US2622282A - Method and means for producing and utilizing control signals - Google Patents

Method and means for producing and utilizing control signals Download PDF

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US2622282A
US2622282A US1796A US179648A US2622282A US 2622282 A US2622282 A US 2622282A US 1796 A US1796 A US 1796A US 179648 A US179648 A US 179648A US 2622282 A US2622282 A US 2622282A
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tube
yarn
control signals
random
pulses
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Donald G C Hare
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Milliken Research Corp
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Milliken Research Corp
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/32Regulating or varying draft
    • D01H5/36Regulating or varying draft according to a pre-arranged pattern, e.g. to produce slubs

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  • the present invention comprises a novel type of control system which, although; particularly adapted for use in the production of yarn having hovel characteristics, is of more general applica' tion, as it may beadvantagously employed wherever Variation, control or actuation ofan element after unpredictable lengths of ntervals is desired.
  • the invention comprises a method of, and means for, producing yarn having slub's, that" is relatively short stretches of increased diameter; at truly random intervals therein.
  • the deliberate injection or slubs into yarn has resulted either in a yarn having slubs at regular intervals therein or one havingslabs separated" in accordance with predetermined sequence of intervals. In either case'- the repetitive spacing of the' slubs the yarn results in a discernible pattern in fab c woven from the yarn.
  • slubs are injected into yarn after truly random lengths of interval's, there isno' discernible pattern in the yarn or fabric woven therefrom, and the fabric has a novel and interesting appearance.
  • the general object of the invention is thus to provide a method and means for controlling,- or actuating, an element, for example an element of a shin injecting mechanism, after unpredict able-lengths of intervals;
  • Another object of the invention is" to provide relatively simple and stable; apparatus for production ofrandomly occurring controlsignals
  • a specific object of the" invention is to provide a methodof; and means for ⁇ producing yarn having'slubs truly randomly spaced therein:
  • Fig. 2 is a diagram illustrating an arrangement for obtaining a controllable average rate of randomly occurring control signals initiated by cosmic rays
  • Fig. 3 is a circuit diagram of a system utilizing random current fluctuation in a gas filled tube as a'source of random pulses for conversion into randomly occurring control signals; 4
  • Figs. 4 and 5' are diagrams of alternative types of slub injection mechanisms controlled in accordance with the invention.
  • Fig. dis a diagram illustrating the control system" of the invention applied to the selection of samples for inspection.
  • a counter tube 2 of suitable dimensions is shielded by a lead sheath 4 and has its high voltage terminal connected through a condenser 6' with the control grid of a pentod B so as to bias the pcntode to c'ut on when the counter passes current.
  • the counter 2' preferably of the type" lm'ovvn' as' th'e qei'g'erfMiiller' counter tube and comprises a grounded" and air tight cylindrical member [0 containing argon" or other inert gas at low pres sure" an'da' wire electrode 12 extending along the axis qr the cylinder in and suitably insulated therefrom.
  • High positive potential from any suitable source (not shown) is applied to the electrode fl" through a high resistance l4 and a resistor It.
  • the junction of resistors'jlfi and I6 is cohr'iectd.
  • a pulse lengthening condenser 20 is connected between ground and the lead [8; and biasing resistors 22 and 24are provided for the grid and cathode respectively of tube 8.
  • the plate of tube 8 is conneotedtoa source of positive potential; indicated asB +,-through a resistor 26and to the cont'rol'grid' of a triode 28 through a condenser 30.
  • the plate of triode 28 is connected to B-F through thew'indingfof' a relay 32 and to ground through a 'conden'sr 34.
  • the cathode of tube 2'8 isopeia'ted at" positive potential; s shown, through resistefs 3'6, 3'8 and 40 connected in sriesac'ross the sourcef of potential; the cathode of tube 28; be'ih'g connected tojt'he Junction-or resistors 3'8ahd4lli mu e particmar embodiment'of the invention illustrated in" Fig; 1'; relay 32, over a front contact, controls an intermediate circuit including a source '52 of direct current and an electromagnetic clutch lid.
  • Clutch A i when energized, couples shaft to a drive shaft 48 and such coupling results in a reduction of the draft of a yarn spinning mechanism.
  • the yarn spinning mechanism is diagrammatically illustrated as comprising a pair of feed rolls 50, a pair of draft rolls 5i, and a conventional ring spinner 55.
  • the rolls 59 draw roving 52 from one or a plurality of supply reels 5d and feed it into the ratch defined by the two pairs of rolls, where it is drafted by the rapid rotation of the draft rolls 5!,
  • the drafted fibers upon emission from the draft rolls, are spun into yarn by the ring spinner 53.
  • the diameter of yarn spun from any roving on a given spinning mechanism may be varied by varying the draft of the mechanism, that is, by varying the ratio of the peripheral speed of the draft rolls to that of the feed rolls; decrease in draft resulting in increase in yarn diameter.
  • slubs may be injected into the yarn.
  • Fig. 1 such increase in feed roll speed is obtained through the use of a pair of overriding clutches, indicated diagrammatically as comprising ratchet Wheels 58 and 62 on the shaft 62 of the driven feed roll and their respective driving pawls 64 and 66.
  • Pawl 64 is mounted on an arm 68 integral with a pulley ID.
  • the pulley 1B is rotatably mounted on the shaft 62 and belt driven from the main drive shaft 12 of the spinning mechanism.
  • Pawl G6 is carried by an arm 74 secured to a shaft 12 for rotation therewith; shaft 16 being coupled, through suitable multiplication gearing '18, with shaft 36.
  • are driven from drive shaft i2 through multiplication gearing indicated diagrammatically at 80.
  • ratchet wheel Eli will be driven through its pawl 66 and its rate of rotation will be greater than that of pulley "it. Consequently the teeth of ratchet wheel 58 will slide under the pawl 64 and the rate of rotation of shaft 62 will be increased. -The resulting increased rate of rotation of the feed rolls and consequent reduction in draft will cause a slub to be injected into the yarn, the length of which will depend upon the duration of the control pulse and the diameter of which will depend upon the rate of rotation of the shaft 48.
