US2630397A - Method of bonding sheet materials and coating compositions therefor - Google Patents

Method of bonding sheet materials and coating compositions therefor Download PDF

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US2630397A
US2630397A US6755248A US2630397A US 2630397 A US2630397 A US 2630397A US 6755248 A US6755248 A US 6755248A US 2630397 A US2630397 A US 2630397A
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polyamide
carbon dioxide
polyamides
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John C Cowan
Falkenburg Lee Bert
Arthur J Lewis
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids
    • C08L77/08Polyamides derived from polyamines and polycarboxylic acids from polyamines and polymerised unsaturated fatty acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/048Forming gas barrier coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/052Forming heat-sealable coatings
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/24Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/30Polyamides; Polyimides
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/30Multi-ply
    • D21H27/32Multi-ply with materials applied between the sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2477/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31768Natural source-type polyamide [e.g., casein, gelatin, etc.]
    • Y10T428/31772Next to cellulosic
    • Y10T428/31775Paper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31779Next to cellulosic
    • Y10T428/31783Paper or wood
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31801Of wax or waxy material
    • Y10T428/31804Next to cellulosic
    • Y10T428/31808Cellulosic is paper
    • Y10T428/31812Glassine paper

Definitions

  • the oil may be polymerizedin the usual manfor the Government of the United States of 5 nor by thermal treatment. Suitable polymeri- America for governmental purposes without the zation catalysts may be used. Where catalysts payment to us of any royalty thereon. are used, the temperatures required for polymer- This invention is a division of application ization vary with the type of catalyst.
  • the Serial No. 534,382, filed May 5, 1944, now .abanpolymeric glycerides may then be saponified and doned acidified and the non-polymeric fraction removed This invention relates to coating compositions by distillation of the free acid.
  • This invention further relates to yielding monohydric alcohol esters of polymeric coating compositions obtained by combining these fat acids which can be segregated from the other polyamides with plasticizers, waxes, resins, other reaction products by distillation and which can film-forming materials, pigments, driers, and be converted to polymeric fat acids by hydrolysis. solvents.
  • the compositions give excellent pro- Still another method of obtaining polymeric tective coatings for Wood, iron, steel, aluminum 5 fat acids comprises producing the free fat acids and other surfaces.
  • compositions comprise as a maJ0r colflthe free acids in some suitable way, and isolating p t t p a d s of p y e fat ds tne pulymerlc Ian acids.
  • This method is appliwhich are described in the application for patent came to 0115 Whose acms Wm polymerize without of Cowan, Falkenburg, Teeter and Skell, Serial mucn aecarboxylation of the wt acids.
  • polymeric fat acid esters can be tamed, for example, y heating, preferably q iobtained from substances comprising polymermolecular amounts though an excess of eith izable fat acid esters by subjecting them to a polyreactamf may l b used), of a polyamine with merization process followed by elimination of polymeric fat acids, or with an amide-forming the monomeric fraction of the treated material.
  • polymeric fat acids can be produced, for inaclds Obtained y P ymerization of fatty oils or stance, from fatty acids containing ,glycerides of ,Of various fractions or derivativesthereof such polymerizable fat acids, such as peanut, cottonas the dimericor mixed idimeric and trimeri mt .of Agriculture, is known as Norelac.
  • the polyamides are obtained by reacting the polymeric fat acids with polyamines in approximately equivalent amounts. These amounts may be calculated from titration of the starting materials for their acidity and basicity. The reaction is effected by heating the materials at such a temperature that polyaminolysis of the fat esters or the dehydration of the polyamine salts of the fat acids will occur readily. Temperatures of 150 to 175 C. for a few hours with 175 to 225 C. for 20 to 40 minutes just prior to removal of polyamide from the reaction chamber are suflicient. The time and temperature will vary depending on materials used and type of product desired. Lower temperatures of 100 to 125 C. are used if all the polyamine is added at the start of the reaction since higher temperatures can cause foaming. In addition, polyamides can be obtained with mixtures of polymeric fat acids with other dibasic acids, such as sebacic, adipic, terphthalic, and fumaric acids.
  • polyamides obtained from polymeric fat acids or esters and alkylene diamines possess unusual solubility characteristics. These polyamides are soluble in alcohols, such as isopropyl or butyl and in mixtures of alcohols with both aromatic or petroleum hydrocarbons.
  • the solubility of these polyamides in the above-mentioned solvents is of value because it facilitates the formulation of numerous compositions containing these polyamides which are useful for the coating of various materials which require application from solution.
  • the polyamides obtained with the alkylene diamines, ethylene through hexamethylene diamine are the more desirable polymers to use, but the characteristics of the polymer are more important than its source.
  • Combinations of the polyamides from these alkylene diamines with other products can be made which melt readily at 230 to 270 F., or higher, so that a heat-seal can be easily obtained on short exposure of coated sheets to a sealing iron.
  • the ethylene and hexamethylene diamine polyamides of polymeric fat acids can be prepared to give melting ranges of 108 to 112 C. and 75 to 85 C., respectively.
  • the ethylene diamine polyamide gives hard films, and it is an excellent base for surface coatings for wood, metal, and other structural materials.
  • the hexamethylene diamine polyamide gives softer and more flexible films than the ethylene diamine, and the hexamethylene polyamide has a greater tendency to block; 1. e., when the sheets or fabricated articles are piled face'to face, the coatings fuse together.
  • plasticizers and waxes By suitable choice of plasticizers and waxes, however, these polyamides give coating compositions which are flexible at 15 to -20 F., and which do not block at 160 F. under two pounds per square inch pressure.
  • the ethylene and hexamethylene diamine polyamides are compatible with manila, kauri, a phenol-modified coumarone-indene (M. P. 85-95 C.), rosin, ester gum, cellulose nitrate, and various types of phenol-formaldehyde resins, such as the soluble-fusible type which convert to insoluble polymers, and the para-substituted phenolformaldehyde resins.
  • a plasticizer or resin such as a phenol-modified coumarone-indene (M. P. 5-15 C.) allows a larger percentage of paraflin or other Wax to be added before undue crystallization of the wax occurs.
  • a plasticizer or resin such as a phenol-modified coumarone-indene (M. P. 5-15 C.) allows a larger percentage of paraflin or other Wax to be added before undue crystallization of the wax occurs.
  • a plasticizer or resin such as a phenol-modified coumarone-indene (M. P. 5-15 C.) allows a larger percentage of paraflin or other Wax to be added before undue crystallization of the wax occurs.
  • a plasticizer or resin such as a phenol-modified coumarone-indene (M. P. 5-15 C.) allows a larger percentage of paraflin or other Wax to be added before undue crystallization of the wax occurs.
  • the polyamide alone when deposited 6 pounds/ream on 30-pound kraft paper, gave a moisture-vapor transmission of 10.2 g./100 sq. in./24 hours at 100 F. at a relative humidity of percent.
  • the same polyamide containing 2 percent of paraffin wax when coated on the kraft paper at the same weight per ream, gave a transmission of 0.2 g./ sq. in./24 hours, while the transmission of the polyamide containing 3 percent paraffin on kraft paper at 6.5 pounds/ream was 0.8 g./100 sq. in./24 hours.
  • waxes such as ceresin, may also be used in limited amounts with the polyamides to obtain moisture-proof compositions.
