US2681797A - Heat exchanger for cooling fluids - Google Patents

Heat exchanger for cooling fluids Download PDF

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US2681797A
US2681797A US270690A US27069052A US2681797A US 2681797 A US2681797 A US 2681797A US 270690 A US270690 A US 270690A US 27069052 A US27069052 A US 27069052A US 2681797 A US2681797 A US 2681797A
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coil
refrigerant
flow
precooler
aftercooler
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Paul D Van Vliet
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Liquid Carbonic Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/02Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
    • F28D7/022Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of two or more media in heat-exchange relationship being helically coiled, the coils having a cylindrical configuration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00Other cooling or freezing apparatus
    • F25D31/002Liquid coolers, e.g. beverage cooler

Definitions

  • This invention relates to a heat exchanger for cooling fluids, and more particularly to a heat exchanger for cooling liquids such as water and other potable liquids for use in drinking fountains, soda bars, etc.
  • Double and triple tube coolers have been used, but though they operate well at steady flow rates within their rated capacity, they fail on intermittent over-loads, delivering at too high a temperature during such loads.
  • the use of a storage tank after the water cooling coil has proved unsatisfactory since during overload operation, the tank fills with partially cooled water and it must be drawn out completely before water at the desired temperature is again available even though the draw rate following such overload is within the cooler capacity.
  • an object of this invention to provide a heat exchanger or cooler that will cool liquids to a desired temperature very rapidly, supplying the liquid at the desired temperature during periods of temporary draw exceeding the capacity of the" cooler.
  • Another object of this invention is to provide a heat exchanger for cooling two liquids simultaneously.
  • Still another object is to provide a cooler that will 0001 two liquids wherein the flow of the liquids is intermittent and the demand for one of the liquids at times exceeds the capacity of the cooler.
  • Fig. 1 is a side view of a heat exchanger for cooling two liquids in which a portion of the coils is broken away;
  • Fig. 2 is an end view of the exchanger shown in Fig. 1;
  • Fig. 3 is a schematic of the heat exchanger shown in Figs. 1 and 2;
  • Fig. 4 is a schematic of a heat exchanger for cooling one liquid in which the direction of flow of the liquid in the aftercooler has been reversed.
  • a helically wound tube forming a water coil i3 is wound parallel to the refrigerant coil as along the outer surface thereof and in thermal contact with the surface of the coil Ill.
  • the coil I3 is divided into two sections or components, a precooler 43a and aftercooler i312.
  • the direction of flow of the liquid through the coil [3 is in counterflow relation to the flow of refrigerant through the coil ID, at least in the precooler component of the coil [3.
  • the water coil I 3 is provided with an inletfitting l4 and an outlet-fitting i5. Water is introduced through the fitting l4 into the coil It at the right end or precooler component 13a, as seen more clearly in Fig. 3.
  • the water in the precooler ifia flows through the turns, entering the turn it from which it flows through the pipe ll into a storage tank it.
  • the water is drawn from the opposite end of the tank 18 and flows in thelopposite direction, that is, in the same direction as the refrigerant flow, through the aftercooler component itb'oi the coil l3, or from the left to the right in Figs. 1 and 3 and through the turn 19 which is connected to the water out-fitting it.
  • Any suitable metal having a high thermal conductivity such as copper may be used to form the coil i3.
  • the tube forming the helical coil 28 is wound so that each turn is spaced-apart from the ad jacent turn by a distance permitting the coil turns to be positioned along the inner side 01" the refrigerant coil it within the spacings provided between each turn of the refrigerant coil. Positioning the carbonated water or soda coil 23 in this manner has been found eilective in obtaining the desired cooling since it permits contact with the refrigerant coil lo along two sides or each turn or the soda coil 26.
  • the coil is is preferably made of a non-corrosive material such as stainless steel or monel metal and the thermal conductivity of such metals is relatively low. Thus, permitting each turn or the coil 2E) to contact two turns of the refrigerant coil It tends to compensate for the lower ther mal conductivity of these metals.
  • the bulbwells 2S and 29 are made of a metal having a high thermal conductivity such'as copper and form respectively receptacles for the temperature sensitive portion of the control to start the condensing unit, and for the term perature sensitive portion of the thermal control on the refrigerant suction line controlling the operation of the expansion valve in the feed of refrigerant into the'coil l6.
  • receiving the bulb for the control which'starts and stops thecondensing unit is positioned inthermal contact with the first few turns of the precooler coil l3 and also in thermal contact with the input line 39 of the soda coil 20. Either the incoming warm soda or the incoming warm water will then cause the temperature control tolstart the condensing unit. When liquid is not being drawn from the unit, the chilled water from the tank it will cool the bulbwell and thereby render the refrigerant condensing unit inoperative.
  • the :bulbwell 29 receives the thermal bulb controlling the thermal expansion valve in the refrigerant feed line, and is positioned in thermal contact with the first few turns of the precooler 13a.
