US2656461A - Electrical timing apparatus - Google Patents

Electrical timing apparatus Download PDF

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US2656461A
US2656461A US214987A US21498751A US2656461A US 2656461 A US2656461 A US 2656461A US 214987 A US214987 A US 214987A US 21498751 A US21498751 A US 21498751A US 2656461 A US2656461 A US 2656461A
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valve
network
contacts
bus
potential
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US214987A
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Lauren F Elliott
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Weltronic Co
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Weltronic Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/248Electric supplies using discharge tubes

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  • This invention relates generally to an electrical timing mechanism which is adapted among other uses for controlling the various operations of a welding mechanism.
  • An object of the invention is to provide a new apparatus of the character described.
  • Another object of this invention is to provide such an apparatus which uses a small number of circuit elements such as electric valves.
  • Another object of this invention is to provide such an apparatus which is economical of manufacture and simple and troublefree in operation.
  • a more specific object of this invention is to provide such a network in which a single tube controls two timing operations.
  • the shown control system comprises a sequencing network i and a synchronously ring network 2 which is basically that shown and claimed in a copending application of Lloyd C. Poole, Serial No. 135,789, namelyd December 29, 1949, now Patent No. 2,554,500 issued August 14, 1951, for Electrical Control Apparatus.
  • the sequencing network I comprises a plurality of discontinuous control type valves VI, V2 and V3, the valve VI being arranged so that upon conduction it will energize the relay CRI for moving the electrodes E, through suitable mechanism, to clamp the work W and to initiate the operation of the valve V2.
  • the valve V2 after a predetermined time interval subsequent to actuation of the relay CRi will conduct to energize the relay CR2 which will start the synchronizing current controlling network 2. During the period in which it is desired that welding current fiow between the electrodes the relay CR3 will be energized and the hold time network 4 of the sequencing network I will remain charged.
  • the relay CRS will become deenergized to terminate the charging phase of the network Il which then begins to time out measuring the hold time period.
  • the valve V3 will commence to conduct energizing the o time network 8 which will immediately render the valve VI nonconductive de-energzing the relay CRi and thereby permitting the mechanism not shown to move the electrodes E away from the work W.
  • no timing function is be- 2 ing accomplished by the sequencing network I all of the timing then being controlled by the synchronous network 2.
  • This network 2 comprises a plurality of discontinuous control type valves V4 through VID.
  • the valve V4 is normally held conductive to maintain the valve V5 blocked.
  • the valve V6 is connected in back-toback relation with the valve V5 and will conduct only during subsequent half cycles of voltage to which the valve V5 conducts.
  • the valves V5 and V6 are conductive they de-energize the transformer TI removing the blocking bias Voltage applied thereby to the valves Vl and V9 so that these valves are controlled in accordance with the voltage supplied between their grid and cathode by the transformer T2 under control of the phase shifting network I0.
  • the network Iii determines the instants during the voltage wave in which the valves V1 and V9 are rendered conductive.
  • valves Vl and Vil Conduction of the valves Vl and Vil render the valves V8 and VIQ, arranged in back-to-back relationship and in series with the primary winding of the transformer T3, conductive to provide current flow through the welding transformer T3 between the main power supply lines Li and L2.
  • the valve V controls the valve V8 while the valve V8 controls the valve VIG and the valves V8 and Vle are red each time and at substantially the same instants that the valves Vl and V9 respectively are fired.
  • a transformer T6 has a primary winding i2, the end terminals of which are connected between the lines LI and L2.
  • the main secondary winding I4 of this transformer has one terminal connected to a bus BI and its other terminal connected to a bus B2.
  • a plurality of series connected resistors RI, R2 and R3 are connected between the busses BI and B2.
  • the resistors RI and R3 furnish bias voltages as will be apparent below.
  • the valve VI has its cathode connected by conductor i6 to the bus Bi and its anode connected by conductor I3, the energizing winding 2i] of the control relay CRi, and a normally closed emergency stop switch S'WI to a bus B3.
  • the bus B3 may be connected to the transformer T4 and bus B2 by closure of a normally open pilot switch SW2 or by closure of the contacts CRIa of the relay CR.
  • the anode of the valve V2 is connected through the energizing winding 22 of the relay CRZ and conductor 2e to the bus BI.
  • the cathode of this valve is connected to the bus BI through a resistor R4.
  • the cathode is also connectible with the bus B3 through contacts CRIc of the relay CR1.
  • the anode of the Valve V3 is connected through the oltime impedance network ii and resistor Ri to the bus Bi.
  • the cathode of this valve is connected directly to the bus B1 through a resistor R5 and selectively connectible to the bus B3 through the series arranged contacts CRSb. ot the relay CRS and contacts CRjb of the relay CR4 ⁇ -
  • the grid of the valve V1 is connected through the usual grid current controlling resistor RQ and conductor 28 to the terminal 30 of the o f time" network 8. This terminal 35 is also con'- nected to the anode of the, valve V3. Therefore the potential appearing across the networks. is.
  • the grid or the valve V2 is connected through a gridV current controlling resistor Ri to one terminal 32 of a fsoueeze time network 34, the other terminal 35 of which beine connectedA by conductor 3.8.to the Common connection between the resistors R2, and R3 so that upon closure of the switch or contacts CRIa. and Contacts C Rlc, the bias potential appeering across the. network 34. will be applied; as aA blocking bias potential between the grid and cathode oi the valve Vif.-
  • the grid of the valve V3 is connected through ⁇ a grid current limiting resistor R8 to one terminal 4 1! of the hold time network 4. the other terminal 42v of which.
  • the anode voltage for the valves V4, V5 and Vli ⁇ is supplied by a transformer' T5 having itsv primary winding 551 Connected between the busses Bl and B2'.
  • The. transformer T5 is provided with a center tapped secondary winding4 52.
  • One end terminal of the winding 52A is connected to bus B4 and the other end terminal is connected with bus, B5.
  • rEhe cathode of the valve V5 and the anode or the valve V6 are connected together and to the, bus B4 by a conductor 54.
  • the anode of the valve V5 and c athode of the valve V6A are connected together by conductor 56.
  • resistors R10, R1 1 and R12 may be adjustable in magnitude and, as shown, R12 i s adjustable.
  • the totalvalueof the resistance oi the resistors, R10Av and R11 should approximate the value of the resistance of the resistor R12 so that, when current isA flowing through the valves V5 andVG between the busses BandBB, the potential of the common connec-. tion 58 between the resistors Rl 1 and Ri? will beI substantially at the same potential as the, center tap 6110i the winding 5 2 for a purposewhich will be -made clear below.
  • a transformer '2,6 has4 its primary winding S2 connected' betweenk the ybusses, B I. and B2 and is provided witha pair of secondary windingsJ 6,4V and' 6 3.
  • One terminal of the winding E4 is cion'- nected to one terminalv 6B of a capacitor C1,V the, other terminal i0 of which is connected through a resistor R13 to the other terminal. of the winding 5,4.
  • One terminal of the winding 6,6 is connected by conductor '12 and. gridi current limiting resistor R14 to the grid o f the valve V.
  • The. cathode of the valve V6 is connectedrthrough a ⁇ capacitor C2 to the opposite terminal of the( winding 56.
  • the polarity of the potential produced by the Winding 64 is arranged 180 out of phase with the voltage appearing between the anode and cathode of the valve V5 and is phase shifted into a position in which it lags this anode to cathode Voltage of the valve V5 by a few electrical degrees as, for example, in the neighborhood of 10 to 25 degrees.
  • the valve V5 will be held nonconductive during all except the initial 1 0 to 25 degrees of the voltage wave appearing thereacross.
  • 'I'he polarity of the winding B6 is similarly arranged with respect to the voltage appearing between the anode and cathode of the valvet V6. and ⁇ it is likewise phase shifted, lagging 10 to 25 degrees by means of the capacitor C2.
  • the normallyconductive valve V4 has its anode connected through a resistor R15 to the bus B4 and through a resistor R16 connected in series with a capacitor C3 to the bus B4, the resistor R15 being in parallel relationship with the series connected resistor R16 and capacitor C3.
  • the cathode of the valve V4 is connected by conducto; ⁇ '14 to the bus B5.
  • the termi-nal B8 ofthe capacitor CI is connected intermediate the resistor R16 and the anode of the Valve V4.
  • the grid ofthe valve V4 is connected through a grid current limiting resistor R11 to one ter minal '15 of the network 6.
  • the other terminal i8; oi this network isy connected through the normally closed contacts CR5a of relay CRS to the busA B4.
