US2618903A - Tubular lamp tipping-off apparatus - Google Patents

Tubular lamp tipping-off apparatus Download PDF

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US2618903A
US2618903A US173447A US17344750A US2618903A US 2618903 A US2618903 A US 2618903A US 173447 A US173447 A US 173447A US 17344750 A US17344750 A US 17344750A US 2618903 A US2618903 A US 2618903A
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lamp
tipping
support means
exhaust tube
guide
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US173447A
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Robert A Kuebler
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General Electric Co
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General Electric Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/40Closing vessels

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  • This invention relates generally to the sealing of vitreous vessels and more particularly to the tipping-01f of the exhaust tubes of elongated gaseous discharge devices such as fluorescent l-amps.
  • the actual sealing ofi comprises heating an exhaust tube extending from an end of an electric lamp to its melting point so that it is fused into a tip which seals the lamp permanently. This operation is generally known as tipping-off the lamp.
  • the purpose of the exhaust tube is to permit exhausting air from the interior of the bulb or envelope and also to permit filling with gas and, in certain instances, to permit the introduction of other substances such as mercury.
  • exhaust tubes are generally provided at both ends of the device. This simplifies processing and permits flushing the envelope by injecting gas into one end and expelling it through the exhaust tube at the other end.
  • the exhaust tubes may afiord means for holding one of the elements of the lamp, such as the stem, during its course of manufacture, in particular for mounting the filaments on the lead-in wires.
  • the tipping-01f or sealing operation is usually accomplished by the heat and pressure of a gas flame directed against a portion of the vitreous exhaust tube and occurs while the electrical device from which the exhaust tube extends is retained by other associated apparatus, such as an exhausting and gas filling machine.
  • These machines may be of the turret type comprising a series of heads for holding the lamps while various operations are performed upon them.
  • the turret indexes each head to various work stations at spaced time intervals during which the specific manufacturing operations take place.
  • the tipping-off apparatus may be located adjacent one of these work stations and must move into operative engagement with the lamp while it is still retained in the particular head to which it was attached when first placed in the turret machine. In order to realize the full benefits of its combination with the turret machine, the tipping-off apparatus must be operated automatically and in proper synchronism with the indexing system.
  • the principal object of my invention is to provide automatic tipping-off apparatus for operation in combination with automatic lamp making machinery which periodically carries an electrical device provided with a vitreous exhaust tube to a work station occupied by the apparatus.
  • Another object of my invention is to provide tipping-off apparatus of the afore-mentioned character which is adapted to move automatically to the correct operating position relative to electrical devices successively located at a work station by means of associated apparatus.
  • Still another object of my invention is to provide self-positionin and automatic recentering tipping-off apparatus adapted to assume the correct operating position relative to successive electrical devices presented at a work station, the positions of these devices being only approximately determined or fixed by means of associated apparatus.
  • tipping-01f apparatus is available for taking a definite operating position relative to a work station and that no problem is presented thereby.
  • position of that portion of the lamp adjacent the exhaust tube which is to be tipped-off is subject to considerable variation, an entirely difierent problem is encountered which requires a different solution.
  • Variations in position of the type in question here may occur because the devices, such as long tubular fluorescent lamps, are supported at points remote from the end which the tipping-off apparatus is required to engage.
  • the fluorescent lamps may not be perfectly straight or, again, bowing may occur as a result of unequal cooling of difierent sides of the lamp.
  • Fig. 1 is a pictorial representation, considerably simplified in certain respects, illustrating the application of the tipping-011 apparatus of my invention to a turret type sealing and exhausting machine for long fluorescent lamps.
  • Fig. 2 is a side elevation of a tipping-off device embodying my invention and shown in operating relationship to a fluorescent lamp retained by the head of an associated exhausting apparatus. Certain sections of the device have been broken away in order to illustrate more clearly the construction of the internal parts.
  • Fig. 3 is a plan View of the tipping-off device of Fig. 1.
  • Fig. 4 is a side elevation, likewise with certain sections broken away, of another tipping-off device embodying an improved form of my invention which is particularly suitable for very long fluorescent lamps.
  • Fig. 5 is a plan View of the tipping-off device of Fig. 4.
  • g 7 is a plan View of the tipping-off device of Fig. 4.
  • the rotary turret machine illustrated therein comprises essentially a circular platform or wheel I which is supported by, and pivots with, a shaft 2. At spaced intervals near the periphery of the platform I, are located a number of combined heads and chucks 3 for receiving and holding elongated tubular glass envelopes such as fluorescent lamps d.
  • Each head 3 comprises a tubular sleeve 5 which is adapted to fit over and make hermetic contact with the upper exhaust tube 6 of lamp 4.
  • head 3 comprises a number of clamping pieces or jaws 1 which grip the upper end of the lamp and hold it in vertical alignment below the head. It will be understood that the turret is intermittently rotated or indexed in order to advance each head thorugh a series of work positions whereat different operations are performed on the lamp.
  • the tubular sleeve 5 is connected to suitable evacuating apparatus which is not shown in the drawing. It will be understood that the purpose of the machine is to permit flushing the air out of the lamps, evacuating them, filling them with gas, and tipping-off the exhaust tubes while simultaneously annealing at suitable temperatures.
  • a lamp begins its course through the machine at a position P and is inserted in a chuck 3' at that position by the operator. With this. particular machine, immediately after its insertion into the chuck at position P, the lamp enters a semicylindrical annular oven 8; and during the course of its travel through this oven, the lamp is heated to a suitable temperature for the processing that takes place after its emergence at position P.
  • the lamp is flushed with a suitable gas for cleaning out any air, moisture, and other impurities which may be occluded within the interior glass walls of the envelope.
  • a suitable gas for cleaning out any air, moisture, and other impurities which may be occluded within the interior glass walls of the envelope.