  • the ratio of turns in the precooler and aftercooler of the water coil It should be of such length (or surface) as to reduce the temperature of the incoming water to the desired delivery temperature. It has been found that results are good where the ratio of turns in the precooler to the aftercooler is approximately equal to the product of the inverse ratio of the average temperature difference between the refrigerant and water in the pre to after cooler, times the ratio of the cooling loads in the pre to after cooler.
  • the ratio of turns in the pre to after cooler, total number of turns of all of the coils, storage tank size, etc. may be varied to correspond with condenser and refrigerant capacity to yield the particular temperature reductions desired. If desired, the whole heat exchanger may be tin-dipped after fabrication to increase the heat exchange capacity of the unit.
  • the storage tank [8 will be at the temperature of the liquid deliveredby the precooler, or in the specific example, 45 F. at full load and down to about 38 F. at low load. .
  • the after- 1 cooler will further cool the water delivered from the tank It to 40 F. at full load or to a value below 38 F. at low load. If the following draw is above the capacity of the system, water warmer than will be delivered from the precooler and fill the tank 18.
  • the aftercooler will be operating at a much higher mean temperature difference, refrigerant to water temperature, and the water delivered from the aftercooler will further be reduced to a temperature very close to 40 F. Since periods of heavy or full loads are temporary, the tank water is very generally below 40 F.
  • a heat exchanger for reducing the temperature of a fluid comprising a tube forming a coil for the flow of a refrigerant therethrough, a sec- 0nd tube forming a coil in heat exchange relation with said refrigerant coil for the flow therethrough of the fluid to be cooled, said secondmentioned coil forming a precooler component adjacent the downstream end of said refrigerant coil and an aftercooler component adjacent the upstream end of said refrigerant coil, and a tank for the storage of precooled fluid interposed between said precooler and said aftercooler for receiving the precooled fluid after the precooling thereof.
  • a heat exchanger for reducing the temperature of a fluid comprising a tube forming a coil for the flow of a refrigerant therethrough and having an inlet and an outlet, a second tube forming a coil in heat exchange relation with said refrigerant coilfor the flow therethrough of the fluid to be cooled, said second-mentioned coil forming a precooler component adjacent the outlet of said refrigerant coil and an aftercooler component adjacent the inlet of said refrigerant coil, and a tank mounted within said coils for the storage of precooled fluid and being interposed between said precooler and said aftercooler for receiving precooled fluid after the precooling thereof.
  • a second tube for the flow of a fluid therethrough Wound in heat exchange relation with said coolant coil and forming a second coil, said second coil forming a precooler component adjacent the downstream end of said coolant.
  • coil and an aftercooler component adjacent the upstream end 7 of said coolant coil the direction of flow of the fluid through said precooler component being in counter-flow relation to the direction of the coolant flow throu h said coolant'coil, and a tank for the storage of precooled fluid interposed between said precooler and said aftercooler for receiving precooled fluid after the precooling thereof.
  • a heat exchanger for reducing the temperature of a liquid wherein the flow of liquid through said exchanger is intermittent and at times in excess of the heat exchanger capacity for short intervals comprising a tube for the flow of a refrigerant therethrough shaped to form a substantially helical coil having an inlet section and an outlet section and the turns of which are in spaced-apart relation, a second tube for the flow of a liquid therethrough wound to form a second coil having each turn thereof in thermal contact with two adjacent turns of said refrigerant coil, said second coil forming a precooler component at the outlet section of said refrigerant coil and an aitercooler component at the inlet section of said refrigerant coil, the direction of flow of the liquid through said precooler component bea in counter-flow relation to the direction of the refrigerant flow through said refrigerant coil, and a tank concentrically mounted within said coils spaced-apart therefrom for the storage of precooled liquid, said tank. being interposed between said precooler and said after
  • a heat exchanger for reducing the temperature of two fluids comprising a tube for the flow of a coolant therethrough shaped to form a coil having inlet and outlet sections, a second tube for the flow of one of the fluids therethrough wound in heat exchange relation with said coolant coil and forming a second coil, said second coil having a precooler component at the outlet section of said coolant coil'and an aftercooler component at the inlet section of said coolant coil, the direction of flow of the fiuid through said precooler component being in counter-flow relation to the direction of the coolant fiow through said coolant coil, a third tube wound to form a third coil in heat exchange relation with said coolant coil for the flow of the other fluid therethrough, the direction of flow through said third tube being in a direction opposite to the flow of coolant through said coolant coil, and a tanlr interposed between said precooler and aftercooler for the storage of precooled fluid therein after the precooling thereof.
  • a heat exchanger for reducing the temperature of two fluids wherein the flow of said fluids through said exchanger is intermittent comprising a tube for the fiow of a refrigerant therethrough shaped to form a substantially helical coil and having inlet and outlet sections, a second tube for the how of a fluid therethrough wound in heat exchange relation with said refrigerant coil and forming a second coil, said second coil forming a precooler component at the outlet section of said refrigerant coil and an aftercooler component at the inlet section of said refrigerant coil, a third tube helically wound and forming a third coil in heat exchange relation with said refrigerant coil for the flow of the second fluid therethrough, the direction of flow through said third coil being in a direction opposite to the flow of refrigerant through said refrigerant coil, and a tank for the storage of precooled fluid interposed between said precooler and said aftercooler mounted within said coils in spaced-apart relation therewith.