  • the terminal '18 is also connected through a resistor R18 to a movable contact B0 of a potentiometer resistor PRI. @ne end ofi the resistance winding of the potentiometer resistor PRI ⁇ is connected through a resistor R19 to the b us B4.
  • the other terminal is connected through a resistor R20; to the bus Therefore when the contacts CR5a are closed, the potential l0f the terminal T8' will be that O the bus B4:
  • the capacitorV C24 willl theny commence to discharge through the resistor R24 gradually raising the-potential ofthe grid of valve V4 until after a predetermined time, as determined VbyY the resistor R24, the valve V4 willagain conduct.
  • the opening of contacts CRBcL- therefore initiates a limited conductive period or valve V4.
  • the reclosure of contacts CR5a merely further increases the potential of the grid relative to the cathode and has no effect on the conductivity of valve V4; but does however ⁇ reu charge the capacitor C24 so that reopening of contacts CRSa will establish a new conducting period of valve V4.
  • the network is prepared for operation by closure of the switch LSI which acts to connect the lines LI and L2 to a suitable source of alternating current energy supply. Energization of the lines LI and L2 immediately energizes the transformer T4 which establishes an alternating potential between the busses BI and B2. At this time, the switch SW2 and the contacts CRI a of the relay CRI will be in open position and the bus B3 will not be connected with lthe bus B2. Therefore the anode circuits of the valve VI, V2 and V3 will be interrupted.
  • Energization of the busses BI and B2 does, however, cause a ow of current from the bus BI through the resistor R3, conductor 33, network 34, resistor RT, grid to cathode in the valve V2 and through the resistor R4 to the bus BI.
  • This grid rectified current acts to establish a charge across the capacitor C2I of the network 34.
  • Grid current also flows from the bus B2 through the resistor R3, network 4, grid to cathode in the valve V3, and through resistor Rd. to bus BI.
  • This rectied grid current now acts to establish a charge across the capacitor C22 of the network 4.
  • Energization of the busses BI and B2 also energizes the primary winding 56 of the transformer T5 whereby the secondary winding 52 thereof will apply an alternating potential between the busses B4 and B5.
  • the relay CR5 will be de-energized and its contacts CR5a will be closed connecting the terminal 'I8 to the bus B4.
  • the valve V4 will conduct and the capacitor C3 will be rapidly charged. Conduction between the anode and cathode of the valve V4 causes current to ilow from the bus B4 through the resistor R55, valve V4 and conductor 14 to the bus B5 to establish a voltage potential across the resistor RIE and to charge the capacitor C3 at a rate determined by the value of the resistor RI6.
  • This potential across the resistor RI5 is combined with the alternating potential appearing across the capacitor CI due to energization of the transformer T6, primary winding 62 of which is connected between the busses BI and B2, and the combined potential will maintain the grid to cathode bias voltage of the valve V5 at a value to maintain the valve V5 blocked.
  • valve V5 unless the valve V5 conducts, no potential will be established across the resistors RI and R23 and the valve V6 will be held nonconductive by the voltage supplied by the winding 66. Since the valves V and V6 are not conductive, the potential of the terminal 53 is not the same as that of the center tap 6I! and the transformer T5 energizes the lprimary winding 82 of the transformer TI. The secondary windings 84 and 86 of the transformer TI are therefore energized t-o apply a blocking voltage between the grids and cathodes of the valves VII and V9 whereby the valves V8 and VID are not fired.
  • the pilot switch SW2 When it is desired to initiate a sequence of operation of the welding machine, the pilot switch SW2 is momentarily closed to connect the bus B3 to the bus B2. Upon energization of the bus B3, current will flow therefrom through the winding ZIJ of the relay CRI, conductor I8, valve VI and conductor I 6 to the bus BI. Energization of kthe relay CRI closes its contacts CRIa, CRIb 6 and CRIc. Closure of the contacts CRIa establishes a holding circuit around the switch SW2 which may now be opened without interfering with the sequence of operation then in progress.
  • Closure of the contacts CRIb completes an ener-l sizing circuit for causing the electrodes E toy be moved against the work W. Since such circuit and mechanism for moving the electrodes 'is well known to those skilled in the art, it has not been illustrated in the interests of simplicity.
  • closure of contact CRIc completes the circuit for connecting the terminal 36 of the network 34 to the cathode of the valve V2 so that the potential appearing across the network 34 will be applied as a blocking bias voltage between the grid and cathode of this valve V2.
  • the circuit for connecting the terminal 36 with the cathode extends from the terminal 36 through conductor 38, resistor R3, bus B2, closed contacts CRIa, bus B3, closed contacts CRIc and conductor 26.
  • Closure of the contacts CRIc shifts the potential of the cathode of the valve V2 from substantially that of the bus BI to that of the bus B3 and terminates any further flow of charging current to the capacitor C2I of the network 34.
  • the capacitor C2I thereof commences to discharge through the resistors R2Ia, R2Ib, and R2Ic.
  • the charge on the capacitor C2I and subsequently that of the network 34 will decrease sufficiently so that the positive bias potential furnished by the resistor R3 causes the valve V2 to conduct.
  • Valve V2 establishes a circuit from the bus BI through conductor 24, winding 22, valve V2, conductor 26 and the contacts CRI c to the bus B3 energizing the relay CR2 closing its contacts CR2a thereof.
  • Closure of the contacts CRZa energizes the winding of the control relay CR5 which opens its contacts CR5a. Opening of the contacts CR5a lowers the potential of the terminal 'I8 consequently lowering the potential of the grid of the valve V4 with respect to the cathode thereof so that conduction of the valve V4 is terminated.
  • Valve V5 closes a circuit from the bus B5 through resistors RI6, RII and Ri2, the conductor 56, valve V5, and conductor 54 to the bus B4.
  • Energization of the resistors RID, RI I and RI2 shifts the potential of the terminal 58 to the same potential as that of the center tapy 60 cle-energizing the transformer TI and eliminating the blocking bias voltage supplied by its windings 34 and 86 to the ring valves V'I and V9.
  • a pulse of Voltage will be supplied by the winding 92 of the transformer T2 to cause valve V'I to conduct.
  • Valve V1 closes the circuit for the igniter of the valve V8 whereby the valve V8 is rendered conductive to supply current from the line L2 through the transformer T3 to the line LI causing a voltage to be induced in its secondary winding to provide a iiow of current .through the work Wv between the 'electrodes E.
  • the new of current through the resistor RIU sets up a voltage across the circuit comprismg the resistors RIO and R23 and condenser C2 which changes the phase of .the voltage supplied by the winding 56 between the grid and cathode of the valve V6 making the grid Ato cathode bias voltage lagging with respect to the 180 out of .phase normalconnection of the winding B6 whereby the valve VS will conduct during the subsequent half cycle to the half cycle in which the valve V conducted to .cause the valve VID to conduct in a manner similar to the valve V8 but during the half cycle subsequent to the half cycle in which the valve V3 conducted. 'Ihe valves V5 and V6 will continue to conduct during the time interval in which valve V4 remains blocked and maintain the valves V8 and V I0 conductive.
  • the relay CR4 Upon energization, the relay CR4 closes its contacts CR4a and CR4b. Closure of the contacts CR4a establishes a by-pass circuit about the contacts CR3a to form a holding circuit for maintaining the relay CR4 energized even though the contacts CR3a may subsequently open. Closure of the contacts CR4b does not occur until after the contacts CR3b are opened and the circuit between the bus B3 and the cathode of the valve V3 remains open. This interchange of the condition of the contacts CR3b and CRlib is without effect except to prepare the circuit for the rendering of the valve V3 conductive at a subsequent time.
  • the network 6 determines the time interval in which welding current may ilow between the electrodes E.
  • the capacitor C24 is charged tosubstantially the potential between busses B4 and B5.
  • the capacitor C24 now being charged to a potential greater than that between the contact 80 and bus B5 will start discharging through the resistor R24.
  • the value cf the resistance of the resistor R24 determines the time required to discharge the capacitor to a potential to permit reconduction of valve V4 which is the weld time interval.
  • valve V5 commenced to conduct
  • valve V5 will complete its conducting half cycle and the valve 8 V6 will also conduct the subsequent half cycle at the end of which time the valve V5 will not conduct again and the valve V6 being a trailing valve will not conduct.
  • Termination of the conduction ⁇ of the valves V5 and V6 causes the terminal 58 to assume a potential diierent from that of the center tap 60 re-energizing the blocking transformer TI which blocks the valves VI and V9 to prevent further conduction of the valves V8 and VII). Also termination of the conduction of the valves V5 and V6 and the termination of the potential drop across resistors RII) and RII de-energizes the Winding 96 of the relay CR3 which then opens its contacts CR3a Without effect (due to the now closed contacts CR4a) and closes its contacts CR3b.