  • plasticizers such as hydrogenated or unhydrogenated abietic acid esters, ester gum, relatively non-volatile alcohols, such as di-t-amyl cyclohexanol and hydroabietyl alcohol, polymeric fat acids, N, N-diethyllauramide, tributyl phosphate, N, N-di-n-butylurea, long chain fat acid nitriles, and so forth.
  • compositions of these polyamides with waxes, resins, and plasticizers may be used to obtain coating com .5 positions possessing excellent resistance to moisture-vapor transfers. All of the transmission rates were obtained at 100 F. and a relative humidity of 95 percent or higher.
  • Example 3 of said patent describes the preparation of a resin by heating polymeric fat acids derived from soybean oil (dimer-trimer ratio of 1.8) with ethylene diamine.
  • Example II The hexamethylene diamide polyamide (note Eainnle 13 of U. S. Patent 2,450,940) was dissolved in the saire solvent combination mentioned in Example I, and 2 percent paraffin wax was added to one sample of the solution. The solutions were cast on 30-pound glassine paper.
  • plasticizers the ethylene diamine polyamide-paramn combinations are flexible to 2 to 5 C. However, if 10 to 15 percent of plasticizer is included, such as a phenol-modified coumarone-indene resin (M. P. 5-15 C.), hydrogenated abietic acid esters, "and other materials mentioned elsewhere in this application, the 311118 are flexible at temperatures as low -'-25 to C.
  • These polyamide coatings are resistant to penetration by vegetable oil and high molecular weight hydrocarbon oils or greases.
  • Example -V To illustrate the greaseproofing properties oi. these polyamides, sheets of-'30 pound Kraft and 25-pound sulfite paper were coated with; the ethylene diamine polymer (6 pounds/ream). The coated sheets were then exposed to-the action of corn oil and Vaseline.
  • Base-stock Test Reagent Results Corn oil Coating unaffected after 6 VaseIine weeks and no penetration of r Corn oil the reagent could be detected Vaseline-. for any'of the font test sheets.
  • Example v1 The addition of wax and plasticizer "does not destroy the greasproofing properties of the polyamides. Thirty-pound kraft and 25-poundsul fite were coated (6 pounds/ream) with a composition consisting of the ethylene diamine polyamide plus 2 percent paraffin wax and 10 percent a phenol-modified coumarone-indene (M. P. 10 C.) and the films were exposed to corn oil and Vaseline. Transmission 40 Paratlln (Percent) gJlOO sq. in./24 g t g g M hrs. uncreased Base Stock Test Reagent Results 0 5.9 as 301i).
  • Example III The ethylene diamine polyamide wasdissolved in the solvent mixture given above and 2 percent ceresin wax was added. This composition was coated '7 pounds per ream on 30-pound kraft paper. The coated paper gave a moisture transmission of 0.6 g./ 100 sq. in./24 hours.
  • Example IV in the above examples may be employed and their composition would depend "on the plas- Films of the polyamides obtained from polymeric fat acids and alkylene diamines or combinations of these polyamides with various materials, such as resins, waxes, and plasticizers, possess excellent cohesion and adhesion so that they make valuable heat-sealing or laminating agents.
  • these polyamides or polyamide compositions fuse so that excellent bonds are obtained between two or mo're sheets of the coated paper.
  • the temperature necessary to eflect a good. seal varies from to C. depending on the sealing equipment employed.
  • Example VII Sheets of '30-pound kraft, 30-pound glassine, and 25-pound sulfite paper were coated with'a solution of the ethylene diamine polyamide and the solvent removed. The samples were then folded so that the coated sides we're together and heat and slight pressure applied for a few seconds. Shear tests on these seals showed that the heat bonding effected seals which were stronger than the paper; in every test the paper failed rather than the heatseal.
  • Example VIII Films 'of the hexamethylene polyamide were cast on Quintanaraft, so-pound *glas'smefland 7 -pound sulfite papers (6 pounds/ream). Heat and pressure were applied as in Example VII. Bonds stronger than the paper were obtained in all tests.
  • Example IX A sheet of regenerated cellulose was coated on one side with a solution of the ethylene diamine polyamide and the solvent removed. Heat and pressure were applied as in Example VII. A very strong seal resulted.
  • a wax, resin, and plasticizer has no adverse efiect on the strength of the bond obtained from the heat-sealing operation and in some cases the addition of a resin or plasticizer will increase the strength of the bond.
  • two or more sheets of dissimilar materials may be firmly bonded with the polyamides of polymeric fat acids or esters and an alkylene diamine by means of heat and pressure.
  • Protective coatings are generally of two types, those which dry, viz., become tack-free solely by evaporation of solvent and those which dry by oxidation. Both types have advantages and disadvantages.
  • the coatings which dry by means of solvent evaporation are of advantage because of the speed at which they obtain a tackfree condition, but they remain permanently soluble and fusible.
  • coatings which dry by means of oxidation generally require much longer times to become tack free,
  • coating compositions using the above-mentioned polyamides or combinations of these polyamides with other film-forming adjuncts for the protection of various surfaces are as follows:
  • Example X Thirty grams of the ethylene diamine polymer was dissolved in '70 grams of a solvent mixture consisting of equal parts of volume of n-butyl alcohol, isopropyl alcohol, and V. M. P. naphtha. Films cast with this composition on glass dried free-from-tack in a few minutes. These films when placed in distilled water exhibited no blush after 24 hours. They were also unaffected after 24 hours exposure to percent solution of sodium hydroxide, 4 percent acetic acid, and 20 percent sulfuric acid. After 4 months ofexposure to air, the films were converted to an insoluble and infusible form by oxidation.
  • Example XI A clear spirit varnish or lacquer composition may be prepared by dissolving 30 grams of the ethylene diamine polymer in 70 grams of the solvent mixture given in Example X and adding 3 to 10 grams of ester gum. These compositions also give films-which dry rapidly and which are resistant to attack by water, acids, and alkalis. The addition of the ester gum lowers the viscosity of the composition at equal solids content so that better leveling and brushing characteristics are obtained over those present in Example X. Other resins, such as kauri, modified c-oumarone-indene, and Various types of phenolics may be substituted for the ester gum.
  • the polyamides may also be milled with pigments in the dry state on rolls, such as rubber rolls, to give pigmented compositions. Such compositions can then be dissolved in solvents and the pigments will remain suspended in the solution. Solutions of the polyamides may also be directly pigmented on ball or pebble mills, or in colloid mills.
  • Examples of protective coating compositions using pigments are as follows:
  • Example XII To illustrate the method of dry pigmentation, 50 g. of the ethylene diamine-polymeric soybean fat acid polyamide was placed on a small laboratory rubber mill, heated with steam coils to approximately C., and milled until soft. Ten grams of titanium dioxide wa then added in small portions over a period of 15 minutes and the mixture was milled for an additional period of 20 minutes until a homogeneous mass was obtained. This polyamide-pigment mixture was then allowed to cool to 60 C. and sheeted from the mill. At room temperature, the sheet was broken int-o small chips which readily dissolved in appropriate solvents to give directly a pigmented vehicle suitable for a white enamel. The pigment showed no appreciable tendency to settle out, and a resultant film possessed excellent gloss.
