US2655614A - Electron tube - Google Patents

Electron tube Download PDF

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US2655614A
US2655614A US164228A US16422850A US2655614A US 2655614 A US2655614 A US 2655614A US 164228 A US164228 A US 164228A US 16422850 A US16422850 A US 16422850A US 2655614 A US2655614 A US 2655614A
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cathode
grid
sealed
tubes
leads
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US164228A
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Howard D Doolittle
William A Zarth
Raymond H Rheaume
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Machlett Laboratories Inc
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Machlett Laboratories Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J21/00Vacuum tubes
    • H01J21/02Tubes with a single discharge path
    • H01J21/06Tubes with a single discharge path having electrostatic control means only
    • H01J21/065Devices for short wave tubes

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  • This invention relates to electron tubes, particularly to tubes for use in the ultra-high frequency or microwave region.
  • such tubes require very small elements, very small spacing between elements, and close tolerances. Furthermore, the structure of the tube and the terminals must be arranged for use in ultra-high frequency circuits which usually take the form of tuned coaxial lines or cavities. It is important in the design and construction of such tubes to minimize the amount of inductance in the leads and connections, to minimize the amount of capacitance introduced by the connections to the active areas of the tube electrodes, and to minimize resistance and dielectric losses.
  • Tubes available at the present time leave much to be desired in respect of one or more of these requirements. They also commonly employ in tricately shaped components which are difficult and time consuming to assemble, and make it difflcult to maintain the required accuracy in the spacing of the active electrodes.
  • a tube having substantially rotational symmetry inits R. F. (radio frequency) components.
  • the grid support is relatively planar and its terminal members are relatively short.
  • the cathode and anode support structures are essentially perpeninternal 13 Claims. (Cl. 313-249) dicular to the plane of the grid and grid support structure, and their respective terminal and envelope portions are at opposite ends of the tube with the terminals remote from the grid members.
  • Tubular connectors are employed for cathode, grid and anode terminal structures and inter-element annular dielectric members or insulators are employed having a special shape and construction which minimize interelectrode capacitance and dielectric loss, and also provide a high resistance.
  • low loss annular dielectric members are formed with an outwardly extending flange at or near one end.
  • One annular dielectric member is employed between cathode and grid connectors and one of the connectors is sealed to the rim of the flange while the other is sealed to the inner surface at the end opposite the flange.
  • a similar construction is employed between the grid and anode connectors. Portions of the connectors and dielectric members preferably form part of the evacuated envelope of the tube.
  • the portion of the cathode and anode connectors sealed to each dielectric member advantageously does not overlap the flange section thereof.
  • a relatively long dielectric path is provided between the conductors resulting in a relatively low capacitance therebetween.
  • the structure minimizes the amount of dielectric employed to yield the desired length of path, so that dielectric losses are reduced.
  • the voltage gradient existing during use is kept low and hence the possibility of voltage breakdown is reduced.
  • the annular dielectric members or insulators are simple in shape and can be held to close tolerances during manufacture so that tubes can be readily assembled with the necessary close tolerances in the spacing of the active electrodes. It is preferred to use a low-loss ceramic because of its satisfactory fabricating properties and excellent electrical characteristics. The use of such ceramics and the shape of the dielectric members increases the resistance between electrodes, thus increasing the available power gain when the tube is used with suitable resonant tuning cavities, etc. This will be understood from the general relationship that power gain is pro portional to the product of the input and output shunt resonant resistances multiplied by the gridplate transconductance.
  • a serious problem encountered in the design of small tubes is that of heat expansion, particullarly in the heater leads. Due to the small overall size of the tube, the heater leads must be introduced into a relatively small volume, and the problems of expansion become relatively more serious than in larger constructions. Expansion of the various elements often is so severe as to cause bowing and shorting of the heater leads, crushing of the heater coil, and occasionally shorting between turns of the heater coil. In addition, if the heater leads are sealed directly into a ceramic or glass insulator, expansion may produce forces suflicient to crack the insulator.
  • the heater lead construction and support is made sumciently flexible so that expansion due to heat will not result in the above difliculties.
  • the heater leads are introduced through respective small thin-walled tubes.
  • the leads are sealed in respective tubes at one end thereof, and the tubes are sealed near the other ends thereof in an insulator forming part of the evacuated enclosure. It is found that small thin-walled tubing has suificient resiliency to compensate for the expansion differential between tube and insulator, Without cracking the insulator or breaking the seal. By axially separating the seals to the thin-Walled tubing, added flexibility is secured and the location of the final seal between tube and lead is made quite accessible to the assembly Worker.
  • the thinwalled tubing of a metal whose coefficient of thermal expansion is at least as great as, and preferably greater than, the coefficient of expansion of the heater leads.
  • the leads are made of molybdenum, thin-Walled tubes of copper, nickel or nickel alloy may be employed with advantage. It is also desirable to employ transverse sections in the leads to increase flexibility, and these sections advantageously extend inwards toward opposite sides of the tube axis to minimize danger of short circuits. Further features and advantages of the heater assembly will be apparent from the following description.
  • Fig. l is a greatly enlarged cross section of a specific embodiment; of the invention, taken along the axis thereof;
  • Fig. 2 is an external view of the tube Showing the actual size thereof;
  • Fig. 3 is a cross section taken along the line 3-3of Fig. 1;
  • Fig. 4 is a top view of the tube of Fig. .2;
  • Fig. is a bottom view thereof.
  • an elongated anode I0 having an active electrode surface a is provided with an axial exhaust-channel I I terminating near the inner end in radial exhaust ports l2 within the evacuated envelope.
  • Exhaust channel ll is provided at the upper end with a sealoff I3 which may advantageously vbe made of metal.
  • a cup-shaped anode terminal I 4 fits over the sealoff l3 and the upper end of anode l0, and is sealed to the anode. While a direct seal may be employed if desired, in the specific embodiment shown a hort thin cylinder I5 is inserted and tin soldered seals are employed between cylinder l5 and terminal [4, and between cylinder (5 and anode ill. The ring may advantageously be split for ease of assembly.
  • An annular ceramic insulator or dielectric member [6 is employed to join the anode structure to the grid structure.
  • the member (6 has a cylindrical portion I60. and an outwardly extending flange portion 16b.
  • the inner surface and outer flange surface are cylindrical.
