US2629845A - Electrical apparatus - Google Patents
Electrical apparatus Download PDFInfo
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- US2629845A US2629845A US134460A US13446049A US2629845A US 2629845 A US2629845 A US 2629845A US 134460 A US134460 A US 134460A US 13446049 A US13446049 A US 13446049A US 2629845 A US2629845 A US 2629845A
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- generator
- motor
- winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/198—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations motor-controlled (Controlling electrical drive motors therefor)
Definitions
- This invention relates generally to electric drives, and more in particular to an electric drive for controlling the operation of a Windup reel used for winding up the paper coming off a paper mill.
- a speed range of about 5:1 may be obtained from a conventional direct-current motor by means of ield control.
- the eld is at its full strength the motor is operating at its minimum speed, and when the eld is at minimum strength the inotor is operating at maximum speed.
- Variations in speed are also obtainable by armature current variations, and frequently the motor speed is controlled by utilizing both field control and armature current, or voltage control, to obtain the speed characteristics and speed range which are required.
- the paper mill in the drawing is only fragmentarily illustrated, the final set of calender rolls C being shown and the paper strip terminating in a Windup reel designated WR.
- the means for driving the calender roll C is represented in a direct-current motor Ml, the armature of which is connected in series with the armature of a generator Gl to be energized thereby.
- Each of the motor and generator is provided with eld windings which are energized from a source of direct current designated DC.
- the particular manner in which the excitation is controlled in order to obtain constant operating speed is not illustrated in the interest oi' plicity, since per se such equipment forms no part o this invention.
- the generator G! is driven by a suitabley induction motor designated l.
- the drive for the Wind-up reel WR includes a direct-current motor M, the rotor of which is mechanically coupled through suitable gearing (not shown) to the shaft of the windup rcel.
- Motor M is provided with.
- the generator is driven through a suitable mechanical connection with the motor Ml which drives the calender rolls.
- this generator is driven at a speed proportional to the speed of the calender rolls and with constant excitation of a predetermined degree determined by the setting oi the rheostat Rl in the circuit of the field GF which is energized across the 13C supply, the output of the generator G will be a functionszm.v of its speed of operation. Accordingly, assuming constant excitation of the motor field MF which is also energized across the Source DC. the speed of the motor M will be controlled by armature voltage variations, and will accordingly tend to be proportional to the speed of operation of the calender rolls C. .As a rule the calender C, once the machine is in operation, will be operated at substantially constant speed.
- the control according t0 this invention which accomplishes this objective embodies a regulating generator generally designated R.
- This regulating generator when used in regulating systems ador-ds cerain advantages which are not realizable with conventional exciters.
- This generator is of the self-energizing type and its load circuit is so adjusted by means, for example, of an adjustable resistor R2, which in the instant application is connected in series with the armature circuit, that the line of the load circuit is tangent to the initial straight line portion of the no-load saturation curve.
- energizing is provided with a series eld winding designated RSF and is capable of producing an electrical output upon rotation thereof due to the residual ux independent of external excitation.
- the output may therefore be anywhere along the tangent curves of one polarity or the reverse, depending on the direction of rotation with respect to the residual flux. While not shown in the drawing in the interest of simplicity, this generator forms part of a small motorgenerator set, and in the instant application is intended to be driven at a constant speed. Thus in order to control the output of this generator, certain intelligences are applied thereto in the form of excitation provided by a plurality of control iield windings which are selectively excited frcm different points in the system in order to obtain the type of output which is desired to regulate the motor M through the main generatei' G so that its horsepower output will be l substantially constant.
- the field system of this generator includes a main field winding RPF which may be identified as the pattern eld winding.
- This ⁇ field winding is excited from the directurrent source DC through a series-connected rheostat R3 which is adjusted to provide the required magnitude of current for the main excitation of the regulating generator.
- a current field winding RCF .responsive to the motor armature current is diierentially ⁇ related to the pattern held winding RPF as shown by the arrows adjacent the respective windings.
- This current field is excited by means of a generator IR which in turn is excited by a neld IRF connected across the interpole winding MCF of the motor to respond to the voltage thereacross.
- the voltage of this interpole field winding isproportional to the motor armature currentysince This generator to be self- I the armature current flows therethrough.
- the final eld winding for the regulating generator designated RDF and is also diierentially related to the pattern field winding RPF as shown by the arrows adjacent the respective windings.
- This leld winding is energized in dependence of the voltage drop across the generator field winding GFZ which in turn is excited by the regulating generator.
- the terminals of the eld winding GFZ are connected across the armature circuit of the regulating generator in a circuit including a rectier RCI.
- the differential eld winding RDF is connected across the generator field winding GF2 in a circuit which includes a rheostat R4 which ls mechanically ganged with the rheostat R3 so that adjustments of the pattern field winding excitation by means of the rheostat R3 will simultaneously vary the excitation of the differential eld winding RDF1 to maintain the desired proportionality of the differential excitation of this differential field with respect to the pattern neld RPF.
- the rnotor M is provided with an additional neld winding designated MFZ which is cumulatively related to the main iield winding for the motor MFI.
- This eld winding is connected across the armature circuit of the regulating generator in parallel with the generator eld GF2 in a circuit which includes a rectifier RC2.
