US2653905A - Process for total treatment of copper-containing iron pyrites - Google Patents
Process for total treatment of copper-containing iron pyrites Download PDFInfo
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- US2653905A US2653905A US6137648A US2653905A US 2653905 A US2653905 A US 2653905A US 6137648 A US6137648 A US 6137648A US 2653905 A US2653905 A US 2653905A
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- Prior art keywords
- sulphur
- ore
- gaseous
- iron
- copper
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims description 55
- 229910052742 iron Inorganic materials 0.000 title claims description 25
- 229910052802 copper Inorganic materials 0.000 title claims description 21
- 239000010949 copper Substances 0.000 title claims description 21
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims description 20
- 238000000034 method Methods 0.000 title claims description 20
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 28
- 239000005864 Sulphur Substances 0.000 claims description 26
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 12
- 229910052760 oxygen Inorganic materials 0.000 claims description 12
- 239000001301 oxygen Substances 0.000 claims description 12
- 239000010802 sludge Substances 0.000 claims description 12
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 11
- 239000001117 sulphuric acid Substances 0.000 claims description 11
- 235000011149 sulphuric acid Nutrition 0.000 claims description 11
- 239000000470 constituent Substances 0.000 claims description 10
- 235000010269 sulphur dioxide Nutrition 0.000 claims description 10
- 239000004291 sulphur dioxide Substances 0.000 claims description 10
- 239000011790 ferrous sulphate Substances 0.000 claims description 9
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 7
- 238000002386 leaching Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 239000003054 catalyst Substances 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- 239000011369 resultant mixture Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims 1
- 238000004326 stimulated echo acquisition mode for imaging Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 7
- 150000002739 metals Chemical class 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- -1 copper Chemical class 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 239000005569 Iron sulphate Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000007084 catalytic combustion reaction Methods 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 description 1
- 229910052683 pyrite Inorganic materials 0.000 description 1
- 239000011028 pyrite Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0026—Pyrometallurgy
- C22B15/0056—Scrap treating
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B17/00—Sulfur; Compounds thereof
- C01B17/02—Preparation of sulfur; Purification
- C01B17/06—Preparation of sulfur; Purification from non-gaseous sulfides or materials containing such sulfides, e.g. ores
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0002—Preliminary treatment
- C22B15/0004—Preliminary treatment without modification of the copper constituent
- C22B15/0006—Preliminary treatment without modification of the copper constituent by dry processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the sulphur content of the ore is recovered as elementary sulphur and the copper content in the form of copper or copper matte.
- the recovery of elementary sulphur is effected by the use of reducing agents such as coke or, if desired, carbon monoxide for the reduction of S02 produced by total or partial roasting of the pyrites.
- reducing agents such as coke or, if desired, carbon monoxide for the reduction of S02 produced by total or partial roasting of the pyrites.
- the iron content of the ore and other metals which in addition to the copper may be present in small quantities are often not utilized.
- the S02 gas is not obtained in pure form, but mixed with the constituents of the air, for which reason an absorption of S02 from the roast gases is often effected before the reduction process. 7
- the iron pyrites are first heated in preferably continuously charged, closed furnaces indicated by the reference numeral l, to a temperature whereby one sulphur atom is driven off.
- the heating may take place in countercurrent to a suitable heating medium either indirectly by means of muffles or the like, or directly with an inert circulating gas.
- care is taken that the ore does not attain a temperature of about 1009 centigrades at which the sintering begins, and preferably the operation takes place with a maximum temperature up to 900- centigrades.