  • Aheat exchanger for reducing the temperature of two liquids wherein the flow of'liquid through said exchanger is intermittent and the flow of one of said liquids is at times in excess of the heat exchanger capacity for short intervals, comprising a tube for the flow of a refrigerant therethrough shaped to form a substantially helical coil having the turns thereof in spaced-apart relation, a second tube for the flow therethrough of the liquid subject to temporary over-draws wound to form a second coil having each turn thereof in thermal contact with said refrigerant coil, said second coil forming a precooler component at the outlet section of said refrigerant coil and an aftercooler component at the inlet section of said refrigerant coil, the direction of flow of the liquid through said precooler component being in counter-flow relation to the direction of the refrigerant flow through said refrigerant coil, a third tube for the flow of the second liquid therethrough wound to form a helical coil having each turn thereof in thermal contact with two adjacent turns of said refrigerant coil, the direction of

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Description

P. D. VAN VLIET HEAT EXCHANGER FOR COOLING FLUIDS June 22, 1954 Filed Feb. 8, 1952 AT R EYJ.
Patented June 22, 1954 HEAT EXCHANGEB/ FOR COOLING FLUIDS Paul D. Van Vliet, Chicago, 111., assignor to The Liquid Carbonic Corporation, Chicago, 111., a
corporation of Delaware Application February 8, 1952, Serial No. 270,690
17 Claims. 1
This invention relates to a heat exchanger for cooling fluids, and more particularly to a heat exchanger for cooling liquids such as water and other potable liquids for use in drinking fountains, soda bars, etc.
In the design of water and soda or-carbonated water cooling equipment for fountain service, space requirements and material costs must both be kept at a minimum. In addition, draws of water, soda, etc. are intermittent and frequently exceed for short intervals the capacity of the cooler and condensing unit serving it. This is especially true on warm days and during certain hours of the day. Under these conditions, it is still necessary to deliver the liquids at or below a predetermined temperature, for example, 40 F. This necessitates a rapidly acting cooling system.
In the past, various types of heat exchangers and cooling systems have been employed, but
none of these have proved entirely satisfactory.
For many years a water bath with submerged refrigerant, water and soda coils was standard, but such equipment was bulky, unsanitary and costly due to the amount of tubing required. Double and triple tube coolers have been used, but though they operate well at steady flow rates within their rated capacity, they fail on intermittent over-loads, delivering at too high a temperature during such loads. The use of a storage tank after the water cooling coil has proved unsatisfactory since during overload operation, the tank fills with partially cooled water and it must be drawn out completely before water at the desired temperature is again available even though the draw rate following such overload is within the cooler capacity.
It is, therefore, an object of this invention to provide a heat exchanger or cooler that will cool liquids to a desired temperature very rapidly, supplying the liquid at the desired temperature during periods of temporary draw exceeding the capacity of the" cooler. Another object of this invention is to provide a heat exchanger for cooling two liquids simultaneously. Still another object is to provide a cooler that will 0001 two liquids wherein the flow of the liquids is intermittent and the demand for one of the liquids at times exceeds the capacity of the cooler. Still another object is to provide a heat exchanger for cooling a liquid subject to temporary draws exceeding the capacity of the cooler having a precooler, after cooler and storage tank interposed therebetween, Yet another object is to provide a cooler for cooling two liquids in which the flow of the liquids through the heat exchanger is in counter-flow relation with the flow of the refrigerant through the unit. A further object is to provide a small, compact, and self-contained, unitary structure having no moving parts in the heat exchanger and which is economical in construction and operation. Additional objects and advantages of this invention will appear as the specification proceeds.
The invention is shown in an illustrated embodiment by the accompanying drawing in which- Fig. 1 is a side view of a heat exchanger for cooling two liquids in which a portion of the coils is broken away; Fig. 2 is an end view of the exchanger shown in Fig. 1; Fig. 3 is a schematic of the heat exchanger shown in Figs. 1 and 2; Fig. 4 is a schematic of a heat exchanger for cooling one liquid in which the direction of flow of the liquid in the aftercooler has been reversed.
Figs. 1, 2 and 3 illustrate a heat exchanger or cooler for cooling two liquids such as water and a carbonated water or soda useful for fountain service. The unit consists of a tube shaped to form a helically wound coil l0 through which a refrigerant or coolant flows and expands through the heat exchanger. Each turn of the coil I0 is separated from the adjacent turns to form a small spacing therebetween. The coil is provided with an inlet-fitting H and an outlet-fitting l2 connecting the coil Hi to an expansion valve, condenser, and remainder of a refrigerating or cooling unit which is not shown. 'Since refrigerating units are old and well-known in the art, it is not believed that a detailed discussion of such is necessary. The material from which the coil ii! is constructed may be of any metal having a high thermal conductivity such as copper. In the illustration given, the flow of the refrigerant through the coil ll) is from the left to the right.
