie plates. Still other factors which result in loose or weak fastenings are splitting of the ties and shearing of the wood in the spike holes when excessive torque is used in driving screw spikes.
One way of dealing with this problem is offered in my earlier Patent No. 2,389,464, granted November 20, 1945, in which the spike holes of wood ties are treated with a preservative material, such as asphalt or creosote, and although this treatment is highly beneficial it does not prevent the spikes from working loose. Another attempt to meet some of these disadvantages consists in the use of rustproofed spikes, such as galvanized spikes, and although the rustproofing decreases corrosion, it also gives the spikes a smoother surface characteristic which materially decreases their holding power in the wood ties.
The present invention satisfactorily overcomes all of the above-mentioned difficulties and it can accordingly be said that, as one of its objects, this invention provides an improved metal-to- Wood fastening in which increased holding power and durability are obtained.
Another object is to provide an improved fastening of this character in which increased holding power and durability are obtained by reason of the fact that the wood member has been chemically treated and hardened.
A further object of this invention is to provide an improved fastening of the type comprising a metal fastener driven into a preformed bore of a wood member and in which a water-insoluble cold-setting glue increases the strength of the fastening by accomplishing the dual purpose of reinforcing the wood member and establishing an adhesive bond with the metal fastener.
Still another object is to provide an improved fastening of this kind having increased strength and durability by reason of the fact that the wood member has been impregnated with a woodhardening and -preservative material, preferably a thermosetting material, although a thermoplastic material or a combination of thermosetting and thermoplastic materials can be used.
Yet another object is to provide an improved fastening of the character mentioned in which the wood-hardening and -preservative material is a resin type of glue which also establishes an adhesive bond between the metal fastener and the wood member.
As another of its objects, this invention provides an improved rail fastening in which a connection formed between a wood tie and a metal spike driven thereinto has increased holding power and durability due to the impregnation of the tie, or the portion thereof immediately surrounding the spike, with a water-insoluble cold-setting glue which is also a wood-hardening and -preservative material, such material being preferably a thermosetting resin, although a thermoplastic material or a combination of thermoplastic and thermosetting materials can be used.
As a further object this invention provides a novel metal-to-wood fastening of this character in which the glue or wood-hardening and -preservative material comprises a mixture of a synthetic resin of the aldehyde or phenol aldehyde class and a vinyl resin and which mixture is rendered thermosetting by the mixture of a hardener or catalyst therewith.
This invention also provides, as another of its objects, the novel use of capsule means by which the treating material or glue for the abovementioned metal-to-wood fastenings can be introduced into a preformed bore of a wood member.
Other objects and advantages of this invention will be apparent in the following detailed description and in the accompanying sheets of drawings in which,
Fig. 1 is a partial vertical section taken through a railroad track construction embodying the present invention, the view being taken longitudinally through a wood tie and transversely of rail and stringer members connected to the tie;
Fig. 2 is a plan view of a portion of the track construction of Fig. 1 and showing the rail and tie plate supported on the wood tie;
Fig. 3 is a partial vertical section similar to Fig. l, but showing the spikes only partially driven into the tie;
Fig. 4 is another partial vertical section showing the treating material contained in capsule means adapted to be broken during the drivin of the spikes;
Fig. 5 is another such partial vertical section, but showing a different form of capsule means for the treating material, and
Figs. 6 and 7 are transverse sectional details taken respectively on section lines 5-6 and '!-'F of Fig. 1.
Proceeding now with a more detailed description of the invention, reference will first be made to Figs. 1 and 2 of the drawings which show a typical form of railroad track construction having the present invention embodied therein. The railroad track construction here illustrated includes a wood tie I!) having a conventional tie plate H mounted thereon and supporting a conventional rail I2 of the type having a head Ifla and a base flang I212. The tie plate H is secured to the tie ID by means of conventional screw spikes l3 and the rail I2 is held against the tie plate H by means of conventional cut spikes i l. The railroad track construction here shown also includes a Wood member or stringer I 5 extending transversely of a number of the ties adjacent the end thereof and connected to the tie it by a screw spike [G of the kind commonly referred to as a lag screw.
The tie it is a wood member such as a tie sawed or otherwise prepared from oak, pine or other kind of wood timber. The tie may have its outer surface creosoted as is conventional practice in present day railroad construction. The tie plate II has spaced openings I! and I8 therein which accommodate the spikes E3 and it, and the tie It has preformed openings or bores i9 and located so as to register with the openings of the tie plate and into which the spikes l3 and Hi are driven, respectively.