  • Example XIII To illustrate that solutions of the polyamides may be pigmented, g. of a 30 percent solution of the polyamide used in Example V, dissolved in a mixture of equal volumes of isopropyl alcohol and V. M. P. naphtha,.together with 43 g. of titanium dioxide was placed in a porcelain grinding jar along with approximately an equal volume of grinding pebbles. The jar was then placed on a mill assembly and milled for 24 hours. At the end of this time, the pigment was thoroughly wet and ground into the vehicle and showed no appreciable tendency to settle out.
  • Example XIV To demonstrate that the above pigmentvehicle ratio is not critical, the procedure in Example XIII was repeated with 20 g. of pigment to 100 g. of polyamide solution. The resulting pigmented vehicle was superior in durability on outside exposure to that obtained in Example XIII, and possessed more gloss, but was not quite as white in color.
  • Example XV One hundred grams of a 35 percent solution of .the polyamide prepared from ethylene diamine and lymeric linseed methyl esters, dissolved in a mixture of isopropyl alcohol and V. M. P.
  • Example XVII A composition of 100 g. of a 35 percent solution of the polyamide and g. of carbon black was prepared as in Example XVI. The resulting enamel gave films having a glossy black color.
  • pigments both reactive and non-re active, may also be used. Since polyamides properly prepared from polymeric fat acids (or esters) and ethylene diamine or hexamethylene diamine are practically neutral, no appreciable reaction between the pigment and vehicle will occur.
  • Example XVIII Equal weights of A; see. R. S. nitrocellulose and the ethylene diamine-polymeric fat acid polyamide were dissolved in a mixture of equal volumes of butanol, V. M. P. naphtha, and butyl acetate. The resulting vehicle gave clear films which were very mar-proof, possessed good adhesion to most surfaces, were flexible, and showed good resistance to boiling water.
  • E wample XIX A clear lacquer which dries rapidly and which possesses excellent adhesion may be prepared by dissolving 180 grams of the ethylene diamine polymer along with 28 grams of R. S. /2 sec. nitrocellulose (wet weight) in 800 grams of a solvent mixture consisting of 30 percent isopropyl alcohol, 30 percent n-butyl alcohol, 30 percent ethyl acetate, 5 percent V. M. P. naphtha, and 5 percent butyl acetate (by volume). This lacquer is useful for brushing or dipping operations and may be sprayed if diluted to the proper viscosity with additional solvent.
  • Example XX A clear lacquer possessing all the properties of the one given in Example XVIII, but which will remain flexible at lower temperatures may be prepared by adding 5 to percent by weight of the solids, a plasticizer, such as tributyl phosphate or butyl phthalate. Other plasticizers may also be employed. Other types of nitrocellulose,
  • compositions consisting of the polyamides and nitrocellulose may be pigmented using methods similar to those given in Examples XIII to XVII.
  • the following example is given by way of illustration.
  • Example XXI To grams of the clear lacquer composition given in Example XIX is added 20 grams of an olive drab pigment and the mixture ground in a colloid mill for a hour to 1 hour. Films of this pigment lacquer possess excellent adhesion to metal surfaces, such as tin plate or steel, are flexible, and offer excellent protection from corrosion by salt water. Other types of pigments may be used in place of the olive drab, such as carbon black, iron oxides, titanium dioxide, et cetera and various pigment to vehicle ratios can be employed.
  • a coating composition for sheet material possessing high resistance to moisture-vapor transfer comprising an alkylene diamine polyamide of polymerized polyene fatty acids, the polyamide having a molecular weight between about 3,000 and 9,000, said alkylene diamine containing at least two but not more than six carbon atoms, 0.2 to 5 percent parafiin wax, a plasticizer, and a volatile solvent.
  • a coating composition for sheet material possessing high resistance to moisture-vapor transfer comprising an alkylene diamine polyamide of polymerized polyene fatty acids, the polyamide having a molecular Weight between about 3,000 and 9,000, said alkylene diamine containing at least two but not more than six carbon atoms, 0.2 to 5 percent ceresin wax, a plasticizer and a volatile solvent,
  • the improvement comprising employing as the fusible coating an ethylene diamine polyamide resin having a molecular weight between 3,000 to 9,000 prepared by heating ethylene diamine with polymeric polyene soybean oil fatty acid, the bonding being at to 0., the polymeric polyene soybean 011 fatty acid essentially comprising a mixture of the dimer and trimer.
  • a fusible coating comprising employing as the fusible coating an ethylene diamine polyamide resin having a molecular weight between 3,000 to 9,000 prepared by heating ethylene diamine with a polymeric amide-forming substance taken from the group consisting of polymerized polyene fatty acids, and the esters and anhydrides thereof.
  • the method of forming a bond between cellulosic sheet material comprising coating the cellulosic material with a resin which is an ethylene diamine polyamide of a mixture of trimeric and dimeric polymerized soybean oil polyene fatty acid, the resin having a molecular weight between about 3,000 to 9,000, and heat-sealing contiguous coated surfaces of the material at a temperature between about 90 to 130 C.
  • a resin which is an ethylene diamine polyamide of a mixture of trimeric and dimeric polymerized soybean oil polyene fatty acid, the resin having a molecular weight between about 3,000 to 9,000, and heat-sealing contiguous coated surfaces of the material at a temperature between about 90 to 130 C.
  • the method of forming a bond between glassine comprising coating glassine material with a resin which is an ethylene diamine polyamide of a mixture of trimeric and dimeric polymerized soybean oil polyene fatty acid, the resin having a molecular weight between about 3,000 to 9,000, and heat-sealing contiguous coated surfaces of the material at a temperature between about 90 to 130 C.
  • a resin which is an ethylene diamine polyamide of a mixture of trimeric and dimeric polymerized soybean oil polyene fatty acid, the resin having a molecular weight between about 3,000 to 9,000, and heat-sealing contiguous coated surfaces of the material at a temperature between about 90 to 130 C.
  • a heat-sealing coating composition for sheet material possessing high resistance to moisture-vapor transfer comprising an alkylene d1- amine polyamide of a mixture of dimeric and trimeric polymerized polyene fat acids, the polyamide having a molecular weight between about 3,000 to 9,000, said alkylene diamine containing at least two, but not more than six, carbon atoms, 0.2 to 5 percent wax, and a volatile solvent.
  • a heat-sealing coating composition for sheet material possessing high resistance to moisture-vapor transfer comprising a resin which is an ethylene diamine polyamide of a mixture of dimeric and trimeric polymerized soybean oil polyene fatty acid, the resin having a molecular weight between about 3,000 to 9,000, 0.2 to 5 percent wax, and a plasticizer.
  • a coating composition possessing high resistance to moisture-vapor transfer comprising a resin which is an alkylene diamine polyamide of a mixture of trimeric and dimeric polymerized soybean oil polyene fatty acid, the resin having a molecular weight between about 3,000 to 9,000.
  • the alkylene diamine containing at least two, but not more than six, carbon atoms, two to five percent wax, a plasticizer, and a volatile solvent.