A helically wound tube forming a water coil i3 is wound parallel to the refrigerant coil as along the outer surface thereof and in thermal contact with the surface of the coil Ill. The coil I3 is divided into two sections or components, a precooler 43a and aftercooler i312. The direction of flow of the liquid through the coil [3 is in counterflow relation to the flow of refrigerant through the coil ID, at least in the precooler component of the coil [3.
The water coil I 3 is provided with an inletfitting l4 and an outlet-fitting i5. Water is introduced through the fitting l4 into the coil It at the right end or precooler component 13a, as seen more clearly in Fig. 3. When a draw is made, the water in the precooler ifia flows through the turns, entering the turn it from which it flows through the pipe ll into a storage tank it. The water is drawn from the opposite end of the tank 18 and flows in thelopposite direction, that is, in the same direction as the refrigerant flow, through the aftercooler component itb'oi the coil l3, or from the left to the right in Figs. 1 and 3 and through the turn 19 which is connected to the water out-fitting it. Any suitable metal having a high thermal conductivity such as copper may be used to form the coil i3.
In fountain service, water is often subject to temporary overdraws exceeding the capacity of the heat exchanger. The tank 18, therefore, provides a reserve of chilled water to maintain delivery of water at the desired temperature during the time interval required to start the re" frigerant flowing through the coil iii. Any suitable material may be used to form the tank 5%. A plug 2! is provided at the withdrawal end at the bottom of the tank is for draining the liquid therefrom during cleaning. The tank i8 is separatedirom the inner coil 2t by spacers 22. The spacers 22 are provided at approximately 0 intervals about the surface of the tank is and extend longitudinally along the tank to maintain it in spaced-apart relation with the inner coil 2s. The water out-tube 23 may have an aperture 2 in one wall at a point in the upper portion of the tank to purge air from the system.
The tube forming the helical coil 28 is wound so that each turn is spaced-apart from the ad jacent turn by a distance permitting the coil turns to be positioned along the inner side 01" the refrigerant coil it within the spacings provided between each turn of the refrigerant coil. Positioning the carbonated water or soda coil 23 in this manner has been found eilective in obtaining the desired cooling since it permits contact with the refrigerant coil lo along two sides or each turn or the soda coil 26. The coil is is preferably made of a non-corrosive material such as stainless steel or monel metal and the thermal conductivity of such metals is relatively low. Thus, permitting each turn or the coil 2E) to contact two turns of the refrigerant coil It tends to compensate for the lower ther mal conductivity of these metals.
The coil 25 is provided with an inlet-fitting 125 and an outlet-fitting 2t. Soda is not generally subject to overloads or overdraws as is water, and it is not necessary to provide a storage tanlr for the storage of soda. It has been found that sufficient cooling is. had when the how of soda through the coil is in counter-flow relation with the'flow of refrigerant through the coil ill, that is, from the right to the left of the exchanger shown in Figs. 1 and 3. All of the turns forming the coils l3 and 2d are sweated to the coil it to insure a good thermal coupling. The inlet and outlet fittings are securely fastened to a junction plate 2'5 to assure proper alignment.
The bulbwells 2S and 29 are made of a metal having a high thermal conductivity such'as copper and form respectively receptacles for the temperature sensitive portion of the control to start the condensing unit, and for the term perature sensitive portion of the thermal control on the refrigerant suction line controlling the operation of the expansion valve in the feed of refrigerant into the'coil l6. The bulbwell 28,
receiving the bulb for the control which'starts and stops thecondensing unit, is positioned inthermal contact with the first few turns of the precooler coil l3 and also in thermal contact with the input line 39 of the soda coil 20. Either the incoming warm soda or the incoming warm water will then cause the temperature control tolstart the condensing unit. When liquid is not being drawn from the unit, the chilled water from the tank it will cool the bulbwell and thereby render the refrigerant condensing unit inoperative. The :bulbwell 29 receives the thermal bulb controlling the thermal expansion valve in the refrigerant feed line, and is positioned in thermal contact with the first few turns of the precooler 13a.
The ratio of turns in the precooler and aftercooler of the water coil It should be of such length (or surface) as to reduce the temperature of the incoming water to the desired delivery temperature. It has been found that results are good where the ratio of turns in the precooler to the aftercooler is approximately equal to the product of the inverse ratio of the average temperature difference between the refrigerant and water in the pre to after cooler, times the ratio of the cooling loads in the pre to after cooler.
For example, if the temperature of the incoming water is F. and it is desired to reduce the temperature of the liquid feed to the storage tank is to 45 F. through the precooler and to further reduce the temperature of the liquid through the aftercooler to a so F. delivery temperature, the ratio of the loads or temperature reductions in the pre and after coolers is 7 to 1. However, if the temperature of the refrigerant flowing through the coil It is 34 E, the ratio of the difference between the average temperature of the liquid in the precooler and the refrigerant to the difference between the temperature of the liquid in the aftercooler and the refrigerant is 3 to 1. The ratio of the number of turns in the 'prec'ooler to the aftercooler. is determinedas the i the temperature oi the liquid in the after to precooler (l to 3), times the ratio of the cooling loads in the pre and after coolers (7 to 1). The product then is /3, or '7 turns in the precooler for every 3 turns inthe aftercooler.