  • the lamp is emerging from a hot oven into room air at a relatively cold ambient atmosphere, and the unavoidable sudden chilling of one side causes a bowing in the direction of chilling. Although the total average amount of this bowing is unimportant, the actual amount varies between successive lamps; and, in practice, it has been found that with an eight-foot fluorescent lamp of the type commonly known as the 96-T-12, a variation in 4 displacement at the lower end of as much as one inch occurs during manufacturing.
  • the tipping-off apparatus must, accordingly, be designed to move vertically upwards as each succeeding lamp reaches the operating station in question. Since the lateral position of the bottom ends of the lamps varies, the tipping-01f apparatus must also be designed to have the necessary freedom of motion in a plane normal to the axis of the lamp. The flexibility of the system must be such that it be capable of surrounding the lower exhaust tube with the requisite tippingoif flame without exerting any undue side thrust and without bending the lamp in its softened state.
  • the tipping-01f apparatus must be free to move transversely in a horizontal plane with a pressure exerted thereon by the end of the lamp not in excess of a few ounces.
  • Fig. 2 there is shown the fluorescent lamp 3 which is connected to a head3 of the exhausting apparatus.
  • the lamp is shown in the position which it would occupy at the lower tipping-off station corresponding to P in Fig. 1.
  • the actual head 3 connected to the lamp may correspond to that shown in the exhausting apparatus disclosed in U. S. Patent 2,247,513 to A. J. Marshaus.
  • the tipping-01f device lies in a downwardly retracted position below the path of movement of the lamp and out of operative relationship therewith.
  • the tipping-01f device comprises a pair of gas burners l I and i2 which are mounted on a head l3 and which have upwardly and inwardly inclined jets for directing the flames to a common central point.
  • a funnel-shaped guide I4 is affixed to head I3 by means of a bracket l5 and comprises a number of outwardly flared fingers M which are adapted to engage and locate the lower end of lamp 4.
  • Head 13 is mounted on a post I6 attached to a disc ll, the whole constituting the upper supporting means for the burners.
  • the upper supporting means is provided with a limited freedom of movement in a horizontal plane by the arrangement whereby disc I! floats on a ring of ball bearings I8 located within a housing i 9.
  • This housing is attached to the upper end of a rod 29 which may move vertically upwards and downwards and constitutes part of the lower supporting means for the burner.
  • the relatively movable upper and lower portions of the supporting means for the device, that is, disc I: on which the upper parts are mounted and housing [9 which is afiixed to the lower portion, are characterized by superposed surfaces perpendicular to the vertical direction of movement of rod 223. These superposed urfaces are constituted by the lower surface ll of disc I! and the upper plane surface E9 of housing It. The ball bearings interposed between these two surfaces are maintained in spaced relationship about an annular area of disc H.
  • a ring-shaped cover plate 21 is attached over the housing [9 and serves to keep disc l1 and the burner supported thereon in spaced relationship with respect to the housing and prevent any tipping of these elements by a side thrust.
  • Rod is adapted to slide within a bracket 22 which extends from the fram of th turret machine and serves as a means for holding the entire tipping-off device at the correct position with respect to the work station.
  • the vertical motion is transmitted to rod 20 and by means of a linkage comprising a spring 23 contained within the hollowed out lower extremity of rod 20 and compressed by a piston 24.
  • Piston 24 in turn, is driven by means of a lever 25 which is linked thereto by a pin 26 fitting in a suitable slot within the lower end of the piston.
  • Lever 25 is pivoted on a shaft 25 and is normally biased by means of a spring 21 which extends to a stationary part of the frame for the machine.
  • Lever 25 has a roller 28 at its opposite extremity which roller is adapted to follow the contour of a cam 29 so as to be actuated thereby. Since the operation of the tipping-off device must be synchronized with the indexing movements of the lamps in the turret machine to and from the spaced work stations, the cam 23 is preferably actuated by the driving means for the turret machine.
  • the upper floating section of the tipping-01f device is provided with sufiicient freedom of movement in a horizontal plane to permit adjustment for any ordinary variation in the positioning of the lower extremities of the lamps 4 which may be encountered during the course of manufacturing operations.
  • the cycle is initiated by an upward movement of piston 24 which results in an upward movement of the floating portion comprising the burners and the guide It,
  • the upper extremities of the guide fingers M are spread out enough that no matter where the lower extremity of the lamp happens to be positioned with respect to the work station, it will strike the inwardly sloping surface of one of the fingers.
  • the upper floating portion of the tipping-off device will shift sideways by movement of the disc I! overthe upper surface 19' of the housing I9. The lateral movement will continue while the tippingoff device is moving upwardly until finally the lower end of the lamp is seated squarely within the flared guide M.
  • the melting of the glass and the sealing of the exhaust tube is brought about by the action of the relatively hard flames from the burners I! and I2 and consists, in this particular instance where a short exhaust tube is presented, in fusing and working the end into a permanently sealed tip. Should the exhaust tube 30 be of excessive length, the portion below the seal can be caused to separate and fall from the portion remaining attached to the lamp.
  • the lower exhaust tube which the tipping-ofi device described herein is designed to seal is not connected t any exhausting apparatus. Its function is different from that of the exhaust tube extending from the upper end of lamp 4 and connected to one of the heads 3 of the turret machine.
  • the lower exhaust tubes served their purpose during the flushing operation of the lamp and are of no further use during succeeding manufacturing operation.
  • the tipping-off device is lowered away from engagement with the end of lamp 4 by means of suitable movement of cam 29. This permits rotation of the turret machine. and the indexing thereof to the succeeding station while another lamp is brought into the work station P associated with the tipping-off of the lower exhaust tube. It will be understood that the lowering of the device is performed by the reverse movement of the operating lever 25 and completes one cycle of operation. Succeeding cycles of operation follow the same course as that just described.
  • a tipping-off device of generally similar construc- 7 tionto'thatof Fig. 2, the automatic recentering feature'is provided'by'means of a lighthelical spring-dfl'which is secured at one end by means of a pin M to the lower extremity of a rod I and which is connected at its upper end by means of a flexible wire '42 to a pin 43 fixed to the'movable disc Ill.