- the generator eld winding GFZ for the polarity of excitation ailorded by the rectifier RCI is cumulatively related to the main generator field winding GFI.
- the eld GFZ when excited adds its excitation to that of the generator field GFI to increase the output of the generator, and when the polarity of the output voltage of the regulating generator reverses, this field is no longer excited, because the excitation voltage is applied in opposition to the rectifier RCI which therefore blocks a current ilow through the eld GP2.
- the motor iield MFZ which is cumulative with respect to the motor field MFI is prevented from being excited by that polarity of voltage which excites the generator eld GFZ because the rectier RC2 in series in this motor field circuit is in cppositon to the current flow, but upon a reversal in the polarity of output of the regulating generator current flow through the rectifier RC2. and the Iield MFZ is excited adding its ampere turns to those of the main field and further reducing the speed of the motor below that afforded by armature voltage control alone.
- the regulating generator is controlled by its nelds as follows:
- the output of the regulating generator upon rotation thereof and upon the application of the pattern field winding excitation tends to increase in the direction urged by the pattern eld excitation.
- the series neld excitation for this condition is indicated by the solid arrow adjacent thereto.
- the ampere turns of the two differential field windings RCE1 and RDF subtracts from those of the pattern iield winding, and these iields are so designed that for a predetermined degree of exciting current their ampere turns will be equal and opposite to those of the pattern field windng, at which time the total external excitation of the machine is zero.
- the differential excitation will be increased due to changes in the electrical conditions in the system to which these elds are responsive.
- the machine. is excited in an opposite sense tending to reduce its output to that which is required for proper control of the system.
- the function of the pattern and differential fields of the generator is that of urging the output of the generator in the proper direction and to the proper magnitude, at which time the effect of these fields is balanced or reduced to zero and the generator, due to its self-energizing properties, maintains its electrical output until a change in the conditions in the system requires a different output.
- the reel radius is increasing andthe revolutions per minute must be reduced in order t0 maintain a constant peripheral velocity corresponding to the linear speed of the paper.
- the motor tends to slow down due to the increasing torque loading.
- the armature current will tend to increase due to the fact that the back EMF of the motor is decreasing.
- the excitation of the regulating generator control field RCF also tends to increase.
- the polarity of output of the regulating generator is now such that current flows through the field GF2 since the polarity of this voltage is such that the rectifier RCI will pass current.
- the polarity of the series field RSF for this condition is indicated by the solid arrow.
- the field RDF of the regulating generator is energized by the voltage across the generator field GFZ, and atV this instant its .ampere turns added to those of the field RCF are momentarily balanced against those of the pattern field RPF, but the armature current is increasing in this assumption, ⁇ and therefore the differential excitation is increasing and predominates that due to the pattern field RPF.
- the output voltage of the regulating. generatorY is.
- the speed control range is noW further varied in response to further changes in reel diameter and motor armature 'current by increasing the total excitation of the motor M. Further increases in armature current again increase the differential excitation which now drives the regulating generator through Zero output and causes it to build up its output inthe reverse direction.
- the polarity of the series field RSF is now reversed as indicated by the dotted arrow. This reverse output voltageA is now blocked by the rectifier RCi and the generator field GFZ is therefore not excited and likewise field RDF of the regulating generator is not excited.
- the supercalender roll system upon completion of the threading operation the supercalender roll system is brought up to operating speed and the reel motor operates at maximum speed, as determined by minimum reel diameter.
- the main generator voltage is approximately twice in value that which would be vgiven by the constant value main generator field GFL
- the additional excitation to obtain this double voltage is supplied byv the generator auxiliary field GF2 through' its blocking rectifier RCi. ⁇
- the valueof regulating 'generator voltage needed to provide ⁇ the required lexcitation of eld GFZ is obtained by the resultant ⁇ interaction of the regulating generator fields RPF, RCF and RDF.
- fieldA RDF is so proportioned that when added to RCF the sum of the differential ampere turns equals those of RPF.
- the regulating generator yvoltage therefore builds up in the direction urged by pattern field RPF until the control excitation reaches zero withrectiiier RC2 preventing motor field MFE being differential with respect to MFI.
- the value of motor current at maximumspeed which corresponds to vminimum reel diameter will be approximately one-half the constant value over the slow speed range.
- the speed range of adjustment afforded by armature voltage control is approximately 2: 1, and during this control the motor current will increase linearly from 50% to 100%, While the main generator voltage decreases from 200% to 100% giving a resulting horsepower over the speed range which will vary from the desired value at maximum speed to approximately U21/2% of that value at '75% speed and back to 100% at about one-half speed. From one-half speed down to minimum speed the control of this invention will function with the regulating generator exciting the ield MF2 cumulatively with respect to MFI. while the blocking rectifier RCI prevents any further effect from the differential eld RDF of the regulating generator and the field GF2 of the main generator.
- the adjustment ailorded by the rheostat R3 in series with the regulating generator pattern eld RPF provides for the recalibration of paper tension.
- the mechanical ccnnection between rheostats R3 and RII automatically recalibrates the field RDF' to maintain a xed ratio of excitation between these fields.