  • Closure of the contacts CR3b changes the potential of .thecathode of the valve V3 from approximately that of the bus BI to that of the bus B2. This terminates further charging current ow to the capacitor C22 of the network 4 which then commences to discharge through the resistors RZZa and R221). At the end of a predetermined hold time period as determined by the setting of the variable resistor R22a, the charge across the network4 will have decreased suinciently so that the conducting bias voltage applied by the resistor R3 willcause the valve V3 to conduct.
  • Valve V3 Conduction of the valve V3 establishes a circuit from the bus BI through the resistor RI, network 8, valve V3, closed contacts CR4b and CR3b to the bus B3 to provide a potential drop across the network 8.
  • the drop across the network 8 is opposite in polarity to that across the resistor RI and is of suflicient magnitude to place a blocking bias potential between the .grid and cathode of the valve VI which thereupon terminates its conductive period.
  • Termination of conduction of the valve VI de energizes the winding 20 of the relay CRI which then opens its contacts CRIa, CRIb and CRI c.
  • the result of opening of the contacts CRIa depends somewhat on the condition of the switch SW2. If this switch SW2 has previously been opened, opening of the contacts CRIa will deenergize the bus 3 and subsequent to the discharging time of the off time network 8, the networks I and 2 will assume their initial conditions. If, however, the switch SW2 has been maintained closed the rbus B3 will still be maintained energized and subsequent to the timing out of the orf time network 8. as will be presently described, the networks I and 2 will start through another operative cycle.
  • Opening of the contacts CRIb de-energizes the circuit therethrough controlling the movement of the electrodes E against the work W which electrodes E then move away from the work W permitting the work to be moved to another position for a subsequent welding operation. Opening of the contacts CRIc breaks the circuit through the conductor 26 terminating further conduction through the valve V2 de-energizing the winding 22 of the relay CR2 which then opens its contacts CR2a.
  • Opening of the contacts CR2a de-energizes the winding of the relay CRS to close its contacts CR5a which upon closure raise the potential of the terminal I8 of the network 6 to that of the bus B4 whereby the capacitor C24 of the network 6 will assume a charge which is substantially equal to the difference in potential between the busses B4 and B5 to prepare the network 6 for timing a subsequent weld interval.
  • Opening of the contacts CRIc also breaks the circuit through'the winding
  • the switch SW3 is provided with a second arm I9 which in the repeat or R position opens a shunting circuit around the resistor R25d and in the single or S position closes such shunting circuit.
  • the eiTect of this shunting circuit is to decrease the discharge time of the capacitor C25 to reduce the off time period of the network A switch SVV/i.
  • variable resistors may be provided in shunt with the resistor RZic and which, when closed, will decrease the range of time which may be provided for discharge of the capacitor C2
  • the use of multiple resistors for discharge of the capacitors of the various networks is desirable since they limit the degree of adjustment afforded by the variable resistors. If, for any reason, it is desired to have one or more of the shown fixed resistors be made adjustable or to keliminate these xed resistors and use solely one l0 type of resistor, either fixed or adjustable, such construction comes within the scope of the present disclosure.
  • trodes to said one terminal means including another of said networks connecting said control electrode to the other of said terminals, means including a switch connecting said other main electrode to said other terminal, and means responsive to a charged condition of said one network for causing said switch to open.
  • a pair of supply terminals a pair of time delay impedance networks, each said network comprising a chargeable energy storage device and a discharging circuit therefor, an electric valve having a pair of main electrodes and a control electrode, means including one of said networks connecting one of said main electrodes to one of said terminals, an impedance element, means including said element connecting the other of said main electrodes to said one terminal, means including another of said networks connecting said control electrode to the other of said terminals, a normally open and a normally closed' switch arranged in series, vmeans including said switches connecting said other main electrode to said other terminal, means for rendering said normally closed switch in open position, means actuated as a consequence 'of the actuation of said rendering means for actuating said normally open switch to closed position, and means responsive to an energized condition of said one network to render said normally open switch in open position.
  • a pair of electrical supply conductors, a third conductor, switching means for connecting said third conductor to one of said pair of conductors, an electric valve having a pair of main electrodes and a control electrode means including. an energy storage impedance network connecting one of saidv main electrodes to the other or said pair of conductors, means including an impedance element connecting the other of said main electrodes to said other conductor, means including an energy storage impedance network connecting said control electrode to said one conductor, means for actuating said switching means, means including a second and a third switch connecting said other electrode to said thirdconductor, and means actuated as a consequence of the connecting of said one and said third conductors together by said rst-named switching means for actuating said second switch to an open position, means operable as a consequence of the actuation of said second switch ctuating means for actuating said third switch to a closed position, means rendered effective subsequent to the actuation of said third switch to closed ⁇ position
  • a sequencing network a pair of electrical conductors, a third conductor, switching ineans for connecting said third conductor to one of said pair of conductors, an electric valve having a pair of main electrodes and a control electrode, means including an energy storage impedance network connecting one of said main electrodes to the other of said pair of conductors, current conducting means for selectively determining the potential of said other electrode whereby it may be maintained substantially at the potential of said other conductor or at that oi said third conductor and normally eiiective to maintain said other electrode at substantially the potential of said other conductor, means including an energy storage impedance network connecting said control electrode to said one conductor, means for actuating said switching means, and means actuated as a consequence of the connecting of said one and said third conductors together by said rst-named switching means for actuating said current conducting means to establish the potential of said other electrode at substantially that of said third conductor, and means actuated as a function of the energization oi said first
  • a plurality of sequentially operative circuits individually controlling a plurality of sequentially occurring operating steps, selectively operated means for establishing a sequential operation of said circuits, one of said circuits including an electric valve having a pair of principal electrodes and a control electrode, a pair of current conducting busses, means including a first impedance network connecting one of said principal electrodes to one of said busses, means including a second impedance element connecting the other of said principal electrodes to said one bus, means including a third impedance network connecting said control electrode to the other of said busses, means including a pair of switches connecting said other electrode to said other bus, a rst actuator controlling the rst of said switches, a.
  • second actuator controlling the second of said switches, means responsive to4 an operative condition o a secondA of saidl circuits for actuating said rst actuator to move said first switch to open position, means operable as a consequence of ther actuationof saidv rst actuator to actuate said second actuator to move said second switch to closed position, means operable as a consequence of said actuation of said second actuator for maintaining said second switch closed, and means operable as a consequence of conduction of said valve for' returning said second switch to its open position.
  • first means for controlling one of such operations a second means actuated as a consequence or the, actuation of said lirst means for initiating a second of such operations, an electric valve having a pair of principal electrodes and a control electrode, a first impedance network connected in series with said principal electrodes.
  • a second impedance network having one terminal thereof connected to said control electrode, switch means for connecting another terminal of said second network to one of said principal electrodes, a thirdv meansA controlling the time period of such second operation, a fourth means rendered effective at the termination of said third means time period to actuate said switch means to connect said other network terminal to said one principal electrode, and means interconnecting said rst network and said first means for terminating such first operation.