It has been found that satisfactory results are obtained in reducing the temperature in accordance with the values above indicated where a refrigerant coil of 23 turns having an inner diameter of approximately 5.4 inches, and a water coil with a like number of turns having 7 tiu'ns included in the aftercooler' portion are used. Soda is reduced to a corresponding temperature by using a coil having approximately 23 continuous turns.
The above temperature reductions were obtained using the coil dimensions stated where the flow of water was intermittent at a rate of 40 gallons per hour for 7 seconds, zero flow for 7%; seconds, and then repeated; flow of soda was 15 gallons per hour for 7 /2 seconds, zero for 7 seconds, and then repeated; tank capacity was gallon; refrigerant tube size sufiicient to give a refrigerant gas outlet velocity at full load of about 2,800 feet per minute; and the condensing unit control set to start the condensing unit before the. third six ounce'draw. The number of turns in each coil and the direction of flow of the fluids therethrough in accordance with the above specific example can best be seen by reference to Fig. 3.
Fig. 4 illustrates a modification of the cooler shown in Figs. 1, 2 and 3. In the modified form illustrated, only a single liquid is cooled to the desired temperature. This unit would have particular utility in water cooler drinking fountains. The function of the cooler and construction is generally the same as the heat exchanger discussed above. However, the water coil [3 is placed along the inner surface of the refrigerant coil It in a position so that each turn of the coil 13 is in thermal contact with the refrigerant coil along two surfaces. This, of course, facilitates heat exchange.
The direction of flow of the liquid has been changed from that shown in Fig. 3 through the aftercooler section l3b' of the coil. [3, and is delivered through the aftercooler in a direction of flow counter to the flow of refrigerant through the coil Ill. Changing the direction of flow through the aftercooler is not a necessary modification in the water cooler, and the. flow of liquid through the aftercooler may be in the direction of refrigerant flow as shown in Fig. 3. Likewise, the direction of flow through the aftercooler of Fig. 3 could be reversed so that water would be delivered through the aftercooler in a direction opposite or counter to the flow of refrigerant through the coil Ill.
The primary purpose of using counter-flow in the precooler and placing the precooler at the exit end of the refrigerant coil is to insure a high superheat in the outgoing expanded refrigerant whose last pass is in heat exchange relation with the warm incoming water. This also places the aftercooler at the inlet end of the refrigerant coil so that in case of heavy overdraw, the aftercooler gets refrigerant first and in suflicient quantity to lower the precooled water stored in the tank to the wanted temperature. i
It is to be understood that the ratio of turns in the pre to after cooler, total number of turns of all of the coils, storage tank size, etc. may be varied to correspond with condenser and refrigerant capacity to yield the particular temperature reductions desired. If desired, the whole heat exchanger may be tin-dipped after fabrication to increase the heat exchange capacity of the unit.
During operation at or below the rated capacity of the heat exchanger, the storage tank [8 will be at the temperature of the liquid deliveredby the precooler, or in the specific example, 45 F. at full load and down to about 38 F. at low load. .When water is drawn, the after- 1 cooler will further cool the water delivered from the tank It to 40 F. at full load or to a value below 38 F. at low load. If the following draw is above the capacity of the system, water warmer than will be delivered from the precooler and fill the tank 18. However, the aftercooler will be operating at a much higher mean temperature difference, refrigerant to water temperature, and the water delivered from the aftercooler will further be reduced to a temperature very close to 40 F. Since periods of heavy or full loads are temporary, the tank water is very generally below 40 F.
The positioning of storage tank [8 within refrigerant coils it not only makes the water coolin assembly more compact, but also results in a surprising increase in the capacity of the storage tank to prevent wide fluctuations in output water temperature with varying rates of discharge even though the storage tank is of comparatively small 6 volume. This is apparently due to the fact that the refrigerant coils maintain the temperature of the air surrounding the storage tank about or slightly above the coolest temperature which the Water will reach in the storage tank. Thus, at low rates of flow the storage tank becomes filled with water at a temperature approachin the minimum temperature which can be produced by the refrigerant with the established heat transfor capacity, and in intervening periods of nonuse the temperature of the water in the storage tank does not appreciably increase because it is surrounded by the refrigerated air. It is, therefore, unnecessary to insulate the storage tank, which permits the storage tank to be manufac tured of relatively thin metal without insulating coverings, etc. A further reduction in cost is achieved by this arrangement in that the storage tank can be of relatively small volume while achieving the desired result of preventing wide fluctuation in output water temperature. In consequence, the storage tank need not even extend for the full length of the refrigerant coils, as indicated in the figures of the drawing. When a tank of shorter length than the refrigerant coils is employed, it is preferred to position it adjacent the upper portion of the refrigerant coils, which in the illustration given is the portion surrounded by the aftercooler l3b.
While in the foregoin specification I have set forth specific structure in considerable detail for the purpose of illustrating an embodiment of the invention, it will be understood that such details may be varied widely by those skilled in the art without departing from the spirit of my invention.