  • Wire'42 passes through a guide bushingEG located within rod [2!], so that'the portion of the wire between the bushing and pin '43 is bent outof th'ev'ertical whenever znovable disc lll moves out of its'central position.
  • the spring'AO' is adjusted to exert-at all times a slight tension on the wire 42 as a result-cf which disc I I1 is automatically returned to a central position within the housing H9 whenever the device is lowered away out of engagement with a lamp.
  • the fingers H4 of the guide H4 are provided with heating'means for raising their temperature to a'p'oint approximately equal to that of the lower-end of the lamp when it emerges from the oven 8.
  • the fingers are V-shaped in cross section and open to the rear, that isfon the side facing radially outwards.
  • the heating means comprise small jets or nozzles 44 located below the guide fingers l M and connected to a gas supply ring 45. Ring 45 is supplied with gas through an inlet tube 46' which is normally connected to a supply'by means of flexible rubber tubing.
  • the bottom plate or seat 32 of the guide H4 is shaped somewhat like an inverted funnel in order to guide the flame from the burners III and H2 onto the lower tip of the exhaust tube-'30.
  • This arrangement consists of a vertical pin 41 attached to a mounting plate 48 secured to the disc H7, and a locating ring 59 which is formed in a lateral projection of the cover plate E2! of housing H9.
  • the pin and locating ring combination prevents the edge of the disc H1 striking the housing H9 and possibly damaging one or the other.
  • Rod 29 which supports the housing is received in a sleeve I22 and resiliently supported therein by a spring I23.
  • the tipping-off device is raised against the lower end of the lamp through an upward displacement of sleeve I22.
  • the excess movement, after engagem'ntof the lamp, is taken up by compression of spring I23, in generally similar fashion as with spring 23 in the embodiment of Fig. 2.
  • the invention is-essentially characterized by the provision of the tipping-off burners and locating guides for receiving the lower extremity of the lamp on a disc or plate which has lateral Or transverse freedom of movement with respect to the vertical displacement of the assembly towards the end of a lamp. "Although the embodiments herein have been described with all the refinements which have been found desirable for the verydelicate operations contemplated in the use of tiemachine, such as ball bearing mountings, these refinements need not all be observed where work of a'grosser type is satisfactory.
  • heating means for fusing the lower exhaust tube of said lamp, support means for said heating means, means for vertically reciprocating said support means to carry the heating means thereon towardand alternately away from the lower end of the said lamp, means mounting said heating means on said support means for limited horizontal floating motion, and guide means mounted on said support means in fixed relationship with said heating means and adapted toengage the lower end of said lamp-and shift said heating means horizontally into aco-urate relationship to said lower exhaust tube.
  • a self-positioning tipping-off device for fusing and sealing the ends of vitreous tubes projecting downwardly from elongated envelopes periodically presented at a work station, with individual variations in the positioning of succeeding envelopes, comprising lower supporting means defining a horizontal surface and adapted to move vertically upwards towards the lower end of said envelope, upper support means slidably mounted on said lower support means and adapted to move freely on said surface in a direction transverse to said vertical movement, a guide attached to said upper support means and adapted to engage the lower end of said envelope in order to cause said upper support means to be displaced transversely with respect to said lower support means into position for engagin said lower end, and burners attached to said upper support means for sealing off said vitreous tube.
  • a self-positioning tipping-off device for fusing and sealing the ends of vitreous tubes projecting downwardly from glass envelopes periodically presented at a work station with lateral variations in the positioning of succeeding envelopes, comprising lower support means adapted to move vertically upwards towards the lower extremity of said envelope, upper support means mounted with horizontal freedom of movement on said lower support means, each of said support means defining a plane surface, one super: posed upon the other, and adapted to slide, one with respect to the other, burners attached to said support means for sealing off said vitreous tube, and a guide mounted on said upper support means for engaging said lower extremity and for causing said upper support means to be displaced transversely to the extent necessary for centering said burners about said exhaust tube.
  • a self-positioning tipping-off device for fusing and sealing the ends of vitreous tubes projecting downwardly from glass envelopes periodically presented at a work station with lateral variations in the positioning of succeeding envelopes, comprising lower support means adapted to move vertically upwards towards the lower extremity of said envelope, upper support means mounted with horizontal freedom of movement on said lower support means, each of said support means defining a horizontal plane surface, one superposed upon the other, ball bearings located between said surfaces for reducing the friction of sliding, burners attached to said upper support means for sealing off said vitreous tube, and a guide mounted on said upper support means for engagin said lower extremity and for causing said upper support means to be displaced transversely to the extent necessary for centering said burners about said exhaust tube.
  • a self-positioning tipping-01f device for fusing and sealing the ends of vitreous tubes projecting downwardly from glass envelopes periodically presented at a work station with lateral variations in the positioning of succeeding envelopes, comprising lower support means adapted to move vertically upwards towards the lower extremity of said envelope, upper support means mounted with horizontal freedom of movement on said lower support means, each of said support means defining a horizontal plane surface, one superposed upon the other, ball bearings located between said surfaces for reducing the friction of sliding, burners attached to said upper support means for sealing off said vitreous tube, and a guide comprisin flared fingers mounted on said upper support means for engaging said lower extremity and causing a side thrust to be exerted for shifting said upper support means horizontally to the extent necessary for centering said burners about said exhaust tube.
  • a self-positioning and automatically recentering tipping-off device for fusing and sealing the ends of vitreous tubes projectin downwardly from glass envelopes periodically presented at a work station, succeeding ones of said envelopes having variations in their positioning with respect to said station, comprising lower support means arranged for vertical movement towards the lower extremity of said envelope, upper support means slidably mounted with respect to said lower support means in a manner to provide horizontal freedom of movement, a guide attached to said upper support means for engaging the lower extremity of said envelope and causing said upper support means to shift transversely during the continued upward movement of said lower support means, said shifting being in a direction for causing said lower extremity to seat squarely in said guide, burners mounted on said upper support means and located for fusing and sealing-off said vitreous tube upon seating of said envelope within said guide, and a tension spring connected between central points in said upper and lower support means for automatically recentering said upper support means upon disengagement of said guide from said lower extremity.