  • an electric valve having a pair of main electrodes and a control electrode, a pair of supply terminals, a irst and a second impedance network, means including said rst network connecting one of said main electrodes to one of said terminals, means including said second network connecting said control electrodes to the other of said terminals, means including an impedance element connecting the other of said main electrodes to said one terminal, a iirst relay having normally open contacts and normally closed contacts, a second relay having two sets of normally open contacts, means connecting said normally closed contacts and one of said second relay sets of normally open contacts in series between said other main electrode and said other terminal, said second relay having an energizing winding, means connecting said iirst relay normally open contacts in parallel with the other set of contacts of said second relay sets and in series with said Winding across said terminals, an actuator for actuating said rst relay to open its said normally closed contacts and close its said normally open contacts, said second relay acting upon energization
  • a plurality of sequentially operative circuits individually controlling a plurality of sequentially occurring operating steps, selectively operated means for establishing a sequential operation oi said circuits, one of said circuits including an electric valve having a pair of principal electrodes and a control electrode, a pair of current conducting busses, means including a first impedance network connecting one of said principal electrodes to one of said busses, means including a second impedance element connecting the other of said principal electrodes to said one bus, means including a third impedance network connecting said control electrode to the other of said busses, means including a pair of switches connecting said other electrode to said other bus, a first actuator controlling the first of said switches, a second actuator controlling the second of said switches, means responsive to an operative condition of a second of said circuits for actuating said iirst actuator to move said iirst switch to open position, means operable as a consequence of the actuation of said iirst actuator to actuate said second actuator to
  • an electric valve having a pair of main electrodes and a control electrode, a first and a second electrical timing network, each said network including a chargeable component and a discharging component for discharging its respective said chargeable component at a controlled rate, said first network being operatively associated with said main electrodes and characterized by the fact that its said chargeable component is charged as a consequence of conduction between said main electrodes, said second network being operatively associated with said control electrode and characterized by the fact that its said chargeable component is charged as a consequence of conduction between said control electrode and one of said main electrodes, means for maintaining a potential difference between said one main electrode and said control electrode to permit conduction therebetween whereby a charge is normally maintained on said chargeable component of said second network, said means being actuatable to discontinue said potential difference and to connect said chargeable component of said second network to supply a bias potential between said one main electrode and said control electrode whereby conduction between said main electrodes is prevented as long as the potential of said second network is above a
  • an electric valve having a pair of main electrodes and a control electrode, a iirst circuit adapted to be supplied from a source of electrical potential, said first circuit including a first impedance network and a pair of switches and said main electrodes, at least said switches being arranged in series between one of said main electrodes and one side of such potential source, means normally maintaining one of said switches closed and the otherof said switches open, a second circuit connected between one side of such source and said control electrode and including a second impedance network, an impedance element connected between said one main electrode and the other side of s uch source, means for opening said one switch and for closing said other switch, means for thereafter closing said one switch, and means actuatable solely subsequent to the conduction between said main electrodes for opening said other switch.
  • an electric valve having a pair of main electrodes and a control electrode, a iirst circuit adapted to be supplied from a source of potential and including said main electrodes and a rst impedance network, a second circuit adapted to be supplied from such source of potential and including a rst of said main electrodes and said control electrode and a second impedance network, one of said circuits including 9, switch movable to a iirst position to establish a conducting potential between a first of said main electrodes and said control electrode and movable to a second position, said second impedance network being effective to supply a blocking bias potential between said control electrode and one of said main electrodes solely when said switch is in said second position, at least said second impedance network including a chargeable component and a component for discharging said chargeable component, and means eifective upon initial movement of said switch to said second position for holding said switch in said second position and releasable solely subsequent to the charging of
  • a sequence timer for timing at least three functions of a controlled apparatus comprising, a pair of source terminals adapted to be connected to a source of electrical potential, a pair of electric valves, each said valve having an anode and a cathode and a controlling electrode, a first anode circuit connected between said source terminals and including said anode and said cathode of a first of said valves and a current ow responsive device, a rst timing network for controlling the rst of such functions and having terminals, one of said network terminals being connected to said control electrode of said nrst valve and the other of said network terminals being connected to one of said source terminals on the cathode side of said circuit, a iirst normally open switching means in said first circuit intermediate said one source terminal and said cathode of said nrst valve, a rst impedance device connected with said cathode and with the other of said source terminals, a second anode circuit connected

Description

Oct. 20, 1953 1 F, ELLlOTT 2,656,461
ELECTRICAL TIMING APPARATUS Filed March 1o 1951 V5 VZW@ Patented ct. 20, 1953 ELECTRICAL TIMING APPARATUS Lauren F. Elliott, Detroit, Mich., assignor to Weltronic Company, Detroit, Mich., a corporation of Michigan Application March 10, 1951, Serial No. 214,987
(Cl. Z50- 27) 18 Claims.
This invention relates generally to an electrical timing mechanism which is adapted among other uses for controlling the various operations of a welding mechanism.
An object of the invention is to provide a new apparatus of the character described.
Another object of this invention is to provide such an apparatus which uses a small number of circuit elements such as electric valves.
Another object of this invention is to provide such an apparatus which is economical of manufacture and simple and troublefree in operation.
A more specific object of this invention is to provide such a network in which a single tube controls two timing operations.
AOther objects of this invention will be apparent from the specication, the appended claims and the drawing in which the single flgure thereof illustrates diagrammatically an electrical timing apparatus embodying the invention.
The shown control system comprises a sequencing network i and a synchronously ring network 2 which is basically that shown and claimed in a copending application of Lloyd C. Poole, Serial No. 135,789, iiled December 29, 1949, now Patent No. 2,554,500 issued August 14, 1951, for Electrical Control Apparatus. The sequencing network I comprises a plurality of discontinuous control type valves VI, V2 and V3, the valve VI being arranged so that upon conduction it will energize the relay CRI for moving the electrodes E, through suitable mechanism, to clamp the work W and to initiate the operation of the valve V2. The valve V2 after a predetermined time interval subsequent to actuation of the relay CRi will conduct to energize the relay CR2 which will start the synchronizing current controlling network 2. During the period in which it is desired that welding current fiow between the electrodes the relay CR3 will be energized and the hold time network 4 of the sequencing network I will remain charged.
At the end of the weld interval as determined by the network 6, the relay CRS will become deenergized to terminate the charging phase of the network Il Which then begins to time out measuring the hold time period. After the network lI times out, the valve V3 will commence to conduct energizing the o time network 8 which will immediately render the valve VI nonconductive de-energzing the relay CRi and thereby permitting the mechanism not shown to move the electrodes E away from the work W. During the weld time interval no timing function is be- 2 ing accomplished by the sequencing network I all of the timing then being controlled by the synchronous network 2.
This network 2 comprises a plurality of discontinuous control type valves V4 through VID. The valve V4 is normally held conductive to maintain the valve V5 blocked. The valve V6 is connected in back-toback relation with the valve V5 and will conduct only during subsequent half cycles of voltage to which the valve V5 conducts. When the valves V5 and V6 are conductive they de-energize the transformer TI removing the blocking bias Voltage applied thereby to the valves Vl and V9 so that these valves are controlled in accordance with the voltage supplied between their grid and cathode by the transformer T2 under control of the phase shifting network I0. The network Iii determines the instants during the voltage wave in which the valves V1 and V9 are rendered conductive. Conduction of the valves Vl and Vil render the valves V8 and VIQ, arranged in back-to-back relationship and in series with the primary winding of the transformer T3, conductive to provide current flow through the welding transformer T3 between the main power supply lines Li and L2. The valve V controls the valve V8 while the valve V8 controls the valve VIG and the valves V8 and Vle are red each time and at substantially the same instants that the valves Vl and V9 respectively are fired.
Referring in detail to the network I, a transformer T6 has a primary winding i2, the end terminals of which are connected between the lines LI and L2. The main secondary winding I4 of this transformer has one terminal connected to a bus BI and its other terminal connected to a bus B2. A plurality of series connected resistors RI, R2 and R3 are connected between the busses BI and B2. The resistors RI and R3 furnish bias voltages as will be apparent below.
The valve VI has its cathode connected by conductor i6 to the bus Bi and its anode connected by conductor I3, the energizing winding 2i] of the control relay CRi, and a normally closed emergency stop switch S'WI to a bus B3. The bus B3 may be connected to the transformer T4 and bus B2 by closure of a normally open pilot switch SW2 or by closure of the contacts CRIa of the relay CR. The anode of the valve V2 is connected through the energizing winding 22 of the relay CRZ and conductor 2e to the bus BI. The cathode of this valve is connected to the bus BI through a resistor R4. The cathode is also connectible with the bus B3 through contacts CRIc of the relay CR1. The anode of the Valve V3 is connected through the oltime impedance network ii and resistor Ri to the bus Bi. The cathode of this valve is connected directly to the bus B1 through a resistor R5 and selectively connectible to the bus B3 through the series arranged contacts CRSb. ot the relay CRS and contacts CRjb of the relay CR4`- The grid of the valve V1 is connected through the usual grid current controlling resistor RQ and conductor 28 to the terminal 30 of the o f time" network 8. This terminal 35 is also con'- nected to the anode of the, valve V3. Therefore the potential appearing across the networks. is. applied as a bias potential between the grid and cathode of the valve V1. The grid or the valve V2 is connected through a gridV current controlling resistor Ri to one terminal 32 of a fsoueeze time network 34, the other terminal 35 of which beine connectedA by conductor 3.8.to the Common connection between the resistors R2, and R3 so that upon closure of the switch or contacts CRIa. and Contacts C Rlc, the bias potential appeering across the. network 34. will be applied; as aA blocking bias potential between the grid and cathode oi the valve Vif.- The grid of the valve V3: is connected through` a grid current limiting resistor R8 to one terminal 4 1! of the hold time network 4. the other terminal 42v of which. being connected to, the b us 38.V Upon closure of the switch SW2 or contacts CRla and closure Qi the contacts R31). and CRM),V the potential appearing across the network 4 will appear as a blocking, bias potential betweenthel grid and cathode of the valve V3..