- a main generator for energizing the motor, circuit means for applying a predetermined degree of excitation to said main generator, circuit means ior applying a predetermined degree of excitation to said motor, a regulating generator, circuit means responsive to the output of said regulating generator' for cumulatively exciting said main generator for one polarity of said output and for preventing said last-named excitation of said main generator for an opposite polarity output of said regulating generator, circuit means responsive to the output of said regulating generator for cumulatively exciting said motoi ⁇ in dependence of said opposite polarity output and for preventing said cumulative excitation of said motor during said one polarity of output of said regulating generator, and circuit means responsive to the current of said motor for controlling said regulating generator.
- an electric drive for controlling the speed of a motor having a pair of field windings
- a main generator having a pair of eld windings
- circuit means for connecting said main generator to said motor to energize said motor
- circuit means for applying a predetermined degree of excitation to one field Winding of said generator and one field Winding of said motor
- a regulating generator circuit means responsive to motor current for controlling said regulating generator
- circuit means responsive to one polarity of output of said regulating generator vfor exciting'the other eld windingof-saidl main generator, and circuit lmeans responsive to a ree versal in output of said regulating generator for exciting the other -neld winding of'said motor.
- a main generator having a pair ci eld windings
- circuit means for connecting said main generator to said motor'to energize said motorfcircuit means for applying a predetermined degree of excitation to one riield winding of'saidY generator and one field winding of said motor
- a regulating generator said regulating Agenerator being a self-energizing generator adjusted to operate on its air-gap line
- circuit means responsive to motor current for controlling said lregulating generator circuit ⁇ rneans responsive to ⁇ onetpola'rity of .output of Vsaid regulating generator for exciting the other field winding oi said mainlgenerator, and circuit means responsive to a reversal in output of said regulating generator for exciting the other neld winding of said motor.
- a main generator having a pair of field windings
- circuit means for ⁇ connecting said main generator to said motor to energize said motor circuit means for applying a prede terminededegree ofexcitation'to one field Wind ing of said generator and one neld winding oi said motor
- circuit means for applying a prede terminededegree ofexcitation'to one field Wind ing of said generator and one neld winding oi said motor circuit means for applying predetermined excitation to said main eld winding
- circuit means responsive to motor current for exciting the differential field winding oi the regulating generator circuit means responsive to one polarity of output of said regulating gen erator for exciting the other eld winding of said main generator, and circuit means responsive to a reversal in output of said regulating generator for exciting the other field winding of said motor.
- a control for a motor-generator drive wherein the armature of the generator is electrically connected to the armature of the motor, the motor and the generator being separately excited and each having a control field winding
- a control for a motor-generator drive wherein the armature of the generator is electrically connected to the armature of the motor, the motor and the generator seing separately excited and each having a control neld winding
- a main generator having a pair of field windings
- circuit means for connecting said main generator to said motor to energize said motor circuit means for applying a predetermined degree of excitation to one field winding of said generator and one eld winding of said motor
- a regulating generator a main eld winding and a pair of differential eld windings each of which is differentially related to said main field winding of said regulating generator
- circuit means for applying predetermined excitation to said main eld Winding circuit means responsive to motor current for exciting one differential field Winding, circuit means responsive to one polarity of output of the regulating generator for exciting the other eld Winding of said main generator, circuit means responsive to a reversal in output of the regulating generator for exciting the other field winding of the motor, and circuit means connecting the other differential field Winding of the regulating generator to said other field winding of said main generator to be energized in dependence of the voltage thereof.
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Description
Feb. 24, 1953 R. E. PABsT ELECTRICAL 'APPARATUS Filed Dec. 22, 1949 INVENTOR Richard EPobs.
IV .slr t E: JG:
.mm2 uw:
BY fm@ E.
' ATTORNEY Patented Feb. 24, 1953 UNITED srarss PATENT OFFICE ELECTRICAL APPARATUS Richard E. labst, San Antonio, Tex., assigner to Westinghouse Electric Corporation, East Pittsburgh, Pa., a corporation of Pennsylvania Application December 22, 1949, Serial No. 134,460
l Claims. 1
This invention relates generally to electric drives, and more in particular to an electric drive for controlling the operation of a Windup reel used for winding up the paper coming off a paper mill.
In paper mill drives it is frequently necessary especially in the unreeling and reeling operations required, to provide wide speed ranges of operation for the motors controlling the Winding and unwinding reels. In the usual case a speed range of about 5:1 may be obtained from a conventional direct-current motor by means of ield control. When. the eld is at its full strength the motor is operating at its minimum speed, and when the eld is at minimum strength the inotor is operating at maximum speed. Variations in speed are also obtainable by armature current variations, and frequently the motor speed is controlled by utilizing both field control and armature current, or voltage control, to obtain the speed characteristics and speed range which are required. In many cases it is desired on a paper mill drive, in both the unwinding and windup reels, to provide a reel core of some i inches in diameter on which the paper is to be wound, the finished diameter being; of the order of 48 inches, representing a diameter ratio between the full reel and empty reel of about i2zl, indicating a motor speed range of 12:1.