  • a self-positionin and automatically recentering tipping-01f device for fusing and sealing the ends of vitreous tubes projecting downwardly from glass envelopes periodically presented at a work station with lateral variations in the positioning of succeeding envelopes, comprising lower support means adapted to move vertically upwards towards the lower extremity of said envelope, upper support means mounted with limited horizontal freedom of movement on said lower support means, each of said support means defining a horizontal plane surface, one superposed upon the others, ball bearings located between said surfaces for reducing sliding friction, burners attached to said upper support means for sealing off said exhaust tube, a guide mounted on said upper support mean for engaging said lower extremity and for causing said upper support means to be displaced transversely in order to center said burners about said exhaust tube, and a tension spring connected between a central point in said I upper support means and a central point below said surfaces in said lower support means for automatically recentering said upper support means upon disengagement of said guide from said extremity.

Description

Nov. 25, 1952 R. A. KUEBLER 2,618,903
TUBULAR LAMP TIPPING-OFF APPARATUS Filed July 12, 1950 3 Sheets-Sheet 1 Fij 1. '1
{I q k; /2 4 3 Invewiror: lQober k A Kuebler', 9 MM C" His A=t=lrorne Nov. 25, 1952 R. A. KUEBLER 2,618,903
TUBULAR LAMP TIFPING-OFF APPARATUS Filed July 12, 1950 5 Sheets-Sheet 2 lmentrorz I Robefitr A. KuelpLer,
His A't'tomey.
Nov. 25, 1952 R. A. KUEBLER 2,618,903
TUBULAR LAMP TIPFING-OFF APPARATUS Filed July 12, 1950 Y s Sheets-Sheet a Patented Nov. 25, 1 95.?
TUBULAR LAMP TIPPING-OFE APPARATUS Robert A. Kuebler, University Heights, Ohio, assignor to General Electric Company, a corporation of New York Application July 12, 1950, Serial No. 173,447
9 Claims.
This invention relates generally to the sealing of vitreous vessels and more particularly to the tipping-01f of the exhaust tubes of elongated gaseous discharge devices such as fluorescent l-amps.
The present application is a continuation-inpart of my copendin application Serial No. 669,140, filed May 11, 1946, and since abandoned in view of the filing of this application. It presents certain improvements in the tipping-off device described in the afore-mentioned application, particularly with regard to automatic recentering of the device, which improvements were necessitated by the coming into general use of longer fluorescent lamps than were being manufactured at the time that application was filed.
In the manufacture of electric lamps, it is necessary to provide for exhausting and sealing oif the glass envelope. The actual sealing ofi comprises heating an exhaust tube extending from an end of an electric lamp to its melting point so that it is fused into a tip which seals the lamp permanently. This operation is generally known as tipping-off the lamp. The purpose of the exhaust tube, it will be understood, is to permit exhausting air from the interior of the bulb or envelope and also to permit filling with gas and, in certain instances, to permit the introduction of other substances such as mercury.
In the case of elongated tubular discharge devices, such as the common fluorescent lamp, exhaust tubes are generally provided at both ends of the device. This simplifies processing and permits flushing the envelope by injecting gas into one end and expelling it through the exhaust tube at the other end. Also, the exhaust tubes may afiord means for holding one of the elements of the lamp, such as the stem, during its course of manufacture, in particular for mounting the filaments on the lead-in wires.
The tipping-01f or sealing operation is usually accomplished by the heat and pressure of a gas flame directed against a portion of the vitreous exhaust tube and occurs while the electrical device from which the exhaust tube extends is retained by other associated apparatus, such as an exhausting and gas filling machine. These machines may be of the turret type comprising a series of heads for holding the lamps while various operations are performed upon them. The turret indexes each head to various work stations at spaced time intervals during which the specific manufacturing operations take place. The tipping-off apparatus may be located adjacent one of these work stations and must move into operative engagement with the lamp while it is still retained in the particular head to which it was attached when first placed in the turret machine. In order to realize the full benefits of its combination with the turret machine, the tipping-off apparatus must be operated automatically and in proper synchronism with the indexing system.
The principal object of my invention is to provide automatic tipping-off apparatus for operation in combination with automatic lamp making machinery which periodically carries an electrical device provided with a vitreous exhaust tube to a work station occupied by the apparatus.
Another object of my invention is to provide tipping-off apparatus of the afore-mentioned character which is adapted to move automatically to the correct operating position relative to electrical devices successively located at a work station by means of associated apparatus.
Still another object of my invention is to provide self-positionin and automatic recentering tipping-off apparatus adapted to assume the correct operating position relative to successive electrical devices presented at a work station, the positions of these devices being only approximately determined or fixed by means of associated apparatus.
It will be understood that tipping-01f apparatus is available for taking a definite operating position relative to a work station and that no problem is presented thereby. However, where the position of that portion of the lamp adjacent the exhaust tube which is to be tipped-off is subject to considerable variation, an entirely difierent problem is encountered which requires a different solution. Variations in position of the type in question here may occur because the devices, such as long tubular fluorescent lamps, are supported at points remote from the end which the tipping-off apparatus is required to engage. The fluorescent lamps may not be perfectly straight or, again, bowing may occur as a result of unequal cooling of difierent sides of the lamp. It will readily be understood that in the case of an eight-foot lamp, such as a 96-T-12, a very slight variation in the temperature of one side of the lamp with respect to the other may cause a bow- I ing and lateral displacement at one end of as much as one inch when the lamp is supported exclusively from the other end. The tipping-off apparatus in accordance with my invention is designed to take care of variations in positioning of this order.