  • a metallic tubular conductor I1 is sealed at its upper end to anode l0 and at its lower end to the inner surface of the cylindrical portion 16a of the ceramic member.
  • Conductor ll forms part of the evacuated envelope of the tube and preferably does not overlap the flange section lGb.
  • a ,perforatedgrid I8 is held between two conductive disks [8 and 2 I. While the grid structure may be formed as desired, it advantageously is given a slight curvature as shown in Fig. l, and may be formed by electro-deposition. Disks [9 .and II are held between a tubular conductor 22 having an inwardly-turned flange 22a and a tubular conductor 23 having a shoulder 23a. Conductors .22 and 23 are sealed together to form a vacuumg connection hich ri idly supports the rid s ructure and also p des an external terminal for the grid. Conductor 22 is sealed to the ut r edge.
  • the seals to the nsula or of c n or 22 d t anode conductor H are arranged n n e oping relationship.
  • ceramic insulator 24 is provided with a cylindrical portionfla and .an outwardly extending flange portion 241?.- Clllindrical conductor 23, forming part of the grid support and terminal structure, is sealed to the flange 24b and preferably extends slightly below the lower edge of the flange for reasons above given.
  • the lower cylindrical portionfla is joined to a coaxial tubular conductor 25 .iorming part of the cathode support and terminal structure, as well as a .portion of the evacuated envelope.
  • Conductor 25 is sealed at its lower end .250 to tubular conductor 26.
  • a tubular foil member 21 is joined to the upper end of 26, the latter being reduced in diameter as shown.
  • the indirectly heated cathode 28 is secured to the upper end of tubular foil 21.
  • Tubular foil 21 is advanta eousl of low heat conductivity but good electrical conductivity.
  • a tubu ar me a ic sh d 28 s a a us p ovided in order to prevent the deposit of cathode coating material on the adjacent portion of ceramic insulator 24 during processing of the tube or during subsequent use. In this manner the high resistance of the ceramic material is not impaired by a surface coating of cathode material.
  • Shield 2! is secured to a shoulder of conductor 25.
  • ailow precis e spacing of cathode and grid, which may be of the order of 0.0 2 inch in practice
  • the lower end of tube 26 makes a sliding fit with the lower end of tube 25, and a folded section b is provided which may be compressed or expanded by external means to adjust the grid-cathode spacing.
  • may be aflixed to tubular conductor 26 and make slidin contact with conductor 25.
  • a large metal collar 32 may be secured to tube 25.
  • Collar 32 may advantageously be formed in two sections and bolted together, as shown in Fig. 5.
  • D. C. insulate the oathode connection from the cathode, and to this end a thin cylinder 33 of dielectric may be interposed between collar 32 and tube 25.
  • This may advantageously be mica and should be made sufiiciently thin to provide an efiective radio frequency connection.
  • a heater coil 35 is surrounded by a metal heat shield 36 afiixed to the cathode 28.
  • the heater coil may be coated with alumina or other insulation to prevent shorting between turns, and the ends 3501. are welded to heater leads 31.
  • Leads 31 pass through respective thin-walled metal tubes 38 and are vacuum sealed to the tubes at the lower ends thereof at 38a.
  • Tubes 38 are vacuum sealed at or near their upper ends in the ceramic washer 39 which in turn is vacuum sealed to the inner surface of conductor 26.
  • Prongs 3! are mounted in an insulating disk 42 which in turn is'secured in tube 26 by suitable means such as soft soldering. After assembly, the lower ends of leads 3! may be soldered to prongs 4
  • tubes 38 of a metal having a greater coeiiicient of expansion than leads 3'! so as to at least partially compensate for expansion in the leads. If the coeificient of expansion of tubes 38 is sufficiently high, expansion may even be overcompensated, but such overcompensation is much less harmful than insufficient compensation or no compensation, inasmuch as tension on leads 3! would tend to separate them rather than cause them to short circuit, and slight pulling on the cathode heater can be tolerated.
  • lateral sections 31a may be provided in the heater leads so that any net expansion or contraction will cause bending at these points and hence no deleterious effects.
  • bimetallic cross pieces may be employed so that upon heating they will tend to bow down to relieve some of the pressure on the heater.
  • sections 31a may be made non-radial, so as to extend inwardly toward opposite side of the axis, as shown in Fig. 3. Thus bowing will not tend to cause the upper axial portions of the heater leads 3'! to move radially inwards and touch each other.
  • Ceramic washer 39 and prong support disk 42 are held in spaced position by a tubular member 43 of any suitable material such as a dielectric.
  • the exact spacing of ceramic washer 39 may be changed from that illustrated if desired. In general it should be positioned so that there is a substantial length of leads 31 between the washer and the heater so as to allow flexibility. Also, it is desirable not to move it so close to the prongs as to sacrifice flexibility of tubes 38 or to endanger melting the seal at 25a when it is sealed in tube 26, or vice versa, This last problem could of course be avoided by merging tubes 25 and 26 at 21, and eliminating the lower portion of tube 25. Such a modification would of course eliminate fold 252) which permits external adjustment of the cathode-grid spacing.
  • An electron tube comprising cathode, grid and anode electrodes mounted in an evacuated chamber, substantially coaxially arranged tubular conductors attached to said electrodes respectively, at least a pair of said tubular conductors having open ends of different diameter extending toward each other in substantially nonoverlapping relationship, an annular dielectric member of substantially cylindrical shape having an outwardly extending flange portion, one of said pair of tubular conductors being sealed to the inside of said.
  • dielectric member at the end thereof remote from said flange portion and the other of said pair being sealed to the outside of said flange portion, a heater for said cathode electrode and a pair of leads therefor extending through the cathode tubular conductor to the exterior of said evacuated chamber, and a pair of metallic support tubes surrounding a portion of said leads respectively and sealed toward the inner ends thereof in a wall of said evacuated chamber, said tubes being sealed toward the outer ends thereof to respective leads, the portions of said leads between the heater and the seals at the a outer ends of said tube being unrestrained against limited movement.