In addition to the above-ncted problems concerning the desirability of Wide speed range control for the motor, it is additionally necessary that the paper tension be maintained substantially constant in order to prevent overstressing of the paper due to too much tension and possible breakage thereof, and undertensioning of the paper which results in the paper being loosely Wound on the reel. in practice, it has been found convenient to utilize the variation in armature current of the motor as 'the cue icl' controlling the motor. While armature current variations are not a precise indication of the strip or paper tension, it has been found suliiciently close for practical purposes.
Accordingly, it is a principal object of this invention to provide an electric drive of the character referred to which aords a Wide speed range ci Control roi' the motor.
More specically, it is an object of this invention to provide a control for a motor to obtain a wide range of motor speeds in which both motor field excitation control and armature voltage control are utilized to control the motor speed.
It is also an object of this invention to provide a drive for a Windup reel on a paper mill which maintains substantially constant paper tension over a wide range of speeds.
More specifically, it is an object of this invention. to provide an electrical regulating system embodying a control unit capable of maintaining an electrical output independently of external control.
The foregoing statements are merely illustrative of the various aims and objects of this invention. Other objects and advantages Will besoins apparent upon a study of the following descriptive disclosure when considered in conjunction with the accompanying drawing, in which the single figure diagrammatically illustrates an elecn trical control system for a motor utilized to drive the windup reel of a paper mill.
The paper mill in the drawing is only fragmentarily illustrated, the final set of calender rolls C being shown and the paper strip terminating in a Windup reel designated WR. The means for driving the calender roll C is represented in a direct-current motor Ml, the armature of which is connected in series with the armature of a generator Gl to be energized thereby. Each of the motor and generator is provided with eld windings which are energized from a source of direct current designated DC. The particular manner in which the excitation is controlled in order to obtain constant operating speed is not illustrated in the interest oi' plicity, since per se such equipment forms no part o this invention. The generator G! is driven by a suitabley induction motor designated l.
The drive for the Wind-up reel WR includes a direct-current motor M, the rotor of which is mechanically coupled through suitable gearing (not shown) to the shaft of the windup rcel. Motor M is provided with. a series-connected interpole iield winding designated MCF and is connected in series with a :nain generator Gy to energized thereby. The generator is driven through a suitable mechanical connection with the motor Ml which drives the calender rolls. Thus this generator is driven at a speed proportional to the speed of the calender rolls and with constant excitation of a predetermined degree determined by the setting oi the rheostat Rl in the circuit of the field GF which is energized across the 13C supply, the output of the generator G will be a functiszm.v of its speed of operation. Accordingly, assuming constant excitation of the motor field MF which is also energized across the Source DC. the speed of the motor M will be controlled by armature voltage variations, and will accordingly tend to be proportional to the speed of operation of the calender rolls C. .As a rule the calender C, once the machine is in operation, will be operated at substantially constant speed. However, for the purpose of threading the paper through the roll stands, it is necessary that these rolls be operated at a fairly low speed, and such` speeds are obtained as a rule by properly controlling the excitation of the eenerator GI, and ordinarily are such as to afford a paper velocity through the stands o about 50 feet per minute. During such operation of the mill., the motor M must be operated at a correspondingly low speed, and once the threadingoperation is completed and the paper properly secured on the windup reel to 'ce wound thereon, the speed of the mill is stepped up, and speeds as high as 2,000 feet per minute are contemplated requiring extremely accurate speed control ci the windup reel to maintain the degree of tension required in the paper.
The control according t0 this invention which accomplishes this objective embodies a regulating generator generally designated R. This regulating generator when used in regulating systems ador-ds cerain advantages which are not realizable with conventional exciters. This generator is of the self-energizing type and its load circuit is so adjusted by means, for example, of an adjustable resistor R2, which in the instant application is connected in series with the armature circuit, that the line of the load circuit is tangent to the initial straight line portion of the no-load saturation curve. energizing is provided with a series eld winding designated RSF and is capable of producing an electrical output upon rotation thereof due to the residual ux independent of external excitation. The output may therefore be anywhere along the tangent curves of one polarity or the reverse, depending on the direction of rotation with respect to the residual flux. While not shown in the drawing in the interest of simplicity, this generator forms part of a small motorgenerator set, and in the instant application is intended to be driven at a constant speed. Thus in order to control the output of this generator, certain intelligences are applied thereto in the form of excitation provided by a plurality of control iield windings which are selectively excited frcm different points in the system in order to obtain the type of output which is desired to regulate the motor M through the main generatei' G so that its horsepower output will be l substantially constant.
Accordingly, the field system of this generator includes a main field winding RPF which may be identified as the pattern eld winding. This `field winding is excited from the directurrent source DC through a series-connected rheostat R3 which is adjusted to provide the required magnitude of current for the main excitation of the regulating generator. A current field winding RCF .responsive to the motor armature current is diierentially` related to the pattern held winding RPF as shown by the arrows adjacent the respective windings. This current field is excited by means of a generator IR which in turn is excited by a neld IRF connected across the interpole winding MCF of the motor to respond to the voltage thereacross. The voltage of this interpole field winding, it will be appreciated, isproportional to the motor armature currentysince This generator to be self- I the armature current flows therethrough. The final eld winding for the regulating generator designated RDF and is also diierentially related to the pattern field winding RPF as shown by the arrows adjacent the respective windings. This leld winding is energized in dependence of the voltage drop across the generator field winding GFZ which in turn is excited by the regulating generator. In accomplishing this, the terminals of the eld winding GFZ are connected across the armature circuit of the regulating generator in a circuit including a rectier RCI. The differential eld winding RDF is connected across the generator field winding GF2 in a circuit which includes a rheostat R4 which ls mechanically ganged with the rheostat R3 so that adjustments of the pattern field winding excitation by means of the rheostat R3 will simultaneously vary the excitation of the differential eld winding RDF1 to maintain the desired proportionality of the differential excitation of this differential field with respect to the pattern neld RPF.