I claim:
1. A heat exchanger for reducing the temperature of a fluid, comprising a tube forming a coil for the flow of a refrigerant therethrough, a sec- 0nd tube forming a coil in heat exchange relation with said refrigerant coil for the flow therethrough of the fluid to be cooled, said secondmentioned coil forming a precooler component adjacent the downstream end of said refrigerant coil and an aftercooler component adjacent the upstream end of said refrigerant coil, and a tank for the storage of precooled fluid interposed between said precooler and said aftercooler for receiving the precooled fluid after the precooling thereof.
2. A heat exchanger for reducing the temperature of a fluid, comprising a tube forming a coil for the flow of a refrigerant therethrough and having an inlet and an outlet, a second tube forming a coil in heat exchange relation with said refrigerant coilfor the flow therethrough of the fluid to be cooled, said second-mentioned coil forming a precooler component adjacent the outlet of said refrigerant coil and an aftercooler component adjacent the inlet of said refrigerant coil, and a tank mounted within said coils for the storage of precooled fluid and being interposed between said precooler and said aftercooler for receiving precooled fluid after the precooling thereof.
3. A heat exchanger for reducing the temperature of a fluid, comprising a tube for the flow of a coolant therethrough shaped to form a coil,
a second tube for the flow of a fluid therethrough Wound in heat exchange relation with said coolant coil and forming a second coil, said second coil forming a precooler component adjacent the downstream end of said coolant. coil and an aftercooler component adjacent the upstream end 7 of said coolant coil, the direction of flow of the fluid through said precooler component being in counter-flow relation to the direction of the coolant flow throu h said coolant'coil, and a tank for the storage of precooled fluid interposed between said precooler and said aftercooler for receiving precooled fluid after the precooling thereof.
4. A heat exchanger for reducing the temperature of a fluid wherein the flow of fluid through said heat exchanger is intermittent, comprising a tube for the flow of a refrigerant therethrough shaped to form a coil and having an inlet end and an outlet end, a second tube for the flow of a fluid therethrough wound in heat exchange relation with said refrigerant coil and forming a second coil, said second coil formin a precooler component at the outlet end of said refrigerant coil and an aftercooler component at the inlet end of said refrigerant coil, and a tanl: for the storage of pre-cooled fluid interposed between said precooler and said aftercooler mounted within said coils in spaced-apart relation therewith.
5. A heat exchanger for reducing the temperature of a liquid wherein the flow of liquid through said exchanger is intermittent and at times in excess of the heat exchanger capacity for short intervals, comprising a tube for the flow of a refrigerant therethrough shaped to form a substantially helical coil having an inlet section and an outlet section and the turns of which are in spaced-apart relation, a second tube for the flow of a liquid therethrough wound to form a second coil having each turn thereof in thermal contact with two adjacent turns of said refrigerant coil, said second coil forming a precooler component at the outlet section of said refrigerant coil and an aitercooler component at the inlet section of said refrigerant coil, the direction of flow of the liquid through said precooler component bea in counter-flow relation to the direction of the refrigerant flow through said refrigerant coil, and a tank concentrically mounted within said coils spaced-apart therefrom for the storage of precooled liquid, said tank. being interposed between said precooler and said aftercooler.
6. A heat exchanger for water coolers and the like wherein the flow of liquid through said exchanger is intermittent and at times exceedexchange relation with said refrigerant coil and forming a second coil, said second coil having a precooler component at the outlet section of said refrigerant coil and an aftercooler component at'the inlet section of said refrigerant coil, a third'tube wound to form a third coil in heat exchange relation with said refrigerant coil for the flow therethrough of the second fluid, and a tank interposed between said precooler and aftercooler for the storage of precooled fluid therein after the precooling thereof.
8. A heat exchanger for reducing the temperature of two fluids comprising a tube for the flow of a refrigerant therethrough shaped to form a coil and providing an inlet section and outlet section, a second tube for the flow of one of the fluids therethrough wound in heat exchange relation with said refrigerant coil and forming a second coil, said second coil having a precooler component at the outlet section of said refrigerant coil and an aftercooler component ing the capacity of said exchanger for short intervals, comprising a helically wound tube forming a coil for the expansion of a refrigerant therein and having an inlet and spaced therefrom an outlet, a second tube wound parallel with said refrigerant tube and in thermal con tact therewith and forming a second helical coil for the flow of a liquid therethrough, said second coil forming aprecooler component at the outlet of said refrigerant coil and an aftercooler component at the inlet of said refrigerant coil, the direction of flow of the liquid through said precooler component being opposite to the direction ofthe refrigerant flow through said refrigerant coil, and a tank interposed in the liquid flow path from said precooler to said aftercooler for the storage of precooled liquid, said tank being mounted within said coils at the inlet section of said refrigerant coil.