  • An electron tube comprising cathode, gridandanode electrodes mounted in an evacuated envelope; substantially coaxially arranged tubular conductors attached to said electrodes respectively and at least two of said conductors forming a portion of said evacuated envelope said two conductors being of larger diameter than the respective electrodes and having openends of different diameter extending toward; each other in substantially non-overlapping relationship with the plane of one open end adjacent the plane of the other open end, an annular dielectric member forming aportion of said envelope and having an outwardly extending flange section, the inner surface of said dielectric member being substantially cylindrical and of substantially uniform diameter and the outer flange surface being substantially cylindrical, one of said two conductors being sealed to said outer flange surface andthe other being sealed to said inner surface of said dielectric member at the end thereof remote from the flange section, a heater for said cathode electrode and a pair of leads therefor extending through the cathode tubular conductor to the exterior of said envelope, and a pair of metallic support tubes surrounding a
  • An ultra-high frequency electron tube com prising cathode, grid and anode electrodes mounted in an evacuated envelope, substantially coaxially arranged tubular conductors attached to said electrodes respectively and forming portions of said envelope, a pair of annular dielectic members on opposite sides of said grid forming portions of said envelope and each having an outwardly extending flange section at the end thereof toward the grid, said grid tubular conductor being sealed to the outer surfaces of respective flange sections and said cathode and anode tubular conductors being sealed to the inner surfaces of respective dielectric members in nonoverlapping relationship with the respective flange sections, a laterally extending dielectric member sealed in said cathode conductor and a pair of axially extending metallic tubes sealed toward the inner ends thereof in th dielectric member, a heater for said cathode electrode and a pair of metallic conductive leads therefor extending through respective tubes to the exterior of said envelope, said leads being sealed in respective tubes toward the outer ends thereof.
  • An ultra-high frequency electron tube comprising laterally extending cathode, control grid and anode electrodes mounted in an evacuated envelope and spaced apart in an axial direction in the order named, substantially coaxially arranged tubular conductors attached to said electrodes respectively and forming portions of said envelope, a pair of annular ceramic dielectric members on opposite sides of said grid forming portions of said envelope and each having an outwardly extending flange section at the end thereof toward the grid, the inner surface and outer flange surface of each ceramic member being substantially cylindrical, said grid tubular conductor being sealed to said outer flange surfaces and projecting beyond the surfaces, said cathode and anode conductors being sea-led to th inner surfaces of respective ceramic members in nonoverlapping relationship with the respective flange sections, a laterally extending dielectric member sealed in said cathode conductor and a pair of axially extending metallic tubes sealed toward th inner ends thereof in the dielectric member, a heater for said cathode electrode and a pair of metallic conductive leads therefor
  • An electron tube comprising cathode, grid and anode electrodes mounted in an evacuated chamber, substantially coaxially arranged tubular conductors attached to said electrodes respectively, at least a pair of said tubular conductors having open ends of different diameter extending toward each other in substantially nonoverlapping relationship, and an annular dielectric member of substantially cylindrical shape having an outwardly extending flange portion, one of said pair of tubular conductors being sealed to the outside of said dielectric member at the flange portion thereof and the other of said pair of tubular conductors being sealed to the inside of said dielectric member at the end thereof remote from said flange portion.
  • An electron tube comprising cathode, grid and anode electrodes mounted in an evacuated envelope, substantially coaxially arranged tuular conductors attached to said electrodes respectively and at least two of said conductors forming a portion of said evacuated envelope said two conductors being of larger diameter than the respective electrodes and having open ends of different diameter extending toward each other in substantially non-overlapping relationship with the plane of one open end adjacent the plane of the other open end, and an annular dielectric member forming a portion of said envelope and having an outwardly extending flange section, the inner surface of said dielectric member being substantially cylindrical and of substantially uniform diameter and the outer flange surface being substantially cylindrical, one of said two conductors being sealed to said inner surface of said dielectric member at the end thereof remote from the flange section and the other being sealed to the outer surface of said flange section.
  • An ultra-high frequency electron tube coin prising cathode, grid and anode electrodes mounted in an evacuated envelope, substantially coaxially arranged tubular conductors attached to said electrodes respectively and forming portions of said envelope, the anode and cathode tubular conductors extending from opposite ends of the tube toward the grid tubular conductor, and a pair of annular dielectric members on opposite sides of said grid forming portions of said envelop and each having an outwardly extending flange section at the end thereof toward the grid, the cathode and anode tubular conductors being sealed to the inner surfaces of respective dielectric members in non-overlapping relationship with the respective flange sections and the grid tubular conductor being sealed to the outer surfaces of respective flange sections.
  • An ultra-high frequency electron tube oomprising laterally extending cathode, control grid and anode electrodes mounted in an evacuated envelope and spaced apart in an axial direction in the order named, substantially coaxially arranged tubular conductors attached to said electrodes respectively and forming portion of said envelope, th anode and cathode tubular conductors being of smaller diameter than the grid tubular conductor and having respective open ends extending toward corresponding open ends of the grid tubular conductor from opposite sides of the grid and in substantially non-overlapping relationship therewith, the planes of the open ends of anode and cathode conductors being adjacent the planes of the open ends of the grid conductor respectively, and a pair of annular ce-- ramic dielectric members on opposite sides of.
  • said grid forming portions of said envelope and each having an outwardly extending flange section at the end thereof toward the grid, the inner surface and outer flange surface of each ceramic member being substantially cylindrical and of substantially uniform diameter, said cathode and anode tubular conductors being sealed to the inner surfaces of respective ceramic members in non-overlapping relationship with the respective flange section and said grid tubular conductor being sealed to the outer flange surfaces and projecting therebeyond.
  • An ultra-high frequency electron tube comprising laterally extending cathode, control grid and anode electrodes mounted in an evacuated envelope and spaced apart in an axial direction in the order named, a coaxial tubular grid terminal conductor attached to said grid and forming a portion of said envelope, said grid conductor having tubular open ends extending in opposite axial directions, anode and cathode terminals at respective ends of said tube having respective coaxial tubular conductors extending toward said grid conductor with open ends in non-overlapping relationship therewith and of smaller diameter, the planes of the open ends of anode and cathode conductors being adjacent the planes of the open ends of the grid conductor respectively, a pair of coaxial annular dielectric members forming portions of said envelope on each sid of said grid and each having an enlarged flange at the end thereof toward the grid, said anode and cathode tubular conductors being sealed to the inner surfaces of the dielectric members respectively and the tubular ends of said rid conductor being sealed to the outer surfaces of the
  • An electron tub comprising cathode, grid and anode electrodes mounted in an evacuated chamber, substantially coaxially arrange-d tubular conductors attached to said electrodes respectively, a heater for said cathode electrode and a pair of leads therefor extending through the cathode tubular conductor to the exterior of said evacuated chamber, and a pair of metallic supports tubes surrounding a portion of said leads respectively and sealed toward the inner ends thereof in a wall of said evacuated chamber, said tubes being sealed toward the outer ends thereof to respective leads, the portions of said leads between the heater and the seals at the outer ends of said tubes being unrestrained against limited movement.