For further objects and advantages and for a better understanding of my invention, attention is now directed to the following description and accompanying drawing. The features of my invention believed to be novel will be more particularly pointed out in the appended claims.
In the drawings:
Fig. 1 is a pictorial representation, considerably simplified in certain respects, illustrating the application of the tipping-011 apparatus of my invention to a turret type sealing and exhausting machine for long fluorescent lamps.
Fig. 2 is a side elevation of a tipping-off device embodying my invention and shown in operating relationship to a fluorescent lamp retained by the head of an associated exhausting apparatus. Certain sections of the device have been broken away in order to illustrate more clearly the construction of the internal parts.
Fig. 3 is a plan View of the tipping-off device of Fig. 1.
Fig. 4 is a side elevation, likewise with certain sections broken away, of another tipping-off device embodying an improved form of my invention which is particularly suitable for very long fluorescent lamps.
Fig. 5 is a plan View of the tipping-off device of Fig. 4. g 7
Referring to Fig. l, the rotary turret machine illustrated therein comprises essentially a circular platform or wheel I which is supported by, and pivots with, a shaft 2. At spaced intervals near the periphery of the platform I, are located a number of combined heads and chucks 3 for receiving and holding elongated tubular glass envelopes such as fluorescent lamps d. Each head 3 comprises a tubular sleeve 5 which is adapted to fit over and make hermetic contact with the upper exhaust tube 6 of lamp 4. In addition, head 3 comprises a number of clamping pieces or jaws 1 which grip the upper end of the lamp and hold it in vertical alignment below the head. It will be understood that the turret is intermittently rotated or indexed in order to advance each head thorugh a series of work positions whereat different operations are performed on the lamp.
The tubular sleeve 5 is connected to suitable evacuating apparatus which is not shown in the drawing. It will be understood that the purpose of the machine is to permit flushing the air out of the lamps, evacuating them, filling them with gas, and tipping-off the exhaust tubes while simultaneously annealing at suitable temperatures. A lamp :begins its course through the machine at a position P and is inserted in a chuck 3' at that position by the operator. With this. particular machine, immediately after its insertion into the chuck at position P, the lamp enters a semicylindrical annular oven 8; and during the course of its travel through this oven, the lamp is heated to a suitable temperature for the processing that takes place after its emergence at position P. Also, during the course of its travel through the oven, the lamp is flushed with a suitable gas for cleaning out any air, moisture, and other impurities which may be occluded within the interior glass walls of the envelope. Upon its emergence from oven 8 at position P, it is desired to seal or tip-off the lower ex .aust tube of the lamp. It will be understood that upon emergence at position P, the lamp is at a temperature of several hundred degrees centigrade and is like- 1y to be slightly bowed. Since the lamp is supported exclusively from its upper end, even a very slight bowing will cause a considerable displacement at its lower end. Moreover, the lamp is emerging from a hot oven into room air at a relatively cold ambient atmosphere, and the unavoidable sudden chilling of one side causes a bowing in the direction of chilling. Although the total average amount of this bowing is unimportant, the actual amount varies between successive lamps; and, in practice, it has been found that with an eight-foot fluorescent lamp of the type commonly known as the 96-T-12, a variation in 4 displacement at the lower end of as much as one inch occurs during manufacturing.
The tipping-off apparatus must, accordingly, be designed to move vertically upwards as each succeeding lamp reaches the operating station in question. Since the lateral position of the bottom ends of the lamps varies, the tipping-01f apparatus must also be designed to have the necessary freedom of motion in a plane normal to the axis of the lamp. The flexibility of the system must be such that it be capable of surrounding the lower exhaust tube with the requisite tippingoif flame without exerting any undue side thrust and without bending the lamp in its softened state. Since the lamps are very long and slender and quite pliable at the temperature at which they emerge from oven 8, it will be understood that the tipping-01f apparatus must be free to move transversely in a horizontal plane with a pressure exerted thereon by the end of the lamp not in excess of a few ounces.
The very stringent requirement outlined above are met by a construction of a tipping-off apparatus embodying my invention and illustrated in Fig. 2. Referring now to Fig. 2, there is shown the fluorescent lamp 3 which is connected to a head3 of the exhausting apparatus. It will be understood that the upper clamping jaws l have not been shown in this figure and that a very substantial midportion of the lamp has been broken away. The lamp is shown in the position which it would occupy at the lower tipping-off station corresponding to P in Fig. 1. The actual head 3 connected to the lamp may correspond to that shown in the exhausting apparatus disclosed in U. S. Patent 2,247,513 to A. J. Marshaus. When the head 3 and the lamp 4 first enter this particular work station, the tipping-01f device lies in a downwardly retracted position below the path of movement of the lamp and out of operative relationship therewith.
The tipping-01f device comprises a pair of gas burners l I and i2 which are mounted on a head l3 and which have upwardly and inwardly inclined jets for directing the flames to a common central point. A funnel-shaped guide I4 is affixed to head I3 by means of a bracket l5 and comprises a number of outwardly flared fingers M which are adapted to engage and locate the lower end of lamp 4. Head 13 is mounted on a post I6 attached to a disc ll, the whole constituting the upper supporting means for the burners. The upper supporting means is provided with a limited freedom of movement in a horizontal plane by the arrangement whereby disc I! floats on a ring of ball bearings I8 located within a housing i 9. This housing is attached to the upper end of a rod 29 which may move vertically upwards and downwards and constitutes part of the lower supporting means for the burner. The relatively movable upper and lower portions of the supporting means for the device, that is, disc I: on which the upper parts are mounted and housing [9 which is afiixed to the lower portion, are characterized by superposed surfaces perpendicular to the vertical direction of movement of rod 223. These superposed urfaces are constituted by the lower surface ll of disc I! and the upper plane surface E9 of housing It. The ball bearings interposed between these two surfaces are maintained in spaced relationship about an annular area of disc H. A ring-shaped cover plate 21 is attached over the housing [9 and serves to keep disc l1 and the burner supported thereon in spaced relationship with respect to the housing and prevent any tipping of these elements by a side thrust.