- the escaping sulphur may be condensed in the usual manner by cooling in steam boilers (indicated at 2 in the drawing), thereby utilizing the condensation heat,
- the iron sulphate formed is, supplied to electrolysers 4 equipped with a suitable diaphragm for the electrolytic separation of the iron, if detreatment may for example take place by means of the Claus-process (catalytic combustion HzS-eO I-I2O+S), but a procedure is preferred in which a minor part of the sulphurated hydrogen gas is burntso as to form soziindicated by 5), using preferably oxygen from the elec trolysis as indicated above (if the combustion is efiected with air, the sulphur dioxide may in known manner be absorbed in a suitable absorbing agent and driven off again as -percentual) whereafter the remaining sulphurated hydrogen gas is mixed with the sulphur dioxide in the volume ratio 2:1 and passed over a suitable catalyser (at 6) whereby the following reaction is obtained at a suitable temperature Flor this process it is possible for example to use porous alumina-containing catalyser mass in known manner, Since by this process it is possible to obtain the
- the H20 formed is obtained in the form of pressure steam which can be utilized for example for driving pressure pumps for the gas to be introduced.
- the copper In the residue from the acid treatment the copper remains together with the silica and some iron and sulphur apart from valuable metals which may be contained in the ore, such as gold, silver and cobalt.
- This rich copper sludge may be treated by known methods for recovering the copper and other valuable constituents for example by direct melting and Bessemer treatment or roasting and extraction, if desired combined with a flotation.
- this treatment is indicated by 1
- the measuring of oxygen and sulphurated hydrogen to the various steps of the process will in that case be made by means of gasometres in such a manner that the correct mixing ratio 2:1 is obtained for the catalysis.
- a process of treating an iron ore comprising sulphur and containing valuable metal constituents including copper which includes the steps of (a) heating the ore under non-oxidizing conditions to a temperature below sintering temperatures of the ore so as to decompose said ore and produce gaseous sulphur, leaving a porous calcined product with substantially all of the original FeSz present reduced to FeS, (b) dissolving the major part of the iron content of said calcined product selectively by leaching fractional portions of said calcined product with dilute sulphuric acid solution, leaving undissolved the major part of the copper and other of said valuable metal constituents present forming a resultant mixture comprising ferrous sulphate solution, gaseous hydrogen sulphide, and a sludge containing undissolved solid matter, and (c) electrolyzing said ferrous sulphate solution in a diaphragm electrolytic cell to electrolytically recover metallic iron and sulphuric acid and gaseous oxygen, (d)
- a process of treating an iron ore comprising sulphur and containing valuable metals including copper which includes the steps of (a) heating the ore under non-oxidizing conditions to a temperature below that at which said ore sinters but high enough to decompose the ore and produce gaseous sulphur, leaving a porous calcined product with the original FeSz substantially reduced to FeS, (b) dissolving the major part of the iron content of said calcined product selectively by leaching fractional portions of said calcined product with dilute sulphuric acid solution leaving undissolved the major part of the copper and other of said valuable metal components present forming a resultant mixture comprising ferrous sulphate solution, gaseous hydrogen sulphide, and a sludge containing undissolved solid matter, (c) electrolyzing said ferrous sulphate solution in a diaphragm electrolytic cell for electrolytically separating and obtaining sulphuric acid, metallic iron and gaseous oxygen, and (d)
- a process of treating an iron ore comprising sulphur and containing valuable metals including copper which comprises the steps of heating the ore under non-oxidizing conditions to a temperature .below that at which said ore sinters but high enough to produce gaseous sulphur while leaving a porous calcined product with the original FeSz substantially reduced to FeS; dissolving the major part of the iron content of said calcined product selectively by leaching said product in fractional portions with dilute sulphuric acid solution, leaving undissolved the major part of the copper and other of said valuable metal components present producing ferrous sulphate solution, gaseous hydrogen sulphide, and a sludge containing undissolved solid matter; electrolyzing said ferrous sulphate solution in a diaphragm electrolytic cell for obtaining sulphuric acid, metallic iron and gaseous oxygen; reacting a part of said gaseous hydrogen sulphide with said oxygen thus recovered to produce sulphur dioxide; and reacting said sulph
- a process for treating an iron ore comprising sulphur and containing valuable metals including copper which comprises the steps of heating the ore under non-oxidizing conditions to a temperature below that at which said ore sinters but high enough to decompose said ore and produce gaseous sulphur and leaving a porous calcined product containing the original Fess substantially all reduced to FcS; dissolving the major part of the iron content of said calcine selectively by leaching fractional portions of said calcine with dilute sulphuric acid solution leaving undissolved the major part of the copper and other of said valuable components present to produce a resultant mixture comprising ferrous sulphate solution, gaseous hydrogen sulphide, and a sludge containing undissolved solid matter; electrolyzing said ferrous sulphate solution in a diaphragm electrolytic cell for recovering sulphuric acid, metallic iron and gaseous oxygen; burning a part of said gaseous hydrogen sulphide with a part of said oxygen;
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Description
p 29, 1953 s. A. AANNERUD 2,653,905
PROCESS FOR TOTAL TREATMENT OF COPPER-CONTAINING IRON PYRITES Filed Nov. 22, 1948 Pyrite 1 (Fe 52 m.)