  • An electron tube comprising cathode, grid and anode electrodes mounted in an evacuated envelope, substantially coaxially arranged tubular conductors attached to said electrodes respectively, a laterally extending dielectric member sealed in said cathode conductor and a pair of axially extending metallic tubes sealed toward the inner ends thereof in the dielectric member, a heater for said cathode electrode and a pair of metallic conductive leads therefor extending through respective tubes to the exterior of said envelope, said leads being sealed in respective tubes toward the outer ends thereof.
  • An ultra-high frequency electron tube comprising lateraliy extending cathode, control grid and anode electrodes mounted in an evacuated envelope and spaced apart in an axial direction in. the order named, substantially coaxially arranged grid and anode terminal conductors, a substantially coaxially arranged cathode tubular conductor extending from the cathode to the adjacent end of the electron tube, a laterally extending dielectric member sealed in said cathode conductor intermediate the cathode and said adjacent end, a pair of axially extending metallic tubes sealed toward the inner ends thereof in said dielectric member, a heater for said cathode electrode and a pair of metallic conductive leads therefor extending through respective tubes to the exterior of said envelope and sealed in respective tubes toward the outer ends thereof, and transverse sections in said leads near the inner ends of said tubes extending inwardly toward opposite sides of the axis and extending substan-- tially axially between said transverse sections and said heater.
  • An ultra-high frequency electron tube comprising laterally extending cathode, ccntrol grid and anode electrodes mounted in an evacuated envelope and spaced apart in an axial direction in the order named, substantially coaxially arranged grid and. anode terminal conductors, a substantially coaxially arranged cathode tubular conductor extending from the cathode to the adjacent end of the electron tube, a laterally extending dielectric member sealed in said cathode conductor intermediate the cathode and said adjacent end, a pair of axially extending metallic tubes sealed toward the inner ends thereof in said dielectric member, a heater for said cathode electrode and a pair of metallic conductive leads therefor extending through respective tubes to the exterior of said envelope, said leads having a smaller coeflicient of thermal expansion than said tubes and being sealed in respective tubes toward the outer ends thereof, and transverse sections in said leads near the inner ends of said tubes extending inwardly toward opposite sides of the axis and extending substantially axially between said transverse sections

Description

Oct. 13, 1 953 H. D. DOOLITTLE ET AL 2,655,614
ELECTRON TUBE Filed May 25, 1950 lOu INVENTORS HOWARD D.DOOLITTLE, WlLLlAM A. ZARTH, RAYMOND H. RHEAUME. BY
38a W) 77/ ATTORNEYS Patented Oct. 13, 1953 ELECTRON TUBE Howard D. Doolittle, William A. Zarth, and Raymond H. Rheaume, Stamford, Conn., assignors to Machlett Laboratories, Incorporated Application May 25, 1950, Serial No. 164,228
This invention relates to electron tubes, particularly to tubes for use in the ultra-high frequency or microwave region.
At the present time great emphasis is being placed on the development of apparatus for use in the ultra-high frequency or microwave portions of the radio frequency spectrum. While great progress has been made, the non-availability of suitable tubes often imposes serious restrictions on further development. In particular, it has become increasingly desirable to provide a small tube requiring relatively low input driving power and capable of driving larger tubes. While the broad principles of design of such tubes are fairly well known, the detailed design and construction has presented a major problem to tube engineers.
In general, such tubes require very small elements, very small spacing between elements, and close tolerances. Furthermore, the structure of the tube and the terminals must be arranged for use in ultra-high frequency circuits which usually take the form of tuned coaxial lines or cavities. It is important in the design and construction of such tubes to minimize the amount of inductance in the leads and connections, to minimize the amount of capacitance introduced by the connections to the active areas of the tube electrodes, and to minimize resistance and dielectric losses.
Tubes available at the present time leave much to be desired in respect of one or more of these requirements. They also commonly employ in tricately shaped components which are difficult and time consuming to assemble, and make it difflcult to maintain the required accuracy in the spacing of the active electrodes.
It is a principal object of the present invention to provide a tube having electrical characteristics which make is suitable for operation in the microwave region, and which is composed of relatively simple structural elements which can be assembled with the requisite accuracy by the use of simple jigging equipment and fixtures. Although described specifically in connection with tubes of the triode type, certain features of the invention may also be applied to tubes having more electrodes.
The capacitance and resistance and dielectric losses between input terminals and between output terminals of ultra-high frequency tubes are important factors in determining the performance and limitations of the tube and associated circuits. In accordance with a specific embodiment of the present invention a tube is provided having substantially rotational symmetry inits R. F. (radio frequency) components. The grid support is relatively planar and its terminal members are relatively short. The cathode and anode support structures are essentially perpeninternal 13 Claims. (Cl. 313-249) dicular to the plane of the grid and grid support structure, and their respective terminal and envelope portions are at opposite ends of the tube with the terminals remote from the grid members. Tubular connectors are employed for cathode, grid and anode terminal structures and inter-element annular dielectric members or insulators are employed having a special shape and construction which minimize interelectrode capacitance and dielectric loss, and also provide a high resistance. To this end, low loss annular dielectric members are formed with an outwardly extending flange at or near one end. One annular dielectric member is employed between cathode and grid connectors and one of the connectors is sealed to the rim of the flange while the other is sealed to the inner surface at the end opposite the flange. A similar construction is employed between the grid and anode connectors. Portions of the connectors and dielectric members preferably form part of the evacuated envelope of the tube.
The portion of the cathode and anode connectors sealed to each dielectric member advantageously does not overlap the flange section thereof. By means of this construction, a relatively long dielectric path is provided between the conductors resulting in a relatively low capacitance therebetween. Also, the structure minimizes the amount of dielectric employed to yield the desired length of path, so that dielectric losses are reduced. Furthermore, due to the length of path between conductors, the voltage gradient existing during use is kept low and hence the possibility of voltage breakdown is reduced.