Rod is adapted to slide within a bracket 22 which extends from the fram of th turret machine and serves as a means for holding the entire tipping-off device at the correct position with respect to the work station. The vertical motion is transmitted to rod 20 and by means of a linkage comprising a spring 23 contained within the hollowed out lower extremity of rod 20 and compressed by a piston 24. Piston 24, in turn, is driven by means of a lever 25 which is linked thereto by a pin 26 fitting in a suitable slot within the lower end of the piston. Lever 25 is pivoted on a shaft 25 and is normally biased by means of a spring 21 which extends to a stationary part of the frame for the machine. Lever 25 has a roller 28 at its opposite extremity which roller is adapted to follow the contour of a cam 29 so as to be actuated thereby. Since the operation of the tipping-off device must be synchronized with the indexing movements of the lamps in the turret machine to and from the spaced work stations, the cam 23 is preferably actuated by the driving means for the turret machine.
The upper floating section of the tipping-01f device is provided with sufiicient freedom of movement in a horizontal plane to permit adjustment for any ordinary variation in the positioning of the lower extremities of the lamps 4 which may be encountered during the course of manufacturing operations.
After a lamp has been indexed into the station corresponding to the tipping-off operation, the cycle is initiated by an upward movement of piston 24 which results in an upward movement of the floating portion comprising the burners and the guide It, The upper extremities of the guide fingers M are spread out enough that no matter where the lower extremity of the lamp happens to be positioned with respect to the work station, it will strike the inwardly sloping surface of one of the fingers. Immediately thereupon, the upper floating portion of the tipping-off device will shift sideways by movement of the disc I! overthe upper surface 19' of the housing I9. The lateral movement will continue while the tippingoff device is moving upwardly until finally the lower end of the lamp is seated squarely within the flared guide M.
The preceding operations permit the exhaust tube 3%, extending beyond the lower end of the lamp 4, to pass through a central aperture 3| in the lower shield portion 32 of the guide [4. Finally, at the limit of the vertical upward movement of the device, the shield portion 32 of the guide 14 abuts directly against the lower end of lam 4 as shown in the drawing, and the burners II and I2 are then properly positioned to direct their flame to melt and seal the lower extremity of the exhaust tube 38. The motion of the operating lever 25 and piston 24 is actually greater than what is normally required to assure positive seating of the lamp in guide [4, and the excess motion is absorbed by the compression of spring 23 located between the lower end of rod 20 and the upper end of piston 22. This is in order to permit positive seating of the various lamps in spite of dimensional tolerances and variations. In between the times when the tipping-off device is bearing against the lower end of a lamp, the expansion of spring 23 is limited by means of a pin 34 which is carried by piston 24 and rides in a longitudinal slot 35 in the lower portion of rod 2B.
The melting of the glass and the sealing of the exhaust tube is brought about by the action of the relatively hard flames from the burners I! and I2 and consists, in this particular instance where a short exhaust tube is presented, in fusing and working the end into a permanently sealed tip. Should the exhaust tube 30 be of excessive length, the portion below the seal can be caused to separate and fall from the portion remaining attached to the lamp. In the present instance the lower exhaust tube which the tipping-ofi device described herein is designed to seal, is not connected t any exhausting apparatus. Its function is different from that of the exhaust tube extending from the upper end of lamp 4 and connected to one of the heads 3 of the turret machine. The lower exhaust tubes served their purpose during the flushing operation of the lamp and are of no further use during succeeding manufacturing operation.
Following the tipping-off or sealing-off of the exhaust tube 30, the tipping-off device is lowered away from engagement with the end of lamp 4 by means of suitable movement of cam 29. This permits rotation of the turret machine. and the indexing thereof to the succeeding station while another lamp is brought into the work station P associated with the tipping-off of the lower exhaust tube. It will be understood that the lowering of the device is performed by the reverse movement of the operating lever 25 and completes one cycle of operation. Succeeding cycles of operation follow the same course as that just described.
Since it is desirable that the device be kept from turning in order to prevent the flexible tubes II and I2 supplying gas to the burners II and [2, respectively, from engaging extraneous apparatus and interfering with the operatiion of the device, means are provided for so doing. These means comprise a pin 31 extending from housing 19, which pin 31 is located in gzvertical slot in an arm 38 attached to bracket In the embodiment of my invention illustrated in Figs. 4 and 5, certain improvements have been incorporated which have been specifically designed for the manufacturing operation of tipping-01f the lower exhaust tube in an eight-foot tubular fluorescent lamp of the type commonly known as the 96-T-12 and 96-T-8. It might be mentioned that these designations signify tubular florescent lamps 96 inches in nominal length and 12/8 and 8/8 inches in diameter, that is 1 and 1 inches in diameter, respectively.
In connection with the tipping-off device of Fig. 2, it will be realized that, after a particular lamp has been sealed off, the device remains in Whatever position of lateral displacement it occupied when it was lowered away from the previous lamp upon which it operated. Under certain circumstances, this may lead to difficulties. Thus, if a preceding lamp had an extreme deviation to the right whereas the succeeding lamp has an extreme deviation to the left, the amount of travel or lateral displacement required of the guides and burners is doubled. With very long lamps, in connection with which the variations in deviation of the lower ends are apt to be considerable, it becomes very desirable to provide som means for automatically recentering the disc 11 and the burners with respect to the housing I 9.
Referring to Fig. 4, wherein there is shown a tipping-off device of generally similar construc- 7 tionto'thatof Fig. 2, the automatic recentering feature'is provided'by'means of a lighthelical spring-dfl'which is secured at one end by means of a pin M to the lower extremity of a rod I and which is connected at its upper end by means of a flexible wire '42 to a pin 43 fixed to the'movable disc Ill. Wire'42 passes through a guide bushingEG located within rod [2!], so that'the portion of the wire between the bushing and pin '43 is bent outof th'ev'ertical whenever znovable disc lll moves out of its'central position. v The spring'AO'is adjusted to exert-at all times a slight tension on the wire 42 as a result-cf which disc I I1 is automatically returned to a central position within the housing H9 whenever the device is lowered away out of engagement with a lamp.