Fe Setc. Hz 804 Sludge Fe 504 '(Fe,Cu,S+ Ouartz etc.)
Slag (Fe 0,8i 02) INVENTOR SIGURD ARTHUR AANNERUD TouJZ/rm'm. 5i Tuubmixv ATTORNEYS Patented Sept. 29, 1953 PROCESS FOR TOTAL TREATMENT OF COPPER-CONTAINING IRON PYRITES Sigurd Arthur Aannerud, Thamshavn, Norway,
assignor, by. memo assignments, to Pyror Limited, Pembroke, Bermuda, a corporation of Bermuda Application November 22, 1948; Serial No. 61,376
According to several methods heretofore known of treating copper-containing iron pyrites, the sulphur content of the ore is recovered as elementary sulphur and the copper content in the form of copper or copper matte. To this end, the recovery of elementary sulphur is effected by the use of reducing agents such as coke or, if desired, carbon monoxide for the reduction of S02 produced by total or partial roasting of the pyrites. Apart from the fact that thereby a large quantity of fuel is consumed, the iron content of the ore and other metals which in addition to the copper may be present in small quantities, are often not utilized. In addition, when roasting with air, the S02 gas is not obtained in pure form, but mixed with the constituents of the air, for which reason an absorption of S02 from the roast gases is often effected before the reduction process. 7
It is an object of the present invention to provide a process whereby the sulphur content of the ore may be recovered as elementary sulphur by the use of reactions known per se without requiring coke or other reducing agents for the main reaction. It is another object of this invention to provide a method as set forth in the preceding paragraph, which will make it possible to utilize substantially the whole mineral content of the ore to obtain pure sulphur-containing gases.
These and other objects and advantages of the invention will appear more clearly from the following description in connection with the accompanying drawing, which shows a flow sheet for the course of the process according to the invention.
The iron pyrites are first heated in preferably continuously charged, closed furnaces indicated by the reference numeral l, to a temperature whereby one sulphur atom is driven off. The heating may take place in countercurrent to a suitable heating medium either indirectly by means of muffles or the like, or directly with an inert circulating gas. However, care is taken that the ore does not attain a temperature of about 1009 centigrades at which the sintering begins, and preferably the operation takes place with a maximum temperature up to 900- centigrades.
The escaping sulphur may be condensed in the usual manner by cooling in steam boilers (indicated at 2 in the drawing), thereby utilizing the condensation heat,
Owing to the driving 01? of the first sulphur atom without sintering, the ore thus treated, which now contains FeS and sulphides of copper and of other metals which may be present,
Norway Decemberfi, 1947 '4 Claims. (01.204-112).
and quartz, is now in an entirely porous, solid form, which makes it particularly suitedfor a treatment with chemicals- In this form it is supplied to containers 3 in which it is treated with sulphuric acid which may be used in a low concentration down to about 5%. By this treatment the major part of the iron is dissolved, while a corresponding proportion of sulphur is driven off as sulphurated hydrogen. This process can be carried out at usual temperature, but in order that it shall proceed more rapidly, it is convenient to keep a somewhat higher temperature of for example 90 centigrades, utilizing part of the heat content of the ore from the first step of treatment. It has been found that the dissolution can be carried on in a fractional manner, that is, that it is possible to dissolve most of the iron without dissolving the copper, which remains in the solid residue.