'The annular dielectric members or insulators are simple in shape and can be held to close tolerances during manufacture so that tubes can be readily assembled with the necessary close tolerances in the spacing of the active electrodes. It is preferred to use a low-loss ceramic because of its satisfactory fabricating properties and excellent electrical characteristics. The use of such ceramics and the shape of the dielectric members increases the resistance between electrodes, thus increasing the available power gain when the tube is used with suitable resonant tuning cavities, etc. This will be understood from the general relationship that power gain is pro portional to the product of the input and output shunt resonant resistances multiplied by the gridplate transconductance.
Further features and advantages of the construction will be pointed out hereinafter in connection with the description of a. specific embodi ment of the invention.
A serious problem encountered in the design of small tubes is that of heat expansion, particullarly in the heater leads. Due to the small overall size of the tube, the heater leads must be introduced into a relatively small volume, and the problems of expansion become relatively more serious than in larger constructions. Expansion of the various elements often is so severe as to cause bowing and shorting of the heater leads, crushing of the heater coil, and occasionally shorting between turns of the heater coil. In addition, if the heater leads are sealed directly into a ceramic or glass insulator, expansion may produce forces suflicient to crack the insulator.
In accordance with another feature of the present invention, the heater lead construction and support is made sumciently flexible so that expansion due to heat will not result in the above difliculties. To this end the heater leads are introduced through respective small thin-walled tubes. The leads are sealed in respective tubes at one end thereof, and the tubes are sealed near the other ends thereof in an insulator forming part of the evacuated enclosure. It is found that small thin-walled tubing has suificient resiliency to compensate for the expansion differential between tube and insulator, Without cracking the insulator or breaking the seal. By axially separating the seals to the thin-Walled tubing, added flexibility is secured and the location of the final seal between tube and lead is made quite accessible to the assembly Worker. An additional advantage may be obtained by making the thinwalled tubing of a metal whose coefficient of thermal expansion is at least as great as, and preferably greater than, the coefficient of expansion of the heater leads. For example, if the leads are made of molybdenum, thin-Walled tubes of copper, nickel or nickel alloy may be employed with advantage. It is also desirable to employ transverse sections in the leads to increase flexibility, and these sections advantageously extend inwards toward opposite sides of the tube axis to minimize danger of short circuits. Further features and advantages of the heater assembly will be apparent from the following description.
The invention will be more fully understood by the following description of a specific embodiment thereof taken in conjunction with the drawings in which:
Fig. l is a greatly enlarged cross section of a specific embodiment; of the invention, taken along the axis thereof;
Fig. 2 is an external view of the tube Showing the actual size thereof;
Fig. 3 is a cross section taken along the line 3-3of Fig. 1;
Fig. 4 is a top view of the tube of Fig. .2; and
Fig. is a bottom view thereof.
Referring to the drawings, an elongated anode I0 having an active electrode surface a is provided with an axial exhaust-channel I I terminating near the inner end in radial exhaust ports l2 within the evacuated envelope. Exhaust channel ll is provided at the upper end with a sealoff I3 which may advantageously vbe made of metal. A cup-shaped anode terminal I 4 fits over the sealoff l3 and the upper end of anode l0, and is sealed to the anode. While a direct seal may be employed if desired, in the specific embodiment shown a hort thin cylinder I5 is inserted and tin soldered seals are employed between cylinder l5 and terminal [4, and between cylinder (5 and anode ill. The ring may advantageously be split for ease of assembly.
An annular ceramic insulator or dielectric member [6 is employed to join the anode structure to the grid structure. The member (6 has a cylindrical portion I60. and an outwardly extending flange portion 16b. The inner surface and outer flange surface are cylindrical. A metallic tubular conductor I1 is sealed at its upper end to anode l0 and at its lower end to the inner surface of the cylindrical portion 16a of the ceramic member. Conductor ll forms part of the evacuated envelope of the tube and preferably does not overlap the flange section lGb.
A ,perforatedgrid I8 is held between two conductive disks [8 and 2 I. While the grid structure may be formed as desired, it advantageously is given a slight curvature as shown in Fig. l, and may be formed by electro-deposition. Disks [9 .and II are held between a tubular conductor 22 having an inwardly-turned flange 22a and a tubular conductor 23 having a shoulder 23a. Conductors .22 and 23 are sealed together to form a vacuumg connection hich ri idly supports the rid s ructure and also p des an external terminal for the grid. Conductor 22 is sealed to the ut r edge. f an e 6 of the ceramic insulator, a d p ra ly e d a s o distance above the flange. Advantageously the seals to the nsula or of c n or 22 d t anode conductor H are arranged n n e oping relationship.
Due to the f rm. of r m c n ulat 5 and the manner of connecting grid and anode conductors th reto a elat vely o dielectric pat is provided between the two conductors which decreases capacitance therebetween. The length of path likewise provides increased resistance between the conductors and hence reduces the shunt resonant resistance between grid and anode conductors when the tube is used in a resonant circuit. By using flange [6b, unnecessat-y dielectric material above the flange is eliminated and hence dielectric losses are reduced.
By extending terminal slightly above flan e Ifib the danger of voltage breakdown is reduced, andconcentration of flux between the upper edge of termin l 32 and the ceramic flange is avoided, thereby further reducing dielectric losses.
Anannular ceramic dielectric member or insulator 24, similar to I i, is employed to join the grid andcathode structures. To this end ceramic insulator 24 is provided with a cylindrical portionfla and .an outwardly extending flange portion 241?.- Clllindrical conductor 23, forming part of the grid support and terminal structure, is sealed to the flange 24b and preferably extends slightly below the lower edge of the flange for reasons above given. The lower cylindrical portionfla is joined to a coaxial tubular conductor 25 .iorming part of the cathode support and terminal structure, as well as a .portion of the evacuated envelope. Conductor 25 is sealed at its lower end .250 to tubular conductor 26. A tubular foil member 21 is joined to the upper end of 26, the latter being reduced in diameter as shown. The indirectly heated cathode 28 is secured to the upper end of tubular foil 21. Tubular foil 21 is advanta eousl of low heat conductivity but good electrical conductivity. A tubu ar me a ic sh d 28 s a a us p ovided in order to prevent the deposit of cathode coating material on the adjacent portion of ceramic insulator 24 during processing of the tube or during subsequent use. In this manner the high resistance of the ceramic material is not impaired by a surface coating of cathode material. Shield 2! is secured to a shoulder of conductor 25.
inorder to ailow =precis e spacing of cathode and grid, which may be of the order of 0.0 2 inch in practice, the lower end of tube 26 makes a sliding fit with the lower end of tube 25, and a folded section b is provided which may be compressed or expanded by external means to adjust the grid-cathode spacing. In order to shorten the path of current flow from cathode 28 to the outer terminal conductor 25, an annular ring 3| may be aflixed to tubular conductor 26 and make slidin contact with conductor 25.