7. A heat exchanger for reducing the temperature of two fluids comprising a tube for the flow of a refrigerant therethrough shaped to form a coil and providing an inlet section and an outlet section, a second tube for the flow of one of the fluids therethrough wound in heat at the inlet section of said refrigerant coil, a third tube wound to form a third coil in heat exchange relation with said refrigerant coil for the flow therethrough of the second fluid, and a tank interposed between said precooler and aftercooler for the storage of preccoled fluid therein after the precooling thereof and being mounted within said coils.
9. A heat exchanger for reducing the temperature of two fluids, comprising a tube for the flow of a coolant therethrough shaped to form a coil having inlet and outlet sections, a second tube for the flow of one of the fluids therethrough wound in heat exchange relation with said coolant coil and forming a second coil, said second coil having a precooler component at the outlet section of said coolant coil'and an aftercooler component at the inlet section of said coolant coil, the direction of flow of the fiuid through said precooler component being in counter-flow relation to the direction of the coolant fiow through said coolant coil, a third tube wound to form a third coil in heat exchange relation with said coolant coil for the flow of the other fluid therethrough, the direction of flow through said third tube being in a direction opposite to the flow of coolant through said coolant coil, and a tanlr interposed between said precooler and aftercooler for the storage of precooled fluid therein after the precooling thereof.
10. A heat exchanger for reducing the temperature of two fluids wherein the flow of said fluids through said exchanger is intermittent, comprising a tube for the fiow of a refrigerant therethrough shaped to form a substantially helical coil and having inlet and outlet sections, a second tube for the how of a fluid therethrough wound in heat exchange relation with said refrigerant coil and forming a second coil, said second coil forming a precooler component at the outlet section of said refrigerant coil and an aftercooler component at the inlet section of said refrigerant coil, a third tube helically wound and forming a third coil in heat exchange relation with said refrigerant coil for the flow of the second fluid therethrough, the direction of flow through said third coil being in a direction opposite to the flow of refrigerant through said refrigerant coil, and a tank for the storage of precooled fluid interposed between said precooler and said aftercooler mounted within said coils in spaced-apart relation therewith.
11. Aheat exchanger for reducing the temperature of two liquids wherein the flow of'liquid through said exchanger is intermittent and the flow of one of said liquids is at times in excess of the heat exchanger capacity for short intervals, comprising a tube for the flow of a refrigerant therethrough shaped to form a substantially helical coil having the turns thereof in spaced-apart relation, a second tube for the flow therethrough of the liquid subject to temporary over-draws wound to form a second coil having each turn thereof in thermal contact with said refrigerant coil, said second coil forming a precooler component at the outlet section of said refrigerant coil and an aftercooler component at the inlet section of said refrigerant coil, the direction of flow of the liquid through said precooler component being in counter-flow relation to the direction of the refrigerant flow through said refrigerant coil, a third tube for the flow of the second liquid therethrough wound to form a helical coil having each turn thereof in thermal contact with two adjacent turns of said refrigerant coil, the direction of flow through said third coil being counter to the flow of refrigerant through said refrigerant coil, and a tank concentrically mounted within said coils in spaced-apart relation for the storage of precooled liquid, said tank being interposed between said precooler and said aftercooler.
12. A heat exchanger for fountain service adapted to cool two liquids wherein the flow of one of the liquids through said exchanger is intermittent and at times exceeding the capacity of said exchanger for short intervals, comprising a helically wound tube forming a coil for the expansion of a refrigerant therein, a second tube wound parallel with said refrigerant tube along the outer surface thereof and in thermal contact therewith forming a second helical coil for the flow therethrough of the liquid subject to temporary overdraws, said second coil forming a precooler component at the outlet section of said refrigerant coil and an aftercooler component at the inlet section of said refrigerant coil, the di-, rection of flow of the liquid through said precooler component being opposite to the direction of the refrigerant flow through said refrigerant coil, a third tube for the flow of the other liquid therethrough wound along the inner surface of said refrigerant coil and forming a third coil in which each turn thereof is in thermal contact with two adjacent turns of said refrigerant coil, the flow of the fluid through said third coil being in a direction opposite to the flow of the refrigerant through said refrigerant coil, and a tank interposed between said precooler and aftercooler components for the storage of the preoooled liquid, said tank being concentrically mounted within said coils at the inlet section of said refrigerant coil.
13. The structure of claim in which the ratio of the number of turns in said precooler to the number of turns in said aftercooler is substantially equal to the product of the inverse ratio of the difference between the temperature of the refrigerant and the average temperature of the liquid in said prcooler to the difference between the temperature of the refrigerant and the average temperature of the liquid in said aftercooler times the ratio of the temperature change of the liquid in said precooler to the temperature change of the liquid in said aftercooler.
14. The structure of claim 9 in which the ratio of the number of turns in said precooler to the number of turns in said aftercooler is substantially equal to the product of the inverse ratio of the difference between the temperature of the refrigerant and the average temperature of the liquid in said precooler to the difference between the temperature of the refrigerant and the average temperature of the liquid in said aftercooler times the ratio of the temperature change of the liquid in said precooler to the temperature change of the liquid in said aftercooler.