  • pulses resulting from random discharge of the counter tube 2 are converted by amplification into signals suitable for actuation of slub injecting mechanism, the control signals, in the case of the system of Fig. 1, controlling the circuit of the magnetic clutch, operation of which results in injection of a slub.
  • the counter tube 2 of Fig. 1 is dimensioned for actuation by cosmic rays as, when advantage is taken of cosmic rays, the use of relatively expensive radioactive materials is avoided.
  • the circuit of Fig. 1 with a cosmic ray actuated and properly shielded counter tube of about six inches in length and having a diameter of one and one-quarter inches has been found to operate particularly satisfactorily to produce control pulses at an average rate suitable for random slub injection.
  • control signals are produced when two counter tubes are discharged by cosmic rays coincidently; the two counters being mounted so that they may be moved relatively to each other for increase or decrease, as desired, of the average rate of coincidental discharges.
  • the two counter tubes which are indicated in Fig. 2 at 211, and 2b, are carried in bracket arms 82 and 8 Arm 32 and arm 8 are respectively mounted as by screws 82 and 8 3' on upright supports 8% and 88.
  • The. outer cylindrical electrodes Ilia and lii'b of the counter tubes 2a and 27), respectively, are grounded, as indicated, and the wire electrodes 12a and [2b thereof are connected through individual conventional quenching circuits to a conventional coincident circuit for production of control signals.
  • the quenching circuits for tubes 2a and 212 each of which passes a negative pulse to the coincident circuit each time the associated counter tube discharges and also quenches the discharge, are alike and hence only one need be specifically described.
  • the quenching circuit associated with counter tube 2a comprises a pentode 95a, the control grid of which is connected to the wire electrode [2a of the counter and the anode of which is connected to a source of high positive potential indicated as V, a resistor 92a connected between the control grid and cathode of tube a, a resistor 94a connected between the cathode and ground and a condenser 96a connected between the cathode of the tube and the coincident circuit now to be described.
  • This circuit comprises a pair of pentodes 98a and 98b the plates of which are connected together and to one end of a high resistance we, the other end of which is connected to the positive terminal-of a source 102 of high voltage.
  • the cathodes of tubes 98a and 98b are grounded and the control grids are connected to ground through resistors [04a and I 0422 respectivelyand' to the condensers InFig. 2'the circuit upon which are impressed.
  • the positive pulses transmitted bythe coincident circuit is shown as. identical with that part of the circuit of Fig. 1 upon which the positive pulses transmitted by. the tube 8 are impressed and; the elements thereof are: indicated by the same. reference numbers as used to identify like elements of the circuit of Fig. 1.
  • the circuit comprises the tube 28 with its control grid connected through the condenser 30 with the. anodes of tubes 98aand98b,.andtherelay 32 in the plate circuit-of the tube 28 for energization'when the tube passes current as a result of the delivery of a positive pulseto the control grid.
  • the tube normally passes current and hencethe counter tube 2a is substantially in parallel with the resistance 94a.
  • the potential of the wire electrode. I2a is substantially that impressed on the plate of tube 90a.
  • a negative pulse is transmitted through condenser 96b to the control grid of tube 981) and the discharge of the counter tube is quenched by the transient blocking of tube 902;.
  • Both tubes 98a and 98b of the coincident circuit normally pass current. When one or the other only is blocked, due to reception of a negative pulse from its respective counter tube, there is substantially no change in-the how of current through the high resistance I as the'other tube still introduces substantially no resistance into the circuit.
  • the average rate of production of control signals that is, theaverage number of times the relay 32 is energized over a given period, will depend upon the size of the counter tubes 2a and 2b and upon their relative location. As. only cosmic rays which pass through both tubes create a control signal, the greater the projection of one on the other, the
  • theaverage rate'of production of control signals may beadjusted overv a. wide range without substitution ofcounter tubes of difierent dimensions.
  • a second-gas filled tube I22 When a sufficient charge is accumu lated by the condenser I20, a second-gas filled tube I22, the plate of which is connected tothe positive side of condenser I20, is triggered;
  • a relay I24 in the cathode circuit of tube I22 controls, through a front contact, energization of a double triode gas tube I26, the elements. of which are connected in push pull relation for energization from a suitable source (not shown) of low frequency alternating current, relay I24, when energized, reducing thenegative potential on the grids of tube I26 and thereby permitting energization of the tube.
  • the low frequency alternating potential for the plates The low frequency alternating potential for the plates.
  • a transformer I23 the'primary of whichis connectedto the source and second.- ary of which is connected across the plates of the tube.
  • a relay I30 is connected between the mid-point of the transformer secondary and ground so'asto be energized whenever tube I26 is'energized as the result of discharge. of condenser l20.
  • Relay I30 like relay 320i! Figs. 1 and 2, is thus energized at random intervals as a result of random control. signals derived from a'source of inherently random phenomena. In the case of Fig. 3,.thecontrol signalsare-derived by amplification and integration. whereas in Fig. 1. the signals are derived by amplification only and in Fig. 2 by amplification and selection.
  • slubs are injected into the yarn by change of draft of a spinning mechanism effected by means including magnetic and overriding clutches.
  • Change of the draft of a spinning or drafting mechanism for randominjection of slubs under control of a randomly energized device could be readily effected by other means than those illustrated in Fig. l and slubs could be injected without change of draft.
  • Fig.4 illustrates a slub injection mechanism which operates to change the draft by varying-the pressure exerted on the roving by the feed rolls
  • Fig. illustrates a slub injection mechanism which operates without change of draft.
  • unit I32 is intended to represent a source of random pulses. It may include one or more counter tubes actuated by cosmic or other radiation as described in connection with Figs. 1 and 2, or it may include a thermionic tube, such as tube I08 of Fig. 3, or it may include any other source of inherently random phenomena that is susceptible of detection and means for transforming such phenomena into pulses for conversion into control signals.
  • unit I32 may include an electronic tube having a heated filament and means for measuring variations in that part of the electron flow from the surface of the filament that passes through a small fixed orifice, or the unit I32 may include non-electrical inherently random phenomena and detecting means therefor.