For convenience in inserting the tube into appropriate cavity arrangements, a large metal collar 32 may be secured to tube 25. Collar 32 may advantageously be formed in two sections and bolted together, as shown in Fig. 5. On many occasions it is desired to D. C. insulate the oathode connection from the cathode, and to this end a thin cylinder 33 of dielectric may be interposed between collar 32 and tube 25. This may advantageously be mica and should be made sufiiciently thin to provide an efiective radio frequency connection.
Turning now to the heater construction, a heater coil 35 is surrounded by a metal heat shield 36 afiixed to the cathode 28. The heater coil may be coated with alumina or other insulation to prevent shorting between turns, and the ends 3501. are welded to heater leads 31. Leads 31 pass through respective thin-walled metal tubes 38 and are vacuum sealed to the tubes at the lower ends thereof at 38a. Tubes 38 are vacuum sealed at or near their upper ends in the ceramic washer 39 which in turn is vacuum sealed to the inner surface of conductor 26. Prongs 3! are mounted in an insulating disk 42 which in turn is'secured in tube 26 by suitable means such as soft soldering. After assembly, the lower ends of leads 3! may be soldered to prongs 4| as shown at Ma.
As mentioned hereinbefore, heat expansion creates serious problems in the design of small tubes of this character, Leadin seals are likely to break, leads are likely to bow together and create a short circuit, and there is danger of creating suflicient pressure on the heater to crush it or cause turns to short circuit. By utilizing tubes 38, the seal to ceramic washer 39 is highly effective, since the thin walls provide suflicient flexibility so that there is little or no danger of the seal being broken, or insulator 39 cracked. The separation between the seals to the insulator 39 and to the leads at 38a provides a considerable length of thin-walled tubing which gives substantial flexibility, and reduces the bowing of leads and danger of crushing the cathode.
It is also advantageous to make tubes 38 of a metal having a greater coeiiicient of expansion than leads 3'! so as to at least partially compensate for expansion in the leads. If the coeificient of expansion of tubes 38 is sufficiently high, expansion may even be overcompensated, but such overcompensation is much less harmful than insufficient compensation or no compensation, inasmuch as tension on leads 3! would tend to separate them rather than cause them to short circuit, and slight pulling on the cathode heater can be tolerated.
However, to provide added flexibility, lateral sections 31a. may be provided in the heater leads so that any net expansion or contraction will cause bending at these points and hence no deleterious effects. Indeed, bimetallic cross pieces may be employed so that upon heating they will tend to bow down to relieve some of the pressure on the heater. As an additional precaution, sections 31a may be made non-radial, so as to extend inwardly toward opposite side of the axis, as shown in Fig. 3. Thus bowing will not tend to cause the upper axial portions of the heater leads 3'! to move radially inwards and touch each other.
Ceramic washer 39 and prong support disk 42 are held in spaced position by a tubular member 43 of any suitable material such as a dielectric. The exact spacing of ceramic washer 39 may be changed from that illustrated if desired. In general it should be positioned so that there is a substantial length of leads 31 between the washer and the heater so as to allow flexibility. Also, it is desirable not to move it so close to the prongs as to sacrifice flexibility of tubes 38 or to endanger melting the seal at 25a when it is sealed in tube 26, or vice versa, This last problem could of course be avoided by merging tubes 25 and 26 at 21, and eliminating the lower portion of tube 25. Such a modification would of course eliminate fold 252) which permits external adjustment of the cathode-grid spacing.
It will be noted that in the construction provided in accordance with the invention there is little danger of breaking the ceramic insulators l6 and 24 when the tube is handled and inserted or removed from cavities. Although the ceramic insulators form a portion of the evacuated envelope, they are largely protected by the grid tubular conductor formed by 22 and 23 so that with normal care no damage would occur to the tube.
It will be clear from the drawing and the foregoing description thereof that the component parts used in assembling the tube are simple in design and capable of being fabricated with ease and precision. Also it will be apparent that the parts may be assembled with the necessary precision by the use of relatively simple jigging equipment. Furthermore, the design and construction yields advantageous electrical characteristics which enable the tube to provide high gain even in the microwave region.
The features of the invention have been described in connection with a specific embodiment thereof. It will be apparent to those-skilled in the art that many changes may be made in the details of design and construction within the spirit and scope of the invention. Also, some features may be employed and others omitted depending upon the particular application.
We claim:
1. An electron tube comprising cathode, grid and anode electrodes mounted in an evacuated chamber, substantially coaxially arranged tubular conductors attached to said electrodes respectively, at least a pair of said tubular conductors having open ends of different diameter extending toward each other in substantially nonoverlapping relationship, an annular dielectric member of substantially cylindrical shape having an outwardly extending flange portion, one of said pair of tubular conductors being sealed to the inside of said. dielectric member at the end thereof remote from said flange portion and the other of said pair being sealed to the outside of said flange portion, a heater for said cathode electrode and a pair of leads therefor extending through the cathode tubular conductor to the exterior of said evacuated chamber, and a pair of metallic support tubes surrounding a portion of said leads respectively and sealed toward the inner ends thereof in a wall of said evacuated chamber, said tubes being sealed toward the outer ends thereof to respective leads, the portions of said leads between the heater and the seals at the a outer ends of said tube being unrestrained against limited movement.