Referring to the network 21, the anode voltage for the valves V4, V5 and Vli` is supplied by a transformer' T5 having itsv primary winding 551 Connected between the busses Bl and B2'. The. transformer T5, is provided with a center tapped secondary winding4 52. One end terminal of the winding 52A is connected to bus B4 and the other end terminal is connected with bus, B5. rEhe cathode of the valve V5 and the anode or the valve V6 are connected together and to the, bus B4 by a conductor 54. The anode of the valve V5 and c athode of the valve V6A are connected together by conductor 56. and through seriesV` connected resistors R10, R1 1 and R12 to the bus B5. -One or more of the resistors RiV0R11 and R12 may be adjustable in magnitude and, as shown, R12 i s adjustable. The totalvalueof the resistance oi the resistors, R10Av and R11 should approximate the value of the resistance of the resistor R12 so that, when current isA flowing through the valves V5 andVG between the busses BandBB, the potential of the common connec-. tion 58 between the resistors Rl 1 and Ri? will beI substantially at the same potential as the, center tap 6110i the winding 5 2 for a purposewhich will be -made clear below.
A transformer '2,6 has4 its primary winding S2 connected' betweenk the ybusses, B I. and B2 and is provided witha pair of secondary windingsJ 6,4V and' 6 3. One terminal of the winding E4, is cion'- nected to one terminalv 6B of a capacitor C1,V the, other terminal i0 of which is connected through a resistor R13 to the other terminal. of the winding 5,4. One terminal of the winding 6,6 is connected by conductor '12 and. gridi current limiting resistor R14 to the grid o f the valve V. The. cathode of the valve V6 is connectedrthrough a` capacitor C2 to the opposite terminal of the( winding 56.
The polarity of the potential produced by the Winding 64 is arranged 180 out of phase with the voltage appearing between the anode and cathode of the valve V5 and is phase shifted into a position in which it lags this anode to cathode Voltage of the valve V5 by a few electrical degrees as, for example, in the neighborhood of 10 to 25 degrees. By so arranging the polarity of this winding 6.4 and the resultant potential appearing across the capacitor CI, the valve V5 will be held nonconductive during all except the initial 1 0 to 25 degrees of the voltage wave appearing thereacross. 'I'he polarity of the winding B6 is similarly arranged with respect to the voltage appearing between the anode and cathode of the valvet V6. and` it is likewise phase shifted, lagging 10 to 25 degrees by means of the capacitor C2.
The normallyconductive valve V4 has its anode connected through a resistor R15 to the bus B4 and through a resistor R16 connected in series with a capacitor C3 to the bus B4, the resistor R15 being in parallel relationship with the series connected resistor R16 and capacitor C3. The cathode of the valve V4 is connected by conducto;` '14 to the bus B5. The termi-nal B8 ofthe capacitor CI is connected intermediate the resistor R16 and the anode of the Valve V4. Since the cathode of the valve V5 is connected with the bus B4 and the anode of the valve V4 is connected with the -bus B4, the voltage drop between the anode of the valve V4 and bus B4 is superimposed on the alternating voltage supplied by the capacitor C1 and maintains the valve V5 blocked.
The grid ofthe valve V4 is connected through a grid current limiting resistor R11 to one ter minal '15 of the network 6. The other terminal i8; oi this network isy connected through the normally closed contacts CR5a of relay CRS to the busA B4. The terminal '18 is also connected through a resistor R18 to a movable contact B0 of a potentiometer resistor PRI. @ne end ofi the resistance winding of the potentiometer resistor PRI` is connected through a resistor R19 to the b us B4. The other terminal is connected through a resistor R20; to the bus Therefore when the contacts CR5a are closed, the potential l0f the terminal T8' will be that O the bus B4:
When the contacts CRSa are in open circuit position,thev potential of the terminal 78v will be intermediate that of the busses B4 and B5 as determined by the adjusted position of the arm 8 0.. Whenthe contactsy CR5a of the relay CRB are4 closed and the capacitor C24 has reached equilibrium conditions, the potential appearingV between terminal '18 and the grid oi valve V4A is substantially equal to the potential between thebusses B4A and` B5. Therefore when the contacts- GRS@A are opened and the potential of the termina'l 1-8 islowered to thatof the contact 89, the potential of the grid'` will be lowered. below that ofthe cathode of valveV4', and the. valve V4 will become nonconductive. The capacitorV C24 willl theny commence to discharge through the resistor R24 gradually raising the-potential ofthe grid of valve V4 until after a predetermined time, as determined VbyY the resistor R24, the valve V4 willagain conduct. The opening of contacts CRBcL- therefore initiates a limited conductive period or valve V4. The reclosure of contacts CR5a merely further increases the potential of the grid relative to the cathode and has no effect on the conductivity of valve V4; but does however` reu charge the capacitor C24 so that reopening of contacts CRSa will establish a new conducting period of valve V4.
It is believed that the remainder of the details of construction of this network may best be understood from a description of operation which is as follows:
The network is prepared for operation by closure of the switch LSI which acts to connect the lines LI and L2 to a suitable source of alternating current energy supply. Energization of the lines LI and L2 immediately energizes the transformer T4 which establishes an alternating potential between the busses BI and B2. At this time, the switch SW2 and the contacts CRI a of the relay CRI will be in open position and the bus B3 will not be connected with lthe bus B2. Therefore the anode circuits of the valve VI, V2 and V3 will be interrupted. Energization of the busses BI and B2 does, however, cause a ow of current from the bus BI through the resistor R3, conductor 33, network 34, resistor RT, grid to cathode in the valve V2 and through the resistor R4 to the bus BI. This grid rectified current acts to establish a charge across the capacitor C2I of the network 34. Grid current also flows from the bus B2 through the resistor R3, network 4, grid to cathode in the valve V3, and through resistor Rd. to bus BI. This rectied grid current now acts to establish a charge across the capacitor C22 of the network 4.
Energization of the busses BI and B2 also energizes the primary winding 56 of the transformer T5 whereby the secondary winding 52 thereof will apply an alternating potential between the busses B4 and B5. At this time the relay CR5 will be de-energized and its contacts CR5a will be closed connecting the terminal 'I8 to the bus B4. The valve V4 will conduct and the capacitor C3 will be rapidly charged. Conduction between the anode and cathode of the valve V4 causes current to ilow from the bus B4 through the resistor R55, valve V4 and conductor 14 to the bus B5 to establish a voltage potential across the resistor RIE and to charge the capacitor C3 at a rate determined by the value of the resistor RI6. This potential across the resistor RI5 is combined with the alternating potential appearing across the capacitor CI due to energization of the transformer T6, primary winding 62 of which is connected between the busses BI and B2, and the combined potential will maintain the grid to cathode bias voltage of the valve V5 at a value to maintain the valve V5 blocked.
As will be explained subsequently, unless the valve V5 conducts, no potential will be established across the resistors RI and R23 and the valve V6 will be held nonconductive by the voltage supplied by the winding 66. Since the valves V and V6 are not conductive, the potential of the terminal 53 is not the same as that of the center tap 6I! and the transformer T5 energizes the lprimary winding 82 of the transformer TI. The secondary windings 84 and 86 of the transformer TI are therefore energized t-o apply a blocking voltage between the grids and cathodes of the valves VII and V9 whereby the valves V8 and VID are not fired.
When it is desired to initiate a sequence of operation of the welding machine, the pilot switch SW2 is momentarily closed to connect the bus B3 to the bus B2. Upon energization of the bus B3, current will flow therefrom through the winding ZIJ of the relay CRI, conductor I8, valve VI and conductor I 6 to the bus BI. Energization of kthe relay CRI closes its contacts CRIa, CRIb 6 and CRIc. Closure of the contacts CRIa establishes a holding circuit around the switch SW2 which may now be opened without interfering with the sequence of operation then in progress.
Closure of the contacts CRIb completes an ener-l sizing circuit for causing the electrodes E toy be moved against the work W. Since such circuit and mechanism for moving the electrodes 'is well known to those skilled in the art, it has not been illustrated in the interests of simplicity. At the same time closure of contact CRIc completes the circuit for connecting the terminal 36 of the network 34 to the cathode of the valve V2 so that the potential appearing across the network 34 will be applied as a blocking bias voltage between the grid and cathode of this valve V2. The circuit for connecting the terminal 36 with the cathode extends from the terminal 36 through conductor 38, resistor R3, bus B2, closed contacts CRIa, bus B3, closed contacts CRIc and conductor 26.