  • any statistically variable source that is one wherein there are a great number of independently variable elements which are individually unpredictable but collectively stable, such as the sources heretofore discussed, may be used for creation of control signals, provided means are provided for detecting the variations of the individual elements.
  • Unit I34 in Fig. 4 represents any suitable amplifying, converting or selecting means for the pulses originating in unit I32, as for example the coincident circuit and amplifier of Fig. 2, or the integrating circuit of Fig. 3, or it may include one or more conventional scale of two circuits for amplifying and transmitting only every second, fourth, eighth or the like pulse.
  • An electromagnetic device I36 is connected to unit I34 to be energized in response to the control signals delivered thereby.
  • the shaft I38 of the idler feed roll 50a, of a drafting mechanism is shown mounted in bearings carried on the end of a pivoted arm I48.
  • Pressure between the feed rolls is provided by a weight I42. Reduction of the pressure permits slippage of fibers of the roving 52a between the feed rolls and consequent reduction of draft.
  • the electromagnet I36 when energized in response to the control signals from unit I34, opposes the action of the weight I42 and thus reduces the pressure between the feed rolls and causes injection of a slub into the yarn.
  • the draft could be decreased by decrease of the peripheral speed of the draft rolls or by change of ratch length; a sudden decrease in ratch length causing injection of a slub.
  • Fig. 5 in which slubs are injected without change of draft, and in response to energization of electromagnet I loose fibers or lint, from a receptacle I44 are blown on to the roving 52?) at the nips of the feed rolls 5% of a drafting mechanism when a gate I45 is opened, gate I45 being suitably spring biased to closed position and being opened upon energization of the randomly energized electromagnet I36.
  • the loose fibers or lint so deposited on the roving results in a wad or slub in the produced yarn.
  • Fig. 6 An example of a specific use of the control system of the present invention in other than the textile industry is illustrated diagrammatically in Fig. 6, In this embodiment of the invention the control system is utilized. to select the inspection articles on a conveyor.
  • the travelling conveyor which is indicated at I48 and which is moved longitudinally at a constant rate by any suitable means (not shown), carries articles, indicated by the reference number I50, past the inspector's desk or table I52.
  • Electromagnet I54 Across the conveyor from the table I52 is an electromagnetic device I54 which is normally energized from a source I56 through a circuit including a back contact of the control signal responsive relay I35. Electromagnet I54 when energized, holds a plunger I58 against the action of a compression spring I out of the path of travel of articles I50. When the electromagnet I54 is deenergized as a result of energization of relay I38 the plunger I58 under the action of the spring I58 moves transversely of the conveyor and pushes an article I on to the inspector's table I52.
  • Relay I36 as described in connection with Fig. 4 is randomly energized by control signals transmitted from unit I34 connected to the source I32 of random pulses.
  • the invention broadly speaking, comprises both a method and a means for obtaining and utilizing truly random control signals for initiation of a series of events separated by unpredictable lengths of intervals of time.
  • the events in the case of control of slub injecting mechanisms, are the injection of slubs into yarn after unpredictable lengths of intervals, and the invention, therefore, provides a novel meth- 0d and means for producing a yarn having truly randomly spaced slubs therein.
  • inherently random phenomena are converted into a series of control pulses or signals which are separated by periods of random duration.
  • slub injecting mechanism will depend upon the type of yarn being produced, that is, whether the yarn is continuous filament yarn or yarn of staple fibers, upon the type of spinning appa- 9 ratus to be controlled and upon the normal rate of yarn production.
  • a method of operating a mechanism for continuous production of a novelty article which comprises utilizing the reception of radiation to obtain a plurality of random pulses, initiating a control signal upon occurrence of a pulse, substantially simultaneously initiating a discharge of a storage device, maintaining the control signal for the period of discharge of the storage device and causing the operation of the mechanism to depart from normal in response to the control signals whereby the parts of the article produced during occurrence of control signals will differ from the parts produced during normal operation or the mechanism.
  • the method of producing a novelty yarn which comprises utilizing the reception of radi" ation to obtain a plurality of random pulses, converting the pulses into a series of control signals separated by intervals of random duration and injecting slubs into yarn in response to the control signals.
  • the method of producing a novelty yarn which comprises controlling mechanism for injecting slubs into yarn in response to control signals initiated by cosmic rays.
  • Apparatus for producing yarn having slubs therein at random intervals comprising in combination, a source of inherently random electrical pulses, means for amplifying and converting pulses originating in said source into a series of randomly occurring control signals, a yarn spinning mechanism and means associated therewith and responsive to said control signals for injecting slubs into yarn spun by said mechanism.
  • Apparatus for producing a novelty yarn comprising in combination, means actuated by random radiation for creating a plurality of random pulses, means for converting the created pulses into a series of control Signals separated by intervals of random duration, mechanism for inj ecting slubs into yarn, and means for controlling said mechanism in response to the control signals.
  • said first mentioned means is adapted for actuation by cosmic rays.
  • Apparatus for producing novelty yarn comprising in combination, a source of random electrical pulses, means for converting pulses from said source into a series of control signals separated by intervals of random duration, mechanism for injecting slubs into yarn, and means for controlling said mechanism in response to the control signals.

Description

Dec. 23, 1952 D, c, H 2,622,282
METHOD AND MEANS FOR PRODUCING AND UTILIZING CONTROL SIGNALS Filed Jan. 12, 1948 3 Sheets-Sheet 1 "dun"- l R -wvwv|hi i .MA., I 5 INVENTOR- & T DONALD s. c. HARE BY I 1. Q AT RNEY Dec. 23, 1952 2,622,282
D. G. C; HARE METHOD AND MEANS FOR PRODUCING AND UTILIZING CONTROL SIGNALS Filed Jan. 12, 1948 3 Sheets-Sheet 2 5;- I 31 a: Q g( g INVENTOR. DONALD G. c. HARE BY A ATTO NEY Dec. 23, 1952 Q HARE 2,622,282
METHOD AND MEANS FOR PRODUCING AND UTILIZING CONTROL SIGNALS Filed Jan. 12, 1948 3 Sheets-Sheet 3 736 Sour cc g ,7
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P- Q I Tifi.5. :1 LE. 733 T a 734 ozzg'fge flmfiiizgr 736 22 canverier FM'I' 7. 760 i 3 I58 J on Ejmanna E r :1 mum] 74 i Q F ;J \j
T INVENTQR.