The spike I3 is a conventional screw spike having a square head 22 carrying a shoulder 23 and also having a tapered stem 2d carrying a helical screw thread 25. The stem portion 28 immediately adjacent the head 22 can be cylindrical in shape, but for a purpose to be explained hereinafter, the stem portion 21' located immediately below the cylindrical portion 26 is a tapered portion. The preformed bore l9 into which the screw spike i3 is driven is of a diameter slightly larger than the root diameter of the screw spike but smaller in diameter than the diameter of the screw spike measured across the tops of the thread convolutions.
The spike Hi is a cut spike of conventional form having a head 28 which includes an offset portion overlying the rail flange I21), and also having a stem 29 of a substantially square crosssection which is provided at its lower end with a chisel point 30. The preformed bore 20 into which the spike I l is driven is of a smaller diameter than the minimum transverse dimension of the spike, as illustrated in Fig. '7.
As shown in Fig. l, the tie I0 is also provided with a preformed bore 3| into which the lag screw it is driven and the stringer I5 is provided with an opening 32 which is aligned with the bore of the tie and accommodates the cylindrical upper portion 33 of the stem of the lag screw. The lag screw I6 is provided at its upper end with a square head 34 carrying a shoulder 35 and the lower portion of the lag screw carries a helical thread 36. The intermediate portion 31 which connects the threaded lower stem portion of the lag screw with its cylindrical upper stem portion 33 is tapered for the same purpose as the taper 27 provided on the screw spike l3.
An important feature of the present invention resides in the fact that the tie ID, or the portions thereof immediately surrounding the bores i9, 20 and SI, is impregnated with a woodhardening and -preservative material which in creases the strength and durability of the connections formed between the metal fastenings 53, it, it and the wood tie. In some cases the entire tie it, or a substantial portion thereof, will be impregnated with the wood-hardening and -preserva-tive material and such complete or partial impregnation can be prior to or after the formation of the bored holes in the tie. This complete or partial impregnation of the tie can be accomplished by forcing the treating material into the tie in accordance with the method and apparatus disclosed in co-pending application, Serial No. 29,133, filed May 25, 1948, now abandoned. In other cases only the portions of the tie immediately surrounding the preformed bores I9, 20 and 3| are impregnated with the treating material and this is accomplished by a pressurizing of the material in the bores by the fasteners during the driving of the latter, as is explained hereinafter. When the fasteners l3, l4 and i6 are to be driven into bores formed in a wood tie which has been previously treated with the wood-hardening and -preservative material, a small additional amount of this material is introduced into the bores at the time of the driving of the fasteners thereinto for establishing an adhesive bond between the fasteners and the treated tie.
Fig. 1 of the drawings illustrates the case in whi h the treating material has been placed in the bores I9, 26 and 3l and is subjected to pressure during the driving of the fasteners l3, l4 and I6 for causing such material to impregnate the portions of the tie immediately surrounding the bores. The treating material has been designated in the bores 19, 20 and 31 by the reference character 39 and although portions of this material are shown remaining in the bores, it will be understood that other portions of this material form a coating on the fasteners and still other portions have been forced laterally into the pores of the wood tie l0. When the treating material 39 is placed in the bores i9, 28 and 3|, it is in a plastic or liquid state and during the driving of the fasteners, this material is trapped in the bores and is subjected to pressure. In the case of the threaded fasteners l9 and 3|, the trapping and pressurization of the treating material is accomplished by the engagement of the tapered portions 21 and 37 in the bores l 9 and 3!. In the case of the cut spike I l, the treating material is trapped in the bore 'by the engagement of the square cross-section of the spike in the smaller diameter bore 20.
After the fasteners have been driven into the tie in, the treating material 39 assumes a set or hardened condition in which it bonds with the wood and reinforces those portions of the tie immediately surrounding the fasteners and also forms an adhesive bond between the tie and the fasteners. The hardening of the wood around the bores into which the fasteners are driven renders the wood substantially non-absorbent and highly resistant to subsequent rotting or splitting. The setting of the material in these portions of the tie also greatly increases the holding power of the fasteners in the tie by preventing shearing or stripping of those portions of the tie in which the screw threads engage. The adhesive bond which the treating material forms between the tie and the threaded fasteners also holds the fasteners against turning movement and thus prevents loosening of the fasteners. In the case of the cut spike I l, the adhesive bond formed by the treating material holds the spike against upward movement in the bore 20 and the hardening of the wood surrounding this bore increases the resistance which, the tie is able to offer to lateral shifting of the cut spike.