Description

Patented Mar. 3, i953 UNITED STATES PATENT OFFICE METHOD OF BONDING SHEET MATERIALS AND COATING COMPOSITIONS: THEREFOR John C. Cowan, Peoria, Lee Bert Falkenburg,
Decatur, and Arthur J. Lewis, Peoria, 111., assignors to the United States of America as represented by the Secretary of Agriculture No Drawing. Original application May 5, 1944,
Serial No. 534,382. Divided and this application December 27, 1948, Serial No. 67,552
13 Claims. (Cl. 154-138;)
(Granted under Title 35, U. S. Code (1952 see. 266
This application is made under the act of March 3, 1883, as amended by the act of April 30, 1928, and the invention herein described, if patented, may be manufactured and used by or seed, wheat, .soybean, corn, and linseed, tung, dehydrated castor, perilla, conjugated linseed, and other oils of the drying or semidrying type.
The oil may be polymerizedin the usual manfor the Government of the United States of 5 nor by thermal treatment. Suitable polymeri- America for governmental purposes without the zation catalysts may be used. Where catalysts payment to us of any royalty thereon. are used, the temperatures required for polymer- This invention is a division of application ization vary with the type of catalyst. The Serial No. 534,382, filed May 5, 1944, now .abanpolymeric glycerides may then be saponified and doned acidified and the non-polymeric fraction removed This invention relates to coating compositions by distillation of the free acid. obtained by combining polyamides of polymeric Another procedure suitable for theproductio fat acids with waxes, plasticizers, other filmof polymeric fat acids comprises subjecting a fatty forming materials, and solvents. These compor oil of the aforementioned type to alcoholysis with sitions are useful for preparing grease-resistant monohydric alcohols, such as methanol and and moisture-proof papers, cellophane, and other ethanol, thereby converting the glycerides of the products, and to give a flexible coating on these fat acids to the corresponding monohydric alcoproducts which is suitable for heat-sealing and hol esters. Then, these esters are polymerized, laminating. This invention further relates to yielding monohydric alcohol esters of polymeric coating compositions obtained by combining these fat acids which can be segregated from the other polyamides with plasticizers, waxes, resins, other reaction products by distillation and which can film-forming materials, pigments, driers, and be converted to polymeric fat acids by hydrolysis. solvents. The compositions give excellent pro- Still another method of obtaining polymeric tective coatings for Wood, iron, steel, aluminum 5 fat acids comprises producing the free fat acids and other surfaces. 2 by hydrolysis of the Iatty material, polymerizing Our compositions comprise as a maJ0r colflthe free acids in some suitable way, and isolating p t t p a d s of p y e fat ds tne pulymerlc Ian acids. This method is appliwhich are described in the application for patent came to 0115 Whose acms Wm polymerize without of Cowan, Falkenburg, Teeter and Skell, Serial mucn aecarboxylation of the wt acids.
1:3 filed Apnl 1944 now Patent f The D YmBJFIC rat acid obtained by any of the I .1 I 018 Qln Polymerization of fatty oils takes place by inqlmsnc g liizg i iigz gi ggg oi dlbaslc termolecular condensation at the double bonds ge.m1ecu1ar Welghli OI abou 5b0, admixed with trimeric triof acyl radicals of polymerizable fat acids. The b i term fat acid as used in this specification and mt the average molecular welght of which is approximately 340.
claims refers to the class of long-chain aliphatic Accommg to me acids which occur in fats and oils of vegetable copenqm 1 'mven Ion dlsclos. m t
and animal origin. The acids occur in fats and mm g an Eamon reterred to above" hlgh oils either in the free form or chemically bound t ecular Welgm? polymenc Pmducts can be as esters. However, it is to be understood that 40 by f pFlyammes with polymeric the term refers to the free unesterified acid. at aclfis or Wlth amlqe'forming t ves of The reaction products thus obtained comprise fat acms' The atrium-forming vatives of dimeric and trimeric polymers formed, respecpcflymenc t acms are their esllels, y
tively, by the union of two or three molecules acyl n of fat acids, and also monomeric unpolymerized m resulting products e polyamides of polycompounds. In addition, some products which memo fat acms- They e a molecular weight may be classified as cracked materials are ob- 31000 to 9900- These p uctsare obtained. Thus, polymeric fat acid esters can be tamed, for example, y heating, preferably q iobtained from substances comprising polymermolecular amounts though an excess of eith izable fat acid esters by subjecting them to a polyreactamf may l b used), of a polyamine with merization process followed by elimination of polymeric fat acids, or with an amide-forming the monomeric fraction of the treated material. dellvative f p y c fat a o ymeric fat Polymeric fat acids can be produced, for inaclds Obtained y P ymerization of fatty oils or stance, from fatty acids containing ,glycerides of ,Of various fractions or derivativesthereof such polymerizable fat acids, such as peanut, cottonas the dimericor mixed idimeric and trimeri mt .of Agriculture, is known as Norelac.
acids and their amide-forming derivatives, may also be used.
Satisfactory results are obtained by reacting polyamines with esters of polymeric fat acids, such as their methyl or ethyl esters.
The polyamides are obtained by reacting the polymeric fat acids with polyamines in approximately equivalent amounts. These amounts may be calculated from titration of the starting materials for their acidity and basicity. The reaction is effected by heating the materials at such a temperature that polyaminolysis of the fat esters or the dehydration of the polyamine salts of the fat acids will occur readily. Temperatures of 150 to 175 C. for a few hours with 175 to 225 C. for 20 to 40 minutes just prior to removal of polyamide from the reaction chamber are suflicient. The time and temperature will vary depending on materials used and type of product desired. Lower temperatures of 100 to 125 C. are used if all the polyamine is added at the start of the reaction since higher temperatures can cause foaming. In addition, polyamides can be obtained with mixtures of polymeric fat acids with other dibasic acids, such as sebacic, adipic, terphthalic, and fumaric acids.
The polyamides obtained from polymeric fat acids or esters and alkylene diamines possess unusual solubility characteristics. These polyamides are soluble in alcohols, such as isopropyl or butyl and in mixtures of alcohols with both aromatic or petroleum hydrocarbons. The solubility of these polyamides in the above-mentioned solvents is of value because it facilitates the formulation of numerous compositions containing these polyamides which are useful for the coating of various materials which require application from solution.
One such polyamide resin made from ethylene diamine and the polymeric fat acids from soybean oil, developed by the United States Department It is described in the copend-ing application referred to above. 7
In general, the polyamides obtained with the alkylene diamines, ethylene through hexamethylene diamine, are the more desirable polymers to use, but the characteristics of the polymer are more important than its source. Combinations of the polyamides from these alkylene diamines with other products can be made which melt readily at 230 to 270 F., or higher, so that a heat-seal can be easily obtained on short exposure of coated sheets to a sealing iron. The ethylene and hexamethylene diamine polyamides of polymeric fat acids can be prepared to give melting ranges of 108 to 112 C. and 75 to 85 C., respectively. The ethylene diamine polyamide gives hard films, and it is an excellent base for surface coatings for wood, metal, and other structural materials. The hexamethylene diamine polyamide gives softer and more flexible films than the ethylene diamine, and the hexamethylene polyamide has a greater tendency to block; 1. e., when the sheets or fabricated articles are piled face'to face, the coatings fuse together. By suitable choice of plasticizers and waxes, however, these polyamides give coating compositions which are flexible at 15 to -20 F., and which do not block at 160 F. under two pounds per square inch pressure.