DONALD G. c. HARE ATTOR Patented Dec. 23, 1952 UNITED STATES PATENT orties METHOD Ase MEANS Fort eeee eme A'Ne UTILIZING CONTROL SIGNALS Donald G. C. Hare, Stamford; Conn.; assignor to Deering Millikan Research Trust, New York; N. Y.', a. nonprofit trust of New York Application January 12, 1948-, set-a1 No. L796 Claims; 01; 19-445) The present invention comprises a novel type of control system which, although; particularly adapted for use in the production of yarn having hovel characteristics, is of more general applica' tion, as it may beadvantagously employed wherever Variation, control or actuation ofan element after unpredictable lengths of ntervals is desired. As applied to the manufacture of yam, Whether from natural fibers or from are: ficialfilaments; the invention comprises a method of, and means for, producing yarn having slub's, that" is relatively short stretches of increased diameter; at truly random intervals therein.
The deliberate injection or slubs into yarn,- as heretofore practiced, has resulted either in a yarn having slubs at regular intervals therein or one havingslabs separated" in accordance with predetermined sequence of intervals. In either case'- the repetitive spacing of the' slubs the yarn results in a discernible pattern in fab c woven from the yarn. When; however, slubs are injected into yarn after truly random lengths of interval's, there isno' discernible pattern in the yarn or fabric woven therefrom, and the fabric has a novel and interesting appearance.
The general object of the invention is thus to provide a method and means for controlling,- or actuating, an element, for example an element of a shin injecting mechanism, after unpredict able-lengths of intervals;
Another object of the invention is" to provide relatively simple and stable; apparatus for production ofrandomly occurring controlsignals A specific object of the" invention is to provide a methodof; and means for} producing yarn having'slubs truly randomly spaced therein:
other objects of the invention; will become a pparent'as'th'e description proceeds.
In accordance with the invention the various objo'ts ther eof a i'obtainedby utilizing inherentrandom; that is; statistically variable; enenom'eiiasuch as the reception of rays from fadi'oa'cti ve' material,- 01- the i cidence ofcosmic.
rays, 61' random current fiuctuations',-or noisey n thermionic tubes;- for" creation-of rando'ni pulses, and by providing apparatus" for converting such pulses, asby a-niplificationorinte 'gratiominto appr late randomly occurringcontrol signals suitable arcane-01301 actuation een element;
rermuedersandm df the invention andof specific; systems embodying the same; reference may" be had to the accompanying drawings of Which-: a v F" l is a diagrarii or--a ceetre1 systm' iiresEiitinQ a speEiflc eznbbdiniiit of theinvention and utilizing randomly occurring control signals initiated by cosmic or other radiation for control of injection of slubs into yarn;
Fig. 2 is a diagram illustrating an arrangement for obtaining a controllable average rate of randomly occurring control signals initiated by cosmic rays;
Fig. 3 is a circuit diagram of a system utilizing random current fluctuation in a gas filled tube as a'source of random pulses for conversion into randomly occurring control signals; 4
Figs. 4 and 5' are diagrams of alternative types of slub injection mechanisms controlled in accordance with the invention; and
Fig. dis a diagram illustrating the control system" of the invention applied to the selection of samples for inspection.
I In the embodiment of the invention illustrated in Fig. 1, advantage is taken of the inherently random nature of cosmic or similar radiation for creation of control signals for actuation of a slub injection mechanism. A counter tube 2 of suitable dimensions is shielded by a lead sheath 4 and has its high voltage terminal connected through a condenser 6' with the control grid of a pentod B so as to bias the pcntode to c'ut on when the counter passes current. The counter 2' preferably of the type" lm'ovvn' as' th'e qei'g'erfMiiller' counter tube and comprises a grounded" and air tight cylindrical member [0 containing argon" or other inert gas at low pres sure" an'da' wire electrode 12 extending along the axis qr the cylinder in and suitably insulated therefrom. High positive potential from any suitable source (not shown) is applied to the electrode fl" through a high resistance l4 and a resistor It. The junction of resistors'jlfi and I6 is cohr'iectd. through a shielded lead" IB' and thconde'nser fivvith the grid of tube 81' A pulse lengthening condenser 20 is connected between ground and the lead [8; and biasing resistors 22 and 24are provided for the grid and cathode respectively of tube 8. The plate of tube 8 is conneotedtoa source of positive potential; indicated asB +,-through a resistor 26and to the cont'rol'grid' of a triode 28 through a condenser 30. The plate of triode 28 is connected to B-F through thew'indingfof' a relay 32 and to ground through a 'conden'sr 34. The cathode of tube 2'8 isopeia'ted at" positive potential; s shown, through resistefs 3'6, 3'8 and 40 connected in sriesac'ross the sourcef of potential; the cathode of tube 28; be'ih'g connected tojt'he Junction-or resistors 3'8ahd4lli mu e particmar embodiment'of the invention illustrated in" Fig; 1'; relay 32, over a front contact, controls an intermediate circuit including a source '52 of direct current and an electromagnetic clutch lid. Clutch A i, when energized, couples shaft to a drive shaft 48 and such coupling results in a reduction of the draft of a yarn spinning mechanism.
The yarn spinning mechanism is diagrammatically illustrated as comprising a pair of feed rolls 50, a pair of draft rolls 5i, and a conventional ring spinner 55. The rolls 59 draw roving 52 from one or a plurality of supply reels 5d and feed it into the ratch defined by the two pairs of rolls, where it is drafted by the rapid rotation of the draft rolls 5!, The drafted fibers, upon emission from the draft rolls, are spun into yarn by the ring spinner 53. As is well known, the diameter of yarn spun from any roving on a given spinning mechanism may be varied by varying the draft of the mechanism, that is, by varying the ratio of the peripheral speed of the draft rolls to that of the feed rolls; decrease in draft resulting in increase in yarn diameter. Thus, by temporary increase in feed roll speed in response to energization of the magnetic clutch 44, slubs may be injected into the yarn.