Various chemical materials can be used as the treating material 39, but in general the material employed for this purpose should be initially fluid or plastic and should have setting characteristics such that in its set condition it will be water-insoluble and substantially non-absorbent and will harden or reinforce the wood and render the same resistant to fraying, shearing or rotting. As this treating material, any one of various synthetic resins can be used, such as resins of the aldehyde or phenol aldehyde class, for example, phenol formaldehyde, urea formaldehyde, melamine formaldehyde or resorcinol formaldehyde. These materials are potentially thermosetting in character and are rendered actually thermosetting by the mixing of a hardener or so-called catalyst therewith, such as formaldehyde, and the mixture formed by the resin and the catalyst constitutes the treating material 39. The catalyst can be in either powdered or liquid form and is added to the resin in suitable amounts such as 5 per cent to per cent by weight to 95 to 50 per cent by weight of the resin but the amount of the catalyst to be used will depend upon the setting characteristics desired for the treating material. Ordinarily an amount of the catalyst is employed which will produce setting of the resin in a period of from one to four hours at normal temperature, that is to say, a temperature ranging from degrees to 90 degrees Fahrenheit.
An important feature of the present invention is that the treating material 39 also establishes an adhesive bond between the wood and the metal fasteners driven thereinto. It is also important to prevent the treating material 39 from assuming a brittle state in which cracking or crazing might result in the material after it has set. Both of these characteristics are obtained by incorporating a plasticizing agent, such as a suitable thermoplastic material, in the aldehyde resin prior to the mixing of the catalyst therewith. As this plasticizing agent a vinyl resin can be used such as vinyl acetate or vinyl butyral. The preferred plasticizing agent can be designated as a partially hydrolized polyvinyl acetate. Suitable amounts of the plasticizer can be used depending upon the setting characteristics desired for the resin and when the above-mentioned polyvinyl acetate is used as the plasticizer, 2 per cent to 20 per cent by weight is added to the resin. The treating material or glue then comprises, by weight, 93 to 30 per cent of the aldehyde resin, 2 to 20 per cent of vinyl resin and 5 to 50 per cent of the catalyst.
To illustrate the effectiveness of the treating material 39 in increasing the strength of the connection formed between the tie I0 and the metal fasteners driven thereinto, the following tabulations are given showing the results of actual tests which have been carried out.
(A) Torque tests on metal-to-wood astem'ngs Pull resistance in Lbs. Test Metal Fastener gr Bore With- With out Glue Glue 1. %5 Screw Spike. RedOak. ,4 5%. 17,850 13, 700 2.... is Screw Spike... ...do..... lia x 5%- 20, 500 13, 800 3-- is" Out Spike.. Pinc..... Wx59..- 3,400 2, 200 4. ..do RedOB-lL. We): 5% 5, 375 3,000 .d0. .d 9'i6x5}. 6,900 3,125 946" 592%. 9,290 3,050
In the tests of the above tabulations the wood ties used were creosoted new wood ties having the bores formed therein after the ties had been creosoted. The glue as used in these tests consisted of a mixture of a potentially thermosetting resin and formaldehyde as a hardener or catalyst. Torque tests Nos. 1 to 6 inclusive of tabulation (A) and pull tests Nos. 1 to 4 inclusive of tabulation (B) were performed on metal-to-wood fastenings which had been formed by the use of a glue comprising a mixture of parts by weight of a liquid potentially thermosetting resin, namely resorcinol formaldehyde, and 30 parts by weight of powdered formaldehyde as a hardener or catalyst. Pull tests Nos. 5 and 6 of tabulation (B) were performed on metal-to-wood fastenings which had been formed by the use of a glue comprising 100 parts by weight of a liquid potentially thermosetting resin, namely resorcinol formaldehyde, 15 parts by weight of liquid formaldehyde as a hardener or catalyst, and vinyl acetate in the amount of 10 parts by weight for test No. 5 and 15 parts by weight for test No. 6. In all of the tests of tabulations (A) and (B) the glue was introduced 7 into the bores and was pressurized into the wood by the driving of the spikes thereinto and the glue was permitted to assume a set condition before the test forces were applied to the fasteners.
Fig. 3 of the drawings shows the improved fastening being formed by the driving of the spikes l3 and I4 into the bores l9 and 20 in which quantities of the treating material 39 in bulk form have been placed. During the driving of the spikes the treating material is subjected to pressure, as explained above, and is forced into the pores of the wood tie it.