15. A heat exchanger for reducing the temperature of a fluid, comprising a tube forming a coil for the flow of refrigerant therethrough, a second tube forming a coil for the flow therethrough of the fluid being cooled and being in heat exchange relation with said refrigerant coil, said second coil forming a precooler component and an aftercooler component, and a tank for the storage of precooled fluid interposed be" tween said precooler and said aftercooler for re ceiving and storing the precooled fluid after the precooling thereof.
16. A heat exchanger for reducing the temperature of two fluids, comprising a tube providing a conduit for the flow of a refrigerant therethrough and being shaped to form a coil, a second tube providing a conduit for the flow of one of the fluids therethrough and being wound to form a second coil in heat exchange relation with said first-mentioned coil, said second-mentioned coil having a precooler component and an aftercooler component, a third tube forming a third coil and being in heat exchange relation with said first mentioned coil and providing a conduit for the flow therethrough of the second fluid to be cooled, and a tank interposed between said precooler and said aftercooler and in the fluid flow path therebetween for storing the fluid flowing therein after the precooling thereof.
17. A heat exchanger for reducing the temperature of a liquid, comprising a precooler and an aftercooler each providing a continuous passage for the flow therethrough of the liquid to be cooled, a storage tank interposed in the flow path between said precooler and said aftercooler for receiving and storing liquid therein after the precooling thereof, and a refrigerant expansion coil in heat exchange relation with said precooler and aftercooler whereby the refrigerant expanding through said coil reduces the temperature of the liquid flowing through said precooler and said aftercooler, said refrigerant coil being spaced from said storage tank.
References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 1,802,396 Taylor Apr. 28, 1931 1,911,042 Steenstrup May 23, 1933 1,972,844 Killen Sept. 4, 1934 2,339,229 Wyllie Jan. 11, 1944 2,531,315 Wyllie Nov, 21, 1950
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2721061A (en) * 1952-05-02 1955-10-18 Halsey W Taylor Company Heat exchanger for cooling liquids
US2966341A (en) * 1958-05-14 1960-12-27 Friedrich H Reder Nitrogen traps for molecular resonance devices
US4316502A (en) * 1980-11-03 1982-02-23 E-Tech, Inc. Helically flighted heat exchanger
US4434539A (en) 1980-11-03 1984-03-06 E-Tech, Inc. Method of manufacturing a heat exchanger
EP0308531A1 (en) * 1987-09-23 1989-03-29 VIA Gesellschaft für Verfahrenstechnik mbH Cooling device for a gas to be measured
US4829778A (en) * 1987-09-23 1989-05-16 Via Gmbh Measuring gas cooling device
EP0344351A1 (en) * 1988-06-03 1989-12-06 VIA Gesellschaft für Verfahrenstechnik mbH Gas-refrigerant heat exchanger, especially for compressed-air dryers
US5568835A (en) * 1995-07-25 1996-10-29 The Babcock & Wilcox Company Concentric heat exchanger having hydraulically expanded flow channels

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Publication number Priority date Publication date Assignee Title
US1802396A (en) * 1928-05-28 1931-04-28 Halsey W Taylor Company Liquid cooler
US1911042A (en) * 1932-03-11 1933-05-23 Gen Electric Refrigerating apparatus
US1972844A (en) * 1933-04-14 1934-09-04 Frigidaire Corp Refrigeration
US2339229A (en) * 1940-08-02 1944-01-11 Temprite Products Corp Beverage cooling apparatus
US2531315A (en) * 1946-08-08 1950-11-21 Temprite Products Corp Liquid cooling apparatus

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1802396A (en) * 1928-05-28 1931-04-28 Halsey W Taylor Company Liquid cooler
US1911042A (en) * 1932-03-11 1933-05-23 Gen Electric Refrigerating apparatus
US1972844A (en) * 1933-04-14 1934-09-04 Frigidaire Corp Refrigeration
US2339229A (en) * 1940-08-02 1944-01-11 Temprite Products Corp Beverage cooling apparatus
US2531315A (en) * 1946-08-08 1950-11-21 Temprite Products Corp Liquid cooling apparatus

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2721061A (en) * 1952-05-02 1955-10-18 Halsey W Taylor Company Heat exchanger for cooling liquids
US2966341A (en) * 1958-05-14 1960-12-27 Friedrich H Reder Nitrogen traps for molecular resonance devices
US4316502A (en) * 1980-11-03 1982-02-23 E-Tech, Inc. Helically flighted heat exchanger
US4434539A (en) 1980-11-03 1984-03-06 E-Tech, Inc. Method of manufacturing a heat exchanger
EP0308531A1 (en) * 1987-09-23 1989-03-29 VIA Gesellschaft für Verfahrenstechnik mbH Cooling device for a gas to be measured
US4829778A (en) * 1987-09-23 1989-05-16 Via Gmbh Measuring gas cooling device
EP0344351A1 (en) * 1988-06-03 1989-12-06 VIA Gesellschaft für Verfahrenstechnik mbH Gas-refrigerant heat exchanger, especially for compressed-air dryers
US5568835A (en) * 1995-07-25 1996-10-29 The Babcock & Wilcox Company Concentric heat exchanger having hydraulically expanded flow channels

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