Closure of the contacts CRIc shifts the potential of the cathode of the valve V2 from substantially that of the bus BI to that of the bus B3 and terminates any further flow of charging current to the capacitor C2I of the network 34. Upon termination oi the charging current flow to the network 34, the capacitor C2I thereof commences to discharge through the resistors R2Ia, R2Ib, and R2Ic. After a predetermined time, the charge on the capacitor C2I and subsequently that of the network 34 will decrease sufficiently so that the positive bias potential furnished by the resistor R3 causes the valve V2 to conduct.
Conduction of the valve V2 establishes a circuit from the bus BI through conductor 24, winding 22, valve V2, conductor 26 and the contacts CRI c to the bus B3 energizing the relay CR2 closing its contacts CR2a thereof. Closure of the contacts CRZa energizes the winding of the control relay CR5 which opens its contacts CR5a. Opening of the contacts CR5a lowers the potential of the terminal 'I8 consequently lowering the potential of the grid of the valve V4 with respect to the cathode thereof so that conduction of the valve V4 is terminated.
Very quickly the charge on the capacitor C3 is dissipated through the resistors RI5 and RI6 eliminating the blocking bias voltage provided thereby and permitting the voltage provided by winding 64, acting through the resistor RI3 and capacitor CI, to initiate conduction of the valve V5 at an early point inthe next cycle of voltage in which the anode of this valve is positive with respect to the cathode.
Conduction of the valve V5 closes a circuit from the bus B5 through resistors RI6, RII and Ri2, the conductor 56, valve V5, and conductor 54 to the bus B4. Energization of the resistors RID, RI I and RI2 shifts the potential of the terminal 58 to the same potential as that of the center tapy 60 cle-energizing the transformer TI and eliminating the blocking bias voltage supplied by its windings 34 and 86 to the ring valves V'I and V9. At the proper point on this same voltage wave as determined by the phase shifting network I0, a pulse of Voltage will be supplied by the winding 92 of the transformer T2 to cause valve V'I to conduct. Conduction of the valve V1 closes the circuit for the igniter of the valve V8 whereby the valve V8 is rendered conductive to supply current from the line L2 through the transformer T3 to the line LI causing a voltage to be induced in its secondary winding to provide a iiow of current .through the work Wv between the 'electrodes E.
The new of current through the resistor RIU sets up a voltage across the circuit comprismg the resistors RIO and R23 and condenser C2 which changes the phase of .the voltage supplied by the winding 56 between the grid and cathode of the valve V6 making the grid Ato cathode bias voltage lagging with respect to the 180 out of .phase normalconnection of the winding B6 whereby the valve VS will conduct during the subsequent half cycle to the half cycle in which the valve V conducted to .cause the valve VID to conduct in a manner similar to the valve V8 but during the half cycle subsequent to the half cycle in which the valve V3 conducted. 'Ihe valves V5 and V6 will continue to conduct during the time interval in which valve V4 remains blocked and maintain the valves V8 and V I0 conductive.
At the time that the valves V5 and V6 started to conduct a voltage was established across the resistors RIO and RII which is applied through the full wave rectifying network to the winding 96 of the relay CR3 to cause this relay to close its contacts CRSa and to open its contacts CR3b and to remain in its energized condition as long as the valves V5 and V6 conduct. Preferably the relay contacts CR3b open before contacts CR3a close to insure that the relay contacts CR4b will not close before contacts CR3b open. Closure of the contacts CR3a completed a circuit from the bus B3 through the closed contacts CRlc, conductor 26, a conductor 98, an arm lili] of the single repeat switch SW3, conductor 102, contacts CR3a, winding I04 of the relay CR4 and a conductor IDB to the bus BI.
Upon energization, the relay CR4 closes its contacts CR4a and CR4b. Closure of the contacts CR4a establishes a by-pass circuit about the contacts CR3a to form a holding circuit for maintaining the relay CR4 energized even though the contacts CR3a may subsequently open. Closure of the contacts CR4b does not occur until after the contacts CR3b are opened and the circuit between the bus B3 and the cathode of the valve V3 remains open. This interchange of the condition of the contacts CR3b and CRlib is without effect except to prepare the circuit for the rendering of the valve V3 conductive at a subsequent time.
The network 6 determines the time interval in which welding current may ilow between the electrodes E. At the time that the relay CR5 is energized opening its contacts CRa, the capacitor C24 is charged tosubstantially the potential between busses B4 and B5. The capacitor C24 now being charged to a potential greater than that between the contact 80 and bus B5 will start discharging through the resistor R24. The value cf the resistance of the resistor R24 determines the time required to discharge the capacitor to a potential to permit reconduction of valve V4 which is the weld time interval. At the end of such interval and reconduction of the valve V4, a potential drop is re-established across the resistor RI5 and the series connected capacitor C3 and resistor RI 6 connected in parallel therewith to :ce-establish the blocking bias voltage between the grid and cathode of the valve V5. If this occurs during a half cycle in which the `valve V5 is not conducting, the valve V5 will remain nonconductive and the weld interval will end with the end of the half cycle in which valve V5 is conducting. If. however. this occurs after the valve V5 commenced to conduct, the valve V5 will complete its conducting half cycle and the valve 8 V6 will also conduct the subsequent half cycle at the end of which time the valve V5 will not conduct again and the valve V6 being a trailing valve will not conduct.
Termination of the conduction `of the valves V5 and V6 causes the terminal 58 to assume a potential diierent from that of the center tap 60 re-energizing the blocking transformer TI which blocks the valves VI and V9 to prevent further conduction of the valves V8 and VII). Also termination of the conduction of the valves V5 and V6 and the termination of the potential drop across resistors RII) and RII de-energizes the Winding 96 of the relay CR3 which then opens its contacts CR3a Without effect (due to the now closed contacts CR4a) and closes its contacts CR3b. Closure of the contacts CR3b changes the potential of .thecathode of the valve V3 from approximately that of the bus BI to that of the bus B2. This terminates further charging current ow to the capacitor C22 of the network 4 which then commences to discharge through the resistors RZZa and R221). At the end of a predetermined hold time period as determined by the setting of the variable resistor R22a, the charge across the network4 will have decreased suinciently so that the conducting bias voltage applied by the resistor R3 willcause the valve V3 to conduct.
Conduction of the valve V3 establishes a circuit from the bus BI through the resistor RI, network 8, valve V3, closed contacts CR4b and CR3b to the bus B3 to provide a potential drop across the network 8. The drop across the network 8 is opposite in polarity to that across the resistor RI and is of suflicient magnitude to place a blocking bias potential between the .grid and cathode of the valve VI which thereupon terminates its conductive period.
Termination of conduction of the valve VI de energizes the winding 20 of the relay CRI which then opens its contacts CRIa, CRIb and CRI c. The result of opening of the contacts CRIa depends somewhat on the condition of the switch SW2. If this switch SW2 has previously been opened, opening of the contacts CRIa will deenergize the bus 3 and subsequent to the discharging time of the off time network 8, the networks I and 2 will assume their initial conditions. If, however, the switch SW2 has been maintained closed the rbus B3 will still be maintained energized and subsequent to the timing out of the orf time network 8. as will be presently described, the networks I and 2 will start through another operative cycle. Opening of the contacts CRIb de-energizes the circuit therethrough controlling the movement of the electrodes E against the work W which electrodes E then move away from the work W permitting the work to be moved to another position for a subsequent welding operation. Opening of the contacts CRIc breaks the circuit through the conductor 26 terminating further conduction through the valve V2 de-energizing the winding 22 of the relay CR2 which then opens its contacts CR2a.
Opening of the contacts CR2a de-energizes the winding of the relay CRS to close its contacts CR5a which upon closure raise the potential of the terminal I8 of the network 6 to that of the bus B4 whereby the capacitor C24 of the network 6 will assume a charge which is substantially equal to the difference in potential between the busses B4 and B5 to prepare the network 6 for timing a subsequent weld interval.
Opening of the contacts CRIc also breaks the circuit through'the winding |04 of the relay CR4 permitting its contacts `CRM and CRlb to open. Opening of the contacts CR4a breaks the holding circuit for the relay CR4 whereby it will not be re-energized until a subsequent closure of the contacts CRIia. Opening of the contacts R41) causes the cathode of the valve V3 to assume a potential approximating that of the bus BI to permit a grid conduction ofthe valve V3 for recharging the "'hold time network 4, and also terminates the ilow of current through the valve V3. Capacitor C25 then commences to discharge through resistors R25a and R2 5b.