Fig. 4 shows the treating material contained in capsule means so as to render this material convenient to handle for introducing the same into the bores l9 and 20. The capsule means here shown comprises an outer capsule 30 containing a quantity of the treating material til, that is to say, a quantity of a potentially thermosetting resin as mentioned above, or a mixture of such resin and a plasticizer as mentioned above. The capsule means also includes an inner capsule 42 containing the catalyst material 43 and maintaining the catalyst segregated from the resin. The capsules 40 and 42 can be made of any suitable material, such as a molded plastic capable of resisting any chemical action thereon by the materials contained therein. Fig. 4 shows the screw spike 13 about to be started into the bore l9 and which inward movement of the screw spike causes rupturing of the capsules and a mixing of the catalyst with the resin to render the resin thermosetting. Fig. 4 also shows the cut spike l4 partially driven into the bore 20 and as having already ruptured the capsules ll! and 42 contained therein.
Fig. of the drawings illustrates another form of capsule means in which a main capsule 25 contains the potentially thermosetting resin 25, or a mixture of such resin and plasticizer, and a supplemental capsule 41 contains a quantity of the catalyst 48 in powdered form. The capsule member l! is here shown in the form of a cap which is telescopingly mounted on one end of the main capsule '45. Fig. 5 shows the cut spike Id about to be driven into the bore 2!] in which the capsule has been inserted. The movement of the pointed lower end of the spike into the bore will rupture the capsule and cause mixing of catalyst powder 48 with the fluid resin 55 and will render the latter thermosetting.
In the tabulations given above the values representing the increased holding power of the metal fasteners in the tie [0 resulting from the use of the treating material 39 are the values obtained when the fasteners were subjected to torque tests and pull tests for the initial removal of the fasteners from the connection. It has been found, however, that when the fasteners are removed from the tie, as for the purpose of replacing the rail [2 and are again driven into the same bores of the tie, the fasteners will still have a substantially increased holding power in the tie. When the fasteners are thus redriven into the same bores of the tie, additional amounts of the treating material 39 can be used and holding values for the fasteners comparable with, or greater than, those expressed in the above tabulations will again be obtained.
From the foregoing description and the accompanying drawings, it will now be readily understood that this invention provides an improved metal-to-wood connection by which the holding power and durability for fastenings formed between a wood member and a metal fastener driven thereinto will be greatly increased. It will now also be understood that the increased holding power and durability for the fasteners is derived, in part, from a hardening and strengthing of the wood member and, in part, from an adhesive bond established between the metal fasteners and the wood member. Additionally, it will be seen that the improved fastening provided by this invention is especially valuable in railroad track construction and will contribute materially to the longer life of wood ties.
Although the improved fastening provided by this invention has been illustrated and described herein to a detailed extent, it will be understood, of course, that the invention is not to be regarded asbeing limited correspondingly in scope, but includes all changes and modifications coming Within the terms of the claims hereof.
Having thus described my invention, I claim:
1. A fastening of the character described comprising, a wood member having a preformed bore therein, a metal fastener engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side wall of said bore, and an initially fluid thermosetting resin in a set condition forming an adhesive bond between said fastener and said wood member internally of the latter.
2. A fastening of the character described comprising, a wood member having a preformed bore therein, and a metal fastener engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side wall of said bore, the portion of said wood member immediately surrounding said bore being impregnated with an initially fluid woodhardening and -preservative thermosetting resin material which in its set condition hardens the impregnated portion of said wood member and renders the same stronger and more durable, said fastener having increased resistance to lateral shifting and axial loosening movements in said bore by reason of its tight fitting direct engagement with said impregnated and hardened portion of said wood member.
3. A fastening of the character described comprising, a wood railway tie having a preformed bore therein, and a metal fastener of the rail fastening spike type engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side wall of said bore, the portion of said wood member immediately surrounding said bore and substantially coextensive therewith being impregnated with a thermosetting resin which is initially fluid and in its set condition hardens the impregnated portion and increases the strength and durability of the connection between said fastener and said wood member.
4. A fastening of the character described comprising, a wood member having a preformed bore therein, and a metal fastener engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side wall of said bore, the portion of said wood member immediately surrounding said bore being impregnated with a thermosetting resin which is initially fluid and in its set condition in the impregnated portion hardens the same for increasing the strengthand durability of the connection between said fastener and said wood memher, the set resin also forming an adhesive bond. between said fastener and said wood member internally of the latter.