In this improved embodiment of the invention, the fingers H4 of the guide H4 are provided with heating'means for raising their temperature to a'p'oint approximately equal to that of the lower-end of the lamp when it emerges from the oven 8. The fingers are V-shaped in cross section and open to the rear, that isfon the side facing radially outwards. The heating means comprise small jets or nozzles 44 located below the guide fingers l M and connected to a gas supply ring 45. Ring 45 is supplied with gas through an inlet tube 46' which is normally connected to a supply'by means of flexible rubber tubing. The bottom plate or seat 32 of the guide H4 is shaped somewhat like an inverted funnel in order to guide the flame from the burners III and H2 onto the lower tip of the exhaust tube-'30.
Since the burners and guides mounted ondisc H! in the present embodiment have a greater range of lateral displacement, it has been found desirable'to provide a double ring of ball bearings in order to obviate any tendency toward tipping. Accordingly, two rows of balls H8 and H8 are provided in a single retaining ring. Thus, onering is at all times fully beneath the disc H! so that it is impossible for the burner assembly mounted thereon to tip over, and it always bears evenly on the balls. A slightly different arrangement is utilized herein for limiting the lateral displacement of disc H? with respect to housing H9. This arrangement consists of a vertical pin 41 attached to a mounting plate 48 secured to the disc H7, and a locating ring 59 which is formed in a lateral projection of the cover plate E2! of housing H9. The pin and locating ring combination prevents the edge of the disc H1 striking the housing H9 and possibly damaging one or the other. Rod 29 which supports the housing, is received in a sleeve I22 and resiliently supported therein by a spring I23. The tipping-off device is raised against the lower end of the lamp through an upward displacement of sleeve I22. The excess movement, after engagem'ntof the lamp, is taken up by compression of spring I23, in generally similar fashion as with spring 23 in the embodiment of Fig. 2.
While certain specific embodiments have been shown and described, it will of course be understood that various modifications may be made without departing from the invention. The invention is-essentially characterized by the provision of the tipping-off burners and locating guides for receiving the lower extremity of the lamp on a disc or plate which has lateral Or transverse freedom of movement with respect to the vertical displacement of the assembly towards the end of a lamp. "Although the embodiments herein have been described with all the refinements which have been found desirable for the verydelicate operations contemplated in the use of tiemachine, such as ball bearing mountings, these refinements need not all be observed where work of a'grosser type is satisfactory. Likewise, in the arrangement for providing the vertical upward movement to the assembly, the refinements for taking care of dimensional variations in th-e'length of the lamps are not essential and may likewise be dispensed with. The appended claims are,-ther'efore, intended tooover any such modifications coming within the true spirit and scope of the invention.
What'I claim as new and desire to secure by Letters Patent of the United States is:
l. A self-positioning tipping-off device, com-' prising a heater, support means for said heater comprising an upper section terminating at its lower end in a horizontal disc and a lower section comprising a vertically reciprocable rod under said upper section and terminating at its upper end in a horizontal surface for supporting said and means holding said disc in fixed vertical position relative to said surface but permitting limited floating motion of the disc laterally, and guide means attached to said upper'section of the support means and adapted to engage with an article to behe'ated to accurately position the heater with respect to said article.
2. In apparatus for processing an elongated electric lamp or similar device having'an exhaust tube projectingfrom each end thereof, the combination of an exhaust head mounted for intermittent'movement to a series of work stations and adapted'to' support a lampin a suspended vertical position by gripping it adjacent its upper end, and a tipping-oil device located'at one of said-work stations in vertical alignment with the exhaust head at said station and below the lamp held thereby, said tipping-oi? device comprising heating means for fusing the lower exhaust tube of said lamp, support means for said heating means, means for vertically reciprocating said support means to carry the heating means thereon towardand alternately away from the lower end of the said lamp, means mounting said heating means on said support means for limited horizontal floating motion, and guide means mounted on said support means in fixed relationship with said heating means and adapted toengage the lower end of said lamp-and shift said heating means horizontally into aco-urate relationship to said lower exhaust tube.
3. In apparatus for processing an elongated electric lamp or similardevice havin a vitreous exhaust tube project-ing'from each end thereof, the combination of an exhaust head mounted for intermittent movement to a series of Work stations and adapted to support a lamp'in a suspended vertical position by gripping it adjacent its upper end, and a tipping-off device located at one of said work stations in vertical alignment with the exhaust head at said station and below the lamp held thereby, said tipping-01f 'device comprising heating means for fusing the lower exhaust tube of said lamp, support means for said heating means, means for vertically reciprocating said support means to carry' the heating means thereon toward and alternately away from the lower end of the said lamp, means mounting said heating means on said support means for limited horizontal floating motion, and funnellike guide means mounted on said support means in fixed relationship with said heating means and adapted to engage the lower end of said lamp and shift said heating means horizontally into accurate relationship to said lower exhaust tube.
4. A self-positioning tipping-off device for fusing and sealing the ends of vitreous tubes projecting downwardly from elongated envelopes periodically presented at a work station, with individual variations in the positioning of succeeding envelopes, comprising lower supporting means defining a horizontal surface and adapted to move vertically upwards towards the lower end of said envelope, upper support means slidably mounted on said lower support means and adapted to move freely on said surface in a direction transverse to said vertical movement, a guide attached to said upper support means and adapted to engage the lower end of said envelope in order to cause said upper support means to be displaced transversely with respect to said lower support means into position for engagin said lower end, and burners attached to said upper support means for sealing off said vitreous tube.