The above described functions, occurring as a consequence of the rendering of the valve V| blocked by the oi time network 8, occur very rapidly. Subsequently the capacitor C25 will discharge through the resistors R25a and R251) sufiiciently to permit conducting bias voltage to be applied by the resistor RI between the grid and cathode of the valve VI. This time interval between blocking of the valve VI and its reconduction due to discharge of the capacitor C25 through the resistors RZa and R251), or in other words timing out of the network 8, determines the oif time period of the welding apparatus and provides time for moving the workpiece from one weld spot which has been welded into a position for the welding of a subsequent spot. Assuming, as stated above, the switch SW2 has remained closed, a subsequent welding cycle will be accomplished by a repeat operation of the networks and 2 as described above.
l'i now the single repeat switch SW3 is moved from its R position as shown to its S or single weld position, the arm los thereof will be moved out of engagement with the contacts connected to conductor .fit and moved into engagement with its other contacts to complete a circuit from the conductor |08 to the bus B3. In this position the opening of the contacts CRlc will not break the circuit through the winding |04 and the relay Clif",I will be maintained in its energized position with its contacts CRlia and CRb closed. Under these conditions, the Valve V3 will remain conductive maintaining a potential across the network it and the valve V| continually blocked. As long as the valve V| is blocked, a subsequent welding cycle cannot be performed by the networks i and 2. A subsequent welding cycle is performed. by opening the switch SW2 which terminates conduction through valve V3 to permit the network 8 to de-energize and also `cie-energizes relay CR to permit it to reset to its normal position, In order to eliminate a substantial portion of the timing out of the off time network S, the switch SW3 is provided with a second arm I9 which in the repeat or R position opens a shunting circuit around the resistor R25d and in the single or S position closes such shunting circuit. The eiTect of this shunting circuit is to decrease the discharge time of the capacitor C25 to reduce the off time period of the network A switch SVV/i. may be provided in shunt with the resistor RZic and which, when closed, will decrease the range of time which may be provided for discharge of the capacitor C2| due to adjustment of the value of the resistor R2la, The use of multiple resistors for discharge of the capacitors of the various networks is desirable since they limit the degree of adjustment afforded by the variable resistors. If, for any reason, it is desired to have one or more of the shown fixed resistors be made adjustable or to keliminate these xed resistors and use solely one l0 type of resistor, either fixed or adjustable, such construction comes within the scope of the present disclosure.
trodes to said one terminal, means including another of said networks connecting said control electrode to the other of said terminals, means including a switch connecting said other main electrode to said other terminal, and means responsive to a charged condition of said one network for causing said switch to open.
2. In an electronic timing apparatus for controlling a plurality of operations, a pair of supply terminals, a pair of time delay impedance networks, each said network comprising a chargeable energy storage device and a discharging circuit therefor, an electric valve having a pair of main electrodes and a control electrode, means including one of said networks connecting one of said main electrodes to one of said terminals, an impedance element, means including said element connecting the other of said main electrodes to said one terminal, means including another of said networks connecting said control electrode to the other of said terminals, a normally open and a normally closed' switch arranged in series, vmeans including said switches connecting said other main electrode to said other terminal, means for rendering said normally closed switch in open position, means actuated as a consequence 'of the actuation of said rendering means for actuating said normally open switch to closed position, and means responsive to an energized condition of said one network to render said normally open switch in open position.
3. In a sequencing network, a pair of electrical 'supply conductors, a third conductor, switching means for connecting said third conductor to one of said pair of conductors, an electric valve having a pair of main electrodes and a control electrode, means including an energy storage impedance network connecting one of said main electrodes to the other of said pair of conductors, means including an impedance element connecting the other of said main electrodes to said other conductor, means including an energy storage impedance network connecting said control electrode to said one conductor, means for actuating said switching means, means including a second switching means connecting said other electrode to said third conductor, and means actuated as a consequence of the connecting of said one and said third conductors together by said rst-named switching means for actuating said second-named switching means to connect said other electrode to said third conductor, and means actuated as a consequence of the energization of said firstnamed storage network to render said first-named switching means in a position to disconnect said third conductor from said one conductor.
4. In a sequencing network, a pair of electrical supply conductors, a third conductor, switching means for connecting said third conductor to one of said pair of conductors, an electric valve having a pair of main electrodes and a control electrode, means including. an energy storage impedance network connecting one of saidv main electrodes to the other or said pair of conductors, means including an impedance element connecting the other of said main electrodes to said other conductor, means including an energy storage impedance network connecting said control electrode to said one conductor, means for actuating said switching means, means including a second and a third switch connecting said other electrode to said thirdconductor, and means actuated as a consequence of the connecting of said one and said third conductors together by said rst-named switching means for actuating said second switch to an open position, means operable as a consequence of the actuation of said second switch ctuating means for actuating said third switch to a closed position, means rendered effective subsequent to the actuation of said third switch to closed `position for placing said second switch in closed position to connect said other electrode to said third conductor, and means actuated as a function of the energization of said iirst-named storage network to render said first-named switching means in a position to disconnect said third conductor from said one conductor.
5. In a sequencing network, a pair of electrical conductors, a third conductor, switching ineans for connecting said third conductor to one of said pair of conductors, an electric valve having a pair of main electrodes and a control electrode, means including an energy storage impedance network connecting one of said main electrodes to the other of said pair of conductors, current conducting means for selectively determining the potential of said other electrode whereby it may be maintained substantially at the potential of said other conductor or at that oi said third conductor and normally eiiective to maintain said other electrode at substantially the potential of said other conductor, means including an energy storage impedance network connecting said control electrode to said one conductor, means for actuating said switching means, and means actuated as a consequence of the connecting of said one and said third conductors together by said rst-named switching means for actuating said current conducting means to establish the potential of said other electrode at substantially that of said third conductor, and means actuated as a function of the energization oi said first-named storage network to render said nist-named switching means in a position to disconnect said third conductor from said one conductor.
6. In an electrical timing network, a plurality of sequentially operative circuits individually controlling a plurality of sequentially occurring operating steps, selectively operated means for establishing a sequential operation of said circuits, one of said circuits including an electric valve having a pair of principal electrodes and a control electrode, a pair of current conducting busses, means including a first impedance network connecting one of said principal electrodes to one of said busses, means including a second impedance element connecting the other of said principal electrodes to said one bus, means including a third impedance network connecting said control electrode to the other of said busses, means including a pair of switches connecting said other electrode to said other bus, a rst actuator controlling the rst of said switches, a. second actuator controlling the second of said switches, means responsive to4 an operative condition o a secondA of saidl circuits for actuating said rst actuator to move said first switch to open position, means operable as a consequence of ther actuationof saidv rst actuator to actuate said second actuator to move said second switch to closed position, means operable as a consequence of said actuation of said second actuator for maintaining said second switch closed, and means operable as a consequence of conduction of said valve for' returning said second switch to its open position.
7.. In an electrical,` timing network for controlling a plurality of sequential operations, n. first means for controlling one of such operations, a second means actuated as a consequence or the, actuation of said lirst means for initiating a second of such operations, an electric valve having a pair of principal electrodes and a control electrode, a first impedance network connected in series with said principal electrodes. a second impedance network having one terminal thereof connected to said control electrode, switch means for connecting another terminal of said second network to one of said principal electrodes, a thirdv meansA controlling the time period of such second operation, a fourth means rendered effective at the termination of said third means time period to actuate said switch means to connect said other network terminal to said one principal electrode, and means interconnecting said rst network and said first means for terminating such first operation.
8. In an electrical control system, an electric valve having a pair of main electrodes and a control electrode, a pair of supply terminals, a irst and a second impedance network, means including said rst network connecting one of said main electrodes to one of said terminals, means including said second network connecting said control electrodes to the other of said terminals, means including an impedance element connecting the other of said main electrodes to said one terminal, a iirst relay having normally open contacts and normally closed contacts, a second relay having two sets of normally open contacts, means connecting said normally closed contacts and one of said second relay sets of normally open contacts in series between said other main electrode and said other terminal, said second relay having an energizing winding, means connecting said iirst relay normally open contacts in parallel with the other set of contacts of said second relay sets and in series with said Winding across said terminals, an actuator for actuating said rst relay to open its said normally closed contacts and close its said normally open contacts, said second relay acting upon energization of said winding to close both its said sets of contacts, said normally closed contacts and said second relay one set of contacts being arranged such that said normally closed contacts open prior to closure of said second relay one set of contacts, and means for controlling said first relay actuator.
9. The combination of claim 8 in which a voltage divider is connected between said terminals and one of said networks connecting means includes a portion of said divider.
10. The combination of claim 8 in which a voltage divider is connected between said terminals and said second network connecting means includes a portion of said divider.