In Fig. 1 such increase in feed roll speed is obtained through the use of a pair of overriding clutches, indicated diagrammatically as comprising ratchet Wheels 58 and 62 on the shaft 62 of the driven feed roll and their respective driving pawls 64 and 66. Pawl 64 is mounted on an arm 68 integral with a pulley ID. The pulley 1B is rotatably mounted on the shaft 62 and belt driven from the main drive shaft 12 of the spinning mechanism. Pawl G6 is carried by an arm 74 secured to a shaft 12 for rotation therewith; shaft 16 being coupled, through suitable multiplication gearing '18, with shaft 36. The draft rolls 5| are driven from drive shaft i2 through multiplication gearing indicated diagrammatically at 80.
The operation of the system of Fig. 1 will now be described. When cosmic or other radiation penetrates the counter tube 2 and ionizes the gas therein, a transient discharge occurs between electrode 12 and the grounded cylinder 18. The grid of pentode 8 is swung suificiently negative by the transient current to cause deenergization of the tube. This deenergizaion of tube 8 causes a suddent rise in potential of the grid of tube 28 with consequent energization of that tube and of relay 32. Energization of relay 32 closes the circuit of the magnetic clutch 44 which thereupon couples shaft 46 to the drive shaft 48. During the period of energization of the magnetic clutch 44, ratchet wheel Eli will be driven through its pawl 66 and its rate of rotation will be greater than that of pulley "it. Consequently the teeth of ratchet wheel 58 will slide under the pawl 64 and the rate of rotation of shaft 62 will be increased. -The resulting increased rate of rotation of the feed rolls and consequent reduction in draft will cause a slub to be injected into the yarn, the length of which will depend upon the duration of the control pulse and the diameter of which will depend upon the rate of rotation of the shaft 48.
Thus, with the above described arrangement, pulses resulting from random discharge of the counter tube 2 are converted by amplification into signals suitable for actuation of slub injecting mechanism, the control signals, in the case of the system of Fig. 1, controlling the circuit of the magnetic clutch, operation of which results in injection of a slub.
spinning mechanism. As the rate of emission per unit weight, and the penetrating powers of the radiations of radioactive materials are known, as is also the average frequency of incidence of cosmic rays, suitable dimensions of the counter for any desired average number of pulses may be readily calculated. Preferably the counter tube 2 of Fig. 1 is dimensioned for actuation by cosmic rays as, when advantage is taken of cosmic rays, the use of relatively expensive radioactive materials is avoided. The circuit of Fig. 1 with a cosmic ray actuated and properly shielded counter tube of about six inches in length and having a diameter of one and one-quarter inches has been found to operate particularly satisfactorily to produce control pulses at an average rate suitable for random slub injection.
With the particular system of Fig. l, the average rate of production of control signals can be increased or decreased by substitution of a counter tube of larger or smaller surface area, respectively, for the counter tube 2. A system wherein adjustment of the average rate of production of control signals may be made without substitution or replacement of elements is disclosed in Fig. 2, to which reference may now be had. In this embodiment of the invention control signals are produced when two counter tubes are discharged by cosmic rays coincidently; the two counters being mounted so that they may be moved relatively to each other for increase or decrease, as desired, of the average rate of coincidental discharges.
The two counter tubes, which are indicated in Fig. 2 at 211, and 2b, are carried in bracket arms 82 and 8 Arm 32 and arm 8 are respectively mounted as by screws 82 and 8 3' on upright supports 8% and 88. The. outer cylindrical electrodes Ilia and lii'b of the counter tubes 2a and 27), respectively, are grounded, as indicated, and the wire electrodes 12a and [2b thereof are connected through individual conventional quenching circuits to a conventional coincident circuit for production of control signals.
The quenching circuits for tubes 2a and 212, each of which passes a negative pulse to the coincident circuit each time the associated counter tube discharges and also quenches the discharge, are alike and hence only one need be specifically described. The quenching circuit associated with counter tube 2a comprises a pentode 95a, the control grid of which is connected to the wire electrode [2a of the counter and the anode of which is connected to a source of high positive potential indicated as V, a resistor 92a connected between the control grid and cathode of tube a, a resistor 94a connected between the cathode and ground and a condenser 96a connected between the cathode of the tube and the coincident circuit now to be described. This circuit comprises a pair of pentodes 98a and 98b the plates of which are connected together and to one end of a high resistance we, the other end of which is connected to the positive terminal-of a source 102 of high voltage. The cathodes of tubes 98a and 98b are grounded and the control grids are connected to ground through resistors [04a and I 0422 respectivelyand' to the condensers InFig. 2'the circuit upon which are impressed.
the positive pulses transmitted bythe coincident circuit is shown as. identical with that part of the circuit of Fig. 1 upon which the positive pulses transmitted by. the tube 8 are impressed and; the elements thereof are: indicated by the same. reference numbers as used to identify like elements of the circuit of Fig. 1. The circuit comprises the tube 28 with its control grid connected through the condenser 30 with the. anodes of tubes 98aand98b,.andtherelay 32 in the plate circuit-of the tube 28 for energization'when the tube passes current as a result of the delivery of a positive pulseto the control grid.
With the system of Fig. 2, asthe control grid of tube 90a has no fixed bias, the tube normally passes current and hencethe counter tube 2a is substantially in parallel with the resistance 94a. Thus the potential of the wire electrode. I2a is substantially that impressed on the plate of tube 90a. When a cosmic ray penetrates thecounter tube, the counter discharges and a negative pulse is transmitted to the control grid of tube 98a through condenser 96a. The discharge of the counter tube results in a drop in potential of the control grid of tube 90a. which cuts off the current through the tube 90a and quenches the discharge current. The circuit then returns to normal. Similarly, when counter tube 2b discharges as the result of cosmicray penetration,
a negative pulse is transmitted through condenser 96b to the control grid of tube 981) and the discharge of the counter tube is quenched by the transient blocking of tube 902;. Both tubes 98a and 98b of the coincident circuit normally pass current. When one or the other only is blocked, due to reception of a negative pulse from its respective counter tube, there is substantially no change in-the how of current through the high resistance I as the'other tube still introduces substantially no resistance into the circuit.