The rnotor M is provided with an additional neld winding designated MFZ which is cumulatively related to the main iield winding for the motor MFI. This eld winding is connected across the armature circuit of the regulating generator in parallel with the generator eld GF2 in a circuit which includes a rectifier RC2.
The generator eld winding GFZ for the polarity of excitation ailorded by the rectifier RCI is cumulatively related to the main generator field winding GFI. Thus the eld GFZ when excited adds its excitation to that of the generator field GFI to increase the output of the generator, and when the polarity of the output voltage of the regulating generator reverses, this field is no longer excited, because the excitation voltage is applied in opposition to the rectifier RCI which therefore blocks a current ilow through the eld GP2.
The motor iield MFZ which is cumulative with respect to the motor field MFI is prevented from being excited by that polarity of voltage which excites the generator eld GFZ because the rectier RC2 in series in this motor field circuit is in cppositon to the current flow, but upon a reversal in the polarity of output of the regulating generator current flow through the rectifier RC2. and the Iield MFZ is excited adding its ampere turns to those of the main field and further reducing the speed of the motor below that afforded by armature voltage control alone.
The regulating generator is controlled by its nelds as follows: The output of the regulating generator upon rotation thereof and upon the application of the pattern field winding excitation tends to increase in the direction urged by the pattern eld excitation. The series neld excitation for this condition is indicated by the solid arrow adjacent thereto. The ampere turns of the two differential field windings RCE1 and RDF subtracts from those of the pattern iield winding, and these iields are so designed that for a predetermined degree of exciting current their ampere turns will be equal and opposite to those of the pattern field windng, at which time the total external excitation of the machine is zero. If the machine tends to increase its output beyond the condition at which the pattern and differential nelds are balanced, the differential excitation will be increased due to changes in the electrical conditions in the system to which these elds are responsive. As a result of the increase in the differential excitation, the machine. is excited in an opposite sense tending to reduce its output to that which is required for proper control of the system. On the other hand, if the output for any reason is insufficient, or for any reason tends to fall below that required for an instant condition in the system, the electrical conditions of the system reflected in a dropping differential excitation of the machine results in a net excitation in favor of the pattern field tending to urge the output of the generator upwardly, at which time the increasing differential excitation due to the progressively changing electrical conditions in the system again reduces the net external excitation to zero. It will therefore be appreciated that the function of the pattern and differential fields of the generator is that of urging the output of the generator in the proper direction and to the proper magnitude, at which time the effect of these fields is balanced or reduced to zero and the generator, due to its self-energizing properties, maintains its electrical output until a change in the conditions in the system requires a different output.
This invention will be better understood from a consideration of the operation of this system. Inasmuch as the function of the invention during threading operation is similar in some respects to that for a continuous windup operation, insofar as the indication for correction of system errors is concerned, the following description will be confined to a constant paper speed reeling operation. Assuming that the paper mill is operating at normal speed, the main generator G will produce an electrical output Which is proportional to the speed at which the paper is passing through the calendar rolls. This voltage, which is applied to the armature of the reel motor M which is constantly excited by its field MFI, results in a motor speed which is proportional to the paper speed. However, with each revolution of the wind-up reel, the reel diameter is increased by the thickness of the material being wound thereon. Therefore, the reel radius is increasing andthe revolutions per minute must be reduced in order t0 maintain a constant peripheral velocity corresponding to the linear speed of the paper. As the reel diameter increases the motor tends to slow down due to the increasing torque loading. As a consequence for a given degree of excitation of the main motor the armature current will tend to increase due to the fact that the back EMF of the motor is decreasing. As the armature current increases the excitation of the regulating generator control field RCF also tends to increase.
Assuming further that the windup operation has just begun, the polarity of output of the regulating generator is now such that current flows through the field GF2 since the polarity of this voltage is such that the rectifier RCI will pass current. The polarity of the series field RSF for this condition is indicated by the solid arrow. Thus the field RDF of the regulating generator is energized by the voltage across the generator field GFZ, and atV this instant its .ampere turns added to those of the field RCF are momentarily balanced against those of the pattern field RPF, but the armature current is increasing in this assumption,` and therefore the differential excitation is increasing and predominates that due to the pattern field RPF. As a consequence, the output voltage of the regulating. generatorY is. decreased- -reducing therv excitation of the field GFZ, and correspondingly reducing the output voltage of the main generator to tend to reduce the motor speed. This results in a drop in the excitation of the differential field RDF and the differential and pattern field excitation again tends to approach equilibrium when the regulating generator output corresponds to that which is required by the system. Thus it will be appreciated that the output of the regulating generator from that value which 'affords excitation of the eld GF2 to give maximum speed is progressively reduced and the system is arranged so that for a given diameter of the reel the regulating generators output Will be reduced to zero, and consequently the field GFZ will no longer contribute excitation to the generator G. The speed control range is noW further varied in response to further changes in reel diameter and motor armature 'current by increasing the total excitation of the motor M. Further increases in armature current again increase the differential excitation which now drives the regulating generator through Zero output and causes it to build up its output inthe reverse direction. The polarity of the series field RSF is now reversed as indicated by the dotted arrow. This reverse output voltageA is now blocked by the rectifier RCi and the generator field GFZ is therefore not excited and likewise field RDF of the regulating generator is not excited. But the polarity of this reversed voltage is such that the current thereof is passed by the rectier RC2 energizing the motor field MF2 which adds its excitation to that of the field MFI strengthening the motor field and further reducing the speed thereof. This operation continues as described until the maximum reel diameter has been reached.