The ethylene and hexamethylene diamine polyamides are compatible with manila, kauri, a phenol-modified coumarone-indene (M. P. 85-95 C.), rosin, ester gum, cellulose nitrate, and various types of phenol-formaldehyde resins, such as the soluble-fusible type which convert to insoluble polymers, and the para-substituted phenolformaldehyde resins.
The incorporation of waxes into coating compositions containing the ethylene diamine polyamide improves the moisture-vapor transmission characteristics. This phenomenon is not unusual since waxes are generally used to improve the moisture-vapor transmission of resins, such as cellulose nitrate and damar gum. However, there is an optimum percentage of wax that may be added to these polyamides to obtain the maximum resistance to moisture-vapor transfer. This percentage varies from 0.2 to 5 percent depending on the polymeric fat acid polyamide and wax used, and on the amount of a third or fourth constituent which may be added. For example, in most cases with the ethylene diamine polyamide, 2 to 3 percent of paraffin wax (M. P. 65-69 C.) is optimum, while the optimum percentage for certain micro-crystalline petroleum waxes, such as Barnsdall 160 wax is 0.3 to 0.8 percent.
If a series of films of the ethylene diamine polyamide containing different percentages of paraflin is prepared on glass slides and examined under a microscope, the reason for these limiting values becomes evident. The film of the pure polyamide and the ones containing 1 and 2 percent paraffin wax when examined under the microscope are clear, smooth, homogeneous films. In the film containing 3 percent parafiin wax, however, crystals of the parafiin appear, and if the percentage of parafiin is increased, this crystal formation also increases; the amount of crystals formed per unit area being proportional to the additional amount of wax added. Excessive crystal formation is deleterious to the moisture-proofing qualities of the polyamide film, because the crystals of wax cause small breaks or pinholes to occur in the film thus destroying its continuity or homogeneity.
The addition of a plasticizer or resin, such as a phenol-modified coumarone-indene (M. P. 5-15 C.) allows a larger percentage of paraflin or other Wax to be added before undue crystallization of the wax occurs. For example, in the presence of 10 percent of a phenol-modified coumaroneindene resin, over 3 percent of paraffin wax may be added to the polyamide before the moistureproofing qualities are markedly impaired.
The polyamide alone, when deposited 6 pounds/ream on 30-pound kraft paper, gave a moisture-vapor transmission of 10.2 g./100 sq. in./24 hours at 100 F. at a relative humidity of percent. The same polyamide containing 2 percent of paraffin wax, when coated on the kraft paper at the same weight per ream, gave a transmission of 0.2 g./ sq. in./24 hours, while the transmission of the polyamide containing 3 percent paraffin on kraft paper at 6.5 pounds/ream was 0.8 g./100 sq. in./24 hours.
Other waxes, such as ceresin, may also be used in limited amounts with the polyamides to obtain moisture-proof compositions.
The low temperature flexibility of these polyamide coating compositions can be improved by the incorporation of plasticizers, such as hydrogenated or unhydrogenated abietic acid esters, ester gum, relatively non-volatile alcohols, such as di-t-amyl cyclohexanol and hydroabietyl alcohol, polymeric fat acids, N, N-diethyllauramide, tributyl phosphate, N, N-di-n-butylurea, long chain fat acid nitriles, and so forth.
The following examples show how compositions of these polyamides with waxes, resins, and plasticizers may be used to obtain coating com .5 positions possessing excellent resistance to moisture-vapor transfers. All of the transmission rates were obtained at 100 F. and a relative humidity of 95 percent or higher.
Example I Transmission W eight mp sq. in./24 perream Parafiin (Percent) rs. uncreased.
onetime Example 3 of said patent describes the preparation of a resin by heating polymeric fat acids derived from soybean oil (dimer-trimer ratio of 1.8) with ethylene diamine.
Example II The hexamethylene diamide polyamide (note Eainnle 13 of U. S. Patent 2,450,940) was dissolved in the saire solvent combination mentioned in Example I, and 2 percent paraffin wax was added to one sample of the solution. The solutions were cast on 30-pound glassine paper.
6 ticizers, resins, and waxes used, and on the rate of solvent evaporation which was desired.
Without plasticizers the ethylene diamine polyamide-paramn combinations are flexible to 2 to 5 C. However, if 10 to 15 percent of plasticizer is included, such as a phenol-modified coumarone-indene resin (M. P. 5-15 C.), hydrogenated abietic acid esters, "and other materials mentioned elsewhere in this application, the 311118 are flexible at temperatures as low -'-25 to C.
These polyamide coatings are resistant to penetration by vegetable oil and high molecular weight hydrocarbon oils or greases.
Example -V To illustrate the greaseproofing properties oi. these polyamides, sheets of-'30 pound Kraft and 25-pound sulfite paper were coated with; the ethylene diamine polymer (6 pounds/ream). The coated sheets were then exposed to-the action of corn oil and Vaseline.
Base-stock Test Reagent Results Corn oil Coating unaffected after 6 VaseIine weeks and no penetration of r Corn oil the reagent could be detected Vaseline-. for any'of the font test sheets.
Example v1 The addition of wax and plasticizer "does not destroy the greasproofing properties of the polyamides. Thirty-pound kraft and 25-poundsul fite were coated (6 pounds/ream) with a composition consisting of the ethylene diamine polyamide plus 2 percent paraffin wax and 10 percent a phenol-modified coumarone-indene (M. P. 10 C.) and the films were exposed to corn oil and Vaseline. Transmission 40 Paratlln (Percent) gJlOO sq. in./24 g t g g M hrs. uncreased Base Stock Test Reagent Results 0 5.9 as 301i). Kraft cam 'ol1 Coating unaffected after 6 2 0-7 D0 V8SeIine. Weeksand no penetration of i 25 lb. Sulfite Corn oll. the reagent could be detected o Vaseline-m. forany 'of the test sheets. To the solution containing 2 percent parafiin 1 there was added 10 percent of a phenolic modified coumarone-indene resin (M. P. 515 C.). The resultin composition was coated onto glas-sine and at 11 pounds per ream gave a transmission of 0.68 g./ 100 sq. in/24 hours.
Example III The ethylene diamine polyamide wasdissolved in the solvent mixture given above and 2 percent ceresin wax was added. This composition was coated '7 pounds per ream on 30-pound kraft paper. The coated paper gave a moisture transmission of 0.6 g./ 100 sq. in./24 hours.
Example IV in the above examples, may be employed and their composition would depend "on the plas- Films of the polyamides obtained from polymeric fat acids and alkylene diamines or combinations of these polyamides with various materials, such as resins, waxes, and plasticizers, possess excellent cohesion and adhesion so that they make valuable heat-sealing or laminating agents. By the application of heat and pressure, these polyamides or polyamide compositions fuse so that excellent bonds are obtained between two or mo're sheets of the coated paper. The temperature necessary to eflect a good. seal varies from to C. depending on the sealing equipment employed.
Example VII Sheets of '30-pound kraft, 30-pound glassine, and 25-pound sulfite paper were coated with'a solution of the ethylene diamine polyamide and the solvent removed. The samples were then folded so that the coated sides we're together and heat and slight pressure applied for a few seconds. Shear tests on these seals showed that the heat bonding effected seals which were stronger than the paper; in every test the paper failed rather than the heatseal.