5. In a fastening of the character described, a wood member having a preformed bore therein, and a metal fastener of the cut spike type driven into said bore and having a relatively tight fitting metal-to-Wood engagement with the portion of said wood member immediately surrounding said bore, such surrounding portion being impregnated with an initially fluid but settable water-insoluble wood-hardening and -preservative synthetic resin material which in its set condition hardens and preserves the impregnated portion and also forms an adhesive bond between said spike and wood member, said material being initially contained in said bore and the bore being of a smaller diameter than the minimum transverse dimension of said spike such that during the driving of said spike said material will be trapped and pressurized thereby in said bore and forced into the portion of the wood member immediately surrounding said bore.
6. In a rail fastening, a wood tie having a preformed bore therein, a tie plate on said tie and having an opening aligned with said bore, a rail on said tie plate, and a screw spike extending through the opening of said tie plate and driven into said bore and having a relatively tight-- fitting metal-to-wood engagement with the portion of said tie immediately surrounding said bore and substantially coextensive therewith, such surrounding portion being impregnated with and having distributed therein a thermosetting resin in a set condition, said resin being initially fluid in said bore and being forced into said surrounding portion of said tie by the driving of said spike into said bore.
'7. In a rail fastening, a wood tie having a preformed bore therein, a tie plate on said tie and having an opening aligned with said bore, a rail on said tie plate, and a screw spike extending through the opening of said tie plate and engaging in said bore with a relatively close fit such that portions of said screw spike are in direct contact with the side wall of said bore, the portion of said tie immediately surrounding said bore being impregnated with an initially fluid thermosetting wood-hardening and -preservative synthetic resin material, said material in its set condition rendering the impregnated portion harder and more durable and also forming an adhesive bond between said screw spike and said tie.
8. In a rail fastening, a wood tie having a preformed bore therein, a tie plate on said tie and having an opening aligned with said bore, a rail on said tie plate, and a cut spike extending through the opening of said tie plate and engaging in said bore with a relatively close fit such that portions of said out spike are in direct contact with the portion of said tie immediately surrounding said bore, such surrounding portion being impregnated with an initially fluid thermosetting wood-hardening and -preservative synthetic resin material which in its set condition renders the impregnated portion harder and more durable and also forms an adhesive bond between said spike and tie.
9. In a fastening of the character described, a wood member having a preformed bore therein and the portion of said wood member immediately surrounding said bore being impregnated with a thermosetting wood-hardening and -preservative chemical, and a metal fastener driven into said bore and forming with the impregnated portion of said wood member a connection of increased strength and durability, said chemical comprising a potentially thermosetting resin material and a catalyst material and being initially contained in a capsule means of a size to be received in said bore, said capsule means having separate compartments adapted to contain the resin and catalyst materials in segregated relation but being adapted to be broken by the driving of said spike to permit mixing of said resin and catalyst materials.
10. In a fastening of the character described, a wood member having a preformed bore therein and the portion of said wood member immediately surrounding said bore being impregnated with a thermosetting wood-hardening and -preservative chemical, and a metal fastener driven into said bore and forming with the impregnated portion of said wood member a connection of increased strength and durability, said chemical comprising a potentially thermosetting resin material and a catalyst material, one of which materials is contained in a capsule of a size to be received in said bore and the other of said materials being contained in a second capsule located inside the first-mentioned capsule, said capsules being adapted to be broken by the driving of said spike to permit mixing of said resin and catalyst materials.
11. A fastening of the character described comprising, a wood member having a preformed bore therein, a metal fastener engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side Wall of said bore, the portion of the wood member immediately surrounding said bore being impregnated with an initially fluid water-insoluble cold-setting synthetic resin glue which in its set condition hardens and reinforces said impregnated portion of the wood member and establishes an adhesive bond between the impregnated portion and said metal fastener.
12. A fastening of the character described comprising, a wood member having a preformed bore therein, a metal fastener engaging in said bore with a relatively close fit such that portions of said fastener are in direct contact with the side wall of said bore, the portion of the wood member immediately surrounding said bore being impregnated with an initially fluid waterinsoluble cold-setting synthetic resin glue which in its set condition reinforces said portion of the wood member and establishes an adhesive bond with said metal fastener, said glue comprising a mixture of a synthetic resin of the aldehyde class and a vinyl resin and said mixture being rendered thermosetting by the addition of a hardener catalyst thereto.