5. A self-positioning tipping-off device for fusing and sealing the ends of vitreous tubes projecting downwardly from glass envelopes periodically presented at a work station with lateral variations in the positioning of succeeding envelopes, comprising lower support means adapted to move vertically upwards towards the lower extremity of said envelope, upper support means mounted with horizontal freedom of movement on said lower support means, each of said support means defining a plane surface, one super: posed upon the other, and adapted to slide, one with respect to the other, burners attached to said support means for sealing off said vitreous tube, and a guide mounted on said upper support means for engaging said lower extremity and for causing said upper support means to be displaced transversely to the extent necessary for centering said burners about said exhaust tube.
6. A self-positioning tipping-off device for fusing and sealing the ends of vitreous tubes projecting downwardly from glass envelopes periodically presented at a work station with lateral variations in the positioning of succeeding envelopes, comprising lower support means adapted to move vertically upwards towards the lower extremity of said envelope, upper support means mounted with horizontal freedom of movement on said lower support means, each of said support means defining a horizontal plane surface, one superposed upon the other, ball bearings located between said surfaces for reducing the friction of sliding, burners attached to said upper support means for sealing off said vitreous tube, and a guide mounted on said upper support means for engagin said lower extremity and for causing said upper support means to be displaced transversely to the extent necessary for centering said burners about said exhaust tube.
'7. A self-positioning tipping-01f device for fusing and sealing the ends of vitreous tubes projecting downwardly from glass envelopes periodically presented at a work station with lateral variations in the positioning of succeeding envelopes, comprising lower support means adapted to move vertically upwards towards the lower extremity of said envelope, upper support means mounted with horizontal freedom of movement on said lower support means, each of said support means defining a horizontal plane surface, one superposed upon the other, ball bearings located between said surfaces for reducing the friction of sliding, burners attached to said upper support means for sealing off said vitreous tube, and a guide comprisin flared fingers mounted on said upper support means for engaging said lower extremity and causing a side thrust to be exerted for shifting said upper support means horizontally to the extent necessary for centering said burners about said exhaust tube.
8. A self-positioning and automatically recentering tipping-off device for fusing and sealing the ends of vitreous tubes projectin downwardly from glass envelopes periodically presented at a work station, succeeding ones of said envelopes having variations in their positioning with respect to said station, comprising lower support means arranged for vertical movement towards the lower extremity of said envelope, upper support means slidably mounted with respect to said lower support means in a manner to provide horizontal freedom of movement, a guide attached to said upper support means for engaging the lower extremity of said envelope and causing said upper support means to shift transversely during the continued upward movement of said lower support means, said shifting being in a direction for causing said lower extremity to seat squarely in said guide, burners mounted on said upper support means and located for fusing and sealing-off said vitreous tube upon seating of said envelope within said guide, and a tension spring connected between central points in said upper and lower support means for automatically recentering said upper support means upon disengagement of said guide from said lower extremity.
9. A self-positionin and automatically recentering tipping-01f device for fusing and sealing the ends of vitreous tubes projecting downwardly from glass envelopes periodically presented at a work station with lateral variations in the positioning of succeeding envelopes, comprising lower support means adapted to move vertically upwards towards the lower extremity of said envelope, upper support means mounted with limited horizontal freedom of movement on said lower support means, each of said support means defining a horizontal plane surface, one superposed upon the others, ball bearings located between said surfaces for reducing sliding friction, burners attached to said upper support means for sealing off said exhaust tube, a guide mounted on said upper support mean for engaging said lower extremity and for causing said upper support means to be displaced transversely in order to center said burners about said exhaust tube, and a tension spring connected between a central point in said I upper support means and a central point below said surfaces in said lower support means for automatically recentering said upper support means upon disengagement of said guide from said extremity.
ROBERT A. KUEBLER.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number
US173447A 1950-07-12 1950-07-12 Tubular lamp tipping-off apparatus Expired - Lifetime US2618903A (en)

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US173447A US2618903A (en) 1950-07-12 1950-07-12 Tubular lamp tipping-off apparatus
GB8184/51A GB683191A (en) 1950-07-12 1951-04-09 Improvements in and relating to tipping-off devices for tubular electric lamps
DEI4138A DE907674C (en) 1950-07-12 1951-05-10 Melting device for tubular lamps

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3193369A (en) * 1960-07-30 1965-07-06 Ver Glasfab Rotary glass body coronary burner alignment apparatus
CN100433232C (en) * 2004-04-06 2008-11-12 浙江江山三友电子有限公司 Anti-collosion automatic feeding tube method
CN103700558A (en) * 2013-12-31 2014-04-02 詹云翔 Bulb sealing machine
CN104269333A (en) * 2014-09-16 2015-01-07 安徽弘杨激光技术有限公司 Hernia lamp sealing device

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US2262760A (en) * 1940-06-28 1941-11-18 Hygrade Sylvania Corp Lamp sealing apparatus
US2336678A (en) * 1941-07-19 1943-12-14 Sylvania Electric Prod Lamp sealing apparatus

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2262760A (en) * 1940-06-28 1941-11-18 Hygrade Sylvania Corp Lamp sealing apparatus
US2336678A (en) * 1941-07-19 1943-12-14 Sylvania Electric Prod Lamp sealing apparatus

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3193369A (en) * 1960-07-30 1965-07-06 Ver Glasfab Rotary glass body coronary burner alignment apparatus
CN100433232C (en) * 2004-04-06 2008-11-12 浙江江山三友电子有限公司 Anti-collosion automatic feeding tube method
CN103700558A (en) * 2013-12-31 2014-04-02 詹云翔 Bulb sealing machine
CN103700558B (en) * 2013-12-31 2016-04-06 詹云翔 A kind of bulb sealing machine device
CN104269333A (en) * 2014-09-16 2015-01-07 安徽弘杨激光技术有限公司 Hernia lamp sealing device
CN104269333B (en) * 2014-09-16 2016-12-14 安徽弘杨激光技术有限公司 A kind of xenon lamp closing device

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