2. An electron tube comprising cathode, gridandanode electrodes mounted in an evacuated envelope; substantially coaxially arranged tubular conductors attached to said electrodes respectively and at least two of said conductors forming a portion of said evacuated envelope said two conductors being of larger diameter than the respective electrodes and having openends of different diameter extending toward; each other in substantially non-overlapping relationship with the plane of one open end adjacent the plane of the other open end, an annular dielectric member forming aportion of said envelope and having an outwardly extending flange section, the inner surface of said dielectric member being substantially cylindrical and of substantially uniform diameter and the outer flange surface being substantially cylindrical, one of said two conductors being sealed to said outer flange surface andthe other being sealed to said inner surface of said dielectric member at the end thereof remote from the flange section, a heater for said cathode electrode and a pair of leads therefor extending through the cathode tubular conductor to the exterior of said envelope, and a pair of metallic support tubes surrounding a portion of said leads respectively and sealed toward the inner ends thereof in a wall of said envelope, said tubes being sealed toward the outer ends thereof to respective leads, the portions of said leads between the heater and the seals at the outer ends of said tubes being unrestrained against limited movement.
3. An ultra-high frequency electron tube com prising cathode, grid and anode electrodes mounted in an evacuated envelope, substantially coaxially arranged tubular conductors attached to said electrodes respectively and forming portions of said envelope, a pair of annular dielectic members on opposite sides of said grid forming portions of said envelope and each having an outwardly extending flange section at the end thereof toward the grid, said grid tubular conductor being sealed to the outer surfaces of respective flange sections and said cathode and anode tubular conductors being sealed to the inner surfaces of respective dielectric members in nonoverlapping relationship with the respective flange sections, a laterally extending dielectric member sealed in said cathode conductor and a pair of axially extending metallic tubes sealed toward the inner ends thereof in th dielectric member, a heater for said cathode electrode and a pair of metallic conductive leads therefor extending through respective tubes to the exterior of said envelope, said leads being sealed in respective tubes toward the outer ends thereof.
4. An ultra-high frequency electron tube comprising laterally extending cathode, control grid and anode electrodes mounted in an evacuated envelope and spaced apart in an axial direction in the order named, substantially coaxially arranged tubular conductors attached to said electrodes respectively and forming portions of said envelope, a pair of annular ceramic dielectric members on opposite sides of said grid forming portions of said envelope and each having an outwardly extending flange section at the end thereof toward the grid, the inner surface and outer flange surface of each ceramic member being substantially cylindrical, said grid tubular conductor being sealed to said outer flange surfaces and projecting beyond the surfaces, said cathode and anode conductors being sea-led to th inner surfaces of respective ceramic members in nonoverlapping relationship with the respective flange sections, a laterally extending dielectric member sealed in said cathode conductor and a pair of axially extending metallic tubes sealed toward th inner ends thereof in the dielectric member, a heater for said cathode electrode and a pair of metallic conductive leads therefor ex tending through respective tubes to the exterior of said envelope, said leads having asmaller coefficient of thermal expansion than said tubes and being sealed in respective tubes toward the outer ends thereof, and transverse sections in said leads near the inner ends of said tubes extending inwardly toward opposite sides of the axis and extending substantially axially between said transverse sections and said heater.
5. An electron tube comprising cathode, grid and anode electrodes mounted in an evacuated chamber, substantially coaxially arranged tubular conductors attached to said electrodes respectively, at least a pair of said tubular conductors having open ends of different diameter extending toward each other in substantially nonoverlapping relationship, and an annular dielectric member of substantially cylindrical shape having an outwardly extending flange portion, one of said pair of tubular conductors being sealed to the outside of said dielectric member at the flange portion thereof and the other of said pair of tubular conductors being sealed to the inside of said dielectric member at the end thereof remote from said flange portion.
6. An electron tube comprising cathode, grid and anode electrodes mounted in an evacuated envelope, substantially coaxially arranged tuular conductors attached to said electrodes respectively and at least two of said conductors forming a portion of said evacuated envelope said two conductors being of larger diameter than the respective electrodes and having open ends of different diameter extending toward each other in substantially non-overlapping relationship with the plane of one open end adjacent the plane of the other open end, and an annular dielectric member forming a portion of said envelope and having an outwardly extending flange section, the inner surface of said dielectric member being substantially cylindrical and of substantially uniform diameter and the outer flange surface being substantially cylindrical, one of said two conductors being sealed to said inner surface of said dielectric member at the end thereof remote from the flange section and the other being sealed to the outer surface of said flange section.
7. An ultra-high frequency electron tube coin prising cathode, grid and anode electrodes mounted in an evacuated envelope, substantially coaxially arranged tubular conductors attached to said electrodes respectively and forming portions of said envelope, the anode and cathode tubular conductors extending from opposite ends of the tube toward the grid tubular conductor, and a pair of annular dielectric members on opposite sides of said grid forming portions of said envelop and each having an outwardly extending flange section at the end thereof toward the grid, the cathode and anode tubular conductors being sealed to the inner surfaces of respective dielectric members in non-overlapping relationship with the respective flange sections and the grid tubular conductor being sealed to the outer surfaces of respective flange sections.
8. An ultra-high frequency electron tube oomprising laterally extending cathode, control grid and anode electrodes mounted in an evacuated envelope and spaced apart in an axial direction in the order named, substantially coaxially arranged tubular conductors attached to said electrodes respectively and forming portion of said envelope, th anode and cathode tubular conductors being of smaller diameter than the grid tubular conductor and having respective open ends extending toward corresponding open ends of the grid tubular conductor from opposite sides of the grid and in substantially non-overlapping relationship therewith, the planes of the open ends of anode and cathode conductors being adjacent the planes of the open ends of the grid conductor respectively, and a pair of annular ce-- ramic dielectric members on opposite sides of. said grid forming portions of said envelope and each having an outwardly extending flange section at the end thereof toward the grid, the inner surface and outer flange surface of each ceramic member being substantially cylindrical and of substantially uniform diameter, said cathode and anode tubular conductors being sealed to the inner surfaces of respective ceramic members in non-overlapping relationship with the respective flange section and said grid tubular conductor being sealed to the outer flange surfaces and projecting therebeyond.