13. The method of making metal-to-wood fastenings of the kind in which a metal fastener engages in a wood member, which comprises the steps of forming in the wood member a bore of a smaller diameter than the transverse size of a given metal fastener to be driven thereinto, introducing into said bore a quantity of settable woodhardening and -preservative material in fluid form, driving said given fastener into said bore and thereby pressurizing the fluid material therein and causing said material to impregnate portions of said wood member surrounding said bore, and permitting said material to assume a set condition in which it hardens and preserves the impregnated portions of said wood member and increases the holding power of said fastener therein.
14. The method of making metal-to-wood fastenings of the kind in which a metal fastener engages in a wood member, which comprises the steps of forming in the wood member a bore of a smaller diameter than the transverse size of a given metal fastener to be driven thereinto, introducing into said bore a quantity of settable wood-hardening and -preservative glue in fluid form, driving said given fastener into said bore and thereby pressurizing said glue therein and causing said glut to impregnate portions of said wood member surrounding said bore and substantially coextensive therewith, and permitting said material to assume a substantially waterinsoluble set condition in which it hardens and preserves the impregnated portions of said wood member and also forms an adhesive bond between the fastener and said wood member.
15. In a method of making metal-to-wood fastenings of the kind in which a metal fastener engages in a wood member, the steps of forming in the wood member a bore of a smaller diameter than the transverse size of a given metal fastener to be driven thereinto, introducing into said bore a quantity of thermosetting resin in fluid form, and driving said given fastener into said bore and thereby pressurizing the fiuid resin therein and causing said resin to impregnate portions of said wood member surrounding said bore.
16. The method of making fastenings as defined in claim 15 in which said thermosetting resin comprises a synthetic resin of the aldehyde class.
17. The method of making fasteings as defined in claim 15 in which said thermosetting resin comprises a mixture of synthetic resin of the aldehyde class and a catalyst for causing the resin to set.
18. The method of making fastenings as defined in claim 15 in which said thermosetting resin comprises a mixture of synthetic resin of the aldehyde class, a, plasticizer and a catalyst for causing the resin to set.
7.9. The method of making metal-to-wood fastenings of the kind in which a metal fastener engages a wood member, which comprises the steps of forming in the wood member a bore extending cross-wise of the grain of the wood and of a smaller diameter than the transverse size of a given metal fastener to be driven thereinto, introducing into said bore a quantity of thermosetting resin in fluid form, driving said given fastener into said bore and thereby pressurizing the fluid resin therein and causing said resin to impregnate portions of said wood member surrounding said bore, and permitting said resin to assume a set condition.
20. The method of making fastenings of the character described which comprises the steps of, forming in a wood member a bore which extends thereinto cross-wise of the grain and is closed at its inner end, introducing into said bore a quantity of thermosetting resin in fluid form, driving a metal fastener into said bore in tight fitting engagement with the side walls thereof and substantially trapping the fluid resin in said bore and forcing a substantial portion of the fluid resin into the portion of the wood member surrounding said bore and substantially coextensive therewith, and permitting the resin to assume its set condition in which it ha-rdens and preserves the impregated portion and forms an adhesive bond between the fastener and said wood member.
21. The method of making metal-to-wood fastenings of the kind in which a metal fastener engages in a wood member, which comprises the steps of forming in the wood member a bore of a smaller diameter than the transverse size of a given metal fastener to be driven thereinto, providing a capsule means containing a thermosetting resin in fluid form, introducing said capsule means into said bore, driving said given metal fastener into said bore and rupturing said capsule means and pressurizing the fluid resin in the bore and causing the resin to impregnate portions of said wood member surrounding said bore, and permitting the resin to assume a set condition.
22. The method of making fastenings of the character described which comprises the steps of, forming in a wood member a bore which extends thereinto cross-wise of the grain and is closed at its inner end, providing a capsule means having one compartment containing a potentially thermosetting resin in fluid form and a second compartment containing a catalyst for causing the resin to set when mixed therewith, introducing said capsule means into said bore, driving a metal fastener into said bore in tight fitting engagement with the side walls thereof and rupturing said capsule means to liberate and cause mixing of said fluid resin and said catalyst, the driving of said fastener also causing pressurization of the mixture of fluid resin and catalyst in the bore and impregnation of the portion of said Wood member surrounding said bore with said mixture, and permitting said resin and catalyst mixture to assume a set condition in which it hardens and preserves the impregnated portion of the wood member and forms an adhesive bond between the fastener and said wood member.