The iron sulphate formed is, supplied to electrolysers 4 equipped with a suitable diaphragm for the electrolytic separation of the iron, if detreatment may for example take place by means of the Claus-process (catalytic combustion HzS-eO I-I2O+S), but a procedure is preferred in which a minor part of the sulphurated hydrogen gas is burntso as to form soziindicated by 5), using preferably oxygen from the elec trolysis as indicated above (if the combustion is efiected with air, the sulphur dioxide may in known manner be absorbed in a suitable absorbing agent and driven off again as -percentual) whereafter the remaining sulphurated hydrogen gas is mixed with the sulphur dioxide in the volume ratio 2:1 and passed over a suitable catalyser (at 6) whereby the following reaction is obtained at a suitable temperature Flor this process it is possible for example to use porous alumina-containing catalyser mass in known manner, Since by this process it is possible to obtain the sulphur in liquid form and H20 in the form of steam, the sulphur may without difficulty be collected separately. And as the process may take place together with a reduction of the gas volume, it may be accelerated by the application of pressure. Thus, additionally,
3 the H20 formed is obtained in the form of pressure steam which can be utilized for example for driving pressure pumps for the gas to be introduced.
In the residue from the acid treatment the copper remains together with the silica and some iron and sulphur apart from valuable metals which may be contained in the ore, such as gold, silver and cobalt. This rich copper sludge may be treated by known methods for recovering the copper and other valuable constituents for example by direct melting and Bessemer treatment or roasting and extraction, if desired combined with a flotation. As shown in the drawing, in which this treatment is indicated by 1, it is possible also for this roasting to use pure oxygen from the electrolysis and to have the remainder of the sulphur recovered by mixing the sulphur dioxide formed by the roasting, with the gas from the combustion of HzS, which is conveyed to the catalyzing step. The measuring of oxygen and sulphurated hydrogen to the various steps of the process will in that case be made by means of gasometres in such a manner that the correct mixing ratio 2:1 is obtained for the catalysis.
I claim:
1. A process of treating an iron ore comprising sulphur and containing valuable metal constituents including copper, which includes the steps of (a) heating the ore under non-oxidizing conditions to a temperature below sintering temperatures of the ore so as to decompose said ore and produce gaseous sulphur, leaving a porous calcined product with substantially all of the original FeSz present reduced to FeS, (b) dissolving the major part of the iron content of said calcined product selectively by leaching fractional portions of said calcined product with dilute sulphuric acid solution, leaving undissolved the major part of the copper and other of said valuable metal constituents present forming a resultant mixture comprising ferrous sulphate solution, gaseous hydrogen sulphide, and a sludge containing undissolved solid matter, and (c) electrolyzing said ferrous sulphate solution in a diaphragm electrolytic cell to electrolytically recover metallic iron and sulphuric acid and gaseous oxygen, (d) subjecting said sludge to a roasting treatment with oxygen recovered by step (c) to produce gaseous sulphur dioxide and effect recovery of said valuable metal constituents, and (e) reacting said sulphur dioxide with gaseous hydrogen sulphide from said mixture in the presence of a catalyst for forming liquid sulphur and steam.
2. A process of treating an iron ore comprising sulphur and containing valuable metals including copper, which includes the steps of (a) heating the ore under non-oxidizing conditions to a temperature below that at which said ore sinters but high enough to decompose the ore and produce gaseous sulphur, leaving a porous calcined product with the original FeSz substantially reduced to FeS, (b) dissolving the major part of the iron content of said calcined product selectively by leaching fractional portions of said calcined product with dilute sulphuric acid solution leaving undissolved the major part of the copper and other of said valuable metal components present forming a resultant mixture comprising ferrous sulphate solution, gaseous hydrogen sulphide, and a sludge containing undissolved solid matter, (c) electrolyzing said ferrous sulphate solution in a diaphragm electrolytic cell for electrolytically separating and obtaining sulphuric acid, metallic iron and gaseous oxygen, and (d) subjecting said sludge to a roasting treatment with the oxygen thus obtained to recover said valuable metal constituents from said roasted sludge.