In a practical example upon completion of the threading operation the supercalender roll system is brought up to operating speed and the reel motor operates at maximum speed, as determined by minimum reel diameter. At this point in the windup operation the main generator voltage is approximately twice in value that which would be vgiven by the constant value main generator field GFL The additional excitation to obtain this double voltage is supplied byv the generator auxiliary field GF2 through' its blocking rectifier RCi.` The valueof regulating 'generator voltage needed to provide `the required lexcitation of eld GFZ is obtained by the resultant `interaction of the regulating generator fields RPF, RCF and RDF. Forthiscondition of maximum speed, fieldA RDF is so proportioned that when added to RCF the sum of the differential ampere turns equals those of RPF. The regulating generator yvoltage therefore builds up in the direction urged by pattern field RPF until the control excitation reaches zero withrectiiier RC2 preventing motor field MFE being differential with respect to MFI. The value of motor current at maximumspeed which corresponds to vminimum reel diameter will be approximately one-half the constant value over the slow speed range. As the reel builds up in diameter; the motor speed decreases ashereinabove noted with an increase in motor current resulting in--an increase in 'the excitation of the differential current field of the regulating generatonfreducing this generators output `which in turn ldecreases `the main voltage. vAs the speed decreases it will be appreciated that the'motor current continues to increase until the regulating generatorvoltage is zero and 'the-main generator Vvoltage is roughly one-half the initial value. The speed range of adjustment afforded by armature voltage control is approximately 2: 1, and during this control the motor current will increase linearly from 50% to 100%, While the main generator voltage decreases from 200% to 100% giving a resulting horsepower over the speed range which will vary from the desired value at maximum speed to approximately U21/2% of that value at '75% speed and back to 100% at about one-half speed. From one-half speed down to minimum speed the control of this invention will function with the regulating generator exciting the ield MF2 cumulatively with respect to MFI. while the blocking rectifier RCI prevents any further effect from the differential eld RDF of the regulating generator and the field GF2 of the main generator.
The adjustment ailorded by the rheostat R3 in series with the regulating generator pattern eld RPF provides for the recalibration of paper tension. When tension is recalibrated by adjustment of the pattern field, the mechanical ccnnection between rheostats R3 and RII automatically recalibrates the field RDF' to maintain a xed ratio of excitation between these fields.
When the speed of the paper is changed by changing the speed of the motor MI, the main generator voltage which is linear with the generator speed will correspondingly change and result in the reouired motor speed. The paper tension under this condition will remain, the same since it is determined by the motor current and the regulating generator control which is unchanged in this change of paper speed, The main generator eld GFI remains unchanged. Thus the relation between the ilelds GP2 and GFI will remain unchanged by the various speed ranges of the calender rolls afforded by adjustment of the speed of motor MI.
While but one embodiment oi this invention has been herein illustrated and described, it will be appreciated by those skilled in the art that numerous variations in control details may be obtained without departing from the spirit and scope of the teachings of this invention. Accordingly, it is intended that the foregoing disclosure shall be considered only as illustrative and not interpreted in a limiting sense.
I claim as my invention:
1. In an electric drive for controlling the speed of a motor over a wide speed range, the combination of, a motor having a pair ci cumulatively related feld windings, a main generator having a pair of cumulative ileld windings, circuit means for applying a predetermined degree of excitation to one motor field winding, circuit means for applying a predetermined degree of excitation to one generator iield winding, circuit means connecting said main generator to said motor to energize said motor, a regula-ting generator, excitation circuit means for applying a predetermined degree of excitation to said regulating generator, circuit means including a series-connected rectier connecting said regulating generator to the other generator field winding to excite said other generator neld winding cumulatively with respect to said one generator field winding, circuit means including a series-connected rectifier for connecting said regulating generator to the other motor eld winding to excite said other motor eld winding cumulatively with respect to said one motor field winding and to prevent excitation of said other motor ileld winding for the polarity of voltage output of said regulating generator used to excite said other generator field winding, and circuit means responsive to the current supplied to said motor for exciting said regulating generator differentially with respect to said excitation circuit means.