Example VIII Films 'of the hexamethylene polyamide were cast on Quintanaraft, so-pound *glas'smefland 7 -pound sulfite papers (6 pounds/ream). Heat and pressure were applied as in Example VII. Bonds stronger than the paper were obtained in all tests.
Ea'ample IX A sheet of regenerated cellulose was coated on one side with a solution of the ethylene diamine polyamide and the solvent removed. Heat and pressure were applied as in Example VII. A very strong seal resulted.
The addition of a wax, resin, and plasticizer has no adverse efiect on the strength of the bond obtained from the heat-sealing operation and in some cases the addition of a resin or plasticizer will increase the strength of the bond. Further, two or more sheets of dissimilar materials may be firmly bonded with the polyamides of polymeric fat acids or esters and an alkylene diamine by means of heat and pressure.
Protective coatings are generally of two types, those which dry, viz., become tack-free solely by evaporation of solvent and those which dry by oxidation. Both types have advantages and disadvantages. The coatings which dry by means of solvent evaporation are of advantage because of the speed at which they obtain a tackfree condition, but they remain permanently soluble and fusible. On the other hand coatings which dry by means of oxidation generally require much longer times to become tack free,
but during this process of oxidation they lose their solubility characteristics and become insoluble and infusible, properties which are valuable in many cases.
Protective coatings of the polyamides prepared from polymeric fat acids or esters and alkylene dlamines or combinations of these polyamides with various other. resinous materials and/or pigments or driers, dry by solvent evaporation, attaining tack-free state exceedingly rapidly. In addition, these coatings are converted slowly by means of oxidation to insoluble and infusible films. Further, these coatings possess excellent resistance to attack by water, alkali, acids, and brine and adhere exceptionally well to various surfaces, such as wood, iron, glass, steel, tin,
chromium, et cetera.
Examples of coating compositions using the above-mentioned polyamides or combinations of these polyamides with other film-forming adjuncts for the protection of various surfaces are as follows:
Example X Thirty grams of the ethylene diamine polymer was dissolved in '70 grams of a solvent mixture consisting of equal parts of volume of n-butyl alcohol, isopropyl alcohol, and V. M. P. naphtha. Films cast with this composition on glass dried free-from-tack in a few minutes. These films when placed in distilled water exhibited no blush after 24 hours. They were also unaffected after 24 hours exposure to percent solution of sodium hydroxide, 4 percent acetic acid, and 20 percent sulfuric acid. After 4 months ofexposure to air, the films were converted to an insoluble and infusible form by oxidation.
Example XI A clear spirit varnish or lacquer composition may be prepared by dissolving 30 grams of the ethylene diamine polymer in 70 grams of the solvent mixture given in Example X and adding 3 to 10 grams of ester gum. These compositions also give films-which dry rapidly and which are resistant to attack by water, acids, and alkalis. The addition of the ester gum lowers the viscosity of the composition at equal solids content so that better leveling and brushing characteristics are obtained over those present in Example X. Other resins, such as kauri, modified c-oumarone-indene, and Various types of phenolics may be substituted for the ester gum.
The polyamides may also be milled with pigments in the dry state on rolls, such as rubber rolls, to give pigmented compositions. Such compositions can then be dissolved in solvents and the pigments will remain suspended in the solution. Solutions of the polyamides may also be directly pigmented on ball or pebble mills, or in colloid mills.
Examples of protective coating compositions using pigments are as follows:
Example XII To illustrate the method of dry pigmentation, 50 g. of the ethylene diamine-polymeric soybean fat acid polyamide was placed on a small laboratory rubber mill, heated with steam coils to approximately C., and milled until soft. Ten grams of titanium dioxide wa then added in small portions over a period of 15 minutes and the mixture was milled for an additional period of 20 minutes until a homogeneous mass was obtained. This polyamide-pigment mixture was then allowed to cool to 60 C. and sheeted from the mill. At room temperature, the sheet was broken int-o small chips which readily dissolved in appropriate solvents to give directly a pigmented vehicle suitable for a white enamel. The pigment showed no appreciable tendency to settle out, and a resultant film possessed excellent gloss.
Example XIII To illustrate that solutions of the polyamides may be pigmented, g. of a 30 percent solution of the polyamide used in Example V, dissolved in a mixture of equal volumes of isopropyl alcohol and V. M. P. naphtha,.together with 43 g. of titanium dioxide was placed in a porcelain grinding jar along with approximately an equal volume of grinding pebbles. The jar was then placed on a mill assembly and milled for 24 hours. At the end of this time, the pigment was thoroughly wet and ground into the vehicle and showed no appreciable tendency to settle out.
Example XIV To demonstrate that the above pigmentvehicle ratio is not critical, the procedure in Example XIII was repeated with 20 g. of pigment to 100 g. of polyamide solution. The resulting pigmented vehicle was superior in durability on outside exposure to that obtained in Example XIII, and possessed more gloss, but was not quite as white in color.
Example XV One hundred grams of a 35 percent solution of .the polyamide prepared from ethylene diamine and lymeric linseed methyl esters, dissolved in a mixture of isopropyl alcohol and V. M. P.
naphtha, together with 43 g. of 35 percent leaded zinc oxide, was ground in a pebble mill for 24 hours. The resulting white enamel showed no tendency to liver or thicken over a period of two months, illustrating that reactive pigments The use of other pigments is illustrated by the following examples:
Exam e KW Example XVII A composition of 100 g. of a 35 percent solution of the polyamide and g. of carbon black was prepared as in Example XVI. The resulting enamel gave films having a glossy black color.
Other pigments, both reactive and non-re active, may also be used. Since polyamides properly prepared from polymeric fat acids (or esters) and ethylene diamine or hexamethylene diamine are practically neutral, no appreciable reaction between the pigment and vehicle will occur.
One of the outstanding features of these polyamides is their compatability with cellulose nitrate. Protective coatings may be prepared using mixtures of these polyamides with cellulose nitrate which are superior to either of these film forming materials when used alone. For example, the films of the polyamide tend to be readily marred and possess poor resistance to boiling water. By the incorporation of various percentages of cellulose nitrate in the polyamides, coatings may be obtained which do not mar 1 readily and which possess good resistance to boiling water. Cellulose nitrate coatings adhere poorly to many surfaces, but by the simple expedient of adding these polyamides, excellent adhesion is obtained. Furthermore, cellulose nitrate coatings are extremely brittle and require the addition of large amounts of plasticizers. We have found that this brittleness in cellulose nitrate is partially overcome by the addition of the proper proportions of the polyamides without the use of additional plasticizers. This is illustrated in the following examples:
Example XVIII Equal weights of A; see. R. S. nitrocellulose and the ethylene diamine-polymeric fat acid polyamide were dissolved in a mixture of equal volumes of butanol, V. M. P. naphtha, and butyl acetate. The resulting vehicle gave clear films which were very mar-proof, possessed good adhesion to most surfaces, were flexible, and showed good resistance to boiling water.
E wample XIX A clear lacquer which dries rapidly and which possesses excellent adhesion may be prepared by dissolving 180 grams of the ethylene diamine polymer along with 28 grams of R. S. /2 sec. nitrocellulose (wet weight) in 800 grams of a solvent mixture consisting of 30 percent isopropyl alcohol, 30 percent n-butyl alcohol, 30 percent ethyl acetate, 5 percent V. M. P. naphtha, and 5 percent butyl acetate (by volume). This lacquer is useful for brushing or dipping operations and may be sprayed if diluted to the proper viscosity with additional solvent.