3. A process of treating an iron ore comprising sulphur and containing valuable metals including copper, which comprises the steps of heating the ore under non-oxidizing conditions to a temperature .below that at which said ore sinters but high enough to produce gaseous sulphur while leaving a porous calcined product with the original FeSz substantially reduced to FeS; dissolving the major part of the iron content of said calcined product selectively by leaching said product in fractional portions with dilute sulphuric acid solution, leaving undissolved the major part of the copper and other of said valuable metal components present producing ferrous sulphate solution, gaseous hydrogen sulphide, and a sludge containing undissolved solid matter; electrolyzing said ferrous sulphate solution in a diaphragm electrolytic cell for obtaining sulphuric acid, metallic iron and gaseous oxygen; reacting a part of said gaseous hydrogen sulphide with said oxygen thus recovered to produce sulphur dioxide; and reacting said sulphur dioxide with further amounts of said hydrogen sulphide in the presence of a catalyst for forming liquid sulphur and steam.
4. A process for treating an iron ore comprising sulphur and containing valuable metals including copper, which comprises the steps of heating the ore under non-oxidizing conditions to a temperature below that at which said ore sinters but high enough to decompose said ore and produce gaseous sulphur and leaving a porous calcined product containing the original Fess substantially all reduced to FcS; dissolving the major part of the iron content of said calcine selectively by leaching fractional portions of said calcine with dilute sulphuric acid solution leaving undissolved the major part of the copper and other of said valuable components present to produce a resultant mixture comprising ferrous sulphate solution, gaseous hydrogen sulphide, and a sludge containing undissolved solid matter; electrolyzing said ferrous sulphate solution in a diaphragm electrolytic cell for recovering sulphuric acid, metallic iron and gaseous oxygen; burning a part of said gaseous hydrogen sulphide with a part of said oxygen; subjecting said sludge to a roasting treatment with a portion of said oxygen, for recovering said valuable metal constituents therefrom; and reacting sulphur dioxide, formed by said burning and by said roasting, with another portion of said gaseous hydrogen sulphide in the presence of a catalyst and in controlled proportions so as to produce liquid sulphur and steam.
SIGURD ARTHUR AAN N ERUD.
References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 748,662 Sebillot Jan. 5, 1904 814,049 Johnson Mar. 6, 1906 984,703 Ramage Feb. 2l, 1911 1,083,250 Hall Dec. 30, 1913 1,378,145 Stuclt May 17, 1921 1,565,353 Estelle Dec. 15, 1925 1,602,795 Greenawalt Oct. 12, 1926 1,633,091 Greenawalt June 21, 1927 1,654,930 Greenawalt Jan. 3, 1928
Claims (1)
1. A PROCESS OF TREATING AN IRON ORE COMPRISING SULPHUR AND CONTAINING VALUABLE METAL CONSTITUENTS INCLUDING COPPER, WHICH INCLUDES THE STEPS OF (A) HEATING THE ORE UNDER NON-OXIDIZING CONDITIONS TO A TEMPERATURE BELOW SINTERIN TEMPERATURES OF THE ORE SO AS TO DECOMPOSE SAID ORE AND PRODUCE GAEOUS SULPHUR, LEAVING A POROUS CALCINED PRODUCT WITH SUBSTANTIALLY ALL OF THE ORIGINAL FES2 PRESENT REDUCED TO FES, (B) DISSOLVING THE MAJOR PART OF TH IRON CONTENT OF SAID CALCINED PRODUCT SELECTIVELY BE LEACHING FRACTIONAL PORTIONS OF SAID CALCINED PRODUCT WITH DILUTE SULPHURIC ACID