2. In an electric drive for controlling the speed of a motor over a wide speed range, the combination of, a motor having a pair of cumulatively related eld windings, a main generator having a pair of cumulative field windings, circuit means for applying a predetermined degree of excitation to one motor field winding, circuit means for applying a predetermined degree of excitation to one generator eld winding, circuit means connecting said main generator to said motor to energize said motor, a regulating generator, excitation circuit means for applying a predetermined degree of excitation to said regulating generator, circuit means including a series-connected rectiiier connecting said regulating generator to the other generator eld winding to excite said other generator iield winding cumulatively with respect to said one generator field winding, circuit means including a series-connected rectier for connecting said regulating generator to the other motor field winding to excite said other motor field winding cumulatively with respect to said one motor field winding and to prevent excitation of said other motor iield Winding for the polarity of voltage output of said regulating generator used to excite said other generator eld Winding, circuit means responsive to the current supplied to said motor for exciting said regulating generator differentially with respect to said excitation circuit means, and circuit means responsive to the voltage of said other generator eld winding for further differentially exciting said regulating generator.
3. In an electric drive for controlling the speed of a motor over a wide speed range, the combination of, a main generator for energizing the motor, circuit means for applying a predetermined degree of excitation to said main generator, circuit means ior applying a predetermined degree of excitation to said motor, a regulating generator, circuit means responsive to the output of said regulating generator' for cumulatively exciting said main generator for one polarity of said output and for preventing said last-named excitation of said main generator for an opposite polarity output of said regulating generator, circuit means responsive to the output of said regulating generator for cumulatively exciting said motoi` in dependence of said opposite polarity output and for preventing said cumulative excitation of said motor during said one polarity of output of said regulating generator, and circuit means responsive to the current of said motor for controlling said regulating generator.
e. Apparatus as set forth in claim 3 in which said regulating generator is a self-energizing generator adjusted to operate on its air-gap line.
5. In an electric drive for controlling the speed of a motor having a pair of field windings, the combination of, a main generator having a pair of eld windings, circuit means for connecting said main generator to said motor to energize said motor, circuit means for applying a predetermined degree of excitation to one field Winding of said generator and one field Winding of said motor, a regulating generator, circuit means responsive to motor current for controlling said regulating generator, circuit means responsive to one polarity of output of said regulating generator vfor exciting'the other eld windingof-saidl main generator, and circuit lmeans responsive to a ree versal in output of said regulating generator for exciting the other -neld winding of'said motor.
6. In an electric drive for controlling the speed of amotorhaving a pair of iieldwindings, the combination of, a main generator having a pair ci eld windings, circuit means for connecting said main generator to said motor'to energize said motorfcircuit means for applying a predetermined degree of excitation to one riield winding of'saidY generator and one field winding of said motor, a regulating generator, said regulating Agenerator being a self-energizing generator adjusted to operate on its air-gap line, circuit means responsive to motor current for controlling said lregulating generator, circuit `rneans responsive to `onetpola'rity of .output of Vsaid regulating generator for exciting the other field winding oi said mainlgenerator, and circuit means responsive to a reversal in output of said regulating generator for exciting the other neld winding of said motor. 7. In an electric drive for controlling the speed fof aimotor'having apair of-field windings, the combination of, a main generator having a pair of field windings, circuit means for `connecting said main generator to said motor to energize said motor, circuit means for applying a prede terminededegree ofexcitation'to one field Wind ing of said generator and one neld winding oi said motor, a regulating generator, a main field winding and a diierential field Winding for the regulating generator, circuit means for applying predetermined excitation to said main eld winding, circuit means responsive to motor current for exciting the differential field winding oi the regulating generator, circuit means responsive to one polarity of output of said regulating gen erator for exciting the other eld winding of said main generator, and circuit means responsive to a reversal in output of said regulating generator for exciting the other field winding of said motor. S. In an electric drive for controlling the speed of a motor having a pair of cumulatively related eld windings, the combination of, a generator having a pair of cumulatively related iield windings and having circuit connections for connection to said motor to energize said motor, circuit connections for applying a predetermined degree of excitation to one iield winding of said motor, circuit connections for applying a prede termined degree of excitation to one nield winding of said generator, amplifier means having an output circuit, control means for said ampli-ner means for aording one polarity of output of said amplifier means, control means ior said ampliner means responsive to an operating quantity ci said motor for controlling said ampliiier means in reverse the polarity of output thereof, circuit means connecting said output circuit with the other iield winding oi said generator for energizing said other field winding of said generator for one polarity of output of said amplier means and preventing excitation of said other field winding of said generator upon a reversal in polarity of output of said ampliiier means, and circuit means connecting said output circuit with the other iield winding of said motor for prevent ing energization of said other field winding of said motor for said one polarity of output of said amplifier and for energizing' said other eld winding of said motor upon a reversal in polarity of output oi said amplifier means.