Example XX A clear lacquer possessing all the properties of the one given in Example XVIII, but which will remain flexible at lower temperatures may be prepared by adding 5 to percent by weight of the solids, a plasticizer, such as tributyl phosphate or butyl phthalate. Other plasticizers may also be employed. Other types of nitrocellulose,
10 such as the higher orlower viscosity types, alcohol soluble types, etc., may be used in conjunction with these polyamides of polymeric fat acids or esters and alkylene diamines.
Compositions consisting of the polyamides and nitrocellulose may be pigmented using methods similar to those given in Examples XIII to XVII. The following example is given by way of illustration.
Example XXI To grams of the clear lacquer composition given in Example XIX is added 20 grams of an olive drab pigment and the mixture ground in a colloid mill for a hour to 1 hour. Films of this pigment lacquer possess excellent adhesion to metal surfaces, such as tin plate or steel, are flexible, and offer excellent protection from corrosion by salt water. Other types of pigments may be used in place of the olive drab, such as carbon black, iron oxides, titanium dioxide, et cetera and various pigment to vehicle ratios can be employed.
We claim:
1. A coating composition for sheet material possessing high resistance to moisture-vapor transfer comprising an alkylene diamine polyamide of polymerized polyene fatty acids, the polyamide having a molecular weight between about 3,000 and 9,000, said alkylene diamine containing at least two but not more than six carbon atoms, 0.2 to 5 percent parafiin wax, a plasticizer, and a volatile solvent.
2. A coating composition for sheet material possessing high resistance to moisture-vapor transfer comprising an alkylene diamine polyamide of polymerized polyene fatty acids, the polyamide having a molecular Weight between about 3,000 and 9,000, said alkylene diamine containing at least two but not more than six carbon atoms, 0.2 to 5 percent ceresin wax, a plasticizer and a volatile solvent,
3. In a method of forming a bond between sheets of material by applying a fusible coating between the sheets and applying heat and pressing the sheets together to fuse the coating and bond the sheets together, the improvement comprising employing as the fusible coating an ethylene diamine polyamide resin having a molecular weight between 3,000 to 9,000 prepared by heating ethylene diamine with polymeric polyene soybean oil fatty acid, the bonding being at to 0., the polymeric polyene soybean 011 fatty acid essentially comprising a mixture of the dimer and trimer.
4. In a method of forming a bond between sheets of material by applying a fusible coating between the sheets and applying heat and pressing the sheets together to fuse the coating and bond the sheets together, the improvement comprising employing as the fusible coating an ethylene diamine polyamide resin having a molecular weight between 3,000 to 9,000 prepared by heating ethylene diamine with a polymeric amide-forming substance taken from the group consisting of polymerized polyene fatty acids, and the esters and anhydrides thereof.
5. Laminated cellulosic sheet material bonded together with a heat-sealed film of an ethylene diamine polymeric soybean oil fatty acid polyamide resin having a molecular weight between about 3,000 and 9,000 and being the heat reaction product of ethylene diamine and polymeric soybean oil polyene fatty acids having a dimertrimer ratio of about 1.8.
6. Laminated sheet material bonded together with a heat-sealed film of a polyamine polymeric soybean oil polyene fatty acid polyamide resin.
7. Laminated cellulosic sheet material bonded together with a heat-sealed film of a polyamine polymeric soybean oil polyene fatty acid resin, the polyamine being taken from the group consisting of ethylene diamine and hexamethylene diamine, the polymeric soybean oil fatty polyene acid essentially comprising a mixture of the dimer and trimer.
8. In a method of forming a bond between sheet material, the improvement comprising coating sheet material with an alkylene diamine polyamide of a mixture of trimeric and dimeric polymerized polyene fat acids, the polyamide having a molecular weight between 2,000 and 9,000, said alkylene diamine containing at least two, but not more than six, carbon atoms, and heat-sealing contiguous coated surfaces at a temperature of from 90 to 130 C.
9. The method of forming a bond between cellulosic sheet material comprising coating the cellulosic material with a resin which is an ethylene diamine polyamide of a mixture of trimeric and dimeric polymerized soybean oil polyene fatty acid, the resin having a molecular weight between about 3,000 to 9,000, and heat-sealing contiguous coated surfaces of the material at a temperature between about 90 to 130 C.
10. The method of forming a bond between glassine comprising coating glassine material with a resin which is an ethylene diamine polyamide of a mixture of trimeric and dimeric polymerized soybean oil polyene fatty acid, the resin having a molecular weight between about 3,000 to 9,000, and heat-sealing contiguous coated surfaces of the material at a temperature between about 90 to 130 C.
11. A heat-sealing coating composition for sheet material possessing high resistance to moisture-vapor transfer comprising an alkylene d1- amine polyamide of a mixture of dimeric and trimeric polymerized polyene fat acids, the polyamide having a molecular weight between about 3,000 to 9,000, said alkylene diamine containing at least two, but not more than six, carbon atoms, 0.2 to 5 percent wax, and a volatile solvent.
12. A heat-sealing coating composition for sheet material possessing high resistance to moisture-vapor transfer, comprising a resin which is an ethylene diamine polyamide of a mixture of dimeric and trimeric polymerized soybean oil polyene fatty acid, the resin having a molecular weight between about 3,000 to 9,000, 0.2 to 5 percent wax, and a plasticizer.
13. A coating composition possessing high resistance to moisture-vapor transfer comprising a resin which is an alkylene diamine polyamide of a mixture of trimeric and dimeric polymerized soybean oil polyene fatty acid, the resin having a molecular weight between about 3,000 to 9,000. the alkylene diamine containing at least two, but not more than six, carbon atoms, two to five percent wax, a plasticizer, and a volatile solvent.
JOHN C. COWAN. LEE BERT FALKENBURG. ARTHUR J. LEWIS.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,313,343 Sidwell Aug. 19, 1919 2,102,207 Hunt et al. Dec. 14, 1937 2,206,090 Haggenmacher July 2, 1940 2,350,292 Spermattei et al. May 30, 1944 2,367,712 Bradley Jan. 23, 1945 2,371,314 Rhodes Mar. 13, 1945 2,379,413 Bradley July 3, 1945 2,393,987 Harmon Feb. 5, 1946 2,404,896 Aelony July 30, 1946 OTHER REFERENCES Southwick, Modern Packaging, vol. 21, October 1947, pages 143-148 and 196.
Cowan et al., Oil and Soap, 21, pages 101-107, 106-186, April 1944.