References Cited in the file of this patent UNITED STATES PATENTS
US2913248 1948-05-25 1948-05-25 Metal-to-wood fastening for railway ties Expired - Lifetime US2690879A (en)

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US3004715A (en) * 1960-07-22 1961-10-17 Poor & Co Bonded tie plate assembly
US3055590A (en) * 1960-11-10 1962-09-25 American Creosoting Corp Support for railroad rails and method of making
US3067947A (en) * 1959-07-17 1962-12-11 Everts & Van Der Weyden N V Fastener of a rail on a support by means of a resilient clamp
US3100080A (en) * 1957-05-27 1963-08-06 American Railroad Curvelining Railway rail joint
US3139364A (en) * 1958-11-03 1964-06-30 American Railroad Curvelining Method of making railway track
US3244055A (en) * 1964-03-26 1966-04-05 Schuermann Fritz Detachable anchor bolts
US3298144A (en) * 1963-03-20 1967-01-17 Fischer Arthur Method and device for adhesively fastening an expansion bolt in a bore of a wall
US3309253A (en) * 1961-04-06 1967-03-14 Bayer Ag Process for securing connection between two solid surfaces by means of a polydimethyl siloxane
US3413172A (en) * 1964-02-12 1968-11-26 Dunlop Co Ltd Use of encapsulated formaldehyde in bonding rubber to textile
DE1634584B1 (en) * 1965-12-02 1970-07-23 Explosifs Titanite Soc D Process for the manufacture of cartridges for fastening rock anchors by means of plastic masses
US3716608A (en) * 1971-02-12 1973-02-13 Neumann G Terrasan Erzeugnisse Method for restoring railway ties
US3717302A (en) * 1969-09-24 1973-02-20 Neumann G Terrasan Erzeugnisse Railway supporting plates
US3756635A (en) * 1971-02-17 1973-09-04 H Beers Improved apparatus for forming dowel-type joints
US3897713A (en) * 1974-03-06 1975-08-05 Illinois Tool Works Double-ended stud
US3915664A (en) * 1971-01-20 1975-10-28 Hoechst Ag Moulded article
US4098166A (en) * 1975-09-01 1978-07-04 Hilti Aktiengesellschaft Anchoring member secured by an adhesive material
US4808051A (en) * 1984-07-10 1989-02-28 Hans Gietl Screw, particularly wood screw
US4928878A (en) * 1985-02-01 1990-05-29 Ralph Mckay Limited Fastening rails to wooden sleepers
US5160084A (en) * 1987-12-03 1992-11-03 Kerr-Mcgee Corporation Method for adhesively bonding a rail-tie fastening assembly to a wooden railway tie
US5368792A (en) * 1993-08-16 1994-11-29 The United States Of America As Represented By The United States Department Of Energy Method for molding threads in graphite panels
EP0955476A3 (en) * 1998-05-08 2000-09-06 Fischerwerke Arthur Fischer GmbH & Co. KG Self-tapping screw for insertion into construction elements
WO2000073671A1 (en) * 1999-05-26 2000-12-07 TOGE-Dübel A. Gerhard KG Method for screwing a thread-cutting screw into a drilled hole and thread-cutting screw for carrying out this method
DE10257546A1 (en) * 2002-12-10 2004-07-01 TOGE-Dübel A. Gerhard KG Method for attaching a traffic control device to an asphalt pavement
US20080061161A1 (en) * 2004-07-26 2008-03-13 Global Engineered Fasteners Pty Ltd Attachment of Components to Composite Materials
US20130187025A1 (en) * 2012-01-19 2013-07-25 Lloyd L. Lawrence Cavity forming plug for concrete
WO2017005782A1 (en) * 2015-07-09 2017-01-12 Weeke Bohrsysteme Gmbh Method for forming an engagement portion in a workpiece

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US1276725A (en) * 1916-11-20 1918-08-27 Louis A Cretsinger Timber-preserving composition.