9. In an electric drive for controlling the speed of a motor having a pair of cumulatively re- "lated iield windings, the combination of,4 a generator having a pair of cumulatively related iield windings and having circuit connections for connection to said motor to energize said motor, circuit connections for applying a predetermined degree of excitation to one eld winding of said motor, circuit connections for applying a predetermined degree of excitation to one ield winding of said generator, ampliiier means having an output circuit, control means for said amplier means for aording one polarity of output of said amplifier means, control means for said amplifier means responsive to an operating quantity of said motor for controlling said aniplier means to reverse the polarity ci output thereof, circuit means connecting said output circuit with the other eld winding of said generator for energizing' said other field winding of said generator for one polarity of output of said amplifiermeans and preventing excitation of said other eld winding of said generator upon a reversal in polarity of output of said amplifier means, circuit means connecting said output circuit with the other field winding of said motor for preventing energization of said otheriield winding of said motor '.ior saidA one polarity o output or said ampliand for other Yeldwinding S ofsaid motor'upon a reversaly in polarity of output of said amplifier means, and control means responsive to the voltage of sai-d other Iield winding of said generator for additionally controlling said ainpliier means to reverse the polarity of output thereof.
10. In a control for a motor-generator drive wherein the armature of the generator is electrically connected to the armature of the motor, the motor and the generator being separately excited and each having a control field winding, the combination of, amplier means having an output circuit, control circuit means for controlling said arnpliner means to produce one polarity of electrical output, control circuit means for connection with said motor to respond to an operating quantity thereof for controlling said amplifier means to reverse the polarity of output thereof, circuit connections including rectifier means for connecting the control eld winding of the generator to said output circuit to energize said control field winding of said generator for said one polarity of output of said amplier means, and circuit connections including rectiier means for connection to the control neld winding of the motor for energizing the control field winding of the motor upon reversal of the polarity of output or" said amplifier means.
1l. Apparatus as recited in claim 10, wherein said amplifier means is a self-energizing generator having a load circuit resistance causing operation of the self-energizing generator on its air-gap line.
l2. In a control for a motor-generator drive wherein the armature of the generator is electrically connected to the armature of the motor, the motor and the generator seing separately excited and each having a control neld winding, the combination of, ampliiier means having an output circuit, control circuit means for controlling said ampliier means to produce one polarity of electrical output, control circuit means for connection with said motor to respond to an operating quantity thereof for controlling said amplifier means to reverse the po larity of output thereof, circuit connections including rectier means for connecting the control eld winding of the generator to said output circuit to energize said control field winding of said generator for said one polarity of output of said amplier means, circuit connections including rectifier means for connection to the control field winding of the motor for energizing the control field Winding of the motor upon reversal of the polarity of output of said ampliiier means, and control circuit means for connection to the control iield winding of the generator to respond to the voltage thereof for additionally controlling said amplifier means to reverse the polarity of output thereof.
13. Apparatus as recited in claim 12 in which said amplifier means is a self-energizing generator having a load circuit resistance causing operation of the self-energizing generator on its air-gap line.
14. In an electric drive for controlling the speed of a motor having a pair of field windings, the combination of, a main generator having a pair of field windings, circuit means for connecting said main generator to said motor to energize said motor, circuit means for applying a predetermined degree of excitation to one field winding of said generator and one eld winding of said motor, a regulating generator, a main eld winding and a pair of differential eld windings each of which is differentially related to said main field winding of said regulating generator, circuit means for applying predetermined excitation to said main eld Winding, circuit means responsive to motor current for exciting one differential field Winding, circuit means responsive to one polarity of output of the regulating generator for exciting the other eld Winding of said main generator, circuit means responsive to a reversal in output of the regulating generator for exciting the other field winding of the motor, and circuit means connecting the other differential field Winding of the regulating generator to said other field winding of said main generator to be energized in dependence of the voltage thereof.
15. Apparatus as recited in claim 14 and in addition, means for simultaneously varying the excitation of said main field winding and said other differential field winding of said regulating generator in the same sense.
RICHARD E. PABST. l'
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 2,406,426 King Aug. 27, 1946
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US134460A US2629845A (en) | 1949-12-22 | 1949-12-22 | Electrical apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US134460A US2629845A (en) | 1949-12-22 | 1949-12-22 | Electrical apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2629845A true US2629845A (en) | 1953-02-24 |
Family
ID=22463495
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US134460A Expired - Lifetime US2629845A (en) | 1949-12-22 | 1949-12-22 | Electrical apparatus |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2629845A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2747148A (en) * | 1951-09-08 | 1956-05-22 | Allis Chalmers Mfg Co | Control system for reel motor with variable armature current and field flus |
| US2752544A (en) * | 1953-12-16 | 1956-06-26 | Westinghouse Electric Corp | Ward-leonard motor control systems for reel motors |
| DE1269711B (en) * | 1962-07-18 | 1968-06-06 | Continental Elektro Ind Ag | Winder drive for large bundle diameter ratio |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2406426A (en) * | 1944-10-17 | 1946-08-27 | Westinghouse Electric Corp | Control system |
-
1949
- 1949-12-22 US US134460A patent/US2629845A/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2406426A (en) * | 1944-10-17 | 1946-08-27 | Westinghouse Electric Corp | Control system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2747148A (en) * | 1951-09-08 | 1956-05-22 | Allis Chalmers Mfg Co | Control system for reel motor with variable armature current and field flus |
| US2752544A (en) * | 1953-12-16 | 1956-06-26 | Westinghouse Electric Corp | Ward-leonard motor control systems for reel motors |
| DE1269711B (en) * | 1962-07-18 | 1968-06-06 | Continental Elektro Ind Ag | Winder drive for large bundle diameter ratio |
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