9. An ultra-high frequency electron tube comprising laterally extending cathode, control grid and anode electrodes mounted in an evacuated envelope and spaced apart in an axial direction in the order named, a coaxial tubular grid terminal conductor attached to said grid and forming a portion of said envelope, said grid conductor having tubular open ends extending in opposite axial directions, anode and cathode terminals at respective ends of said tube having respective coaxial tubular conductors extending toward said grid conductor with open ends in non-overlapping relationship therewith and of smaller diameter, the planes of the open ends of anode and cathode conductors being adjacent the planes of the open ends of the grid conductor respectively, a pair of coaxial annular dielectric members forming portions of said envelope on each sid of said grid and each having an enlarged flange at the end thereof toward the grid, said anode and cathode tubular conductors being sealed to the inner surfaces of the dielectric members respectively and the tubular ends of said rid conductor being sealed to the outer surfaces of the flanges thereof respectively.
10. An electron tub comprising cathode, grid and anode electrodes mounted in an evacuated chamber, substantially coaxially arrange-d tubular conductors attached to said electrodes respectively, a heater for said cathode electrode and a pair of leads therefor extending through the cathode tubular conductor to the exterior of said evacuated chamber, and a pair of metallic supports tubes surrounding a portion of said leads respectively and sealed toward the inner ends thereof in a wall of said evacuated chamber, said tubes being sealed toward the outer ends thereof to respective leads, the portions of said leads between the heater and the seals at the outer ends of said tubes being unrestrained against limited movement.
11. An electron tube comprising cathode, grid and anode electrodes mounted in an evacuated envelope, substantially coaxially arranged tubular conductors attached to said electrodes respectively, a laterally extending dielectric member sealed in said cathode conductor and a pair of axially extending metallic tubes sealed toward the inner ends thereof in the dielectric member, a heater for said cathode electrode and a pair of metallic conductive leads therefor extending through respective tubes to the exterior of said envelope, said leads being sealed in respective tubes toward the outer ends thereof.
12. An ultra-high frequency electron tube comprising lateraliy extending cathode, control grid and anode electrodes mounted in an evacuated envelope and spaced apart in an axial direction in. the order named, substantially coaxially arranged grid and anode terminal conductors, a substantially coaxially arranged cathode tubular conductor extending from the cathode to the adjacent end of the electron tube, a laterally extending dielectric member sealed in said cathode conductor intermediate the cathode and said adjacent end, a pair of axially extending metallic tubes sealed toward the inner ends thereof in said dielectric member, a heater for said cathode electrode and a pair of metallic conductive leads therefor extending through respective tubes to the exterior of said envelope and sealed in respective tubes toward the outer ends thereof, and transverse sections in said leads near the inner ends of said tubes extending inwardly toward opposite sides of the axis and extending substan-- tially axially between said transverse sections and said heater.
13. An ultra-high frequency electron tube comprising laterally extending cathode, ccntrol grid and anode electrodes mounted in an evacuated envelope and spaced apart in an axial direction in the order named, substantially coaxially arranged grid and. anode terminal conductors, a substantially coaxially arranged cathode tubular conductor extending from the cathode to the adjacent end of the electron tube, a laterally extending dielectric member sealed in said cathode conductor intermediate the cathode and said adjacent end, a pair of axially extending metallic tubes sealed toward the inner ends thereof in said dielectric member, a heater for said cathode electrode and a pair of metallic conductive leads therefor extending through respective tubes to the exterior of said envelope, said leads having a smaller coeflicient of thermal expansion than said tubes and being sealed in respective tubes toward the outer ends thereof, and transverse sections in said leads near the inner ends of said tubes extending inwardly toward opposite sides of the axis and extending substantially axially between said transverse sections and said heater.
HOWARD D. DOOLITTLE. WILLIAM A. ZARTH. RAYMOND H. RHEAUME.
References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 2,200,954 Glassberg May 14, 1940 2,400,753 Haeff May 21, 19% 2,446,017 McArthur et a1. July 27, 1948 2,452,061 Krim Oct. 26, 1948 2,455,846 West Dec. 7, 1948 2,461,303 Watson Feb. 8, 1949 2,509,906 Clark et a1 May 30, 1950
US164228A 1950-05-25 1950-05-25 Electron tube Expired - Lifetime US2655614A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
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US3207940A (en) * 1960-03-09 1965-09-21 Gen Electric Electron discharge device with planar electrodes
US3207942A (en) * 1960-05-02 1965-09-21 Varian Associates Cavity resonator structure for klystrons
US3385997A (en) * 1965-06-30 1968-05-28 Siemens Ag Thermoelectric junction for an indirectly heated cathode

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US2200954A (en) * 1939-01-10 1940-05-14 Radiant Lamp Corp Electric device
US2400753A (en) * 1942-07-25 1946-05-21 Rca Corp Electron discharge device and associated circuit
US2446017A (en) * 1944-01-29 1948-07-27 Gen Electric Ultra high frequency electric discharge device and cavity resonator apparatus therefor
US2452061A (en) * 1946-01-19 1948-10-26 Raytheon Mfg Co Thermionic tube structure
US2455846A (en) * 1946-10-18 1948-12-07 Bell Telephone Labor Inc Coaxial leadin for electron discharge devices
US2461303A (en) * 1948-03-09 1949-02-08 Gen Electric Grid structure for electric discharge devices
US2509906A (en) * 1942-03-13 1950-05-30 Bell Telephone Labor Inc Glass-to-metal seal

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Publication number Priority date Publication date Assignee Title
US2200954A (en) * 1939-01-10 1940-05-14 Radiant Lamp Corp Electric device
US2509906A (en) * 1942-03-13 1950-05-30 Bell Telephone Labor Inc Glass-to-metal seal
US2400753A (en) * 1942-07-25 1946-05-21 Rca Corp Electron discharge device and associated circuit
US2446017A (en) * 1944-01-29 1948-07-27 Gen Electric Ultra high frequency electric discharge device and cavity resonator apparatus therefor
US2452061A (en) * 1946-01-19 1948-10-26 Raytheon Mfg Co Thermionic tube structure
US2455846A (en) * 1946-10-18 1948-12-07 Bell Telephone Labor Inc Coaxial leadin for electron discharge devices
US2461303A (en) * 1948-03-09 1949-02-08 Gen Electric Grid structure for electric discharge devices

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3207940A (en) * 1960-03-09 1965-09-21 Gen Electric Electron discharge device with planar electrodes
US3207942A (en) * 1960-05-02 1965-09-21 Varian Associates Cavity resonator structure for klystrons
US3385997A (en) * 1965-06-30 1968-05-28 Siemens Ag Thermoelectric junction for an indirectly heated cathode

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