US2114784A (en) * 1935-01-31 1938-04-19 Firm Hermann Frenkel Covering wood with resistant coatings
US2158771A (en) * 1936-03-31 1939-05-16 Union Oil Co Means for preventing corrosion of metallic objects
US2162604A (en) * 1936-10-12 1939-06-13 Noel Phillips Securing of rail-chairs to sleepers
GB500109A (en) * 1937-06-28 1939-01-30 Noel Phillips Improvements in or relating to the securing of rail-chairs to sleepers
US2299693A (en) * 1940-02-23 1942-10-20 Ncr Co Coating for paper
US2334600A (en) * 1941-03-20 1943-11-16 Boysen Bigelow Capsule
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Cited By (34)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2719452A (en) * 1951-07-10 1955-10-04 Herbert T Jones Longitudinally elastic rail spike
US2718485A (en) * 1953-07-21 1955-09-20 Paul P Heinley Method of bonding mechanical elements
US2829502A (en) * 1953-12-17 1958-04-08 Joseph B Dempsey Mine roof bolt installation
US2817620A (en) * 1954-06-22 1957-12-24 Monsanto Chemicals Doweling process
US2898258A (en) * 1955-01-31 1959-08-04 Haskelite Mfg Corp Panel and fastener assembly and method of making same
US2901099A (en) * 1956-07-02 1959-08-25 American Sealants Company Packaged metal fasteners and bonding agent
US3100080A (en) * 1957-05-27 1963-08-06 American Railroad Curvelining Railway rail joint
US3139364A (en) * 1958-11-03 1964-06-30 American Railroad Curvelining Method of making railway track
US3067947A (en) * 1959-07-17 1962-12-11 Everts & Van Der Weyden N V Fastener of a rail on a support by means of a resilient clamp
US3004715A (en) * 1960-07-22 1961-10-17 Poor & Co Bonded tie plate assembly
US3055590A (en) * 1960-11-10 1962-09-25 American Creosoting Corp Support for railroad rails and method of making
US3309253A (en) * 1961-04-06 1967-03-14 Bayer Ag Process for securing connection between two solid surfaces by means of a polydimethyl siloxane
US3298144A (en) * 1963-03-20 1967-01-17 Fischer Arthur Method and device for adhesively fastening an expansion bolt in a bore of a wall
US3413172A (en) * 1964-02-12 1968-11-26 Dunlop Co Ltd Use of encapsulated formaldehyde in bonding rubber to textile
US3244055A (en) * 1964-03-26 1966-04-05 Schuermann Fritz Detachable anchor bolts
DE1634584B1 (en) * 1965-12-02 1970-07-23 Explosifs Titanite Soc D Process for the manufacture of cartridges for fastening rock anchors by means of plastic masses
US3717302A (en) * 1969-09-24 1973-02-20 Neumann G Terrasan Erzeugnisse Railway supporting plates
US3915664A (en) * 1971-01-20 1975-10-28 Hoechst Ag Moulded article
US3716608A (en) * 1971-02-12 1973-02-13 Neumann G Terrasan Erzeugnisse Method for restoring railway ties
US3756635A (en) * 1971-02-17 1973-09-04 H Beers Improved apparatus for forming dowel-type joints
US3897713A (en) * 1974-03-06 1975-08-05 Illinois Tool Works Double-ended stud
US4098166A (en) * 1975-09-01 1978-07-04 Hilti Aktiengesellschaft Anchoring member secured by an adhesive material
US4808051A (en) * 1984-07-10 1989-02-28 Hans Gietl Screw, particularly wood screw
US4928878A (en) * 1985-02-01 1990-05-29 Ralph Mckay Limited Fastening rails to wooden sleepers
US5160084A (en) * 1987-12-03 1992-11-03 Kerr-Mcgee Corporation Method for adhesively bonding a rail-tie fastening assembly to a wooden railway tie
US5368792A (en) * 1993-08-16 1994-11-29 The United States Of America As Represented By The United States Department Of Energy Method for molding threads in graphite panels
EP0955476A3 (en) * 1998-05-08 2000-09-06 Fischerwerke Arthur Fischer GmbH & Co. KG Self-tapping screw for insertion into construction elements
WO2000073671A1 (en) * 1999-05-26 2000-12-07 TOGE-Dübel A. Gerhard KG Method for screwing a thread-cutting screw into a drilled hole and thread-cutting screw for carrying out this method
DE10257546A1 (en) * 2002-12-10 2004-07-01 TOGE-Dübel A. Gerhard KG Method for attaching a traffic control device to an asphalt pavement
US20080061161A1 (en) * 2004-07-26 2008-03-13 Global Engineered Fasteners Pty Ltd Attachment of Components to Composite Materials
US20130187025A1 (en) * 2012-01-19 2013-07-25 Lloyd L. Lawrence Cavity forming plug for concrete
WO2017005782A1 (en) * 2015-07-09 2017-01-12 Weeke Bohrsysteme Gmbh Method for forming an engagement portion in a workpiece
US10443638B2 (en) * 2015-07-09 2019-10-15 Homag Bohrsysteme Gmbh Method for forming an engagement portion in a workpiece
RU2726515C2 (en) * 2015-07-09 2020-07-14 Хомаг Борзюстеме Гмбх Method of forming a section of engagement in a part

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