When negative pulses arrive simultaneously, however, both tubes 98a" and BB-bbecome blocked, introducing a high resistance in series with the resistance I00- and substantially reducing the current therethrough. A positive pulse is thus transmittedthrough condenser 30 to the control grid of tube 28 causing energization of that tube andoperation of relay 32. Relay 32, which is thus energized only when cosmic rays coincidently penetrate tubes 2a, and2b, may'be used for controlling the random im' ection of slubs into yarn, as shown in Fig; 1 or as hereinafter described in connection with Figs. 5 and 6, or for random selectionof samples for inspection, as
hereinafter described in connection with Fig. 7,
or for. control or actuation of any elementwhere truly. random eifects are desired, that is, where a sequence of events, separated .by periodsof unpredictableduration, is desired.
With the circuit ofFig. 2, the average rate of production of control signals, that is, theaverage number of times the relay 32 is energized over a given period, will depend upon the size of the counter tubes 2a and 2b and upon their relative location. As. only cosmic rays which pass through both tubes create a control signal, the greater the projection of one on the other, the
higher the average rate-of production of control signals. Thus, by. movingthestandardscflfi and 88 carrying the tubes: 2a and. 2h toward or away from each other, theaverage rate'of production of control signals may beadjusted overv a. wide range without substitution ofcounter tubes of difierent dimensions.
The. provision of two relatively movable coun ter tubes of Fig. 2 together with thecoincident' circuit thus provides a controlsystem for actuation by cosmic rays that isreadily adjusted for production of any desired average rateofcontrol signals. Moreover,. when. coincidental" dis+ charges only are utilized, as in Fig. 2, shielding of the counter tubes to prevent discharge by gamma radiation from possible radioactive materials in the neighborhoodofthe counter is not necessary as the possibility. of coincidentaldischarge by gamma radiation is too remote to affect appreciably the functioning of thesystem.
In-the circuit'of Fig. 3 to whichreferenceimay now be had, random control pulsesfor operas tion of slubinjecting or other mechanisms. are obtained by amplification and integration of potential changes resulting from random fluctuations of thecurrent through a gas filled tube. The gas filled tube, which may be, for example, an 884, is indicated at l08with thegrid thereof connected to the cathode through a resistor: H0 and the'plate thereof connected to B t-through a resistor I I2. Voltage changesiacrosstheltube, after amplification in voltage and power amplifiers H4 and H6 respectively and. rectification in a rectifier H8, buildup acharge on a. condenser I20. When a sufficient charge is accumu lated by the condenser I20, a second-gas filled tube I22, the plate of which is connected tothe positive side of condenser I20, is triggered; A relay I24 in the cathode circuit of tube I22 controls, through a front contact, energization of a double triode gas tube I26, the elements. of which are connected in push pull relation for energization from a suitable source (not shown) of low frequency alternating current, relay I24, when energized, reducing thenegative potential on the grids of tube I26 and thereby permitting energization of the tube. The low frequency alternating potential for the plates. oftube I26 is provided by a transformer I23, the'primary of whichis connectedto the source and second.- ary of which is connected across the plates of the tube. A relay I30 is connected between the mid-point of the transformer secondary and ground so'asto be energized whenever tube I26 is'energized as the result of discharge. of condenser l20. Relay I30, like relay 320i! Figs. 1 and 2, is thus energized at random intervals as a result of random control. signals derived from a'source of inherently random phenomena. In the case of Fig. 3,.thecontrol signalsare-derived by amplification and integration. whereas in Fig. 1. the signals are derived by amplification only and in Fig. 2 by amplification and selection.
In the particular embodiment of the invention illustrated in Fig. l, slubs are injected into the yarn by change of draft of a spinning mechanism effected by means including magnetic and overriding clutches. Change of the draft of a spinning or drafting mechanism for randominjection of slubs under control of a randomly energized device could be readily effected by other means than those illustrated in Fig. l and slubs could be injected without change of draft. Fig.4 illustrates a slub injection mechanism which operates to change the draft by varying-the pressure exerted on the roving by the feed rolls, and Fig. illustrates a slub injection mechanism which operates without change of draft.
In Fig. 4, unit I32 is intended to represent a source of random pulses. It may include one or more counter tubes actuated by cosmic or other radiation as described in connection with Figs. 1 and 2, or it may include a thermionic tube, such as tube I08 of Fig. 3, or it may include any other source of inherently random phenomena that is susceptible of detection and means for transforming such phenomena into pulses for conversion into control signals. For example, unit I32 may include an electronic tube having a heated filament and means for measuring variations in that part of the electron flow from the surface of the filament that passes through a small fixed orifice, or the unit I32 may include non-electrical inherently random phenomena and detecting means therefor. In general, any statistically variable source, that is one wherein there are a great number of independently variable elements which are individually unpredictable but collectively stable, such as the sources heretofore discussed, may be used for creation of control signals, provided means are provided for detecting the variations of the individual elements. Unit I34 in Fig. 4 represents any suitable amplifying, converting or selecting means for the pulses originating in unit I32, as for example the coincident circuit and amplifier of Fig. 2, or the integrating circuit of Fig. 3, or it may include one or more conventional scale of two circuits for amplifying and transmitting only every second, fourth, eighth or the like pulse. An electromagnetic device I36 is connected to unit I34 to be energized in response to the control signals delivered thereby. In Fig. 4 the shaft I38 of the idler feed roll 50a, of a drafting mechanism is shown mounted in bearings carried on the end of a pivoted arm I48. Pressure between the feed rolls is provided by a weight I42. Reduction of the pressure permits slippage of fibers of the roving 52a between the feed rolls and consequent reduction of draft. The electromagnet I36, when energized in response to the control signals from unit I34, opposes the action of the weight I42 and thus reduces the pressure between the feed rolls and causes injection of a slub into the yarn.