Claims (2)

  1. 2. AN IMPROVED METHOD OF DESTRUCTIVELY DISTILLING OIL SHALE IN SITU BY USING A COMBUSTION WITH A RESIN WHICH IS AN ETHYLENE DIAMINE POLYAMIDE OF A MIXTURE OF TRIMERIC AND DIMERIC POLYSUPPORTING GAS CONTAINING CARBON DIOXIDE AND OXYGEN IN A CRITICAL RATIO WHICH COMPRISES ESMERIZED SOYBEAN OIL POLYENE FATTY ACID, THE RESIN HAVING A MOLECULAR WEIGHT BETWEEN ABOUT 3,000 TABLISHING A COMBUSTION WELL EXTENDING FROM THE SURFACE OF THE EARTH TO AN OIL SHALE STRUCTURE, ESTO 9,000 AND HEAT-SEALING CONTIGUOUS COATED SURFACES OF THE MATERIAL AT A TEMPERATURE BETWEEN TABLISHING AN EXHAUST WELL ADJACENT TO SAID COMBUSION WELL TO PERMIT WITHDRAWAL OF HYDROCARABOUT 90* TO 130* C. BONS DESTRUCTIVELY DISTILLED FROM OIL SHALE IN SAID STRUCTURE, PRODUCING AN EXPLODED ZONE AT THE BOTTOM OF SAID COMBUSTION WELL AND A COMBUSTION ZONE TO FACILITATE COMBUSTION OF HYDROCATBONS IN AND DESTRUCTIVE DISTILLATION FROM SAID OIL SHALE, EFFECTING COMBUSTION IN THE BOTTOM OF SAID COMBUSTION WELL WITH AN OXIDIZING GAS MIXTURE CONTAINING CARBON DIOXIDE AND OXYGEN, CONTROLLING THE OXYGEN-CARBON DIOXIDE RATIO SAID GAS MIXTURE IN SAID COMBUSTION WELL TO PROVIDE A CARBON DIOXIDE CONTENT ABOVE 20% IN SAID GAS MIXTURE AND TO PRODUCE A RELATIVELY LOW AND REGULATED TEMPERATURE BELOW ABOUT 1000* C. IN THE COMBUSTION ZONE AND ABOVE 400* C. AND BELOW ABOUT 600* C. IN THE ZONES OF DESTRUCTIVE DISTILLATION AND TO PRODUCE AN EXHAUST GAS IN THE EXHAUST WELL CONTAINING ABOVE 80% OF CARBON DIOXIDE THEREBY PROMOTING THE EVOLUTION OF HYDROCARBONS, WITHDRAWING SAID EXHAUST GAS CONTAINING VOLATILE HYDROCARBONS AND CARBON DIOXIDE FROM SAID EXHAUST WELL, AND RECOVERING SAID VOLATILE HYDROCARBONS WHEREBY GREATER YIELDS OF VOLATILE HYDROCARBONS ARE RECOVERED FROM SAID OIL SHALE WHILE AT THE SAME TIME THE SPENT SHALE IS PREVENTED FROM SLAGGING AND THE CINDER IS MAINTAINED POROUS TO SAID GAS MIXTURE.
  2. 10. THE METHOD OF FORMING A BOND BETEWEEN
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Cited By (14)

* Cited by examiner, † Cited by third party
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US2754217A (en) * 1953-06-26 1956-07-10 Vita Var Corp Fire retardant paint
US2768090A (en) * 1951-04-09 1956-10-23 Gen Mills Inc Polyamide resin suspensoids with reversed charges
US2788287A (en) * 1954-08-16 1957-04-09 Borden Co Non gelling polyamide solutions
US2908584A (en) * 1956-01-11 1959-10-13 Gen Mills Inc Thermoplastic adhesives of polyamide resins and polybasic aliphatic acids
US2926117A (en) * 1953-05-18 1960-02-23 Gen Mills Inc Paper product containing anionic polyamide resin suspensoid
US2996464A (en) * 1958-01-20 1961-08-15 Spencer Kellogg And Sons Inc Thixotropic oil vehicle
US3039889A (en) * 1958-03-12 1962-06-19 Hercules Powder Co Ltd Water-resistant nonfibrous regenerated cellulose film and process of producing same
US3393163A (en) * 1962-03-08 1968-07-16 Gen Mills Inc Salts of polymeric secondary amines
US3444026A (en) * 1966-01-12 1969-05-13 Gen Mills Inc Adhesive properties of amine terminated polyamide resins
US3471315A (en) * 1964-10-03 1969-10-07 Freudenberg Carl Process of applying adhesive to a fleece fabric
US4396378A (en) * 1980-11-05 1983-08-02 Scientific Pharmaceuticals, Inc. Method for preparing cavities in teeth for restoration
US5626969A (en) * 1992-02-21 1997-05-06 General Binding Corporation Method of manufacturing film for lamination
US20060004120A1 (en) * 2004-07-02 2006-01-05 Orlowski Jan A Caries preventive desensitizing and fluoridizing dental varnishes
US20080119588A1 (en) * 2006-11-22 2008-05-22 Orlowski Jan A Novel desensitizing and fluoridizing dental varnishes

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US2371314A (en) * 1945-03-13 Heat sealable waxed wrapping sheet
US2102207A (en) * 1936-01-23 1937-12-14 Du Pont Coated paper and paper-coating compositions
US2206090A (en) * 1937-05-17 1940-07-02 Warwick Chemical Co Waterproofing composition and similar emulsion
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2768090A (en) * 1951-04-09 1956-10-23 Gen Mills Inc Polyamide resin suspensoids with reversed charges
US2926117A (en) * 1953-05-18 1960-02-23 Gen Mills Inc Paper product containing anionic polyamide resin suspensoid
US2754217A (en) * 1953-06-26 1956-07-10 Vita Var Corp Fire retardant paint
US2788287A (en) * 1954-08-16 1957-04-09 Borden Co Non gelling polyamide solutions
US2908584A (en) * 1956-01-11 1959-10-13 Gen Mills Inc Thermoplastic adhesives of polyamide resins and polybasic aliphatic acids
US2996464A (en) * 1958-01-20 1961-08-15 Spencer Kellogg And Sons Inc Thixotropic oil vehicle
US3039889A (en) * 1958-03-12 1962-06-19 Hercules Powder Co Ltd Water-resistant nonfibrous regenerated cellulose film and process of producing same
US3393163A (en) * 1962-03-08 1968-07-16 Gen Mills Inc Salts of polymeric secondary amines
US3471315A (en) * 1964-10-03 1969-10-07 Freudenberg Carl Process of applying adhesive to a fleece fabric
US3444026A (en) * 1966-01-12 1969-05-13 Gen Mills Inc Adhesive properties of amine terminated polyamide resins
US4396378A (en) * 1980-11-05 1983-08-02 Scientific Pharmaceuticals, Inc. Method for preparing cavities in teeth for restoration
US5626969A (en) * 1992-02-21 1997-05-06 General Binding Corporation Method of manufacturing film for lamination
US20060004120A1 (en) * 2004-07-02 2006-01-05 Orlowski Jan A Caries preventive desensitizing and fluoridizing dental varnishes
US20070105975A1 (en) * 2004-07-02 2007-05-10 Orlowski Jan A Caries preventive desensitizing and fluoridizing dental varnishes
US7335691B2 (en) 2004-07-02 2008-02-26 Scientific Pharmaceuticals, Inc. Caries preventive desensitizing and fluoridizing dental varnishes
US7563833B2 (en) 2004-07-02 2009-07-21 Scientific Pharmaceuticals, Inc. Caries preventive desensitizing and fluoridizing dental varnishes
US20080119588A1 (en) * 2006-11-22 2008-05-22 Orlowski Jan A Novel desensitizing and fluoridizing dental varnishes

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