SOLUTION, LEAVING UNDISSOLVED THE MAJOR PART OF THE COPPEER AND OTHER OF SAID VALUABLE MIXTURE COMPRISING FERROUS SULING A RESULTANT MIXTURE COMPRISING FERROUS SUL PHATE SOLUTION, GASEOUS HYDROGEN SULPHIDE, AND A SLUDGE CONTAINING UNDISSOLVED SOLID MATTER, AND (C) TO PRODUCE GASEOUS SULPHUR DIOXIDE AND EFFECT RECOVERY OF SAID VALUABLE METAL CONSTITUENTS, AND RECOVER METALLIC IRON AND SULPHURIC ACID AND GASEOUS OXYGEN, (D) SUBJECTING SAID SLUDGE TO A ROASTING TREATMENT WITH OXYGEN DIOXIDE BY STEP (C) TO PRODUCT GASEOUS SULPHR DIOXIDE AND EFFECT RECOVERY OF SAID VALUABLE METAL CONSTITUENTS, AND (E) REACTING SAID SULPHUR DIOXIDE WITH GASEOUS HYDROGEN SULPHIDE FROM SAID MIXURE IN THE PRESENCE OF A CATALYST FOR FORMING LIQUID SULPHUR AND STEAM.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NO2653905X | 1947-12-06 |
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| Publication Number | Publication Date |
|---|---|
| US2653905A true US2653905A (en) | 1953-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US6137648 Expired - Lifetime US2653905A (en) | 1947-12-06 | 1948-11-22 | Process for total treatment of copper-containing iron pyrites |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2868635A (en) * | 1956-01-02 | 1959-01-13 | Pyror Ltd | Method of treating iron sulfide-containing ore or concentrates |
| US3864223A (en) * | 1973-03-21 | 1975-02-04 | Continental Can Co | Method of Regeneration spent Iron Electroplating Solutions with Concomitant Desulfurization of Coal |
| US3964901A (en) * | 1973-10-19 | 1976-06-22 | Sherritt Gordon Mines Limited | Production of copper and sulfur from copper-iron sulfides |
| US4064022A (en) * | 1974-12-10 | 1977-12-20 | Motoo Kawasaki | Method of recovering metals from sludges |
| US20110089045A1 (en) * | 2008-04-11 | 2011-04-21 | Francois Cardarelli | Electrochemical process for the recovery of metallic iron and sulfuric acid values from iron-rich sulfate wastes, mining residues and pickling liquors |
| US11753732B2 (en) | 2021-03-24 | 2023-09-12 | Electrasteel, Inc. | Ore dissolution and iron conversion system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2868635A (en) * | 1956-01-02 | 1959-01-13 | Pyror Ltd | Method of treating iron sulfide-containing ore or concentrates |
| US3864223A (en) * | 1973-03-21 | 1975-02-04 | Continental Can Co | Method of Regeneration spent Iron Electroplating Solutions with Concomitant Desulfurization of Coal |
| US3964901A (en) * | 1973-10-19 | 1976-06-22 | Sherritt Gordon Mines Limited | Production of copper and sulfur from copper-iron sulfides |
| US4064022A (en) * | 1974-12-10 | 1977-12-20 | Motoo Kawasaki | Method of recovering metals from sludges |
| US20110089045A1 (en) * | 2008-04-11 | 2011-04-21 | Francois Cardarelli | Electrochemical process for the recovery of metallic iron and sulfuric acid values from iron-rich sulfate wastes, mining residues and pickling liquors |
| US11753732B2 (en) | 2021-03-24 | 2023-09-12 | Electrasteel, Inc. | Ore dissolution and iron conversion system |
| US11767604B2 (en) | 2021-03-24 | 2023-09-26 | Electrasteel, Inc. | 2-step iron conversion system |
| US12054837B2 (en) | 2021-03-24 | 2024-08-06 | Electrasteel, Inc. | Ore dissolution and iron conversion system |
| US12065749B2 (en) | 2021-03-24 | 2024-08-20 | Electrasteel, Inc. | 2-step iron conversion system |
| US12435437B2 (en) | 2021-03-24 | 2025-10-07 | Electrasteel, Inc. | Impurity removal in an iron conversion system |
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