11. The combination of claim l0 in which said first network connecting means includes ar portion of said divider.
12. In an electrical timing network, a plurality of sequentially operative circuits individually controlling a plurality of sequentially occurring operating steps, selectively operated means for establishing a sequential operation oi said circuits, one of said circuits including an electric valve having a pair of principal electrodes and a control electrode, a pair of current conducting busses, means including a first impedance network connecting one of said principal electrodes to one of said busses, means including a second impedance element connecting the other of said principal electrodes to said one bus, means including a third impedance network connecting said control electrode to the other of said busses, means including a pair of switches connecting said other electrode to said other bus, a first actuator controlling the first of said switches, a second actuator controlling the second of said switches, means responsive to an operative condition of a second of said circuits for actuating said iirst actuator to move said iirst switch to open position, means operable as a consequence of the actuation of said iirst actuator to actuate said second actuator to move said second switch to closed position, and means operable as a consequence of conduction of said valve for returning said second switch to its open position.
13. In an electrical timing circuit, an electric valve having a pair of main electrodes and a control electrode, a first and a second electrical timing network, each said network including a chargeable component and a discharging component for discharging its respective said chargeable component at a controlled rate, said first network being operatively associated with said main electrodes and characterized by the fact that its said chargeable component is charged as a consequence of conduction between said main electrodes, said second network being operatively associated with said control electrode and characterized by the fact that its said chargeable component is charged as a consequence of conduction between said control electrode and one of said main electrodes, means for maintaining a potential difference between said one main electrode and said control electrode to permit conduction therebetween whereby a charge is normally maintained on said chargeable component of said second network, said means being actuatable to discontinue said potential difference and to connect said chargeable component of said second network to supply a bias potential between said one main electrode and said control electrode whereby conduction between said main electrodes is prevented as long as the potential of said second network is above a predetermined value, said means further including structure for applying a potential between said main electrodes, said means further including lcontrolling apparatus actuated by the charge on said chargeable component of said rst network, said apparatus being eiective when the charge on said just-mentioned component is above a predetermined value to prevent the flow of current between said main electrodes.
14. The combination of claim 13 in which there is provided an initiating device for initiating a sequence of operation of said timing circuit, said structure includes a current controlling device actuatable into a position to render said initiating device ineffective when the charge on said chargeable component is above said predetermined value.
15. In a sequencing network, an electric valve having a pair of main electrodes and a control electrode, a iirst circuit adapted to be supplied from a source of electrical potential, said first circuit including a first impedance network and a pair of switches and said main electrodes, at least said switches being arranged in series between one of said main electrodes and one side of such potential source, means normally maintaining one of said switches closed and the otherof said switches open, a second circuit connected between one side of such source and said control electrode and including a second impedance network, an impedance element connected between said one main electrode and the other side of s uch source, means for opening said one switch and for closing said other switch, means for thereafter closing said one switch, and means actuatable solely subsequent to the conduction between said main electrodes for opening said other switch.
16. In a sequencing network, an electric valve having a pair of main electrodes and a control electrode, a iirst circuit adapted to be supplied from a source of potential and including said main electrodes and a rst impedance network, a second circuit adapted to be supplied from such source of potential and including a rst of said main electrodes and said control electrode and a second impedance network, one of said circuits including 9, switch movable to a iirst position to establish a conducting potential between a first of said main electrodes and said control electrode and movable to a second position, said second impedance network being effective to supply a blocking bias potential between said control electrode and one of said main electrodes solely when said switch is in said second position, at least said second impedance network including a chargeable component and a component for discharging said chargeable component, and means eifective upon initial movement of said switch to said second position for holding said switch in said second position and releasable solely subsequent to the charging of said rst impedance network.
1'7. A sequence timer for timing at least three functions of a controlled apparatus comprising, a pair of source terminals adapted to be connected to a source of electrical potential, a pair of electric valves, each said valve having an anode and a cathode and a controlling electrode, a first anode circuit connected between said source terminals and including said anode and said cathode of a first of said valves and a current ow responsive device, a rst timing network for controlling the rst of such functions and having terminals, one of said network terminals being connected to said control electrode of said nrst valve and the other of said network terminals being connected to one of said source terminals on the cathode side of said circuit, a iirst normally open switching means in said first circuit intermediate said one source terminal and said cathode of said nrst valve, a rst impedance device connected with said cathode and with the other of said source terminals, a second anode circuit connected between said source terminals and including said anode and said cathode of the second of said valves and a second timing network, a third timing network having terminals, one of said third network terminals being connected to said control electrode of said second valve and the other of said thirdnetwork terminals being connected' to the first of said source terminals on the cathodeside of said. second circuit, a second-110.1- mall'y open switching means in said second circuit intermediate saidcathode of-l said second valve andsaid first; source terminal andnormally disconnecting said cathode of jsaid second valve fronr said rst source terminal, a second impedance device connected between said cathode of said, second valve and the second of said source terminals, each said timing network comprising a chargeableV component and a discharging com-- ponentV therefor, means for closing said first switching means to initiate the timing outor said rst network, means actuatedin response to c urrent flowv throughY said current responsive device for-closing-said second switching means to initiate the timing out of said third network, and means responsive to the energization of said second network for thereafter opening said second switching means to initiate the timing out of saidV second network.
18. A sequence timer for timing at least the Squeeze, Hold, and Off functions of a weldingapparatus having movable welding electrodes com prising, a pair of source terminals adapted to be connected to a. source of electrical potential, a circuit for controlling the positioning of such electrodes, means for energizing said rst circuit, a pair of electric valves, each said valve having' an anode and a cathode and a controlling electrode, a rst anode circuit including said anode and said cathode of a rst of said valves and a current ow responsive device, means responsive to the energization of said electrode controlling circuit for connecting said anode circuit between said source terminals, a- Squeeze-tirne timing network having terminals, one of said network terminals being connected to said control electrode of said iirst valve andi the other of said network terminals being connected to the one of sai-d source terminals on the Cathode side of said circuit, a iirst normally open switching means in said rst circuit intermediate said one source terminal and said cathode of said first valve, a rst impedance device connected between said cathode and the other of said source terminals, a second anode circuit connected between said source terminals and including said anode and said cathode of the second of said valves and an Off-time timing network, a Hold-time timing network having terminals, one of said Hold-time network terminals 'being connected to said control` electrode of said second valve andthe other of said Hold-time network terminals being connected to the rst of .said source terminals on the cathode side of said :second circuit, a second normally open switching means in said second circuit intermediate said cathode of said second valve and sai-d first source terminal and normally disconnecting said cathode of said second valve "from saidl first source terminal, a second impedance, device connected between said cathode of said second valve and the second of said source terminals, each said timing network comprising a chargeable component and a discharging component therefor, means for closing said first switching means to initiate the timing out of said Squeeze-time network, means actuated in response to said current responsive device for closing said second switching means to initiate the timing outY of said Hold-time network, and` means responsive to the energization of said Oil-time network for thereafter opening said second switching means to initiate the timing out of said Off-time network and for de-encrgizing said electrode controlling circuit.
LAUREN E. ELLIOTT.
References Cited in the le of this patent UNITED STATES PATENTS Number Name Date 2,021,766 Bivens Nov. 19, 1985 2,390,981 Bivens Dec. 1 8, 1945 2,443,660 Large et al. June 2 2, 1948 2,454,168 Hartwig Nov. 1S, 1948 2,463,318 Schneider Mar. 1, 1949 2,518,118 Bivens Aug. 8, 1950 2,564,500 Poole Aug. 14,1951
OTHER REFERENCES Stephenson (abstract) 598, 171, Dec. 20, 19.49, O. G. 831.
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US2760141A (en) * 1952-06-04 1956-08-21 Westinghouse Electric Corp Electric discharge apparatus
US2832927A (en) * 1953-10-28 1958-04-29 Weltronic Co Electrical controlling networks
US2874281A (en) * 1953-12-07 1959-02-17 Weltronic Co Electrical timing apparatus
US2900573A (en) * 1957-08-12 1959-08-18 Westinghouse Electric Corp Resistance welding control for bench welder
US2937338A (en) * 1954-08-26 1960-05-17 Westinghouse Electric Corp Electric discharge apparatus
US2953678A (en) * 1955-02-28 1960-09-20 Westinghouse Electric Corp Electric discharge apparatus
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US2760141A (en) * 1952-06-04 1956-08-21 Westinghouse Electric Corp Electric discharge apparatus
US2970271A (en) * 1953-07-29 1961-01-31 Westinghouse Electric Corp Electric discharge apparatus
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