Instead of decreasing the draft by reduction of feed roll pressure, as in Fig. 4, or by increase of the peripheral speed of the feed rolls, as in Fig. l, the draft could be decreased by decrease of the peripheral speed of the draft rolls or by change of ratch length; a sudden decrease in ratch length causing injection of a slub.
In Fig. 5 in which slubs are injected without change of draft, and in response to energization of electromagnet I loose fibers or lint, from a receptacle I44 are blown on to the roving 52?) at the nips of the feed rolls 5% of a drafting mechanism when a gate I45 is opened, gate I45 being suitably spring biased to closed position and being opened upon energization of the randomly energized electromagnet I36. The loose fibers or lint so deposited on the roving results in a wad or slub in the produced yarn.
The alternative types of slub injecting mechanisms above described in connection with Figs.
1, 4 and 5 have been indicated as associated with drafting and spinning mechanisms. Obviously, however, they are equally applicable to direct tow-to-yarn machines wherein the tow is stretchbroken and the resulting short lengths of filaments are simultaneously drafted. Also the randomly actuated relays of Figs. 1 to 5 could be readily arranged for control of mechanisms for injecting slubs into continuous filament yarn during production thereof, as will be readily apparent to those skilled in the art. In a co-pending application of the present applicant, Ser. No. 735,457, filed March 18, 1947, to which reference may be had, various additional arrangements for varying the diameter of both discontinuous and continuous yarn are disclosed and such arrangements could be readily adapted for random injection of slubs into yarn in accordance with the present invention.
As heretofore indicated the ramdomly occurring control signals produced in accordance with the invention, while particularly suited for production of yarn having slubs unpredictably spaced therein, may be advantageously employed for other purposes. An example of a specific use of the control system of the present invention in other than the textile industry is illustrated diagrammatically in Fig. 6, In this embodiment of the invention the control system is utilized. to select the inspection articles on a conveyor. In Fig. 6 the travelling conveyor which is indicated at I48 and which is moved longitudinally at a constant rate by any suitable means (not shown), carries articles, indicated by the reference number I50, past the inspector's desk or table I52. Across the conveyor from the table I52 is an electromagnetic device I54 which is normally energized from a source I56 through a circuit including a back contact of the control signal responsive relay I35. Electromagnet I54 when energized, holds a plunger I58 against the action of a compression spring I out of the path of travel of articles I50. When the electromagnet I54 is deenergized as a result of energization of relay I38 the plunger I58 under the action of the spring I58 moves transversely of the conveyor and pushes an article I on to the inspector's table I52. Relay I36, as described in connection with Fig. 4 is randomly energized by control signals transmitted from unit I34 connected to the source I32 of random pulses. Thus, by the system of Fig. 6, sampling or selection for inspection of mass produced articles is made independent of the human element.
From the foregoing description of the invention and of specific embodiments thereof, it will be apparent that the invention, broadly speaking, comprises both a method and a means for obtaining and utilizing truly random control signals for initiation of a series of events separated by unpredictable lengths of intervals of time. The events, in the case of control of slub injecting mechanisms, are the injection of slubs into yarn after unpredictable lengths of intervals, and the invention, therefore, provides a novel meth- 0d and means for producing a yarn having truly randomly spaced slubs therein. In each embodiment of the invention, inherently random phenomena are converted into a series of control pulses or signals which are separated by periods of random duration. A Wide variety of mechanisms could be employed for injection of slubs into yarn in response to the randomlyoccurring control signals, as heretofore indicated and as will be apparent to those skilled in the art. The choice of slub injecting mechanism will depend upon the type of yarn being produced, that is, whether the yarn is continuous filament yarn or yarn of staple fibers, upon the type of spinning appa- 9 ratus to be controlled and upon the normal rate of yarn production.
Although the invention has been described with reference to the random injection of slubs into yarn and to the random selection of articles for inspection, obviously the method and means of the invention could be advantageously employed for purposes other than those specifically described. For example, novel non-repetitive printing effects on fabrics, or on wall coverings or other surfaces, could be obtained in accordance with the invention by control of a printing ele ment in response to random control signals, or the random control signals could be used to provide erratic and unpredictable movement of a target in a shooting gallery or unpredictable direction of projection or of time of release of the targets in trap shooting. Other applications of the invention to fields wherein random variations of a characteristic of an article or an erratic sequence of events may be desired will occur to those skilled in the art.
Obviously various changes, both in the described method of the invention and in the specific means illustrated and described herein, could be made without departing from the spirit of the invention. For example, although in the normal practice of the invention the randomly occurring control signals would be utilized concurrently with their production, as described in connection with each of the illustrated embodiments, their use may be delayed if desired, either for predetermined periods, as by inclusion of delay circuits, or for indefinite periods as by inclusion of recording and reproducing means in the system. Also, although in each of the illustrated embodiments of the invention, but one mechanism has been indicated as controlled by the sequence of control signals, obviously any number of mechanisms could be simultaneously controlled in response to the same signals. Another variation of the system that is obviously within the scope of the invention would be to utilize the random control signals to deactivate, rather than to activate; an element. In other Words, the events separated by periods of unpredictable duration would become short periods of inactivity separated by periods of activity of random duration. Other variations within the scope of the appended claims will occur to those skilled in the art.
I claim:
1. A method of operating a mechanism for continuous production of a novelty article which comprises utilizing the reception of radiation to obtain a plurality of random pulses, initiating a control signal upon occurrence of a pulse, substantially simultaneously initiating a discharge of a storage device, maintaining the control signal for the period of discharge of the storage device and causing the operation of the mechanism to depart from normal in response to the control signals whereby the parts of the article produced during occurrence of control signals will differ from the parts produced during normal operation or the mechanism.
2. The method according to claim 1 wherein cosmic rays are utilized to obtain the pulses.
3. The method according to claim 2 wherein the pulses are converted into control signals by transmission and amplification of coincident pulses.
4. The method of producing a novelty yarn which comprises utilizing the reception of radi" ation to obtain a plurality of random pulses, converting the pulses into a series of control signals separated by intervals of random duration and injecting slubs into yarn in response to the control signals.
5. The method of producing a novelty yarn which comprises controlling mechanism for injecting slubs into yarn in response to control signals initiated by cosmic rays.
6. Apparatus for producing yarn having slubs therein at random intervals comprising in combination, a source of inherently random electrical pulses, means for amplifying and converting pulses originating in said source into a series of randomly occurring control signals, a yarn spinning mechanism and means associated therewith and responsive to said control signals for injecting slubs into yarn spun by said mechanism.
7. Apparatus for producing a novelty yarn comprising in combination, means actuated by random radiation for creating a plurality of random pulses, means for converting the created pulses into a series of control Signals separated by intervals of random duration, mechanism for inj ecting slubs into yarn, and means for controlling said mechanism in response to the control signals.
8. The combination according to claim? Wherein said first mentioned means is adapted for actuation by cosmic rays.
9. The method according to claim 4 wherein the randomly occurring pulses are converted into a sequence of control signals by initiating a control signal upon occurrence of a pulse, substantially simultaneously initiating a discharge of a storage device and maintaining the control signal for the period of discharge of the storage device.
10. Apparatus for producing novelty yarn comprising in combination, a source of random electrical pulses, means for converting pulses from said source into a series of control signals separated by intervals of random duration, mechanism for injecting slubs into yarn, and means for controlling said mechanism in response to the control signals.
DONALD G. C. HARE.
REFERENGES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,235,327 Kinsley July 31, 1917 2,103,080 Killars Dec. 21, 1937 2,406,032 Parker Aug. 20, 1946 2,419,340 Easton Apr. 22, 1947 2,469,227 Fraser May 3, 1949 2,499,889 Teichmann Mar. 7, 1950 FOREIGN PATENTS Number Country Date 198,619 Germany May 21, 1908 493,632 Great Britain May 31, 1938 493,974 Great Britain Oct. 18, 1938 OTHER REFERENCES Atomic Physics; Members of the Physics Staff of the University of Pittsburgh; John Wiley and Sons, Inc., New York, N. Y.; published 1937; pages 295 and 296.
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Cited By (10)

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DE959447C (en) * 1954-11-26 1957-03-07 I P Bemberg Ag Cross-winding device with a device for preventing image windings
US2810165A (en) * 1955-05-11 1957-10-22 West Point Mfg Co Slub mechanism and signal generator therefor
US2811011A (en) * 1953-05-13 1957-10-29 Deering Milliken Res Corp Apparatus for producing novelty yarn
US2817768A (en) * 1954-09-16 1957-12-24 Tung Sol Electric Inc Radiation alarm
US2878636A (en) * 1955-08-11 1959-03-24 Deering Milliken Res Corp Control system and method
US2975474A (en) * 1958-06-11 1961-03-21 Du Pont Process and apparatus for preparing novelty yarns
US3392587A (en) * 1965-07-06 1968-07-16 Minerais Et Metaux Process for reducing error in the sampling of materials
US3407589A (en) * 1966-09-14 1968-10-29 Kyoritsu Machinery Works Ltd Apparatus for manufacturing various fancy twisted yarns
US3449899A (en) * 1968-03-01 1969-06-17 Electro Matic Corp Variable count and slubbing apparatus and method
FR2341001A1 (en) * 1976-02-13 1977-09-09 Bolli Giuseppe DRIVING MECHANISM FOR SPINNING OR TWISTING TRADE SUITABLE FOR FORMING BUTTONS IN THREADS

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US2103080A (en) * 1933-12-29 1937-12-21 Heberlein Patent Corp Process for producing linen-like materials and products therefrom
GB493974A (en) * 1937-09-20 1938-10-18 Eric Reginald Goshawk Improvements in or relating to devices for producing variations of thickness at random intervals in textile yarn
US2406032A (en) * 1942-11-23 1946-08-20 Bell Telephone Labor Inc Telegraph signal enciphering mechanism
US2419340A (en) * 1945-08-07 1947-04-22 Emerson Radio And Phonograph C Pulse widening circuits
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US1235327A (en) * 1916-04-10 1917-07-31 Russell Company Machine for introducing knickers into fabrics.
US2103080A (en) * 1933-12-29 1937-12-21 Heberlein Patent Corp Process for producing linen-like materials and products therefrom
GB493974A (en) * 1937-09-20 1938-10-18 Eric Reginald Goshawk Improvements in or relating to devices for producing variations of thickness at random intervals in textile yarn
US2406032A (en) * 1942-11-23 1946-08-20 Bell Telephone Labor Inc Telegraph signal enciphering mechanism
US2499889A (en) * 1945-05-30 1950-03-07 Texaco Development Corp Control system for closure means
US2419340A (en) * 1945-08-07 1947-04-22 Emerson Radio And Phonograph C Pulse widening circuits
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2811011A (en) * 1953-05-13 1957-10-29 Deering Milliken Res Corp Apparatus for producing novelty yarn
US2817768A (en) * 1954-09-16 1957-12-24 Tung Sol Electric Inc Radiation alarm
DE959447C (en) * 1954-11-26 1957-03-07 I P Bemberg Ag Cross-winding device with a device for preventing image windings
US2810165A (en) * 1955-05-11 1957-10-22 West Point Mfg Co Slub mechanism and signal generator therefor
US2878636A (en) * 1955-08-11 1959-03-24 Deering Milliken Res Corp Control system and method
US2975474A (en) * 1958-06-11 1961-03-21 Du Pont Process and apparatus for preparing novelty yarns
US3392587A (en) * 1965-07-06 1968-07-16 Minerais Et Metaux Process for reducing error in the sampling of materials
US3407589A (en) * 1966-09-14 1968-10-29 Kyoritsu Machinery Works Ltd Apparatus for manufacturing various fancy twisted yarns
US3449899A (en) * 1968-03-01 1969-06-17 Electro Matic Corp Variable count and slubbing apparatus and method
FR2341001A1 (en) * 1976-02-13 1977-09-09 Bolli Giuseppe DRIVING MECHANISM FOR SPINNING OR TWISTING TRADE SUITABLE FOR FORMING BUTTONS IN THREADS

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